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F orm ula:
Full round runn er Dia (d ) = ( m x
Fo rmul a:
Cam pin Length (L) = ( M/sin ) + (2c/sin (2
Movement of side-core / split req. 15 mm
Cam angle 20 deg.
Clearance per side of cam pin 0.50 mm
Formu la:
Fo rce = (a x p) / (1000ta n ) Ton n e
Formula:
We dge Thic kne ss = 3(12pah) / (8Eb y) cm
p maximum Cavity Pr essure kgf /cm 2
= 1/3 rd of I nject ion P ressure for A morphous Mater ial.
= 2/3 rd of I nject ion P ressure for Crysta lline M ate ria l
(Ref er T able 4)
Formula:
Wall t hick ness t = 3 ( C p d4) / (E y)
C Re fer table 3
p maximum Cavity Pr essure kgf /cm 2
= 1/3 rd of I nject ion P ressure for A morphous Mater ial.
Value of ' C ' 0.111 Ref. Table 3
Maximum Cavity Pressure 500 kgf/sq.cm Ref. Table 4
Total depth of cavity wall 0.40 cm
Allowable deflection of side walls 0.015 cm
Formul a:
Maximum Cavity Pressure 800.00 kgf/sq.cm Table 4
Radius of cavity 4.50 cm
Fatigue Strength of Insert Material 420.00 kgf/sq.cm Table*******
Formula:
Su pport plate thic kne ss t = (6WL/bf)
Maximum Cavity Pressure 500 kgf/sq.cm Table 4
Projected area of cavity 27.00 sq cm
Width of ejector plate 22.00 cm
Permissible Working stress 3600 kgf/sq.cm Constant for Mild Steel = 3600 kg/sq.cm
Width of cavity plate 35.00 cm
Formul a:
Guid e Pin Diame tr(d ) = (4 a h p / f n)
maximum side of core 3.90 cm
maximum height of core 0.80 cm
Cavity Pressure 800.00 kgf/sq.cm
Shear strength of pillar 1600 kgf/sq.cm Constant for Steel = 1600 kg/sq.cm
No of guide pillars. 4
Fo rmula :
Flow rat e (Q) = (3.6wQpol y) / (Kt t) lit/h r
w We ight of molding + feed system in gm
Wt of each Component 8.40 gm
No. of cavities 4
Feed ( % of component wt) 15 %
Total heat content of polymer 100.00 Cal/gm Ref. Table 1
Approximate Cycle Time 30 sec.
Constant K 0.64 0.64 for Direct in Insert & 0.5 for Indirect (in Plate) type
Difference in Temp of Inlet & Outlet Water 3.0 deg C
A s Su r faceA r ea of C or e in mm
A p Pr o jecte d Ar ea of C or e in mm
Machine Selection:
a. Clamping Force
Formul a:
Forc e = ( a x p) /1000 Tonne
b. Shot Size
Formul a:
Wt of each Component 38.00 gm
No. of cavities 2
Feed ( % of component wt) 0 % Refer Table 2
c. Plasticizing Capacity
% of part
cal / gm gm 1:1 0.04
wt.
Cellulose Acetate 63 0.3 - 0.5 50 2:1 0.111
Nylon / Polyamide 103-156 0.5 - 1 40 3:1 0.134
PVC 38-56 1-3 30 4:1 0.140
PMMA / Acrylic 72 3-5 25 5:1 0.142
Polystyrene 57 5 - 10 15
ABS 72 10 - 20 10
HDPE 170-190 >20 5
LDPE 170-190
Polypropylene 130 `
Polycarbonate 84
Polyacetal 110
SAN 1.08
Table 4
Inj.Moulding Inj.Moulding Linear
Density
Material Temp. Pressure Shrinkage
deg.C kg / sq.cm % mm/mm gm / cc
Full Round runner it is the cross section of the runner which is in the circular sh
Half round Runner it is the cross section of the runner which is in the semi-circu
Clearance it is the clearance given between cam pin & wedge slot to en
not act on the cam pin and to permit mould to open a small
actuated ( This is called ‘Delay’).
Cam Angle it is the angle made by the cam pin with respect to direction m
the split / side core outward or inward while mould opening.
Wedge it is the Bevelled surface used for locking the split / side-cor
Projected area it the area of cavity / core/ side-core/ split in the direction of
the impression.
ed during injection.