Absolute Roughness of Pipes

Commercial steel 46 microns meter

https://www.researchgate.net/profile/Fred-Farshad-2/publication/322055367_Surface-Roughness_Design_Values_for_Modern_Pipes/links/5a

Moody chart to find friction factor

Values_for_Modern_Pipes/links/5a411df7458515f6b04ce4bd/Surface-Roughness-Design-Values-for-Modern-Pipes.pdf
RE 106000 10^4
roughness 0.0009 0.001
0.006667 /cm
friction f 0.032
Piping Calculation for Pump Head / Head Loss

Liquid

S.G.
Density r kg/m3
Viscosity m cP
N s / m2
Gravity g m2/s
Length of Pipe Estimated m

Pipe Size ID m
Pipe Area A = p/4 x d2 m2

Flow rate Q kg/hr

m3/hr
Q m3/s
Velocity V = Q / A / Density / 3600, V m/s

Reynolds Re = r . V . D / m

Friction Factor Re<= 3000, f = 16/Re

Re>3000, f = table, f

Surface e m
roughness e/D

Minor Loss K value

45°std elbow 0.35
90°std radius elbow 0.8
Tee-entry from leg 1.2
Tee-entry into leg 1.8
union and coupling 0.04
sharp reduction (tank outlet) 0.5
sudden expansion (tank inlet) 1
Globe valve fully open 6
Globe valve 1/2 open 8.5
Ball valve fully open 0.05
Butterfly valve 0.27
K=elbow+bend+valves+etc
hm = K * V2 / 2g m

Piping hf = 4f x V2/2g x L/D m

Head Loss kg/cm2

Heigth, Z1 Suction Head m

Heigth, Z2 Discharge Head m
Press, P1 P=r*g*h or 1.56 kg/cm2 Pascal/N/m2
Press, P2 Oper. 3.2k/1.019x10-5 Pas Pascal/N/m2

Total Head m
P1/r*g + V12/2g + Z1 + hp = P2/r*g +
(Hp)
V22/2g+ Z2 + (hm + hL)

Hp=(ZB-ZA)+((PB-PA)/r*g) +(hm+hL)

Head Loss C.Filter, strainer, exchanger etc m

Delta P + Delta Elevation + Piping

Pump Head m
Headloss

New Head Req Pump Head m

kg/cm2
W , J/kg = (P2-P1)/r +(Z2-Z1)*r + ((hm + J/kg
hL))*r*g)/g
Remarks

Data sheet revision 0

To Achieve Velocity (Given by Mr Madhev)
Suction 0.8 m/s
Discharge 1.5 m/s

Suction Cooling Water

Line Tag CW-88-01-500-150B1 CW-88-01A-500-150B1 CW-88-01B-500-150B1
550 550 550
Suction Velocity, m/s 0.8 0.8 0.8
Volumetric Flowrate, m3/h 550.00000 550.00000 550.00000
Volumetric Flowrate, m3/s 0.152777777777778 0.152777777777778 0.152777777777778
Suction pipe area, m2 0.190972222222222 0.190972222222222 0.190972222222222
pipe diameter, m 0.4931058560586 0.4931058560586 0.4931058560586
pipe diamter, mm 493.1058560586 493.1058560586 493.1058560586
DN 500 / 20" DN 500 / 20" DN 500 / 20"
To check suction velocity
Pipe Diamter, mm 500 500 500
Pipe Diamter, m 0.5 0.5 0.5
Volumetric Flowrate, m3/h 550.00000 550.00000 550.00000
Volumetric Flowrate, m3/s 0.152777777777778 0.152777777777778 0.152777777777778
Area, m2 0.196349540849362 0.196349540849362 0.196349540849362
velocity, m/s 0.778090832893711 0.778090832893711 0.778090832893711

Discharge Cooling Water

Line Tag CW-88-02-400-150B1 CW-88-02A-400-150B1 CW-88-02B-400-150B1 CW-88-03-250-150B1 CW-88-04-100-150B1 CW-88-05-65-150B1 CW-88-06-65-150B1 CW-88-07-250-150B1 CW-88-08-400-150B1 CW-88-09-65-150B1
550 550 550 210 40 12 13.125 183.33 550 13
Discharge Velocity, m/s 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Volumetric Flowrate, m3/h 550.00000 550.00000 550.00000 210.00000 40.00000 12.00000 13.12500 183.33000 550.00000 13.00000
Volumetric Flowrate, m3/s 0.152777777777778 0.152777777777778 0.152777777777778 0.0583333333333333 0.0111111111111111 0.00333333333333333 0.0036458333333333 0.050925 0.152777777777778 0.0036111111111111
Suction pipe area, m2 0.101851851851852 0.101851851851852 0.101851851851852 0.0388888888888889 0.00740740740740741 0.00222222222222222 0.0024305555555556 0.03395 0.101851851851852 0.0024074074074074
pipe diameter, m 0.360113600801588 0.360113600801588 0.360113600801588 0.222519372604152 0.0971154160526293 0.0531923040535244 0.0556298431510379 0.207909794246829 0.360113600801588 0.0553643053907431
pipe diamter, mm 360.113600801588 360.113600801588 360.113600801588 222.519372604152 97.1154160526293 53.1923040535244 55.6298431510379 207.909794246829 360.113600801588 55.3643053907431
DN 400 / 16" DN 400 / 16" DN 400 / 16" DN 250 / 10" DN 100 / 4" DN 65 / 2 1/2" DN 65 / 2 1/2" DN 250 / 10" DN 400 / 16" DN 65 / 2 1/2"
To check discharge velocity
Pipe Diamter, mm 400 400 400 250 100 65 65 250 400 65
Pipe Diamter, m 0.4 0.4 0.4 0.25 0.1 0.065 0.065 0.25 0.4 0.065
Volumetric Flowrate, m3/h 550.00000 550.00000 550.00000 210.00000 40.00000 12.00000 13.12500 183.33000 550.00000 13.00000
Volumetric Flowrate, m3/s 0.152777777777778 0.152777777777778 0.152777777777778 0.0583333333333333 0.0111111111111111 0.00333333333333333 0.0036458333333333 0.050925 0.152777777777778 0.0036111111111111
Area, m2 0.125663706143592 0.125663706143592 0.125663706143592 0.0490873852123405 0.00785398163397448 0.00331830724035422 0.0033183072403542 0.0490873852123405 0.125663706143592 0.0033183072403542
velocity, m/s 1.21576692639642 1.21576692639642 1.21576692639642 1.18835690841949 1.41471060526129 1.00452824042222 1.0987027629618 1.03743558105021 1.21576692639642 1.08823892712407