Mariano Marcos State University

College of Engineering
Department of Mechanical Engineering
City of Batac

ME174: INDUSTRIAL PLANT ENGINEERING

DESIGN OF CONDENSER

Submitted by:

Jade Carlo M. Antonio

BSME 4B

Submitted to:
Engr. Romaric G. Ascano
Instructor

December 10, 2022

 DISCHARGE
FITTINGS L/D
1 - 90° Standard Elbow 30
1 - Conventional Swing Check valve (FO) 135
1 - Plug Disk Gate Valve (Fully Open) 13
pipe 262.72
TOTAL: 440.72

DISCHARGE
5
Di, m Vd, m/s Re, x10 L/D f hld, m
0.03 5.20 1.459654 440.7174 0.024 14.6016

total length of pipe, m

suction 4
discharge 7

reynolds number (Re) = (δ*V*Di)/(µ*g)

2
hl = f*(L/D)*(V /2g)

tw, °F 70
µ, kg/(m-s) 0.00095

WHP, kW 0.84
WHP, HP 1.13
BHP, HP 1.88
2 HP
 PUMP
FORMULAS:
efficiency = (WHP/BHP)
WHP = δ*Q*TDH
TDH = Velocity Head + Static Head + Elevation Head + Friction Head Loss
Q=AV
3
Specific Weight (δ), kN/m 9.81 VELOCITY HEAD = (Vd 2 - Vs 2)/2g
3
Volume Flow Rate (Q), m /s 0.003 STATIC HEAD = (Pd - Ps )/δ
2
gravity (g), m/s 9.81 ELEVATION HEAD = Zd ± Zs
height of the tank, m 3 FRICTION HEAD LOSS = hld + hls
Atmospheric Pressure, kPa 101.325 CONDENSER LOSS = Δp/δ
efficiency, % 60 Pd = δh + Patm

PIPE MATERIAL: WROUGHT IRON PIPE (SCHEDULE 40)

Nominal Diameter @ Suction: 25mm = 1 in
Nominal Diameter @ Discharge: 25mm = 1 in

SUCTION DISCHARGE
2 2
Do, in Di, in Di, m A(Di), m Do, in Di, in Di, m A(Di), m
1.315 1.049 0.03 0.001 1.315 1.049 0.03 0.001

Vd, m/s 5.20 VELOCITY HEAD, m 0.00

Vs, m/s 5.20 STATIC HEAD, m 0.276452599
Ps, kPa 101.325 ELEVATION HEAD, m 3
Pd, kpa 104.037 FRICTION HEAD LOSS, m 25.47
Zd, m 2 CONDENSER LOSS, m 0.754
Zs, m 1 TDH, m 29.50

SUCTION
FITTINGS L/D
1 - 90° Standard Elbow 30
1 - Conventional Swing Check valve (FO) 135
1 - Plug Disk Gate Valve (Fully Open) 13
pipe 150.12
TOTAL: 328.12

SUCTION
5
Di, m Vs, m/s Re, x10 L/D f hls, m
0.03 5.20 1.459654 328.1242 0.024 10.8712
 3
CONDENSER δ, KN/m 9.81
velocity, fps 5.5
1.24
Δp = (F1F2 (L + 5d)N)/d ts, °C 32
2
WHERE: F1, lb/in -ft LMTD, °C 3.9912
F2, ft L m 5.78
L, ft ft 18.96
d, in d mm 25.4
condenser loss = Δp/δ in 1.000
avg water temp. = ts - 0.8(LMTD) N, # of passes 7

2
tave, °C 28.80704 Δp, lb/in 1.074
2
F1, lb/in -ft 0.06 Δp, KN/m
2
7.400
F2, ft 0.97 pressure loss, m 0.754

FOR F1 AND F2