DESIGN OF A HEAT EXCHANGER

Date:17/01/2014
UOM
COLUMN DIA mm 700
MAXIMUM ALLOVABLE BOIL UP RATE LPH 3500
SOLVENT TO BE DISTILLED Solvent THF
DENSITY OF THE SOLVENT kg/M3 888
VISCOSITY OF THE SOLVENT Cp
BOILING POINT OF THE SOLVENT(T1) O
C 66
MAXI,UM ALLOVABLE BOIL UP RATE kg/Hr 3108
SPECIFIC HEAT OF SOLVENT KCAL\Kg 0.5
LATENT HEAT OF SOLVENT KCAL\Kg 92.5
RT WATER IN(t1) O
C 30
RT WATER OUT(t2) O
C 35
DISTILLATE OUT(T2) O
C 38
SPECIFIC HEAT OF WATER KCAL\Kg 1
ΔT1=T1-t2 O
C 31
ΔT2=T2-t1 O
C 8
LMTD=ΔT1-ΔT2/ln(ΔT1/ΔT2) O
C 17.0
LENGTH OF THE TUBE M 1.5
DIA OF THE TUBE IN 0.75
ASSUME OVERALL HEAT TRANSFER KCAL\Kg 350
HEAT LOAD Q1 = Mλ KCAL\Kg 287490
HEAT LOAD Q2= MCpΔTLN KCAL\Kg 26386.71
TOTAL HEAT LOAD Q= Q1+ Q2 KCAL\Kg 313876.71
R=(T1-T2)/(t2-t1) 5.6
S=(t2-t1)/(T1-t1) 0.139
CONSIDER 1 SHELL PASS AND 4 TUBE SIDE PASSES
FT= (SQRT(R2+1)* LN ((1-S)/(1-RS)))/
((R-1)*LN((2-S(R+1-SQRT(R2+1)))/(2-S(R+1+SQRT(R2+1))) 0.903268

LMTD CORRECTION FACTOR O

C 15.3373676
AREA OF THE CONDENSER M2 58.47
NO OF TUBES N 651

FOR TRIANGULAR PITCH PT= 1.25 DO

NO OF 1 2 4 6 8
PASSES
K1 0.319 0.249 0.175 0.0743 0.3685
n1 2.142 2.207 2.285 2.499 2.675
FOR SQUARE PITCH PT= 1.25 DO
NO OF 1 2 4 6 8
PASSES
K1 0.215 0.156 0.158 0.0402 0.0331
n1 2.207 2.291 2.263 2.617 2.643
DIAMETER OF PIPE D0 IN 1.05
DIAMETER OF PIPE D0 mm 26.67

BUNDLE DIAMETER FOR 4 PASSES TRIANGULAR PITCH= DB= D0(Nt/K1)^(1/n1)

BUNDLE DIAMETER mm 974.2

BUNDLE DIAMETER M 0.97

USE A SPLIT RING FLOATING TYPE

BUNDLE DIAMETER CLEARANCE mm 70

BUNDLE DIAMETER CLEARANCE M 0.07
SHELL DIAMETER M 1.044

TUBE SIDE COEFFICIENT

MEAN WATER TEMPERATURE= ( t1 +t2)/2 O

C 32.5
TUBE CROSSSECTIONAL AREA mm2 285.14
TUBES PER PASS N 163
TOTAL FLOW AREA m2 0.046411324
WATER FLOW RATE=Q/(Cp*(RT out-RT in)) kg/Hr 62775.34147
WATER FLOW RATE KG/S 17.43759485
WATER MASS VELOCITY=WATER FLOWRATE/FLOW AREA KG/S-M2 375.7185413
DENSITY OF WATER kg/M3 995
LINEAR MASS VELOCITY M/S 0.38

hi specially for water is given by

hi=4200*(1.35+0.02*(Avg water temp))* (linear mass velociy)^0.8/
(di)^0.2

TUBE SIDE HEAT TRANSFER COEFFICIENT W/m2 0C 2137.627006

VISCOSITY OF WATER Ns/m2 0.8
THERMAL CONDUCTIVITY W/m C 20
0.59
REYNOLDS NUMBER = (ρdV)/µ Re 8805.9
PRANDTL NUMBER = (Cp µ)/k Pr 5.7
L/di L/di 80
FROM GRAPH NO 12.23 Pg NO:665 Jh Jh 0.0041
hi = (K/di)*Jh*Re*Pr^0.33*(µ/µw)^0.14 hi 2017.062274

SHELL SIDE HEAT TRNSFER COEFFICIENT

CHOOSE BAFFLE SPACING MM 194.8386086

TUBE PITCH MM 33.3375
 CROSSFLOW AREA AS M2 0.041
MASS VELOCITY Kg/M S 21.21742613
2

EQUIVALENT DIAMETER = De=(1.10/d0)*(P -(0.917* do )

t
2 2
mm 18.9370335
MEAN SHEL SIDE TEMPERATURE O
C 52
DENSITY OF THE SOLVENT kg/M3 888
VISCOSITY Ns/m2 0.55
HEAT CAPACITY KJ/Kg 0C 2.1
THERML CONDUCTIVITUY W/m2 0C 0.15
RENOLDS NUMBER =(GDE/µ) Re 730.5365625
PRANDTL NUMBER = (Cp µ)/k Pr 7.626666667
CHOOSE 25% BAFFLE CUT FROM FIG 12.29 JH 0.018
WITH OUT THE ISCOSITY CORRECTION TERM hS 203.6405428
ESTIMATE WALL TEMPERATURE
MEAN TEMPERATURE DIFFERENCE ACROSS ALL RESISTANCE C
0
36

OVERALL HEAT TRANSFER COEFFICIENT

THERMAL CONDUCTIVITY OF