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HEAT EXCHANGER DESIGN

Sr.No Process Design Parameter Unit Value Termed
1 Type of component on shell side - -
2 Type of component on tube side - -
3 Flow rate of shell side Kg/hr M
4 Specific heat of Shell side fluid KJ/kg.℃ Cp
5 Specific heat of tube side fluid KJ/kg.℃ Cp
4 Inlet Temperature on shell side ℃ T1
5 Outlet Temperature on shell side ℃ T2
6 Inlet Temperature on tube side ℃ t1
7 Outlet Temperature on tube side ℃ t2
8 Heat Exchanger Type : -

9 Choose Baffle Cut %

10 Shell Passes - 1.00

11 Tube Passes - 2.00

Sr.No Calculations Unit Value

1 Heat Load KW / KJ/s 5325

2 Tube side flow Kg/s 63
3 LMTD ∆tlm 36

∆tlm 25

4 R 2.25

5 S 0.29

6 Ft 0.87
Methanol Water
150000.00
2.84
4.20
90.00
45.00
20.00
40.00

Splitt ring floating

head type
25.00
7 Corrected Mena Temperature Difference, Std.Length (Ft)
Assume Overall Heat Transfer Coefficient, U 𝜋*(Do*10^-3)*L
9 Provisional Area of exchanger, A (Area of heat
exchanger/Area of
(1.25*Outside
diameter of one
tube)
Select type of tube
pitch
Tube passes value
Do*(no of
tubes/k1)^(1/n1)

ΔTm 31

W/m2 ℃ 700 TRUE

8
m2 244
10 Tube length,L ft 16
11 m 4.88
12 Outside Diameter, Do mm 20
13 Inside Diameter, Di mm 16
14 MOC of tube - Steel
15 Area of One tube, A m2 0.306
16 No. of tubes, NT 798

Triangular Pitch / Square Pitch, Pt mm 25

17 Type of tube pitch Triangular Pitch

18 K1 - 0.249
19 n1 - 2.207
Bundle Diameter, Db (mm) mm 775
Methanol
Water

Select type of heat exchanger

Put no.of shell pass

Put no.of tube pass

Formula

M.Cp.(T1-T2)
Q/(Cp(t2 - t1))
Counter
Current = (T1-t2)-(T2-t1)
ln((T1-t2)/(T2-t1))

Co-current (T1-t1)-(T2-t2)
ln((T1-t1)/(T2-t2))
(T1-T2)
(t2-t1)
(t2-t1)
(T1-t1)
Ft > 0.75 must
one tube)

∆tlm*Ft
26
 Tubes in Centre row 31 (D /tringular pitch)
b

Heat Exchanger Type

From Graph, bundle
diameter clearance Vs Bundle
diameter for differnet type of - -
exchanger, take value of bundle
diameter Clearance
1 Bundle Diameter Clearance mm 65

2 Shell Diameter, Ds mm 844

Tube Side Coefficient, hi (W/m2 ℃) 4039

1 Mean Water/coolant temperature ℃ 30 (t1+t2)/2
2 Tube cross-sectional area, mm2 201 (𝜋*Di*10^2)/4
3 Tubes per pass 399 (No.of tubes/2)
Tube side fluid properties Water
4 Viscosity mNs/m2 0.8
5 Thermal Conductivity W/m2 ℃ 0.38
6 Density Kg/m3 993
7 Linear velocity m/s 0.796 (Density/Water mass velocity)
6 Reynold No. 15804

7
Total flow area, At (m2) m2
0.080

8 Water mass velocity Kg/m2 s 790.201

9 Tube Side Coefficient, hi W/m2 ℃ 4039
Shell Side Coefficient, hs W/m2 2998
1 Baffle Spacing, (mm) ℃mm 169
2 Cross flow area, As (m2) 2
m 0.028
3 Mass velocity, Gs (Kg/s m2)
Kg/m2 975
4 Shell side equivalent diameter,Dss 0.917

5 Equivalent diameter, de (mm) mm 14.2 1.1*((Tringular pitch^2)-

6 Mean Shell side temperature, (0C) ℃ 68 (Do^2*Dss))/(Do) (T1+T2)/2

Shell side fluid properties Methanol

7
Density Kg/m3 750
8 viscosity cp 0.34
9 Thermal Conductivity,k W/m ℃ 0.19
10 Reynold No. 40728 (Gs*de*10^-3)/(Viscosity*10^-3)
11 Prandtl No. 5.08 (Cp*10^3*Viscosity*10^-3)/(k)
12 Choose Baffle Cut 25.00
13 From Graph Jh 0.0032
14
Shell Side Coefficient, hs W/m2 ℃ 2998 (k*Jh*NRe*NPr^(3^-1))/(de*10^-3)
15 Mean temp. diff. across all resistance ℃ 38
16 Temp. diff across methanol film ℃ 9
17 Mean wall temperature ℃ 59
Overall Coefficient, U0 W/m2 ℃ 879
(D /tringular pitch)
b

(t1+t2)/2
(𝜋*Di*10^2)/4
(No.of tubes/2)

(Density/Water mass velocity)

(Density*Di*Linear
velocity)/Viscosity)
(Area of tubes*tubes per pass*10^-6)
(Tube side flow/Total flow area)
4200*((0.02*33)+1.35)*Linear.Vel
^0.8/(Di^0.2)

Ds*0.2
(Tringular pitch-Do)*Ds*baffle
spacing*10^-6/(Tringular pitch)
100000/(3600*As)

1.1*((Tringular pitch^2)-
(Do^2*Dss))/(Do) (T1+T2)/2

(Gs*de*10^-3)/(Viscosity*10^-3)
(Cp*10^3*Viscosity*10^-3)/(k)

(k*Jh*NRe*NPr^(3^-1))/(de*10^-3)
 z
50
5000
1 Thermal Conductivity of steel W/m ℃
2 Fouling Coefficinet(Dirt Factor) 2
W/m ℃
3 Overall Coefficient, U
0
W/m 2 ℃ 879
4 Area required -
193
5 A
0 m2 242
6 % Excess Area 2
m 26
2 Tube side Pressure Drop N/m2 7705
4 Pressure drop reduction,shell side N/m2 87068
5 heat transfer coefficient,shell side 2
W/m ℃ 1722

Tube side Pressure Drop

1 Tube side Friction factor, jf - 0.004
Shell side Pressure Drop 1722
1 Linear velocity m/s 1.30
2 Shell side Friction factor, jf - 0.04

3 Shell side pressure drop N/m2 348273

TEMA (Tubular Exchangar Manufacturing Association) Chart

 ((1/hs)+(1/Fouling Coeff.)+((Do*10^-
3)*(LN(Do/Di))/(2*K of
steel))+(Do/Di)*((1/Fouling coeff.)+(1/hi)))^-
1
(Q*10^3)/(U0* ΔTm) (PI()*Nt*20*10^-3*4.83)
(Provisional A/ Actual area required-
1)*100
(((No of tube pass*Density of water*Linear
vel. water^2)/(2))*(jf*8*(L*10^3/Di)+2
.5))
(Gs*Shell side fluid density)
(8*jf shell side)*(Ds/De)*(L of
tube*10^3/baffle spacing)*(Density of shell
side fluid*Linear velocity^2/2)
shell side pressure drop/4 (0.5^0.8)*(hs)

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