Part Number 26-63 MDTotco ne ILLUSTRATED PARTS BREAKDOWN CRANE LOAD INDICATOR SYSTEM Printed in USA. February 15, 1981Manual 26-63 contains 44 pages as follows: Cover i through vi 4-1 through 1-7 2:0 through 2-11 3-0 through 3-8 4-4 through 4-6 5-1 through 5-2 6-1 through 6-2 All product, brand, or trade names used in this publication are the trademarks or registered trade: marks of their respective owners. February 1981 February 1981 February 1981 . February 1981 February 1981 February 1981 February 1981 February 1981 Information in this manual is subject to change without notice.IMPORTANT SAF! NOTICE Proper service and repair is important to the sate, reliable operation of all W/D TOTCO equipment. ‘The service procedures recommended by M/D TOTCO and described in the technical manuals are recommended methods of performing service operations. When these service operations require the use of tools specially designed for the purpose, those special tools should be used as recom: mended. Warnings against the use of specific service methods that can damage equipment or render it unsafe are stated in the manuals. These warnings are not exclusive, as M/D TOTCO could not possibly know, evaluate and advise service people of all conceivable ways in which ser- vice might be done or of all possible associated hazardous consequences. Accordingly, anyone who uses service procedures or tools which are not recommended by M/D TOTCO must first sat- isfy themselves thoroughly that neither personnel safety nor equipment safety will be jeopardized by the method selected February 1981 MWD TotcoLIMITED PRODUCT WARRANTY ‘THE FOLLOWING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER, EXPRESS, IMPLIED OR STATUTORY, INCLUDING, BUT NOT BY WAY OF LIMITATION, ANY WARRANTY (OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. Martin-Decker TOTCO ("Company") warrants to Buyer (“Purchaser of new products manufactured or supplied by the Company that such products are, at the time of delivery to the Purchaser, free of material and workmanship defects, subject to the following excoptions: ‘A. Any product which has been repaired or altered in such a way, in the Company's judgement, as to affect the product adversely, including any repairs, rebuilding, welding or heat treating outside of Company authorized facility Any product which has, in the Company's judgement, been subject to negligence, accident, or improper storage. . Any product which has not been installed, operated and maintained in accordance with normal practice ‘and within the recommendations of the Company. D. For all items of special order by Buyer which are not manufactured by Company, Buyer should submit warranty claims directly to the manufacturer thereof. The Company's obligation under this warranty is limited to repairing, or at ts option, replacing any products which in its judgement proved not to be as warranted within the applicable warranty period, All costs of transportation of products claimed not to be as warranted to authorized Company service facility shall bo borne by Buyer. Costs of return transportation to Buyer of products accepted for repair or replacement by ‘Company under the warranty provisions of the Sales Agreement shall be borne by the Company. Company ‘may, at its sole option elect to refund the purchase price of the products, and Company shall have no further obligation under the Sales Agreement. The cost of labor for installing a repaired or replacement part shall be borne by Buyer. Replacement parts provided under the terms of this warranty are warranted for the remainder ofthe warranty period of the product upon which installed to the same extent as if such parts were original components thereof. ‘The warranty periods for various products are: ‘A. Hydraulic, Mechanical, Electronic Equipment: one (1) year from date of installation or fiteen (15) months from date of shipment from Company, whichever occurs firs. B. All Elastomer Diaphragms: six (6) months from date of shipment from Company. No doviations from the Company's standard warranty terms or period as stated herein will be honored unloss. ‘agreed to in writing by an authorized Company representative prior to acceptance of the order. EXCLUSIVITY OF REMEDY AND LIMITATION OF LIABILITY. THE REMEDIES PROVIDED FOR IN THIS WARRANTY SHALL CONSTITUTE THE SOLE RECOURSE OF BUYER AGAINST COMPANY FOR BREACH OF ANY OF COMPANY'S OBLIGATIONS UNDER THE SALES AGREEMENT WITH BUYER, WHETHER THE CLAIM IS MADE IN TORT OR IN CONTRACT, INCLUDING CLAIMS BASED ON WARRANTY, NEGLIGENCE, OR OTHERWISE, IN NO EVENT SHALL COMPANY BE LIABLE FOR DIRECT, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, REGARDLESS OF THE FORM OF ACTION, WHETHER IN CONTRACT, ‘STRICT LIABILITY OR IN TORT (INCLUDING NEGLIGENCE), NOR FOR LOST PROFITS, Page iv February 1981 MID TotcoINSTRUCTION MANUAL 26-63 TABLE OF CONTENTS Section Page T INTRODUCTION © ee ee eee a1 Introduction»... 0. oo 4 Group Assembly Parts List Section) 2.212.100 6 + Figure and Index Number Column... see eee 7 + Part Number Colum 2. eee eee ee ee eee -8 + Description Colum . 2... ee ee eee 1 1 “10. Units Per Assembly Colum. 2... . 04 “11. Use on Code Colum... 1-12 Numerical Index Section... . 1-14, Second and Succeeding Position Arrangement 1-15 Additional Parts Lists... ee eee as 1-17 How to Use the Illustrated Parts Breakdown 1-20 Catalog Numbers Versus Part Numbers Ir GROUP ASSEMBLY PARTS LIST (ENGLISH)... see ee eee eee ur GROUP ASSEMBLY PARTS LIST (SI) 2...) ee eee ee Iv NUMERICAL INDEX oe ee ee ee ee ee v Spame(PARTSSL TOTS fe) ee ee Sei General’ Intornacion 9) 9 0 fa ests eee vr ADDITIONAL DATA. eee ee ee ee 6-1 Crane Load Indicator Systems Listing... + LIST OF ILLUSTRATIONS Figure Page ast How to Use the Illustrated Parts Breakdown... 2-54-24. + 1-2 12 Crane Load Indicator Catalog Numbering System... . 1.4... - 1-6 a1 Crane Load Weight Indicator System Details, Typical... +... + 2-0 (English) 2-2 Load Cell Assembly, 6.53 Sq In. Non-Spin Piston... 2-2 + 2-3 Load Cell Assembly, 10.8 Sq In. Non-Spin Piston... .-. + + 24 Weight Gauge Assembly, Typical (Mnglish). ...-.- +. ++ 2-5 Short Linkage Assembly ...-.--+---- fees 2-6 7 3-1 5 3-2 6 Damper Assembly, High-Pressure, Gauge Mount .- +--+ ++ - Crane Load Weight Indicator System Details, Typical (SI Units) Weight Gauge Assembly, Typical (SI Units)... + +e ee ee LIST OF TABLES Table Page Sel Recommended Spare Parts List... ee eee ee ee OF 6-1 CL System Configurations... ee eeINSTRUCTION MANUAL 26-63INSTRUCTION MANUAL 26-63 SECTION | INTRODUCTION INTRODUCTION ‘This manual contains an illustrated parts breakdown for the Crane Load Weight Indicator System manufactured by TOTCO. 1-3 This section describes how to use the Group Assembly Parts List, Numerical Index (when included), Recommended Spare Parts List (when included), and any other parts identification and ordering data. GROUP ASSEMBLY PARTS LIST SECTION The Group Assembly Parts List Section (Figure 2-1 and subsequent) includes detailed or exploded views accompanied by parts lists keyed to the index numbers on the illustrations, Each assenbly is listed in its order of disassembly. Detail parts descriptions are indented to show relationship to their assenblies. Attaching parts are listed inmediately following the parts they attach and are identified by the abbreviation (AP) following the descriptions. Attaching parts are indented at the same level as the items they attach. The relationship of each part to its next higher assembly or main group is shown either by indention or by cross reference notes. 1-6 FIGURE AND INDEX NUMBER COLUMN. In this column the digit(s) preceding the dash refer to the figure in the parts breakdown on which a part or assembly is illustrated (See Figure 1-1). Digit(s) following the dash are the figure numbers for the parts. An asterisk(*) following dash indicates the part is not illustrated. 1-7? PART NUMBER COLUMN. This column lists TOTCO part numbers, part numbers of suppliers to TOTCO and also standard items. Part numbers are used ex- clusively to identify parts. The entry STD HDWE in this colum means hardware, without an assigned part number, and available from normal commercial sources. Information for purchase of these items is contained in the DESCRIPTION column. 1+8 DESCRIPTION COLUMN. This column lists each assembly, its attaching parts (AP) and detail parts of the assembly indented to show their relationship to the assembly. Where vendor-supplied parts are used by TOTCO, the manufacturers’ names are included in this column. Parts identified with (AP) are attaching parts for items and assemblies. Where it is impractical to show completely in one il- lustration all detail parts of any one subassembly, the subassembly is illustrated completely assembled on this illustration and a separate view of the subassembly is furnished. A notation in parentheses following the part description, cross refers the subassembly to its illustration. A notation in parentheses following the description of the part on the subassembly view refers to the figure and index number of the subassembly on the next higher assembly (NHA) illustration. 1-9 Listed parts are indented to indicate item relationship of next higher assembly. The description of each assembly is followed in the list (except for attaching parts) by its detail parts indented one column to the right (See 4, Figure 1-1). To determine the next higher assembly of a part or assembly, note the column in which the first word of the nomenclature appears. The first item directly above which appears one column to the left (except for attaching parts) is the next higher assembly.INSTRUCTION MANUAL 26-63 Identifying and locating parts information in the parts list and associated illustration. 1 Fg number. oe 2. Index number of a part on the illustration and accompanying parts list. Index number in parts tat ara assigned in disassembly order [BE 3 Part number of assomblies 6! lea illustrated detail parts. 4 Description of parts indented a EEE to show relationship to the assembly of which it is a part. Tew elevis, 8, ig a detail part : of cylinder assembly, part number 26-1890, Spring, =18, is @ port of piston rod and calibration spring fesembly, part number 28-0899, 5 Attaching parts (AP) are always . indented at the same level as. and directly beneath, the item they secure. Noxt higher assembly (NHA} ces indicate the iMlustration and index number on Which the assembly is shown in 2 completely assembled condition} ‘and also the assembly of which itis a part ‘Quantity of parts used in one, fF to attach one, part or assembly 8 ‘Use on Codes’ define specific differences between similar ‘assemblies. For example, dented parts bearing code A ‘are used only in the assembly bearing the same A code. Where there is no code lettor assigned in the USE ON CODE column, uncoded detail parts parts List. FIGURE 1-1. HOW TO USE THE ILLUSTRATED PARTS BREAKDOWN (Sheet 1 of 3)INSTRUCTION MANUAL 26-63 To identify a part when the part number IS known: 1 hon the part number is known, refer to the Numerical \Section VIN). Locate the part umber and note the figure and Index number on which the part 2 Turn to the figute number indicated) ‘and locate the index umber that was referonced in the Numerical Index. 3. Ita pictorial representation of the OF its location is desired. refer to the same index number on the accompanying illustration. FIGURE 1-1. HOW TO USE THE ILLUSTRATED PARTS BREAKDOWN (Sheet 2 of 3)INSTRUCTION MANUAL 26-63 To identify a part when the a part number is NOT known: 1. Determine the function and applications of the part required. aes Turn to the List of Mlusteations ‘and select the most appropriate title. Note the illustration page | umber. 2 urn to the page indicated and locate the part on the illustration 3. From the illustration, obtain the indox number assigned to the part. : Refer to the accompanying description for specific information regarding a the part. FIGURE 1-1. HOW TO USE THE ILLUSTRATED PARTS BREAKDOWN (Sheet 3 of 3)INSTRUCTION MANUAL 26-63 UNITS PER ASSEMBLY COLUMN. This column lists the number of units required for one next higher assembly. The quantities specified, therefore, are not necessarily the total number used per installation or end item. AR denotes that parts should be selected as required. ‘The term REF denotes parts which are listed for reference purposes. Units per assembly for other REF items are shown on the appropriate figures referenced in the DESCRIPTION column. NP denotes parts which are not procurable. 1 USE ON CODE COLUMN. Code letters in this column show variations in parts on two or more similar assemblies. Parts peculiar to a particular assembly are identified by the same code letter as the main assembly; common parts are un- coded. 2 NUMERICAL INDEX SECTION (when Included) 1-13 The Numerical Index Section contains an alphanumerical listing of parts and/or drawings that are listed in the Group Assembly Parts List. Standard hardware items are not included. Alphabetical part identifiers are listed first, followed by numerical listing. The index is arranged in order of precedence beginning on the extreme left-hand (first) position as follows: Letters A through Z Numbers 0 through 9 1-14 SECOND AND SUCCEEDING POSITION ARRANGEMENT. The order of precedence in continuing the part number arrangement in the second and succeeding posi- tions of the part number from left to right is as follows: (@) Space (blank column) (5) Letters A through Z (2) Diagonal (slant) (6) Numbers 0 through 9 (3) Point (period) (4) Dash (-) 1+15 ADDITIONAL PARTS LISTS (SECTIONS) (When Included) 1:16 Additional informative lists, such as Recommended Spare Parts List and Fuse List, follow the Group Assembly Parts List Section or Numerical Index Section (as applicable). 1+17 HOW TO USE THE ILLUSTRATED PARTS BREAKDOWN 18 If the item part number is known, turn to the Numerical Index for the applicable figure and index number. Locate the illustration and descrip- tion of the part in the Group Assembly Parts List, using the figure and index number. 1-19 If the item part number is unknown, turn to the List of Illustrations and locate the figure and breakdown on which the part appears. Identify the part on the illustration and use its figure and index number to find the part number and description in the Illustrated Parts Breakdown. 1-5INSTRUCTION MANUAL 26-63 1-20 CATALOG NUMBERS VERSUS PART NUMBERS 1:21 Certain product line equipment systens are coded with catalog numbers in addition to part nunbers, These catalog numbers are listed in parentheses under the system part numbers In the Group Assembly Parts List Section(s). Catalog numbers are also cross-referenced in the Numerical Index Section. (See Figure 1-2 for catalog numbering systen.) 1-6INSTRUCTION MANUAL 26-63 CRANE LOAD INDICATOR SYSTEM, ENGLISH AND SI UNITS EACH CRANE LOAD SYSTEM INCLUDES ‘© 6’ Fuie-filed Gauge with Zero Adjust Dial for specitic number of lines strung, mounted in a steel box '¢ Hydraulic Piston Type Cylinder ¢ 2 Shackles ‘# 25" of 5,000 psi WP Hose Hand Pump and Fluid SPECIFICATION VARIABLES Single Line Pull Capacity ‘Number of Lines Strung AVAILABILITY CHART Single Line Pull Capacity Lbs.) (é Number of Lines Strung 10.000 5.000 ee | 2 | 20,000 8.000 24 L —_____ 4 | 11.000 46 6 30,000 ‘SPECIFYING CATALOG NUMBER FOR ORDERING PURPOSES, (1) Verity that your requirement can be met by reterring to the availabilty chart above (2) Using the example below as a guice, develop your own catalog number using the ordering codes table. EXAMPLE: cL—020~24 ee SingiéTine Number of Pull Capacty Lines Strung CL = Crane Load (020 ~ 20,000 Ib. Single Line Pull Capacity 24 = Number of Lines Sung All Crane Load System catalog numbers should begin with CL. and be followed by § identilying numbers as shown. NOTE: For Si configurations add SI to the catalog number For example: CL-020-24-SI ORDERING CODES Single Line Number of Pull Capacity (Lbs.) _ Code Lines Strung Code 10,000 010 2 02 20,000 020 4 04 25,000 025 24 24 30,000 030 46 46 6 06 FIGURE 1-2. CRANE LOAD INDICATOR CATALOG NUMBERING SYSTEMINSTRUCTION MANUAL 26-63 SECTION 11 GROUP ASSEMBLY PARTS LIST CRANE LOAD INDICATOR SYSTEM (ENGLISH) 20 FIGURE 2-1. CRANE LOAD WEIGHT INDICATOR SYSTEM DETAILS, TYPICAL (ENGLISH)INSTRUCTION MANUAL 26-63 NOTE Refer to Table 6-1 for system configurations and capabilities, The following listed Crane Load (CL) Weight Indicator Systems (English) all include: a. A box-mounted, 6-inch weight gauge. b. A cylindrical, tension-type, load cell (6.53 or 10.8 sq in,, non-spin piston, with two shackles. c. A hydraulic hose assembly with quick- disconnect fittings. d. A fluid hand pump and one quart of instrument fluid. UNITS: USE PART NUMBER DESCRIPTION PER on (CATALOG NO.) 1234567 ASsY CODE 2a 213266 CL SYSTEM, Two lines, 10,000 Ib per... 1 A (cL-010-02) line, 6.53 load cell 213267 CL SYSTEM, Four lines, 10,000 1b per -. 1 B (CL~010-04) line, 6.53 load cell 213268 CL SYSTEM, Six lines, 10,000 1b per... 1 c (cL-010-06) line, 6.53 load cell 213269 CL SYSTEM, Two and four lines , 10,000 . 1 D (CL-010-24) Ib per line, 6.53 load cell 213270 CL SYSTEM, Four and six lines, 10,000... 1 E (CL~010-46) 1b per line, 6.53 load cell 213281, CL SYSTEM, Two Lines, 20,000 Ib per... 1 F (CL-020-02) line, 6.53 load cell 213282 CL SYSTEM, Four lines, 20,000 1b per .. 1 (CL~020-04) Line, 6.53 load cell 213283, CL SYSTEM, Six lines, 20,000 1b per... 1 u (CL-020-06) line, 6.53 load cell 213284 CL SYSTEM, Two and four ines, 20,000 .. 1 I (CL-020-24) 1b per line, 6.53 load cell 213285 CL SYSTEM, Four and six lines, 20,000... 1 J (CL~020-46) 1b per line, 6.53 load cell 213296 CL SYSTEM, Two lines, 25,000 1b per... 1 K (CL~025-02) line, 6.53 load cell 213297 CL SYSTEM, Four lines, 25,000 1b per. . 1 L (cL-025-04) line, 6.53 load cell 213298 CL SYSTEM, Six lines, 25,000 1b per... 1 ™ (cL-025-06) Line, 6.53 load cell 213299 CL SYSTEM, Two and four lines, 25,000... 1 N (CL-025-24) 1b per line, 6.53 load cell 213300 CL SYSTEM, Four and six lines, 25,000... 1 ° (c1-025-46) Ip per line, 6.53 load cellINSTRUCTION MANUAL 26-63 FIG. & UNITS USE INDEX PART NUMBER DESCRIPTION PER ox No. (CATALOG NO.) 1234567 Assy CODE al 213311 CL SYSTEM, Two Lines, 30,000 1b per... 1 P (CL-030-02) line, 10.8 load cell 213312 CL SYSTEM, Four lines, 30,000 1b per... 1 Q (CL-030-04) Line, 10.8 load cell 213313 CL SYSTEM, Six lines, 30,000 1b per... 1 R (C1-030-06) line, 10.8 load cell. 213314 CL SYSTEM, Two and four lines, 30,000... 1 s (CL-030-24) Ib per line, 10.8 load cell 213315 CL SYSTEM, Four and six lines, 30,000... 1 T (CL=030~46) Ab per line, 10.8 load cell ol 970621-012. DUST CAP, Male... 2... 1 -2 970621-008 | COUPLING, Female... ea 3 210658-125 | HOSE ASSY, Hydraulic, 25 feet | aa m4 9205-205 . SHACKLE, 1 in., 1-1/8 in. pin. 2 A thru 0 (16 tons) 999205-206 SHACKLE, 1-1/8 in., 1-1/4 in. pin. « 2 P thru (17.5 tons) 5 212371-102 «. LOAD CELL ASSY, Tension type, non- - sl A thru 0 spin, 6.53 Sq in, (See Figure 2-2 for details) 212360-102 —-. ‘LOAD CELL ASSY, Tension type, non- - 1 P thru T spin, 10.8 sq in. (See Figure 2-3 for details) ~6 970621-013 «=. : DUST CAP, Temale +--+ +--+ +++ 2 -7 970621-009 . COUPLING, Male»... eee e ee 2 -8 968202-002 NIPPLE, Hex, 1/4 NPT... +. se 2 -9 210366 2 ELBOW, Street, hex se. ee ee ee 2 -10 210368 Bo rretcercet neste eee) =i 212985-101 |, WEIGHT GAUGE ASSY, ‘Tuo lines,» 2... 1 A 10,000 1b per line (See Figure 2-4 for details) 212985-102 —-. WEIGHT GAUGE ASSY, Four lines, .. ~~ 1 B 10,000 1b per line (See Figure 2-4 for details) 212985-103 WEIGHT GAUGE ASSY, Six lines, . - 5 c 10,000 1b per line (See Figure 2-4 for details) 212985-104 WEIGHT GAUGE ASSY, Two and four... . 1 D lines, 10,000 1b per line (See Figure 2-4 for details) 212985-105 «WEIGHT GAUGE ASSY, Four and six « 1 E lines, 10,000 1b per line (See Figure 2-4 for details) 212988-101 «WEIGHT GAUGE ASSY, Two lines, 20,000. . 1 F 1b per line (See Figure 2-4 for details) 212988-102 =~. WEIGHT GAUGE ASSY, Four lines, 20,000. 1 G 1b per line (See Figure 2-4 for details)INSTRUCTION MANUAL 26-63 FIG. & INDEX No. PART NUMBER 1 DESCRIPTION 234567 UNITS PER Assy USE oy, cope QeLell -13 “14 -15 -16 212988-103 212988-104 212988-105, 212991101 212991-102 212991-103, 212991-104 212991-105, 212994~101 212994-102 212994-103, 212994-104 212994-105 999393-025 1999321-320 210017 212450-102 214359-101, . WEIGHT GAUGE ASSY, Six lines, 20,000. Ib per Tine (See Figure 2-4 for details) WEIGHT GAUGE ASSY, Two and four. . Lines, 20,000 ib per line (See Figure 2-4 for details) . WEIGHT GAUGE ASSY, Four and six... Lines, 20,000 ib per line (See Figure 2-4 for details) . WEIGHT GAUGE ASSY, Two lines, 25,000. 1b per line (See Figure 2-4 for details) WEIGHT GAUGE ASSY, Four lines, 25,000 1b per line (See Figure 2-4 for details) . WEIGHT GAUGE ASSY, Six lines, 25,000. Ub per Line (See Figure 2-4 for details) WEIGHT GAUGE ASSY, Two and four . « lines, 25,000 1b per line (See Figure 2-4 for details) . WEIGHT GAUGE ASSY, Four and six. - « lines, 25,000 1b per Line, (See Figure 2-4 for details) WEIGHT GAUGE ASSY, Two lines, 30,000 1b per line (See Figure 2-4 for details) . WEIGHT GAUGE ASSY, Four lines, 30,000 1b per line (See Figure 2-4 for details) WEIGHT GAUGE ASSY, Six lines, 30,000 Lb per line (See Figure 2-4 for details) WEIGHT GAUGE ASSY, Two and four . . - Lines, 30,000 1b per line (See Figure 2-4 for details) WEIGHT GAUGE ASSY, Four and six - Lines, 30,000 ib per line (See Figure 2-4 for details) ~ SCREW, Hex hd, 1/420 x 1/2... . cd pl (AP) « LOCKWASHER, Split, 1/4, cd pl (AP)- 1 BOX ASSY, Steel, 6-in. gauge...» \ HAND PUMP, Hydraulic fluid... ~~ + INSTRUMENT FLUID, M-15, hy- + + + + + draulic, 1 qt can 1INSTRUCTION MANUAL 26-63 FIGURE 2-2. LOAD CELL ASSEMBLY, 6.53 SQ IN. NON-SPIN PISTON FIG UNITS USE INDEX. DESCRIPTION PER ox, No. PART NUMBER 1.234567 ass¥ CODE 212371-102 LOAD CELL ASSY, CYLINDRICAL, Tension~. . . REF type, non-spin piston, 6.53 sq in. (See'5, Figure 2-1 for NHA) -1 210440 + IDENTIFICATION PLATE. 2... 1 -2 999241-008 + DRIVE SCREW, No. 2 x 3/16, sst (AP). 2 -3 210366 + ELBOW, Street, hex, 1/4-18 NPT . el “4 999324-230 + SETSCREW, Skt hd, 3/8-24 x 3/8 cp pt. - 1 5 212370-302 + CYLINDER HEAD, 6.53... .-...-- 1 6 7-023 + GASKET, Flange, 35/8 x4x1/8 2... 1 -7 999334-100 + SCREW, Rd hd, 1/4-20 x 3/8, brass... 1 -8 933206-106 = SEA beoauge 1 212372-102 | PISTON AND ROD Assy |) 12 teed 999324~202 1. SETSCREW, 1/4-20 x 1/2, cp pt 1... NP 212373, +. PISTON (incl dowels PN 999259-310) . . XP 212368 2. ROD, Piston see eee ee eee MP 979456~222 TORING... ell cee seers d 979456-336 © O-RING. Fe ee ee ee ee ee 979456-127 LORINGS . oe eee ee eee 979453-070 DSEAL. oe ce ee eee ee eee 212374 CYLINDER BODY, 6.53. . 22. eee ee 1 210984 REPAIR KIT, 6.53 load cell (includes » 1 index nos. 6, 8, 12 thru 15)INSTRUCTION MANUAL 26-63 FIGURE 2-3. LOAD CELL ASSEMBLY, 10.8 SQ IN. NON-SPIN PISTON FIC. & uNITs ust INDEX DESCRIPTION PER On no. PART NUMBER 1234567 ASSY CODE | 23+ 212360-102 “LOAD CELL ASSY, CYLINDRICAL, Tension-, | , REF type, non-spin piston, 10.8 sq in. (See 5, Figure 2-1 for NHA) a1 210440 + IDENTIFICATION PLATE: - - ss ss 1 -2 999241-008 | DRIVE SCREW, No. 2 x 3/16, sst (AP) 1 3 210366 : ELBOW, Street, hex, 1/4-18 NPT... . 1 “4 999324-230 | SETSCREW, Skt hd, 3/8-24 x 1/2 ep pt». 1 -5 210398 B cru riemen\enean toffee et eee meee: ~6 7-076 GASKET, Flange, 4°5/8 x 5x 1/8...) 1 -7 999334-100 SCREW, "Rd hd, i/4-20 x 3/8, brass 1 -8 933206-106 SEAL tte te ee ee ee ee l 212361-102 PISTON AND ROD ASSY. » 2. 1 -9 999324-202 .. SETSCREW, 1/4-20 x 1/2, brass D1 NP -10 212362 + + PISTON (incl dowels PN’ 999259-310) | | NP. = 212363 + ROD, Piston... ........., 8P -12 979456-222 | O-RING. » +e se st : 1 13 979456-432 O-RING eee 1 -14 979456-127 O-RING. eee DT 1 -15 979453-070 SEAL. + eee I -16 212364 Seviinper wooy, 10.8 222) 22 Dla 210979 REPAIR KIT, 10.8 load cell (includes | 1 index nos. 6,8,12 thru 15)INSTRUCTION MANUAL 26-63 FIGURE 2-4, WEIGHT GAUGE ASSENBLY, TYPICAL (ENGLISH) 2-6INSTRUCTION MANUAL 26-63 FIG. & UNITS USE INDEX DESCRIPTION PER on No. PART NUMBER 1234567 ASSY CODE 2oh- 212985-101 WEIGHT GAUGE ASSY, Two lines, 10,000. . . REF A 1b per line (See 11, Figure 2-1 for NHA) 212985-102 WEIGHT GAUGE ASSY, Four lines, 10,000. . . REF B Ib per line (See 11, Figure 2-1 for NHA) 212985-103 WEIGHT GAUGE ASSY, Six lines, 10,000. . . REF c 1b per line (See 11, Figure 2-1 for NHA) 212985-104 WEIGHT GAUGE ASSY, Two and four... . . REF D lines, 10,000 1b per line (See 11, Figure 2-1 for NHA) 212985-105 WEIGHT GAUGE ASSY, Four and six . . . REF E Lines, 10,000 1b per line (See 11, Figure 2-1 for NHA) 212988-101 WEIGHT GAUGE ASSY, Two lines, 20,000 . . . REF F Ab per line (See 11, Figure 2-1 for NHA) 212988-102 WEIGHT GAUGE ASSY, Four lines, 20,000. . . REF c ib per line (See 11, Figure 2-1 for NHA) 212988-103 WEIGHT GAUGE ASSY, Six lines, 20,000 . . . REF ® Ib per line (See 11, Figure 2-1 for NHA) 212988-104 WEIGHT GAUGE ASSY, Two and four... . . REF I Lines, 20,000 1b per line (See 11, Figure 2-1 for NHA) 212988-105 WEIGHT GAUGE ASSY, Four and six... . . REF J Lines, 20,000 1b per line (See 1i, Figure 2-1 for NHA) 212991-101 WEIGHT GAUGE ASSY, Two lines, 25,000. . . REF K Ib per line (See 11, Figure 2-1 for NHA) 212991-102 WEIGHT GAUGE ASSY, Four lines, 25,000. . . REF L Ub per line (See 11, Figure 2-1 for NHA) 212991-103 WEIGHT GAUGE ASSY, Six lines, 25,000. . . REF M Ib per line (See 11, Figure 2-1 for NHA) 212991-104 WEIGHT GAUGE ASSY, Two and four... . . REF N lines, 25,000 1b per Line (See 11, Figure 2-1 for NHA) 212991-105 WEIGHT GAUGE ASSY, Four and six . ... . REF 0 Lines, 25,000 1b per line (See 11, Figure 2-1 for NHA) 212994-101 WEIGHT GAUGE ASSY, Two lines, 30,000. . . REF Pp 1b per line (See 11, Figure 2-1 for NHA) 212994-102 WEIGHT GAUGE ASSY, Four lines, 30,000. . . REF Q 1b per line (See 11, Figure 2-1 for NHA) 212994-103 WEIGHT GAUGE ASSY, Six lines, 30,000. . . REF R lb per line (See 11, Figure 2-1 for NHA) 212994-104 WEIGHT GAUGE ASSY, Two and four... . . REF s Lines, 30,000 1b per line (See 11, Figure 2-1 for NAA) 212994-105 WEIGHT GAUGE ASSY, Four and six... . . REF i lines, 30,000 1b per line (See 11, Figure 2-1 for NHA) 27INSTRUCTION MANUAL 26-63 FIG. & UNITS USE. INDEX DESCRIPTION PER ow. NO. PART NUMBER 1234567 assy CODE Qab-L 210022 + RING, Case, 6-in. gauge... -2 999383-056 | SCREW, Fil hd, 10-32 x 1/2 sst (AP) - 4 213458 : GLASS ASSY, Gauge, 6-in, with red. . 1 pointer -3 210176 KNOB, Knurled... eee ee MP ~4 999324-195, + SETSCREN, Skt, hd, No. 8-32 x. : 1P 1/4, blk, sel (AP) -35 979456-110, Oe ORING te : XP 6 213776 + POINTER, Target, red... 2. NP 7 211452 +. GLASS, Gauge, plexiglass, clear . NP “8 979456-259 1 O-RING, ‘Case | RGljoodo © -9 212462 | POINTER, 4.12 in. ig, bik | 1 -10 999287~101 + SNAP RING... 5 0 -u 214261 { DIAL, Two Lines, 10,000 1b’per line |) 1 A 214240, { DIAL, Four lines, 10,000 1b per line . 1 B 214242 1 DIAL, Six Lines, 10,000 1b per line.» 1 c 211020 + DIAL, Two and four lines, 10,000... . 1 D Ib per line 211047 + DIAL, Four and six lines, 10,000,... 1 E 1b per line 214243 . DIAL, Two lines, 20,000 1b per line, . 1 F 214245 : DIAL, Four lines, 20,000 1b per line . 1 c 214246 + DIAL, Six lines, 20,000 1b per line, . 1 H 214244 + DIAL, Two and four lines, 20,000, 1 1 1b per line 211635, . DIAL, Four and six lines, 20,000,... 1 J 1b per line 213087 . DIAL, Two lines, 25,000 1b per line . a K 214247 + DIAL, Four lines, 25,000 1b per line 1 1 214248 + DIAL, Six lines, 25,000 1b per line . 1 M 212256 : DIAL, Two and four lines, 25,000... . 1 N 1b per line 213077 + DIAL, Four and six lines, 25,000... . 1 0 1b per line 212249 . DIAL, Two lines, 30,000 1b per line 1 Pp 214250 : DIAL, Four lines, 30,000 1b per line. 1 Q 212263, . DIAL, Six lines, 30,000 1b per line. . 1 R 213042 + DIAL, Two and four lines, 30,000... . 1 8 ib per Line 214251, « DIAL, Four and six lines, 30,000... . 1 T 1b per Line “12 212595-106 + BOURDON TUBE ASSY, 1300 to 1800 psig.» 1 A thru E 212595-109 + BOURDON TUBE ASSY, 2800 to 3900 psig. ee cira 212595-108 + BOURDON TUBE ASSY, 2200 to 3000 pats. oe oeebrult -13 210359 + SCREW, Tube mounting (AP) - - - 3 -14 979456-456 DO-RING G@P) see ee eee 3 -15 210172 + MOUNT, Dial . Bee -16 999391-150 { SCREW, Truss hd, 6-32 x 1/2 sst (AP), | 2 “7 999338-113 { LOCKWASHER, Inti t, No. 6, cad pl (AP), 2 2-8INSTRUCTION MANUAL 26-63, FIG. & uNITS USE INDEX DESCRIPTION PER on NO. PART NUMBER 1234567 Assy CODE 24-18 210924 . LINKAGE ASSY, Short, with mtg hdw. . . 1 (See Figure 2-5 for details) -19 210363, « . NUT, Slotted (AP) (See 1, Figure . . . -REF 2-5 for details) -20 210538~301 . » SCREW, Shidr (See 3,4, Figure 2-5 . . REF for details) -21 220540 . . WASHER, (AP) (See 2, Figure 2-5 for. . .REF details) 22 210528 MOVEMENT ASSY . 5 pocgooH -23 999368-775 1 SCREW, Ske hd, 8-32 x 1/4sse 2 2 2 (AP) 24 210929 . DAMPER ASSY, High-pressure, gauge... . 1 mount (See Figure 2-6 for details) -25 999393~248 «SCREW, Hex hd, 1/4-20 x 1/4, st. . .REF (AP) (See 1, Figure 2-6 for details) 26 999321120 . . LOCKWASHER, Split, 1/4, sst (AP) . . -REF (See 2, Figure 2-6 for details) 214560 / TUBING. 2... ee ce! 971107-012 D CONNECTOR, “Nale, 1/8 dia'x 1/8 Nbr... 2 (with ferrule and nut) ~29 212940 - TBE STOP. 2... Be 30 999387-014 1D SCREW, Pan'hd, 6-32 x 1/4, 02 e ed est (AP) 211139 + BACK ZERO ADJUST ASSY, 2.2... wD -31 999338-113 - LOCKWASHER, Intl t, No. 6, cd pl (AP). 22 -32 999324~185 +. SETSCREN, Skt hd, No. 6........1 -33 210126 : . DRIVE ASSY, Back zero adjust... - + 1 34 979456-006 Se OcRTnC Mee 35 210171, 2. MY, Housing 5... ee ee eee ed 36 979456-115 ++ O-RING... pe et -37 210036 11 GEAR, Zero adjust 38 999334100 | SCREW, Rd hd, 1/4-20 x 3/8, brass... - 1 -39 933206106 cua tse ee ~40 211492 1 CASE, Gauge, 6-in, 2 ee ee ee ed -418 ——214358-101 + INSTRUMENT FLUID, Gauge, N-8,.- . - . + 1 1 qt can Not IllustratedINSTRUCTION MANUAL 26-63 FIGURE 2-5. SHORT LINKAGE ASSEMBLY FIG. 6 uNrTs USE INDEX DESCRIPTION PER oN No PART NUMBER 1.234567 Assy CODE 2-5- 210924 SHORT LINKAGE ASSY (See 15, Figure . REF 2-4) 1 210363 plumule Inacascocgeccoo # -2 210540 By acerca ee ete 2 3 Ale Stents e Aaa gaaaaccaoo | “4 210538-301 «SCREW, Shldr . . . . 1 -5 999399-004 | NUT, Elastic stop, No. oe ~6 212420 DWASHER 0 le ee eee 2 -7 210349 | LINKAGE BAR, Slide 222. 1 -8 210936 [ LENKAGE BAR'ASSY.. FDS ae 1 -9 999334-505 |. SCRE, Rd hd, 2-56 x 5/16... 2 sst (secured to linkage bar)INSTRI ION MANUAL 26-63 FIGURE 2-6. DAMPER ASSEMBLY, HIGH PRESSURE, GAUGE MOUNT UNITS USE DES¢RIPTION PER ox Xo. PART NUMBER 123.4567 con) 210929 DAMPER ASSY, High pressure, gauge... . REF nount (See 34, Figure 2-4 for NHA) a 999393-248 , SCREW, Hex hd, 1/4-20 x 1/4 set (AP). . 2 2 999321-120 | LOCKWASHER, split, 1/4, sat (AP). 2 3 211137 DGasker, Damper... ed a4 969141- 002 . PLUG, Hex hd, 1/8 NPT... ese 1 5 971107-01: « CO ‘TOR, Male, 1/8 tube x | 1/8 NPT 210930-101 «=. «STEM ASSY, High pressure»... 0-1 ~6 979456456 |. O-RING ee ee] -7 979401-006 | | BACK UP SEAL, Teflon, No. 6.2... 1 “8 999395-265 | | ROLL PIN, Long, 5/32'dia x 1 2.0 ed pl -9 210149 . STEN CAP, High pressures... 2. NP =10 211261 LL MUI, High pressure 2.01). MP 1110146 Dl srt, High pressure |) 221 21 P m2 211498 1 BODY, Gauge mount damper Sv LL... IINSTRUCTION MANUAL 26-63 SECTION Ill GROUP ASSEMBLY PARTS LIST CRANE LOAD INDICATOR SYSTEMS (SI UNITS) 3-0 FIGURE 3-1. CRANE LOAD WEIGHT INDICATOR SYSTEM DETAILS, TYPICAL (ST UNTTS)INSTRUCTION MANUAL 26-63 NOTE Refer to Table 6-1 for system configurations and capabilities, The following listed Crane Load (CL) Weight Indicator Systems (SI Units) all include: a. A box-mounted, 6-inch weight gauge. b, A cylindrical, tension-type, load cell (6.53 or 10.8 sq in., non-spin piston, with c. A hydraulic hose assembly with quick~ two shackles. disconnect fittings. d. A hydraulic fluid hand pump and one quart of instrument fluid. FIG. & UNITS USE INDEX PART NUMBER DESCRIPTION PER on. No. (CATALOG NO.) 123.4567 Assy CODE Ble 213276 CL SYSTEM, Two lines, 4500 daN per 1 A (CL-010-02-S1) line, 6.53 load cell 213277 CL SYSTEM, Four lines, 4500 daN per 1 B (CL-010-04-S1) line, 6.53 load cell 213278 CL SYSTEM, Six lines, 4500 daN per . . a c (CL-010-06-S1) line, 6.53 load cell 213279 CL SYSTEM, Two and four lines, 4500 1 D (CL-010-24-ST) daN per line, 6.53 load cell 213280 CL SYSTEM, Four and six lines, 4500 1 E (CL-010-46-ST) daN per line, 6.53 load cell 213291 CL SYSTEM, Two lines, 9000 daN per . . 1 F (CL-020-02-S1) line, 6.53 load cell 213292 CL SYSTEM, Four lines, 9000 daN per . 1 G (cL-020-04-ST) line, 6.53 load cell 213293 CL SYSTEM, Six lines, 9000 daN per . . 1 W (CL~020-06-S1) Line, 6.53 load cell 213294 CL SYSTEM, Two and four lines, 9000... 1 1 (CL-020-24-81) daN per line, 6.53 load cell 213295, CL SYSTEM, Four and six lines, 9000 . at J (CL-020-46-S1) daN per line, 6.53 load cell 213306 CL SYSTEM, Two Lines, 11,000 daN per . 1 K (CL-025-02-81) line, 6.53 load cell 213307 CL SYSTEM, Four lines, 11,000 daN per 5 L (CL-025-04-ST) line, 6.53 load cell, 213308 CL SYSTEM, Six lines, 11,000 daN per . i) u (CL-025-06-ST) line, 6.53 load cell 213309 CL SYSTEM, Two and four lines, 11,000 1 Nx (CL-025-24-ST) daN per line, 6.53 load cell 213310 CL SYSTEM, Four and six lines, 11,000 .. 1 ° (CL-025-46-S1) daN per line, 6.53 load cell 31INSTRUCTION MANUAL 26-63 FIG. & UNITS USE INDEX PART NUMBER DESCRIPTION PER ON No. (CATALOG NO.) 1234567 ASSY CODE Bele 213321 CL SYSTEM, Two lines, 14,000 daN per... 1 P (CL~030-02-s1) line, 10,8 load cell 213322 CL SYSTEM, Four Lines, 14,000 daN per. . 1 ° (CL~030-04-ST) line, 10.8 load cell 213323 CL SYSTEM, Six lines, 14,000 daN per... 1 R (CL~030-06-81) Line, 10.8 load cell 213324 CL SYSTEM, Two and four lines, 14,000 .. 1 8 (CL-030-24-S1) daN per line, 10.8 load cell 213325, CL SYSTEM, Four and six lines, 14,000 .. 1 T (CL-030-46-ST) daN per line, 10.8 load cell 1 970621-012 DUST CAP, Males ee ee ee 1 2 970621-008 + COUPLING, Female . . oe 3 210658-125 1 HOSE ASSY, Hydraulic, 25-feet 11. 1 “4 999205-205 + SHACKLE, 1 in., 1-1/8 in. pin 2 A thru D (6 tons) 999205~206 + SHACKLE, 1-1/8 in., 1-1/4 in. pin . 2 P thro T (17.5 tons) -5 212371-102 . LOAD CELL ASSY, Tension type, non-. 1 A thru 0 spin, 6.53 5q in. (See Figure 2-2 for details) 212360-102 + LOAD CELL ASSY, Tension type, non--- + 1 P thru T spin, 10.8 sq in. (See Figure 2 for details) ~6 970621-013 .~DUST CAP, Female... +--+ see eee 2 7 970621-009 | COUPLING, Male. 12st ee 2 -8 968202-002 | NIPPLE, Hex, 1/4 NPT.) ss ee 2 “3 210366 I ELBOW, Street, hex. 2) 2 oe 1 -10 210368 I TEE, Street, hex sey e eee oi 212987-101 | WEIGHT GAUGE ASSY, Two lines, 4500 . 1 4 daN per line (See Figure 3-2 for details) 212987-102—-.- WEIGHT GAUGE ASSY, Four lines, 4500 . . 1 B daN per line (See Figure 3-2 for details) 212987-103 —-. WEIGHT GAUGE ASSY, Six limes, 4500... 1 c GaN per line (See Figure 3-2 for details) 212987-104 WEIGHT GAUGE ASSY, Two and four»... 1 D Lines, 4500 da per line (See Figure 3-2 for details) 212987-105 —-. WEIGHT GAUGE ASSY, Four and six... 1 E lines, 4500 daN per line (See Figure 3-2 for details) 212990-101. . WEIGHT GAUGE ASSY, Two lines, 9000... 1 F daN per line (See Figure 3-2 for details) 212990-102 . WEIGHT GAUGE ASSY, Four lines, 9000 . . 1 c daN per line (See Figure 3-2 for details) 342INSTRUCTION MANUAL 26-63 FIG. & INDEX No. PART NUMBER 1 UNITS. USE DESCRIPTION PER ow. BYOGGD Assy CODE 3-1-1 -13 “14 -15 -16 212990-103, 212990-104 212990-105 212993-101 212993-102 212993-103 212993-104 : 212993-105 : 212996-101 5 212996-102 : 212996-103 212996-104 212996-105, 999393-025, 999321-320 : 210017 : 212450-102 : 214359-101 : . WEIGHT GAUGE ASSY, Six lines, 9000... 1 x daN per line (See Figure 3-2 for details) . WEIGHT GAUGE ASSY, Two and four... + 1 I lines, 9000 daN per line (See Figure 3-2 for details) . WEIGHT GAUGE ASSY, Four and six... . 1 J lines, 9000 daN per line (See Figure 3-2 for details) . WEIGHT GAUGE ASSY, Two lines, 11,000. . 1 K daN per line (See Figure 3-2 for details) . WEIGHT GAUGE ASSY, Four lines, 11,000. 1 L aN per line (See Figure 3-2 for details) . WEIGHT GAUGE ASSY, Six lines, 11,000 - 1 M daN per line (See Figure 3-2 for details) IGHT GAUGE ASSY, Two and four +--+ 1 N Lines, 11,000 daN per line (See Figure 3-2 for details) WEIGHT GAUGE ASSY, Four and six- ++ 1 ° limes, 11,000 daN per line (See Figure 3-2 for details) WEIGHT GAUGE ASSY, Two lines, 14,000 . 1 P daN per line (See Figure 3-2 for details) WEIGHT GAUGE ASSY, Four Lines, 14,000. 1 a daN per line (See Figure 3-2 for details) WEIGHT GAUGE ASSY, Six lines, 14,000 - 1 R daN per line (See Figure 3-2 for details) . WEIGHT GAUGE ASSY, Two and four +++ 1 s Lines, 14,000 daN per line (See Figure 3-2 for details) . EIGHT GAUGE ASSY, Four and six. +. 1 t lines, 14,000 daN per line (See Figure 3-2 for details) = SCREW, Hex hd, 1/4-20 x 1/2, ed +» ++ 3 pl (AP) LOCKWASHER, Split, 1/4, cd pl (AP) BOX ASSY, Steel, 6-in. gauge - + + + + HAND PUMP, Hydraulic fluid + + ++ + + INSTRUMENT FLUID, M-15, 0. 7s ee + hydraulic, 1 qt can 33INSTRUCTION MANUAL 26-63 FIGURE 3-2. WEIGHT GAUGE ASSEMBLY, TYPICAL (SI UNITS) a4INSTRUCTION MANUAL 26-63 FIG. INDEX No. & PART NUMBER DESCRIPTION 1234567 UNITS PER ASsY USE on CODE 32> 212987-101 212987102 212987-103 212987104 212987105 212990-101. 212990-102 212990-103, 212990-104 212990-105 212993-101 212993-102 212993-103 212993-104 212993-105 212996-101 212996-102 WEIGHT GAUGE ASSY, Two lines, 4500 . daN per line (See 11, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Four lines, 4500 . . daN per line (See 11, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Six lines, 4500. . daN per line (See 11, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Two and four... . Lines, 4500 daN per line (See Ll, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Four and six lines, 4500 daN per line (See ll, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Two lines, 9000. . . daN per line (See 11, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Four lines, 9000 . . daN per line (See 11, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Six lines, 9000 . . daN per line (See 11, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Two and four... . Lines, 9000 daN per line (See ll, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Four and six . Lines, 9000 daN per line (See 1l, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Two lines, 11,000 . . daN per line (See 11, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Four lines, 11,000 . daN per line (See 11, Figure 3-1 for NRA) WEIGHT GAUGE ASSY, Six lines, 11,000 . daN per line (See 11, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Two and four... « Lines, 11,000 daN per line (See U1, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Four and six . . Lines, 11,000 daN per line (See ll, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Two lines, 14,000 . daN per line (See 11, Figure 3-1 for NHA) WEIGHT GAUGE ASSY, Four lines, 14,000 . daN per line (See 11, Figure 3-1 for NHA) . REF + REF . REF . REF » REF . REF + REF + + REF . REF . REF + REF + REF + REF + REF + REF + REF . REF 3 M °INSTRUCTION MANUAL 26-63 FIG. & UNITS USE INDEX DESCRIPTION PER ow XO. PART NUMBER 1234567 aSSY CODE 32. 212996-103 «WEIGHT GAUGE ASSY, Six lines, 14,000. . . REF R daN per line (See 11, Figure 3-1 for NHA) 212996-104 WEIGHT GAUGE ASSY, Two and four... . . REF s Lines, 14,000 daN per line (See Li, Figure 3-1 for NEA) 212996-105 WEIGHT GAUGE ASSY, Four and six... . . REF 1 Lines, 14,000 daN per line (See 11, Figure 3-1 for NHA) -1 210022 . RING, ’Case, 6-in. gauge . 2 999383-056 | SCREW, Fil’hd, 10-32 x 1/2 est (AP) 4 213458 2 GLASS’ ASSY, Gauge, 6-in. with red xP pointer 3 210176 = KNOB, Knurled .. 2. cee 4 999324-195 . SETSCREW, Skt hd, 8-32 x 1/4... + ‘NP blk, sti +5 979456-110 LORING cee eee eee WP -6 213774 ) POINTER, Target, red. eee NP -7 211452 + + GLASS, Gauge, plexiglass, clear NP -8 979456-259 | O-RING, Case. ee ee ee ee ee eT -9 212462 { POINTER, 4.12 in. 1g, blk Ll 1 =10 999287-101 | SNAP RING... pes “a 214112 1 DIAL, Two Lines, 4500 daN per line. + 1 A (8000 aax) 21413 . DIAL, Four lines, 4500 daN per line. . 1 B (8,000 dan) 2144 | DIAL, Six lines, 4500 daN per line... 1 c (37,000 daw) 214115 = DIAL, Two and four lines, 4500 daN - 1 D per line (9000 and 18,000 daN) 210116 . DIAL, Four and six lines, 4500 daN - a E per line (18,000 and 27,000 dav) 214107 | DIAL, Two lines, 9000 daN per line... 1 F (18,000 daN) 214108 « DIAL, Four lines, 9000 daN per line - 1 c (36,000 daN) 214109 . DIAL, Six lines, 9000 daN per line « 1 i (54,000 dan) 21410 | DIAL, Two and four Mines, 9000 daN.. . 1 1 per line (18,000 and 36,000 daN) 2ualld = DIAL, Four and Six lines, 9000 daN. . - 1 J per line (36,000 and 54,000 daN) 247 | DIAL, Two Lines, 11,000 daN per line. . 1 K (22,000 dan) 21aus = DIAL, Four lines, 11,000 daN per line. . 1 L (44,000 daN) 214119 | DIAL, $ix Lines, 11,000 daN per line. . 1 ™ (66,000 daX) 214120 | DIAL, Two and four lines, 11,000 daN. . 1 N per Line (22,000 and 44,000 daw) 214121 | DIAL, Four and six lines, 11,000 daN. . 1 ° 36 per Line (44,000 and 66,000 daN)INSTRUCTION MANUAL 26-63 UNITS USE DESCRIPTION PER ox XO. PART NUMBER 123.4567 ASSY cove aad 214122 . DIAL, Two lines, 14,000 daN per line». 1 P (28,000 dax) 214123 . DIAL, Four lines, 14,000 daX per lines » 1 Q (56,000 dan) 214124 + DIAL, Six Lines, 14,000 daN per line. . 1 R (84,000 da) 214126 . DIAL, Four and six lines, 14,000 dav. . 1 T per line (56,000 and 84,000 daN) 12 212595-106 «BOURDON TUBE ASSY, 1300 to 1800 psig. . 1 A thro E 212595-109 |-BOURDON TUBE ASSY, 2800 to 3900 psig. . 1 F thru 0 212595-108 BOURDON TUBE ASSY, 2200 to 3000 pate.» 1 P thru T -13 210359 2 SCREW, Tube mounting (AP). see 3 -14 979456-456 O-RING (AP) Be000006 a -15 210172 ff aon sty eee a -16 999391-150 | SCREW, Truss hd, 6-32 x 1/2, ost (AP). + 2 -17 999338-113 | LOCKWASHER, Inti t, No. 6, cd pl (AP) . 2 -18 210924 D LINKAGE ASSY, Shore, with mtg... 2. 1 hdw (See Figure 3-5 for details) -19 210363, . NUT, Slotted (AP)(See 1, Figure 2-5 for details) -20 210538-301 —«.-- ‘SCREW, Shidr (See 3, 4, Figure 2-5. . REF for details) -21 210540 . . WASHER, (AP) (See 2, Figure 2-5... . REF for details) 22 210528 | MOVEMENT ASSY 2. ssw 5 -23 999368-775 | SCREW, Skt hd, 8-32 x 1/4, ast (AP). . + 2 ~2u 210929 | DAMPER ASSY, High-pressure, gauge». + 1 mount (See Figure 2-6 for details) -25 999393-248 + SCREW, Hex hd, 1/4-20 x 1-1/4 set. - REF (AP) (See 1, Figure 2-6 for details) -26 999321-120 . . LOCKWASHER, Split, 1/4 sst (AP). . - REF (See 2, Figure 2-6 for details) -27 214560 LTUBING. See ee ee ee 1 28 971107-012 | CONNECTOR, Male, 1/8 dia x 1/8 NPT... 2 (sich ferrule and nut) -29 212940 WBE STOP 2. eee ee ee ee eee ee 2 -30 999387-014 . SCREN, Pan hd, 6-32 x 1/4 sst (AP)... 1 31 999338-113 | LOCKWASHER, Intl t, No. 6, cd pl (AP). . 1 211139 J BACK ZERO ADJUST ASSY . . . 1 32 999324-185 + SEISCREW, Skt hd, No. 6 .. +. + 1 -33 210126 1 1 DRIVE ASSY, Back’ zero adjust... 6. 1 -34 979456-006 —. . O-RING . Booo -35 210171 Lnur, Housing | se eee ee =36 979456-115 1 L O-RING. eee ee ee eee ee OD -37 210036 11 GEAR, Zero adjust +... eee zl -38 999334-100 | SCREW, Rd hd, 1/4-20 x 3/8, brass 1 =39 933206-106 | SEAL wee ee eee 1 =40 211492 1 CASE, Gauge, Bins se ee 1 male 24358-2101 |“ INSTRUMENT FLUID, Gauge, M-8, 2 2... 1 ‘Not Illustrated 1 qt can 3-7/3-8INSTRUCTION MANUAL 26-63 SECTION IV NUMERICAL INDEX PART NUMBER FIGURE & INDEX NO. FIGURE & PART NUMBER INDEX NO. cL-010-02 CL-010-02-St cL-010-04 L-010-04-S1 CL-010-06 CL-010-06-ST cL-010-24 CL~010-24-ST cL-010~46 CL-010~46-ST cL-020-02 CL-020-02-ST CL-020-04 CL-020-04-ST cL-020-06 CL~020-06-S1 CL-020-24 CL-020-24-ST CL-020-46 CL-020-46-ST CL~025-02 CL~025-02-ST eL~025+04 CL-025-04~SI L-025-06 CL~025-06-81 cL~025-24 CL~025-24-S1 CL~025-46 CL-025-46-ST cL-030-02 CL~030-02-SI CL~030-04 CL=030-04-ST CL=030-06 CL-030-06-ST CL-030~24 CL-030-24-ST cL-030-46 CL-030-46-ST THIS COLUMN INTENTIONALLY LEFT BLANK. 4dINSTRUCTION MANUAL 26-63 FIGURE AND PART NUMBER INDEX NUMBER PART NUMBER FIGURE AND INDEX NUMBER 210017 210022 210036 210126 210146 210149 210171, 210172 210176 210359 210363 210366 210368 210398 220440 210528 210538-301 210540 210549 210658-125 210658-135 210658-150 210924 210929 210936 210979 210984 211020 211137 211261 211452 211492 211498 211635, 211702 212256 212263 212360-102 212362 212363, 212364 212368 212370~302 212371-102 212373, 212374 212420 212450-102 212462 212595-106 212595-108 212595109 3 2 2 2 2 2 3 2 3 2 2 3 2 2 2 2 3 2 2 4-2INSTRUCTION MANUAL 26-63 FIGURE AND FIGURE AND PART NUBER INDEX NUMBER PART NUMBER INDEX NUMBER 212980 24-31 212991-105 21-11 32-31 24 212985-101 21 212993-101 31-11 24 3-2 | 212985-102 pin 212993-102 3-1-1 | 3-2 212985-103 212993-103 3-1-1 | 3-2 212985-104 212993-104 3-1-1 | 342 | 212985-105 212993-105 31-11 i 342 212987-101 212994101 2-111 2-4 21.2987-102 212994102 21-11 24 212987-103 212994103 21-11 24 212987-104 212994-104 2-1-1 24 212987-105 212994-105 2-1-11 24 212988-101 212996101 3-1-1 3-2 212988-102 212996-102 3e1-al 3-2 212988-103 212996-103 3-1-1 3-2 212988-104 212996-104 3-1-11 3-2 212988-105 212996-105 3-111 3-2 212990-101 213042 24-11 213077 2-11 212990-102 213087 Qed 213266 21 212990-103 213267 2-1 213268 21 212990-104 213269 2-1 213270 2-1 212990-105 213276 Bel 213277 3-1 212991-101 213278 Bl 213279 3-1 212991-102 213280 3-1 213281 2-1 212991-103 213282 2-1 213283 2-1 212991-104 213284 2-1 | 213285 2-1INSTRUCTION MANUAL 26-63 FIGURE AND FIGURE AND PART NUMBER INDEX NUMBER PART NUMBER INDEX NUMBER 213291 341 214243, 213292 3-1 214244, 213293, 3-1 214245, 213294 3-1 214246 213295, 3-1 214247 213296 2-1 214248 213297 2-1 214249 213298 2-1 214250, 213299 2-1 214251, 213300 2-1 214359-101 213306 3-1 213307 3-1 214560 213308 1 213309 3-1 7-023 213310 3-1 7-076 213311, 2-1 933206-106 213312 2-1 213313 2-1 213314 2-1 213315, 2-1 968202-002 213321, a1 213322 a1 969141-003 213323 a1 970621-001 213324 3-1 213325, 341 970621-005 213774 2-6-6 3-2-6 970621-012 214107 32-11 214108 3-2-1 970621-013, 214109 32-11 214110 3-2-1 979453-070 2uaiit 32-11 214112 362-11 979456-006 214113, 3-2-1 214114 342-11 214115 342-11 979456-110 214116 32-11 214117 342-11 979456-115 214118 3-2-11 214119 3-2-11 979456-127 214120 3-2-1 214121 3-2-11 979456-222 214122 3-2-11 214123, 3-2-11 979456-259 214124 342-11 214125, 3-2-11 979456-336 214126 3-2-1 979456~342 214240, 2-4-1 979456-456 214241, 24-11 214242 2a4-1L 999205-205INSTRUCTION MANUAL 26-63 FIGURE AND PART NUMBER INDEX NUMBER PART NUMBER FIGURE AND INDEX NUMBER 999241~008 999287-101 999321120 999321-320 999324-185 999324-195 9324-202 999324-230 999334100 999334~505 999338-113 9368-775 9383-056 999387-014 999391-150 999393-025 999393-248 1999395-265, 999399-004INSTRUCTION MANUAL 26-63 SECTION V SPARE PARTS LIST 5-2 This section contains information for parts which are recommended as a beginning quantity for stocking as spares at each using facility. Part numbers and quantities will depend on each facility's experience. An inventory of readily available spare parts will reduce the equipment down time when replace- ment of parts is necessary. Standard hardware items are not included, Sufficient information for obtaining these items is contained in the parts listing in the Group Assembly Parts List in Section Il and Ill. For convenience, spare parts are arranged in ascending nunerical order by Figure and Index Numbers. TABLE 5-1. RECOMMENDED SPARE PARTS LIST FIGURE AND PART ] qn INDEX NO, | __ NUMBER DESCRIPTION USED 970621-008 | COUPLING, Fenale 2 210658-125 | HOSE ASSY, Hydraulic, 1/4-in. 1D, 25 fe | 2 | srzsra-102 oan cxia Assy, Teneton-type, noneepiny 6.53 | 2 212360-102 | LOAD CELL ASSY, Tension-type, non-spin, 10.8 | 1 970621-009 | COUPLING, Male 4 212450-102 | HAND PUNP ASSY, Hydraulic fluid 1 214359101 | INSTRUMENT FLUID, 4-25, Hydraulte, 1 qt can | 1 | 210984 | REPAIR KIT, 6.53 Load celL joa | 210979 REPAIR KIT, 10.8 load cell fea 213458 |GLASS ASSY, Gauge, 6-in. with red pointer | o11a39 BACK ZERO ADJUST ASSY 1 979456-259 | 0-RING, Case 2 212462 POINTER, Black 2 | a0924 SHORT LINKAGE ASSY 2 210528 MOVEMENT ASSY, Gauge, 6-in., simple | 2 212595-109 | BOURDON TUBE ASSY, 2800-3800 psig fa 212595-108 | BOURDON TUBE ASSY, 2200-2000 psig 1INSTRUCTION MANUAL 26-63 TABLE 5-1. RECOMMENDED SPARE PARTS LIST (Cont'd) fFrcure AND || PART Jory | INDEX No. NUMBER DESCRIPTION |useo 1 2-4-29 210359 SCREW, Tube mounting 6 | 3-2-29 | 2-4-30 979456-456 O-RING | 8 2-6-6 | 3-2-30 | 2-434 210929 DAMPER ASSY, High pressure 2 | aa |? | 2-420 214358-101 _| INSTRUMENT FLUID, Gauge, M+B, 1 gt can 1] p-2-40 | 2-6-3 211137 GASKET, DamperINSTRUCTION MANUAL 26-63 SECTION VI ADDITIONAL DATA NE_LOAD INDICATOR SYSTEMS LISTING 6-2 Crane Load Indicator Systems configurations are listed in Table 6-1 by weight capabilities and numbers of lines. TABLE 6-1. CL SYSTEM CONFIGURATIONS NuvpeR | weicur PER | WETGNT PER ceane Loap | GAUGE ann paper | oF LINES LINE LINE SYSTEM ony (orat) | enottsucay* | sr (daxys (213266-125 212985-101 2 10,000 213276-125 | 212987-101 2 4500 213267-125 212985-102 | 4 10,000 j (213277-125 212987-102 } 4 4500, 213283-125 | 212985-102 6 10,000 213278-125 | 212987-103 6 4500 213265-125 | 212985-104 264 10,000 nazzy3-125 | 212987-104 a 4500 213270-125 | 212985-105 | 10,000 213280-125 | 212987-105 a 4500 213281-125 212988-104 2 20,000 | 213291-125 | 212990-101 2 9000 213282-125 212988-102 } 4 20,000 | aisee2125 | 212990-102 4 so00 | 213283-125 | 212986-103 6 20,000 | 213293125 | 212990-103 6 3000 nu3ze4-125 | 212988-104 264 20,000 213294-125 | 212990-104 264 9000 213085-125 | 212988-105 466 20,000 213095125 | 212990-105 486 9000 213096125 | 212991-101 2 25,000 213306125 | 212993-101 2 | 11,000 213297-125 | 212991-102 4 25,000 pis3o7—125 | ig993—102,— | 11,000 di3298-125 | © iz991-103. | 25,000 213308-125 212993-103 6 11,000 213299-125 | 212256-204 264 25,000 213309125 | 212993-104 264 11,000 213300-125 | 213077-105 ase 25, 000 213310-125 212993-105 4&6 10,000 | pisaii-i2s | 212994101 2 30,000 213321-125 212996-101 2 14,000 213312-125 | 212994-102 : 30,000 213322-125 | 212996-102 : 14,000 pig3i3-125 | 212994-102 6 30,000INSTRUCTION MANUAL 26-63 TABLE 6-1. CL SYSTEM CONFIGURATIONS (Cont'd) CRANE LoAD | GAUGE AND DANPER | OF LINES ie LINE ene peat cae en egssege | eg ure | eeeran rine Penta nt ee ae oa Pests te ceseiore aye alee coo (213324-125 212996-104 1 264 | 14,000 (213315-125 212994-105 466 | 30,000 14,000 | | 10,000, 20,000, and 25,000 1b (4500, 9500, and 11,000 daN) systems use 6.53 sq in, load cell assembly, PN 212371102. 30,000 1 (14,000 daN) si/stems use 10.8 sq in. load cell assembly, PN 212360-102.