Professional Documents
Culture Documents
Indicator System
Service Manual
This document contains proprietary and confidential information which National Oilwell Varco
belongs to National Oilwell Varco, hereafter referred to as NOV. It is loaned
for limited purposes only and remains the property of NOV. No part of this 1200 Cypress Creek Road
document may be reproduced or copied in any form, or by any means, Cedar Park, Texas 78613
including electronic, mechanical, photocopying, recording, or otherwise
USA
without the express written consent of NOV. This document is to be
returned to NOV upon request and in any event upon completion of the use Phone 512-340-5000
for which it was loaned. All copyrights pertaining to this document and the Fax 512-340-5219
information contained and represented are the property of and retained by
NOV. Product, brand, or trade names used within this publication are the
trademarks of their respective owners.
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Document Number 26-77-MAN
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Revision History
Change Description
We welcome your suggestions to improve the content of this document. Please email them
along with their subject and location in the document to WB-USA-MDTTechPubs@nov.com.
Or, simply mark your suggested changes on the specific pages, scan, and email them as
attachments. Alternatively, marked-up pages can be mailed to the following address:
National Oilwell Varco
ATTN: Technical Publications
1200 Cypress Creek Road
Cedar Park, TX 78613
USA
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Table of Contents
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Table of Contents
Chapter 2: Overview
Group Assembly Parts List .................................................................................................................................. 9
Figure, and Index Number Column ................................................................................................................. 9
Part Number Column ....................................................................................................................................... 9
Description Column ......................................................................................................................................... 9
Units Per Assembly Column .......................................................................................................................... 13
Use on Code Column .................................................................................................................................... 13
Numerical Index Section .................................................................................................................................. 13
Additional Parts Lists ....................................................................................................................................... 13
How to Use the Illustrated Parts Breakdown ............................................................................................... 13
Related Documents ........................................................................................................................................... 13
Chapter 6: Configurations
Configurations..................................................................................................................................................... 47
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1: General Information
This manual contains installation, operation, maintenance, and parts information, which should
enable qualified personnel to install, operate and troubleshoot this system. Every effort has
been made to ensure the accuracy of the information contained herein. National Oilwell Varco
(NOV) will not be held liable for errors in this manual or for consequences arising from misuse
of this material.
Conventions
Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be
drawn to scale. For component information specific to your application, see the technical
drawings included with your NOV documentation.
Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation.
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Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.
Personnel should wear protective gear during installation, maintenance,
and certain operations.
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose
described. NOV recommends that only those tools specified be used when stated. Ensure that
personnel and equipment safety are not jeopardized when following service procedures or
using tools not specifically recommended by NOV.
Replacing Components
€ Verify that all components (such as cables, hoses, etc.) are tagged and labeled during
assembly and disassembly of equipment to ensure correct installment.
€ Replace failed or damaged components with genuine NOV parts. Failure to do so could
result in equipment damage or injury to personnel.
Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance
recommendations.
Failure to conduct routine maintenance could result in equipment damage or injury
to personnel.
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2: Overview
Group Assembly Parts List
The Group Assembly Parts List section (Figure 3-1 and subsequent) includes detailed or
exploded views accompanied by parts lists keyed to the index numbers on the illustrations.
Index numbers on the illustration are circled if the component or subassembly is broken
down by a subsequent detail illustration and parts list. Each assembly is listed in its
disassembly order. Part descriptions show a relationship to an assembly by indentation. The
relationship of a part to the next higher assembly (NRA) or main group may also be shown
by cross reference notes. Attaching parts immediately follow the items they attach and are
identified by (AP) following the description. Attaching parts indent to the same level as the
items attached.
Three groups of digits separated by dashes make up this column (i.e. X-X-XX). The first two
groups represent the figure number of the corresponding illustration. The last group of digits
is the index number of each part found in the illustration. An asterisk (' * ') instead of an
index number indicates the part is not illustrated.
This column lists M/D Totco part numbers and standard items. The entry STD HDW in this
column identifies hardware without an assigned part number and indicates availability from
commercial sources. Information for purchase of these items is contained in the Description
column.
Description Column
This column describes each assembly, its attaching parts, and detail parts of the assembly.
Indentation shows relationship of parts to the assembly. Parts identified with (AP) are
attaching parts for items and assemblies. Where it is impractical to show completely in one
illustration all detail parts of any one subassembly, the subassembly is illustrated completely
assembled as part of one illustration and a separate, disassembled view of the subassembly
is furnished. A notation in parentheses following a description cross-refers a subassembly to
its illustration or refers to the figure and index number of the subassembly on the NHA
illustration.
Listed parts are indented to indicate item relationship to the NRA. The description of each
assembly is followed in the list (except for attaching parts) by its detail parts indented one
column to the right (4, Figure 2-1). To determine the NHA of a part or assembly, note the
column in which the first word of the nomenclature appears. The first item directly above
which appears one column to the left (except for attaching parts) is the NHA.
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This column lists the number of units required for one NHA. Therefore, the quantities
specified are not necessarily the total number used per installation or end item. AR denotes
that parts should be selected as required. The term REF denotes parts which are listed for
reference purposes. Units per assembly for other REF items are shown on the appropriate
figures referenced in the Description column. NP denotes parts not procurable.
Code letters in this column show variations in parts on two or more similar assemblies. Parts
peculiar to a particular assembly are identified by the same code letter as the main
assembly; common parts are uncoded.
If the part number of an item is unknown, turn to the system or top assembly illustration
(usually the first illustration in the Group Assembly Parts List). Trace back through the
applicable component or subassembly detail illustrations to locate the one in which the
required item appears and is identified with an index number. When the correct illustration
has been located, use the figure number of that illustration to find the corresponding parts
list. Use the index number of the required item (assigned in the corresponding illustration) to
locate the item in the parts list.
Related Documents
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Note: Refer to Table 6-1 for system configurations and capabilities. The following listed
Hydro Special (HS) Weight Indicator Systems all include:
a. A box-mounted, 12-in., or 16-in. weight gauge
b. A deadline diaphragm assembly
c. A 25-ft hydraulic hose assembly, 1/4 in. diameter, with NPT fittings
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-15 K16 (10130706-001) NUT, Slotted, No. 2-56 (AP) (1, Figure
REF
3-9)
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-17 210540:58P (10034323-001) WASHER, Flat (AP) (3, Figure 3-9) REF
-20 K16 (10130706-001) NUT, Slotted, No. 2-56 (AP) (1, Figure
REF
3-10)
-22 210540:58P (10034323-001) WASHER, Flat (AP) (3, Figure 3-10) REF
-34 J1292-2 (10129886-001) PLUG, Male, 3/16 tube x 1/8 NPT (AP)
1
(for shipping)
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Units Use
Fig. &
Part Number (Catalog No.) Description Per on
Index No.
Assy Code
-19 K16 (10130706-001) NUT, Slotted, No. 2-56 (AP) (1, Figure 3- REF
9)
-20 Not Used
-21 210540:58P (10034323-001) WASHER, Flat (AP) (3, Figure 3-9) REF
-22 210538-302 (10034310-002) SCREW, Shldr, No. 2-56 (AP) (4, REF
Figure 3-9)
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Units Use
Fig. &
Part Number (Catalog No.) Description Per on
Index No.
Assy Code
-24 K16 (10130706-001) NUT, Slotted, No. 2-56 (AP) (1, Figure 3-
1
10)
-25 Not Used
-26 210540:58P (10034323-001) WASHER, Flat (AP) (3, Figure 3-10) REF
-27 210538-302 (10034310-002) SCREW, Shldr, No. 2-56 (AP) (4, REF
Figure 3-10)
-28 40220380 (10090582-001) MOVEMENT ASSY, Dual 1
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-13 999449-064 (10123462-001) SCREW, Pan hd, No. 6-32 x 1/4 (AP) 1
-20 999368-775 (10124568-001) SCREW, Skt hd, No. 8-32 x 1/4 (AP) 2
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-27 999449-064 (10123462-001) SCREW, Pan hd, No. 6-32 x 1/4 (AP) 1
* Not Illustrated
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Units
Fig. & Use on
Part Number (Catalog No.) Description Per
Index No. Code
Assy
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Units
Fig. & Use on
Part Number (Catalog No.) Description Per
Index No. Code
Assy
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4: Numerical Index
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4: Numerical Index
Figure and Figure and
Part Number Part Number
Index no. Index no.
210003 2-5-38 2-6-17
210016 (10033210-001) 2-4-3 210359 (10034248-001) 2-7-10
210017:58P (10033230-001) 2-4-9 K16 (10130706-001) 2-5-15
210021 2-5-1 2-5-20
B501A (10126437-001) 2-7-1 2-6-19
B60:58P (10126453-002) 2-7-3 2-6-24
210058 (10033404-001) 2-5-30 2-7-16
2-6-33 2-9-1
210061 (10794506-001) 2-5-31 2-10-1
J779-1 (10130049-001) 2-6-39 2-11-1
210145 (10033779-001) 2-12-7 210366:58P (10034249-001) 2-4-5
210147-301 (10033780-001) 2-12-6 2-8-3
2-13-9 210381 (10034258-001) 2-5-33
A7:58P (10125670-001) 2-1-1 J100 (10129665-001) 2-1-15
210169:58P (10033785-001) 2-7-12 2-2-15
E107:58P (10127230-001) 2-8-15 2-3-18
210238 (10033795-001) 2-8-14 2-4-11
210239 (10033796-001) 2-8-4 210440:58P (10649243-001) 2-12-1
210358 (10034247-001) 2-5-13 40220384 (10090583-001) 2-7-19
2-5-18 210538-301 (10034310-001) 2-7-17
2-11-2 210538-302 (10034310-002) 2-5-23
210549:58P (10034338-001) 2-9-7 2-6-22
2-10-7 2-6-27
2-11-7 2-9-4
210575:58P (10034359-001) 2-6-1 2-10-4
210601 (10034391-001) 2-12-4 210540:58P (10034323-001) 2-5-17
2-13-8 2-5-22
210635 (10034416-001) 2-4-15 2-6-21
2-8-6 2-6-26
210654 (10034423-001) 2-5-3 2-7-18
210656-302 2-3-13 2-9-3
J234-25:58P (10114886-001) 2-1-5 2-10-3
2-2-5 K334-2 (10130796-002) 2-5-6
2-3-6 210923 2-7-21
2-4-4 2-13-
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Figure and
Part Number
Index no.
999393-202 2-3-12
999393-222:58P (10684976-
2-3-14
001)
999393-223 (10124728-001) 2-6-41
999393-240 (10124738-001) 2-3-11
999393-248 (10124743-001) 2-7-22
2-13-1
999395-255 (10124808-001) 2-12-3
2-13-7
999395-265 (10124809-001) 2-12-3
999397-405 2-6-20
2-6-25
2-9-2
2-10-2
999399-004 (10124848-001) 2-9-5
2-10-5
2-11-5
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Part Qty
Figure and Index no. Description
Number Used
2-10
2-5-24 40220380 (10090582-001) MOVEMENT ASSEMBLY, Dual 1
2-6-28
2-5-27 213483-101 BOURDON TUBE ASSEMBLY, Dual 1
2-6-32
2-5-35 210926-102 (10034499-002) DAMPER ASSY, Double, low pressure 1
2-12-
2-6-3 210680 (10034430-001) GAUGE GLASS ASSY, 16 in. dia 1
2-6-4 979456-282 (10123468-001) O-RING, Gauge glass, 16 in. dia 1
2-6-6 212506:58P (10036150-001) POINTER, Weight, 16 in. gauge, black 1
2-6-40 210926-101 (10034499-001) DAMPER ASSY, Double, low pressure 1
2-12-
2-7-3 B60:58P (10126453-002) GAUGE GLASS, Clear plexiglass, 6 in. 1
dia
2-7-4 979456-259 (10123462-001) O-RING, Gauge glass, 6 in. dia 1
2-7-4 211462 (17840061-001) POINTER, 6 in. gauge, black 1
2-7-9 212800 BOURDON TUBE ASSY, 45-60 psig 1
2-7-11 979456-456 (10123479-001) O-RING 2
2-12-5
2-13-6
2-7-15 210923 (10034498-001) SHORT LINKAGE ASSY 1
2-13-
2-7-19 40220384 (10090583-001) MOVEMENT ASSY, Simple 1
2-7-21 210923 (10034498-001) DAMPER ASSY, Low pressure 1
2-7-30 933206-106 (10119715-001) SEAL, Oil 1
2-8-6 210635 (10034416-001) SHIM, Top hook, 0.125 thick 2
2-8-6 40214690 SHIM, Top hook, 0.062 thick 2
2-8-15 210286 (10034007-001) DIAPHRAGM, Rubber 1
2-12- 210928-101 (10034502-001) STEM ASSY, Short stem, short pin 2
210928-102 (10034502-002) STEM ASSY, Short stem, long pin 2
2-13-3 B63 (10126481-001) GASKET, Damper 1
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6: Configurations
Hydro-Special Weight Indicator Systems configurations are listed in Table 6-1 by weight capacity
and number of lines.
System Assy. Gauge and Capacity Single Number of lines Gauge Box Part
Part Number Damper Part Line Pull (Dial) Number
Number
This manual is P/N 26-77-MAN and can also be referenced as P/N 17890252-001.
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