Professional Documents
Culture Documents
Service Manual
HyLED Series
Surgical Lights
Copyright
Intellectual Property Statement
© 2014-2015 Nanjing Mindray Bio-Medical Electronics Co., Ltd. All rights Reserved.
I
Table of Contents
1 System Overview········································· ······················· 1-1
························· ·······································
1.1 Main Co
Compon
mponent
ents
s ........................................................................ 1-1
........................................................................
1.2 Safety
Safety .......................................................................................... 1-3
..........................................................................................
1.2.1 Safet
Safety
y Notes
Notes ..........................................................
.......................................................................
............. 1-3
1.2.2 Safet
Safety
y Instruction
Instructions ............................................................... 1-4
s...............................................................
1
Table of Contents
4 Replacement·············································
···························· ···································· ······ 4-1
·························
4.1 Tools ............................................................................................ 4-1
............................................................................................
4.2 HyLED 9700/9500/9500M
9700/9500/9500M Lighthead Replacement.....................
Replacement............. ..........
.. 4-2
4.2.1 Replacing Sterilizable
Sterilizable Handle
Handle ........
................
................
...............
............. .......... 4-2
..............
4.2.2 Replacing Encircling Handles .............................................. 4-3
4.2.3 Rep
Replacing
lacing Glas
Glass
s .................................................................. 4-3
..................................................................
4.2.4 Replacing AICS Sensor ....................................................... 4-6
4.2.5 Replacing LED Unit ............................................................. 4-8
4.2.6 Replacing LED Drive
Drive Board ...............
....... ................
................
.............
............. ..... 4-9
.............
4.3 HyLED 8600/8600M
8600/8600M Lighthead Replacement ........
...............
............... ...... 4-10
..............
4.3.1 Replacing Sterilizable
Sterilizable Handle
Handle ........
................
................
...............
.............
.............
....... 4-10
4-10
4.3.2 Replacing Encircling Handles ............................................ 4-11
4.3.3 Rep
Replacing
lacing Glas
Glass
s ...........................................................
................................................................
..... 4-12
4-12
4.3.4 Replacing LED Unit ........................................................... 4-14
4.3.5 Replacing LED Drive
Drive Board ...............
....... ................
................
.............
............. ... 4-16
...........
4.4 HyLED 760/760M/730/730
760/760M/730/730M
M Lighthead Replacement............... .. 4-19
........ .........
4.4.1 Replacing Sterilizable
Sterilizable Handle
Handle ........
................
................
...............
.............
.............
....... 4-19
4-19
4.4.2 Replacing Outer Handle .................................................... 4-20
4.4.3 Rep
Replacing
lacing Glas
Glass
s ...........................................................
................................................................
..... 4-21
4-21
4.4.4 Replacing LED Unit ........................................................... 4-23
4.4.5 Replacing LED Drive
Drive Board ...............
....... ................
................
.............
............. ... 4-25
...........
4.5 Replacing Control Panel ............................................................. 4-26
4.5.1 Replacing Front Cover Assembly
Assembly ........
................
................
...............
.............
........
.. 4-26
4-26
4.5.2 Replacing Control Board.................................................... 4-27
4.5.3 Internal Wiring of
of Control Panel ........
...............
...............
................
.............
..........
..... 4-28
4-28
4.6 Replacing Touch Control Panel................................................... 4-30
4.6.1 Replacing Front Cover Assembly
Assembly ........
................
................
...............
.............
........
.. 4-30
4-30
2
Table of Contents
5 Calibration············································
··························· ····································· ········· 5-1
·····························
5.1 Control Panel Calibration.............................................................. 5-1
5.1.1 Lighthead Type and Software Illuminance Level Calibration
(HyLED 8600/8600M/9500/9700/95
8600/8600M/9500/9700/9500M
00M Lightheads).........
Lightheads)................ .... 5-1
...........
5.1.2 Lighthead Type and Software Illuminance Level Calibration
(HyLED 730/730M/760/760M
730/730M/760/760M Lighthead
Lightheads)
s) ................
........ ...............
............... ..... 5-5
.............
5.1.3 Lighthead Type and Software Illuminance Level Calibration
(HyLED 8600 New Lightheads) .................................................... 5-8
5.1.4 Camera Type Calibration
Calibration (HyLED 8600 New) ....................
............. ....... 5-11
5-11
5.2 Touch Screen Calibration ........................................................... 5-13
5.3 Touch Control Panel Calibra
Calibration
tion (New Hardware) ........
............... ........ 5-15
...............
5.3.1 Camera Type Calibration (HyLED 730/760/9500/9700) ...... 5-15
5.3.2 Lighthead Number and Light System Number Calibration
(HyLED 730/760//9500/9700) ..................................................... 5-17
5.3.3 Software Illuminance Level Calibration (HyLED
730/730M/760/760
730/730M/760/760M
M /9500/9700/9500
/9500/9700/9500M)
M) ...........
...................
................
............. ... 5-19
........
3
Table of Contents
7 Troubleshooting
Troubleshooting ··········································· ······················· 7-1
·························· ······································
7.1 Electrical Schematic Diagram ....................................................... 7-1
7.2 Common
Common Errors
Errors.......................
............................................................................ 7-2
.....................................................
7.2.1 Lighthead Off and Abnormal
Abnormal Lighting ........
................
................
............... .... 7-2
...........
7.2.2 Broke
Broken
n LEDs
LEDs ....................................................................... 7-7
.......................................................................
7.2.3 LIN Communication Error .................................................... 7-7
Alarm of Control
7.2.4 Alarm Control Panel/Touch
Panel/Touch Control
Control Panel
Panel ........
................
.............. 7-10
...... 7-10
7.2.5 Video System Error ........................................................... 7-13
4
Table of Contents
5
1 System Overview
1
2
3
5
8 7
6
9
10
1-1
System Overview
1
2 5
6
3 4
1-2
System Overview
1.2 Safety
Note Meaning
Read the statement below the symbol. The statement alerts you
Read the statement below the symbol. The statement alerts you
Read the statement below the symbol. The statement alerts you
1-3
System Overview
The surgical light is to be serviced by personnel authorized by Mindray only.
Non-authorized remove will compromise product safety and effectiveness
and invalidate the warranty.
Before maintaining, servicing or removing the surgical light, make sure the
mains supply has been disconnected from the light.
During servicing, make sure that the surgical light is well protected from
mechanical collision.
Connector pins with an ESD warning symbol should not be touched and no
connections should be made between these connectors without
implementing ESD protective measures. Such precautionary procedures
may include antistatic clothing and shoes, the touch of a ground stud before
and during connecting the pins or the use of electrically isolating and
antistatic gloves. All staff involved in the above shall receive instruction in
these ESD precautionary procedures.
Refer to the operator’s manual for more information on operating the light.
1-4
2 General Maintenance
2-1
General Maintenance
2-2
General Maintenance
damage.
2-3
General Maintenance
2-4
General Maintenance
2-5
General Maintenance
Result
No. Item Action
NA Pass Fail
Check the verticality of the flange
f lange
tube.
Check the rigidity between the flange
tube and swivel arm assembly.
All the visible screws
screws are tightene
tightened.
d.
The securing segment of the spring
Installation
1 arm is in place.
check
The gimbal joint, lighthead, camera
and the display are correctly
positioned.
All the end covers
covers are tighten
tightened.
ed.
The sterilizable handle clicks and
Check the
illuminance with the lux
batteries on at 1 meter
Electrical
3 (optional).
check
Check the lux
illuminance with AC. at 1 meter
Check earth bonding.
ohm
Check the tightening of the 3-pole
connector.
4 Optical check Check the maximum illuminance.
Operational Check the control panel function.
5 check The status indicator is green when
2-6
General Maintenance
AC is present.
present. For touch control
control
panel, the power switch turns green.
The MIS mode can change over.
The AICS mode (for HyLED 9700
only) can change over.
The camera (optional, integrated
camera or carrier-arm camera) can
function normally.
The backup power supply (optional)
can change over.
The wall control (optional) functions
normally.
Check the cleanliness of the external
surfaces of lighthead and arms.
Check the cleanliness of the end
covers, and the covers are installed in
place.
Visual
6 No signs of wear on the sterilizable
inspection
handle
No signs of wear on the rubber
junction seal
seal
No scratches or cracks on the glass
All labels are in place.
2-7
1 115
115-017954-00
-017954-00 Flange tube-225mm
2 115
115-017955-00
-017955-00 Flange tube-350mm
3 115
115-017956-00
-017956-00 Flange tube-500mm
4 115
115-017957-00
-017957-00 Flange tube-800mm
5 115
115-022058-00
-022058-00 Flange tube-1000mm
Flange tube-225mm (triple
6 115-017958-00
lighthead configuration)
configuration)
Flange tube-350mm (triple
7 115-017959-00
lighthead configuration)
Flange tube-500mm (triple
8 115-017960-00
lighthead configuration) Flange tube (Integrated type)
Flange tube-800mm (triple
9 115-017961-00
lighthead configuration)
Flange tube-1000mm (triple
10 115-022059-00
lighthead configuration)
11 115
115-022061-00
-022061-00 Flange tube-225mm (Φ270mm)
12 115
115-022062-00
-022062-00 Flange tube-350mm (Φ270mm)
13 115
115-022063-00
-022063-00 Flange tube-500mm (Φ270mm)
14 115
115-022064-00
-022064-00 Flange tube-800mm (Φ270mm)
15 115
115-022065-00
-022065-00 Flange tube-1000mm (Φ270mm)
16 115
115-0211
-021119-00
19-00 Separate flange tube-350mm
17 115
115-022060-00
-022060-00 Separate flange tube-500mm Separate flange tube
18 115
115-015837-00
-015837-00 Separate flange tube-800mm
3-1
5 Flange tube-225mm 1
3-2
5 Flange tube-225mm 1
7 041-008601-00 Insulation
Insulati on sleeve 6
8 041-008602-00 Insulation
Insulati on washer 6
3-3
5 Limit cover 1
9 Flange 1
11 Threaded tube-350mm 1
3-4
5 Limit cover 1
10 Flange 1
12 041-008601-00 Insulati
Insulation
on sleeve 6
13 041-008602-00 Insulati
Insulation
on washer 6
3-5
2 115-021683-0 0
115-021683-00 Column cover
17 115-017762-00
115-017762-00 Three swivel arms (two lightheads,
3-6
carrier-arm camera)
3-7
5 / Plain washer
washer 3
10 / Φ60mm circlip 1
3-8
19 / Swivel arm-1150mm
arm-1150mm 1
25 / Swivel arm-700mm 1
32 / 3-pole plug 2
3-9
3-10
3-11
3-12
1 Circlip 1
2 Washer 1 1
4 Washer 2 1
3-13
1 Circlip 1
2 Washer 1 1
4 Washer 2 1
3-14
1 Circlip 1
2 Washer 1 1
115-004708-00
3 Bearing seat 1
3-15
1 Circlip 1
2 Plain washer 1 1
/
3 Bearing seat 1
3-16
1 Spring arm 1
2 Bearing seat 1
/
3 Plain washer 1 1
4 Circlip
Circli p 1
3-17
8 / Wired vertical
verti cal gimbal joint (for HyLED 9700)
9 / Wired vertical
verti cal gimbal joint (for HyLED 760)
3-18
5 / Φ25mm circlip 2
7 / 3-pole connector 1
3-19
4 / Wired vertical
vertic al gimbal joint (for HyLED 9700) 1
7 / Φ25mm circlip 2
Figure 3-13 Gimbal joint assembly for the lighthead with an integrated camera
3-20
2 / 3-pole connector 1
4 / Sealing ring 1
8 / O-ring 1
12 / Φ25mm circlip 1
18 / Steel ball 2
19 / Spring 2
3-21
3-22
4 / O-ring 1
8 / Φ25mm circlip 1
14 / Steel ball 2
15 / Spring 2
3-23
Figure 3-15 Gimbal joint assembly for lighthead with an integrated camera (LCH)
3-24
3-25
3-26
3.5.2.1Control Panel
2 Control board 1
3-27
1 AM1808 CPU
CPU module 1
12 Washer 1
3-28
3-29
7 Micro-switch
Micro-swit ch cap 7
3-30
3.6 Lighthead
20 115-006128-00 Sterili
Sterilizable
zable handle assembly
3-31
2 LED unit 1
6 / Magnetic core 1
11 / Support pin 4
12 / Black pad 2
15 / Plasti
Plasticc cover (for HyLED 730/730M) 1
3-32
20 / Outer handle 1
21 115-006128-00 Sterilizable
Sterilizabl e handle assembly 1
3-33
galvanized
8 / Magnetic core 1
11 / Support pin 4
12 / Black pad 2
15 / Plastic
Plasti c cover (for HyLED 760/760M) 1
20 / Outer handle 1
3-34
3-35
4 LED unit 51
8 / Sealing hose 1
12 / Top cover 1
13 / Metal plate 1
14 / Black pad 4
Cross recessed pan head screw,
15 / 3
M3×8mm, galvanized
Drive board (for HyLED
16 115-021703-00 1
9700/9500/8600)
Stud screw, M3×10+8-8, nickel
17 / 3
plated
3-36
24 115-006128-00 Sterilizabl
Sterilizablee handle assembly 1
3-37
3 / Plastic sleeve 1
4 LED unit 1
8 / Sealing hose 1
Cross recessed countersunk
9 / head screw, M3×8mm, 4
galvanized
12 / Top cover 1
13 / Metal plate 1
14 / Black pad 4
Cross recessed pan head
15 / 3
screw, M3×8mm, galvanized
Drive board (for HyLED
16 115-021703-00 1
9700/9500/8600)
Stud screw, M3×10+8-8,
17 / 3
nickel plated
Glass (for HyLED
18 1
9500/9500M)
115-014801-00 Cross recessed small pan
19 head screw with washer, 4
M3×12mm, galvanized
3-38
115-021692-00 9500/9500M)
Encircling handle (for HyLED
22 2
9500/9500M)
Encircling handle (left
23 opening, for HyLED 1
9500/9500M)
3-39
3 / Plastic sleeve 1
4 LED unit 1
8 / Sealing hose 1
Cross recessed
9 / countersunk head screw, 4
M3×8mm, galvanized
10 049-000184-00 S
Screw
crew cap for top cover 3
Cross recessed
11 / countersunk head screw, 3
M4×12mm, polished
12 / Top cover 1
13 / Metal plate 1
14 / Black pad 4
Cross recessed pan head
15 / screw, M3×8mm, 3
galvanized
Drive board (for HyLED
16 115-021703-00 1
9700/9500/8600)
Stud screw, M3×10+8-8,
17 / 3
nickel plated
3-40
3-41
2 115-006128-00 Sterili
Sterilizable
zable handle assembly
1 / Mechanism without
without light field adjustment
adjustment 1
3 / Central cover 1
5 Central handle 1
8 115-006128-00 Sterilizable
Sterilizabl e handle assembly 1
3-42
1 / Focusing mechanism 1
3 / Central cover 1
5 Central handle 1
8 115-0061
115-006128-00
28-00 Sterilizable handle assembly 1
3-43
3-44
3 / Sealing hose 2
6 / Central cover 1
8 Central handle 1
11 115-006128-00
115-006128-00 Sterilizable handle assembly 1
3-45
2 115-011156
15-011156-00
-00 Removable handle assembly 1
3 Central handle 1
6 115-006128-00 Sterilizable
Sterilizabl e handle assembly 1
3-46
5 Metal bar 1
9 Lower cover 1
3-47
3-48
5 11
115-017659-00
5-017659-00 Rotatable SD integrated camera assembly
6 115-009813-00 Sterilizable
Sterili zable handle for integrat
integrated
ed camera
7 11
115-022362-00
5-022362-00 Removable integrated camera assembly
8 11
115-021635-00
5-021635-00 Control assembly for rotatable integrated camera
9 11
115-021697-00
5-021697-00 Control assembly for HD integrated camera
3-49
3.9.2.1Rotatable
3.9.2.1Rotatable Integrated Camera
3-50
3.9.2.2Integrated Camera
1 / Fixing ring 1
2 11
115-022362-00
5-022362-00 Removable integrated camera assembly 1
3 115-009813-00 Sterilizable
Sterili zable handle for integrated camera 1
3-51
1 115-022363-00
115-022363-00 Camera assembly
Old hardware
2 115-021711
115-021711-00
-00 Control board of carrier-arm camera
3 115-017756-00
115-017756-00 Camera assembly
New hardware
4 115-021726-00
115-021726-00 Control board of carrier-arm camera
3 / Cover 1
5 115-006128-00 Sterilizabl
Sterilizablee handle assembly 1
3-52
1 / Display 1
2 / Braking screw 1
6 / Cover of vertical
verti cal arm 1
13 / Balancing
Balanci ng weight 1
3-53
17 / Horizontal arm 1
19 / Central handle 1
21 / Sterilizable
Sterilizabl e handle 1
3-54
Right horizontal
arm, also used in
1 / Horizontal arm 1 swivel arm for
single display
3-55
4 / Φ25mm circlip
circli p 4
6 / Extension arm 1
9 / Vertical arm 2
10 / Display 2
3-56
3-57
3-58
1 Square ceili
ceiling
ng cover 2
3-59
4 Lighthead keypad 3
8 Camera keypad 1
11 / Front cover 1
12 / Back cover 1
3-60
3-61
2 11
115-007786-00
5-007786-00 Spring arm assembly 1
5 / Limit screw 1
6 / Pole 1
10 / Base 1
14 11
115-021681-00
5-021681-00 + Power module 1
115-014813-00
3-62
16 / Balanci
Balancing
ng weight 1
3-63
5 Power board 1
6 Power indicat
indicator
or board 1
7 / Battery asse
assembly
mbly 1
8 / Front cover 1
10 / Main switch 1
11 / Power connector 1
3-64
(115-021640-00)
(115-021640-00) contains
contai ns
8 115-020469-00 Power module a power module
(115-020469-00)
(115-020469-00) and
M4×12mm fixing screw.
16 A01-000018--- Glue
18 M07-00104F--- Fuse
3 65
4 Replacement
Make sure the mains supply has been disconnected before replacing any
component.
4.1 Tools
Measuring tape 1 5m
Adjustable
Adjustable wrench 1 0-25mm
Philips screwdriv
screwdriver
er 1 5mm (longer than 200mm)
Lifting equipment
equipment / /
Replacement
Central handle
Sterilizable handle
Button
Be sure to sterilize the sterilizable handle each time before using it.
4-2
Replacement
1 Place the lighthead as the figure below shows. Remove the 16 screw caps and then use
a Philips screwdriver to remove the 16 M3×16mm cross recessed pan head screws.
Screw cap
M3×16mm
cross recessed
pan head screw
Figure 4-3 Removing the screws
Encircling
handle
Replacement
2. Use a 4mm
4mm Allen key to remove
remove the 2 M3mm e
expansion
xpansion screws and remove
remove the central
handle.
M3mm expansion
screw
Central handle
3. Use a Philips screwdriver to remove the 3 M4×12mm cross recessed countersunk head
screws and remove the central cover.
4. Use a Philips screwdriver to remove the 4 M4×20mm cross recessed countersunk head
screws and remove the handle seat.
4-4
Replacement
Be sure to keep all the screws and removed components well for later
reinstallation.
5. Use a Philips
Phili ps screwdriver
screwdriv er to remove
remove the 4 M3×12mm cross recessed small pan head
screws with washers and remove the damaged glass.
M3×12mm cross
recessed small pan head
Glass screw with washer
6. Reinstall a new glass and other removed components by following the above
above
instructions in reverse order.
During the reinstalling process, be sure to protect the new glass from
damage. Do not directly touch the glass with your hands. Otherwise, it may
become dirty.
4-5
Replacement
4.2.4 Replacing A
AICS
ICS Sensor
Replacement
Be sure to keep all the screws and screw caps well for later reinstallation.
Black pad
Glass and
plastic cover
Be sure to protect the removed glass and plastic cover from damage and
dirty.
4-7
Replacement
AICS sensor
sensor
8. Reinstall the AICS sensor(s) and other components by following the above instructi
instructions
ons
in reverse order.
Replacement
Please refer to 6.1.1 , 6.1.2 , 6.1.3 , 6.1.4 , 6.1.5 or 6.1.6 for LED unit
reconnection.
1. Remove the top cover, metal plate and the black pads as instructed in steps 1, 2, 3 and 4
of 4.2.4 .
Replacement
Central handle
Sterilizable handle
Button
Replacement
Screw cap
M3×16mm
cross recessed
pan head screw
Figure 4-20 Removing screws
Encircling
handle
Replacement
2. Use a 4mm
4mm Allen key to remove
remove the 2 M3mm e
expansion
xpansion screws and remove
remove the central
handle.
M3mm expansion
screw
Central handle
3. Use a Philips screwdriver to remove the 3 M4×12mm cross recessed countersunk head
screws and remove the central cover.
4-12
Replacement
4. Use a Philips screwdriver to remove the 4 M4×20mm cross recessed countersunk head
screws and remove the handle seat.
Be sure to keep all the screws and removed components well for later
reinstallation.
5. Use a Philips
Phili ps screwdriver
screwdriv er to remove
remove the 3 M3×12mm cross recessed small pan head
screws with washers and remove the damaged glass.
4-13
Replacement
M3×12mm cross
recessed small pan head
screw with washer
Glass
6. Reinstall a new glass and other removed components by following the above
above
instructions in reverse order.
During the reinstalling process, be sure to protect the new glass from
damage. Do not directly touch the glass with your hands. Otherwise, it may
become dirty.
Replacement
Replacement
Screw cap
Replacement
Be sure to keep all the screws and screw caps well for later reinstallation.
Black pad
Replacement
Replacement
Replacement
Central handle
Sterilizable handle
Button
Replacement
Be sure to sterilize the sterilizable handle each time before using it.
Screw cap
M3×16mm
cross recessed
pan head screw
2. Carefully turn the lighthead upside-down. Turn the outer handle clock
clockwise
wise and remove it.
Outer handle
Replacement
2. Use a 4mm
4mm Allen key to remove
remove the 2 M3mm e
expansion
xpansion screws and remove
remove the central
handle.
M3mm expansion
screw
Central handle
3. Use a Philips screwdriver to remove the 3 M4×12mm cross recessed countersunk head
screws and remove the central cover.
4-21
Replacement
M4×12mm cross
recessed countersunk Central cover
head screw
4. Use a Philips screwdriver to remove the 4 M4×20mm cross recessed countersunk head
screws and remove the handle seat.
M4×20mm cross
recessed countersunk Handle seat
head screw
Be sure to keep all the screws and removed components well for later
reinstallation.
5. Use a Philips
Phili ps screwdriver
screwdriv er to remove
remove the 10 M3×8mm cross recessed small pan head
combination screws and remove the damaged glass.
4-22
Replacement
Glass
6. Reinstall a new glass and other removed components by following the above
above
instructions in reverse order.
During the reinstalling process, be sure to protect the new glass from
damage. Do not directly touch the glass with your hands. Otherwise, it may
become dirty.
Replacement
Plastic cover
LED unit
Washer of the LED board
Replacement
Replacement
Back cover
Replacement
4. Remove the 5 M3×8mm cross recessed small pan head combination screws fixing
fixi ng the
front cover assembly. Remove the front cover assembly.
5. Reinstall the new front cover assembly and the removed back cover by following the
above instructions in reverse order.
1. Remove the back cover and disconnect the cables as instructed in steps 1, 2 and 3 of
4.5.1 .
Replacement
Replacement
Replacement
2. Lift the
the back
back cover
cover sligh
slightly
tly and push it forward
forward and remove it.
Replacement
4. Remove the 6 M3×8mm cross recessed small pan head combination screws fixing
fixi ng the
front cover assembly. Remove the front cover assembly.
5. Reinstall the new front cover assembly and the removed back cover by following the
above instructions in reverse order.
1. Remove the back cover and disconnect the cables as instructed in steps 1, 2 and 3 of
4.6.1 .
Replacement
CPU module
Pin
Replacement
5. Reinstall the new control board and other components by following the above
above
instructions in reverse order.
Touch screen
Support
4. Reinstall the new touch screen and other components by following the above
4-33
Replacement
For integrated
i ntegrated
camera use
Figure 4-64 Touch control panel for HyLED 9500/9700/9500M (old hardware)
For integrated
i ntegrated
camera use
Replacement
When removing the lighthead from the spring arm, be sure to secure the
spring arm to the horizontal position. Ask an extra helper to hold the spring
arm and slightly release the spring arm to the horizontal position after the
lighthead is removed. Otherwise, the spring arm may jump up suddenly and
cause personal injury.
4.7.1 Replacing V
Vertical
ertical Gimbal Joint and Horizontal Gimba
Gimball
Joint
Sleeve
Replacement
Securing segment
3. Use a flat-bladed
flat -bladed screwdriver to remove the end cover.
4-36
Replacement
End cover
Sealing ring
Figure 4-69 Removing the end cover
For HyLED 760/730 series, do not forget to remove a sealing ring after
removing the end cover.
4. Use a 5
5mm
mm Allen key to remove the braking screw connecting the lighthead and the
horizontal gimbal joint. Use a pair of circlip pliers to remove the two
two circlips.
Braking screw
Circlips
6. Slightly remove the horizontal and vertical gimbal joints with the connection cables from
the lighthead.
4-37
Replacement
7. As instructed in 4.5 and 4.6 , open the back cover of the control panel (touch
(touch control
panel) and disconnect the cables. Remove the front cover assembly.
4.7.2 Replacing V
Vertical
ertical Gimbal Joint and Horizontal Gimba
Gimball
Figure 4-72 Removing the fixing screw and the securing segment
2. Disconnect the cables between the spring arm and the gimbal joint. Remove the
4-38
Replacement
lighthead.
4.7.3 Replacing Gi
Gimbal
mbal Joint (LCH)
Replacement
Fixing screws
Braking screw
2. Remove the 2 M3×10mm cross recessed countersunk head screws fixing the end cover.
Remove the end cover.
End cover
M3×10mm cross
recessed countersunk
head screws
3. Use a 5mm Allen key to remove the braking screws and spring screw co
cover.
ver. Use a
Philips screwdriver to remove the M5×10mm cross recessed countersunk head screw.
4-40
Replacement
Braking screws
Back cover
5. Pull the disconnected cable out of the front cover assembly and then pull them out of the
rotatable control panel (touch control panel) seat. Remove the front cover assembly with
the control panel seat.
Figure 4-80 Removing the front cover assembly with the control panel seat
For the control panel/touch control panel as Figure 4-81 and Figure 4-82
show, be sure to loosen the screws on the connector and pull out the wires
before pulling them out of the rotatable control panel seat.
4-41
Replacement
Connector
Connector
Circlips
Replacement
7. Reinstall the control panel (touch control panel) to the new gimbal joint by following the
above instructions in reverse order. Reinstall the lighthead.
4.7.4 Replacing Gi
Gimbal
mbal Joint for Lighthead with Integrated
Camera (LCH)
Fixing screws
Braking screw
End cover
Figure 4-86 Removing the end cover and disconnecting the cables
Replacement
Replacement
When removing the lighthead from the spring arm, be sure to secure the
spring arm to the horizontal position. Ask an extra helper to hold the spring
arm and slightly release the spring arm to the horizontal position after the
lighthead is removed. Otherwise, the spring arm may jump up suddenly and
cause personal injury.
4.8.1 Replacing St
Standard/LCH
andard/LCH Spring Arm
Braking screws
Replacement
4.8.2 Replacing St
Standard/LCH
andard/LCH Wired Spring Arm
Braking screws
Replacement
Circlip
Washer
Bearing seat
Replacement
Replacement
2. Disconnect all the cables above the flange tube. Remove the 8 M8×20mm hexagon
hexagon
socket countersunk head screws fixing the swivel arm assembly.
M8×20mm hexagon
socket countersunk
head screw
Replacement
The swivel arm assembly is heavy and high installed. Do not remove it
alone. Always use extra helpers and a lift for removing and exercise caution
Replacement
2. Remove the M4×12mm cross recessed pan head combination screw fixing
fixi ng the
protective earth wire.
Replacement
Power module/backup
power module (optional)
M4×12mm cross
recessed pan head
combination screw Protective earth wire
Video box
Terminal block
Power module/backup
power module (optional)
(optional)
Replacement
2. Remove the upper cover assembly and disconnect the cables connected to the
batteries.
3. Remove the 4 M3×8mm cross recessed small pan head combination screws fixing
fixi ng the
charging board. Replace the charging board.
Replacement
2. Remove the 6 M5×12mm cross recessed pan head combination screws fixing the metal
bar.
Metal bar
Replacement
4. Reinstall a new infrared remote control board by following the above instructions in
reverse order.
4-55
Replacement
4.13 Replacing
Replacin g Control Board of Carrier-arm Camera
1. Remove the M4×8mm cross recessed countersunk head
head screw at the bottom, and
slightly remove the cover with the control board.
2. Disconnect all the cables connected to the control board. To disconnect the flat cable,
loosen the fixing pins and then slightly remove the cable.
Flat cable
Replacement
Control board
Micro-switch cap
Make sure the micro-switch caps are properly positioned before installing
the new control board.
4-57
Replacement
M3×10mm cross
recessed countersunk
head screws
Screw caps
Front cover
3. Disconnect
Disconnect all the wall
wall control cables.
cables. Use
Use a Philips
Philips screwdriver
screwdriver to remove
remove the 5
M3×8mm cross recessed small pan head screws with washers fixing the camera keypad,
and then remove the keypad.
4-58
Replacement
Camera keypad
5. Use a socket wrench to remove the 2 M3×10+8-8 stud screws and then use a Philips
screwdriver to remove the M3×8mm cross recessed small pan head screw with washer
fixing the lighthead keypad, and then remove the keypad. Remove the other two
keypads in the same way.
4-59
Replacement
Lighthead keypad
Replacement
When removing the lighthead from the spring arm, be sure to secure the
spring arm to the horizontal position. Ask an extra helper to hold the spring
arm and slightly release the spring arm to the horizontal position after the
lighthead is removed. Otherwise, the spring arm may jump up suddenly and
cause personal injury.
1. Secure the spring arm to the horizontal position and remove the lighthead.
Connectors
3. Remove the 6 M4×8mm cross recessed countersunk head screws fixing the front cover.
cover.
4-61
Replacement
Front cover
5. Remove the 3 M5×10mm cross recessed countersunk head screws fixing the battery
assembly to the back cover. Remove the battery assembly.
4-62
Replacement
Back cover
Metal bar
Replacement
Power board
5 Calibration
5.1.1 Lighthead T
Type
ype and Software Illuminance Level
1. The control panels of the HyLED 8600/8600M, 9500/9500M and 9700 lightheads are
shown in the figures below.
MIS lighting
Calibration
AICS/MIS
lighting
2. Press the “Power switch” button to turn on the lighthead. Press the “Illuminanc
“Illuminancee down”
and “MIS Lighting” (“AICS/MIS lighting” button for HyLED 9700 lighthead) buttons
together and hold for more than 5 seconds to enter the calibration mode. The
illuminance indicator is defined and numbered as the figure below shows.
5-2
Calibration
4. Press the “Illuminance up” button to select the software illuminance level. The h
higher
igher the
level is, the higher the lighthead illuminance is.
Calibration
Calibration
1. The control panel of the HyLED 730/730M/760/760M lightheads is shown in the figure
figur e
below.
MIS lighting
Illuminance indicator
Power switch
2. Press the “Power switch” button to turn on the lighthead. Press the “Illuminanc
“Illuminancee down”
and “MIS lighting” buttons together and hold for more than 5 seconds to enter the
calibration mode. The illuminance indicator is defined and numbered as the figure below
shows.
5-5
Calibration
The lighthead is recognized as the HyLED 730/730M when the first indicator is on.
The lighthead
light head is recognized as the HyLED 760/760M when the second
second indicator is
on.
4. Press the “Illuminance up” button to select the software illuminance level. The h
higher
igher the
level is, the higher the lighthead illuminance is.
Calibration
Calibration
Color
Integrated camera
temperature
adjustment
MIS lighting
Illuminance indicator
i ndicator
Calibration
Color temperature
1 10
Lighthead type LED illuminance level
5. Press the “Illuminance up” button to select the software illuminance level. The h
higher
igher the
level is, the higher the lighthead illuminance is.
Calibration
Calibration
If the camera system does not match the display, calibrate the camera as
instructed below.
Integrated/Carrier-arm camera
1 10
Camera type Camera property
HD CCD
SD CCD
5-11
Calibration
CCD_HD_ATTR_1080_60HZ
CCD_HD_ATTR_720_60HZ
CCD_HD_ATTR_1080_50HZ
CCD_HD_ATTR_720_50HZ
Calibration
If the button fails to work when pressing, calibrate the touch screen as
instructed below.
1. Power off the surgical light. Recover the mains supply and immediately
immediat ely press
press anywhere
of the touch screen and hold and then move your finger to the center of the crosshair
until the crosshair appears on the top left corner of the screen as the figure below shows.
2. Touch the center of the crosshair that appears on the top right corner of the screen.
3. Touch the center of the crosshair that appears on the bottom right corner of
of the screen.
5-13
Calibration
4. Touch the center of the crosshair that appears on the bottom left corner of
of the screen.
5. Touch the center of the crosshair that appears in the central area of the screen to
complete the calibration.
Calibration
5.3.1 Camera T
Type
ype Calibration (HyLED 730/760/9500/9700)
If the camera system does not match the display, calibrate the camera as
instructed below.
1. Power on the surgical light and press the “Power Switch” to turn on the lighthead. Press
the “Advanced Functions” button.
Service Settings
Calibration
4. Sel
Select
ect the camer
camera
a type
type and
and pre
press
ss the “ ” butto
button.
n.
Calibration
For HyLED 9500/HyLED 9700 series surgical lights configured with the
SYNC function, follow the steps below to calibrate the lighthead number and
light system number.
1. Power on the surgical light and press the “Power Switch” to turn on the lighthead. Press
the “Advanced Functions” button.
Advance Functions
Functions
Figure 5-28 Touch control panel
5-17
Calibration
Service Settings
4. Press “Next”.
Figure 5-31 Pressing “Next”
5-18
Calibration
5. Select the lighthead number according to the mark on the swivel arm. The default light
730/730M/760/760M /9500/9700/9500M)
5-19
Calibration
Advanced
Power switch
Functions
Service Settings
666666
3. Press “Next”.
5-20
Calibration
4. Press “Next”.
5. Pre
Press
ss “ ” or “ ” to decre
decreas
ase
e or incre
increas
ase
e the softw
software
are illu
illumin
minan
ance
ce level
level and
and a dia
dialog
log
box will pop out prompting you that improper illuminance setting may cause patient burn.
Cl
Clic
ick
k“ ” to co
cont
ntin
inue
ue to sel
selec
ectt the
the sof
softw
twar
are
e il
illu
lumin
minan
ance
ce leve
level.
l.
Calibration
6. Cl
Clic
ick
k“ ” to sa
save
ve the
the co
con
nfigur
figura
ation.
tion.
Calibration
Interface)
If the camera system does not match the display, calibrate the camera as
instructed below.
1. Power on the surgical light and press the “Power Switch” to turn on the lighthead. Press
the "Setting control” button.
Service Settings
Setting control
c ontrol
Calibration
Calibration
1. Power on the surgical light and press the “Power Switch” to turn on the lighthead. Press
the "Setting control” button.
the Setting control button.
5-24
Calibration
Service Settings
Setting control
c ontrol
4. Select the lighthead number and light system number according to the mark on the
swivel arm.
5-25
Calibration
Selecting light
system number
Selecting lighthead
li ghthead
number
5-26
Calibration
1. Power on the surgical light and press the “Power Switch” to turn on the lighthead. Press
the "Setting control” button.
Service Settings
Setting control
Calibration
5. Pres
Press
s“ ” or “ ” to de
decr
crea
ease
se or in
incr
crea
ease
se the
the softw
softwar
are
e illu
illumin
minan
ance
ce leve
level.
l. An
And
d then
then
press
press " "b
butt
utton
on.. The hig
highe
herr the level
level is, the high
higher
er the lighth
lighthea
ead
d ilillu
lumin
minan
ance
ce is.
Calibration
Calibration
2 3 4
5 6 7
8 9 10
11 13 12
1 Press and hold buttons “3” and “11” for more than 5s to calibrate the ca
camera
mera to
“1080i/50”.
2 Press and hold buttons “3” and “12” for more than 5s to calibrate the camera to
“1080i/60”.
5-30
All the LEDs marked with the same number shall be connected together.
Be sure to tidy all the connection wires. Make sure the wires do not squeeze
the surface of the lens.
6-2
Figure 6-3 HyLED 9500/9500M LED layout and wiring (with color temperature
adjustment)
Figure 6-4 HyLED 9700 LED layout and wiring (with color temperature adjustment)
Hardware)
6-11
Hardware)
6-14
6-15
7 Troubleshooting
Power
LIN communication
SPI commun
communication
ication
Terminal
block
Power
module
Control
board
Drive board
LED unit
Figure 7-1 Electrical schematic diagram
7-1
Troubleshooting
3. Solution:
4. Repair methods:
Input voltage:
HyLED 9700: 22-24V
HyLED 9500: 16-26V Output voltage: 5V
HyLED 760/730: 16-26V
Figure 7-2 Control board
7-2
Troubleshooting
Input voltage:
HyLED 9700: 22-24V
HyLED 9500: 16-26V
HyLED 760/730: 16-26V
Troubleshooting
The output voltage of the terminal block is high. Excise caution when
testing.
Connector
e) If the output
output voltag
voltage
e of the powe
powerr module is norma
normal,
l, use a multimeter to test if
the 3-pole connector in the swivel arm is broken. Shut off the mains supply and
remove the connector as the figure below shows. Pull the 3-pole connector out
of the swivel arm. Use a multimeter to test if the red wire, black wire and yellow
wire is respectively shorted or if there is a short circuit among them.
7-4
Troubleshooting
Connector
3-pole connector
Outside
Middle side
Inner side
Black w
wire
ire and the outside of the 3-pole connector
Yellow wire and the middle side
Red wire and the inner side
Short circuit
circuit tes
test:
t: use the o
omh
mh band of a multimeter to test
test if the following
two ends are conducted. Normally, the resistance is more than 10Ω if the
two ends are not conduced. If conducted, the wires are shorted.
Black wire and the middle side, black wire
wire and the inner side
side
Yellow w
wire
ire and the outside, yellow wire and the inner side
side
Red wire and the outs
outside
ide side, red wire and the middle side
side
Buzzer band can be used for easy short or broken circuits test. If the buzzer
sounds, it means conductivity. If not, there may be short or broken circuits.
7-5
Troubleshooting
Replace the swivel arm assembly if the cables in the central axis are broken.
Input voltage:
16-26V
Input voltage:
16-26V
7-6
Troubleshooting
1. Single LED cannot be lit: The LED breaks down. Replace the broken LED unit as
instructed in 4.2.5 , 4.3.4 , 4.4.4 .
2. A string of LEDs cannot be lit: The drive board breaks down or the broken LEDs cause
the breakdown of the return circuit. Use a multimeter to test the input voltage between
the black and white wires of the same connector. Normally, the voltage is 1-22V. If
abnormal, the drive board may be broken. Replace the broken drive board. If normal,
use the multimeter to test the voltage between the black and white wires until the broken
LED is found.
1. Test the signal input voltage (between the yellow wire and the black w
wire).
ire). Normally, the
voltage is between 0-12V. If normal, the control board or the power module may break
down. Replace the control board or the power module as instructed in 4.5 ,4.6 or 4.10 .
Voltage between
the yellow and
black wire: 0-12V
Figure 7-14 Testing the signal Input voltage
7-7
Troubleshooting
2. If the signal
signal input
input voltage is abnormal,
abnormal, the upper communication circuit may break dow
down.
n.
Check if the connections in the swivel arm and the spring arm are broken.
3. If the connections in the swivel arm and the spring arm are well, the power module may
break down.
Shut off the mains supply and remove the connector as the figure below shows.
Recover the mains supply and test the voltage of the pins on the board for yellow
Connector
7-8
Troubleshooting
out of the swivel arm. Use a multimeter to test if the red wire, black wire and yellow wire
is respectively shorted or if there is a short circuit among them.
Connector
Outside
Middle side
Inner side
a) Broken circuit test: use the omh band of a multimeter to test if the following two
ends can be conducted (Resistance<1Ω). If not, the wires are broken.
Black wire
wire and the outside of the 3-pole connector
Yellow wire and the middle side
Red wire and the inner side
b) Short circuit test: use the omh band o
off a multimeter
multim eter to test if the following two
ends are conducted. Normally, the resistance is more than 10Ω if the two ends
are not conduced. If conducted, the wires are shorted.
Black wire and the middle side, black wire
wire and the inner side
Yellow wire
wire and
and the outside, yellow wire and the inner side
side
Red wire and the outside side, red wire and the middle side
Buzzer band can be used for easy short and broken circuits test. If the
buzzer sounds, it means conductivity. If not, there may be short or broken
7-9
Troubleshooting
circuits.
Replace the swivel arm assembly if the cables in the central axis are broken.
The indicators on the control board and touch control board are shown in the figure below.
MIS lighting
indicator
MIS lighting
indicator
AICS Indicator
Illuminance indicator
i ndicator
Status Indicator
Troubleshooting
AC indicator
MIS lighting
Battery indicator indicator
Full illuminance
indicator
Illuminance indicator
i ndicator
Control Control
Touch
panel panel-Illumi Lighthead
control Error type Solution
-Status nance status
panel
indicator indicator
LIN
communication
error: The
Orange illuminance Solve the error as
Normal
/ and Normal adjustment is instructed in
working
flashing normal, but the 7.2.3 .
wall control and
remote control do
not function.
7-11
Troubleshooting
Check if the
connections
between the
control board and
SPI the drive board
7-12
Troubleshooting
Green
and
flashing
The lighthead is
(status Normal
Normal working on the Normal.
indicator); working
backup batteries.
Green
(battery
indicator)
7.2.5.1No Image
1. Root cause: the video power or the video cables
cables b
break
reak down.
down.
3. Solution:
2) If the camera moves, the video cables may be broken. Test if the video in and video
out cables connected to the video box are shorted or broken.
a) Remove the camera or the lighthead with an integrated camera and check if
the connectors are broken.
b) Remove the spring arm
arm and check if the cable connections are broken.
c) Check if the cables connected to the video box are broken.
Troubleshooting
Connector
4) If the cables are well, the video box may breaks down.
down. Replace the video bo
box
x as
instructed in 4.10 .
7.2.5.2Noise/Interference
3. Solution:
a) Remove the camera or the lighthead with an integrated camera and check
visually if the connectors are broken or contact poorly.
b) Remove the spring arm and check if the connections are broken or contact
poorly.
c) Check if the cables connected to the video box are broken.
2) Check if the earth connections are well: Make sure the
the earth connections
connecti ons for the
power module, video power module, video box, and the display and terminal blocks
are well connected and conducted.
3) Check if the
the light source frequency
frequency interferes with that of
of the camera:
camera: If the light
source frequency is not multiple of the default frequency of the camera (50Hz), the
camera image may flash or the ripple may occur. Do not direct other light sources
except Mindray’s lightheads towards the camera.
7-14
8 Communication Protocol
8.1 General
The surgical light system provides three communication ports: RS232, RS485 and Olympus
communication ports.
The remote control module and the touch control panel shall be configured if the remote
control function is chosen.
8-1
Communication Protocol
Functions
Service Settings
Communication Protocol
666666
3. Press “Next”.
4. Press “Next”.
Figure 8-5 Pressing “Next”
8-3
Communication Protocol
5. Select
Select the commun
communicatio
ication
n pro
protocol
tocol and click “ ” to sa
save
ve the configura
configuration
tion..
Communication Protocol
Follow the steps as instructed in 5.4 to enter the screen as the figure below shows. Select the
type
type of
of the
the commu
commun
nica
icati
tion
on prot
protoc
oco
ol an
and
d clic
click
k“ ” to sa
save th
the
e co
con
nfigur
figurat
atio
ion.
n.
9 Appendices
Appendices
Appendices
To mains supply
N N N N N P P L L L L L
E A
Figure 9-2 Terminal block connection
9-2
Appendices
Appendices
Connection
N
L
~
~
Figure 9-3 HyLED 730/760/HyLED 9500/9700 series, mains connection
9-3
Appendices
Appendices
BATTERY
N
L
~ ~
~ ~
Figure 9-4 HyLED 730/760/HyLED 9500/9700 series with Mindray’s backup power
module
9-4
Appendices
Appendices
Integrated Camera
L L L N N N
N
N
L
L
~
~
C0027
Figure 9-5 HyLED 730/760/HyLED 9500/9700 series with an integrated camera
9-5
Appendices
Appendices
Carrier-arm Camera
L L L N N N
N
L
~
~
C0027
Figure 9-6 HyLED 730/760/HyLED 9500/9700 series with a carrier-arm camera
9-6
Appendices
Appendices
Function
Figure 9-7 HyLED 9500/9700 series with SYNC function
9-7
Appendices
Appendices
Connection
M
A
B I
N
N U
S
B P H C A N
O O 8 S
A W M 0 C U
R E A 0 I P
0 N L P
D R I
N 1 L
L B
R Y
J I
N
2 P
6 1 U
T
6 1
J
8 C
R
H E D
8 C N
M 0 RT B
A C 0
0 A K
I
N O L
P T 3 X
N I Y
A L
O R H S I N E
W O 8
E L
R L S
E
R L L 3
I
I N A W
C N R I
0 N
0 o
0
2 M V
E
d
4 e
1 L
1
S
A P
R R
MN I
C 1 G
O W
N 2
T A
Y W R O G G B B B R L 3
E H D G N N U N K O L J G
Y L O I
M
E I B
N
= = = = = = = = = T A
L
B
Y W
E H E E O
R R G
R G B R
L
R U B A
L
L I D A E E O C
L T N E E E W
O E G N N N
K L Y
W I E
N
E /
Y
E B
L K
L L
O I
G
W H R
T D
H
E
A
D
Appendices
Appendices
S
A W
R IV
M E
L
S
A P
R R
M IN
G
J G
O IM
NI B
T A
L
B
R
D
Appendices
Appendices
Carrier-arm Camera
Figure 9-10 HyLED 8600/9500/9700 (old hardware) series with a carrier-arm camera
9-10