Attach01-④

SPTT Mass Pro Trial Step Confirmation Result Sept. 2013

Supplier Name Confirmation Date Attendant
Supplier Dept. ADM Dept DMC Dept
PT.Mekar Armada Jaya 1. Mr. Iskandar R&D 1. Mr. Juli MA QSS
2. Mr. Hadi H Tooling 2. Mr. Eddy H. PUD
Project Code 3. Mr. Sulistyo Quality 3. Mr. Imam Y. QSS
05-Dec-22 4. Mr. Riski Stamping 4. Mr. Rochim BQC
5. Mr. Ahmadih
D74A
Welding
6. Mr. Dede PUD
7. Mr. Supri Logistic
8. Mr. Umam MKT
Parts No. Parts Name Parts No. Part Name
1 53078-BZ150 EXTENSION SUB-ASSY, FR FENDER APRON, LH 11 55713-BZ230 PANEL COWL TOP SIDE RH
2 52141-BZ120 ARM, FR BUMPER, RH 12 55713-BZ250 PANEL COWL TOP SIDE RH
3 57107-BZ110 BRACKET SUB-ASSY, FR SUPS MBR MT,RR RH 13 55714-BZ230 PANEL COWL TOP SIDE LH
4 57108-BZ110 BRACKET SUB-ASSY, FR SUPS MBR MT,RR LH 14 55714-BZ260 PANEL COWL TOP SIDE LH
5 61023-BZ520 PILLAR, FR BODY, LWR INNER RH 15 53727-BZ120 PLATE, FR SPRING SUPPORT, RH
6 61023-BZ540 PILLAR, FR BODY, LWR INNER RH 16 53728-BZ120 PLATE,FR SPRING SUPPORT, LH
7 61023-BZ580 PILLAR, FR BODY, LWR INNER RH 17 57117-BZ090 PLATE, FR SIDE MEMBER, NO.2 RH
8 61024-BZ450 PILLAR SUB-ASSY FR BODY INNER LH 18 57118-BZ090 PLATE, FR SIDE MEMBER, NO.2 LH
9 61024-BZ470 PILLAR SUB-ASSY FR BODY INNER LH
10 61024-BZ480 PILLAR SUB-ASSY FR BODY INNER LH
Overall Comment :
1. Packing Spec Waiting Approval From Logistic ADM KAP
2. Acc Part Under 100% (61023/4-BZ520.540.580/450.470.480)Next Trial 10 November 2022
3. Total Item 18
Achieve Acc 100% 12 Item
Under Acc 100% 6 Item
4. Delivery Event PP at 12 December 2022

General Confrimation :
Need to visit again or Not as Mass Pro visit follow up? [ Need / No need ]
If need, when is next visit date ? [ ]
If need, write down the reason [ ]

Judge by Judge by
Check Item Status and Problem Contents Countermeasure Due Date PIC Remark High-Low
ADM Supplier
1 (PuD) Note:
Plan & Progressive Status of Preparing Facilities ○　：Finished
△ ：modif/Tuning/Repair
(including Die, Jig, C/F, Inspection Tools, Main
× ：Not finish yet
machines) ××：Not start yet
- 設備の整備計画と状況 ー　：No need
(型、治具、C/F、検具、主要設備含む)

※To mention target date of latest parts on "Date"

Target date to complete:
Facilities Date
A A
Dies/Moulds
Jigs
C/F
Inspection Tools

Main machines ALL TOOLING ALREADY OTOP.

REMAIN ACCURACY PART 4 ITEM ASSY 2 ITEM , SINGLE 2 ITEM . SINGLE PART WILL TRIAL ON 08 DECEMBER 22 (MTL TENSILE 1043)

2 (QE)
Preparation/Approvalstatus of PIS, QCPC Note :
<Remark> ○：Already approved
△：Already submitted
*To confirm in advance before confirmation MTG.
(Waiting approval)
*To discuss contents of PIS, QCPC on confirmation ×：Not submit yet
MTG. ー：No need
- 部品検査法、QC工程表の整備/承認状況
A A
Number of returned status:
as of Mass Pro visit Returned Total
Approved PIS 18 18 PIS , QCPC ALREADY COMPLITE AND APPROVED
Approved QCPC 18 18
3 (QE) Note :
Preparation Status of SOP, IN-PROCESS ○：Already displayed
CHECK SHEET △：Finished but not
<Remark> displayed yet in line
×：Not finish yet
*Confirmation at Genba
- SOP、工程内ﾁ ｪ ｯ ｸ ｼ ｰ ﾄ の現場での整備状況
A A
Target date to complete:
Date
SOP 26-Nov-22
SOP ALREADY COMPLITE AND APPROVED
IN-PROCESS CHECK SHEET 28-Nov-22
4 （DD/PPC） Note :
ECI Implement status
Plan and actual status of ECI Implementation
○：Implement by regular
<Remark> process
*Also, confirmation of Actual parts
A A
△：Implement by temporary
- 設変の織込み計画（状況） ×：Can not implement as ECI
instruction

ECI issued status Latest ECI No.

Supplier already received - ECI ALREADY IMPLEMENT
New ECI issue planning -
5 Plan and Actual Status of Solving Issues on (QE) Note :
Monren Sheet. ○：All monren closed
- 問連記載の不具合解決計画（状況） ×：some monren still remain

(PARTS REVIEW/LPVV/TRY/PPMONREN)
A A (Not close yet)
ー:No monren

MONREN ALREADY CLOSE

6 （Each PIC）

Plan and Actual Status of Solving Issues on OP List

(Including Genba Kaizen Item)
<Remark> MAJ Team
*To confrim contents of OP list before conf. MTG.
*To bring it on conf. MTG.
B B 05-Dec

ーOPﾘ ｽ ﾄ 記載の課題解決状況
(現場改善項目も含む)

REMAIN :
1. ACC PART < 100% 4 ITEM ( SINGLE : 2 ITEM ASSY: 2 ITEM)
2. APPROVAL PALLET STANDARD

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 7 （QE） Note :
○：prepared/Approved
×：No prepare yet
Plan and actual status of preparation of sample ー:No need
（color sample, burr sample, tolerance sample, etc）
<Remark>
*Subject is parts that needed limit sample only - -
- 見本の作成/承認計画（状況）
（色見本、ﾊ ﾞ ﾘ 見本、公差/寸法見本etc）

8 Incoming Inspection of Purchase parts （QE）

<Remark>
*Tier1 & subcontractor have already agreed on
Inspection standard or similar standard ?
(conf. of Tier1 & subcontractor signatures)
*To confirmation of Actual status inspection - -
at Genba
- 外注品受入検査
2次仕入先と検査法(又は、それに変わるもの)は、
取り交わされているか(ｻ ｲ ﾝ 確認)
9 (QE) Note :
○：Already done/Prepared
Confirmation result " OK"
×：Not prepare yet
Result of N=1 check for HINKAKU parts
Confirmation result "NG"
(Check by actual parts and checked drawing)
- 品確部品のN=1ﾁ ｪ ｯ ｸ の結果
（現物とﾁ ｪ ｯ ｸ した図面にて確認）
A A
N1 Already Update

10 Waiting Approval Document Already Finish Sign ADM 15-Dec （LOG） Note :
○：Already approved
△：Already submitted
(Waiting approval)
×：Not submit yet
Preparation and Approval Status of Packing Spec
- 梱包仕様の整備と承認状況 C B

11

Production Capacity
- 生産能力

A A
Mass Pro Trial Result at Bottleneck Process

Part No :
Line Stamping 110T Normal (101,1%) Normal+DOT 3H=85%)
Part Name :
1) Required volume of N-6 7,568 Car sets 3) Can actual cycle time be satisfied with target cycle time. 4) What is the percentage of " OK parts " during trial activity ?
capacity volume. (Actual C/T #1) Avg. Total Production (Actual) 514 Pcs./Hour
7 Sec. OK 514
2)Trial conditions. 7 NG 0
Continuous prod. Time 1 Hrs. (Actual C/T #2) Sec./Pc. OK Ratio 100.0%
Operator ( Temporary / Permanent ) 12 Persons 7 Sec.
Equipment ( Temporary / Permanent ) Target
Die change/ Set-up time 7 Min. (Actual C/T #3) (Planed capacity)
7 Sec. 7
Sec./Pc.
12 Plan and Progressive Status of Operator (QE)
Education/Trainning
<Remark>
*Mainly, confirmation at Genba
*In case of changing points are little, whether need A A
plan for operator education, judgment by QE
- 作業者の教育/訓練計画（状況）

13 (QE) Note :
○：Already displayed
△：Already prepared
(Not display yet)
Parameter setting Chart(Including Check sheet for ×：Not prepare yet
parameter setting) ー：No need
<Remark>
*Mainly, confirmation at Genba
A A
- 設備条件表(設備条件ﾁ ｪ ｯ ｸ ｼ ｰ ﾄ 含む)

14 (QE)
Actual Status of IN-PROCESS Inspection
<Remark>
*To get sampling inspection conducted at Genba
*To confirm at current production when not A A
completed regular process
- 工程内検査の実施状況

15 (QE)

Rule to Deal with Machine Trouble/Parts Quality

Trouble
<Remark>
*Mainly, confirmation at Genba
A A
- 設備/品質不具合発生時の処置ﾙ ｰ ﾙ

16
Control Status of Material/PurchasingPart (QE)
Stock Area, W.I.P. Part Stock Area,
finish goods stock area
<Remark>
*Mainly, confirmation at Genba
A A
- 材料/購入部品置き場/中間在庫置き場
/完成品の置き場の管理状況
17 (QE)

Preparation Status of Initial Control Plan

<Remark>
*To confirm Content of initial control plan A A
- 初期管理計画の作成計画、展開状況

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