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ULTIMATE

CONTROLLER
Control, comply, monitor, &
maintain your assets.

Easily Programmed Modular Unit


with webserver remote control, DNP
(WITS), and touch-screen HMI.
Bringing together the world’s leading non-contacting, ultrasonic,
advanced pump controller with patented functions that reduce
energy costs and improve compliance.
The Ultimate Controller is modular and expandable, with
peripherals offering substantial I/O, pump power monitoring, THE RIGHT METER FOR
battery back-up, and even a remote infra-red camera, allowing
remote viewing of the well and the process. • Advanced Pump Control
Simple, Straightforward Setup
• Level Measurement
A key strength of Pulsar Measurement equipment has always • Flow Monitoring
been the logical layout and straightforward menu-based • Pump Performance Monitoring
programming approach. The Ultimate Controller is no different
and takes the concept even further with a simple, visual setup • Asset Management
made through the HMI touchscreen. You can, of course,
program the unit and adjust parameters remotely.
Set up the application, add a transducer, and add peripherals
with a few touches of the screen. The Ultimate Controller will fill verification for compliance, reducing the
in parameters automatically so you get immediate feedback on carbon footprint.
important elements such as maximum range, blanking distance, • Modular and Expandable to suit simple and
etc. complex applications.
• Convenience and Safety in mind, the power
End-to-End Cost Savings monitor can be mounted away from the
• Operational Cost Savings by high energy cost avoidance ICA section.
(patented), pre-blockage detection, automatic reset, spill • Asset Management data calculated by the
prediction, and most efficient pump selection. Ultimate Controller which can be displayed locally
• Capital Cost Savings by combining HMI, PLC, RTU, and and remotely.
level and flow control with no costly logic programming. • Signals from existing peripherals or other
• Remote Monitoring of flow and level with photographic instruments can usually be utilized if required.

I N F O @ P U L S A R M E A S U R E M E N T . C O M PUL SAR ME A SUR EMENT.COM


THE ULTIMATE CONTROLLER

Advanced Functions
The Ultimate Controller gives you a depth of control and
maintenance functionality that reaches far beyond the
limits of a standard ultrasonic pump controller. Ultimate’s
Asset Management for Predictive Maintenance, support for
compliance, and built-in remote access and communications
build on its world-leading, non-contacting, ultrasonic level
measurement and pump station control; aid compliance,
reduce total expenditure (TOTEX), and improve usability and
ease of implementation.

Pump Control, Level, & Flow


The Ultimate Controller is a fully-functioned advanced pump
controller with all the sophisticated multi-pump control that
you would expect from Pulsar Measurement. Not only that,
but the Ultimate Controller also offers level and volume The Ultimate Controller Flow Group of Accessories
measurement and control, with a measurement range
from 125 mm to 50 m (0.41 ft to 164 ft), open channel flow
monitoring, and differential level control using an additional transducer.
The unit allows you to view echo profiles both on the screen and remotely, allowing a dynamic application setup and giving
you access to see exactly what is happening in the application.

Advanced Control
From Tariff Management to minimize your energy costs to Burst / Block alarms to Pump Prioritization based on efficiency.
Pulsar Measurement’s Ultimate Controller is packed with the advanced control features that bring effortless sophistication to
pumping stations, meaning every installation can benefit from Pulsar Measurement’s wealth of experience.

Asset Management & Compliance


With data logging up to 100,000 events, plus the option of adding the unique
Pulsar Measurement FlowPulse sensor to measure actual flow, the Ultimate
Controller will monitor your assets, report on pump performance, and provide
crucial data to help your predictive maintenance. Optional pump monitors help
to bring comparative data on these important assets. The Ultimate Controller
helps you to confirm due diligence and to comply with consents.
It is now possible to compare pumping stations across a catchment using the
The Ultimate Controller Battery Backup Module Ultimate Controller’s unique Asset Performance Indicator (API) algorithm. Which
uses a range of measured data to calculate station efficiency.

Communications (RTU, Ethernet, DNP3 WITS)


With a variety of communications available, including the UK Water Industry Standard DNP3 as well as a dedicated web
server, you can monitor the Ultimate Controller from anywhere. An optional infra-red camera gives a perfect view of the
wet well or the station so you know exactly what is going on, wherever you are. Battery backup means that the Ultimate
Controller will continue to monitor even if all power is lost.
For ultimate flexibility, the Ultimate Controller can also integrate a GPRS / GSM 2G modem which can communicate via the
UK Water Industry Standard DNP3 communication protocol (WITS 1.1) or external 3G modem so you can view data using a
mobile phone or tablet.
Data may also be downloaded locally via a removable SD card, while an internal SD card memory ensures that data is secure.
Ultimate also offers optional Wi-Fi connectivity allowing you to access, program, and interrogate the system wirelessly.

I N F O @ P U L S A R M E A S U R E M E N T . C O M
Technical Specifications
PHYSICAL: MOUNTING OPTION SPECIFIC
Mounting Option: Standard Wall Mount: Fascia Mount:
124 mm H X 224 mm W x 114 mm D (4.9 in x 8.8 in x 4.5 in). 116
Controller Body 225 mm H x 262 mm W x 105 mm D
mm x 179 mm (4.6 in x 7.05 in) cut out, 34 mm (1.3 in) in front
Dimensions: (8.9 in x 10.3 in x 4.1 in)
of panel, 80 mm (3.1 in) behind
Weight: Nominal 2 kg (4.4 lb) Nominal 1.5 kg (3.3 lb)
Enclosure Material /
Polycarbonate Polycarbonate / stainless steel
Description:
Cable Entry Detail: 11 off; 9 x M20 and 2 x M16 knockout underside
Transducer Cable Extensions: 2-core screened, 1,000 m (3,280 ft) max
Mounting: Indoor / Outdoor Indoor, 2,000 m (6,561 ft) altitude max
IP Rating: IP65, pollution degree 2, IK06 at -20 °C (-4 °F) IP64 (front of panel)

ENVIRONMENTAL
Max. & Min. Temperature
-30 °C to +55 °C (-22 °F to +131 °F) ambient
(Electronics):
Flammable Atmosphere For installation in non-flammable area only. Most compatible transducers suitable for flammable atmospheres. See
Approval: sensor / transducer datasheet or brochure.
CE Approval: See EU Declaration of Conformity

PERFORMANCE
Accuracy: ±0.25% of the measured range or 6 mm (0.2 in), whichever is greater. ±2 mm (0.08 in) for dBR16 mmWAVE RADAR
Resolution: ±0.1% of the measured range or 2 mm (0.08 in), whichever is greater
Measurement Range: Dependent on transducer, max 40 m (131.2 ft) (dB40), min zero (dBMACH3)
Rate Response: Fully Adjustable
Echo Processing: DATEM (Digital Adaptive Tracking of Echo Movement)

PROGRAMMING
Onboard Programming: By capacitive touchscreen
Data Security & Integrity: Security: via passcode (user selectable / adjustable). Integrity: non-volatile memory
Memory: 2 (1 x internal) 4 GB supplied as standard (up to 32 GB optional)

SUPPLY
AC Supply: Universal 85-264 V AC (400 Hz), 50 W maximum input power (2 A ‘T’ 20 mm (0.8 in) fuse)
DC Supply: 22-28 V DC (internally fused 2 A ‘T’)

CONNECTIVITY
Mini USB (External): Connecting of laptop / PC, located under a flap on side of the unit
USB A Socket (Internal): Connecting of peripherals such as modems
‘D’ Type 9 Pin (Internal): Connecting of optional comms (Modbus RTU, Profibus)
Camera Port (Internal): Power and comms of Pulsar camera

RTU / COMMUNICATIONS
DNP3 Level 4, WITS Protocol 1.1 via Ethernet or mode (optional) Modbus RTU, TCP/IP (optional), Profibus V1
Protocol Supported:
(optional), GSM/GPRS/PSTN, RS485 Pulsar expansion bus

PUL SAR ME A SUR EMENT.COM


INPUTS
8 digital inputs, min input voltage 5 V DC, max input voltage, 30 V DC (max current 3 mA). 24 V DC input supply
Digital Inputs:
maximum total current 24 mA
2 off 4-20mA or 0-20mA sink or source (user programmable and adjustable) 0.1% resolution, open circuit voltage
Analog Inputs:
(source mode) at 4-20mA, 22 V at 20mA, 18 V

OUTPUTS
Digital Outputs: 8 Form C (SPDT), rated at 5 A at 240 V AC
Analog Outputs: 2 off, isolated (floating) outputs (to 150 V) 4-20mA or 0-20mA into 1 kΩ. 0.1% resolution
Display: 144.8 mm (5.7 in) TFT color display with a capacitive touchscreen

Ultimate Controller fascia mount drawing front and side Ultimate Controller wall mount drawing front and side

Delivering the Measure of Possibility.


Pulsar Measurement offers worldwide professional support for all of our products and our network of distributors all offer
full support and training. Our facilities in Malvern, UK and Largo, USA are home to technical support teams who are always
available to answer your call or attend your site when required. Our global presence, with direct offices in the UK, USA,
Canada and Malaysia allow us to create close relationships with our customers and provide service, support, training and
information throughout the lifetime of your product.
For more information, please visit our website:

www.pulsarmeasurement.com

INFO@PUL SAR ME A SUR EMENT.COM United States Canada United Kingdom


+1 888-473-9546 +1 855-300-9151 +44 (0) 1684 891371
Pulsar Measurement is a trading name of Pulsar Process
Measurement Ltd.
Asia Oceania pulsarmeasurement.com
Copyright © 2021 Pulsar Measurement +60 102 591 332 +61 428 692 274
Registered Address: 1 Chamberlain Square CS, Birmingham B3 3AX
Registered No.: 3345604 England & Wales
Rev 6.0
THE ULTIMATE
CONTROLLER
Technical Specifications:
A control system that combines ultrasonic level and flow measurement and
Remote Terminal Unit and advanced pump control in one economic, easily
programmed, modular unit.
PHYSICAL: MOUNTING OPTION SPECIFIC
Mounting Option: Standard Wall Mount: Fascia Mount:
124 mm H X 224 mm W x 114 mm D (4.9 in x 8.8 in x 4.5 in). 116
Controller Body 225 mm H x 262 mm W x 105 mm D
mm x 179 mm (4.6 in x 7.05 in) cut out, 34 mm (1.3 in) in front
Dimensions: (8.9 in x 10.3 in x 4.1 in)
of panel, 80 mm (3.1 in) behind
Weight: Nominal 2 kg (4.4 lb) Nominal 1.5 kg (3.3 lb)
Enclosure Material /
Polycarbonate Polycarbonate / stainless steel
Description:
Cable Entry Detail: 11 off; 9 x M20 and 2 x M16 knockout underside
Transducer Cable Extensions: 2-core screened, 1,000 m (3,280 ft) max
Mounting: Indoor / Outdoor Indoor, 2,000 m (6,561 ft) altitude max
IP Rating: IP65, pollution degree 2, IK06 at -20 °C (-4 °F) IP64 (front of panel)

ENVIRONMENTAL
Max. & Min. Temperature
-30 °C to +55 °C (-22 °F to +131 °F) ambient
(Electronics):
Flammable Atmosphere For installation in non-flammable area only. Most compatible transducers suitable for flammable atmospheres. See
Approval: sensor / transducer datasheet or brochure.
CE Approval: See EU Declaration of Conformity

PERFORMANCE
Accuracy: ±0.25% of the measured range or 6 mm (0.2 in), whichever is greater. ±2 mm (0.08 in) for dBR16 mmWAVE RADAR
Resolution: ±0.1% of the measured range or 2 mm (0.08 in), whichever is greater
Measurement Range: Dependent on transducer, max 40 m (131.2 ft) (dB40), min zero (dBMACH3)
Rate Response: Fully Adjustable
Echo Processing: DATEM (Digital Adaptive Tracking of Echo Movement)

PROGRAMMING
Onboard Programming: By capacitive touchscreen
Data Security & Integrity: Security: via passcode (user selectable / adjustable). Integrity: non-volatile memory
Memory: 2 (1 x internal) 4 GB supplied as standard (up to 32 GB optional)

SUPPLY
AC Supply: Universal 85-264 V AC (400 Hz), 50 W maximum input power (2 A ‘T’ 20 mm (0.8 in) fuse)
DC Supply: 22-28 V DC (internally fused 2 A ‘T’)

I N F O @ P U L S A R M E A S U R E M E N T . C O M PUL SAR ME A SUR EMENT.COM


CONNECTIVITY
Mini USB (External): Connecting of laptop / PC, located under a flap on side of the unit
USB A Socket (Internal): Connecting of peripherals such as modems
‘D’ Type 9 Pin (Internal): Connecting of optional comms (Modbus RTU, Profibus)
Camera Port (Internal): Power and comms of Pulsar camera

RTU / COMMUNICATIONS
DNP3 Level 4, WITS Protocol 1.1 via Ethernet or mode (optional) Modbus RTU, TCP/IP (optional), Profibus V1
Protocol Supported:
(optional), GSM/GPRS/PSTN, RS485 Pulsar expansion bus

INPUTS
8 digital inputs, min input voltage 5 V DC, max input voltage, 30 V DC (max current 3 mA). 24 V DC input supply
Digital Inputs:
maximum total current 24 mA
2 off 4-20mA or 0-20mA sink or source (user programmable and adjustable) 0.1% resolution, open circuit voltage
Analog Inputs:
(source mode) at 4-20mA, 22 V at 20mA, 18 V

OUTPUTS
Digital Outputs: 8 Form C (SPDT), rated at 5 A at 240 V AC
Analog Outputs: 2 off, isolated (floating) outputs (to 150 V) 4-20mA or 0-20mA into 1 kΩ. 0.1% resolution
Display: 144.8 mm (5.7 in) TFT color display with a capacitive touchscreen

Ultimate Controller fascia mount drawing front and side Ultimate Controller wall mount drawing front and side

Delivering the Measure of Possibility


INFO@PUL SAR ME A SUR EMENT.COM United States Canada United Kingdom
+1 888-473-9546 +1 855-300-9151 +44 (0) 1684 891371
Pulsar Measurement is a trading name of Pulsar Process
Measurement Ltd.
Asia Oceania pulsarmeasurement.com
Copyright © 2021 Pulsar Measurement +60 102 591 332 +61 428 692 274
Registered Address: 1 Chamberlain Square CS, Birmingham B3 3AX
Registered No.: 3345604 England & Wales
Rev 6.0
A Single Measurement liquor pump control. All of these Pulsar Measurement
systems are then centrally collated and displayed on an
Solution for Smaller Ultimate Controller for a centralized display of measured
applications.
Treatment Works The Ultra 4 is the newest member of the Ultra family and
is the first controller that enables you to combine level,
When looking at the water and wastewater treatment volume, flow, and pump control measurement all in one
system, there are various points of measurement that are convenient package. The Ultra 4 is also accredited with
important and often crucial, to ensure that our sewerage MCERT Class 1 classification for use on OCF measurement
works are running smoothly. when combined with the dB3 transducer fitted with
Pulsar Measurement was approached by a contractor Double Sun Shields. This means that OCF measurements
to look at upgrading a small treatment works in the UK, made with the Ultra 4 are certified to the specifications
with a requirement for the measurement and control of made by MCERTS Class 1, with a guarantee of accurate
various pieces of plant equipment and processes around results.
the works. The end user was looking to update some The Ultra 5 is another sophisticated control unit from
outdated monitoring equipment that required a complete Pulsar Measurement and offers differential measurement
upgrade and a centralized hub for the information display capability, using two transducers with one installed
of on-site services. upstream and one installed downstream of a screen or
Various measurements are being made and controlled penstocks. An alarm or control signal is initiated as the
by multiple Pulsar Measurement systems, including the difference between the level exceeds a user-defined limit
Ultra 4 for Open Channel Flow (OCF) measurement, to automatically operate the cleaning mechanism.
and Ultra 5 controllers for screen control and mixed

“The end user was looking to update some outdated


monitoring equipment that required a complete upgrade
and a centralized hub for the information display of on-
site services.”

I N F O @ P U L S A R M E A S U R E M E N T . C O M PUL SAR ME A SUR EMENT.COM


U LT I M AT E CO N T RO L L ER : S EP T EM B ER 2021

The Ultimate Controller is the most sophisticated controller


in Pulsar Measurement’s product portfolio and offers
intelligent pumping and communication protocols to allow
for simple, easy and straightforward site integration. This
provides savings in, capital cost by combining HMI, PLC,
RTU, and level control with no costly logic programming.
All of the Pulsar Measurement systems are performing
well and being able to supply all of the measurement
applications from one supplier whilst reducing multiple
vendor integration has led to a shorter project start-up
time.
Rob Boland, Regional Sales Manager said, ‘This is the
second such system installed, giving the customer
confidence going forward for similar installations under
similar wastewater schemes.’
Pulsar Measurement is committed to helping our customers find the best solution for their application, we were
delighted to be able to provide this customer with the ability to view all data on the Ultimate Controller as an
information hub for on-site operations.

More Information
Ultimate Controller:
https://pulsarmeasurement.com/ultimate-controller
Ultra 4:
https://pulsarmeasurement.com/ultra-4
Ultra 5:
https://pulsarmeasurement.com/ultra-5
dB Ultrasonic Transducers:
https://pulsarmeasurement.com/db-transducer

Delivering the Measure of Possibility


INFO@PUL SAR ME A SUR EMENT.COM United States Canada United Kingdom
+1 888-473-9546 +1 855-300-9151 +44 (0) 1684 891371
Pulsar Measurement is a trading name of Pulsar Process
Measurement Ltd.
Asia Oceania pulsarmeasurement.com
Copyright © 2021 Pulsar Measurement +60 102 591 332 +61 428 692 274
Registered Address: 1 Chamberlain Square CS, Birmingham B3 3AX
Registered No.: 3345604 England & Wales
Rev 1.0

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