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AccuLoad III-N4 Installation Manual
AccuLoad III-N4 Installation Manual
Disclaimer
FMC Technologies Measurement Solutions, Inc. hereby disclaims any and all responsibility for damages, including
but not limited to consequential damages, arising out of or related to the inputting of incorrect or improper program
or default values entered in connection with the AccuLoad® III.
Receipt of Equipment
When the equipment is received, the outside packing case should be checked immediately for any shipping damage.
If the packing case has been damaged, the local carrier should be notified at once regarding his liability. Carefully
remove the unit from its packing case and inspect for damaged or missing parts.
If damage has occurred during shipment or parts are missing, a written report should be submitted to the Customer
Service Department, FMC Technologies Measurement Solutions, Erie, PA 16514.
Prior to installation, the unit should be stored in its original packing case and protected from adverse weather condi-
tions and abuse.
Caution
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with this Instruction Manual, may cause interference to radio communications. It has not been
tested to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC
Rules, which are designed to provide reasonable protection against such interference when operated in a
commercial environment. Operation of this equipment in a residential area is likely to cause interference,
in which case the user, at his own expense, will be required to take whatever measures may be required to
correct the interference.
Warning
These preset devices must be used with fail-safe backup equipment to prevent accidental runaway delivery of product.
Failure to provide backup equipment could result in personal injury, property loss and equipment damage.
Warning
On initial power-up of a new unit or after installation of a new computer board, there are several alarms that will be
triggered which cannot be cleared until the AccuLoad is programmed.
Where the API/C of E, temperature, and gross volume may be hand-written on the ticket. Refer to Handbook 44,
UR.3.5.1. and UR.3.5.2. for current requirements.
i
Table of Contents
Section I - Introduction................................................................................................................................................................ 1
Receipt of Equipment............................................................................................................................................................... 1
Section II - Pre-Installation Considerations............................................................................................................................... 2
Mechanical............................................................................................................................................................................... 2
Electrical.................................................................................................................................................................................. 2
Important Note......................................................................................................................................................................... 3
Section III - Installation................................................................................................................................................................ 4
Mechanical............................................................................................................................................................................... 4
Electrical.................................................................................................................................................................................. 4
Installing and Removing the Analog I/O Module.................................................................................................................. 4
Input Frequency x2.............................................................................................................................................................. 5
Start-Up Procedure.................................................................................................................................................................. 5
Section IV - Diagrams................................................................................................................................................................... 6
Analog Module Settings (JP1 on EAAI)................................................................................................................................... 9
Promass 80, 83, and 84......................................................................................................................................................... 25
Wiring Terminals, 4-20mA and 1-5 Vdc Inputs/Outputs......................................................................................................... 32
Digital Inputs.......................................................................................................................................................................... 33
Wiring Terminals, Digital Inputs.............................................................................................................................................. 34
Digital Outputs........................................................................................................................................................................ 34
Wiring Terminals, Digital Outputs........................................................................................................................................... 35
Optional AICB Board.............................................................................................................................................................. 47
Communications.................................................................................................................................................................... 48
Jumper Locations (see Figure 44 AICB Board)..................................................................................................................... 49
Section V - Specifications.......................................................................................................................................................... 54
AccuLoad III-N4 Specification................................................................................................................................................ 54
Accuracy................................................................................................................................................................................ 54
Weight.................................................................................................................................................................................... 54
Electrical Inputs...................................................................................................................................................................... 54
Electrical Outputs................................................................................................................................................................... 55
Environment........................................................................................................................................................................... 55
Approvals............................................................................................................................................................................... 55
Communications.................................................................................................................................................................... 56
Ethernet Communications Port.............................................................................................................................................. 56
Specifications (AICB Board - Optional) (Remote Mount........................................................................................................ 56
Specifications (Red and Green Indicating Light Units - Optional).......................................................................................... 57
Specifications (Stop Button - Optional).................................................................................................................................. 57
Section VI - Related Publications.............................................................................................................................................. 58
ii
Figures
iii
Tables
iv
Section I – Introduction
Mechanical Electrical
In addition to the following, all previous warnings and 1. All DC wiring must be routed into the AccuLoad III
cautions should be reviewed before installation. through the conduit entries located in the bottom of the
1. A solid base (pedestal or shelf) should be used to housing. Do not route DC and AC wiring through the
support the AccuLoad III housing. same conduit entry.
2. The location and the height of the AccuLoad III 2. The DC signal wires must be multi-conductor shielded
should be selected to permit easy viewing of the cable of 18 or 20 AWG minimum stranded copper.
display and to provide convenient access to the
keypad by all users. Note: The following recommendations are based on our knowledge
of the electrical codes. The local electrical codes should be reviewed
3. Access for servicing the AccuLoad III is through the to ensure that these recommendations follow the local code. Also
front cover. For ease of service and removal of parts installation manuals of all the equipment being wired into the
the cover must swing open more than 90°. The AccuLoad should be reviewed for transmission distances and wire
AccuLoad III is hinged on the left. recommendations.
All AC wiring must be routed into the AccuLoad III 6. If external relay permissives are used in series with
through the conduit entries located in the bottom of the AccuLoad III relays, an RC network must be placed
housing. Connectors are sized for a maximum of 14 in parallel with the permissive to prevent a false
gauge wire. Consult the local electrical codes for the turn-on of the AccuLoad III relays. Recommended
minimum AC wire size required for your application. Do RC network = 0.1 UF capacitor and a 680 Ω resistor
not route AC and DC wiring through the same conduit (Electrocube part number RG 2031 11).
entry. AC wiring must use AC wiring ducts. 7. Interposing relays must be installed between the
3. All AC wiring should be stranded copper and must pump controller, alarming device, and the AccuLoad
comply with federal, state and local codes and III permissive sense relays.
specifications.
4. Two separate AC circuits must be provided from the
breaker panel. One circuit will supply isolated power Important Note
to the AccuLoad III electronics (instrument power).
The second circuit will supply power to the external Input and output wiring must be in accordance with
devices. Class I, Division 2 wiring methods and in accordance
with the authority having jurisdiction.
5. For proper operation the AccuLoad III must be earth
grounded. The grounding point should be as close This equipment is suitable for use in Class I, Division 2,
to the unit as possible. To ensure proper earth Groups C and D or non-hazardous locations only.
ground, the following conditions must be met:
WARNING: Explosion hazard. Substitution of compo-
a) The resistance between the earth ground nents may impair suitability for Class I, Division 2.
terminal in the AccuLoad III and the grounding
point must not exceed 2 Ω WARNING: Explosion hazard. Do not disconnect equip-
b) The proper grounding point is a ½" to ¾" ment unless power has been switched off or the area is
diameter copper stake that extends into the known to be non-hazardous.
water table. Where this is not practical, a
ground plane may be used;
Configurable jumper locations and switch locations are heavily circled on the diagram above. For more information
on S1, see page 6. It is important to note that all but one of these jumpers, J22, are factory defaults and should not
be configured by the user. The proper settings are provided below so if one of these is accidentally changed, it can
be returned to its original position. J22 is the jumper used to zero the passcodes. Jumpers are configured using the
plugs that fit over the jumper prongs. A jumper with no prongs plugged, or with one prong plugged, is OUT. A jumper
with both prongs plugged is IN.
Note: Should Program Mode be inaccessible after changing PROMs, or if the operator loses or forgets the access code, set J22 to OUT, then
power up.
**** Note: For units shipped prior to October 2001: J6 must be in the “in” position for Optrex Model DMF5003N. For units shipped after October
2001: J6 must be in the “out” position for Model MTG-2406 displays
An 8 pin DIP switch, S1, will be available for upgrading firmware (SW1-1) and for setting the IP address (SW1-2 and
SW1-3). This switch is only used when the AccuLoad is equipped with the KDC.net (Ethernet capability and flash
memory) using firmware rev. 11.01 or higher. The switch will be utilized as follows:
SW1-1 force firmware upgrade (powers up the bootloader; waiting for firmware upgrade message is displayed)
SW1-2 SW1-3 Note: To power up the bootloader, toggle SW1-1 to the on position
OFF OFF use programmed IP address and cycle power. AccuMate.net can also be used to do this (see
AccuMate.net manual). The bootloader will then allow the firmware
ON OFF use 192.168.0.1 to be upgraded.
OFF ON use 10.0.0.1
ON ON use DHCP
ACIM1
ACIM2
J1 J2
TB2
ACIM3
SMITH METER
TB5
EAAI
236046-1-01
SERIES
ACIM4
J8
J3
ACIM5
CN4
TB6
SSR1
J6 U8
TP5 J7 SSR2
TB3
TP3 C1 SSR3
TP4 JP1
C69 TP2 SSR4
SSR5
C3 SSR6
TB4
U19
C17 D2 SSR7
SSR8
TB7
GND SSR9
C6
TP1 SSR10
F2 SSR11
J10 F1 L1 L2 GND
TB1
The user-configurable jumper on the EAAI board is indicated by a circle and arrow in the diagram above. See the
table on the following page for an explanation of analog module settings. This jumper has been configured for the
modules that were shipped with the unit. Changes should only be made if different modules are added or deleted.
Modules must be installed with inputs first, followed by outputs.
3 Inputs, 3 Outputs
TB5
TB1
KDC 1
2
RTD +
SIG +
1 TX
COM #1
3 SIG -
AM #1 EAAI
2 RX 4 RTD -
3 RTS 232 5 RTD + TB2
6 SIG + Notice: Before returning EAAI board to factory for service
4 CTS AM #2
7
remove all analog modules, AC Input and Output Modules AC in Com 1
5 COM TB2 SIG - and PIB Board. Reinstall all modules into their respective
COM #2 8 RTD - locations on the EAAI replacement board. In #7 (AC) 2
6 TX + TX 1 WARNING: CMOS Circuitry. Use grounded facility when In #8 (AC) 3
7 TX - 9 RTD + handling.
232 RX 2
8 RX + 485 10 SIG + AM #3 In #9 (AC) 4
COM 3
9 RX - 11 SIG - In #10 (AC) 5
TX + 4
10 COM 12 RTD -
TX - 5 In #11 (AC) 6
13 SIG +
TB4 485 RX + 6 AM #4 TB3
14 SIG -
RX - 7
1 + 15 SIG + 1
In #1 DC COM 8 AM #5 Out #4 (AC)
2 - 16 SIG - 2
3 + 17 SIG + 3
TB3 AM #6 Out #5 (AC)
In #2 DC 4
4 - 18 SIG - PT1
TX + 1
5 + 5
In #3 DC TX - 2 1 + Out #6 (AC)
6 - COM #3 TB6 6
Pulse In #1
RX + 3 2 -
7 + 485 1 FT1 7
Pulse Out #1 RX - 4 3 + Out #7 (AC)
8 - 2 FT2 Pulse In #2 8
COM 5 3 4 -
9 N.C. FT3 9
5 + Out #8 (AC)
10 N.C. 4 FT4 Pulse In #3 10
5 FT5 6 -
TB5
6 FT6 7 +
Pulse In #4
PIB Out #9 (AC)
11
12
8
AM #4
1 + 7 RTD + -
Out #1 DC TB6 TB7
2 - 8 RTD - 9 +
1 Pulse In #5 1
3 + 10 - Out #10 (AC)
+24 VDC In 9 FT9 2
Out #2 DC 2 +
4 - 10 FT10 11
Gnd 3 Pulse In #6 3
5 + 12 - Out #11 (AC)
Out #3 DC Gnd 4 TB4 4
6 -
7 5
+ 1 TX Out #12 (AC)
Pulse Out #2 Com #4 6
8 - 2 RX
232 7
3 Gnd Out #13 (AC)
8
4 -
In #4 DC 9
5 + Out #14 (AC)
10
6 -
In #5 DC
7 +
Prewired at the factory 8 -
In #6 DC
9 +
10
+24 VDC
11
Out
12
L1 L2 Gnd
13
DC 1 2 3
14
Gnd
15
16 N.C. TB1
Single Pulse Meter #1A Meter #2A Meter #3A Meter #4A Meter #5A Meter #6A
Single Pulse Meter #1A Meter #2A Meter #3A Meter #4A Meter #5A Injector/Dens.
Single Pulse Meter #1A Meter #2A Meter #3A Meter #4A Injector/Dens. Injector/Dens.
3-Product Meters
Input #1 Input #2 Input #3 Input #4 Input #5 Input #6
Single Pulse Meter #1A Meter #2A Meter #3A Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Meter #1A Meter #1B Meter #3A Meter #2A Meter #2B Meter #3B
2-Product Meters
Input #1 Input #2 Input #3 Input #4 Input #5 Input #6
Single Pulse Meter #1A Meter #2A Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Meter #1A Meter #1B Injector/Dens. Meter #2A Meter #2B Injector/Dens.
Dual/Integrity Meter #1A Meter #1B Meter #1A Bar Meter #2A Meter #2B Meter #2A Bar
1-Product Meter
Input #1 Input #2 Input #3 Input #4 Input #5 Input #6
Dual Pulse Meter #1A Meter #1B Reserved Injector/Dens. Injector/Dens. Injector/Dens.
Dual/Integrity Meter #1A Meter #1B Meter #1A Bar Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Meter #1A Meter #1B FC Inj #1A Meter #2A Meter #2B FC Inj #1 B
Dual Pulse Meter #1A Meter #1B Injector/Dens. FC Inj A FC Inj 1 B Injector/Dens.
Dual/Integrity Meter #1A Meter #1B Meter #1 Bar FC Inj A FC Inj 1 B FC Inj Bar
Dual Pulse Meter #1A Meter #1B Injector/Dens. FC Inj A FC Inj 1 B Injector/Dens.
Dual/Integrity Meter #1A Meter #1B Meter #1 Bar FC Inj A FC Inj 1 B FC Inj Bar
Figure 7a. 24Vdc Terminal Block Diagram (units built before January 1, 2014)
Prewired at Factory
+ 24 VDC GND
+ 24 VDC
Field Wiring
Figure 7b. 24Vdc Terminal Block Diagram (units built after January 1, 2014)
1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
Notice: Before returning EAAI board to factory for service
5 RTD + remove all analog modules, AC Input and Output Modules
6 SIG + and PIB Board. Reinstall all modules into their respective TB2
AM #2 locations on the EAAI replacement board. AC in Com 1
7 SIG –
WARNING: CMOS Circuitry. Use grounded facility when
8 RTD – handling. In #7 (AC) 2
9 RTD + In #8 (AC) 3
TB5
10 SIG + In #9 (AC) 4
AM #3
11 SIG – In #10 (AC) 5
12 RTD – In #11 (AC) 6
13 SIG +
AM #4 TB3
14 SIG –
Out #4 (AC) 1
15 SIG +
AM #5 2
16 SIG –
3
Prime 4 17 SIG + Out #5 (AC)
AM #6 4
18 SIG – PT1
5
Out #6 (AC)
White 1 + 6
Pulse In #1
2 – 7
1 FT1 Out #7 (AC)
2 FT2 3 + 8
Pulse In #2
3 FT3 4 – 9
Yellow + Out #8 (AC)
4 FT4 5 10
Pulse In #3
5 FT5 6 – PIB Out #9 (AC)
11
TB6
To TB4 6
7
FT6
FT7
7
8
+
–
Pulse In #4 Board 12
In #6 DC
9 +
10
+24 VDC
11
Out
12 L1 L2 Gnd
Note: Yellow wire only connected
13 1 2 3
when dual pulse input required. DC
14
Gnd
15
16 N.C. TB1
1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
Notice: Before returning EAAI board to factory for service
Prime 4 5 RTD + remove all analog modules, AC Input and Output Modules
Meter 1 6 SIG + and PIB Board. Reinstall all modules into their respective TB2
AM #2 locations on the EAAI replacement board. AC in Com 1
7 SIG –
WARNING: CMOS Circuitry. Use grounded facility when
8 RTD – handling. In #7 (AC) 2
White 3
9 RTD + In #8 (AC)
TB5
10 SIG + In #9 (AC) 4
AM #3
11 SIG – In #10 (AC) 5
Yellow 12 RTD – In #11 (AC) 6
13 SIG +
AM #4 TB3
14 SIG –
To TB4 Out #4 (AC) 1
15 SIG +
Terminals AM #5 2
Red 16 SIG –
10, 11, 3
or 12 17 SIG + Out #5 (AC)
AM #6 4
18 SIG – PT1
To TB4 5
Out #6 (AC)
Terminals 1 + 6
Black Pulse In #1
13, 14, 2 – 7
1 FT1 Out #7 (AC)
or 15 3 + 8
2 FT2 Pulse In #2
3 FT3 4 – 9
+ Out #8 (AC) 10
4 FT4 5
Pulse In #3
Prime 4 5 FT5 6 – PIB Out #9 (AC)
11
TB6
Meter 2 6
7
FT6
FT7
7
8
+
–
Pulse In #4 Board 12
9 + TB7
8 FT8 Pulse In #5
White 10 1
9 FT9 – Out #10 (AC)
2
10 FT10 11 +
Pulse In #6 3
12 – Out #11 (AC)
Yellow 4
5
1 TX Out #12 (AC)
Com #4 6
2 RX
232 7
To TB4 3 Gnd Out #13 (AC)
Terminals 8
Red 4 –
10, 11, In #4 DC 9
5 + Out #14 (AC)
or 12 10
6 –
To TB4 In #5 DC
7 +
Black Terminals 8 –
TB4
13, 14, In #6 DC
9 +
or 15
10
+24 VDC
11
Out
Note: Yellow wire only connected 12 L1 L2 Gnd
when dual pulse input required. 13 1 2 3
DC
14
Gnd
15
16 N.C. TB1
1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
Notice: Before returning EAAI board to factory for service
5 RTD + remove all analog modules, AC Input and Output Modules
6 SIG + and PIB Board. Reinstall all modules into their respective TB2
AM #2 locations on the EAAI replacement board. AC in Com 1
7 SIG –
WARNING: CMOS Circuitry. Use grounded facility when
8 RTD – handling. In #7 (AC) 2
9 RTD + In #8 (AC) 3
TB5
10 SIG + In #9 (AC) 4
AM #3
11 SIG – In #10 (AC) 5
12 RTD – In #11 (AC) 6
13 SIG +
AM #4 TB3
14 SIG –
Out #4 (AC) 1
15 SIG +
AM #5 2
16 SIG –
3
PEX-P Tranmitter 17 SIG + Out #5 (AC)
AM #6 4
18 SIG – PT1
5
Out #6 (AC)
Black 1 + 6
Pulse In #1
2 – 7
1 FT1 Out #7 (AC)
2 FT2 3 + 8
To TB4 Pulse In #2
3 FT3 4 – 9
Terminals Out #8 (AC)
Red 5 + 10
10, 11, 4 FT4 Pulse In #3
or 12 5 FT5 6 – PIB Out #9 (AC)
11
TB6
To TB4 6
7
FT6
FT7
7
8
+
–
Pulse In #4 Board 12
Terminals TB7
White 8 FT8 9 +
13, 14, Pulse In #5
10 1
or 15 9 FT9 – Out #10 (AC)
2
10 FT10 11 +
Pulse In #6 3
12 – Out #11 (AC)
4
5
1 TX Out #12 (AC)
Com #4 6
2 RX
232 7
3 Gnd Out #13 (AC)
8
4 –
In #4 DC 9
5 + Out #14 (AC)
10
6 –
In #5 DC
7 +
8 –
TB4
In #6 DC
9 +
10
+24 VDC
11
Out
12 L1 L2 Gnd
13 1 2 3
DC
14
Gnd
15
16 N.C. TB1
10 10 10
9 9 9
8 8 8
7 7 7
6 6 6
5 5 5
4 4 4
3 3 3
2 To TB4 Terminals
10, 11, or 12 2 To TB4 Terminals
10, 11, or 12
2 To TB4 Terminals
10, 11, or 12
1 To TB4 Terminals 1 To TB4 Terminals 1 To TB4 Terminals
13, 14, or 15 13, 14, or 15 13, 14, or 15
TB5
1
2
3 EAAI
4 Notice: Before returning EAAI board to factory for service
remove all analog modules, AC Input and Output Modules
5 and PIB Board. Reinstall all modules into their respective
TB2
locations on the EAAI replacement board.
6 WARNING: CMOS Circuitry. Use grounded facility when
7 handling. AC in Com 1
8 In #7 (AC) 2
9 In #8 (AC) 3
10 In #9 (AC) 4
11 In #10 (AC) 5
12
In #11 (AC) 6
13
TB3
14
15 1
Out #4 (AC)
PT1 2
16
17 3
1 + Out #5 (AC)
18 Pulse In #1 4
2 -
5
3 + Out #6 (AC)
TB6
1
4 -
Pulse In #2
PIB 6
7
2
5 +
Pulse In #3 Board Out #7 (AC)
8
6 -
3 9
7 + Out #8 (AC)
4 Pulse In #4 S1 10
8 -
5 ON 11
9 + 123 45 6 Out #9 (AC)
6 Pulse In #5 On = X1 12
10 - OFF = X2
7 TB7
11 +
8 Pulse In #6
12 - 1
9 Out #10 (AC)
2
10 3
TB4 Out #11 (AC)
4
1 TX 5
Com #4 Out #12 (AC)
2 RX 6
232
3 Gnd 7
Out #13 (AC)
4 - 8
In #4 DC
5 + 9
Out #14 (AC)
6 - 10
In #5 DC
7 +
8 -
In #6 DC
9 +
10
+24 VDC
11
Out
12
13 L1 L2 Gnd
DC
14
Gnd
1 2 3
15
16 N.C.
TB1
10 10 10
9 9 9
8 8 8
7 7 7
6 6 6
5 5 5
4 4 4
3 3 3
To TB4 To TB4 To TB4
2 Terminals
10, 11, or 12
2 Terminals
10, 11, or 12 2 Terminals
10, 11, or 12
1 1 1
To TB4 To TB4 To TB4
Terminals Terminals Terminals
13, 14, or 15 13, 14, or 15 13, 14, or 15
EAAI
Notice: Before returning EAAI board to factory for service
remove all analog modules, AC Input and Output Modules TB2
and PIB Board. Reinstall all modules into their respective
locations on the EAAI replacement board.
WARNING: CMOS Circuitry. Use grounded facility when AC in Com 1
handling. In #7 (AC) 2
In #8 (AC) 3
In #9 (AC) 4
In #10 (AC) 5
In #11 (AC) 6
TB3
1
Out #4 (AC)
PT1 2
3
1 + Out #5 (AC)
Pulse In #1 4
2 -
5
3 + Out #6 (AC)
TB6
1
4 -
Pulse In #2
PIB 6
7
2
5 +
Pulse In #3 Board Out #7 (AC)
8
6 -
3 9
7 + Out #8 (AC)
4 Pulse In #4 S1 10
8 -
5 ON 11
9 + 123 45 6 Out #9 (AC)
6 Pulse In #5 On = X1 12
10 - OFF = X2
7 TB7
11 +
8 Pulse In #6
12 - 1
9 Out #10 (AC)
2
10 3
TB4 Out #11 (AC)
4
1 TX 5
Com #4 Out #12 (AC)
2 RX 6
232
3 Gnd 7
Out #13 (AC)
4 - 8
In #4 DC
5 + 9
Out #14 (AC)
6 - 10
In #5 DC
7 +
8 -
In #6 DC
9 +
10
+24 VDC
11
Out
12
13 L1 L2 Gnd
DC
14
Gnd
1 2 3
15
16 N.C.
TB1
1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
Notice: Before returning EAAI board to factory for service
5 RTD + remove all analog modules, AC Input and Output Modules
6 SIG + and PIB Board. Reinstall all modules into their respective TB2
AM #2 locations on the EAAI replacement board. AC in Com 1
7 SIG –
WARNING: CMOS Circuitry. Use grounded facility when
8 RTD – handling. In #7 (AC) 2
PEX-P Transmitter 9 RTD + In #8 (AC) 3
TB5
Meter #1 10 In #9 (AC) 4
SIG +
AM #3
11 SIG – In #10 (AC) 5
Black 12 RTD – In #11 (AC) 6
13 SIG +
AM #4 TB3
14 SIG –
Out #4 (AC) 1
To TB4 15 SIG +
Red Terminals AM #5 2
16 SIG –
10, 11, or 12 3
17 SIG + Out #5 (AC)
AM #6 4
18 SIG – PT1
5
To TB4 Out #6 (AC)
White Terminals 1 + 6
Pulse In #1
13, 14, or 15 2 – 7
1 FT1 Out #7 (AC)
2 FT2 3 + 8
Pulse In #2
3 FT3 4 – 9
+ Out #8 (AC) 10
4 FT4 5
Pulse In #3
PEX-P Transmitter
Meter #2 5 FT5 6 – PIB Out #9 (AC)
11
TB6
6
7
FT6
FT7
7
8
+
–
Pulse In #4 Board 12
9 + TB7
Black 8 FT8 Pulse In #5 1
10 – Out #10 (AC)
9 FT9 2
10 FT10 11 +
To TB4
Pulse In #6 3
12 – Out #11 (AC)
Red Terminals 4
10, 11, or 12
5
1 TX Out #12 (AC)
Com #4 6
2 RX
232 7
To TB4 3 Out #13 (AC)
Terminals
Gnd 8
White
13, 14, or 15 4 –
In #4 DC 9
5 + Out #14 (AC)
10
6 –
In #5 DC
7 +
8 –
TB4
In #6 DC
9 +
10
+24 VDC
11
Out
12 L1 L2 Gnd
13 1 2 3
DC
14
Gnd
15
16 N.C. TB1
Note: The 24-volt power for the transmitters can be wired through the terminal block located at the top of the enclosure.
Caution: For clarity, shields not shown. Connect Shields to Terminals 3, 13, 14, or 15 of Terminal Block 4.
Note: Wiring between transmitter and AccuLoad should be done using a shielded cable per each transmitter. If selected cable utilizes twisted
pairs, do not run more than one signal in a twisted pair.
1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
Notice: Before returning EAAI board to factory for service
5 RTD + remove all analog modules, AC Input and Output Modules
6 SIG + and PIB Board. Reinstall all modules into their respective TB2
AM #2 locations on the EAAI replacement board. AC in Com 1
7 SIG –
WARNING: CMOS Circuitry. Use grounded facility when
8 RTD – handling. In #7 (AC) 2
9 RTD + In #8 (AC) 3
TB5
10 SIG + In #9 (AC) 4
AM #3
11 SIG – In #10 (AC) 5
12 RTD – In #11 (AC) 6
13 SIG +
AM #4 TB3
14 SIG –
Out #4 (AC) 1
15 SIG +
AM #5 2
16 SIG –
3
PPS Transmitter 17 SIG + Out #5 (AC)
AM #6 4
18 SIG – PT1
5
Out #6 (AC)
6 1 + 6
Pulse In #1
2 – 7
1 FT1 Out #7 (AC)
2 FT2 3 + 8
5 Pulse In #2
3 FT3 4 – 9
+ Out #8 (AC) 10
4 FT4 5
Pulse In #3
4
5 FT5 6 – PIB Out #9 (AC)
11
TB6
3
6
7
FT6
FT7
7
8
+
–
Pulse In #4 Board 12
9 + TB7
8 FT8 Pulse In #5
10 1
9 FT9 – Out #10 (AC)
2 2
10 FT10 11 +
Pulse In #6 3
12 – Out #11 (AC)
1 4
5
1 TX Out #12 (AC)
Com #4 6
2 RX
232 7
3 Gnd Out #13 (AC)
8
4 –
In #4 DC 9
5 + Out #14 (AC)
10
6 –
In #5 DC
7 +
8 –
TB4
In #6 DC
9 +
10
+24 VDC
11
Out
12 L1 L2 Gnd
13 1 2 3
DC
14
Gnd
15
16 N.C. TB1
Note: The 24-volt power for the transmitters can be wired through the terminal block located at the top of the enclosure.
Note: Wiring between transmitter and AccuLoad should be done using a shielded cable per each transmitter. If selected cable utilizes twisted
pairs, do not run more than one signal in a twisted pair.
1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
PPS Transmitter Notice: Before returning EAAI board to factory for service
5 RTD + remove all analog modules, AC Input and Output Modules
Meter #1 6 SIG + and PIB Board. Reinstall all modules into their respective TB2
AM #2 locations on the EAAI replacement board. AC in Com 1
7 SIG –
WARNING: CMOS Circuitry. Use grounded facility when
8 RTD – In #7 (AC) 2
6 handling.
9 RTD + In #8 (AC) 3
TB5
10 SIG + In #9 (AC) 4
5 AM #3
11 SIG – In #10 (AC) 5
12 RTD – In #11 (AC) 6
4 13 SIG +
AM #4 TB3
14 SIG –
Out #4 (AC) 1
3 15 SIG +
AM #5 2
To TB4 16 SIG –
3
10, 11, 17 SIG + Out #5 (AC)
2 or 12 AM #6 4
18 SIG – PT1
5
Out #6 (AC)
1 + 6
1 To TB4 Pulse In #1
13, 14, 2 – 7
1 FT1 Out #7 (AC)
or 15 2 FT2 3 + 8
Pulse In #2
3 FT3 4 – 9
+ Out #8 (AC) 10
4 FT4 5
Pulse In #3
PPS Transmitter 5 FT5 6 – PIB Out #9 (AC)
11
TB6
Meter #2 6
7
FT6
FT7
7
8
+
–
Pulse In #4 Board 12
9 + TB7
6 8 FT8 Pulse In #5
10 1
9 FT9 – Out #10 (AC)
2
10 FT10 11 +
5 Pulse In #6 3
12 – Out #11 (AC)
4
5
4 1 TX Out #12 (AC)
Com #4 6
2 RX
232 7
3 Gnd Out #13 (AC)
3 8
To TB4 4 –
In #4 DC 9
10, 11, 5 + Out #14 (AC)
2 or 12 10
6 –
In #5 DC
7 +
1 To TB4 8 –
TB4
13, 14, In #6 DC
9 +
or 15
10
+24 VDC
11
Out
12 L1 L2 Gnd
13 1 2 3
DC
14
Gnd
15
16 N.C. TB1
Note: Drawing is shown with dual meters and each meter being shown wired as a dual pulse input. When not using the dual pulse input meter #2
should be wired to Pulse Input #2 using connections 5 and 3 on the transmitter.
Note: The 24-volt power for the transmitters can be wired through the terminal block located at the top of the enclosure.
Caution: For clarity, shields not shown. Connect Shields to Terminals 3, 13, 14, or 15 of Terminal Block 4.
Note: Wiring between transmitter and AccuLoad should be done using a shielded cable per each transmitter. If selected cable utilizes twisted
pairs, do not run more than one signal in a twisted pair.
1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
Notice: Before returning EAAI board to factory for service
5 RTD + remove all analog modules, AC Input and Output Modules
6 SIG + and PIB Board. Reinstall all modules into their respective TB2
AM #2 locations on the EAAI replacement board. AC in Com 1
7 SIG –
WARNING: CMOS Circuitry. Use grounded facility when
8 RTD – handling. In #7 (AC) 2
9 RTD + In #8 (AC) 3
TB5
10 SIG + In #9 (AC) 4
AM #3
11 SIG – In #10 (AC) 5
12 RTD – In #11 (AC) 6
13 SIG +
AM #4 TB3
14 SIG –
Out #4 (AC) 1
15 SIG +
AM #5 2
16 SIG –
Turbine Meter 3
PA-6 Preamps 17 SIG + Out #5 (AC)
AM #6 4
18 SIG – PT1
5
To TB4 Out #6 (AC)
1 1 + 6
Terminals Pulse In #1
13, 14, or 15 2 – 7
1 FT1 Out #7 (AC)
2 FT2 3 + 8
3 Pulse In #2
3 FT3 4 – 9
+ Out #8 (AC) 10
To TB4 4 FT4 5
Pulse In #3
5 Terminals
10, 11, or 12 5 FT5 6 – PIB Out #9 (AC)
11
TB6
6
7
FT6
FT7
7
8
+
–
Pulse In #4 Board 12
9 + TB7
To TB4 8 FT8 Pulse In #5
1 10 1
Terminals 9 FT9 – Out #10 (AC)
13, 14, or 15 2
10 FT10 11 +
Pulse In #6 3
3 12 – Out #11 (AC)
4
To TB4 5
1 TX Out #12 (AC)
5 Terminals 6
2 Com #4
10, 11, or 12 RX
232 7
3 Gnd Out #13 (AC)
8
4 –
In #4 DC 9
5 + Out #14 (AC)
10
6 –
In #5 DC
7 +
8 –
TB4
In #6 DC
9 +
10
+24 VDC
11
Out
12 L1 L2 Gnd
Note: Two Preamps only connected
13 1 2 3
when dual pulse input is required. DC
14
Gnd
15
16 N.C. TB1
Note: For a single-pulse input, use upper PA-6 and AccuLoad III Pulse Input #1.
Caution: For clarity, shields not shown. Connect Shields to Terminals 3, 13, 14, or 15 of Terminal Block 4.
Note: Wiring between transmitter and AccuLoad should be done using a shielded cable per each transmitter. If selected cable utilizes twisted
pairs, do not run more than one signal in a twisted pair.
Note: The 24-volt power for the transmitters can be wired through the terminal block located at the top of the enclosure.
TB5
5 Terminals In #9 (AC) 4
10 SIG +
10, 11, or 12 AM #3
11 SIG – In #10 (AC) 5
12 RTD – In #11 (AC) 6
To TB4 13 SIG +
1 AM #4 TB3
Terminals 14 SIG –
13, 14, or 15 Out #4 (AC) 1
15 SIG +
Preamp #2
AM #5 2
3 16 SIG –
3
17 SIG + Out #5 (AC)
To TB4 AM #6 4
18 SIG – PT1
5 Terminals 5
10, 11, or 12 Out #6 (AC)
1 + 6
Pulse In #1
1 FT1 2 – 7
Out #7 (AC)
2 FT2 3 + 8
Pulse In #2
3 FT3 4 – 9
+ Out #8 (AC) 10
4 FT4 5
Pulse In #3
5 FT5 6 – PIB 11
TB6
Out #9 (AC)
7
Board
Turbine Meter + 12
PA-6 Preamps 6 FT6
Pulse In #4
Meter #2 7 FT7 8 –
9 + TB7
8 FT8 Pulse In #5
To TB4 10 1
9 FT9 – Out #10 (AC)
1 Terminals 2
10 FT10 11 +
13, 14, or 15 Pulse In #6 3
12
Preamp #1
8 –
TB4
3 +
In #6 DC
9
To TB4 10
+24 VDC
5 Terminals 11
10, 11, or 12 Out
12 L1 L2 Gnd
13 1 2 3
DC
14
Gnd
15
Note: Two Preamps only connected
16 N.C. TB1
when dual pulse input is required.
Figure 17. Wiring Diagram, Two Turbine Meters with PA-6 Preamps
Note: Drawing is shown with dual meters and each meter being shown wired as a dual pulse input. When not using the dual pulse input the
single preamp on meter #2 should be wired to Pulse Input #2 using white and black inputs from the transmitter. Also the second preamp on
meter number 1 is not used.
Note: The 24-volt power for the transmitters can be wired through the terminal block located at the top of the enclosure.
Caution: For clarity, shields not shown. Connect Shields to Terminals 3, 13, 14, or 15 of Terminal Block 4.
Note: Wiring between transmitter and AccuLoad should be done using a shielded cable per each transmitter. If selected cable utilizes twisted
pairs, do not run more than one signal in a twisted pair.
1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
Notice: Before returning EAAI board to factory for service
5 RTD + remove all analog modules, AC Input and Output Modules
6 SIG + and PIB Board. Reinstall all modules into their respective TB2
AM #2 locations on the EAAI replacement board. AC in Com 1
7 SIG –
WARNING: CMOS Circuitry. Use grounded facility when
8 RTD – handling. In #7 (AC) 2
9 RTD + In #8 (AC) 3
TB5
10 SIG + In #9 (AC) 4
AM #3
Open Collector Output 11 SIG – In #10 (AC) 5
12 RTD – In #11 (AC) 6
13 SIG +
AM #4 TB3
14 SIG –
Out #4 (AC) 1
15 SIG +
AM #5 2
16 SIG –
3
17 SIG + Out #5 (AC)
AM #6 4
18 SIG – PT1
5
Out #6 (AC)
1 + 6
Pulse In #1
2 – 7
1 FT1 Out #7 (AC)
2 FT2 3 + 8
Pulse In #2
3 FT3 4 – 9
+ Out #8 (AC) 10
4 FT4 5
Pulse In #3
5 FT5 6 – PIB Out #9 (AC)
11
TB6
6
7
FT6
FT7
7
8
+
–
Pulse In #4 Board 12
9 + TB7
8 FT8 Pulse In #5
10 1
9 FT9 – Out #10 (AC)
2
10 FT10 11 +
Pulse In #6 3
12 – Out #11 (AC)
4
5
1 TX Out #12 (AC)
Com #4 6
2 RX
232 7
3 Gnd Out #13 (AC)
8
4 –
In #4 DC 9
5 + Out #14 (AC)
10
6 –
In #5 DC
7 +
8 –
TB4
In #6 DC
9 +
10
+24 VDC
11
Out
12 L1 L2 Gnd
13 1 2 3
DC
14
Gnd
15
16 N.C. TB1
Caution: For clarity, shields are not shown. Connect Terminals 3, 13, 14, or 15 to Terminal Block 4.
Note: The 24-volt power for the transmitters can be wired through the terminal block located at the top of the enclosure.
Caution: For clarity, shields not shown. Connect Shields to Terminals 3, 13, 14, or 15 of Terminal Block 4.
Note: Wiring between transmitter and AccuLoad should be done using a shielded cable per each transmitter. If selected cable utilizes twisted
pairs, do not run more than one signal in a twisted pair
Note: In dual pulse mode, Output 1 (24/25) leads Output 2 (22/23) when flowing in the forward direction.
23 23 23
22 22 22
TB5
1
2
3 EAAI
4 Notice: Before returning EAAI board to factory for service
remove all analog modules, AC Input and Output Modules
5 and PIB Board. Reinstall all modules into their respective
TB2
locations on the EAAI replacement board.
6
7
WARNING: CMOS Circuitry. Use grounded facility when
handling.
AC in Com 1
8 In #7 (AC) 2
9 In #8 (AC) 3
10 In #9 (AC) 4
11 In #10 (AC) 5
12
In #11 (AC) 6
13
TB3
14
15 1
Out #4 (AC)
PT1 2
16
17 3
1 + Out #5 (AC)
18 Pulse In #1 4
2 -
5
3 + Out #6 (AC)
TB6
1
4 -
Pulse In #2
PIB 6
7
2
5 +
Pulse In #3 Board Out #7 (AC)
8
6 -
3 9
7 + Out #8 (AC)
4 Pulse In #4 S1 10
8 -
5 ON 11
9 + 123 45 6 Out #9 (AC)
6 Pulse In #5 On = X1 12
10 - OFF = X2
7 TB7
11 +
8 Pulse In #6
12 - 1
9 Out #10 (AC)
2
10 3
TB4 Out #11 (AC)
4
1 TX 5
Com #4 Out #12 (AC)
2 RX 6
232
3 Gnd 7
Out #13 (AC)
4 - 8
In #4 DC
5 + 9
Out #14 (AC)
6 - 10
In #5 DC
7 +
8 -
In #6 DC
9 +
10
+24 VDC
11
Out
12
13 L1 L2 Gnd
DC
14
Gnd
1 2 3
15
16 N.C.
TB1
Caution: For clarity, shields not shown. Connect Shields to Terminals 3, 13, 14, or 15 of Terminal Block 4.
Note: Wiring between transmitter and AccuLoad should be done using a shielded cable per each transmitter. If selected cable utilizes twisted
pairs, do not run more than one signal in a twisted pair
TB5
1
2
3 EAAI
4 Notice: Before returning EAAI board to factory for service
remove all analog modules, AC Input and Output Modules
5 and PIB Board. Reinstall all modules into their respective
TB2
locations on the EAAI replacement board.
6
7
WARNING: CMOS Circuitry. Use grounded facility when
handling.
AC in Com 1
8 In #7 (AC) 2
9 In #8 (AC) 3
10 In #9 (AC) 4
11 In #10 (AC) 5
12
In #11 (AC) 6
13
TB3
14
15 1
Out #4 (AC)
PT1 2
16
17 3
1 + Out #5 (AC)
18 Pulse In #1 4
2 -
5
3 + Out #6 (AC)
TB6
1
4 -
Pulse In #2
PIB 6
7
2
5 +
Pulse In #3 Board Out #7 (AC)
8
6 -
3 9
7 + Out #8 (AC)
4 Pulse In #4 S1 10
8 -
5 ON 11
9 + 123 45 6 Out #9 (AC)
6 Pulse In #5 On = X1 12
10 - OFF = X2
7 TB7
11 +
8 Pulse In #6
12 - 1
9 Out #10 (AC)
2
10 3
TB4 Out #11 (AC)
4
1 TX 5
Com #4 Out #12 (AC)
2 RX 6
232
3 Gnd 7
Out #13 (AC)
4 - 8
In #4 DC
5 + 9
Out #14 (AC)
6 - 10
In #5 DC
7 +
8 -
In #6 DC
9 +
10
+24 VDC
11
Out
12
13 L1 L2 Gnd
DC
14
Gnd
1 2 3
15
16 N.C.
TB1
Figure 20. Wiring Diagram, Promass 80, 83, and 84 Single Pulse
Caution: For clarity, shields not shown. Connect Shields to Terminals 3, 13, 14, or 15 of Terminal Block 4.
Note: Wiring between transmitter and AccuLoad should be done using a shielded cable per each transmitter. If selected cable utilizes twisted
pairs, do not run more than one signal in a twisted pair.
Caution: For clarity, shields are not shown. Connect shields to Terminals 3, 13, 14, or 15 of Terminal Block 4.
Note: If only one additive meter is used, it must be wired into Pulse In #6 when using the ALS firmware.
Note: The 24-volt power for the transmitters can be wired through the terminal block located at the top of the enclosure.
Note: Wiring between transmitter and AccuLoad should be done using a shielded cable per each transmitter. If selected cable utilizes twisted
pairs, do not run more than one signal in a twisted pair.
The additive meters and frequency densitometer can be wired into Pulse Inputs 3, 4, 5 or 6 if so programmed in the
unit. They are not limited to Input 4 (densitometer) or Inputs 5 and 6 (metered injectors).
Note: The following positions are available on Terminal Block 5 for RTD input: 1 (+), 4 (-), 5 (+), 8 (-), 9 (+), 12 (-).
Note: If using two twisted pairs of wires, RTD+ and RTD– should be wired with one twisted pair. Sig+ and Sig– should be wired with another
twisted pair.
Used for temperature input from a platinum RTD. This input requires a four-wire connection to a platinum sensor
with the following specification:
The RTD X+ and RTD X- provide a voltage source to the RTD and high precision resistance. The current through
the RTD and Precision Resistor are equal. Terminals SIG X+ and SIG X- comprise a very high resistance voltmeter
circuit, and therefore, draw no significant current from the RTD circuit. The second voltmeter circuit (VM2) measures
the voltage across a very precise 0.01% resistor with a fixed value. Since the current through the RTD and the resistor
is the same, the RTD resistance is the ratio of the two measured voltages (VM2/VM1) multiplied by a constant.
Wiring resistance of the conductors on the terminals RTD X+ and RTD X- do not lead to an error due to the high
input resistance of the voltmeter, and extremely low current through these wires. Wiring resistance to conductors on
terminals SIG X+ and SIG X- have no effect, since any small change to current flow for which the constant current
source does not “make up” is reflected by the voltage measured by voltmeter VM2. Although the conductors do not
have to be balanced resistance-wise, as in three-wire circuits, two twisted pairs should be used, as shown, to take
advantage of the voltmeters’ large amount of common mode rejection.
The 4-20mA inputs are isolated from the processor and main power and can be programmed for the function required
by the application. The analog inputs are also scalable through the I/O Configuration Menu of the unit. The resolution
of the input is 16 bits or one part in 65,536. The inputs should be wired with shielded twisted pairs of wires of 18 to
24 gauge.
The 4-20mA outputs are isolated from the processor and main power and can be programmed for the function re-
quired by the application. The analog outputs are also scalable through the I/O Configuration Menu of the unit. The
resolution of the output is 16 bits or one part in 65,536. The outputs should be wired with shielded twisted pairs of
wires of 18 to 24 gauge.
The 1-5 Vdc inputs are isolated from the processor and main power and can be programmed for the function required
by the application. The inputs are scalable through the I/O Configuration Menu of the unit. The resolution of the input
is 16 bits or one part in 65,536. The inputs should be wired with shielded twisted pairs of wires of 18 to 24 gauge.
The 1-5 Vdc outputs are isolated from the processor and main power and can be programmed for the function required
by the application. The outputs are also scaleable through the I/O Configuration Menu of the unit. The resolution of
the output is 16 bits or one part in 65,536. The outputs should be wired with shielded twisted pairs of wires of 18 to
20 gauge.
AM #1 + 2 EAAI TB5
AM #1 - 3 EAAI TB5
AM #2 + 6 EAAI TB5
AM #2 - 7 EAAI TB5
AM #3 + 10 EAAI TB5
AM #3 - 11 EAAI TB5
AM #4 + 13 EAAI TB5
AM #4 - 14 EAAI TB5
AM #5 + 15 EAAI TB5
AM #5 - 16 EAAI TB5
AM #6 + 17 EAAI TB5
AM #6 - 18 EAAI TB5
Digital Inputs
The AccuLoad III is capable of providing six DC digital inputs and five AC digital inputs. The inputs can be programmed
as to function through the configuration directory.
1 + 10 EAAI TB5
2 - 11 EAAI TB5
4 + 13 EAAI TB5
5 - 14 EAAI TB5
7 + 15 EAAI TB5
8 - 16 EAAI TB5
10 + 17 EAAI TB5
11 - 18 EAAI TB5
Digital Outputs
The AccuLoad III is capable of providing six DC digital inputs and five AC digital inputs. The inputs can be programmed
as to function through the configuration directory.
Outputs # Voltage Type Board Terminal Block Terminal Output (+) Connections Common (-)
1 DC KDC TB5 1 2
2 DC KDC TB5 3 4
3 DC KDC TB5 5 6
4 AC EAAI TB3 1 2
5 AC EAAI TB3 3 4
6 AC EAAI TB3 5 6
7 AC EAAI TB3 7 8
8 AC EAAI TB3 9 10
9 AC EAAI TB3 11 12
10 AC EAAI TB7 1 2
11 AC EAAI TB7 3 4
12 AC EAAI TB7 5 6
13 AC EAAI TB7 7 8
14 AC EAAI TB7 9 10
Note:
1. If external relay permissives are used in Series with AccuLoad III relays, an RC network may need to be placed in parallel with the
permissive to prevent a false turn on of the AccuLoad III relays. Recommended RC network = 0.1µF capacitor and a 680 ohm resistor
(electrocube part number RG 2031-11)
2. Any device shown outside of the AccuLoad III housing is to be supplied by the customer.
3. Additive injector feedback switches are supplied by the injector manufacturers. (Example: Piston Switches on the GatePak Systems.)
The figure shows the typical wiring scheme for multi-drop communications between a communications device and
multiple AccuLoad IIIs. Refer to the table below for pin numbers on each of the EIA-232 communication ports. Note
that the shield is to be terminated at the communication device.
1 1 2 5 KDC TB1
2 1 2 3 KDC TB2
4 1 2 3 EAAI TB4
The figure shows the typical wiring scheme for multi-drop communications between a communications device and
multiple AccuLoad IIIs. Refer to the table below for pin numbers on each of the EIA-485 communication ports. Note
that the shield is to be terminated at the communication device.
Figure 38. Network configuration for multiple AccuLoads connected via a hub then linked directly to the
automation system and LAN.
Refer to the standards IEEE 802.X states for wiring and using Ethernet connectivity rules and regulations. Utilize
standard IT practices and protocol when connecting several AccuLoads to any type of hub, router, or switching device.
There are various different unique network configurations and the responsibility of each type of network is left to the
network administrator. Distances, transmission time, etc. will all follow the standard IEEE spec rating. If there are
any questions regarding installation of multiple AccuLoads over Ethernet communications, please consult the factory.
Note: If the AccuLoad is being connected directly to a PC, then a crossover CAT 5 cable is needed (for instance, to connect directly to
AccuMate.net).
Programming
Parameter AccuLoad III Promass
Timeout 0
Reply Delay 10 mS
Meter Pulses
3 TB5 1 2 3
4 TB5 4 5 6
5 TB5, TB4 7 (TB5) 8 (TB5) 1 (TB4)
6 TB4 2 3 4
7 TB4 5 6 7
8 TB4 8 9 10
9 TB3 1 2 3
10 TB3 4 5 6
11 TB3 7 8 9
12 TB3 10 11 12
Additive Pumps #1 and #2 are wired to the programmed terminals on the EAAI board. Additive Pumps 3 through 12
are wired per the following table.
Additive Pumps
3 10 TB8
4 8 TB8
5 6 TB8
6 4 TB8
7 2 TB8
8 10 TB7
9 8 TB7
10 6 TB7
11 4 TB7
12 2 TB7
Additive Solenoids
3 9 TB8
4 7 TB8
5 5 TB8
6 3 TB8
7 1 TB8
8 9 TB7
9 7 TB7
10 5 TB7
11 3 TB7
12 1 TB7
Communications
Communications
Designation Jumpers Description
CN2 1–2 24V – +V Out
CN2 3–4 12V – +V Out
CN2 5–6 5V – +V Out
Communications
Address Baud Rate Communications
CN4 1–2 In Address 200, Out Address 100*
CN4 3–4 In 9600 Baud, Out 38.4K Baud
In 232 Communications,
CN4 5–6
Out 485 Communications
Last Unit Only (Termination of Communications with AccuLoad)
Address Baud Rate Communications
CN5 1–2 In EIA 485, Out EIA 232
CN5 3–4 In EIA 485, Out EIA 232
TB5
AICB Board
1 + V Out TB9
2 DC IN #1 Signal
3 Common AC L1 Input
4 + V Out To Out 1 - Out 10
5 DC IN #2 Signal
6 Common
7 + V Out TB8
8 DC IN #3 Signal
TB4 N/C 12
1 Common N/C 11
2 + V Out Out 1 10
3 DC IN #4 Signal Out 2 9
4 Common Out 3 8
5 + V Out Out 4 7
6 DC IN #5 Signal Out 5 6
7 Common Out 6 5
8 + V Out Out 7 4
9 DC IN #6 Signal Out 8 3
10 Common Out 9 2
TB3 Out 10 1
1 + V Out
2 DC IN #7 Signal
3 Common TB7
4 + V Out
Out 11 10
5 DC IN #8 Signal
6 Common Out 12 9
7 + V Out Out 13 8
DC IN #9 Signal Out 14 7
8 Out 15
9 Common 6
Out 16 5
10 + V Out
11 DC IN #10 Signal Out 17 4
12 Common Out 18 3
Out 19 2
TB2 Out 20 1
1 RS485 (Rx +)
2 RS-485 (RX -)/RS232 (Rx) TB6
3 RS-485 (Tx +)
4 RS-485 (Tx -)/RS232 (Tx) AC L1 Input 2
TB1 To Out 11-Out 20 1
1 +24 VDC
2 Common
Jumpers CN4
Jumpers CN5
Jumpers CN2
External
N Or N Or
L2 for 240V L2 for 240V
L1 L1 Control Control
Terminal Designations
AICB Connections
TB6
CB1 CB2 CB2 CB1
TB7
TB8
TB9 AICB
2
1
2
1
The following literature can be obtained from FMC Measurement Solutions Literature Fulfillment at
measurement.fulfillment@fmcti.com or online at www.fmctechnologies.com/MeasurementSolutions
When requesting literature from Literature Fulfillment, please reference the appropriate bulletin number and title.
AccuLoad III
Specification.....................................................................................................................................Bulletin SS06036
Installation............................................................................................................................................Bulletin MN06135
AccuLoad III Operator Reference.........................................................................................................Bulletin MN06129
Communications Bulletin...................................................................................................................Bulletin MN06130L
Modbus Communications..................................................................................................................Bulletin MN06131L
Headquarters: Operations: The specifications contained herein are subject to change without notice and any user of said
500 North Sam Houston Parkway West, Measurement Products and Equipment: specifications should verify from the manufacturer that the specifications are currently in effect.
Suite 100, Houston, TX 77067 USA Ellerbek, Germany +49 (4101) 3040 Otherwise, the manufacturer assumes no responsibility for the use of specifications which
Phone: +1 (281) 260 2190 Erie, PA USA +1 (814) 898 5000 may have been changed and are no longer in effect.
Fax: +1 (281) 260 2191
Contact information is subject to change. For the most current contact information, visit our
Integrated Measurement Systems:
website at www.fmctechnologies.com/measurementsolutions and click on the “Contact Us”
Corpus Christi, TX USA +1 (361) 289 3400 link in the left-hand column.
Kongsberg, Norway +47 (32) 286700
www.fmctechnologies.com/measurementsolutions
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