AccuLoad III-N4 Installation Manual

Electronic Preset Delivery System
Smith Meter ® AccuLoad ® III-N4

Installation Manual
Issue/Rev. 0.3 (1/14) Bulletin MN06143
The Most Trusted Name In Measurement

Caution
The default or operating values used in this manual and in the program of the AccuLoad® III are for factory
testing only and should not be construed as default or operating values for your metering system. Each metering
system is unique and each program parameter must be reviewed and programmed for that specific metering system
application.
Disclaimer
FMC Technologies Measurement Solutions, Inc. hereby disclaims any and all responsibility for damages, including
but not limited to consequential damages, arising out of or related to the inputting of incorrect or improper program
or default values entered in connection with the AccuLoad® III.
Receipt of Equipment
When the equipment is received, the outside packing case should be checked immediately for any shipping damage.
If the packing case has been damaged, the local carrier should be notified at once regarding his liability. Carefully
remove the unit from its packing case and inspect for damaged or missing parts.
If damage has occurred during shipment or parts are missing, a written report should be submitted to the Customer
Service Department, FMC Technologies Measurement Solutions, Erie, PA 16514.
Prior to installation, the unit should be stored in its original packing case and protected from adverse weather condi-
tions and abuse.
Caution
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with this Instruction Manual, may cause interference to radio communications. It has not been
tested to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC
Rules, which are designed to provide reasonable protection against such interference when operated in a
commercial environment. Operation of this equipment in a residential area is likely to cause interference,
in which case the user, at his own expense, will be required to take whatever measures may be required to
correct the interference.
Warning
These preset devices must be used with fail-safe backup equipment to prevent accidental runaway delivery of product.
Failure to provide backup equipment could result in personal injury, property loss and equipment damage.
Warning
On initial power-up of a new unit or after installation of a new computer board, there are several alarms that will be
triggered which cannot be cleared until the AccuLoad is programmed.
United States NIST Handbook 44 UR.3.5.1. and UR.3.5.2.

For compliance to United States NIST Handbook 44 UR.3.5.1. and UR.3.5.2., invoices printed using a mechanical
numeric-only printer (e.g., Smith Meter Load Printer) must contain in preprinted form, the following information:
a. Volume corrected to 60 degrees F

b. API/C of E _____________________
c. Temperature ____________________
d. Gross Volume ____________________
Where the API/C of E, temperature, and gross volume may be hand-written on the ticket. Refer to Handbook 44,
UR.3.5.1. and UR.3.5.2. for current requirements.
i
Table of Contents
Section I - Introduction................................................................................................................................................................ 1
Receipt of Equipment............................................................................................................................................................... 1
Section II - Pre-Installation Considerations............................................................................................................................... 2
Mechanical............................................................................................................................................................................... 2
Electrical.................................................................................................................................................................................. 2
Important Note......................................................................................................................................................................... 3
Section III - Installation................................................................................................................................................................ 4
Mechanical............................................................................................................................................................................... 4
Electrical.................................................................................................................................................................................. 4
Installing and Removing the Analog I/O Module.................................................................................................................. 4
Input Frequency x2.............................................................................................................................................................. 5
Start-Up Procedure.................................................................................................................................................................. 5
Section IV - Diagrams................................................................................................................................................................... 6
Analog Module Settings (JP1 on EAAI)................................................................................................................................... 9
Promass 80, 83, and 84......................................................................................................................................................... 25
Wiring Terminals, 4-20mA and 1-5 Vdc Inputs/Outputs......................................................................................................... 32
Digital Inputs.......................................................................................................................................................................... 33
Wiring Terminals, Digital Inputs.............................................................................................................................................. 34
Digital Outputs........................................................................................................................................................................ 34
Wiring Terminals, Digital Outputs........................................................................................................................................... 35
Optional AICB Board.............................................................................................................................................................. 47
Communications.................................................................................................................................................................... 48
Jumper Locations (see Figure 44 AICB Board)..................................................................................................................... 49
Section V - Specifications.......................................................................................................................................................... 54
AccuLoad III-N4 Specification................................................................................................................................................ 54
Accuracy................................................................................................................................................................................ 54
Weight.................................................................................................................................................................................... 54
Electrical Inputs...................................................................................................................................................................... 54
Electrical Outputs................................................................................................................................................................... 55
Environment........................................................................................................................................................................... 55
Approvals............................................................................................................................................................................... 55
Communications.................................................................................................................................................................... 56
Ethernet Communications Port.............................................................................................................................................. 56
Specifications (AICB Board - Optional) (Remote Mount........................................................................................................ 56
Specifications (Red and Green Indicating Light Units - Optional).......................................................................................... 57
Specifications (Stop Button - Optional).................................................................................................................................. 57
Section VI - Related Publications.............................................................................................................................................. 58
ii
Figures
Figure 1. Analog Modules............................................................................................................................................................... 4

Figure 2. Connector and Switches on PIB Board........................................................................................................................... 5
Figure 3. AccuLoad III-N4 Explosion-Proof Dimensions................................................................................................................. 6
Figure 4. KDC Layout..................................................................................................................................................................... 7
Figure 5. EAAI Layout..................................................................................................................................................................... 8
Figure 5A. KDC/EAAI/PIB Boards................................................................................................................................................ 10
Figure 6. PIB Board...................................................................................................................................................................... 10
Figure 7a. 24Vdc Terminal Block Diagram (units built before January 1, 2014)........................................................................... 13
Figure 7b. 24Vdc Terminal Block Diagram (units built after January 1, 2014).............................................................................. 13
Figure 8. Wiring Diagram, Single Prime 4 Meter.......................................................................................................................... 14
Figure 9. Wiring Diagram, Two Prime 4 Meters............................................................................................................................ 15
Figure 10. Wiring Diagram, Single PEX-P Transmitter.................................................................................................................. 16
Figure 11. UPT Wiring - Single Pulse........................................................................................................................................... 17
Figure 12. UPT Wiring - Dual Pulse.............................................................................................................................................. 18
Figure 13. Wiring Diagram, Two PEX-P Transmitters.................................................................................................................... 19
Figure 14. Wiring Diagram, Single PPS Transmitter..................................................................................................................... 20
Figure 15. Wiring Diagram, Two PPS Transmitters....................................................................................................................... 21
Figure 16. Wiring Diagram, Turbine Meter with PA-6 Preamps..................................................................................................... 22
Figure 17. Wiring Diagram, Two Turbine Meters with PA-6 Preamps............................................................................................ 23
Figure 18. Wiring Diagram, Transmitter with an Open Collector Output....................................................................................... 24
Figure 19. Wiring Diagram, Promass 83 and 84 Dual Pulse........................................................................................................ 26
Figure 20. Wiring Diagram, Promass 80, 83, and 84 Single Pulse............................................................................................... 27
Figure 21. Wiring Diagram, Additive Meter................................................................................................................................... 28
Figure 22. Resistance (RTD) Input (Single Meter Input).............................................................................................................. 29
Figure 23. Resistance (RTD) Input (Dual Meter Input)................................................................................................................. 29
Figure 24. 4-20mA Inputs (Active)................................................................................................................................................ 30
Figure 25. 4-20mA Inputs (Passive)............................................................................................................................................. 30
Figure 26. 4-20mA Outputs.......................................................................................................................................................... 31
Figure 27. 1-5 Vdc Input............................................................................................................................................................... 31
Figure 28. 1-5 Vdc Output............................................................................................................................................................. 32
Figure 29. DC Inputs..................................................................................................................................................................... 33
Figure 30. AC Inputs..................................................................................................................................................................... 33
Figure 31. DC Outputs.................................................................................................................................................................. 34
Figure 32. AC Outputs.................................................................................................................................................................. 35
Figure 33. EAAI/PIB Typical Single Meter Input Diagram............................................................................................................. 36
Figure 34. KDC Typical Diagram................................................................................................................................................... 37
Figure 35. KDC Pulse Output Diagram......................................................................................................................................... 38
Figure 36. EIA-232 Multi-Drop Communications.......................................................................................................................... 39
Figure 37. EIA-485 Multi-Drop Communications.......................................................................................................................... 40
Figure 38. Network Configuration for Multiple AccuLoads............................................................................................................ 41
Figure 39. Gate City EIA-232 Communications............................................................................................................................ 42
Figure 40. Gate City EIA-485 (Four-Wire) Communication.......................................................................................................... 43
Figure 41. EIA-485 (Four-Wire) Additive Communication (Gate City Blend-Pack)....................................................................... 44
Figure 42. EIA-485 (Four Wire) Additive Communication (Titan Pac3)........................................................................................ 45
Figure 43. EIA-485 Coriolis Meter Communications..................................................................................................................... 46
Figure 44. Optional AICB Board................................................................................................................................................... 50
Figure 45. AICB Jumper Locations............................................................................................................................................... 51
Figure 46. AICB Communications and DC Power........................................................................................................................ 52
Figure 47. AICB Outputs............................................................................................................................................................... 53
iii
Tables
Table 1. Typical Wire Sizes............................................................................................................................................................. 2

Table 2. Maximum Cable Length and Baud Rate (EIA-232)........................................................................................................... 2
Table 3. Maximum Cable Length and Baud Rate (EIA-485)........................................................................................................... 2
Table 4. Pulse Inputs.................................................................................................................................................................... 11
Table 5. Promass Modeling for Single Pulse Wiring..................................................................................................................... 25
Table 6. Promass Modeling for Dual Pulse Wiring........................................................................................................................ 25
Table 7. Wiring Terminals.............................................................................................................................................................. 32
Table 8. Digital Inputs................................................................................................................................................................... 34
Table 9. Digital Outputs................................................................................................................................................................. 35
Table 10. EIA-232 Communications Port...................................................................................................................................... 39
Table 11. EIA-485 Communications Port...................................................................................................................................... 40
iv
Section I – Introduction
This manual is to be used for the installation of the Receipt of Equipment

NEMA IV Division II Approved AccuLoad III Electronic
Preset Controller. The manual will be divided into six When the equipment is received, the outside packing
sections: Introduction, Pre-Installation Considerations, case should be checked immediately for any shipping
Installation, Diagrams, Specifications, and Related damage. If the packing case has been damaged, the
Publications. local carrier should be notified at once regarding his
“Pre-Installation Considerations” describes the areas liability. Carefully remove the unit from its packing case
that must be considered prior to the installation of the and inspect for damaged or missing parts.
AccuLoad III. If damage has occurred during shipment or parts are
“Installation” describes the areas that have to be con- missing, a written report should be submitted to the
sidered when installing the AccuLoad III. Customer Service Department, FMC Technologies
“Diagrams” covers dimensional outline drawings, wiring Measurement Solutions, 1602 Wagner Avenue, Erie,
schematics, etc. PA 16510.
“Specifications” describes the specifications of the Before installation, the unit should be stored in its origi-
AccuLoad III-S Electronic Preset. nal packing case and protected from adverse weather
conditions and abuse.
“Related Publications” lists the literature that is associated
with the NEMA IV Division II Approved AccuLoad III.
Issue/Rev. 0.3 (1/14) MN06143 • Page 1

Section II – Pre-Installation Considerations
Mechanical Electrical
In addition to the following, all previous warnings and 1. All DC wiring must be routed into the AccuLoad III
cautions should be reviewed before installation. through the conduit entries located in the bottom of the
1. A solid base (pedestal or shelf) should be used to housing. Do not route DC and AC wiring through the
support the AccuLoad III housing. same conduit entry.
2. The location and the height of the AccuLoad III 2. The DC signal wires must be multi-conductor shielded
should be selected to permit easy viewing of the cable of 18 or 20 AWG minimum stranded copper.
display and to provide convenient access to the
keypad by all users. Note: The following recommendations are based on our knowledge
of the electrical codes. The local electrical codes should be reviewed
3. Access for servicing the AccuLoad III is through the to ensure that these recommendations follow the local code. Also
front cover. For ease of service and removal of parts installation manuals of all the equipment being wired into the
the cover must swing open more than 90°. The AccuLoad should be reviewed for transmission distances and wire
AccuLoad III is hinged on the left. recommendations.
4. All wiring is through the conduit entrances located

on the bottom of the NEMA IV housing. There are Table 1. Typical Wire Sizes
three 1.75" conduit entrances in the bottom of the Number and Belden Number or
housing. Equipment
Gauge of Wire Equivalent
5. A din rail is mounted in the upper section of the Transmitters 4 / 18 Ga. 9418
housing. The din rail has connectors to distribute 4 / 20 Ga. 8404
the 24 Vdc power to the transmitters mounted on Temp. Probes 4 / 22 Ga. 8729
the meters. The din rail also provides for up to 10 Density & Pressure or
1-amp fused disconnect lever terminal blocks. Transmitters 9940
6. In warm climates, the AccuLoad III should be shaded EIA-232 3 / 24 Ga. 9533
Communications
from direct sunlight. The maximum external
temperature of the AccuLoad III housing must not EIA-485 4 / 24 Ga. 9842
exceed 140 degrees F (60 degrees C) to ensure that Communications
the internal temperature limit is not exceeded.
Table 2. Maximum Cable Length and Baud Rate
(EIA-232)
Baud Rate Feet Meters
38,400 250 75
19,200 500 150
9,600 1,000 305
4,800 2,000 610
2,400 4,000 1,220
1,200 4,000 1,220
Table 3. Maximum Cable Length and Baud Rate

(EIA-485)
Baud Rate Feet Meters
1,200 - 38,400 4,000 1,220
Note: For Ethernet communications refer to IEEE and IT rules and

regulations regarding transmission distances when connecting to any
hub, router, switch, etc.
Page 2 • MN06143 Issue/Rev. 0.3 (1/14)

Section II – Pre-Installation Considerations
All AC wiring must be routed into the AccuLoad III 6. If external relay permissives are used in series with
through the conduit entries located in the bottom of the AccuLoad III relays, an RC network must be placed
housing. Connectors are sized for a maximum of 14 in parallel with the permissive to prevent a false
gauge wire. Consult the local electrical codes for the turn-on of the AccuLoad III relays. Recommended
minimum AC wire size required for your application. Do RC network = 0.1 UF capacitor and a 680 Ω resistor
not route AC and DC wiring through the same conduit (Electrocube part number RG 2031 11).
entry. AC wiring must use AC wiring ducts. 7. Interposing relays must be installed between the
3. All AC wiring should be stranded copper and must pump controller, alarming device, and the AccuLoad
comply with federal, state and local codes and III permissive sense relays.
specifications.
4. Two separate AC circuits must be provided from the
breaker panel. One circuit will supply isolated power Important Note
to the AccuLoad III electronics (instrument power).
The second circuit will supply power to the external Input and output wiring must be in accordance with
devices. Class I, Division 2 wiring methods and in accordance
with the authority having jurisdiction.
5. For proper operation the AccuLoad III must be earth
grounded. The grounding point should be as close This equipment is suitable for use in Class I, Division 2,
to the unit as possible. To ensure proper earth Groups C and D or non-hazardous locations only.
ground, the following conditions must be met:
WARNING: Explosion hazard. Substitution of compo-
a) The resistance between the earth ground nents may impair suitability for Class I, Division 2.
terminal in the AccuLoad III and the grounding
point must not exceed 2 Ω WARNING: Explosion hazard. Do not disconnect equip-
b) The proper grounding point is a ½" to ¾" ment unless power has been switched off or the area is
diameter copper stake that extends into the known to be non-hazardous.
water table. Where this is not practical, a
ground plane may be used;
Note: Electrical conduit, piping, and structural steel are

not considered proper grounding points for equipment
using electronics.
c) No other devices, except AccuLoad IIIs and

ancillary equipment such as load printers,
should be connected to any point in the
grounding circuit.
Issue/Rev. 0.3 (1/14) MN06143 • Page 3

Section III – Installation
Mechanical Installing and Removing the Analog I/O Module

Caution: Turn off the power at the unit prior to installing or removing
See Pre-installation Considerations. the Analog I/O Module. Failure to do so will damage modules.
Care should be taken when installing or removing the

Electrical Analog I/O modules so as not to damage the board or
the module. To install the module, line up the alignment
1. AC circuits must be isolated from DC circuits and pins with the socket and push down on the module. Once
brought into the unit through their respective conduit it is seated, screw in the mounting screw until tight. Do
openings. not over-tighten the screw. To remove the modules from
2. All signal and DC wiring should be connected before the board, loosen the mounting screw and pull up on
connecting AC wiring. the module.
3. Be sure that all connections on the terminal blocks
are tight.
4. All shields must be connected as follows:
(a) Terminals 3, 13, 14, or 15 on terminal block TB4
on the EAAI board;
(b) Terminals 3 and 4 on terminal block TB6 on the
KDC board; or
(c) Terminals 1-12 of P2 on +24Vdc distribution
block.
5. All exposed shields must be properly insulated to
prevent short circuits to other terminals or to the
chassis. The shield at the device (e.g., temperature
device, transmitter, etc.) must be cut back to the
insulation and taped off. All shields should be Figure 1. Analog Modules
continuous. If splices are required, they must be
soldered and properly insulated.
6. If other communicating devices are used with the
AccuLoad III, refer to the manual for that unit for
shielding infor mation. Shields for other
communicating equipment should not be terminated
in the AccuLoad III.
7. Sufficient slack should be provided for the wiring in
the AccuLoad III to permit easy removal of the
boards.
Page 4 • MN06143 Issue/Rev. 0.3 (1/14)

Section III – Installation
Input Frequency x2 Start-Up Procedure

If the application requires a pulse rate that is higher than
the meter is capable of putting out, the AccuLoad III 1. Verify that wiring has been completed. Once it is
can multiply the incoming pulses times two. This option complete, power can be applied to the unit.
is activated by switches located on the PIB board. The 2. The displays should light, indicating that the
PIB board is located on the EAAI board. AccuLoad is ready for start-up.
3. The AccuLoad can be programmed either through
the keypad or using a PC and the AccuMate
1 2 3 4 5 6 7 8 9 10 11 12
programming tool. Comm port #1 on each board set

is initialized at the factor y to match the
communication settings of the AccuMate.
4. All loading arms on the communication line must be
set up with a unique address.
5. Program the AccuLoad III.
6. Once the programming has been completed and
ON
tested, the AccuLoad III is ready for operation.
OFF 1 2 3 4 5 6 7. Record the programming of the AccuLoad III for
future reference.
Figure 2. Connector and Switches on PIB Board
The default setting from the factory is “times 1.” The

switch is closed (ON). To multiply the incoming pulses
times 2, push the switch of the incoming pulse channel
to the open (OFF) position. The switches are located
on the PIB boards, as shown in Figure 2 above. The
PIB board that is located on the EAAI board is for pulse
inputs 1 through 6.
Note: The switches correspond to the pulse input channels (i.e.,

Meter Pulse In #1 is equal to Switch #1, meter pulse in #6 is equal
to switch #6).
Issue/Rev. 0.3 (1/14) MN06143 • Page 5

Section IV – Diagrams
Figure 3. AccuLoad III-N4 Explosion-Proof Dimensions
Page 6 • MN06143 Issue/Rev. 0.3 (1/14)

Figure 4. KDC Layout
Configurable jumper locations and switch locations are heavily circled on the diagram above. For more information
on S1, see page 6. It is important to note that all but one of these jumpers, J22, are factory defaults and should not
be configured by the user. The proper settings are provided below so if one of these is accidentally changed, it can
be returned to its original position. J22 is the jumper used to zero the passcodes. Jumpers are configured using the
plugs that fit over the jumper prongs. A jumper with no prongs plugged, or with one prong plugged, is OUT. A jumper
with both prongs plugged is IN.
Note: Should Program Mode be inaccessible after changing PROMs, or if the operator loses or forgets the access code, set J22 to OUT, then
power up.
1 – In 4 – Out 7 – Out 10 – Out 13 – In 16 – Out 23 – Out

2 – In 5 – Out 8 – Out 11 – In 14 – Out 20 – In 24 – In
3 – In 6 – In*** 9 – Out 12 – Out 15 – In 21 – Out 25 – Out
**** Note: For units shipped prior to October 2001: J6 must be in the “in” position for Optrex Model DMF5003N. For units shipped after October
2001: J6 must be in the “out” position for Model MTG-2406 displays
Issue/Rev. 0.3 (1/14) MN06143 • Page 7

An 8 pin DIP switch, S1, will be available for upgrading firmware (SW1-1) and for setting the IP address (SW1-2 and
SW1-3). This switch is only used when the AccuLoad is equipped with the KDC.net (Ethernet capability and flash
memory) using firmware rev. 11.01 or higher. The switch will be utilized as follows:
SW1-1 force firmware upgrade (powers up the bootloader; waiting for firmware upgrade message is displayed)
SW1-2 SW1-3 Note: To power up the bootloader, toggle SW1-1 to the on position
OFF OFF use programmed IP address and cycle power. AccuMate.net can also be used to do this (see
AccuMate.net manual). The bootloader will then allow the firmware
ON OFF use 192.168.0.1 to be upgraded.
OFF ON use 10.0.0.1
ON ON use DHCP
AM1 AM2 AM3 AM4 AM5 AM6
ACIM1
ACIM2
J1 J2
TB2
ACIM3
SMITH METER
TB5
EAAI
236046-1-01
SERIES
ACIM4
J8
J3
ACIM5
CN4
TB6
SSR1
J6 U8
TP5 J7 SSR2
TB3
TP3 C1 SSR3
TP4 JP1
C69 TP2 SSR4
SSR5
C3 SSR6
TB4
U19
C17 D2 SSR7
SSR8
TB7
GND SSR9
C6
TP1 SSR10
F2 SSR11
J10 F1 L1 L2 GND
TB1
Figure 5. EAAI Layout
The user-configurable jumper on the EAAI board is indicated by a circle and arrow in the diagram above. See the
table on the following page for an explanation of analog module settings. This jumper has been configured for the
modules that were shipped with the unit. Changes should only be made if different modules are added or deleted.
Modules must be installed with inputs first, followed by outputs.
Page 8 • MN06143 Issue/Rev. 0.3 (1/14)

Analog Module Settings (JP1 on EAAI)
6 Inputs, 0 Outputs 2 Inputs, 4 Outputs
5 Inputs, 1 Output 1 Input, 5 Outputs
4 Inputs, 2 Outputs 0 Inputs, 6 Outputs
3 Inputs, 3 Outputs
Issue/Rev. 0.3 (1/14) MN06143 • Page 9

TB5
TB1
KDC 1
2
RTD +
SIG +
1 TX
COM #1
3 SIG -
AM #1 EAAI
2 RX 4 RTD -
3 RTS 232 5 RTD + TB2
6 SIG + Notice: Before returning EAAI board to factory for service
4 CTS AM #2
7
remove all analog modules, AC Input and Output Modules AC in Com 1
5 COM TB2 SIG - and PIB Board. Reinstall all modules into their respective
COM #2 8 RTD - locations on the EAAI replacement board. In #7 (AC) 2
6 TX + TX 1 WARNING: CMOS Circuitry. Use grounded facility when In #8 (AC) 3
7 TX - 9 RTD + handling.
232 RX 2
8 RX + 485 10 SIG + AM #3 In #9 (AC) 4
COM 3
9 RX - 11 SIG - In #10 (AC) 5
TX + 4
10 COM 12 RTD -
TX - 5 In #11 (AC) 6
13 SIG +
TB4 485 RX + 6 AM #4 TB3
14 SIG -
RX - 7
1 + 15 SIG + 1
In #1 DC COM 8 AM #5 Out #4 (AC)
2 - 16 SIG - 2
3 + 17 SIG + 3
TB3 AM #6 Out #5 (AC)
In #2 DC 4
4 - 18 SIG - PT1
TX + 1
5 + 5
In #3 DC TX - 2 1 + Out #6 (AC)
6 - COM #3 TB6 6
Pulse In #1
RX + 3 2 -
7 + 485 1 FT1 7
Pulse Out #1 RX - 4 3 + Out #7 (AC)
8 - 2 FT2 Pulse In #2 8
COM 5 3 4 -
9 N.C. FT3 9
5 + Out #8 (AC)
10 N.C. 4 FT4 Pulse In #3 10
5 FT5 6 -
TB5
6 FT6 7 +
Pulse In #4
PIB Out #9 (AC)
11
12
8
AM #4
1 + 7 RTD + -
Out #1 DC TB6 TB7
2 - 8 RTD - 9 +
1 Pulse In #5 1
3 + 10 - Out #10 (AC)
+24 VDC In 9 FT9 2
Out #2 DC 2 +
4 - 10 FT10 11
Gnd 3 Pulse In #6 3
5 + 12 - Out #11 (AC)
Out #3 DC Gnd 4 TB4 4
6 -
7 5
+ 1 TX Out #12 (AC)
Pulse Out #2 Com #4 6
8 - 2 RX
232 7
3 Gnd Out #13 (AC)
8
4 -
In #4 DC 9
5 + Out #14 (AC)
10
6 -
In #5 DC
7 +
Prewired at the factory 8 -
In #6 DC
9 +
10
+24 VDC
11
Out
12
L1 L2 Gnd
13
DC 1 2 3
14
Gnd
15
16 N.C. TB1
Figure 5a. KDC/EAAI/PIB Boards
Figure 6. PIB Board
Page 10 • MN06143 Issue/Rev. 0.3 (1/14)

6-Product Meters (Rev. 10.08 and above firmware)

Input #1 Input #2 Input #3 Input #4 Input #5 Input #6
Single Pulse Meter #1A Meter #2A Meter #3A Meter #4A Meter #5A Meter #6A
Dual Pulse N/A N/A N/A N/A N/A N/A
Dual/Integrity N/A N/A N/A N/A N/A N/A

Single Pulse Meter #1A Meter #2A Meter #3A Meter #4A Meter #5A Injector/Dens.

Single Pulse Meter #1A Meter #2A Meter #3A Meter #4A Injector/Dens. Injector/Dens.
3-Product Meters
Single Pulse Meter #1A Meter #2A Meter #3A Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Meter #1A Meter #1B Meter #3A Meter #2A Meter #2B Meter #3B
2-Product Meters
Single Pulse Meter #1A Meter #2A Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Meter #1A Meter #1B Injector/Dens. Meter #2A Meter #2B Injector/Dens.
Dual/Integrity Meter #1A Meter #1B Meter #1A Bar Meter #2A Meter #2B Meter #2A Bar
1-Product Meter
Single Pulse Meter #1A Reserved Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.
Dual Pulse Meter #1A Meter #1B Reserved Injector/Dens. Injector/Dens. Injector/Dens.
Dual/Integrity Meter #1A Meter #1B Meter #1A Bar Injector/Dens. Injector/Dens. Injector/Dens.
Table 4. Pulse Inputs

\Note: When using dual pulse and not the A Bar inputs for transmitter security, the pulse inputs for the A Bar assignment will be not used.
Issue/Rev. 0.3 (1/14) MN06143 • Page 11

2 Product Meters with 1 Flow Controlled Additive

Dual Pulse Meter #1A Meter #1B FC Inj #1A Meter #2A Meter #2B FC Inj #1 B
1 Product Meter with 2 Flow Controlled Additive

Dual Pulse Meter #1A Meter #1B Injector/Dens. FC Inj A FC Inj 1 B Injector/Dens.
Dual/Integrity Meter #1A Meter #1B Meter #1 Bar FC Inj A FC Inj 1 B FC Inj Bar
1 Product Meter with 1 Flow Controlled Additive

Dual Pulse Meter #1A Meter #1B Injector/Dens. FC Inj A FC Inj 1 B Injector/Dens.
Dual/Integrity Meter #1A Meter #1B Meter #1 Bar FC Inj A FC Inj 1 B FC Inj Bar
Page 12 • MN06143 Issue/Rev. 0.3 (1/14)

Figure 7a. 24Vdc Terminal Block Diagram (units built before January 1, 2014)
Prewired at Factory
+ 24 VDC GND
+ 24 VDC
Field Wiring
24 VDC Terminal Block GND

One of Each Set of Boards
Figure 7b. 24Vdc Terminal Block Diagram (units built after January 1, 2014)
Issue/Rev. 0.3 (1/14) MN06143 • Page 13

1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
Notice: Before returning EAAI board to factory for service
5 RTD + remove all analog modules, AC Input and Output Modules
6 SIG + and PIB Board. Reinstall all modules into their respective TB2
AM #2 locations on the EAAI replacement board. AC in Com 1
7 SIG –
WARNING: CMOS Circuitry. Use grounded facility when
8 RTD – handling. In #7 (AC) 2
9 RTD + In #8 (AC) 3
TB5
10 SIG + In #9 (AC) 4
AM #3
11 SIG – In #10 (AC) 5
12 RTD – In #11 (AC) 6
13 SIG +
AM #4 TB3
14 SIG –
Out #4 (AC) 1
15 SIG +
AM #5 2
16 SIG –
3
Prime 4 17 SIG + Out #5 (AC)
AM #6 4
18 SIG – PT1
5
Out #6 (AC)
White 1 + 6
Pulse In #1
2 – 7
1 FT1 Out #7 (AC)
2 FT2 3 + 8
Pulse In #2
3 FT3 4 – 9
Yellow + Out #8 (AC)
4 FT4 5 10
Pulse In #3
5 FT5 6 – PIB Out #9 (AC)
11
TB6
To TB4 6
7
FT6
FT7
7
8
+
–
Pulse In #4 Board 12
Red Terminals TB7

8 FT8 9 +
10, 11, or 12 Pulse In #5
10 1
9 FT9 – Out #10 (AC)
2
10 FT10 11 +
To TB4 Pulse In #6 3
Terminals 12 – Out #11 (AC)
Black 4
13, 14,
or 15 5
1 TX Out #12 (AC)
Com #4 6
2 RX
232 7
3 Gnd Out #13 (AC)
8
4 –
In #4 DC 9
5 + Out #14 (AC)
10
6 –
In #5 DC
7 +
8 –
TB4
In #6 DC
9 +
10
+24 VDC
11
Out
12 L1 L2 Gnd
Note: Yellow wire only connected
13 1 2 3
when dual pulse input required. DC
14
Gnd
15
16 N.C. TB1
Figure 8. Wiring Diagram, Single Prime 4 Meter

Caution: For clarity, shields not shown. Connect Shields to Terminals 3, 13, 14, or 15 of Terminal Block 4.
Note: Wiring between transmitter and AccuLoad should be done using a shielded cable per each transmitter. If selected cable utilizes twisted
pairs, do not run more than one signal in a twisted pair.
Note: The 24-volt power for the transmitters can be wired through the terminal block located at the top of the enclosure.
Prime 4 Wire Codes:

Black: Common
Red: Input Power
White: Signal A
Yellow: Signal B
Page 14 • MN06143 Issue/Rev. 0.3 (1/14)

1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
Prime 4 5 RTD + remove all analog modules, AC Input and Output Modules
Meter 1 6 SIG + and PIB Board. Reinstall all modules into their respective TB2
7 SIG –
White 3
9 RTD + In #8 (AC)
TB5
10 SIG + In #9 (AC) 4
AM #3
11 SIG – In #10 (AC) 5
Yellow 12 RTD – In #11 (AC) 6
13 SIG +
AM #4 TB3
14 SIG –
To TB4 Out #4 (AC) 1
15 SIG +
Terminals AM #5 2
Red 16 SIG –
10, 11, 3
or 12 17 SIG + Out #5 (AC)
AM #6 4
18 SIG – PT1
To TB4 5
Out #6 (AC)
Terminals 1 + 6
Black Pulse In #1
13, 14, 2 – 7
1 FT1 Out #7 (AC)
or 15 3 + 8
2 FT2 Pulse In #2
3 FT3 4 – 9
+ Out #8 (AC) 10
4 FT4 5
Pulse In #3
Prime 4 5 FT5 6 – PIB Out #9 (AC)
11
TB6
Meter 2 6
7
FT6
FT7
7
8
+
–
9 + TB7
8 FT8 Pulse In #5
White 10 1
9 FT9 – Out #10 (AC)
2
10 FT10 11 +
Pulse In #6 3
12 – Out #11 (AC)
Yellow 4
5
1 TX Out #12 (AC)
Com #4 6
2 RX
232 7
To TB4 3 Gnd Out #13 (AC)
Terminals 8
Red 4 –
10, 11, In #4 DC 9
5 + Out #14 (AC)
or 12 10
6 –
To TB4 In #5 DC
7 +
Black Terminals 8 –
TB4
13, 14, In #6 DC
9 +
or 15
10
+24 VDC
11
Out
Note: Yellow wire only connected 12 L1 L2 Gnd
when dual pulse input required. 13 1 2 3
DC
14
Gnd
15
16 N.C. TB1
Figure 9. Wiring Diagram, Two Prime 4 Meters

Note: Drawing is shown with dual meters and each meter being shown wired as a dual pulse input. When not using the dual pulse input meter #2
should be wired to Pulse Input #2 using white and black inputs from the transmitter.
Prime 4 Wire Codes:

Black: Common
Red: Input Power
White: Signal A
Yellow: Signal B
Issue/Rev. 0.3 (1/14) MN06143 • Page 15

1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
7 SIG –
9 RTD + In #8 (AC) 3
TB5
10 SIG + In #9 (AC) 4
AM #3
11 SIG – In #10 (AC) 5
12 RTD – In #11 (AC) 6
13 SIG +
AM #4 TB3
14 SIG –
Out #4 (AC) 1
15 SIG +
AM #5 2
16 SIG –
3
PEX-P Tranmitter 17 SIG + Out #5 (AC)
AM #6 4
18 SIG – PT1
5
Out #6 (AC)
Black 1 + 6
Pulse In #1
2 – 7
1 FT1 Out #7 (AC)
2 FT2 3 + 8
To TB4 Pulse In #2
3 FT3 4 – 9
Terminals Out #8 (AC)
Red 5 + 10
10, 11, 4 FT4 Pulse In #3
or 12 5 FT5 6 – PIB Out #9 (AC)
11
TB6
To TB4 6
7
FT6
FT7
7
8
+
–
Terminals TB7
White 8 FT8 9 +
13, 14, Pulse In #5
10 1
or 15 9 FT9 – Out #10 (AC)
2
10 FT10 11 +
Pulse In #6 3
12 – Out #11 (AC)
4
5
1 TX Out #12 (AC)
Com #4 6
2 RX
232 7
3 Gnd Out #13 (AC)
8
4 –
In #4 DC 9
5 + Out #14 (AC)
10
6 –
In #5 DC
7 +
8 –
TB4
In #6 DC
9 +
10
+24 VDC
11
Out
12 L1 L2 Gnd
13 1 2 3
DC
14
Gnd
15
16 N.C. TB1
Figure 10. Wiring Diagram, Single PEX-P Transmitter

PEXP Wire Codes:

Black: Signal
Red: Input Power
White: Common
Page 16 • MN06143 Issue/Rev. 0.3 (1/14)

UPT UPT UPT
Transmitter 3 Transmitter 2 Transmitter 1
10 10 10
9 9 9
8 8 8
7 7 7
6 6 6
5 5 5
4 4 4
3 3 3
2 To TB4 Terminals
10, 11, or 12 2 To TB4 Terminals
10, 11, or 12
2 To TB4 Terminals
10, 11, or 12
1 To TB4 Terminals 1 To TB4 Terminals 1 To TB4 Terminals
13, 14, or 15 13, 14, or 15 13, 14, or 15
TB5
1
2
3 EAAI
4 Notice: Before returning EAAI board to factory for service
remove all analog modules, AC Input and Output Modules
5 and PIB Board. Reinstall all modules into their respective
TB2
locations on the EAAI replacement board.
6 WARNING: CMOS Circuitry. Use grounded facility when
7 handling. AC in Com 1
8 In #7 (AC) 2
9 In #8 (AC) 3
10 In #9 (AC) 4
11 In #10 (AC) 5
12
In #11 (AC) 6
13
TB3
14
15 1
Out #4 (AC)
PT1 2
16
17 3
1 + Out #5 (AC)
18 Pulse In #1 4
2 -
5
3 + Out #6 (AC)
TB6
1
4 -
Pulse In #2
PIB 6
7
2
5 +
Pulse In #3 Board Out #7 (AC)
8
6 -
3 9
7 + Out #8 (AC)
4 Pulse In #4 S1 10
8 -
5 ON 11
9 + 123 45 6 Out #9 (AC)
6 Pulse In #5 On = X1 12
10 - OFF = X2
7 TB7
11 +
8 Pulse In #6
12 - 1
9 Out #10 (AC)
2
10 3
TB4 Out #11 (AC)
4
1 TX 5
Com #4 Out #12 (AC)
2 RX 6
232
3 Gnd 7
Out #13 (AC)
4 - 8
In #4 DC
5 + 9
Out #14 (AC)
6 - 10
In #5 DC
7 +
8 -
In #6 DC
9 +
10
+24 VDC
11
Out
12
13 L1 L2 Gnd
DC
14
Gnd
1 2 3
15
16 N.C.
TB1
Figure 11. UPT Wiring – Single Pulse

UPT Terminal Connections:

1: Electronics Ground
2: Input Power
3: Signal
_ B Output
4: B Output
5: Signal
_ A Output
6: A Output
7: Shield
8: Verification Pulse Output
9: Inverted Verification Pulse Output
10: Not Used
Issue/Rev. 0.3 (1/14) MN06143 • Page 17

UPT UPT UPT
Transmitter 3 Transmitter 2 Transmitter 1
10 10 10
9 9 9
8 8 8
7 7 7
6 6 6
5 5 5
4 4 4
3 3 3
To TB4 To TB4 To TB4
2 Terminals
10, 11, or 12
2 Terminals
10, 11, or 12 2 Terminals
10, 11, or 12
1 1 1
Terminals Terminals Terminals
13, 14, or 15 13, 14, or 15 13, 14, or 15
EAAI
remove all analog modules, AC Input and Output Modules TB2
and PIB Board. Reinstall all modules into their respective
WARNING: CMOS Circuitry. Use grounded facility when AC in Com 1
handling. In #7 (AC) 2
In #8 (AC) 3
In #9 (AC) 4
In #10 (AC) 5
In #11 (AC) 6
TB3
1
Out #4 (AC)
PT1 2
3
1 + Out #5 (AC)
Pulse In #1 4
2 -
5
3 + Out #6 (AC)
TB6
1
4 -
Pulse In #2
PIB 6
7
2
5 +
8
6 -
3 9
7 + Out #8 (AC)
4 Pulse In #4 S1 10
8 -
5 ON 11
9 + 123 45 6 Out #9 (AC)
10 - OFF = X2
7 TB7
11 +
8 Pulse In #6
12 - 1
9 Out #10 (AC)
2
10 3
TB4 Out #11 (AC)
4
1 TX 5
Com #4 Out #12 (AC)
2 RX 6
232
3 Gnd 7
Out #13 (AC)
4 - 8
In #4 DC
5 + 9
Out #14 (AC)
6 - 10
In #5 DC
7 +
8 -
In #6 DC
9 +
10
+24 VDC
11
Out
12
13 L1 L2 Gnd
DC
14
Gnd
1 2 3
15
16 N.C.
TB1
Figure 12. UPT Wiring – Dual Pulse

UPT Terminal Connections:

1: Electronics Ground
2: Input Power
3: Signal
_ B Output
4: B Output
5: Signal
_ A Output
6: A Output
7: Shield
8: Verification Pulse Output
9: Inverted Verification Pulse Output
10: Not Used
Page 18 • MN06143 Issue/Rev. 0.3 (1/14)

1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
7 SIG –
PEX-P Transmitter 9 RTD + In #8 (AC) 3
TB5
Meter #1 10 In #9 (AC) 4
SIG +
AM #3
11 SIG – In #10 (AC) 5
Black 12 RTD – In #11 (AC) 6
13 SIG +
AM #4 TB3
14 SIG –
Out #4 (AC) 1
To TB4 15 SIG +
Red Terminals AM #5 2
16 SIG –
10, 11, or 12 3
17 SIG + Out #5 (AC)
AM #6 4
18 SIG – PT1
5
To TB4 Out #6 (AC)
White Terminals 1 + 6
Pulse In #1
13, 14, or 15 2 – 7
1 FT1 Out #7 (AC)
2 FT2 3 + 8
Pulse In #2
3 FT3 4 – 9
+ Out #8 (AC) 10
4 FT4 5
Pulse In #3
PEX-P Transmitter
Meter #2 5 FT5 6 – PIB Out #9 (AC)
11
TB6
6
7
FT6
FT7
7
8
+
–
9 + TB7
Black 8 FT8 Pulse In #5 1
10 – Out #10 (AC)
9 FT9 2
10 FT10 11 +
To TB4
Pulse In #6 3
12 – Out #11 (AC)
Red Terminals 4
10, 11, or 12
5
1 TX Out #12 (AC)
Com #4 6
2 RX
232 7
To TB4 3 Out #13 (AC)
Terminals
Gnd 8
White
13, 14, or 15 4 –
In #4 DC 9
5 + Out #14 (AC)
10
6 –
In #5 DC
7 +
8 –
TB4
In #6 DC
9 +
10
+24 VDC
11
Out
12 L1 L2 Gnd
13 1 2 3
DC
14
Gnd
15
16 N.C. TB1
Figure 13. Wiring Diagram, Two PEX-P Transmitters
PEXP Wire Codes:

Black: Signal
Red: Input Power
White: Common
Issue/Rev. 0.3 (1/14) MN06143 • Page 19

1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
7 SIG –
9 RTD + In #8 (AC) 3
TB5
10 SIG + In #9 (AC) 4
AM #3
11 SIG – In #10 (AC) 5
12 RTD – In #11 (AC) 6
13 SIG +
AM #4 TB3
14 SIG –
Out #4 (AC) 1
15 SIG +
AM #5 2
16 SIG –
3
PPS Transmitter 17 SIG + Out #5 (AC)
AM #6 4
18 SIG – PT1
5
Out #6 (AC)
6 1 + 6
Pulse In #1
2 – 7
1 FT1 Out #7 (AC)
2 FT2 3 + 8
5 Pulse In #2
3 FT3 4 – 9
+ Out #8 (AC) 10
4 FT4 5
Pulse In #3
4
11
TB6
3
6
7
FT6
FT7
7
8
+
–
9 + TB7
8 FT8 Pulse In #5
10 1
9 FT9 – Out #10 (AC)
2 2
10 FT10 11 +
Pulse In #6 3
12 – Out #11 (AC)
1 4
5
1 TX Out #12 (AC)
Com #4 6
2 RX
232 7
3 Gnd Out #13 (AC)
8
4 –
In #4 DC 9
5 + Out #14 (AC)
10
6 –
In #5 DC
7 +
8 –
TB4
In #6 DC
9 +
10
+24 VDC
11
Out
12 L1 L2 Gnd
13 1 2 3
DC
14
Gnd
15
16 N.C. TB1
Figure 14. Wiring Diagram, Single PPS Transmitter
PPST Terminal Connections

1: Common
2: Input Power
3: Signal
_ B Output
4: B Output
5: Signal A Output
_
6: A Output
Page 20 • MN06143 Issue/Rev. 0.3 (1/14)

1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
PPS Transmitter Notice: Before returning EAAI board to factory for service
Meter #1 6 SIG + and PIB Board. Reinstall all modules into their respective TB2
7 SIG –
8 RTD – In #7 (AC) 2
6 handling.
9 RTD + In #8 (AC) 3
TB5
10 SIG + In #9 (AC) 4
5 AM #3
11 SIG – In #10 (AC) 5
12 RTD – In #11 (AC) 6
4 13 SIG +
AM #4 TB3
14 SIG –
Out #4 (AC) 1
3 15 SIG +
AM #5 2
To TB4 16 SIG –
3
10, 11, 17 SIG + Out #5 (AC)
2 or 12 AM #6 4
18 SIG – PT1
5
Out #6 (AC)
1 + 6
1 To TB4 Pulse In #1
13, 14, 2 – 7
1 FT1 Out #7 (AC)
or 15 2 FT2 3 + 8
Pulse In #2
3 FT3 4 – 9
+ Out #8 (AC) 10
4 FT4 5
Pulse In #3
PPS Transmitter 5 FT5 6 – PIB Out #9 (AC)
11
TB6
Meter #2 6
7
FT6
FT7
7
8
+
–
9 + TB7
6 8 FT8 Pulse In #5
10 1
9 FT9 – Out #10 (AC)
2
10 FT10 11 +
5 Pulse In #6 3
12 – Out #11 (AC)
4
5
4 1 TX Out #12 (AC)
Com #4 6
2 RX
232 7
3 Gnd Out #13 (AC)
3 8
To TB4 4 –
In #4 DC 9
10, 11, 5 + Out #14 (AC)
2 or 12 10
6 –
In #5 DC
7 +
1 To TB4 8 –
TB4
13, 14, In #6 DC
9 +
or 15
10
+24 VDC
11
Out
12 L1 L2 Gnd
13 1 2 3
DC
14
Gnd
15
16 N.C. TB1
Figure 15. Wiring Diagram, Two PPS Transmitters
Note: Drawing is shown with dual meters and each meter being shown wired as a dual pulse input. When not using the dual pulse input meter #2
should be wired to Pulse Input #2 using connections 5 and 3 on the transmitter.
PPST Terminal Connections

1: Common
2: Input Power
3: Signal
_ B Output
4: B Output
5: Signal A Output
_
6: A Output
Issue/Rev. 0.3 (1/14) MN06143 • Page 21

1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
7 SIG –
9 RTD + In #8 (AC) 3
TB5
10 SIG + In #9 (AC) 4
AM #3
11 SIG – In #10 (AC) 5
12 RTD – In #11 (AC) 6
13 SIG +
AM #4 TB3
14 SIG –
Out #4 (AC) 1
15 SIG +
AM #5 2
16 SIG –
Turbine Meter 3
PA-6 Preamps 17 SIG + Out #5 (AC)
AM #6 4
18 SIG – PT1
5
To TB4 Out #6 (AC)
1 1 + 6
Terminals Pulse In #1
13, 14, or 15 2 – 7
1 FT1 Out #7 (AC)
2 FT2 3 + 8
3 Pulse In #2
3 FT3 4 – 9
+ Out #8 (AC) 10
To TB4 4 FT4 5
Pulse In #3
5 Terminals
10, 11, or 12 5 FT5 6 – PIB Out #9 (AC)
11
TB6
6
7
FT6
FT7
7
8
+
–
9 + TB7
To TB4 8 FT8 Pulse In #5
1 10 1
Terminals 9 FT9 – Out #10 (AC)
13, 14, or 15 2
10 FT10 11 +
Pulse In #6 3
3 12 – Out #11 (AC)
4
To TB4 5
1 TX Out #12 (AC)
5 Terminals 6
2 Com #4
10, 11, or 12 RX
232 7
3 Gnd Out #13 (AC)
8
4 –
In #4 DC 9
5 + Out #14 (AC)
10
6 –
In #5 DC
7 +
8 –
TB4
In #6 DC
9 +
10
+24 VDC
11
Out
12 L1 L2 Gnd
Note: Two Preamps only connected
13 1 2 3
when dual pulse input is required. DC
14
Gnd
15
16 N.C. TB1
Figure 16. Wiring Diagram, Turbine Meter with PA-6 Preamps
Note: For a single-pulse input, use upper PA-6 and AccuLoad III Pulse Input #1.
PA-6 Terminal Connections

1: Common
3: Signal Output
5: Input Power
Page 22 • MN06143 Issue/Rev. 0.3 (1/14)

Turbine Meter 1 RTD +

PA-6 Preamps 2 SIG +
EAAI
Meter #1 AM #1
3 SIG –
4 RTD –
To TB4 Notice: Before returning EAAI board to factory for service
1 Terminals 5 RTD + remove all analog modules, AC Input and Output Modules
13, 14, or 15 6 SIG + and PIB Board. Reinstall all modules into their respective TB2
Preamp #1

7 SIG –
3 WARNING: CMOS Circuitry. Use grounded facility when
2
8 RTD – handling. In #7 (AC)
To TB4 9 RTD + In #8 (AC) 3
TB5
5 Terminals In #9 (AC) 4
10 SIG +
10, 11, or 12 AM #3
11 SIG – In #10 (AC) 5
12 RTD – In #11 (AC) 6
To TB4 13 SIG +
1 AM #4 TB3
Terminals 14 SIG –
13, 14, or 15 Out #4 (AC) 1
15 SIG +
Preamp #2
AM #5 2
3 16 SIG –
3
To TB4 AM #6 4
18 SIG – PT1
5 Terminals 5
10, 11, or 12 Out #6 (AC)
1 + 6
Pulse In #1
1 FT1 2 – 7
Out #7 (AC)
2 FT2 3 + 8
Pulse In #2
3 FT3 4 – 9
+ Out #8 (AC) 10
4 FT4 5
Pulse In #3
5 FT5 6 – PIB 11
TB6
Out #9 (AC)
7
Board
Turbine Meter + 12
PA-6 Preamps 6 FT6
Pulse In #4
Meter #2 7 FT7 8 –
9 + TB7
8 FT8 Pulse In #5
To TB4 10 1
9 FT9 – Out #10 (AC)
1 Terminals 2
10 FT10 11 +
13, 14, or 15 Pulse In #6 3
12
Preamp #1
– Out #11 (AC)

4
3
5
To TB4 1 TX Out #12 (AC)
Terminals Com #4 6
5 2 RX
10, 11, or 12 232 7
3 Gnd Out #13 (AC)
8
4 –
In #4 DC 9
5 + Out #14 (AC)
To TB4 10
1 Terminals 6 –
In #5 DC
13, 14, or 15 7 +
Preamp #2
8 –
TB4
3 +
In #6 DC
9
To TB4 10
+24 VDC
5 Terminals 11
10, 11, or 12 Out
12 L1 L2 Gnd
13 1 2 3
DC
14
Gnd
15
Note: Two Preamps only connected
16 N.C. TB1
when dual pulse input is required.
Figure 17. Wiring Diagram, Two Turbine Meters with PA-6 Preamps
Note: Drawing is shown with dual meters and each meter being shown wired as a dual pulse input. When not using the dual pulse input the
single preamp on meter #2 should be wired to Pulse Input #2 using white and black inputs from the transmitter. Also the second preamp on
meter number 1 is not used.
PA-6 Terminal Connections (Preamp #1)

1: Common
3: Signal A Output
5: Input Power
PA-6 Terminal Connections (Preamp #2)
1: Common
3: Signal B Output
5: Input Power
Issue/Rev. 0.3 (1/14) MN06143 • Page 23

1 RTD +
2 SIG +
3 SIG –
AM #1
EAAI
4 RTD –
7 SIG –
9 RTD + In #8 (AC) 3
TB5
10 SIG + In #9 (AC) 4
AM #3
Open Collector Output 11 SIG – In #10 (AC) 5
12 RTD – In #11 (AC) 6
13 SIG +
AM #4 TB3
14 SIG –
Out #4 (AC) 1
15 SIG +
AM #5 2
16 SIG –
3
AM #6 4
18 SIG – PT1
5
Out #6 (AC)
1 + 6
Pulse In #1
2 – 7
1 FT1 Out #7 (AC)
2 FT2 3 + 8
Pulse In #2
3 FT3 4 – 9
+ Out #8 (AC) 10
4 FT4 5
Pulse In #3
11
TB6
6
7
FT6
FT7
7
8
+
–
9 + TB7
8 FT8 Pulse In #5
10 1
9 FT9 – Out #10 (AC)
2
10 FT10 11 +
Pulse In #6 3
12 – Out #11 (AC)
4
5
1 TX Out #12 (AC)
Com #4 6
2 RX
232 7
3 Gnd Out #13 (AC)
8
4 –
In #4 DC 9
5 + Out #14 (AC)
10
6 –
In #5 DC
7 +
8 –
TB4
In #6 DC
9 +
10
+24 VDC
11
Out
12 L1 L2 Gnd
13 1 2 3
DC
14
Gnd
15
16 N.C. TB1
Figure 18. Wiring Diagram, Transmitter with an Open Collector Output
Caution: For clarity, shields are not shown. Connect Terminals 3, 13, 14, or 15 to Terminal Block 4.
pairs, do not run more than one signal in a twisted pair
Page 24 • MN06143 Issue/Rev. 0.3 (1/14)

Promass 80, 83, and 84 Coriolis Meters

When connecting the Promass 84 (does not apply to the Promass 80 or 83 models) to an AccuLoad, it is important
that the “Line Monitoring” function on the Promass 84 be disabled. This is because the pulse input circuitry of the
AccuLoad requires the input pulse “off” voltage to be less than one volt (and the “on” voltage to be greater than 5
volts). If the “Line Monitoring” on the Promass 84 is enabled, the “off” voltage of the pulses will be greater than one
volt and therefore will not be counted by the AccuLoad. There are three jumpers on each of the frequency output
submodules on the I/O board that enable/disable the “Line Monitoring” function. The factory default is to enable “Line
Monitoring”. Follow the steps from section 6.4.2 of the Proline Promass 84 Operating Instruction – Bulletin MN0M032
to enable/disable this function.
Transmitter/Sensor Modeling + Terminal - Terminal

80XXX -X-XXX-X-X-X-X-X-X-X-X-A 24 25
80XXX -X-XXX-X-X-X-X-X-X-X-X-D 24 25
80XXX -X-XXX-X-X-X-X-X-X-X-X-S 24 25
80XXX -X-XXX-X-X-X-X-X-X-X-X-T 24 25
80XXX -X-XXX-X-X-X-X-X-X-X-X-8 22 23
83XXX -X-XXX-X-X-X-X-X-X-X-X-A 24 25
83XXX -X-XXX-X-X-X-X-X-X-X-X-B 24 25
83XXX -X-XXX-X-X-X-X-X-X-X-X-C 24 25
83XXX -X-XXX-X-X-X-X-X-X-X-X-N 22 23
83XXX -X-XXX-X-X-X-X-X-X-X-X-P 22 23
84XXX -X-XXX-X-X-X-X-X-X-X-X-N 22 23
Table 5. Promass Modeling for Single Pulse Wiring
Transmitter/Sensor Modeling + Terminal - Terminal

83XXX -X-XXX-X-X-X-X-X-X-X-X-M 22, 24 23, 25
84XXX -X-XXX-X-X-X-X-X-X-X-X-M 22, 24 23, 25
84XXX -X-XXX-X-X-X-X-X-X-X-X-1 22, 24 23, 25
Table 6. Promass Modeling for Dual Pulse Wiring
Note: In dual pulse mode, Output 1 (24/25) leads Output 2 (22/23) when flowing in the forward direction.
Issue/Rev. 0.3 (1/14) MN06143 • Page 25

Promass Promass Promass
Meter 3 Meter 2 Meter 1
Terminals 25 Terminals 25 Terminals 25
13, 14, or 15 13, 14, or 15 13, 14, or 15
24 24 24
23 23 23
22 22 22
TB5
1
2
3 EAAI
TB2
6
7
handling.
AC in Com 1
8 In #7 (AC) 2
9 In #8 (AC) 3
10 In #9 (AC) 4
11 In #10 (AC) 5
12
In #11 (AC) 6
13
TB3
14
15 1
Out #4 (AC)
PT1 2
16
17 3
1 + Out #5 (AC)
18 Pulse In #1 4
2 -
5
3 + Out #6 (AC)
TB6
1
4 -
Pulse In #2
PIB 6
7
2
5 +
8
6 -
3 9
7 + Out #8 (AC)
4 Pulse In #4 S1 10
8 -
5 ON 11
9 + 123 45 6 Out #9 (AC)
10 - OFF = X2
7 TB7
11 +
8 Pulse In #6
12 - 1
9 Out #10 (AC)
2
10 3
TB4 Out #11 (AC)
4
1 TX 5
Com #4 Out #12 (AC)
2 RX 6
232
3 Gnd 7
Out #13 (AC)
4 - 8
In #4 DC
5 + 9
Out #14 (AC)
6 - 10
In #5 DC
7 +
8 -
In #6 DC
9 +
10
+24 VDC
11
Out
12
13 L1 L2 Gnd
DC
14
Gnd
1 2 3
15
16 N.C.
TB1
Figure 19. Wiring Diagram, Promass 83 and 84 Dual Pulse
pairs, do not run more than one signal in a twisted pair
Promass Wire Codes:

Terminal 22: Output 2+
Terminal 23: Output 2-
Terminal 24: Output 1+
Terminal 25: Output 1-
Note: The pulse input circuitry has 1.6 kΩ of current limiting resistance “built-in” so that an external pull-up resistor is not required when an open
collector output device is connected as shown.
Page 26 • MN06143 Issue/Rev. 0.3 (1/14)

Promass Promass Promass

Meter 3 Meter 2 Meter 1
Terminals 23/25 Terminals 23/25 Terminals 23/25
13, 14, or 15 13, 14, or 15 13, 14, or 15
22/24 22/24 22/24
TB5
1
2
3 EAAI
TB2
6
7
handling.
AC in Com 1
8 In #7 (AC) 2
9 In #8 (AC) 3
10 In #9 (AC) 4
11 In #10 (AC) 5
12
In #11 (AC) 6
13
TB3
14
15 1
Out #4 (AC)
PT1 2
16
17 3
1 + Out #5 (AC)
18 Pulse In #1 4
2 -
5
3 + Out #6 (AC)
TB6
1
4 -
Pulse In #2
PIB 6
7
2
5 +
8
6 -
3 9
7 + Out #8 (AC)
4 Pulse In #4 S1 10
8 -
5 ON 11
9 + 123 45 6 Out #9 (AC)
10 - OFF = X2
7 TB7
11 +
8 Pulse In #6
12 - 1
9 Out #10 (AC)
2
10 3
TB4 Out #11 (AC)
4
1 TX 5
Com #4 Out #12 (AC)
2 RX 6
232
3 Gnd 7
Out #13 (AC)
4 - 8
In #4 DC
5 + 9
Out #14 (AC)
6 - 10
In #5 DC
7 +
8 -
In #6 DC
9 +
10
+24 VDC
11
Out
12
13 L1 L2 Gnd
DC
14
Gnd
1 2 3
15
16 N.C.
TB1
Figure 20. Wiring Diagram, Promass 80, 83, and 84 Single Pulse
Promass Wire Codes:

Terminal 22/24: +
Terminal 23/25: -

Note: The pulse input circuitry has 1.6kΩ of current limiting resistance “built-in” so that an external pull-up resistor is not required when an
open collector output device is connected as shown.
Issue/Rev. 0.3 (1/14) MN06143 • Page 27

Figure 21. Wiring Diagram, Additive Meter
Caution: For clarity, shields are not shown. Connect shields to Terminals 3, 13, 14, or 15 of Terminal Block 4.
Note: If only one additive meter is used, it must be wired into Pulse In #6 when using the ALS firmware.
The additive meters and frequency densitometer can be wired into Pulse Inputs 3, 4, 5 or 6 if so programmed in the
unit. They are not limited to Input 4 (densitometer) or Inputs 5 and 6 (metered injectors).
Page 28 • MN06143 Issue/Rev. 0.3 (1/14)

Figure 22. Resistance (RTD) Input (Single Meter Input)
Note: The following positions are available on Terminal Block 5 for RTD input: 1 (+), 4 (-), 5 (+), 8 (-), 9 (+), 12 (-).
Figure 23. Resistance (RTD) Input (Dual Meter Input)
Note: If using two twisted pairs of wires, RTD+ and RTD– should be wired with one twisted pair. Sig+ and Sig– should be wired with another
twisted pair.
Used for temperature input from a platinum RTD. This input requires a four-wire connection to a platinum sensor
with the following specification:
1. 100 Ω @ 0 Degrees Celsius.

2. 0.00385 Ω/ Ω /Deg. C., DIN 43760, BS1904, or IPTS 1948 Temperature Coefficient.
Issue/Rev. 0.3 (1/14) MN06143 • Page 29

The RTD X+ and RTD X- provide a voltage source to the RTD and high precision resistance. The current through
the RTD and Precision Resistor are equal. Terminals SIG X+ and SIG X- comprise a very high resistance voltmeter
circuit, and therefore, draw no significant current from the RTD circuit. The second voltmeter circuit (VM2) measures
the voltage across a very precise 0.01% resistor with a fixed value. Since the current through the RTD and the resistor
is the same, the RTD resistance is the ratio of the two measured voltages (VM2/VM1) multiplied by a constant.
Wiring resistance of the conductors on the terminals RTD X+ and RTD X- do not lead to an error due to the high
input resistance of the voltmeter, and extremely low current through these wires. Wiring resistance to conductors on
terminals SIG X+ and SIG X- have no effect, since any small change to current flow for which the constant current
source does not “make up” is reflected by the voltage measured by voltmeter VM2. Although the conductors do not
have to be balanced resistance-wise, as in three-wire circuits, two twisted pairs should be used, as shown, to take
advantage of the voltmeters’ large amount of common mode rejection.
Figure 24. 4-20mA Inputs (Active)
Figure 25. 4-20mA Inputs (Passive)
The 4-20mA inputs are isolated from the processor and main power and can be programmed for the function required
by the application. The analog inputs are also scalable through the I/O Configuration Menu of the unit. The resolution
of the input is 16 bits or one part in 65,536. The inputs should be wired with shielded twisted pairs of wires of 18 to
24 gauge.
Page 30 • MN06143 Issue/Rev. 0.3 (1/14)

Figure 26. 4-20mA Outputs
The 4-20mA outputs are isolated from the processor and main power and can be programmed for the function re-
quired by the application. The analog outputs are also scalable through the I/O Configuration Menu of the unit. The
resolution of the output is 16 bits or one part in 65,536. The outputs should be wired with shielded twisted pairs of
wires of 18 to 24 gauge.
Figure 27. 1-5 Vdc Input
The 1-5 Vdc inputs are isolated from the processor and main power and can be programmed for the function required
by the application. The inputs are scalable through the I/O Configuration Menu of the unit. The resolution of the input
is 16 bits or one part in 65,536. The inputs should be wired with shielded twisted pairs of wires of 18 to 24 gauge.
Issue/Rev. 0.3 (1/14) MN06143 • Page 31

Figure 28. 1-5 Vdc Output
The 1-5 Vdc outputs are isolated from the processor and main power and can be programmed for the function required
by the application. The outputs are also scaleable through the I/O Configuration Menu of the unit. The resolution of
the output is 16 bits or one part in 65,536. The outputs should be wired with shielded twisted pairs of wires of 18 to
20 gauge.
Wiring Terminals, 4-20mA and 1-5 Vdc Inputs/Outputs
Module Number Connection Terminal Number Board Terminal Block
AM #1 + 2 EAAI TB5
AM #1 - 3 EAAI TB5
AM #1 Shield 3, 13, 14, or 15 EAAI TB4
AM #2 + 6 EAAI TB5
AM #2 - 7 EAAI TB5
AM #3 + 10 EAAI TB5
AM #3 - 11 EAAI TB5
AM #4 + 13 EAAI TB5
AM #4 - 14 EAAI TB5
AM #5 + 15 EAAI TB5
AM #5 - 16 EAAI TB5
AM #6 + 17 EAAI TB5
AM #6 - 18 EAAI TB5
Table 7. Wiring Terminals
Page 32 • MN06143 Issue/Rev. 0.3 (1/14)

Digital Inputs
The AccuLoad III is capable of providing six DC digital inputs and five AC digital inputs. The inputs can be programmed
as to function through the configuration directory.
Figure 29. DC Inputs
Figure 30. AC Inputs
Issue/Rev. 0.3 (1/14) MN06143 • Page 33

Wiring Terminals, Digital Inputs
Inputs # Voltage Type Board Terminal Block Terminal Input (+)
1 + 10 EAAI TB5
2 - 11 EAAI TB5
3 Shield 3, 13, 14, or 15 EAAI TB4
4 + 13 EAAI TB5
5 - 14 EAAI TB5
7 + 15 EAAI TB5
8 - 16 EAAI TB5
10 + 17 EAAI TB5
11 - 18 EAAI TB5
Table 8. Digital Inputs
Digital Outputs
The AccuLoad III is capable of providing six DC digital inputs and five AC digital inputs. The inputs can be programmed
as to function through the configuration directory.
Figure 31. DC Outputs
Page 34 • MN06143 Issue/Rev. 0.3 (1/14)

Figure 32. AC Outputs
Wiring Terminals, Digital Outputs
Outputs # Voltage Type Board Terminal Block Terminal Output (+) Connections Common (-)
1 DC KDC TB5 1 2
2 DC KDC TB5 3 4
3 DC KDC TB5 5 6
4 AC EAAI TB3 1 2
5 AC EAAI TB3 3 4
6 AC EAAI TB3 5 6
7 AC EAAI TB3 7 8
8 AC EAAI TB3 9 10
9 AC EAAI TB3 11 12
10 AC EAAI TB7 1 2
11 AC EAAI TB7 3 4
12 AC EAAI TB7 5 6
13 AC EAAI TB7 7 8
14 AC EAAI TB7 9 10
Table 9. Digital Outputs
Issue/Rev. 0.3 (1/14) MN06143 • Page 35

Figure 33. EAAI/PIB Typical Single Meter Input Diagram
Note:
1. If external relay permissives are used in Series with AccuLoad III relays, an RC network may need to be placed in parallel with the
permissive to prevent a false turn on of the AccuLoad III relays. Recommended RC network = 0.1µF capacitor and a 680 ohm resistor
(electrocube part number RG 2031-11)
2. Any device shown outside of the AccuLoad III housing is to be supplied by the customer.
3. Additive injector feedback switches are supplied by the injector manufacturers. (Example: Piston Switches on the GatePak Systems.)
Page 36 • MN06143 Issue/Rev. 0.3 (1/14)

Figure 34. KDC Typical Diagram
Issue/Rev. 0.3 (1/14) MN06143 • Page 37

Figure 35. KDC Pulse Output Diagram
Page 38 • MN06143 Issue/Rev. 0.3 (1/14)

Figure 36. EIA-232 Multi-Drop Communications
The figure shows the typical wiring scheme for multi-drop communications between a communications device and
multiple AccuLoad IIIs. Refer to the table below for pin numbers on each of the EIA-232 communication ports. Note
that the shield is to be terminated at the communication device.
Comm Port Tx Rx Common Board Terminal Block
1 1 2 5 KDC TB1
2 1 2 3 KDC TB2
4 1 2 3 EAAI TB4
Table 10. EIA-232 Communication Ports
Note: Communications Port 1 and 2 can be either EIA-232 or EIA-485.
Issue/Rev. 0.3 (1/14) MN06143 • Page 39

Figure 37. EIA-485 Multi-Drop Communications
The figure shows the typical wiring scheme for multi-drop communications between a communications device and
multiple AccuLoad IIIs. Refer to the table below for pin numbers on each of the EIA-485 communication ports. Note
that the shield is to be terminated at the communication device.
Comm Port Tx + Tx - Rx + Rx - Board Terminal Block
1 6 7 8 KDC KDC TB1
2 4 5 6 KDC KDC TB2
3 1 2 3 EAAI KDC TB3
Table 11. EIA-485 Communication Ports
Note: Communications Port 1 and 2 can be either EIA-232 or EIA-485.
Page 40 • MN06143 Issue/Rev. 0.3 (1/14)

Figure 38. Network configuration for multiple AccuLoads connected via a hub then linked directly to the
automation system and LAN.
Refer to the standards IEEE 802.X states for wiring and using Ethernet connectivity rules and regulations. Utilize
standard IT practices and protocol when connecting several AccuLoads to any type of hub, router, or switching device.
There are various different unique network configurations and the responsibility of each type of network is left to the
network administrator. Distances, transmission time, etc. will all follow the standard IEEE spec rating. If there are
any questions regarding installation of multiple AccuLoads over Ethernet communications, please consult the factory.
Employ the standard CAT 5 Cable, used for connecting

an AccuLoad to any router, switch, or hub.
Note: If the AccuLoad is being connected directly to a PC, then a crossover CAT 5 cable is needed (for instance, to connect directly to
AccuMate.net).
Issue/Rev. 0.3 (1/14) MN06143 • Page 41

Figure 39. Gate City EIA-232 Communications
Page 42 • MN06143 Issue/Rev. 0.3 (1/14)

Figure 40. Gate City EIA-485 (Two-Wire) Communications
Issue/Rev. 0.3 (1/14) MN06143 • Page 43

Figure 41. EIA-485 (Four-Wire) Additive Communication (Gate City Blend-Pak)
Page 44 • MN06143 Issue/Rev. 0.3 (1/14)

Figure 42. EIA-485 (Four-Wire) Additive Communication (Titan Pac3)
Issue/Rev. 0.3 (1/14) MN06143 • Page 45

Figure 43. Promass Coriolis Meter Communications
Programming
Parameter AccuLoad III Promass
Baud Rate 38400 38400
Parity 8/No Parity/2 Stop bits No Parity, 2 stop bits
Modbus Endian Big Byte order 3-2-1-0
Sequence Number 1 Address 1
Mass Meter Type Promass
Timeout 0
Transmission Mode RTU
Reply Delay 10 mS
Page 46 • MN06143 Issue/Rev. 0.3 (1/14)

Optional AICB Board

Metered Additive Pulses #1 and #2 are wired into the PIB Board on the EAAI board. Metered Additives 3 through 12
are wired to the AICB board. Connections are shown in the table below.
Meter Pulses
Injector # Terminal Block + Voltage Signal Common
3 TB5 1 2 3
4 TB5 4 5 6
5 TB5, TB4 7 (TB5) 8 (TB5) 1 (TB4)
6 TB4 2 3 4
7 TB4 5 6 7
8 TB4 8 9 10
9 TB3 1 2 3
10 TB3 4 5 6
11 TB3 7 8 9
12 TB3 10 11 12
Additive Pumps #1 and #2 are wired to the programmed terminals on the EAAI board. Additive Pumps 3 through 12
are wired per the following table.
Additive Pumps
Additive Pump # Terminal +V Terminal Block
3 10 TB8
4 8 TB8
5 6 TB8
6 4 TB8
7 2 TB8
8 10 TB7
9 8 TB7
10 6 TB7
11 4 TB7
12 2 TB7
Issue/Rev. 0.3 (1/14) MN06143 • Page 47

Additive Solenoids
Additive Solenoid # Terminal +V Terminal Block
3 9 TB8
4 7 TB8
5 5 TB8
6 3 TB8
7 1 TB8
8 9 TB7
9 7 TB7
10 5 TB7
11 3 TB7
12 1 TB7
Communications (AICB Board)

Metered Additive Pulses #1 and #2 are wired into the PIB Board on the EAAI board. Metered Additives 3 through 12
are wired to the AICB board. Connections are shown in the table below.
Communications
Type Function Terminal Jumpers AICB Board
AICB Board CN4 CN5

EIA-232 TX TB2 (4)
1-2 Out
1-2 Out
EIA-232 RX TB2 (2) 3-4 Out
3-4 Out
5-6 In
EIA-232 Com TB2 (2)
EIA-485 RX+ TB2 (1)
EIA-485 RX- TB2 (2) 1-2 Out
1-2 In
3-4 Out
EIA-485 TX+ TB2 (3) 3-4 In
5-6 Out
EIA-485 TX- TB2 (4)
Page 48 • MN06143 Issue/Rev. 0.3 (1/14)

Jumper Locations (see Figure 41) AICB Board
Communications
Designation Jumpers Description
CN2 1–2 24V – +V Out
CN2 3–4 12V – +V Out
CN2 5–6 5V – +V Out
Communications
Address Baud Rate Communications
CN4 1–2 In Address 200, Out Address 100*
CN4 3–4 In 9600 Baud, Out 38.4K Baud
In 232 Communications,
CN4 5–6
Out 485 Communications
Last Unit Only (Termination of Communications with AccuLoad)
Address Baud Rate Communications
CN5 1–2 In EIA 485, Out EIA 232
CN5 3–4 In EIA 485, Out EIA 232
Note: Jumpers CN1 and CN3 for factory use only.
Issue/Rev. 0.3 (1/14) MN06143 • Page 49

TB5
AICB Board
1 + V Out TB9
2 DC IN #1 Signal
3 Common AC L1 Input
4 + V Out To Out 1 - Out 10
5 DC IN #2 Signal
6 Common
7 + V Out TB8
8 DC IN #3 Signal
TB4 N/C 12
1 Common N/C 11
2 + V Out Out 1 10
3 DC IN #4 Signal Out 2 9
4 Common Out 3 8
5 + V Out Out 4 7
7 Common Out 6 5
8 + V Out Out 7 4
10 Common Out 9 2
TB3 Out 10 1
1 + V Out
2 DC IN #7 Signal
3 Common TB7
4 + V Out
Out 11 10
5 DC IN #8 Signal
6 Common Out 12 9
7 + V Out Out 13 8
DC IN #9 Signal Out 14 7
8 Out 15
9 Common 6
Out 16 5
10 + V Out
12 Common Out 18 3
Out 19 2
TB2 Out 20 1
1 RS485 (Rx +)
2 RS-485 (RX -)/RS232 (Rx) TB6
3 RS-485 (Tx +)
4 RS-485 (Tx -)/RS232 (Tx) AC L1 Input 2
TB1 To Out 11-Out 20 1
1 +24 VDC
2 Common
Figure 44. Optional AICB Board
Page 50 • MN06143 Issue/Rev. 0.3 (1/14)

Jumpers CN4
Jumpers CN5
Jumpers CN2
Figure 45. AICB Jumper Locations
Issue/Rev. 0.3 (1/14) MN06143 • Page 51

External
Figure 46. AICB Communications and DC Power
Page 52 • MN06143 Issue/Rev. 0.3 (1/14)

N Or N Or
L2 for 240V L2 for 240V
L1 L1 Control Control
Terminal Designations
AICB Connections
TB6
CB1 CB2 CB2 CB1
TB7
TB8
TB9 AICB
2
1
AC Output #1 Add. Pump 3

10
AC Output #2 Add. Sol. 3

9
8
7
6

5
4
3
2
1

10

9

8

7

6

5

4

3
2
1
2
1
Figure 47. AICB Outputs
Issue/Rev. 0.3 (1/14) MN06143 • Page 53

Section V – Specifications
AccuLoad III-N4 Specifications Offset: Temperature probe offset is program-

adjustable through the AccuLoad keypad in ±0.1
Accuracy degree increments in the unit of temperature
Calculated Accuracy: The gross at standard temperature to measurement used.
gross volume ratio, excluding the accuracy of fluid tempera- Self-calibrating: Lead length compensation that
ture measurement, will exactly match the proper volume requires no resistance balancing of leads.
correction factor of ASTM-D-1250 (Sept. 1980) over the
fluid temperature range of -40°F to 572°F (-40°C to 300°C). Analog (4-20mA):
Type: Two-wire, 4-20mA current loop receiver,
Temperature Measurement Accuracy: Fluid temperature isolated from ground, programmable as to function.
is measured to within ±0.72°F (±0.4°C) over the fluid
temperature range of -148°F to 572°F Span Adjustment: Program-adjustable through the
AccuLoad keypad or communication in tenths of the
(-100°C to 300°C). Fluid temperature is measured to unit used.
within ±0.45°F (±0.25°C) over the fluid temperature
range of 32°F to 572°F (0°C to 300°C). Input Burden: 50 Ω.
Stability: 0.1°F (0.06°C)/year. Accuracy: ±0.025% of range.
Flow Totalizing: Within one pulse of input frequency. Resolution: One part in 65,536.
Voltage Drop: 2 Volts maximum.
Weight Sampling Rate: One sample/300 mSec minimum.
Approximately 35 lbs
Analog (1-5 Vdc):
Electrical Inputs Type: Two-wire, 1-5 Vdc voltage loop receiver,
AC Instrument Power: isolated from ground, programmable as to function.
Universal input 100 to 240 Vac, 58W maximum, 48 to Span Adjustment: Program-adjustable through the
63 Hz. The AC circuitry is fuse-protected. AccuLoad keypad or communications in tenths of
Surge Current: 28A maximum for less than 0.1 seconds. the unit used.
Input Burden: 1 m Ω
Power Interruption Tolerance: Interruption of power
greater than .05 seconds (typical) will cause an orderly Accuracy: ±0.025% of range
shut-down of the AccuLoad and the control valve will Resolution: One part in 65,536.
be immediately signaled to close. Sampling Rate: One sample/300 mSec minimum.
Note: A constant voltage transformer (CVT) is
recommended if the available AC power is AC Inputs:
suspected not to comply with these specifications. Type: Optically-isolated, solid-state voltage sensor.
Pulse Input: Input Voltage Range: 90 to 280 Vac.
Type: High-speed, edge-triggered, optically isolated Pickup Voltage: 90 Vac minimum.
pulse transmitter input. The input pulse must rise above
V (high min.) for a period of time and then fall below V Drop-out Voltage: 30 Vac maximum.
(low) to be recognized as a pulse by AccuLoad III. Current at Maximum Voltage: 20mA maximum.
V (High): 5 Vdc minimum to 28 Vdc maximum. Input Resistance: 44,000 Ω typical.
V (Low): 1 Vdc maximum. DC Inputs:
Input Impedance: 1.8 kΩ. Type: Optically-isolated solid state voltage sensors
Input Voltage Range: 5 to 28 Vdc.
Pulse Resolution: 1 pulse/unit minimum, 9,999 pulses/
unit maximum. Pickup Voltage: 5 Vdc minimum.
Frequency Range: 0 to 10.0 kHz. Drop-out Voltage: Less than 1 volt.
Current at Maximum Voltage: 20mA maximum.
Response: Within one pulse to a step change in flow rate.
Input Level Duration: 120 mSec minimum.
Mode: Single, dual, dual with power sensing, density.
Duty Cycle: 35/65 to 65/35 (on/off). Keypad:
Type: Metal encapsulated, one-piece, sealed, no
Temperature Probe: moving parts, piezoelectric design. Protected
Type: four-wire, 100 Ω Platinum Resistance against the environment.
Temperature Detector (PRTD).
Display:
Temperature Coefficient: @ 32°F: 0.00214 Ω/Ω/°F The Graphics Display is a 240 by 64 pixel graphic
(0.00385 Ω/Ω/°C). Liquid Crystal Display (LCD) modules with LED
Temperature Range: -148°F to 572°F (-100°C to 300°C). backlighting.
Page 54 • MN06143 Issue/Rev. 0.3 (1/14)

Electrical Outputs Pulse Output 1 & 2:

DC Power: Type: Optically-isolated solid state output. Pulser
24 Vdc ±10%, 1 A maximum, short circuit protected. output units are program-selectable through the
AccuLoad keypad or communications.
AC Outputs:
Polarity: Programmable (normally open or normally
Type: Optically-isolated, AC, solid-state relays.
closed).
User-programmable as to function.
Switch Blocking Voltage (Switch Off): 30 Vdc
Load Voltage Range: 90 to 280 Vac (rms), 48 to 63 Hz.
maximum.
Steady-State Load Current Range: 0.05A (rms)
Load Current (Switch On): 10mA with 0.6 volts drop.
minimum to 1.0A (rms) maximum into an inductive
load. Frequency Range: 0 to 3000 Hz.
Leakage Current at Maximum Voltage Rating: 5.2 Duty Cycle: 50/50 (on/off).
mA (rms) maximum @ 240 Vac. Pulse Output 3, 4, & 5:
On-State Voltage Drop: 2 Vac at maximum load. Type: Solid state relay digital output switch
DC Outputs: Load Current: 100mA max.
Type: Optically-isolated solid state output. User- Frequency Range: 0-125Hz
programmable as to function. Programmable maximum frequency Output: all
Polarity: Programmable (normally open or normally intended pulses will be transmitted, the total period
closed).* may increase to ensure all pulses are output.
Switch Blocking Voltage: 30 Vdc maximum. Note: When used, these outputs use the DC output
points on the KDC (DC outputs 1-3 respectively) and also
Load Current: 150mA maximum with 0.6 volt drop. the digital inputs (1-3 respectively).
Note: *Power-down normally open.
Environment
Analog (4-20mA):
Ambient Operating Temperature:
Type: Two-wire, 4-20mA current loop transmitter,
isolated from ground, programmable as to function. -40°F to 140°F (-40°C to 60°C).
Span Adjustment: Program adjustable through the Humidity:
AccuLoad keypad or through communications. 5 to 95% with condensation.
Accuracy: ±0.025% of range. Enclosure:
Resolution: One part in 65,536. Industrial type 4X.
Voltage Burden: 4 volts maximum.
Analog (1-5 Vdc): Approvals
Type: Two-wire, 1-5 Vdc voltage loop transmitter, UL/CUL
isolated from ground, programmable as to function. Class I, Division 2, Groups C & D; UNL-UL
Span Adjustment: Program adjustable through the Enclosure 4X, CNL-CSA Enclosure 4.
AccuLoad keypad or through communications. Class I, Zone 2, Group IIB.
Accuracy: ±0.025% of range. UL/CUL File E23545 (N).
Resolution: One part in 65,536.
Issue/Rev. 0.3 (1/14) MN06143 • Page 55

Communications Pulse Input:

General Type: High-speed, edge-triggered, optically
isolated, compatible with contact closure, open
Number of Ports: Four, plus one Ethernet. collector or voltage sink/source pulse
Configuration: Multi-drop network. transmitter input. The input pulse must rise
Data Rate: Keypad-selectable to asynchronous data above V (high min.) for a period of time and then
rates of 1200, 2400, 3600, 4800, 7200; 9600, 19,200, fall below V (low) to be recognized as a pulse.
or 38,400 bps, via serial communications. V (High): 10 Vdc minimum to 24 Vdc maximum.
Data Format: Programmable one start bit, program- V (Low): 8 Vdc maximum.
mable seven or eight data bits - even, odd, or no parity, Pulse Resolution: 1 pulse/unit minimum, 9,999
one stop bit. pulses/unit maximum.
Line Protocol: Half-duplex, full-duplex, no character echo. Frequency Range: 0 to 5 kHz.
Data Structure: ASCII character-oriented, modeled after Response: Within one pulse to a step change
ISO Standard 1155. in flow rate.
Protocol: Smith ASCII LRC, Smith ASCII CR, Smith Minimum Pulse Width: 50 uS.
ASCII binary, Modbus. Smith and Modbus communica-
tions are also available over TCP/IP.
AccuLoad II Style: Terminal Mode, Minicomputer Mode. Electrical Outputs
AC Outputs:
EIA-232 (1 dedicated, 2 selectable) Type: Optically-isolated, AC, solid-state relays.
User-programmable by the host as to function.
Type: Interfaceable with EIA-232 data communication
standards. Data transmitters are tri-state design. Load Voltage Range: 90 to 275 Vac (rms), 48
to 63 Hz.
Typical Applications: Product receipt ticket printing (used
with a stand-alone ASCII printer or as a backup in the Steady-State Load Current Range: 0.05A (rms)
standby mode with automation for BOL emulation) or minimum to 0.5A (rms) maximum into an
communications with Product Management Automation inductive load.
Systems. Up to 16 AccuLoads can be connected onto Leakage Current at Maximum Voltage Rating:
the same transmit and receive data lines. 0.1mA (rms) maximum at 240 Vac.
On-State Voltage Drop: 1.5 Vac at maximum
EIA-485 (1 dedicated, 2 selectable) load.
Type: Interfaceable with EIA-485 data communication
standards. Environment
Typical Application: Communications with Product Man- Ambient Operating Temperature:
agement Automation Systems. -40°F to 140°F (-40°C to 60°C).
Number of Units per Communication Line: Up to 32 Humidity:
AccuLoads can be connected onto the same transmit 5 to 95% with condensation.
and receive data lines.
Remote Enclosure:
Explosion-proof (NEMA 7, Class I, Groups C
Ethernet Communications Port and D) and watertight (NEMA 4X), IP65
10/100 Base RJ-45
8 or 10 pin UTP (unshielded twisted pair) connector. Approvals (Remote Enclosure)
UL/CUL:
Class I, Division 1, Groups C and D; UNL-UL
Specifications (AICB Board - Optional) Enclosure 4X, CNL-CSA Enclosure 4.
(Remote Mount) Class I, Zone 1, AEx d IIB T6, IP65.
Electrical Inputs CENELEC (DEMKO):
DC Instrument Power: EEx d IIB T6, IP65
24 Vdc ±10%, 1 watt maximum Class I, Zone 1, Ex d IIB T6.
Page 56 • MN06143 Issue/Rev. 0.3 (1/14)

Specifications (Red and Green Indicating

Light Units – Optional)
Electrical Ratings
Bulbs:
LED Lamp, 120V AC in Red or Green
Terminals
Saddle clamp type for 1 x 22 AWG
Specifications (Stop Button - Optional)

Electrical Ratings
Contact Block:
A600 (AC): 120V maximum
Make and Emergency Interrupting Capacity
(Amps): 60 (120V); 30 (240V)
Normal Load Break (Amps): 6 (120V); 3 (240V)
Thermal Current (Amp): 10
Voltamperes: Maximum Make 7200; Maximum
Break 720
Contact Type:
1N0-1NC (Momentary)
Color: Black
Terminals
Stainless steel saddle clamp type for 1 x 18 - 14 AWG
(0.75 - 2.5 sq. mm) solid or stranded copper conductor
Issue/Rev. 0.3 (1/14) MN06143 • Page 57

Section VI – Related Publications
The following literature can be obtained from FMC Measurement Solutions Literature Fulfillment at
measurement.fulfillment@fmcti.com or online at www.fmctechnologies.com/MeasurementSolutions
When requesting literature from Literature Fulfillment, please reference the appropriate bulletin number and title.
AccuLoad III
Specification.....................................................................................................................................Bulletin SS06036
Installation............................................................................................................................................Bulletin MN06135
AccuLoad III Operator Reference.........................................................................................................Bulletin MN06129
Communications Bulletin...................................................................................................................Bulletin MN06130L
Modbus Communications..................................................................................................................Bulletin MN06131L
Revisions included in MN06143 Issue/Rev. 0.3 (1/14):

Replaced Apollo diagrams with Promass single pulse and dual pulse wiring diagrams.
Added tables for terminal numbers corresponding to modeling.
Added Promass Coriolis Meter communications diagram and programming table.
Diagram wiring schematics revised in figures 8 through 20.
Add RS-485 wiring.
Page 25: Added Coriolis Meters to page heading, and added new note to bottom of page.
Page 48: Removed E+H before Promass in Programming table.
Diagram wiring schematics revised in figures 8 through 20 and 35.
Revised Caution notation, and added new Note on pages 14 through 24, and pages 26 through 28.
Revised Wire Codes on pages 14 through 23, and page 26.
Removed Optional CIVACON Overfill/Grounding Board.
Headquarters: Operations: The specifications contained herein are subject to change without notice and any user of said
500 North Sam Houston Parkway West, Measurement Products and Equipment: specifications should verify from the manufacturer that the specifications are currently in effect.
Suite 100, Houston, TX 77067 USA Ellerbek, Germany +49 (4101) 3040 Otherwise, the manufacturer assumes no responsibility for the use of specifications which
Phone: +1 (281) 260 2190 Erie, PA USA +1 (814) 898 5000 may have been changed and are no longer in effect.
Fax: +1 (281) 260 2191
Contact information is subject to change. For the most current contact information, visit our
Integrated Measurement Systems:
website at www.fmctechnologies.com/measurementsolutions and click on the “Contact Us”
Corpus Christi, TX USA +1 (361) 289 3400 link in the left-hand column.
Kongsberg, Norway +47 (32) 286700
www.fmctechnologies.com/measurementsolutions
Printed in U.S.A. © 1/14 FMC Technologies Measurement Solutions, Inc. All rights reserved. MN06143 Issue/Rev. 0.3 (1/14)

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Electronic Preset Delivery System

Smith Meter ® AccuLoad ® III-N4

The Most Trusted Name In Measurement

United States NIST Handbook 44 UR.3.5.1. and UR.3.5.2.

a. Volume corrected to 60 degrees F

Figure 1. Analog Modules............................................................................................................................................................... 4

Table 1. Typical Wire Sizes............................................................................................................................................................. 2

This manual is to be used for the installation of the Receipt of Equipment

Issue/Rev. 0.3 (1/14) MN06143 • Page 1

4. All wiring is through the conduit entrances located

Table 3. Maximum Cable Length and Baud Rate

Note: For Ethernet communications refer to IEEE and IT rules and

Page 2 • MN06143 Issue/Rev. 0.3 (1/14)

Note: Electrical conduit, piping, and structural steel are

c) No other devices, except AccuLoad IIIs and

Issue/Rev. 0.3 (1/14) MN06143 • Page 3

Mechanical Installing and Removing the Analog I/O Module

Care should be taken when installing or removing the

Page 4 • MN06143 Issue/Rev. 0.3 (1/14)

Input Frequency x2 Start-Up Procedure

programming tool. Comm port #1 on each board set

The default setting from the factory is “times 1.” The

Note: The switches correspond to the pulse input channels (i.e.,

Issue/Rev. 0.3 (1/14) MN06143 • Page 5

Figure 3. AccuLoad III-N4 Explosion-Proof Dimensions

Page 6 • MN06143 Issue/Rev. 0.3 (1/14)

Figure 4. KDC Layout

1 – In 4 – Out 7 – Out 10 – Out 13 – In 16 – Out 23 – Out

Issue/Rev. 0.3 (1/14) MN06143 • Page 7

AM1 AM2 AM3 AM4 AM5 AM6

Figure 5. EAAI Layout

Page 8 • MN06143 Issue/Rev. 0.3 (1/14)

Analog Module Settings (JP1 on EAAI)

6 Inputs, 0 Outputs 2 Inputs, 4 Outputs

5 Inputs, 1 Output 1 Input, 5 Outputs

4 Inputs, 2 Outputs 0 Inputs, 6 Outputs

Issue/Rev. 0.3 (1/14) MN06143 • Page 9

Figure 5a. KDC/EAAI/PIB Boards

Figure 6. PIB Board

Page 10 • MN06143 Issue/Rev. 0.3 (1/14)

6-Product Meters (Rev. 10.08 and above firmware)

Dual Pulse N/A N/A N/A N/A N/A N/A

Dual/Integrity N/A N/A N/A N/A N/A N/A

5-Product Meters (Rev. 10.08 and above firmware)

Dual Pulse N/A N/A N/A N/A N/A N/A

Dual/Integrity N/A N/A N/A N/A N/A N/A

4-Product Meters (Rev. 10.08 and above firmware)

Dual Pulse N/A N/A N/A N/A N/A N/A

Dual/Integrity N/A N/A N/A N/A N/A N/A

Dual/Integrity N/A N/A N/A N/A N/A N/A

Single Pulse Meter #1A Reserved Injector/Dens. Injector/Dens. Injector/Dens. Injector/Dens.

Table 4. Pulse Inputs

Issue/Rev. 0.3 (1/14) MN06143 • Page 11

2 Product Meters with 1 Flow Controlled Additive

Dual/Integrity N/A N/A N/A N/A N/A N/A

1 Product Meter with 2 Flow Controlled Additive

1 Product Meter with 1 Flow Controlled Additive

Page 12 • MN06143 Issue/Rev. 0.3 (1/14)

24 VDC Terminal Block GND

Issue/Rev. 0.3 (1/14) MN06143 • Page 13

Red Terminals TB7

Figure 8. Wiring Diagram, Single Prime 4 Meter

Prime 4 Wire Codes:

Page 14 • MN06143 Issue/Rev. 0.3 (1/14)