Professional Documents
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Software Optimized
Vertical Machining Center
HS-M300-R7.0-20210923
1. Product Overview 3. Detailed Information 4. Main Specifications
- Foundation Drawing
- Machine Specifications
- NC Specifications
- NC Instruction
Upgrades for Enhanced Machining Performance Enhanced Work Convenience Easy Maintenance
① Improved table utilization ① Reduction in work fatigue (Front Two-Door) ① Eco-friendly oil water separation structure
(Max 5 ea 6” vice installation) ② Pendant arm type operator panel ② Wide side door for user convenience
② Hwacheon’s proprietary software ③ The tempered safety glass ensures machining
visibility
2. Basic Information (2-1 Basic Structure)
X-axis
+0.018
18 0
85 (33.46)
125 (49.21)
125 (49.21)
+1
670
30 0
125 (49.21)
(26.38) 125 (49.21)
12
85 (33.46)
1,450
(57.09) 30 0
+1
Regular
15,000 Type
20.9 120.5 - -
(OPT) CTS (OPT)
Regular
BT-50 Type
8,000 15 287 - - - -
(OPT) CTS (OPT)
2. Basic Information (2-4 ATC / Magazine)
Method of Tool
Memory Random
Selection
※ BT-40 Magazine
2. Basic Information (2-5 Cover Design)
* The machining results above are examples based on the factory test standards, and are subjected to the changes in conditions.
2. Basic Information (2-6 Cutting Performance)
• BT-50 (Material : SM45C)
80 (3.15) /
684 1,500 9,500 (374) 1.2 (0.05) 60 (2.36)
R2.5
* The machining results above are examples based on the factory test standards, and are subjected to the changes in conditions.
3. Detailed Information (3-1 Product Line-up)
VESTA-1300
BT-40 BT-50
32 / 15 kW 15 / 11 kW 33 / 22 kW
18.5 / 11 kW 18.5 / 11 kW 15 / 11 kW
(HEIDENHAIN) (CTS) (SIEMENS)
Rear Bearings
Fan Cooler
Cooling
Suction
(Air IN)
Mixing Valve
(Oil IN)
Pneumatic Unit for
Air-Oil Lubrication
Air-Oil
Lub. Unit
Air-Oil Cooling
Oil Cooler
• Apply Unit
- Protect spindle bearing against dust (Air Curtain)
- Input the booster for unclamp tool in spindle
- Blow off dirt & chip in spindle taper while tool
is changed automatically
- Drive pot on magazine
- Air Blower
• Specification
Required Pressure : 0.5 ~ 0.7 MPa
Inlet Hose : Ø 12
Max Air Consumption : 690 Nℓ/min
3. Detailed Information (3-3 Description Standard / Optional Accessories)
• Even during long repeat movement keeps the life of the bearing.
• If the lubricant supply line occurs or the lubricant shortage can automatically
stop the machine to ensure safe use.
• Additional Equipment
CTS Coolant Pump (OPT)
- CTS Coolant Pump (OPT)
- Oil Skimmer (OPT)
- Head Coolant Pump
- Coolant gun Pump Oil Skimmer (OPT)
Coolant
Lub. Oil
Coolant
A separate oil tank collects the lubricant remained after each feed unit is
lubricated to extend the coolant service life.
3. Detailed Information (3-3 Description Standard / Optional Accessories)
• Tool Measuring System (OPT)
Repeatability : ± 1 ㎛ Repeatability : ± 1 ㎛
“Enhanced Productivity”
3. Detailed Information (3-3 Description Standard / Optional Accessories)
• Operating Convenience Function (STD)
M-CODE LIST GUI (Graphical User Interface)
(However, it is necessary to discuss with factory in advance to add and / or change M-codes.)
Tool Management
(Large / Small Diameter Tool Management System) Tool View
“Detect and diagnose the most minute Cutting Length (Ad = 0.3 Rd = 20.0 1 Times = 800 mm)
of tool-end point movement” 6 mm (20 Times) 9 mm (30 Times) 12 mm (40 Times) 15 mm (50 Times) 18 mm (60 Times)
Tool Attrition
1. Tool life management
- Overload alarm is generated for the tool 6
Spindle Load(%)
4
- Prevention of the defective tool breakage Alarm
3
1
and tear of tools
0
- When tool breakage alarm -1
10 20 30 40 50 60
Cutting Number
3. Detailed Information (3-4 Hwacheon Software)
• Level selection for Hwacheon M/C characteristic • Level selection according to production purpose
• R1.0~R9.0 Automatic calculation with 90 level parameters • R*.*1 ~ R*.*9 Automatic calculation with 9 level parameters
Level(R) 1.0 1.1 1.2 ~ 8.8 8.9 9.0 Level(R) *.*1 *.*2 ~ *.*8 *.*9
Cutting time Fast (1.5~3.0 Times) Slow (1.0 Times) Precise contour control Soft contour control
Surface No Good Good
Process Rough Finish
Tool life Good No Good
3. Detailed Information (3-4 Hwacheon Software)
Prevent damage to the tool in real time by controlling the feed rate
to maintain a constant cutting force during the machining, and the
machining time can be shortened. Feed : Constant
Load : Variation
Measurement
HSDC Board
(Real time compensation)
Expanded spindle taper Temperature Sensor
by centrifugal force
40
30
Z Axis
20
10
0
-10 0 5 10 15 20 25 30 35 40
Time(sec.)
3. Detailed Information (3-4 Hwacheon Software)
Precision machining for a long period of time is important Temperature changes in the various case
3. Detailed Information (3-4 Hwacheon Software)
M-VISION Plus (OPT)
(Real Time Operating Status Monitoring Solution)
“X” “Y”
BT-40 25 2
BBT-40 26 1
“Y”
“X” “X” “Y”
BT-40 25 2
BBT-40 26 1
“Y”
“X” “X” “Y”
BT-50 35 3
BBT-50 36.5 1.5
※ Unit : mm (inch)
Spindle Center
Head Cover
670 (26.38)
30 Tools : 1,370 (53.94)
(Max Ø 150 Tool Change)
1,450 (57.09)
Without Adjacent Tools
(Without Tool Change)
With Adjacent Tools
1,450 (57.09)
10 (0.39)
Moving Range
115 (4.53)
Swing ARM
375 (14.76)
3. Detailed Information (3-5 Diagram)
• Moving Range (BT-50 ATC Interference)
※ Unit : mm (inch)
Spindle Center
Head Cover
670 (26.38)
24 Tools : 1,362 (53.62)
(Max Ø 125 Tool Change)
30 Tools : 1,345 (52.95)
(Max Ø 200 Tool Change)
30 Tools : 1,390 (54.72)
(Max Ø 110 Tool Change)
1,450 (57.09)
Without Adjacent Tools
(Without Tool Change)
With Adjacent Tools
1,450 (57.09)
10 (0.39)
Moving Range
Swing ARM
165 (6.5)
275 (10.83)
3. Detailed Information (3-5 Diagram)
• Moving Range (Internal Interference)
※ Unit : mm (inch)
77.5 (3.05)
572.5 (22.54)
700.4 (27.57)
650 (25.59)
30.4 (1.2) Slide Cover
Table
Surface
670 (26.38)
3. Detailed Information (3-5 Diagram)
• Moving Range (Internal Interference)
※ Unit : mm (inch)
Reference Pos.
of Y & Z-Axis
77.5 (3.05)
572.5 (22.54)
20 (0.79)
(Plate Height)
3. Detailed Information (3-5 Diagram)
• Spindle Power / Torque Diagram (FANUC)
Max Power : 18.5 kW (25 HP) Max Power : 18.5 kW (25 HP)
(BT-40) 10,000 rpm Max Torque : 117.7 Nm (BT-40) 12,000 rpm (OPT) Max Torque : 117.7 Nm
Machine Size
【Side】
※ Unit : mm (inch)
775
(30.51)
1,472 (57.95)
【Top】
【Front】
Length : 4,545 (178.94)
3,605 (141.93)
(27.95)
710
Dimension (L x W x H)
200
• BT-50 : 4,545 x 2,645 x 3,150
(178.94 x 104.13 x 124.02)
525
720
(28.35)
Weight
(13.39)
340
• BT-40 : 10,000 kgf (22,046 lbf)
• BT-50 : 10,500 kgf (23,148 lbf)
(20.67)
525
• BT-50, 30Tools: 11,500 kgf (25,353lbf)
(56.1)
1,425
Spindle Center
(20.08)
Electric Power (kVA)
510
• BT-40 (Regular Type) : 45
(CTS) : 45
(21.46)
(19.45)
545
• BT-50 (Regular Type) : 45
494
(CTS) : 55
(1.93)
49
Travel
X-axis Stroke mm (inch) 1,300 (51.18)
Y-axis Stroke mm (inch) 670 (26.38)
Z-axis Stroke mm (inch) 650 (25.59)
Distance from Table Surface to Spindle
Gauge Plane mm (inch) 150 ~ 800 (5.91 ~ 31.5)
Distance between Column to Spindle
Center mm (inch) 768 (30.24)
Table
Table Size mm (inch) 1,450 x 670 (57.09 x 26.38)
Table Loading Capacity kgf (lbf) 1,300 (51.18)
Table Surface Configuration(T slots W x P / mm (inch) 18 x 125 (0.71 x 4.92) / 5ea
No. of slots)
Spindle
Max Spindle Speed rpm 10,000 12,000 15,000 8,000
18.5 / 11 (25 / 15)
18.5 / 11 (25 / 15) 15 / 11 (20 / 15)
Spindle Motor kW (HP) [SIEMENS:20.9 /
[HEIDENHAIN: 32 / 15 (43 / 20)] [SIEMENS:33 / 22 (44 / 30)]
11 (28 / 15)]
Type of Spindle Taper Hole - ISO#40, 7/24 Taper (BT-40) ISO#50, 7/24 Taper (BT-50)
Spindle Bearing Inner Diameter mm (inch) Ø 70 (2.76) Ø 90 (3.54)
Feedrate
Rapid Speed (X / Y / Z) m/min (ipm) 40 / 40 / 32 (1,575 / 1,575 / 1,260)
Feed (X / Y / Z) mm/min (ipm) 1 ~ 20,000 (0.04 ~ 787.4)
Motor
Servo Motor (X / Y / Z) kW (HP) 3 / 4 / 7 (4 / 5.4 / 9.4)
Coolant Motor (Spindle) kW (HP) 0.6 (0.8)
Spindle Cooler Motor (50 / 60 Hz) kW (HP) 0.18 (0.2) 2.8 / 3.2 (3.8 / 4.3) 0.18 (0.2)
3. Detailed Information (3-6 Machine / NC Specification)
• Machine Specification
Item VESTA-1300
ATC
BT-40 BT-50
Type of Tool Shank -
(OPT:BBT-40, CAT-40, SK-40) (OPT:BBT-50, CAT-50, SK-50)
Type of Pull Stud - MAS P40T-1 (45˚) BT-50 (90˚)
Tool Storage Capacity ea 30 24 (OPT:30)
Max Tool Diameter
mm (inch) Ø 75 / Ø 150 (2.95 / 5.91) Ø 125 / Ø 245 (4.92 / 9.65)
[with / without Adjacent Tools]
Max Tool Length mm (inch) 300 (11.81) 350 (13.78)
Max Tool Weight kgf (lbf) 8 (17.64) 20 (44.09)
Method of Tool Selection - Memory Random
Power Source
Electric Power Supply kVA 45 45 / CTS:55
Compressed Air Supply (Pressure x Consumption) - 0.5 ~ 0.7 MPa x 690 Nℓ/min
Tank Capacity
Spindle Cooling / Lubrication ℓ (gal) 20 / 6 (5.28 / 1.59)
Coolant ℓ (gal) 340 (89.82)
Machine Size
Height mm (inch) 2,950 (116.14) 3,150 (124.02)
Floor Space (Length × Width) mm (inch) 4,545 x 2,645 (178.94 x 104.13)
10,500 (23,148)
Weight kgf (lbf) 10,000 (22,046)
[30Tools : 11,500 (25,353)]
NC Controller Fanuc 0i-MF Plus
3. Detailed Information (3-6 Machine / NC Specification)
• NC Specification S : Standard , O : Option
Machine BT-50 Type 4,200 2,950 3,450 42.75 1,500 10,500 12,000
BT-50, 30Tools Type 4,200 3,040 3,450 44.05 1,500 11,500 13,000
1 Steel Box
Coolant Tank + Chip Conveyor
4,650 1,800 1,950 16.32 700 1,300 2,000
+ Transformer
Accessory
Coolant Tank + Transformer
2,300 2,300 1,650 8.73 500 1,200 1,700
+ Cool Jet
4. Main Specifications
Item VESTA-1300
Max Spindle Speed rpm 10,000 12,000 15,000 8,000
18.5 / 11 (25 / 15)
kW 18.5 / 11 (25 / 15) 15 / 11 (20 / 11)
Spindle Motor [HEIDENHAIN: 32 / 15 (43 / 20)
[SIEMENS:20.9 / 11
[CTS:26 / 22 (35 / 30), SIEMENS:33 / 22 (44 / 30)]
(HP)
(28 / 15)]
117.7 117.7 287
Max Torque Nm
(HEIDENHAIN: 203.7) (SIEMENS: 120.5) (SIEMENS: 280)
BT-40 BT-50
Type of Tool Shank -
(OPT:BBT-40, CAT-40, SK-40) (OPT:BBT-50, CAT-50, SK-50)
mm
Stroke (X / Y / Z) 1,300 / 670 / 650 (51.18 / 26.38 / 25.59)
(inch)
Tool Storage
ea 30 24 (OPT:30)
Capacity
mm
Working Surface 1,450 x 670 (57.09 x 26.38)
(inch)
NC Controller Fanuc 0i-MF Plus
The design and specifications of this product are subject to change without notice for product improvement.
5. Sample Workpiece
1 2 3
VIETNAM CHINA
HWACHEON MACHINE TOOL VIETNAM CO., LTD. HWACHEON MACHINE TOOL CHINA CO., LTD.
HCM: TRAINING CENTER, KCN CAO, Q.9, HCMC, VIETNAM B03A LIANGUAN JUHE INTERNATIONAL HARDWARE CITY,
TEL: +84-28-6275-7011 NO. 143 ZHENANZHONG ROAD, JINXIA, CHANGAN TOWN,
HN: SO 11, D.HUU NGHI, VSIP BAC NINH, VIETNAM DONGGUAN CITY, GUANDONG PROVINCE , CHINA #523852
TEL : +84-22-2390-8981 TEL: +86-769-8932-0601 FAX: +86-769-8932-0602
(1) Last Update : Sep. 23rd, 2021
(2) Responsible : Institute of R&D
(3) Rectification :
[1.0] Apr. 27th, 2017 : The first edition
[1.1] Jun. 5th, 2017 : Correction of Machine Specification and NC Specification
[1.2] Jun. 12th, 2017 : 1) Add T Slot Dimension and Correction of Standard/Optional Accessories Status
[1.2] Jun. 12th, 2017 : 2) Correction of Spindle Cooling and Lubrication System (Air-oil Type)
[1.3] Jun. 16th, 2017 : 1) Add Transformer
[1.3] Jun. 16th, 2017 : 2) Correction of Software
[1.4] Jun. 21st, 2017 : Correction of Machine Specification
[1.5] Jul. 6th, 2017 : Correction of Software (HTDC)
[1.6] Jul. 26th, 2017 : Correction of Machine Size (Chip Conveyor Size)
[1.7] Aug. 14th, 2017 : 1) Correction of Head Coolant Pump Specification (0.4kW 0.6kW)
[1.7] Aug. 14th, 2017 : 2) Correction of Coolant Pump Specification (Delete of Using Oil)
[1.8] Aug. 31st, 2017 : Update the Customer Service Page
[1.9] Nov. 22nd, 2017 : Correction of spindle image\
[1.10] Jan. 9th, 2018 : Correction of Customer Service
[1.11] Feb. 7th, 2018 : Change machine optimization specification to HRV3 + (Page.25)
[2.0] Apr. 18th, 2018 : Delete the ‘ Confidential ‘ word
[2.1] Jul. 12th, 2018 : Add CTS type tooling specifications
[3.0] Nov. 22nd, 2018 : Add HEIDENHAIN specification (10,000 / 12,000rpm) and “BT-50” type ATC interference
[3.1] Jan. 25th, 2019 : Correction of machine weight and packing dimension
[3.2] Apr. 8th, 2019 : Add SIEMENS specification (BT-50 / 8,000rpm)
[3.3] Apr. 24th, 2019 : Change the M-VISION Plus image
[3.4] Jul. 12th, 2019 : Added a cautionary note to Coolant Pump of the Options Sheet (For 7 MPa, only water soluble coolants are available)
[4.0] Dec. 19th, 2019 : Add hyperlink at contents page
[5.0] Jan. 17th, 2020 : Add 15K spindle specification
[5.1] Mar. 23rd, 2020 : Delete feedrate data on machine specification page
[5.2] May. 28th, 2020 : Delete magazine drive type
[5.3] Jun. 23rd, 2020 : Correction of 8,000rpm type spindle torque diagram
[5.4] Aug. 11th, 2020 : Change the address of the Vietnam office
[5.5] Aug. 20th, 2020 : Delete contents the left & right side chip conveyor
[6.0] Nov. 6th, 2020 : Change the controller specification (Fanuc 0i-MF Fanuc 0i-MF Plus)
[6.1] Nov. 12th, 2020 : Correction of ATC contents (Delete tool change time)
[6.2] Jan. 7th, 2021 : Correction of “Manual guide I” (OPT STD) and Add Controller contents
[6.3] May. 12th, 2021 : Correction of torque diagram
[6.4] Jun. 25th, 2021 : Correction 8J specification of torque diagram
[6.5] Jul. 12th, 2021 : Correction of HMV address
[6.6] Aug. 13th, 2021 : Correction of machine size (4,325mm 4,545mm)
[7.0] Sep. 23rd, 2021 : Add SIEMENS 15K specification