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Home Lean Six Sigma Lean Six Sigma | Principles | DMAIC | DMADV | Example
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→ It is a data-driven approach to increase profit, the satisfaction of the customer, and improves Search Here
effectiveness and efficiency.
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11/3/21, 4:01 PM Lean Six Sigma | Principles | DMAIC | DMADV | Example
General 10
Lean Concept:
IATF 16949 3
→ "Lean" refers to any method or tool that helps to identify and eliminate waste. This concept
ISO 9001 8
focuses on the elimination of the 8 kinds of waste known as "TIMWOODS" or "DOWNTIME".
→ TIMWOODS is an abbreviation of wastes such as Transportation, Inventory, Motion, Waiting, Over Lean Manufacturing 11
Production, Over Processing, Defect, Skill-set, or non-utilized talent.
MSA 8
→ By improving this we can get more productivity.
New 7 QC Tools 9
OEE 3
PPAP 1
Process Mapping 3
Quality 5
→ Its intent is to improve processes by identifying and eliminating the causes of defects and TPM 8
variations in business and manufacturing processes.
→ In this tool the DMAIC is a very important framework that stands for Define, Measure, Analyze,
Improve, and Control.
→ It is a decision-making method based on data and statistics for improving, optimizing, and
stabilizing business and manufacturing processes.
→ This was not only a standard to measure productivity, but also it measures a cultural change in the
organization.
→ After the success in Motorola, this technique has been adopted by many companies in the world.
→ A combined management approach, LSS amplifies the strengths and minimizes the weaknesses
of both approaches when used alone.
→ The first concept of this method was introduced in Barbara Wheat's book in 2001. (source:
Wikipedia)
→ Then it follows the use of Six_Sigma methodologies and tools to identify and reduce variation in a
system or process.
→ Based on belts holding the Six_Sigma Project team member and their roles and responsibilities
defined.
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11/3/21, 4:01 PM Lean Six Sigma | Principles | DMAIC | DMADV | Example
➨ Define:
⇢ In this phase, everyone who participated in the project knows their role.
⇢ Discuss with the team, why you are doing the project, and what you are trying to achieve with the
project.
➨ Measure:
⇢ In this phase, you need to focus on defining and understanding customer needs.
⇢ We have to create a complete picture of the current process state and establish current
baselines.
➨ Analyze:
⇢ Now you can move from what the customer needs to how you might achieve this.
⇢ Analyze the functions to check their capability and ensure that they are fit for purpose.
➨ Design:
⇢ At this stage, you need to add detail to the various elements of the design.
⇢ Check the performance of the design on the prototype sample and evaluate the capability of the
design.
➨ Verify:
⇢ This is where you want to assess the achievements made and the lessons learned.
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11/3/21, 4:01 PM Lean Six Sigma | Principles | DMAIC | DMADV | Example
→ This methodology is used for improvement activity for an already ongoing process, product or
service.
➨ Define:
⇢ In this phase, everyone who participated in the project knows their role.
⇢ Discuss with the team, why you are doing the project, and what you are trying to achieve with the
project.
➨ Measure:
⇢ As per the problem defined in the Define phase, some work done based on that.
⇢ During the Measure phase, you need to clarify things by seeing how the work gets done.
➨ Analyze:
⇢ Based on the fact to check out the possible causes and get to the root cause.
➨ Improve:
⇢ In the Improve_phase, we need to know about the process and the problem.
⇢ And we need to find out the best solution to the root cause.
⇢ In the Improve_phase, the team checks the sustainability of the changes were made during the
project.
➨ Control:
⇢ In the control phase, Update Documentation like Standard operating procedures (SOP's), Control
plan, Process Maps, Work Instructions, Visual Aids, etc.
Benefits of Lean_Six_Sigma:
→ It helps the organization to grow business in the following ways: Increases Profit, Decreases
Manufacturing Costs, Improves Efficiency & Effectiveness
→ Customer Satisfaction
👉 Also Read:
1. 5S Methodology
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11/3/21, 4:01 PM Lean Six Sigma | Principles | DMAIC | DMADV | Example
2. 7 QC Tools for Process Improvement
👉 See Also:
➨ All Topics
➨ ISO 9001:2015 & IATF 16949:2016
➨ 7 QC Tools
➨ Quality Core Tools like MSA, FMEA, APQP, SPC
➨ Six_Sigma & Lean_Six_Sigma
➨ QA & QC Topics
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PPT Template | Excel PDF | Example & PPT Sigma Project Explained
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UNKNOWN
October 11, 2019 at 8:55 PM
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NIKUNJ BHORANIYA
November 7, 2019 at 4:22 PM
Thank you
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UNKNOWN
December 2, 2020 at 1:30 PM
Sir , Really very useful compilation of all these concepts in a single PDF. Appreciate your effort and
intention of sharing your deep knowledge.
Thanks
Vasant Pattar
www.yashaswiconsultants.com
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NIKUNJ BHORANIYA
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December 2, 2020 at 10:51 PM
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