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Yoshiro Yamada, Tomonori Kato, Takao Shimizu, Juntaro Ishii, Kouichi Iguchi,
Kenji Ishikawa, Hiroyuki Honjo, Naohiro Ohsuga, Yoshinori Onda, Kaori
Suzuki, Katsunori Tsuda, Takayuki Yamakawa & Takahiro Yamazaki
To cite this article: Yoshiro Yamada, Tomonori Kato, Takao Shimizu, Juntaro Ishii, Kouichi
Iguchi, Kenji Ishikawa, Hiroyuki Honjo, Naohiro Ohsuga, Yoshinori Onda, Kaori Suzuki,
Katsunori Tsuda, Takayuki Yamakawa & Takahiro Yamazaki (2021) A study on infrared
thermometer measurement capabilities in the calibration laboratories and the user community
in Japan, SICE Journal of Control, Measurement, and System Integration, 14:1, 107-115, DOI:
10.1080/18824889.2021.1917181
Meters Inspection Corporation, Tokyo, Japan; c Chino Corporation, Tokyo, Japan; d Toyota Technical Development Corporation, Toyota,
Japan; e Yamari Industries, Limited, Yokohama, Japan; f Kawaso Electric Industrial Company Limited, Kyoto, Japan; g HORIBA, Limited, Kyoto,
Japan; h Lec Company Limited, Tokyo, Japan; i Sato Keiryoki Manufacturing Company Limited, Miyagi, Japan; j Japan Quality Assurance
Organization, Kita Nagoya, Japan; k Japan Aerospace Exploration Agency, Tsukuba, Japan
1. Introduction
International comparisons among national metrol-
Infrared thermometers operating in the wavelength ogy institutes are being conducted extensively under
range of 8–14 μm are used in various scenes of our the framework of Mutual Recognition Arrangement
lives, such as in industrial sites, scientific investigations, (MRA) within the Comité international des poids et
health care, and hygiene control. The widespread use mesures (CIPM) [1]. In the field of radiation thermom-
owes mostly to reduction in price and improvement etry, however, for infrared thermometers in the low
in quality of infrared detectors. Most notably, two- temperature range (above −50 °C), no comparisons are
dimensional array sensors are becoming widely used in listed on the Key Comparison Data Base (KCDB) for
thermal imagers, which have become an essential tool any regional metrology organizations except for clinical
for screening potential carriers of infectious diseases in ear thermometers [2].
the wake of the COVID-19 pandemic crisis. Thermal At the industrial calibration laboratory level, to the
imagers had mostly been means of obtaining images in authors’ knowledge, only one scientific report can be
the infrared for visual inspection, but recently they are found for infrared thermometer comparison. This is for
playing increasingly important roles as thermometric one conducted between an industrial calibration labo-
instruments. ratory and a national metrology institute [3]. Although
The reliability of measurement with infrared ther- this enhances reliability of the calibration and mea-
mometers, including thermal imagers, is not as well surement capability for this laboratory, it falls short
established as other non-contact thermometers mea- of demonstrating that this is attainable for calibration
suring higher temperature ranges. Most countries have laboratories in general.
traceability systems in place for these thermometers. In Japan, calibration laboratories of infrared ther-
However, equivalence of different traceability schemes mometers are relying on several different traceability
or the capabilities of individual calibration laboratories schemes. The National Metrology Institute of Japan
have not been sufficiently assessed so far. (NMIJ) is providing calibration service of reference
© 2021 National Institute of Advanced Industrial Science and Technology. Published by Informa UK Limited, trading as Taylor & Francis Group.
This is an Open Access article distributed under the terms of the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted
use, distribution, and reproduction in any medium, provided the original work is properly cited.
108 Y. YAMADA ET AL.
standard infrared thermometers in the temperature temperature scale itself. A standard infrared ther-
range of −30 °C to 500 °C, of which temperatures mometer (model: TRT-IV.82, manufacturer: Heitron-
below 160 °C is operated as the national standards pro- ics) was chosen for its relatively good targeting charac-
vision system of the Japan Calibration Service Sys- teristics and stability. The instrument has a fixed focal
tem (JCSS). Laboratories often rely on other routes as distance of 380 mm and a target size of 6.8 mm.
well, such as traceability within JCSS through radiation A low-cost handy infrared thermometer has gen-
thermometers of different wavelength (at temperatures erally a large size-of-source effect (SSE) and a poor
above 420 °C), traceability through contact thermome- short-term stability. This means there will be influence
ters traceable to the national standards in accordance of the ambient, the facilities and the method of handling
to the specifications in the Japanese Industrial Stan- by the operator. To test these effects, an infrared ther-
dards, or to accredited calibration services overseas. mometer (model: PT-S80, manufacturer: OPTEX) was
It is not clear, however, if calibrations based on these sent around. This particular instrument was selected for
various schemes agree with each other, since no clear its relatively good performance in terms of SSE and sta-
evidence of equivalence has been established for the bility when compared with other similar instruments in
infrared thermometers. It is also of concern whether the same category. It has a distance factor of D:S = 33:1,
non-direct traceability routes such as those involving where D is the distance and S is the target size. The
contact thermometers or radiation thermometers of emissivity setting is pre-set to 0.95 (switchable to 0.85
different wavelengths will present additional inherent or 0.7).
difficulties. The third instrument was a thermal imager (model:
From these points of view, a working group was SC620, manufacturer: FLIR). This has 640 × 480 pixel
established in the Thermometry Committee of the 36th resolution, with a field-of-view of 24° × 18° at the min-
Committee on Industrial Instrumentation, Japan Soci- imum focal distance of 0.3 m.
ety for the Promotion of Science. The 25 members The artefacts were circulated with attachment tools
consisted of thermometer users in industry, thermome- to aid the mounting. The main specifications of the
ter manufacturers, calibration laboratories, national three instruments are shown in Table 1. Hereafter,
research institutes, and universities. Of these, eleven the standard infrared thermometer, the handy-type
laboratories participated in the comparison including infrared thermometer and the thermal imager will be
the NMIJ, who acted as the pilot. Three artefacts were called Heitronics, OPTEX and FLIR, respectively.
circulated: a standard infrared radiation thermometer,
a low-cost handy infrared thermometer, and a thermal
imager. Results of the comparison are presented in this 2.3. Participating laboratories, facilities and
article, and discussions are made on the findings. traceabilities
Out of the eleven participants, one was a national
2. Overview of the interlaboratory comparison
metrology institute (NMIJ), two were calibration lab-
2.1. Objective oratories, five were instrument manufacturers, one was
a distributor of instrument from overseas and two were
Before starting the comparison, the participants agreed
users of thermometers in science and industry.
that the intention was not to conduct a proficiency
Various facilities were utilized at these laborato-
test to grade the qualifications of the laboratories, but
ries. As blackbody sources, either variable temperature
rather to gain insight into the current level of agree-
furnaces with blackbody cavities or flat plate calibra-
ment achievable by different traceability routes, differ-
tors were used. As reference thermometers, some used
ent facilities, and various treatment of measurement
an infrared thermometer, others used, in temperature
data. Furthermore, it was acknowledged that the test
ranges possible, a near infrared standard radiation ther-
was meant to be a pilot comparison to reveal, if any,
mometer, both of which are traceable to a national
problems inherent in the traceability systems, calibra-
metrology institute, while some others had traceabil-
tion facilities and current practices. It was, therefore,
ity through the contact thermometer monitoring the
decided that the laboratory names would not be linked
furnace temperature. Flat plate calibrators traceable to
to the comparison result data, that no reference value
a national standard were also used. Most relied on a
will be used for the evaluation, and that the labora-
variety of traceability routes to cover the temperature
tories did not need to report their uncertainties. The
range. Traceability sources were either the NMIJ or an
scatter and trends of the reported values was what the
overseas’ accredited quality system.
pilot comparison needed to look at as the result of the
The NMIJ measurements were made traceable
investigation.
through the quality system established and registered
for the JCSS, where available, or for the AIST calibra-
2.2. Travelling artefacts
tion service, although calibration of thermal imagers
The standard infrared thermometer was circulated with or handy type infrared thermometers is not a regular
the intention to test the agreement of the realized part of this service at the NMIJ. To be specific, in the
SICE JOURNAL OF CONTROL, MEASUREMENT, AND SYSTEM INTEGRATION 109
temperature range −30 °C to 160 °C, all three traveling Table 2. Measurement temperatures and conditions.
standard thermometers were calibrated against refer- Measurement Source diameter
ence platinum resistance thermometers (PRTs) moni- Type Temperature points/°C distance L/mm D/mm
toring the temperature of variable-temperature stirred Heitronics −15, 100, 250, 450, 950 380 40
OPTEX −15, 100, 250, 450 D/L = 0.2
liquid baths having blackbody cavities immersed in FLIR −15, 100, 250, 450 500 40
the liquid. The PRTs, in turn, were calibrated at the
triple point cells of Hg and H2 O, and at the freezing
point of In, all realizing the defining fixed-point tem-
peratures of the International Temperature Scale of the corrections were applied at the pilot. When the full tem-
1990 (ITS-90) [4]. Above 160 °C, firstly, a near-infrared perature range could not be covered, calibration within
reference-standard radiation thermometer operating at a limited range was conducted.
the wavelength of 1.6 μm was calibrated at fixed-point Emissivity settings for Heitronics and FLIR were pre-
blackbodies realizing ITS-90 defining fixed points of set to one. OPTEX had fixed emissivity setting that was
In, Sn, Zn, Al and Ag freezing temperatures. The scale not one, and this was pre-set to 0.95. The participants
was realized by interpolation, which was then trans- were instructed not to change these and were asked
ferred to Heitronics with the high-emissivity black- to report the readings when the instruments measured
body furnace with vertically-aligned carbon nano-tube a blackbody source at the prescribed temperatures at
(CNT) black coating applied on the cavity bottom [5]. these settings. An optional measurement was requested
Heitronics then served as the reference for the cal- to report the readings by OPTEX when it viewed a
ibration of OPTEX and FLIR at and above 160 °C. grey-body source of emissivity 0.95.
For this, several sources were utilized, including a flat- For FLIR, only the temperature value of the central
plate calibrator (model: 4181, manufacturer: Fluke), area of the field of view was reported. On the finder
a cavity type-variable temperature blackbody (model: display of the instrument, a square area correspond-
Landcal P550P, manufacturer: LAND), and a proto- ing to 10 mm × 10 mm at the measurement distance
type model of a compact high-emissivity variable tem- of 500 mm was marked, and the average temperature
perature blackbody utilizing vertically-aligned CNT within this area was taken.
(model: IR-R20, manufacturer Chino) [6]. The mean To minimize the risk of instability of the artefacts,
value of the calibration results by the three sources (four the comparison was conducted in a “semi-collapsed
sources with the addition of the liquid bath for 100 °C) star” configuration. First, the artefacts were sent from
was taken as the final NMIJ calibration result. the pilot to the first participant, which were then
An overview of the NMIJ radiation thermometer handed over to other participants one after another
calibration facilities can be found in [7]. until three or four participants completed the mea-
surements, and then the artefacts were returned to the
pilot for intermediate check. This was repeated three
times until all participants completed the measure-
2.4. Comparison scheme
ments. Transfer of the artefacts were done through hand
Based on the calibration service ranges and capabil- carry where possible, and by commercial carrier service
ities of the participants’ facilities, it was agreed that otherwise. The measurements at the participants were
the participants will report the calibration results at completed in one year.
the temperatures and under the conditions laid out Before and after the participant measurement cam-
in Table 2. Here, the measurement distance is defined paign, the pilot made a full calibration of the three
as the distance from the front tip of the instrument artefacts. At intermediate checks, the pilot made check
including the lens tube. Where these conditions could measurements of their stability at one temperature
not be met, the actual conditions were reported, and (250 °C) by comparison with the 1.6 μm reference
110 Y. YAMADA ET AL.
typical kind of confusion that can occur at calibration correction. Thermal imagers also showed similar trends
laboratories when calibrating instruments with fixed although at a reduced magnitude.
non-unity emissivity setting. Comparison of calibration of the handy infrared
thermometer with fixed emissivity setting of 0.95, with
a source emissivity of 0.95, revealed that there is an
4.2. Effect of SSE
inherent difficulty in calibrating such instruments. For
The scatter of the comparison result of Figure 5(a) handy infrared thermometers, it is quite common to
for OPTEX with cavity sources reflects how well the find instruments with fixed emissivity settings of 0.95
measurement condition prescribed in Table 2 has been or 0.98.
met by each participant. When the operator defines The flat-plate sources showed advantage over cavity-
the target plane to be at the bottom of the cavity, the type sources in the ease of use. Cavity-type blackbody
thermometer actually sees the side wall of the cavity sources can exhibit high performance only if the oper-
which appears to the thermometer as a source larger ator has good understanding of the effect of SSE and
than the cavity bottom. This will lead to higher tem- emissivity. It is advisable to target the cavity opening
perature reading through SSE. The opposite can be said because the source size can be defined more precisely.
of the participant that placed an aperture outside the The agreement among the Japanese participants
furnace. The thermometer is placed further away from demonstrated in this comparison is by no means satis-
the cavity opening, and the thermometer sees the cold factory, if one considers, for example, the accuracy of
part behind the aperture in front of the cavity open- a contact body thermometer is 0.1 °C. It should not,
ing, and the effective source diameter is smaller than however, be interpreted to indicate a performance infe-
the aperture size, resulting in lower reading. rior to other countries. To the contrary, it provides
In contrast, when the source is a flat-plane source, as the Japanese thermometry community, as well as the
in Figure 5(b), the distance and source diameter are easy community worldwide, an opportunity to improve the
to define. Therefore, uncertainty in the SSE correction reliability of the infrared thermometer measurement
can be made small, resulting in small scatter. capabilities.
FLIR also has relatively large SSE. The result has sim-
ilar trend as with OPTEX but with smaller scatter. In Acknowledgements
Figure 9(b), the largest outlier is the laboratory utilizing
The authors would like to thank the Committee for Ther-
the accompanying aperture of the flat plane calibrator mometry, Japan Society for the Promotion of Science for
to reduce the source size. The reason for the apparent sponsoring the Infrared Thermometry Working Group activ-
upward trend with temperature is not understood. ity. The Working Group members are also thanked for their
support. A heartfelt gratitude is expressed to Ms Yunfen
Wang and Ms Yuka Kaneko of NMIJ for their assistance in
5. Conclusion the measurements at the NMIJ.
The pilot comparison conducted among the 10 partici-
pants showed disagreements among the reported values Disclosure statement
that increased as the temperature deviated from room
No potential conflict of interest was reported by the author(s).
temperature, and at 450 °C it was approximately 4 °C
for the standard thermometer, 31 °C for the handy ther-
mometer, and 9 °C for the thermal imager, which are Notes on contributors
too large to be attributed to difference in traceability Yoshiro Yamada received his B. E. and
sources. M. E. degrees from the University of
Several items were identified as the cause of the dis- Tokyo in 1983 and 1985, respectively,
crepancies. Treatment of source emissivity was found and his M. S. degree from California
to be crucial, and laboratories who used contact ther- Institute of Technology in 1992. After
joining Nippon Kokan KK (currrently
mometer as reference and made no attempt to correct
JFE-Steel Corp.) in 1985, he became
for the blackbody cavity emissivity were found to be a Senior Researcher at the National
low, by an amount depending on the participant and Metrology Institute of Japan, AIST in 1998 (a Prime Senior
the facility used. Laboratories who used near infrared Researcher in 2010). Since 2020 he is a Principal Research
radiation thermometer as reference also showed a large Scientist at the National Physical Laboratory, UK.
scatter related to the emissivity of the cavities. Tomonori Kato graduated from Tajimi
SSE also presented itself as a large source of uncer- Technical High School in 1994. He
tainty, especially for the handy infrared thermometer in joined Japan Electric Meters Inspection
Corporation (JEMIC) Nagoya branch in
combination with a cavity type blackbody source. Some
1995, and was transferred to Calibration
targeted the cavity bottom while others targeted an Laboratory Group in Tokyo Headquar-
aperture placed in front of the furnace. These resulted ters in 2007. He is engaged in calibration
in positive and negative SSE effects remaining after of IR thermometers.
SICE JOURNAL OF CONTROL, MEASUREMENT, AND SYSTEM INTEGRATION 115
Takao Shimizu graduated from Tokyo Katsunori Tsuda received his B.S. and
University of Education, Japan, in 1976. M.S. degrees in Engineering from Tohoku
Since then, He has been working at Gakuin University, Japan, in 1994 and
CHINO CORPORATION, Japan. He is 1996, respectively. In 1996, he joined
currently Managing Executive Officer Sato Keiryoki Manufacturing Co., Ltd.
and Head Manager of Kuki Factory. and has belonged to the calibration engi-
neering section since 2004.