Workshop Safety

KSKV SVM 2018
MINISTRY OF EDUCATION, MALAYSIA
VOCATIONAL COLLEGE STANDARD CURRICULUM
COURSE INFORMATION
PROGRAMME : AUTOMOTIVE TECHNOLOGY
COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE
CODE NAME : MTA 1012
LEVEL / SEMESTER : 2 SEMESTER 1
CREDIT UNIT : 2.0
CONTACT HOUR : FACE TO FACE : 4.0 HOURS/WEEK
NON FACE TO FACE :
COURSE TYPE : VOCATIONAL
PREREQUISITE : -
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Course
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KSKV SVM 2018
CORE REQUISITE : -
COURSE OUTCOMES (COMPETENCY UNIT WORK ACTIVITIES)
The person who is competent in this Course Outcomes shall be able to perform essential roles of vehicle workshop’s layout organization
structure, hygiene, safety and security conformant to enable services are rendered at worthiness condition. It is to utilize all resources for
safeguarding vehicle workshops are at optimum comfort complying with the legislative compliances. Upon completion of this competency unit,
trainees will be able to:
● Identify workshop safety requirements
● Prepare workshop safety setup
● Perform workshop safety activities
● Check workshop safety conformance
● Prepare workshop periodic report
COURSE DESCRIPTION (COMPETENCY UNIT DESCRIPTOR)
Vehicle workshop housekeeping is the essential roles of vehicle maintenance shop’s hygiene, safety and security conformant to enable
services are rendered at worthiness condition. It is to utilize all resources for safeguarding vehicle maintenance shops are at optimum comfort
complying with the legislative compliances. The fundamental of applying the standards procedures and measures to avoid injuries of people
working in automotive workshops, creating and maintaining work safe’s expectations, and the principles to address health and safety problems
in automotive workshops for enabling worthiness operation
The competency includes identify workshop housekeeping requirements, prepare workshop housekeeping setup, perform workshop
housekeeping activities, check workshop housekeeping conformance, and prepare workshop periodic report.
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The outcome of this competency is to perform essential roles of vehicle workshop’s layout organization structure, hygiene, safety and security
conformant to enable services are rendered at worthiness condition. It is to utilize all resources for safeguarding vehicle workshops are at
optimum comfort complying with the legislative compliances.
CONTENT AND LEARNING STANDARDS
PROGRAM : AUTOMOTIVE TECHNOLOGY
COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE (WORKSHOP SAFETY)
CODE NAME : MTA 1012
CONTACT HOURS LEARNING STANDARD (RELATED

CONTENT STANDARD PERFORMANCE CRITERIA /
(TRAINING KNOWLEDEGE / RELATED SKILLS /
(WORK ACTIVITIES) ASSESSMENT CRITERIA
DURATION) ATTITUDE / SAFETY / ENVIRONMENTAL)
RELATED KNOWLEDGE ASSESSMENT CRITERIA

8 HOURS 1. IDENTIFY
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WORKSHOP 1.1 Workshop housekeeping 1.1 Obtain workshop housekeeping

SAFETY administrative functions such as: instructions for sorting housekeeping
REQUIREMENTS ● Schedule housekeeping work activities schedule
● Periodic housekeeping work 1.2 Determine type of housekeeping area
● Reporting hierarchy and priority for identifying workplace
● Supervision and administrative housekeeping requirement
functions 1.3 Determine type of tools, equipment
and materials for desirable
● Source of information
housekeeping activities preparation
● Risks mitigation
● First aids kit
1.2 Types of workshop housekeeping

activities and requirements such as:
● Oil spill condition
● Tools, equipment, and materials
re-allocation
● Consumables and dangerous
goods maintenance
● Waste materials discharge and
disposal
● Electrical installation
1.3 Workshop area cleaning standards

such as:
● Workshop cleaning requirement
● Types of workplace area
cleaning activities
● Tools, equipment and materials
cleaning
● Cleaning liability and
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responsibility party
1.4 Workshop tools, equipment and

materials housekeeping such as:
● Area safety requirement
● Workplace housekeeping
arrangement
● Workshop housekeeping
compliances
● Housekeeping liability and
responsibility party
1.5 Workshop housekeeping tools and

equipment such as:
● Cleaning apparatus
● Safety tools and materials
1.6 Workshop housekeeping schedule

such as:
● Internal & external housekeeper
● Area of work
● Responsible parties
● Supervision hierarchy
1.7 Workshop housekeeping compliances

such as:
● Legislative condition
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● In-house requirement
● Electrical safety regulation
RELATED SKILLS
1.1 Assess workshop housekeeping

instructions
1.2 Determine types of workshop
housekeeping requirements
1.3 Determine workshop area of cleaning
1.4 Determine workshop tools, equipment
and materials for housekeeping
1.5 Determine workshop housekeeping
supporting resources
schedule
compliances
ATTITUDE / SAFETY / ENVIRONMENTAL
Attitude:
i. Accurate in determining workshop

housekeeping requirement and
condition
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Safety:
i. Practice integrity in determining

workshop housekeeping compliances
ii. Comply CHRA (Chemical Health Risk
Assessment)
iii. Use relevant PPE (Personal protective
equipment)
iv. Interpret MSDS (Material Safety Data
Sheet)
Environmental:
i. Practice reuse, recycle and reduce

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8 HOURS 2. PREPARE 2.1 Workshop’ signage for work 2.1 Perform arrangement of signage for
WORKSHOP procedures such as: work procedures to allow risks
SAFETY SETUP ● Safety signage mitigation
● Working precaution aids 2.2 Perform arrangement of safety
● Housekeeping service charter equipment for work safety
2.3 Adhere SOP for workshop
2.2 Workshop risks mitigation such as: housekeeping to complying with
● Fire protection aids such as fire standards working procedures
extinguisher, firefighting hose 2.4 Perform listing of maintenance
● Waste handling and service schedule for workshop housekeeping
charter activities for work arrangement
● Injuries and supporting aids
● Workplace directory
● Electrical protection and alarm
2.3 Workshop’ safety equipment such as:

● Health and safety toolbox
● Lifting equipment
● Warning signs
● Workplace protecting tools,
equipment and materials
2.4 Workshop housekeeping SOP such

as:
● Work safe expectation
● Workshop operation compliance
● Administrative policies and
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procedures
● Preventive and corrective
manual
● Tag out/log out system of
workshop tools, equipment and
materials
● Storage and racking of
resources/parts
2.5 Workshop’ housekeeping materials

such as:
● Spillage and cleaning resources
● Used materials, debris and
disposal containers
● Hazardous substances
clearance materials
2.6 Workshop housekeeping tools &

equipment
● Stairs and ladders
● Floor map and storage layout
● First aids provisions and tools
RELATED SKILLS
2.1 Determine workshop’ signage for

work procedures
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2.2 Select workshop risks mitigation

method
2.3 Sort out workshop’ safety equipment
SOP
2.5 Setup workshop’ housekeeping
materials
2.6 Arrange workshop housekeeping
tools & equipment
Attitude:
i. Ethics and discipline in arranging

workshop housekeeping tools,
Safety:
i. Practice integrity in arranging

workshop warning and safety signage
Assessment)
equipment)
Sheet)
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Environmental:
i. Practice waste management concept

in making printed documents

8 HOURS 3. PERFORM 3.1 Workshop housekeeping schedule and 3.1 Carry out workshop safety practices
WORKSHOP working condition such as: for workplace housekeeping
SAFETY ● Servicing and mechanical repair 3.2 Carry out workshop tools
ACTIVITIES workplace housekeeping activities maintenance activities to enable safe
● Vehicle bodies, painting and functionality and application
storage requirements 3.3 Carry out workshops equipment
● Electrical installation debris, waste housekeeping and re-allocation for
and removal activities worthiness operation
● Preventive, and corrective 3.4 Perform checking of housekeeping
housekeeping activities compliances for legislative condition
to meet workplace standards.
3.2 Workshop area requirement and
condition such as:
● Lubricant, spillages, and waste
cleaning
● Properties and hazards handling
● Utilization and storage of
consumables
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3.3 Working condition for housekeep

workshop tools, equipment & materials
such as:
● Application and utilization of work
tools, equipment and materials
● Accessibility and store work tools,
● Compliance to the Department of
Safety and Health (DOSH)
requirements
3.4 Workshop waste materials handling

such as:
● Types of oil & fluid disposal such
as Engine oil, Brake fluid,
Gasoline / Diesel / Aviation fuel,
Antifreeze, Transmission fluid,
Hydraulic fluid, Degreasers, Part
cleaning solvents, Power steering
fluid
● Waste disposal & procedures
● Waste hazardous
3.5 Workshop housekeeping support such

as:
● Safety and injuries supporting aids
such as first aids, fire combating
tools, inspection and
troubleshooting tools
● Hazard early warning
● Storage and traffic support such
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KSKV SVM 2018
as warning signs, slips & trips

preventing aids
● Housekeeping, safety zones and
compliances condition such as
warning cones or warning
triangles, flashing light on service
vehicle, mechanic / tyre fitter
wears a high-visibility vest/clothing
3.6 Workshop resources safety, security

and validity such as:
● Storages validity
● Workplace waste, safety and
security procedures
● Workplace standards of
ventilation, lighting, fluid, fume
extraction, access, egress and
ingress
3.7 Workshop housekeeping conformant

such as:
● Environmental compliances
● Workplace safety and security
compliances
● Workman HSE compliances
● Workplace operation legislative
compliances
● In-house HSE compliances
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RELATED SKILLS
3.1 Access workshop housekeeping

schedule
3.2 Clean workshop area
3.3 Housekeeping workshop tools,
equipment & materials
3.4 Dispose workshop waste materials
3.5 Arrange workshop housekeeping
support
3.6 Check workshop resources safety,
security and validity
3.7 Check workshop housekeeping
conformant
Attitude:
i. Responsible in performing workshop

housekeeping activities
Safety:
i. Careful and avoid procedure facilities

malfunction
Assessment)
iii. Use relevant PPE (Personal
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Course
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KSKV SVM 2018
protective equipment)
Sheet)
Environmental:
i. Consider energy saving when

sourcing the procedure facilities

8 HOURS 4. CHECK 4.1 Workshop safety condition such as: 4.1 Determine workshop activities being
WORKSHOP ● Workshop traffic such as assess for housekeeping
SAFETY customers drop off area safety, performance
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CONFORMANCE pedestrian and parking bay safety 4.2 Comply for documenting
● Workplace safety such as housekeeping outcome of workshop
avoiding spills/wet patches, activities checklist.
available of absorbent to avoid 4.3 Perform checking of tools, equipment
slippery & materials placement condition for
● Tripping hazards in floor surfaces assessing worthiness operation.
are clear and clean
● Retractable reels, power and
pneumatic outlets are located
close to the safe area
4.2 Workshop security condition such as:

● Hazardous substances are clear
and clean
● Avoiding the exposure to harmful
chemicals or other risks
● Place available warning cones or
warning triangles, flashing light on
service vehicle, mechanic/tyre
fitter wears a high-visibility
vest/clothing
4.3 Workshop’ tools, equipment and

materials housekeeping condition such
as:
● Availability of lifting aids to
lift/manage heavy objects
● Handling aids and on-site
equipment availability
● Work area, lighting and visibility
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● Hydraulic jacks and trolley jacks

housekeeping
● Forklifts and lifting equipment
upkeep in safe place
● Storage system with proper
warning signs
4.4 Workshop housekeeping activities

performance such as:
● Fix the risks or zero-down the
injuries
● Disposal of prohibited items
● Safety and security hazards
monitoring
● Legislative and operational
procedures adherence
4.5 Workshop housekeeping activities

compliance
● Fire department compliances
● DOHS compliances
● Local authority operational
compliances
● Environmental compliances
4.6 Workshop housekeeping support and

arrangement
● External or outsource
housekeeping providers
● Availability of safety, security and
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hygiene maintenance tools,

● Advance signage and first aids
RELATED SKILLS
iv.2 Inspect workshop safety condition

iv.3 Inspect workshop security condition
iv.4 Inspect workshop’ tools, equipment
and materials housekeeping condition
iv.5 Confirm workshop housekeeping
activities performance
iv.6 Confirm workshop housekeeping
activities compliances
iv.7 Inspect workshop housekeeping
support and arrangement
Attitude:
i. Accurate meticulous in analysing
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Course
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KSKV SVM 2018
workshop housekeeping compliances
Safety:
i. Practice integrity in making finding on

safety and security practices in
workshop
Assessment)
iii. Use relevant PPE (Personal
protective equipment)
Sheet)
Environmental:
i. Practice energy saving in using

application tools
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KSKV SVM 2018
LEARNING STANDARD (RELATED

CONTACT HOURS CONTENT STANDARD PERFORMANCE CRITERIA / ASSESSMENT
KNOWLEDEGE / RELATED SKILLS /
(TRAINING DURATION) (WORK ACTIVITIES) CRITERIA
ATTITUDE / SAFETY / ENVIRONMENTAL)
5 HOURS 5. PREPARE 5.1 Workshop housekeeping checklist and 5.1 Comply housekeeping information and
WORKSHOP information such as: remarks for administrative function
PERIODIC ● Types of checklist for workshop 5.2 Perform reporting of activities summary to
REPORT safety hygiene, safety and supervisor/ manager.
security assessment 5.3 Carry out documentation of housekeeping
● Workshop housekeeping policy compliance for standards verification.
and procedures
● Incident and occurrence remarks
5.2 Workshop housekeeping analysis and

summary such as:
● Frequency of housekeeping and
service
● Administrative terms and
condition
● Suggestion & improvement
● Reporting hierarchy and priority
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KSKV SVM 2018
5.3 Workshop’ housekeeping outcome

such as:
● Workshop housekeeping
database
● Housekeeping activities records
and log
● Housekeeping administrator
commentary
RELATED SKILLS
5.1 Compile workshop housekeeping

checklist and information
5.2 Draft up workshop housekeeping
summary
5.3 Report to superior workshop’
housekeeping outcome
5.4 Documents workshop housekeeping
database
Attitude:
i. Practice integrity and ethics in

arranging housekeeping reports
Safety:
i. Get client’s response and certifying

client’s feedback and information
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Assessment)
equipment)
Sheet)
Environmental:
i. Consider 3R (Reduce, Reuse,

Recycle) concept in producing client’s
analysis finding
Tools, Equipment and Materials (TEM)
ITEMS
1. Sample of workshop housekeeping manual
2. Workshop housekeeping tools, equipment and materials
3. Sample of checklist
4. Cleaning materials
5. Safety and security protecting materials
6. Workshop SOP
7. Computer peripheral
8. Stationary
REFERENCES
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KSKV SVM 2018
1. Tony Candela, Automotive Wiring and Electrical Systems (Workbench Series), Publisher: CarTech (April 2, 2009), ISBN-10: 1932494871, ISBN-13:
978-1932494877
2. Tony Candela, Automotive Electrical Performance Projects (S-A Design Projects), August 24, 2011, Publisher: CarTech (August 24, 2011), ISBN-
10: 1934709557, ISBN-13: 978-1934709559
3. Matt Joseph , Automotive Bodywork & Rust Repair Paperback – October 5, 2009, Publisher: CarTech (October 5, 2009), ISBN-10: 1932494979,
ISBN-13: 978-1932494976
4. Ed May (2003), Automotive Mechanic Vol 2, 7th Edition, Mc Graw-Hill Australia ISBN: 0074712969
5. S Srinivasan (2001), Automotive Engines, Tata McGraw-Hill Education, ISBN 0070402655, 9780070402652
Last Edited Jan

2018
Course
1012

Workshop Safety

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KSKV SVM 2018

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM

PROGRAMME : AUTOMOTIVE TECHNOLOGY

COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE

CODE NAME : MTA 1012

LEVEL / SEMESTER : 2 SEMESTER 1

CREDIT UNIT : 2.0

CONTACT HOUR : FACE TO FACE : 4.0 HOURS/WEEK

NON FACE TO FACE :

COURSE TYPE : VOCATIONAL

Last Edited Jan

COURSE OUTCOMES (COMPETENCY UNIT WORK ACTIVITIES)

COURSE DESCRIPTION (COMPETENCY UNIT DESCRIPTOR)

Last Edited Jan

CONTENT AND LEARNING STANDARDS

PROGRAM : AUTOMOTIVE TECHNOLOGY

COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE (WORKSHOP SAFETY)

CODE NAME : MTA 1012

CONTACT HOURS LEARNING STANDARD (RELATED

RELATED KNOWLEDGE ASSESSMENT CRITERIA

Last Edited Jan

WORKSHOP 1.1 Workshop housekeeping 1.1 Obtain workshop housekeeping

1.2 Types of workshop housekeeping

1.3 Workshop area cleaning standards

Last Edited Jan

1.4 Workshop tools, equipment and

1.5 Workshop housekeeping tools and

1.6 Workshop housekeeping schedule

1.7 Workshop housekeeping compliances

Last Edited Jan

1.1 Assess workshop housekeeping

ATTITUDE / SAFETY / ENVIRONMENTAL

i. Accurate in determining workshop

Last Edited Jan

i. Practice integrity in determining

i. Practice reuse, recycle and reduce

CONTACT HOURS LEARNING STANDARD (RELATED

Last Edited Jan

RELATED KNOWLEDGE ASSESSMENT CRITERIA

2.3 Workshop’ safety equipment such as:

2.4 Workshop housekeeping SOP such

Last Edited Jan

2.5 Workshop’ housekeeping materials

2.6 Workshop housekeeping tools &

2.1 Determine workshop’ signage for

Last Edited Jan

2.2 Select workshop risks mitigation

ATTITUDE / SAFETY / ENVIRONMENTAL

i. Ethics and discipline in arranging

i. Practice integrity in arranging

Last Edited Jan

i. Practice waste management concept

CONTACT HOURS LEARNING STANDARD (RELATED

RELATED KNOWLEDGE ASSESSMENT CRITERIA

Last Edited Jan

3.3 Working condition for housekeep

3.4 Workshop waste materials handling

3.5 Workshop housekeeping support such

Last Edited Jan

as warning signs, slips & trips

3.6 Workshop resources safety, security

3.7 Workshop housekeeping conformant