Professional Documents
Culture Documents
D127NC
D170NC
D212NC
D255NC
C.C.N. : 80443948
DATE : JULY 2007
REV. :B
CONTENTS
Ingersoll Rand Nirvana Cycling refrigerated air dryers remove moisture, stream. The temperature the air is cooled to, normally between 34° and
oil vapor, and other contaminants from compressed air. These 38°F (1° and 3°C), is known as dew point. This dryer can be easily
contaminants are detrimental to pneumatically operated appliances, installed into various pneumatic systems in which dry air is required or
controls, instruments, machinery and tools. This removal is desired. Please refer to Principles of Operation for complete operating
accomplished by cooling the air with a refrigeration unit to a temperature details.
at which moisture in the air is condensed and separated from the air
3.0 WARRANTY
The Company warrants that the equipment manufactured by it and THE COMPANY MAKES NO OTHER WARRANTY OR
delivered hereunder will be free of defects in material and workmanship REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR
for a period of twelve months from the date of placing the Equipment in IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES
operation or eighteen months from the date of shipment from the factory, OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
whichever shall first occur. The Purchaser shall be obligated to promptly PURPOSE, ARE HERBY DISCLAIMED.
report any failure to conform to this warranty, in writing to the Company
in said period, whereupon the Company shall, at its option, correct such Correction by the Company of nonconformities whether patent or latent,
nonconformity, by suitable repair to such equipment or, furnish a in the manner and for the period of time provided above, shall constitute
replacement part F.O.B. point of shipment, provided the Purchaser has fulfillment of all liabilities of the Company for such nonconformities
stored, installed, maintained and operated such Equipment in whether based on contract, warranty negligence, indemnity, strict liability
accordance with good industry practices and has complied with specific or otherwise with respect to or arising out of such Equipment.
recommendations of the Company. Accessories or equipment furnished
by the Company, but manufactured by others, shall carry whatever The Purchaser shall not operate Equipment which is considered to be
warranty the manufacturers have conveyed to the Company and which defective, without first notifying the Company in writing of its intention to
can be passed on to the Purchaser. The Company shall not be liable for do so. Any such use of Equipment will be at Purchaser's sole risk and
any repairs, replacements, or adjustments to the Equipment or any costs liability.
of labor performed by the Purchaser or others without Company's prior
written approval. Note that this is Ingersoll Rand standard warranty. Any warranty in force
at the time of purchase of the equipment or negotiated as part of the
The effects of corrosion, erosion and normal wear and tear are purchase order may take precedence over this warranty.
specifically excluded. Performance warranties are limited to those
specifically stated within the Company's proposal. Unless responsibility
for meeting such performance warranties are limited to specified tests,
the Company's obligation shall be to correct in the manner and for the
period of time provided above.
* Nominal Flows indicated are for 100°F inlet temperature, 100°F ambient temperature and 100 psig compressed air pressure.
CONVERSION CHART
127 Nm3/hr = 75 scfm
170 Nm3/hr = 100 scfm
212 Nm3/hr = 125 scfm
255 Nm3/hr = 150 scfm
HIGH VOLTAGE
7.1 INTRODUCTION FLOW,” hot saturated air from the compressor enters the
Ingersoll Rand Nirvana Cycling dryers remove moisture from precooler/reheater where the air temperature is reduced prior to
compressed air by cooling the air temperature to between 34° and 38°F entering the chiller by the cool air exiting the air/moisture separator. This
(1 and 3°C). This causes vapors to condense into liquid droplets which precooling allows for the use of a smaller refrigeration system. The air
can then be easily removed from the air. The major systems of the dryer then goes into the chiller section where it is further cooled to the desired
which contribute to its operation are the Air System, the Moisture dew point by a thermal mass fluid. The temperature of the thermal mass
Removal System, the Refrigeration System, the Thermal Mass fluid is maintained by the refrigeration circuit and controls. The air
Circulating System and the Controls. The following paragraphs describe continues to the separator where moisture is removed, thereby, allowing
each of the systems in greater detail. the cool, dry air to return back to the precooler/reheater to be heated by
the incoming moist hot air. The air exiting the “reheater” portion of the
7.2 AIR SYSTEM dryer should be approximately 15°- 20°F lower than the inlet air
temperature based on standard conditions at full rated flow.
The air system consists of the dryer components which are in contact
with the compressed air. Referring to Figure 1 and following the bold “AIR
FLOW DIAGRAM
FIGURE 1
7.3 MOISTURE REMOVAL SYSTEM from the air and then returned to the evaporator. The pump utilized on
Liquid droplets are removed from the air stream in the separator. As the the Ingersoll Rand Nirvana Cycling dryer is a maintenance-free, quiet
air and liquid mixture passes through the separator it spins, slows down cartridge circulator pump similar to those used in residential water
and then changes direction. This causes the condensate to fall out of the systems. While the refrigeration system cycles on and off based on
air stream and collect in the bottom of the separator. The collected liquid loading conditions, the circulating pump runs continuously to maintain
is removed from the separator by a drain. flow through the chiller at all times. Note that when the power switch is
set to the off position, the circulating pump will not operate.
7.4 REFRIGERATION SYSTEM
7.6 CONTROLS
The Refrigeration System consists of all the components which handle
R-404A. This is a hermetically sealed closed-loop system. Referring to The Ingersoll Rand Nirvana Cycling dryer incorporates automatic
Figure 1 and following the phantom“REFRIG(R-404A) FLOW,” refrigerant is controls for proper operation. The thermal mass fluid temperature is
shown leaving the evaporator section where, in the process of removing maintained by a thermostat that monitors the temperature and cycles
heat, it is changed from a low pressure liquid into a low pressure gas. the refrigeration system in response to varying air flow and temperature.
This gas enters the suction side of the compressor where it is Upon an increase in the temperature of the thermal mass fluid, the
compressed into a high pressure gas. The high pressure gas is cooled compressor is cycled on. When the fluid is cooled to its control set point,
in the air cooled condenser section until it becomes a high pressure the compressor is cycled off. The thermal mass fluid functions as a
liquid. It then goes through a permanent filter dryer that ensures the thermal storage mass in the Nirvana Cycling dryer.
refrigeration system is free of contaminants. A small diameter capillary
tube meters the refrigerant for introduction into the evaporator. The In addition to the factory set thermostat, a suction pressure gauge is
refrigerant pressure is reduced upon entering the evaporator where as provided as standard equipment. This gauge monitors the pressure of
it evaporates, removes heat from the thermal mass fluid. the refrigerant gas before it enters the compressor. When the
refrigeration system is running, the suction pressure will pull down to
7.5 THERMAL CIRCULATING SYSTEM between 55 to 65 psig, depending upon load and ambient conditions.
After the thermal mass fluid has been cooled and the refrigeration
The thermal mass fluid in an Ingersoll Rand Nirvana Cycling dryer is system is shut off, the system pressure will equalize with a gauge
continuously circulated in a closed pump loop system. Referring to reading typically between 80 and 150 psig depending on ambient
Figure 1 and following the dashed “THERMAL FLUID” line, the heat is temperature.
removed from the fluid in the evaporator by the refrigeration system. The
thermal mass reservoir is sized to minimize refrigeration cycles during A “High Temp” alarm light is provided to indicate an elevated thermal
reduced air load periods. The thermal mass fluid is pulled from the mass temperature. The light is controlled by a thermostat that monitors
bottom of the reservoir and pumped through the chiller, removing heat the thermal mass and closes to energize the light at approximately 50°F.
PRE-FILTER
TYPICAL PIPING ARRANGEMENT
FIGURE 3
a NOTICE a NOTICE
Always use a backup wrench when making any threaded connection to Care must be used when choosing the circuit of single phase units to
the dryer. Failure to use a backup wrench may result in damaged ensure that no excessive voltage variations occur. This may affect the
tubing and components internal to the cabinet. starting of the compressor and in extreme cases may cause a
compressor burn out. Maximum allowable voltage variation is +15%
8.3 FILTRATION and -10% from rated voltage. Voltage variations exceeding the
To protect the air dryer from residual compressor oil and ensure specified tolerances will void warranty.
maximum dryer performance, a prefilter is recommended. Highly
efficient prefilters and afterfilters sized to your drying application can be 8.5 INITIAL START-UP
provided by Ingersoll Rand, and are available factory installed. Call your • Depress the ON/OFF switch. The “Power On” light located in the
local distributor to select the filter that best suits your filtration ON/OFF switch will illuminate.
requirements. In addition to air filtration, condensate discharge oil/water • The “High Temp light will illuminate upon start-up and remain that
separators are also available to address stringent EPA regulations. way until the thermal mass fluid in the chiller reaches 50°F. After the
8.4 ELECTRICAL CONNECTION temperature is reduced below 50°F, the “High Temp” light will go out.
Equipment is available in various electrical configurations. Providing • The suction pressure gauge will typically pull down between 60 and
power to these units is accomplished as follows: 80 PSIG when the dryer is first started. As the system operates and
thermal mass temperature drops, the suction pressure will also be
115V/1/60: These units are supplied with a three-wire, 115V cord lowered to between 55 and 65 PSIG.
assembly as standard. These units need only be plugged into a
suitable 115V/1/60Hz power outlet. • After the refrigeration system shuts off, air flow may be introduced to
the dryer.
230V/1/60 & 220V/1/50: These units are furnished with a power cord
with leads for a field installed plug. L1, L2, N & GND are indicated on
the leads. Customer is responsible for furnishing a suitable plug. This
plug shall be wired according to the appropriate wiring diagram
a CAUTION
included in this manual. Slowly pressurize dryer after start-up
A suitable fused disconnect switch or circuit breaker, in accordance with
national and local code requirements, is recommended for all Ingersoll
a NOTICE
Rand equipment. Refer to Section 13 for voltage requirements and load. After installation or a prolonged shutdown, start the dryer with no air
load (no air flow). This enables the dryer to reach its proper operating
a NOTICE temperature in the shortest time possible (typically within 30 minutes)
Never wire directly or connect any additional wires to the compressor
junction box. This may cause severe system malfunction.
10.1 INTRODUCTION
Ingersoll Rand Nirvana Cycling dryers are designed for reliable, trouble-free operation. In the event of any dryer malfunction, the guide below has
been developed to facilitate problem identification and corrective actions.
a WARNING a WARNING
An air dryer always operates under pressure. Any maintenance Prior to working on the unit, make sure that all curcuit breakers,
procedure that involves disassembly of pipe fittings, valves or any disconnect switches and compressed air valves are tagged “OUT OF
other components requires the dryer be isolated from the compressed SERVICE.”
air stream and fully depressurized.
Moisture down stream Dryer cooling airstream Drain failure or adjustment is Dismantle and clean drain and / or strainer.
(Outlet substantially cooler required Repair or replace as necessary.
than inlet)
Excessive flow Check inlet and outlet pressures and system
design capacity. Correct cause of excessive flow
Moisture down stream Inlet and outlet temperatures Dryer by-pass not closed Close by-pass valve
are the same.
No power to the dryer Check power supply and fuses/circuit
breakers
High suction pressure Check and clean condenser / ambient air filter.
Compressor not running and Check and clean condenser / ambient air filter.
fan is running
Check ambient temperature and reduce
below 113°F
Compressor and fan not Compressor relay may be bad, replace relay
running
Check for loose wire connections at
contactor or loss of power at control board
High pressure drop across Outlet pressure substantially Inlet and outlet valves not Contact your local distributor for further
dryer lower than inlet pressure completely open assistance.
LIGHTED
SWITCH
HIGH TEMP
BLK
PL LIGHT
WHT BLK BLK HTA BLK RTS BLK
BLK PL
WHT BLK
BLK BLK
BLK
BLK
BLK BLK
BLK BLK
BLK
BLK
WHT
WHT
WHT
WHT
WHT
WHT
WHT
BLK
BLK
WHT WHT
BLK WHT
NOTE 7
L1 N
BLK WHT BLK
GROUND
G LUG
GRN WHT
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GRN GRN
L1 G N
GROMMETED
HOLES IN
ELECTRICAL
WHT
BLK
GRN
COMPARTMENT
(TYPICAL)
BLK BLK
11.0 WIRING DIAGRAMS
A L1 G N A
WHT
BLK
GRN
FAN
UNIT POWER CORD CONNECTIONS
GRN
GND
L1 N
COMPRESSOR CONNECTIONS
ELECTRIC DRAIN
REFER TO DRAWING 550059
G
PUMP
CONNECTIONS FOR ACTUAL COMPRESSOR TYPES
WIRING DIAGRAM
NOTES:
1. POWER REQUIREMENT PROVIDED BY CUSTOMER TO BE 120VAC 20A. MAXIMUM FULL LOAD CURRENT AT 15A. D127NC THRU D255NC
WIRING DIAGRAM
2. MAIN INCOMING POWER DISCONNECT AND FUSING WILL BE PROVIDED BY CUSTOMER. D127NC-A16 THRU D255NC-A16
115/1/60
3. POWER CONNECTION TO BE PROVIDED BY FACTORY SUPPLIED POWER CORD. 115/1/60
5. OPTIONAL EQUIPMENT SHOWN IN DASHED LINES
6. CUSTOMER OPTIONAL CONNECTIONS SHOWN IN SMALL DASHED LINES 550057A
7. RECEPTICAL FOR DRAIN ONLY. MAXIMUM OF 10A ONLY.
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10
DRYER ELECTRICAL COMPONENTS
CUSTOMER CONNECTION
TERMINAL STRIP
WHT
LIGHTED
SWITCH BLK
HIGH TEMP
BLK
PL LIGHT
WHT BLK BLK HTA BLK RTS BLK BLK BLK
BLK PL
WHT BLK
COMPRESSOR
CONTACTOR
HIGH TEMP REFRIG
ALARM SW TEMP SW
BLK BLK
WHT
BLK
BLK
BLK BLK
BLK BLK
GRN
BLK
BLK
WHT
WHT
WHT
WHT
WHT
WHT
WHT
BLK
BLK
WHT WHT
BLK WHT
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BLK WHT
GROUND
LUG
GRN
SEALED
CONNECTIONS IN
ELECTRICAL
11.0 WIRING DIAGRAMS
ENCLOSURE
(TYPICAL)
BLK BLK
BLK
GRN
FAN
CONNECTIONS
GND WHT
BLK
GRN
GND
WIRING DIAGRAM
D127NC THRU DIAGRAM
WIRING D255NC
NOTES: D127NC-A16 THRU D255NC-A16
1. POWER REQUIREMENT PROVIDED BY CUSTOMER TO BE 120VAC. 115/1/60, NEMA-4
115/1/60, NEMA-4
2. MAIN INCOMING POWER DISCONNECT AND FUSING WILL BE PROVIDED BY CUSTOMER.
550065A
DRYER ELECTRICAL COMPONENTS
HIGH TEMP
LIGHTED SWITCH LIGHT
RED BLK BLK HTA BLK RTS BLK
BLK BLK PL
RED
RED
RED
BLK
RED
RED C
RED
COMPRESSOR
CONTACTOR
RED
RED RED
BLK BLK BLK BLK
RED BLK BLK
BLK
WIRENUT
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GROUND
LUG
GRN GRN
WHT
BLK
GRN
GND
LABEL FOR MINIMUM CIRCUIT AMPACITY AND MAXIMUM FUSE SIZE. SEE NOTE 3
RED
FAN
CONNECTIONS
GND
GRN
RED
BLK
GND
COMPRESSOR CONNECTIONS
ELECTRIC DRAIN
REFER TO DRAWING 550059
PUMP
CONNECTIONS FOR ACTUAL COMPRESSOR TYPES
NOTES: 1. POWER REQUIREMENT PROVIDED BY CUSTOMER TO BE 200-240VAC 15A. MAXIMUM FULL LOAD CURRENT AT 10A.
2. MAIN INCOMING POWER DISCONNECT AND FUSING WILL BE PROVIDED BY CUSTOMER.
3. CUSTOMER POWER CONNECTION MADE WITH A 4 CORD, 16 AWG, 6 FT LONG POWER CORD PROVIDED WITH UNIT. WIRING DIAGRAM
POWER CORD CONNECTOR OR OTHER CONNECTION TO BE PROVIDED BY USER. WIRING DIAGRAM
4. FUSED OR CIRCUIT BREAKER DISCONNECT SWITCH TO BE PROVIDED BY OTHERS AND MUST MEET NEC CODE.
D127NC THRU D255NC
D127NC-A16 THRU D255NC-A16
ALL WIRING TO BE IN ACCORDANCE WITH NEC AND ALL APPLICABLE LOCAL CODES. SEE EQUIPMENT SERIAL 230/1/60, 220/1/50
230/1/60, 220/1/50
PLATE LABEL FOR MINIMUM CIRCUIT AMPACITY & MAXIMUM FUSE SIZE.
5. OPTIONAL EQUIPMENT SHOWN IN DASHED LINES
6. CUSTOMER OPTIONAL CONNECTIONS SHOWN IN SMALL DASHED LINES
550058A
11
12
DRYER ELECTRICAL COMPONENTS
CUSTOMER CONNECTION
TERMINAL STRIP
BLK
RED
GRN
HIGH TEMP
LIGHTED SWITCH LIGHT
RED BLK BLK HTA BLK RTS BLK
BLK BLK PL
RED
RED
RED
BLK
RED
RED
RED
COMPRESSOR
CONTACTOR
RED
RED RED
BLK BLK BLK BLK
RED BLK BLK
BLK
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GROUND
LUG
GRN GRN
SEALED
11.0 WIRING DIAGRAMS
CONNECTIONS IN
ELECTRICAL
ENCLOSURE
(TYPICAL) BLK BLK
RED
GRN
FAN
CONNECTIONS
GND
GRN
RED
BLK
GND
WIRING DIAGRAM
WIRING DIAGRAM
NOTES: D127NC THRU D255NC
1. MAIN INCOMING POWER DISCONNECT AND FUSING WILL BE PROVIDED BY CUSTOMER. D127NC-A16 THRU D255NC-A16
2. FUSED OR CIRCUIT BREAKER DISCONNECT SWITCH TO BE PROVIDED BY OTHERS AND MUST MEET NEC CODE. 230/1/60, 220/1/50,
230/1/60, 220/1/50, NEMA-4
NEMA-4
ALL WIRING TO BE IN ACCORDANCE WITH NEC AND ALL APPLICABLE CODES. SEE EQUIPMENT SERIAL
PLATE LABEL FOR MINIMUM CIRCUIT AMPACITY AND MAXIMUM FUSE SIZE. 550066A
115V/1PH/60HZ
220V/1PH/50HZ 110V/1PH/50HZ
GRN
RED
BLK
230V/1PH/60HZ BLK
RED
BLK
3 2 OL
1
BLK
1 3
1
4
4 C
C S R
RED START
S R START C
S R COMP
COMP CSIR TYPE START
COMPRESSOR
COMPRESSOR COMP
230V/1PH/60HZ CONNECTIONS RUN CSIR TYPE
CONNECTIONS COMPRESSOR
220V/1PH/50HZ
115V/1PH/60HZ & 110V/1PH/50HZ CONNECTIONS
D127NC-A16 CSIR TYPE
ELECTRICAL CONNECTION TO COMPRESSOR D127NC-A16 CSR TYPE D127NC-A16 CSIR TYPE
ELECTRICAL BOX (MTD ON COMPRESSOR) ELECTRICAL CONNECTION TO COMPRESSOR
ELECTRICAL BOX (MTD ON COMPRESSOR)
GRN
RED
BLK
GRN
RED
BLK
BLK BLK
RED RED
GRN
WHT
BLK
BLK
WHT
GND COMPRESSOR GND COMPRESSOR
N D RELAY AND N D RELAY AND
OU CAPACITOR OU CAPACITOR
GR ENCLOSURE
GR ENCLOSURE
OL
WHT
RED RED
C C 3
BLK
4 1
S R S R
START START 4
COMPRESSOR COMPRESSOR
COMP COMP
CONNECTIONS RUN CONNECTIONS RUN RED
230V/1PH/60HZ 220V/1PH/50HZ C
COMPRESSOR S R
CONNECTIONS START
115V/1PH/60HZ COMP
WHT RUN
D170NC-A16 CSR TYPE D170NC-A16 CSR TYPE & 110V/1PH/50HZ
GRN
RED
BLK
GRN
RED
BLK
BLK
BLK
RED
RED
WHT
BLK
GND COMPRESSOR
COMPRESSOR
GND D ND RELAY AND GRN
RELAY AND
O UN OU CAPACITOR
CAPACITOR GR GRN
GR GND GND
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ENCLOSURE ENCLOSURE
1
2 1 BLK
BLK
1 BLK 5 5 2
OL 1 2
OL M
OL 3
3 RED
3 BLK COMP
4 1 1 L RELAY
S
BLK
4
RED 4 4
C WHT
RED
C C S R
S R S R
START START COMP BRN BLU
COMPRESSOR COMPRESSOR
COMP COMP
CONNECTIONS WHT RUN CONNECTIONS RUN START
115V/1PH/60HZ & 110V/1PH/50HZ
230V/1PH/60HZ
220V/1PH/50HZ
GRN
RED
BLK
BLK
BLK
RED
RED
GRN
WHT
BLK
BLK
WHT
GND COMPRESSOR
COMPRESSOR D
GND RELAY AND
ND RELAY AND UN
U O CAPACITOR
RO CAPACITOR GR
G ENCLOSURE
ENCLOSURE
BLK
4 1 ENCLOSURE
RED 4 4
BLK
OL
WHT
RED
C C 3
BLK
4 1
S R S R
START START 4
COMPRESSOR COMPRESSOR
COMP COMP
CONNECTIONS WHT RUN CONNECTIONS RUN RED
230V/1PH/60HZ C
220V/1PH/50HZ
COMPRESSOR S R
CONNECTIONS START
D255NC-A16 CSR TYPE 115V/1PH/60HZ COMP
WHT RUN
D255NC-A16 CSR TYPE & 110V/1PH/50HZ
COMPRESSOR WIRING
COMPRESSOR WIRING
D127NC, D170NC
D127NC-A16, D170NC-A16
D212NC-A16,
D212NC, D255NC D255NC-A16
550059
13
14
AIR OUTLET CONNECTION AIR INLET CONNECTION
1" MPT D127NC-D170NC 1" MPT D127NC-D170NC
1-1/2" MPT D212NC-D255NC 1-1/2" MPT D212NC-D255NC
1.75 16.00
TOP VIEW
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31.44
27.38
14.25
.19 35.12
ARRANGEMENT
GENERALGENERAL ARRANGEMENT
D127NC
D127NC-A16
THRUTHRUD255NC
D255NC-A16
NEMA-1 NEMA-1
550060
23.56
ON-OFF SWITCH
WITH POWER ON LIGHT
HIGH TEMPERATURE
ALARM LIGHT
DETAIL A
TOP VIEW
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A
31.44
27.38
14.25 .19
GENERAL ARRANGEMENT
GENERAL
D127NC THRU ARRANGEMENT
D255NC
D127NC-A16 THRU D255NC-A16
NEMA-4NEMA-4
550061
15
13.0 REPLACEMENT PARTS
Spare. Quantities under this heading reflect the number of each item which we recommend be kept on hand for maintenance or repair.
The appropriate quantity for your application will depend on how critical interruptions in service are to your operation.
Class Quantity Suggested for
1 Minimum Domestic service where interruptions in service are acceptable.
2 Average Domestic service where some interruptions in service are acceptable.
3 Maximum Export service or for domestic service where interruptions in service are unacceptable.
PARTS OVERVIEW
D127NC THROUGH D255NC
000000
Note: Maximum allowable working pressure on dryers equipped with standard timed drain valve is 230 psig.
Do not operate dryer at pressures greater than 230 psig on units equipped with timed electric drain valve.
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a NOTICE
Specification information above accurate at time of publication. Refer to equipment serial label
for actual refrigerant charges and specifications for units.
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