PoleStar

IT Manuale d’uso
ES Manual de uso
PT Manual do utilizador
EL ΕγχειÃßδιο χÃÞσηj Smart (50Hz)
EN User manual Refrigeration Dryer
DE Benutzerhandbuch
FR Manuel d’utilisation
NL Gebruikershandleiding
SV Bruksanvisning
SU Käsikirja
NO Brukermanual
DA Brugermanual PST040
PL Instrukcja obsługi PST050
PST060
CS Návod na obsluhu PST075
HU Használati utasítás PST095

RU Руководство по эксплуатации
и техническому обслуживанию

Wärtsilä id: DBAB700773 -

DATE: 20.09.2007 --- Rev. 5
CODE: 271720
Index General information
2 Introduction
1. Safety ! Every machine is equipped with an electric disconnecting This manual refers to refrigeration dryers designed to guarantee
2. Introduction switch for operating in safe conditions. Always use this device in high quality in the treatment of compressed air.
order to eliminate risks during maintenance.
3. Installation 2.1 Transport
4. Commissioning ! The manual is intended for the end--- user, only for opera-
tions performable with closed panels: operations requiring open- The packed unit must:
5. Control ing with tools must be carried out by skilled personnel. a) remain upright;
6. Maintenance b) be protected against atmospheric agents;
7. Troubleshooting Y Do not exceed the design limits given on the dataplate. c) be protected against impacts.
! Y It is the user’s responsibility to avoid loads different 2.2 Handling
8. Appendix from the internal static pressure. The unit must be appropriately
protected whenever risks of seismic phenomena exist. Use a fork--- lift truck suitable for the weight to be lifted, avoiding
, There are symbols whose meaning is given in the par. 8.1. any type of impact.
8.1 Legend ! The safety devices on the compressed air circuit must be pro-
8.2 Installation diagram vided for by the user. 2.3 Inspection
8.3 Technical data Only use the machine for professional work and for its intended a) All the units are assembled, wired, charged with refrigerant
8.4 Spare parts list purpose. and oil and tested in the factory;
8.5 Exploded drawing Tampering or replacement of any parts by unauthorized person- b) on receiving the machine check its condition: immediately
nel and/or improper machine use invalidate the warranty. notify the transport company in case of any damage;
8.6 Dimensional drawings
The Manufacturer declines any present or future liability for c) unpack the unit as close as possible to the place of installa-
8.7 Refrigerant circuit damage to persons, things and the machine, due to negligence of tion.
8.8 Wiring diagram the operators, non--- compliance with all the instructions given in
this manual, non--- application of current regulations regarding 2.4 Storage
safety of the system and its qualified operators.
If several units have to stacked, follow the notes given on the
1 Safety The Manufacturer declines any liability for damage due to alter-
ations and/or changes to the packing.
packing. Keep the unit packed in a clean place protected from
damp and bad weather.
Importance of the manual
S Keep it for the entire life of the machine.
S Read it before any operation.
S It is subject to changes: for updated information see the ver-
sion on the unit.
Warning signals

! Instruction for avoiding danger to persons.

Y Instruction for avoiding damage to the equipment.

Z The presence of a skilled or authorized technician is required.

Wärtsilä id: DBAB700773 -

English PST040 ---095 21
English PST040 ---095 22
3 Installation 3.5 Electrical connection 4.3 Operation
Use approved cable in conformity with the local laws and regula- a) Leave the dryer on during the entire period the air compres-
Y For the correct application of the warranty terms, follow the tions (for minimum cable section, see par. 8.3). sor is working;
instructions given in the start--up report, fill it in and send it back Install a differential thermal magnetic circuit breaker with con- b) the dryer operates in automatic mode, therefore field settings
to Seller. tact opening distance of 3 mm ahead of the system (IDn = 0.3A) are not required;
(see the relevant current local regulations). c) Condensate draining is factory--- set in TIMED mode, with
3.1 Procedures max. permissible opening equal to10 seconds.
3.6 Condensate drain connection The set time can be decreased (see par. 5.2 for details).
Install the dryer inside, in a clean area protected from direct at- d) in the event of unforeseen excess air flows, by--- pass to avoid
mospheric agents (including sunlight).
In places with fire hazard, provide for a suitable fire--- extinguish-
Y Make the connection to the draining system, avoiding con- overloading the dryer.
ing system. nection in a closed circuit shared by other pressurized discharge e) avoid air inlet temperature fluctuations.
lines. Check the correct flow of condensate discharges. Dispose
Y Correctly connect the dryer to the compressed air inlet/out- of all the condensate in conformity with current local environ-
mental regulations.
4.4 Stop
let connections. a) stop the dryer 2 minutes after the air compressor stops or in
any case after interruption of the air flow;
Y For correct installation, follow the instructions given in par.
8.2 and 8.3. 4 Commissioning b) make sure compressed air does not enter the dryer when the
dryer is disconnected or if an alarm occurs.
Y Pre--- filter element (for 3 micron filtration or better) must 4.1 Preliminary checks c) Turn the MAIN SWITCH & to “O OFF” to switch the
be replaced at least once a year, or sooner as per manufacturer power off.
recommendations. Before starting the dryer, make sure:
a) installation was carried out according that given in the section
3.2 Operating space 3;
b) the air inlet valves are closed and that there is no air flow
Leave a space of 1.5 m around the unit.
through the dryer;
3.3 Versions c) the power supply is correct;

Air--- cooled version (Ac) 4.2 Starting

Do not create cooling air recirculation situations. Do not obstruct a) Start the dryer before the air compressor;
the ventilation grilles.
b) switch the power on by turning the MAIN SWITCH & to
3.4 Tips “I ON” (see par. 5.1 for the meaning of the LEDs).
c) Wait 5 minutes, then slowly open the air inlet valve;
To prevent damage to the internal parts of the dryer and air com-
pressor, avoid installations where the surrounding air contains d) slowly open the air outlet valve: the dryer is now drying.
solid and/or gaseous pollutants (e.g. sulphur, ammonia, chlorine
and installations in marine environments).

Wärtsilä id: DBAB700773 -

5 Control 5.2 Operation
Scheduled maintenance
5.1 Control panel
! When ; comes on, contact authorized assistance per-
sonnel for carrying out scheduled maintenance!

1
2
Press +so that ; switches off for 24 hours.
Condensate drain
3 There are two operating modes:
a) TIMED --- with draining at fixed intervals (2 minutes) and
settable time (1--- 10 seconds);
b) EXTERNAL: --- if there is an external drain.

6
+
To change operating mode, switch the unit off, keep pressed
and switch the machine on at the same time.

In EXTERNAL mode * is always on.

Set mode b) only in absence of the solenoid valve:
! otherwise the relative coil could become damaged.
4 5
In TIMED mode, during draining * flashes for a number of
seconds equal to the set time.
For manual opening of the drain, press +.
1
& MAIN SWITCH I ON = dryer operating; O OFF = dryer off
+until ;
;
To change the draining time, keep pressed
2 MAINTENANCE LED Scheduled maintenance comes on .

+ *
(
Release and press again only once within 2 seconds.
Flashing: Dew point too low
3 WARNING LED will flash once every second for 10 seconds. During flashing,
press+once to stop and store the count of seconds equal to
Fixed = Dew point too high

4 ) DEW POINT LED

Flashing: Dew point slightly high

Fixed = Dew point correct

the required draining time.

Remote alarm kit

See the instruction sheet supplied with the kit.
5
* DRAIN LED Drain open

Wärtsilä id: DBAB700773 -

6 DRAIN BUTTON Drain opening control

English PST040 ---095 23

English PST040 ---095 24
6 Maintenance Y At normal temperature and pressure, the R407C refrigerant The following are available (see par. 8.4):
a) 3 years preventive maintenance kits;
a) The machine is designed and built to guarantee continuous is a colourless gas classified in SAFETY GROUP A1 --- EN378
(group 2 fluid according to Directive PED 97/23/EC); b) service kits
operation; however, the life of its components depends on the 1. compressor kits;
maintenance performed; GWP (Global Warming Potential) = 1652,5.
2. fan kits;
b) when requesting assistance or spare parts, identify the ma-
chine (model and serial number) by reading the dataplate lo-
! In case of refrigerant leakage, ventilate the room. 3. hot gas valve kits;
c) individual spare parts.
cated on the unit.
6.3 Preventive Maintenance Programme
Dismantling Z
c) Circuits containing 6 kg or more of refrigerant fluid are
checked to identify leaks at least once a year. 6.4
To guarantee lasting maximum dryer efficiency and reliability:
Circuits containing 30 kg or more of refrigerant fluid are
The refrigerant and the lubricating oil contained in the circuit
checked to identify leaks at least once every six months. Maintenance Maintenance Interval
Activity Description must be recovered in conformity with current local environmen-
(CE842/2006 art. 3.2.a, 3.2.b). (standard opration conditions)
tal regulations.
d) For machines containing 3 kg or more of refrigerant fluid, the The refrigerant fluid is recovered before final scrapping of the
operator must keep a record stating the quantity and type of equipment (CE 842/2006 art.4.4).
refrigerant used, an quantities added and that recovered dur-

12 Months

36 Months
4 Months
ing maintenance operations, repairs and final disposal Activity

%
Recycling

Weekly
(CE842/2006 art. 3.6). An example of this record sheet can be

Daily
Disposal
downloaded from the site: www.dh--- hiross.com.
structural work steel/epoxy---polyester resins
6.1 General instructions Check POWER ON indicator is lit. exchanger aluminium
pipes/headers copper/aluminium/carbon steel
! Before any maintenance, make sure: Check control panel indicators.
drain brass/PC
S the pneumatic circuit is no longer pressurized; Check condensate drain. exchanger insulation EPS (sintered polystyrene)
S the dryer is no longer powered. pipe insulation synthetic rubber
Clean condenser fins.
Y Always use the Manufacturer’s original spare parts: other- Check electrical absorption.
compressor steel/copper/aluminium/oil
wise the Manufacturer is relieved of all liability regarding ma- condenser steel/copper/aluminium
chine malfunctioning. Depressurize the dryer. refrigerant R407C
Complete drain maintenance.
Y In case of refrigerant leakage, contact qualified and author- Depressurize the dryer.
valves brass
ized personnel. electrical cables copper/PVC
Substitute pre--- and post---filter ele-
Y The Schrader valve must only be used in case of machine
ments.

malfunction: otherwise any damage caused by incorrect refriger- Replace fan pressure switch.
ant charging will not be covered by the warranty.
Dryer maintenance kit.

6.2 Refrigerant Z check service

Charging: any damage caused by incorrect refrigerant replace-
ment carried out by unauthorized personnel will not be covered
by the warranty.

Wärtsilä id: DBAB700773 -

7 Troubleshooting Z
FAULT CAUSE REMEDY

no

High current High dew point. ST thermostat HP pressure

Compressor Low dew point Refrigeration compressor
noisy absorption tripped switch tripped
operating?

yes

Low Cooling Cooling

Compressor Condenser yes Clean cooling yes Increase air yes Decrease yes air
components dirty or condenser air cooling air high cooling air high
deteriorated obstructed temperature temperature temperature temperature temperature
no yes no no no no

Repair or Fan Replace Decrease

Compressor yes pressure Excessive thermal load yes yes Excessive
replace yes always compressed thermal load
winding switch (air flow, inlet temperature) air quantity
compressor with partial working (inlet air flow,
Z loss of (PV pressure Z temperature temperature)
insulation switch fault)
no no

no no no

Calibrate Fan Replace

Hot gas yes Condenser yes Condenser
valve valve pressure switch yes pressure
dirty or
yes Clean
dirty or
(PV) not set switch condenser
not calibrated Z Z
obstructed obstructed

no no no
no

No Replace Fan
Low yes refrigerant. yes Low pressure yes does not turn
current Recharge current switch (PV pressure
absorption absorption
Z Z switch fault)
no
no no

Replace yes
fan Fan

Wärtsilä id: DBAB700773 -

fault
Z
no
Request external assistance

English PST040 ---095 25

8 Appendix
8.1 Legend (Sheet 1 of 5)
IT/ES/PT/EL EN/DE/FR/NL SVSU/NO/DA PL/CS/HU/RU
Peso Weight Vikt Ciężar
Peso Gewicht Paino Váha
Peso Poids Vekt Súly
ΒÜροj Gewicht Vægt Вес
Temperatura ambiente Ambient temperature Omgivningstemperatur Temperatura otoczenia
Temperatura ambiente Umgebungstemperatur Ympäristön lämpötila Teplota prostředí
Amb Temperatura ambiente Température ambiante Omgivelsestemperatur Környezeti hőmérséklet
Θερmοκρασßα περιβÜλλοντοj Omgevingstemperatuur Rumtemperatur Температура окружающей среды
Durante trasporto & immagazzinaggio During transport and stockage Under transport och magasinering Podczas transportu & magazynowania
Durante transporte y almacenaje Während Transport & Lagerung Kuljetuksen ja varastoinnin aikana Během dopravy a skladování
Durante o transporte e armazenamento Pendant le transport et le stockage Under transport og lagring Szállítás és raktározás idején
ΚατÜ τη mεταφορÜ και την αποθÞκευση Tijdens transport & opslag Under transport og opmagasinering Во время транспортировки и хранения
Dopo l’installazione After installation Efter installationen Po instalacji
Después de la instalación Nach der Installation Asennuksen jälkeen Po instalaci
Após a instalação Après l’installation Etter installasjon Felszerelés után
ΜετÜ την εγκατÜσταση Na installatie Efter installationen После установки
Temperatura ingresso aria compressa Compressed air inlet temperature Temperatur på tryckluften vid intaget Temperatura sprężonego powietrza na wejściu
Temperatura entrada aire comprimido Temperatur am Drucklufteintritt Paineilman tulolämpötila Teplota vstupu stlačeného vzduchu
In Temperatura de entrada do ar comprimido Température entrée air comprimé Inntakstemperatur trykkluft Sűrített levegő bemeneti hőmérséklet
Θερmοκρασßα εισüδου πεπιεσmÝνου αÝρα Inlaattemperatuur perslucht Trykluftens indgangstemperatur Температура сжатого воздуха на входе
Massima pressione di esercizio lato aria Air ---side max. working pressure Maximalt drifttryck på luftsidan Maksymalne ciśnienie robocze po stronie powietrza
Presión máxima de trabajo lado aire Max. Betriebsdruck auf Druckluftseite Maksimi toimintapaine ilman puolella Maximální provozní tlak strana vzduchu
Max Pressão máxima de funcionamento do lado do ar Pression maximum d’utilisation côté air Maks. driftstrykk luftside Levegő oldal maximális üzemi nyomás
ΜÝγιστη πßεση λειτουργßαj πλευρÜj αÝρα Maximale bedrijfstemperatuur luchtzijde Maks. driftstryk på luftsiden Максимальное рабочее давление воздуха
Sezione minima cavo omologato per collegamento Minimum section validated cable for eletrical con- Minsta tvärsnitt för godkänd kabel för elektrisk Przekrój minimalny kabla z homologacją do podłączeń
elettrico. nection. anslutning. elektrycznych.
Sección mínima cable homologado para conexio- Mindestquerschnitt des typengeprüften Kabels für Sähköliitännän hyväksytyn kaapelin minimihalkai- Minimální průřez homologovaného kabelu pro
nado eléctrico. elektrischen Anschluss . sija. připojení k elektrické síti.
(∅)
Secção mínima do cabo homologado para a ligação Section minimale câble homologué pour le raccor- Min. snitt på forskriftsmessig kabel for elektrisk Elektromos bekötésre engedélyezett vezeték minimális
eléctrica. dement électrique. tilkobling. keresztmetszete.
ΕλÜχιστη διατοmÞ εγκεκριmÝνου καλωδßου για Minimumdoorsnede goedgekeurde kabel voor elektri- Minimumssnit for kabel godkendt til eltilslutning. Минимальное сечение кабеля одобренного типа
ηλεκτρικÞ σýνδεση. sche aansluitingen. для выполнения электрических соединений.
Connessioni / Coppia di serraggio (N x m) Connections / Tightening torque (N x m) Anslutningar / Vridmoment (N x m) Połączenia / Moment przekręcania (N x m)
Conexiones / Par de apriete (N x m) Anschlüsse / Anziehmoment (Nm) Liitännät / Kiristysmomentti (N x m) Přípojky / Utahovací moment (N x m)
Ligações / Binário de aperto (N x m) Raccordements / Couple de serrage (N x m) Tilkoblinger / Strammemoment (N x m) Csatlakozások / Rögzítési nyomaték (N x m)
ΣυνδÝσειj / ΡοπÞ σýσφιξηj (N x m) Aansluitingen / Aanhaalkoppel (N x m) Forbindelser / Spændingsmoment (N x m) Соединения / Момент затяжки (Н x м)

Wärtsilä id: DBAB700773 -

PST040 ---095 81
 PST040 ---095 82
Legend (Sheet 2 of 5)

IT/ES/PT/EL EN/DE/FR/NL SVSU/NO/DA PL/CS/HU/RU

Ingresso aria compressa Compressed air inlet Tryckluftsintag Wlot sprężonego powietrza
Entrada aire comprimido Drucklufteintritt Paineilman syöttö Vstup stlačeného vzduchu
Entrada de ar comprimido Entrée air comprimé Trykkluftinngang Sűrített levegő bemenet
Εßσοδοj πεπιεσmÝνου αÝρα Ingang perslucht Indgang trykluft Вход сжатого воздуха
Uscita aria compressa Compressed air outlet Tryckluftsutlopp Wylot sprężonego powietrza
Salida aire comprimido Druckluftaustritt Paineilman poisto Výstup stlačeného vzduchu
Saída de ar comprimido Sortie air comprimé Trykkluftutgang Sűrített levegő kimenet
¸ξοδοj πεπιεσmÝνου αÝρα Uitgang perslucht Udgang trykluft Выход сжатого воздуха
Scarico condensa Condensate drain Kondensavledning Spust kondensatu
Drenaje de condensados Kondensatablass Lauhteenpoisto Odvod kondenzátu
Descarga da condensação Purge des condensats Kondensavløp Kondenzvíz leeresztés
ΕκκενωτÞj συmπυκνωmÜτων Afvoer condens Kondensvandsafløb Слив конденсата
Livello pressione sonora (ad 1 metro di distanza in Sound pressure level (1m distance in free field --- Ljudtrycksnivå (på 1 meters avstånd, i fritt fält Poziom ciśnienia akustycznego (w odległości 1 metr w wolnym
campo libero --- secondo norma ISO 3746). according to ISO 3746). (enligt standard ISO 3746). polu (według normy ISO 3746).
Nivel de presión sonora (a 1 m de distancia en Schalldruckpegel (in 1 m Abstand auf freiem Feld) Äänenpainetaso (metrin etäisyydellä vapaassa Hladina zvukového tlaku (ve vzdálenosti 1 m ve volném
campo libre, según norma ISO 3746). (gemäß ISO---Norm 3746). tilassa, standardin ISO 3746 mukaisesti). prostoru, podle normy ISO 3746).
Nível de pressão sonora (a 1 metro de distância em Niveau de pression sonore à 1 mètre de distance Lydtrykksnivå (på 1 meters distanse i åpent rom Hangnyomás szint (szabad területen 1 méteres távolságban az
campo aberto (segundo a norma ISO 3746). en champ libre (selon norme ISO 3746). (iht. standarden ISO 3746). ISO 3746 szabvány szerint).
ΣτÜθmη ακουστικÞj πßεσηj (σε απüσταση 1 mÝτρου Geluidsniveau (op 1 meter afstand in het vrije veld Lydtryksniveau i 1 meters afstand på frit område Уровень звукового давления (на расстоянии 1 метра в
mε ελεýθερο πεδßο (βÜσει προτýπου ISO 3746). (volgens norm ISO 3746). (iflg. normen ISO 3746). свободном пространстве (согласно норме ISO 3746).
Valori di taratura Calibration values Inställningsvärden Wartości kalibracji
Valores de calibración Einstellwerte Säätöarvot Hodnoty kalibrace
Valores de calibragem Valeurs de réglage Innstillingsverdier Beállítás szerinti értékek
ΤιmÝj ρýθmισηj Instelwaarden Justeringsværdier Величины настройки
Ingresso alimentazione elettrica Electrical supply inlet Intag för strömförsörjning Wejście zasilania elektrycznego
Entrada alimentación eléctrica Eingang elektrische Versorgung Sähkönsyöttö Vstup elektrického napájení
Entrada da alimentação eléctrica Entrée alimentation électrique Inngang elektrisk strømtilførsel Villamos táp bemenet
Εßσοδοj ηλεκτρικÞj τροφοδοσßαj Ingang elektrische voeding Indgang elforsyning Вход электропитания
Uscita aria di condensazione Condensation air outlet Utlopp för kondensluft Wylot powietrza kondensacyjnego
Salida aire de condensación Austritt Kondensationsluft Lauhdeilman poisto Výstup kondenzovaného vzduchu
Saída do ar de condensação Sortie air de condensation Utgang kondensasjonsluft Kondenzlevegő kimenet
¸ξοδοj αÝρα συmπýκνωσηj Uitgang condenslucht Udgang kondenseringsluft Выход конденсационного воздуха
Ingresso aria di condensazione Condensation air inlet Intag för kondensluft Wlot powietrza kondensacyjnego
Entrada aire de condensación Eintritt Kondensationsluft Lauhdeilman syöttö Vstup kondenzovaného vzduchu
Entrada do ar de condensação Entrée air de condensation Inngang kondensasjonsluft Kondenzlevegő bemenet
Εßσοδοj αÝρα συmπýκνωσηj Ingang condenslucht Indgang kondenseringsluft Вход конденсационного воздуха
Limite dell’apparecchiatura Limit of equipment Apparatens gräns Limit przyrządu
Límite del equipo Grenze der Einheit Laitteiston raja Limit zařízení
Limite do aparelho Limite de l’appareil Apparatgrense A berendezés határa

Wärtsilä id: DBAB700773 -

¼ριο συσκευÞj Limieten van de apparatuur Apparaturets begrænsning Граница оборудования
Legend
IT/ES/PT/EL
Scheda elettronica
Tarjeta electrónica
A1
Placa electrónica
ΗλεκτρονικÞ πλακÝτα
Compressore
Compresor
1 MC1
Compressor
ΣυmπιεστÞj
Condensatore refrigerante
Condensador refrigerante
2
Condensador refrigerante
Ψυκτικüj συmπιεστÞj
Elettroventilatore
Electroventilador
3 EV1
Ventilador eléctrico
Ηλεκτρικüj ανεmιστÞραj
Evaporatore
Evaporador
4
Evaporador
ΕξατmιστÞj
Separatore
Separador
5
Separador
∆ιαχωριστÞj
Capillare espansione
Capilar expansión
7
Tubo de expansão
ΤριχοειδÞj εκτüνωσηj
Filtro refrigerante
Filtro refrigerante
8
Filtro refrigerante
Φßλτρο ψυκτικοý
Valvola gas caldo
Válvula gas caliente
9 HGV
Válvula de gás quente
Βαλβßδα θερmοý αερßου
Scambiatore aria---aria
Intercambiador aire---aire
10
Permutador ar ---ar
ΕναλλÜκτηj αÝρα—αÝρα
Pressostato ventilatore
Presostato ventilador
12 PV
Pressóstato ventilador
ΠιεζοστÜτηj ανεmιστÞρα
EN/DE/FR/NL
Control Card
Elektronische Platine
Carte électronique
Elektronische kaart
Compressor
Verdichter
Compresseur
Compressor
Refrigerant condenser
Kältemittelkondensator
Condenseur réfrigérant
Condensor koelvloeistof
Fan motor
Elektroventilator
Électroventilateur
Elektroventilator
Evaporator
Verdampfer
Évaporateur
Verdamper
Separator
Abscheider
Séparateur
Scheider
Expansion capillary
Expansions---Kapillare
Tube de détente
Expansieleiding
Refrigerant filter
Kältemittelfilter
Filtre réfrigérant
Filter koelvloeistof
Hot gas valve
Heißgasventil
Vanne gaz chaud
Heetgasklep
Air ---air heat---exchanger
Luft---Luft---Wärmetauscher
Échangeur air ---air
Wisselaar lucht---lucht
Fan pressure swicth
Druckwächter Ventilator
Pressostat ventilateur
Drukschakelaar ventilator
(Sheet 3 of 5)
SVSU/NO/DA PL/CS/HU/RU
Elektroniskt kort Karta elektroniczna
Elektroniikkaohjain Elektronická deska
Elektronisk kort Elektronikus kártya
El---diagram Электронная плата
Kompressor Sprężarka
Kompressori Kompresor
Kompressor Kompresszor
Kompressor Компрессор
Kylkondensator Kondensator czynnika chłodniczego
Jäähdytyskondensaattori Kondenzátor chladivo
Kjølerkondensator Hűtő kondenzátor
Kølekondensator Конденсатор хладагента
Elfläkt Elektrowentylator
Sähköpuhallin Elektrický ventilátor
El---vifte Elektromos ventillátor
Elektroventilator Электровентилятор
Förångare Parownik
Haihdutin Výparník
Fordamper Párologtató
Fordamper Испаритель
Separator Oddzielacz
Erotin Odlučovač
Adskiller Szeparátor
Udskiller Сепаратор
Expansionskapillarrör Rurka kapilarna rozprężna
Paisuntaputki Expanzní kapilára
Ekspansjonskapillær Kapilláris táguló cső
Kapillær ekspansion Расширительный капилляр
Kylmedelsfilter Filtr czynnika chłodniczego
Jäähdytyssuodatin Filtr chladiva
Kjølemiddelfilter Hűtő szűrő
Kølefilter Фильтр хладагента
Varmgasventil Zawór gazu gorącego
Kuuman kaasun venttiili Ventil horkého plynu
Varmgassventil Meleg gáz szelep
Ventil for varm gas Клапан горячего газа
Luft---luftväxlare Wymiennik powietrze−powietrze
Ilma/ilma---lämmönsiirrin Výměník vzduch−vzduch
Varmeveksler luft---luft Levegő−levegő hőcserélő
Luft---luft udveksler Воздушный теплообменник
Wärtsilä id: DBAB700773 -
Fläktens tryckvakt Presostat wentylatora
Puhaltimen painekytkin Presostat ventilátoru
Viftepressostat Ventilátor presszosztát
Trykrelæ for ventilator Реле давления вентилятора
PST040 ---095 83

Legend
IT/ES/PT/EL
Pressostato alta pressione
Presostato alta presión
15 HP
Pressóstato de alta pressão
ΠιεζοστÜτηj υψηλÞj
Termostato alta temperatura
Termostato alta temperatura
16 ST
Termóstato de alta temperatura
ΘερmοστÜτηj υψηλÞj πßεσηj
Elettrovalvola scarico condensa
Electroválvula drenaje condensados
19 YV3
Solenóide de descarga da condensação
Ηλεκτροβαλβßδα εκκÝνωσηj συmπυκνωmÜτων
Filtro scarico condensa
Filtro drenaje condensados
20
Filtro de descarga da condensação
Φßλτρο εκκÝνωσηj συmπυκνωmÜτων
Rubinetto scarico condensa
Grifo drenaje condensados
21
Torneira de descarga da condensação
ΒÜνα εκκÝνωσηj συmπυκνωmÜτων
Sensore temperatura dew point
Sensor temperatura punto rocío
B1
Sensores da temperatura dew point
ΑισθητÞραj θερmοκρασßαj dew point
Interruttore sezionatore generale
Interruptor seccionador general
QS
Interruptor seccionador geral
Γενικüj διακüπτηj απüζευξηj
Condensatore marcia compressore
Condensador de arranque compresor
C1
Condensador de arranque do compressor
ΠυκνωτÞj λειτουργßαj συmπιεστÞ
Condensatore ventilatore
Condensador ventilador
C2
Condensador do ventilador
ΠυκνωτÞj ανεmιστÞρα
Protettore termico
Protector térmico
TK
Protector térmico
ΘερmικÞ ασφÜλεια
Filtro antidisturbo
Filtro anti---interferencia
FLT1
Filtro anti---interferências
Φßλτρο παρασßτων
EN/DE/FR/NL
High pressure swicth
Hochdruckwächter
Pressostat haute pression
Hogedrukschakelaar
High temperature thermostat
Hochtemperaturthermostat
Thermostat haute température
Hoge---temperatuur thermostaat
Condensate drain solenoid valve
Magnetventil Kondensatablass
Électrovanne décharge condensats
Elektromagnetische klep condensafvoer
Condensate filter valve
Filter Kondensatablass
Filtre décharge condensats
Filter condensafvoer
Condensate drain valve
Handabsperrventil Kondensatablass
Robinet décharge condensats
Kraan condensafvoer
Dew point temperature sensor
Temperatursensor Dew Point
Capteur de température dew point
Temperatuursensor dauwpunt
Main disconnector switch
Haupttrennschalter
Interrupteur sectionneur général
Algemene scheidingsschakelaar
Compressor run capacitor
Kondensator Betrieb Verdichter
Condenseur marche compresseur
Condensor voor activering compressor
Fan capacitor
Kondensator Ventilator
Condenseur ventilateur
Condensator ventilator
Overload protector
Thermische Schutzvorrichtung
Protection thermique
Thermobeveiliging
Noise filter
Entstörfilter
Filtre antiperturbations
Antistoringsfilter
SVSU/NO/DA
Högtrycksvakt
Korkean paineen painekytkin
Høyttrykkspressostat
Højtryks trykrelæ
Termostat för hög temperatur
Korkeapainetermostaatti
Termostat høy Temperatur
Højtemperaturstermostat
Magnetventil för kondensavledning
Lauhteenpoiston magneettiventtiili
El---ventil for kondensavløp
Magnetventil for kondensvandsafløb
Filter för kondensavledning
Lauhteenpoistosuodatin
Filter kondensavløp
Filter for kondensvandsafløb
Kran för kondensavledning
Lauhteenpoistohana
Kondensavløpskran
Hane for kondensvandsafløb
Givare för daggpunkttemperatur
Kastepisteen lämpötilasensori
Sensor for duggpunkttemperatur
Dugpunkts temperaturføler
Allmän frånskiljare
Päävirtakatkaisin
Hovedbryter
Hovedafbryder
Kondensator funktion kompressor
Kompressorin käyntikondensaattori
Driftskondensator for kompressor
Kondensator for kørsel af kompressor
Kondensatorfläkt
Tuulettimen kondensaattori
Viftekondensator
Kondensator ventilator
Värmeskydd
Lämpösuojain
Termisk sikring
Varmesikring
Störskyddsfilter
Häiriönestosuodatin
Forstyrrelsesfilter
Interferensfilter
PST040 ---095 84
(Sheet 4 of 5)
PL/CS/HU/RU
Presostat wysokiego ciśnienia
Presostat vysokého tlaku
Nagynyomású presszosztát
Реле высокого давления
Termostat wysokiej temperatury
Termostat vysoké teploty
Magas nyomású termosztát
Термостат высокой температуры
Elektrozawór spustu kondensatu
Elektrický ventil odvodu kondenzátu
Kondenzvíz leeresztés elektromos szelep
Электроклапан системы слива конденсата
Filtr spustu kondensatu
Filtr odvodu kondenzátu
Kondenzvíz leeresztés szűrő
Фильтр системы слива конденсата
Kurek spustu kondensatu
Kohoutek odvodu kondenzátu
Kondenzvíz leeresztő csap
Кран слива конденсата
Czujnik temperatury dew point
Čidlo teploty dew point
Harmatpont hőmérséklet érzékelő
Датчик температуры точки росы
Główny wyłącznik sekcyjny
Hlavní úsekový vypínač
Szakaszoló főkapcsoló
Главный разъединитель
Kondensator roboczy sprężarki
Kondenzátor chod kompresoru
Kompresszor működés kondenzátor
Конденсатор компрессора
Kondensator wentylatora
Kondenzátor ventilátoru
Ventillátor kondenzátor
Конденсатор вентилятора
Ochronnik termiczny
Tepelná ochrana
Hővédelem
Устройство тепловой защиты
Wärtsilä id: DBAB700773 -
Filtr przeciwzakłóceniowy
Odrušovací filtr
Zavarcsökkentő szűrő
Фильтр подавления помех
Legend (Sheet 5 of 5)
IT/ES/PT/EL EN/DE/FR/NL SVSU/NO/DA PL/CS/HU/RU
Morsettiera Terminal blocks Morsettiera Skrzynki zaciskowe
Borneras Klemmenleisten Riviliittimet Svorkovnice
X1
Réguas de terminais Boîtes à bornes Klemmebrett Kapocsléc
ΒÜσειj ακροδεκτþν Klemmenbord Klemkasser Доска зажимов
Interruttore magnetotermico differenziale Residual---current automatic circuit breaker Magnetotermisk differentialströmbrytare Magnetotermiczny wyłącznik różnicowoprądowy
Interruptor magnetotérmico diferencial Differential---Schutzschalter Magnetoterminen differentiaalikytkin Tepelně−magnetický diferenciální spínač
QF
Interruptor magnetotérmico diferencial Interrupteur magnéto---thermique différentiel Magnetotermisk differensialbryter Differenciál áramvédő megszakítók
∆ιαφορικüj θερmοmαγνητικüj διακüπτηj Thermomagnetische differentieelschakelaar Magnettermisk afbryder til differentiale Автоматический тепло-магнитный выключатель
Cofano Cover Huv Pokrywa
Tapadera Abdeckung Suojakansi Kryt
A
Cobertura Couvercle Lokk Fedél
ΚαπÜκι Kap Dæksel Крышка
Komponenty obecne w modelach z urządzeniem
Componenti presenti nei modelli con scaricatore
Components for models with TIMED drain. For spustowym STEROWANYM CZASOWO. W
TEMPORIZZATO. Per altri scaricatori esterni
other external drains, consult the constructor’s Komponenter på modeller med TIDSSTYRD przypadku pozostałych urządzeń spustowych
consultare il relativo manuale del costruttore.
manual. avledning. För andra externa avledare, se respek- zewnętrznych sprawdzić w odpowiedniej instrukcji
Componentes presentes en el modelo con sistema de
Komponenten in Modellen mit ZEITGETAKTE- tive manual utställd av tillverkaren. producenta.
drenaje TEMPORIZADO. Para los dispositivos de
drenaje externos, consulte el manual de fábrica TER Ablassvorrichtung installiert. Bezüglich anderer AIKAOHJATULLA lauhteenpoistolla varustettujen Díly, které jsou součástí modelů s ČASOVANÝM
respectivo. externer Ablassvorrichtungen das jeweilige Handbuch mallien osat. Muut ulkoiset lauhteenpoistimet, katso odváděčem. V případě jiných vnějších odváděčů se řite
Componentes existentes nos modelos com descar- des Herstellers einsehen. valmistajan käyttöohjekirja. příslušným návodem výrobce.
(#)
regador TEMPORIZADO. Para os outros descar- Composants présents dans les modèles avec pur- Komponenter som finnes på modeller med TID- Az IDŐZÍTETT lefolyóval ellátott modelleknél
regadores externos, consultar o respectivo manual geur TEMPORISÉ. Pour d’autres purgeurs exter- SINNSTILT avløp. For andre utvendige avløpsinn- meglévő részegységek. A többi külső lefolyó esetén
do fabricante. nes, consulter la notice spécifique du constructeur. retninger, se bruksanvisning fra produsenten. járjon el a gyártó használati utasítása szerint.
Componenten van modellen met afvoerinrichting, Komponenter i modeller med TIMET kondensa- Компоненты, установленные на моделях с
ΕξαρτÞmατα στα mοντÝλα mε εκκενωτÞ ΜΕ
die met TIMER zijn uitgerust. Voor andere externe tor. Med hensyn til andre udvendige kondensatorer конденсатоотводчиком периодического
ΧΡΟΝΙΚΟ ΕΛΕΓΧΟ. Για Üλλουj εξωτερικοýj afvoerinrichtingen de betreffende handleiding van se i producentens instruktionsbog herom.
εκκενωτÝj συmβουλευθεßτε το εγχειρßδιο του действия. Информацию о других внешних
de fabrikant raadplegen. конденсатоотводчиках смотреть в
κατασκευαστÞ.
соответствующем руководстве изготовителя.

Wärtsilä id: DBAB700773 -

PST040 ---095 85
 PST040 ---095 86
8.2 Installation diagram (Sheet 1 of 2)

1 2 3 4
Compressore d’aria Essiccatore Gruppo By---pass Filtro (per filtrazione fino a 3 micron o inferiore) vicino ingresso aria essiccatore
Compresor de aire Secador Grupo by---pass Filtro (filtración de 3 micrones o mejor) cerca de la entrada de aire de la secadora
Compressor de ar Secador Grupo de by---pass Filtro ((para uma filtragem até 3 mícrones ou inferior) perto da entrada de ar do secador
ΣυmπιεστÞj αÝρα ΞηραντÞραj ΜονÜδα By---pass Φßλτρο (για σωmατßδια Ýωj 3 micron Þ λιγüτερο) κοντÜ στην εßσοδο αÝρα του ξηραντÞρα
Air compressor Dryer By---pass unit Filter (3 micron filtration or better) near dryer air inlet
Luftverdichter Trocknereinheit Bypass---Gruppe Filter (mit Filterleistung bis 3 Mikron oder niedriger) nahe am Lufteintritt der Trocknereinheit
Compresseur d’air Sécheur Groupe by---pass Filtre (filtration des particules de 3 microns minimum) à proximité de l’orifice d’admission d’air du sécheur
Luchtcompressor Droger Omloopleiding---groep Filter (voor filtering tot 3 micron of lager) dichtbij luchtingang droger

Valvole di sicurezza per non superare pressione di progetto essiccatore.

Válvulas de seguridad para no superar la presión de diseño del secador.
Válvulas de segurança para não superar a pressão prevista do secador.
A Βαλβßδεj ασφαλεßαj για να αποφεýγεται η υπÝρβαση τηj πßεσηj mελÝτηj του ξηραντÞρα.
Safety valves for not exceeding dryer design pressure.
1
5 B
. Sicherheitsventile zur Vermeidung des Anstiegs des vorgesehenen Drucks der Trocknereinheit.
Soupapes de sécurité, pour ne pas dépasser la pression préétablie du sécheur.
4
Veiligheidskleppen om de toegestane max. druk in de droger niet te overschrijden.
3 6

Tubi flessibili per connessioni aria se la rete è soggetta a vibrazioni.

8 8
8 8
Tubos flexibles para las conexiones de aire si la red está expuesta a vibraciones.
8 Tubos flexíveis para ligações de ar, caso a instalação esteja sujeita a vibrações.
Εýκαmπτοι σωλÞνεj για συνδÝσειj αÝρα εÜν το δßκτυο υπüκειται σε κραδασmοýj.
Hoses for air connections if the system undergoes vibrations.
. Schläuche für Luftanschlüsse, falls das Netz Vibrationen ausgesetzt ist.
Tuyaux flexibles pour raccordements de l’air si le réseau est soumis à des vibrations.
Flexibele leidingen voor luchtaansluitingen als het leidingennet aan trillingen blootstaat.
7

5 6 7 8
Serbatoio in posizione A o in B Filtro in uscita Separatore acqua---olio Scaricatore di condensa Opportuni smorzatori se la rete è soggetta a pulsazioni.
Depósito en la posición A o B Filtro de salida Separador agua---aceite Drenaje de condensados Amortiguadores si la red está expuesta a pulsaciones.
Depósito na posição A ou B Filtro na saída Separador água---óleo Descarregador de condensação Amortecedores adequados caso a instalação esteja sujeita a pulsações.
∆εξαmενÞ στη θÝση Α Þ Β Φßλτρο εξüδου ∆ιαχωριστÞj νεροý—λαδιοý ΕκκενωτÞj συmπυκνωmÜτων ΚατÜλληλοι αποσβεστÞρεj για δßκτυο mε παλmοýj.

Wärtsilä id: DBAB700773 -

Tank in position A or in B
Tank in Position A oder in B
Réservoir en position A ou B
Reservoir in stand A of B
Outlet filter Oil---water separator Condensate drain Suitable dampers if the system undergoes pulsations.
Filter am Auslauf Wasser---Öl---Abscheider Kondensatablassvorrichtung . Geeignete Dämpfer, falls das Netz Schlagbeanspruchungen ausgesetzt ist.
Amortisseurs hydrauliques appropriés si le réseau est soumis à des pulsations.
Filtre en sortie Séparateur eau---huile Purgeur des condensats
Filter op uitgan Olie/water---scheider Condensafvoerinrichting Geschikte dempers indien het leidingennet aan schokken is blootgesteld.
Installation diagram (Sheet 2 of 2)

1 2 3 4
Luftkompressor Torkare By---passenhet Filter ((för filtrering ner till 3 micron eller mindre) i närheten av torkarens luftintag
Ilmakompressori Kuivain Ohikiertoryhmä Suodatin (suodatusaste korkeintaan 3 mikronia) kuivaimen ilmansyötössä
Luftkompressor Tørker By---pass gruppe Filter (for filtrering ned til 3 micron eller mindre) ved luftinngangen på tørkereno
Luftkompressor Tørreanlæg By---pass gruppe Filter (til filtrering op til 3 mikron eller derunder) tæt ved tørreanlæggets luftindgang
Sprężarka powietrza Osuszacz By−pass group Filtr (filtrowanie do 3 mikronów lub niżej) blisko wlotu powietrza osuszacza
Vzduchový kompresor Sušič Jednotka obtoku Filtr (pro filtraci do 3 mikronů nebo méně) v blízkosti vstupu vzduchu sušiče
Levegő kompresszor Szárító By−pass egység Szűrő (3 micron vagy annál kisebb méretig történő szűréshez) a szárító levegő bemenetéhez közel
Воздушный компрессор Осушитель Обходное устройство Фильтр (для фильтрации частиц размером до 3 микрон или менее) на входе воздуха в осушитель

Säkerhetsventiler avsedda att säkerställa att torkarens projekttryck inte överskrids.

A Ylipaineventtiilit: estävät kuivaimen mitoituspaineen ylittämisen.
Sikkerhetsventiler for ikke å overstige trykket tørkeren er beregnet for.
Sikkerhedsventiler for ikke at overstige tørreanlæggets driftstryk.
1 Zawory bezpieczeństwa, aby nie przekraczać ciśnienia projektowego osuszacza.
B
5 4 . Pojistné ventily, které brání překročení tlaku systému vysušovače.
Biztonsági szelep, hogy a nyomás ne emelkedjen a szárító terv szerinti nyomása fölé.
3 6 Предохранительный клапан, исключающий достижение в осушителе давления
выше расчетного.

Flexibla rör för luftanslutningar om nätet utsätts för vibrationer

8 8
8 8
8 Letkut ilmaliitäntöjä varten, jos putkisto altistuu värähtelyille
Fleksible rør for lufttilkobling dersom nettet er utsatt for vibrasjon
Rørslanger til luftforbindelser, hvis nettet er udsat for vibrationer
Przewody giętkie do podłączenia powietrza, jeśli sieć podlega drganiom
. Hadice pro připojení vzduchu, je−li sít’ vystavená vibracím
Flexibilis tömlők a levegőbekötéshez, ha a hálózat rezgésnek van kitéve
Гибкие шланги для выполнения соединений в пневматических системах,
7 подвергающихся вибрации

5 6 7 8
Tanken i läge A eller B Filter vid utlopp Vatten---oljeseparator Kondensavledare Dämpare av lämplig typ, om nätet utsätts för svängningar.
Säiliö kohdassa A tai B Poistosuodatin Veden/öljyn erotin Lauhteenpoistin Sopivat värähtelynestolaitteet, jos putkisto altistuu virtausvärähtelyille.
Tank i stilling A eller B Filter ved utgang Vann/olje---separator Kondensavløp Egnede dempere dersom nettet er utsatt for svingninger.
Tanken i position A eller B Udgangsfilter Vand---olieudskiller Vandsamler Hensigtsmæssige dæmpere, hvis nettet er udsat for vibreren.
Odpowiednie amortyzatory, jeśli sieć podlega pulsacjom.

Wärtsilä id: DBAB700773 -

Zbiornik w pozycji A lub B
Nádržka v poloze A nebo B
Tartály A vagy B helyzetben
Ресивер в точке A или B
Filtr na wyjściu Oddzielacz woda−olej Urządzenie spustowe kondensatu
Filtr na výstupu Odlučovač voda−olej Odváděč kondenzátu . Vhodné tlumiče, je−li sít’ vystavena pulzacím.
Megfelelő rezgéscsillapítók, ha a hálózat lüktetésnek van kitéve.
Kimeneti szűrő Víz−olaj szeparátor Kondenz lefolyó
Выходной фильтр Сепаратор воды-масла Конденсатоотводчик Амортизаторы для магистралей, подвергающихся пульсациям.

PST040 ---095 87
 PST040 ---095 88
8.3 Technical data

MIN.---MAX. Ambient temperature Connections

Compressed
C d Air ---side
Ai id Minimum section
validated cable Sound
Weight Refrigerant Amb air inlet max. working
F.L.A.
F L A [A] for eletrical pressure level
temperature pressure
During transport After 230V±10%/1Ph/50Hz connection Compressed Condensate
and stockage installation air inlet/outlet drain

R407C (kg) In Max Ø [mm2] [dB(A)]

PST040 65 1.0 4.2

PST050 66 0.80
55
PST060 68 1.74 0 ---50 5 ---50 5 ---60 14 7.3 3G 1.5 1” 1/2 BSP---F 1/2” BSP---F
PST075 1.68
83
PST095 1.28 10 58

Calibration values Hot gas valve Fan pressure switch High pressure switch High temperature thermostat

9 HGV 12 PV 15 HP 16 ST

ON: 18 bar
PST040 ---095 4.3 --- 4.6 bar 28 bar 120˚C
OFF: 14 bar

Wärtsilä id: DBAB700773 -

8.4 Spare parts list

(See paragraph 8.5) PST040 PST050 PST060 PST075 PST095

a) 3 year preventive maintenance kits 12 15 16 B1 C2 473000

b) 1. compressor kits 1 8 473122 473123 473124 473004 473079

its
rvice kit

2. fan kits 3 C2 473984 473252

serv

3. hot gas valve kits 8 9 473136 473137

c) Refrigerant condenser 2 114736 114726 114727

Evaporator / Separator / Air ---air heat---exchanger 4 5 10 473507 473508 473065

Refrigerant filter 8 206219

Fan pressure switch 12 354055

High pressure switch 15 354053

vidual spare parts
pa

High temperature thermostat 16 354242

sp

Electronic controller A1 275728

indivi

Dew point temperature sensor B1 275233

Main disconnector switch QS 255211

Fan capacitor C2 254282

Cover A 137309 137434

Electrovalve for timer drain --- 698201

Wärtsilä id: DBAB700773 -

PST040 ---095 89
 PST040 ---095 90
8.5 , Exploded drawing PST040--- 060 (Ac)

Wärtsilä id: DBAB700773 -

, Exploded drawing PST075--- 095 (Ac)

Wärtsilä id: DBAB700773 -

PST040 ---095 91
 PST040 ---095 92
8.6 , Dimensional drawing PST040--- 060 (Ac)

mm
[ inches ]

Wärtsilä id: DBAB700773 -

, Dimensional drawing PST075--- 095 (Ac)

mm

Wärtsilä id: DBAB700773 -

[ inches ]

PST040 ---095 93
 PST040 ---095 94
8.7 , Refrigerant circuit PST040--- 060 (Ac)

A1

(#)

Wärtsilä id: DBAB700773 -

, Refrigerant circuit PST075--- 095 (Ac)

A1

(#)

Wärtsilä id: DBAB700773 -

PST040 ---095 95
 PST040 ---095 96
8.8 , Wiring diagram PST050 (Ac)

Wärtsilä id: DBAB700773 -

, Wiring diagram PST040/060/075/095 (Ac)

Wärtsilä id: DBAB700773 -

PST040 ---095 97
Parker Hiross S.p.A.
Customer Service Centre
Strada Zona Industriale, 4

Wärtsilä id: DBAB700773 -

35020 S. Angelo di Piove (PD) Italy
tel. +39 049 9712.170
fax +39 049 9712.187
e-mail customer.service.hiross@parker.com
website www.dh-hiross.com