NN 044207-D GB 1/12

Horizontal blender MH 2200 10/12/2014

USER’S GUIDE

HORIZONTAL BLENDER
MH 2200

❍ IDENTIFICATION : THE ID PLATE IS RIVITED TO THE END PLATE,

NEAR THE MOTOR

❍ DESTINATION :

THE BLENDING OF GROUND CEREALS AND MINERALS:

SPECIFIC GRAVITY OF COMPONENTS BETWEEN 0,6 AND 1,2
MAXIMUM LOAD PER BATCH: 1000 KG
MAXIMUM PRODUCT DAMPNESS: 18%
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Horizontal blender MH 2200 10/12/2014

You have just acquired your

HORIZONTAL BLENDER MH 2200

It has been carefully made and inspected, and we are sure that it will offer
you complete satisfaction.

The installation must be carried out respecting the local or European Safety
and Hygiene regulations, in order to guaranty user security.

COMPULSORY PROCEDURE BEFORE WORKING ON THE

EQUIPMENT:

Before carrying out any work on this equipment, it is essential to respect the
following points:
⇒ A. Cut the main electrical supply, via the circuit breaker.
⇒ B. Lock the circuit breaker in the OFF position. Place a padlock through the
holes provided in the switch lever.
It is important to be certain, that under no circumstances, can anybody
switch the power back on again, before he that switched it off, has finished
his work.
⇒ C. Check that the machine has stopped turning before starting work.

The same procedure is to be followed for any pneumatic or hydraulic accessories.

IT IS THE USER’S RESPONSIBILITY TO ENSURE THAT THE

PROTECTION COVERS, GRILLS AND OTHER SECURITY
DEVICES ARE CORRECTLY IN PLACE.

ACEMO. BP 50. 56302 PONTIVY CEDEX. FRANCE

Int. Tel.: 33 2 97 25 05 30 Int. Fax : 33 2 97 27 84 60
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Horizontal blender MH 2200 10/12/2014

I - DESCRIPTION

1-1 . TECHNICAL SPECIFICATIONS

• Useful capacity 2200 litres, total capacity total 2870 litres.

• Driven by a gear-reduced 5,5 kW or 7.5kW motor. 63 rpm.
• Motor gear 19 tooth double, shaft gear 76 tooth double, chain pitch 25.4 mm double.
• Concentric, opposite pitched spirals, external spirals: Ø 960 section 30 x 10,
internal spirals: Ø 720 section 50 x 6, speed 16 rpm.
• Shaft Ø 90mm mounted on 80 mm adjustable bearings.
• End plates formed from 4 mm mild steel, re-enforced with ‘U’ shaped strengtheners,
removable end plate at output extremity, 2 entries Ø125.
• Body formed from 3 mm mild steel, length: 2m60, width: 1m, 2 entries Ø100.
• Cover formed from 1.5 mm mild steel, 8 decompression sleeves Ø 200 mm, Height 2m00.
• Ø200mm entry, equipped with rubber bellows from Ø60 to Ø160, and a Ø60mm plastic
plug
• 3 x Ø200mm entries, equipped with plastic plugs.

II - INSTALLATION INSTRUCTIONS
2-1 . ON DELIVERY

• When you receive your equipment, check the general condition of the packages, and make
sure that the contents correspond with the delivery note.
In case of problems, indicate them clearly on the transport company’s delivery sheet.

• Storage before assembly must ensure that there is no risk of damage or rusting.

• If the equipment will not be used for some time, it must be cleaned, dried, oiled, and kept in
a dry and aired shelter.

• To get the best possible use from your equipment, we recommend that you read this manual
entirely before starting the installation.

• We are always keen to improve our products and service. We welcome any comments that
you have concerning the contents of this manual, and any modifications to the equipment
that you feel would be beneficial to future customers.

2-2 . ELECTRICAL INSTALLATION

• Please read the instruction leaflet supplied with the control box.
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Horizontal blender MH 2200 10/12/2014

2-3 . SECURITY

• The electrical installation must be carried out by a qualified electrician, respecting the
national or european safety and hygiene regulations.

2-4 . FIRST TEST RUN

Before using your MH 2200 horizontal blender for the first time, carry out the following steps:

• Remove the transmission protections. ROTATION

• Control the tension of the chain, and repeat this operation after DIRECTION

the first 20 hours of running time. The movement on the slack

side of the chain should not be more than 20mm.
• On the other hand, the chain should not be taught, but should
‘give’ under hand pressure, without a spring effect. A tight NYLON ROLLER
chain creates noise, extra loading on the shaft and bearings, and
premature wear of drive teeth and transmission chain. 20 mm

• To adjust the chain tension, slaken and slide the nylon roller as
required. Re-tighten.
• Before turning the power on, check that there are no foreign
bodies left in the equipment (lifting tackle, tools, wrapings,
etc.).
• Check that all protection covers are in place and correctly
tightened.
• Ensure that the thermal motor protections are correctly
calibrated to the values indicated on each motor.
• When looked at from above, the outside spiral should turn in the direction that pushes the
flour towards the output spout. If this is not the case, inverse two of the phase leads after
carrying out the shutdown procedure.

III - OPERATING INSTRUCTIONS

3-1 . STARTING UP

☛ ATTENTION : Under normal operating conditions, all covers and protection

devises must be in place and correctly fixed.

STARTING AND STOPPING THE EQUIPMENT

• MANUAL MODE :
Push either the " START " or " STOP " button on the control box.
• AUTOMATIC MODE :
Read the specific instructions supplied with the control panel.

• Note. If the unit cuts out several times, do not keep on trying and call in a
maintenance technician.
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Horizontal blender MH 2200 10/12/2014

3-2 . IMPORTANT NOTES

• This blender has been calculated for a maximum operating

MAXI LEVEL
capacity of 2200 litres. This volume corresponds to the shaded
area of this drawing.

• Never overfill the blender to avoid damage to bearings and

motor.

IV - MAINTENANCE INSTRUCTIONS
4-1 . SECURITY PROCEDURE

• Before carrying out any work on any part of this unit, ensure that the shutdown procedure
explained in page 2 has been fully respected. Read any specific information supplied with
the control panel.

AUTOMATIC PROGRAMMES CAN START THE

EQUIPMENT RUNNING AT ANY MOMENT

IF THE SECURITY PROCEDURE IS NOT RESPECTED

THERE COULD BE AN ACCIDENT.

4-2 . MAINTENANCE

• Oil, or grease, the chain every 20 hours running time. The bearings are sealed and greased
for life, and therefore need no maintenance.

• Shake the decompression sleeve regularly to knock the dust from it.

• The bearings holding the blender shaft can be adjusted vertically. The height has been
adjusted in the factory to ensure almost complete emptying, and at the same ensuring that
the spirals do not rub on the bottom of the body. After maintenance operations that may
alter this position, check that the spirals touch nowhere inside the body. Any rubbing will
rapidly destroy both body and spirals.
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Horizontal blender MH 2200 10/12/2014

For overall dimensions

with grain roller
mounted on cover, see
instruction book
NN040620, and with
mills on cover, see
instruction book
NN044420.
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Horizontal blender MH 2200 10/12/2014
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Horizontal blender MH 2200 10/12/2014
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Horizontal blender MH 2200 10/12/2014

PIECES DE RECHANGE - SPARE PARTS

REFERENCE
REP
Pièces Tarif Qté DESIGNATION Motoréducteur Motovario (5,5 et 7,5 kW)
1 E00791 1 CUVE SOUDEE 2200 L
2 E18795.000 1 COUVERCLE REVERSIBLE AVEC TRAPPE
3 04 42 27 1 SOUFFLET D'ENTREE Ø60 A Ø160
4 M681241 4 RONDELLE ZN M16-32
5 M685216 4 RONDELLE ZN GROWERØ16
6 M660241 4 ECROU ZN H M16
7 E17763.000 1 SUPPORT MOTOREDUCTEUR
8 M595213 1 MOTOREDUCTEUR 5.5KW 61T B3 T2/4 TAILLE 4
M595217 Ou 1 MOTOREDUCTEUR 7.5KW 66T B3 T2/4 TAILLE 4
9 M681241 8 RONDELLE ZN M16-32
10 M614112 4 VIS ZN H M16X60-60
11 M681210 6 RONDELLE ZN Z10-20
12 M613506 3 VIS ZN H M10X30-30
13 E17765.000 1 PIGNON 19 DENTS DOUBLE P:25.4 ALESAGE 50
14 M725730 1 CHAINE PAS 25.4 DOUBLE (129 MAILLONS)
M725972 +1 MAILLE RAPIDE DBL.25.4
15 E17768.000 1 BAGUE MOTOREDUCTEUR L:35
16 E03144 1 RONDELLE 21.5X80X5
17 M681241 1 RONDELLE ZN M16-32
18 M685216 1 RONDELLE ZN GROWERØ16
19 M614109 1 VIS ZN H M16X45-45
20 M685216 4 RONDELLE ZN GROWER Ø16
21 M660241 4 ECROU ZN H M16
22 M613304 4 VIS ZN H M8X20-20
23 M685208 4 RONDELLE ZN GROWER Ø8
24 M681258 4 RONDELLE ZN L8-22
25 M678008 4 ECROU RAPIDE NU M8
26 E17766.000 1 CARTER DE TRANSMISSION PEINT
27 E20327.000 1 TRAPPE DE CARTER
28 M670008 2 ECROU RAP M8
29 M672012 1 ECROUZN FREIN M12
30 M681287 2 RONDELLE ZN LL12-40
31 E00825 1 ROULEAU TENDEUR
32 E00824 1 BAGUE TENDEUR
33 E00823 1 AXE TENDEUR
34 M613304 14 VIS ZN H M 8X20-20
35 M681258 14 RONDELLE ZN L8X22
36 M614510 1 VIS ZN H M20X50-50
37 M685220 1 RONDELLE ZN GROWER Ø20
38 E00830 1 RONDELLE ZN 21.5X110X5
39 E05982 1 CLAVETTE 22X14X90
40 E00829 1 PIGNON DOUBLE PAS 25.4 76 DTS ALES.80
41 M660233 12 ECROU ZN H M8
42 M685208 12 RONDELLE ZN GROWER Ø8
43 M681233 12 RONDELLE ZN M8-18
44 M672010 3 ECROU ZN FREIN M10
45 E18799.000 1 GRILLE DE COUVERCLE
46 M611021 1 COUVERCLE BASCULANT
E18800.000 + 1 RONDELLE POUR COUVERCLE
47 S06192 1 BRASSEUR
48 M613304 4 VIS ZN H M 8X20-20
49 M681233 8 RONDELLE ZN M8-18
50 E16472.000 1 BOUCHON VENTRAL
51 M672008 4 ECROU ZN FREIN M8
52 M672006 8 ECROU ZN FREIN M6
M629021 8 VIS NOIRE FHCM6X16-16
53 M681281 8 RONDELLE ZN LL 6-24-1.2
54 E06576 2 PLAQUE PVC DE PALIER
55 E00798 2 PLAQUE SUPPORT PALIER
56 E13098 1 FLASQUE DEMONTABLE
57 M631460 1 VIS ZN FHC M10X30
58 E18159.000 1 OBTURATEUR TROU DE DETECTION
59 M681231 4 RONDELLE ZN M6-14
60 M660231 4 ECROU ZN H M6
61 M715422 2 PALIER 80A APLLIQUE CARRE FONTE
62 M660245 8 ECROU ZN H M20
63 M685220 8 RONDELLE ZN GROWER Ø20
64 M660235 6 ECROU ZN H M10
65 M613510 6 VIS ZN H M10X50-50
66 M613506 13 VIS ZN H M10X30-30
67 M681260 27 RONDELLE ZN L10-27
68 M685210 14 RONDELLE ZN GROWER Ø10
69 M660235 14 ECROU ZN H M10
Anciens motoréducteurs (montage avant octobre 2002) NE SONT PLUS DISPONIBLES. DANS LE CAS DU CHANGEMENT D'UN DE CES MOTOREDUCTEURS, ILEST NECESSAIRES
DE COMMANDER UN DES KIT DE RECHANGE E19945 - 5,5KW ET E19946 - 7,5K W REGROUPENT LES REPERES 7, 8, 13, 15,16 ET LA VISSERIE
Motoréducteur Fimet (5,5 et 7,5 kW)
13 E16418.000 1 PIGNON DBL. 19 DTS 25.4 ALESAGE Ø55 (5,5KW)
13 E16423.000 1 PIGNON DBL. 19 DTS 25.4 ALESAGE Ø65 (7,5KW)
15 E16419.000 1 BAGUE LG=44 MOTOREDUCTEUR (5,5KW)
15 E16422.000 1 BAGUE LG=62 MOTOREDUCTEUR (7,5KW)
Motoréducteur VEM (5,5 et 7,5 kW) (identique au Fimet mis à part les repères suivants)
13 E00828 1 PIGNON DBL. 19 DTS 25.4 ALESAGE Ø60 (5,5KW) - SAV
13 E07467 1 PIGNON DBL. 19 DTS 25.4 ALESAGE Ø75 (7,5KW) - SAV
15 E00827 1 BAGUE MOTOREDUCTEUR (5,5KW)
15 E07468 1 BAGUE MOTOREDUCTEUR (7,5KW)
§ A PARTIR DU MELANGEUR #05C2029 LES MOTOREDUCTEURS 5,5KW SE MONTENT AVEC LES MEMES COMPOSANTS QUE POUR LE 7,5KW
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Horizontal blender MH 2200 10/12/2014
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Horizontal blender MH 2200 10/12/2014

PIECES DE RECHANGE - SPARE PARTS

REFERENCE
REP Qté DESIGNATION
Pièces Tarif
1 E19321 1 MONTAGE MH2200 5.5KW
E19321 Ou 1 MONTAGE MH2200 7.5KW
2 M681260 24 RONDELLE L10-27
3 M613506 12 VIS ZN H M10X30-30
4 M681237 16 RONDELLE ZN M12-27
5 M685212 16 RONDELLE ZN GROWER Ø12
6 M613705 16 VIS ZN H M12X25-25
PIEDS BAS (LONGUEUR TOTALE = 1665)
7 E17241.000 2 PIED DROIT SOUDE
8 E17240.000 2 PIED GAUCHE SOUDE
Où PIEDS HAUTS (LONGUEUR TOTALE = 2005)
7 E20346.000 2 PIED HAUT
8 E20346.000 2 PIED HAUT
E17239.000 +2 TRAVERSE POUR PIEDS HAUTS
9 M685210 12 RONDELLE ZN GROWER Ø10
10 M660235 12 ECROU ZN H M10
11 M660233 31 ECROU ZN H M8
12 M685208 31 RONDELLE GROWER M8
13 M681233 25 RONDELLE ZN M8-18
14 M681258 25 RONDELLE ZN L8-22
15 M613304 31 VIS ZN H M8X20-20
16 M618304 12 VIS INOX H M8X20-20
17 M685208 16 RONDELLE GROWER M8
18 M681258 16 RONDELLE ZN L8-22
19 E10271 3 PLAQUE D'OTURATION
20 M631453 2 VIS ZN FHC M8X20-20
21 M613304 2 VIS ZN H M8X20-20
22 M681258 6 RONDELLE ZN L8-22
23 M685208 4 RONDELLE GROWER M8
24 M660233 4 ECROU ZN H M8
25 E18605.000 1 ENSCHEUR MONTE
26 M672010 6 ECROU ZN FREIN M10
27 M681210 12 RONDELLE ZN M10-20
28 E17469.000 2 RENFORT ENTRE PIED ET FLASQUE
29 M613506 6 VIS ZN H M10X30-30
30 E18794.000 1 COUVERCLE DE BOUT
31 E15651 2 JOINT BRIDE D'ENTRE MH
32 E15679 1 COUDE D'ENTREE MH
33 E13102 1 ENTRÉE FARINE MH1000 Ø107 ( OPTION)
34 M618306 4 VIS INOX H M8X30-30
35 E18617.000 1 COUVERCLE CENTRAL
36 M611010 3 BOUCHON PLASTIQUE Ø193/200
37 E18486.000 3 BRIDE BOUCHON PLASTIQUE
38 M634102 6 VIS TOLE ZN ST6.3X13
39 E19271 8 COLLIER DE MANCHE A AIR Ø200
40 E18062.000 8 MANCHE A AIR Ø200 LG:2 M
41 E16674.000 4 POTEAU DE MANCHE A AIR
42 E16673.000 1 SUPPORT MANCHE A AIR
100 VENTILATEUR MH
101 M629021 4 VIS FHC M6X16
102 M681258 4 RONDELLE ZN L8-22
103 M685208 4 RONDELLE ZN GROWER Ø8
104 M618306 4 VIS INOX H M8X30-30
105 M672006 4 ECROU FREIN M6

106 E22652.000 1 VENTILATEUR MDE 130 AVEC BOITIER MONTE - Modèle depuis novembre 2014
107 E22651.000 1 TOLE D'ADAPTATION VENTILATEUR MDE 130 - Modèle depuis novembre 2014

106 M525130 1 VENTILATEUR CENTRIFUGE MB12 - Modèle avant novembre 2014

+ M525131 1 GRILLE DE VENTILATEUR MB12 (NON REPRESENTE) - Modèle avant novembre 2014
107 E17939.000 1 TOLE D'ADAPTATION VENTILATEUR - Modèle avant novembre 2014

108 E15651 2 JOINT BRIDE D'ENTRE MH

109 E15679 1 COUDE D'ENTREE MH
200 E17161.000 3 REHAUSSE 250MM
300 04 42 21 CHASSIS DE PESAGE SANS JAUGES
301 E16933.000 1 CHASSIS
302 M614107 4 VIS ZN H M16X35-35
303 M681241 4 RONDELLE ZN M16-32
304 M672016 4 ECROU ZN FEIN M16
400 95 51 03 1 3 CAPTEUR 1.5 T.
500 E19330 1 SORTIE RONDE + SANGLE
600 04 42 23 1 VANNE PNEUMATIQUE DE SORTIE
700 DETECTEUR DE NIVEAU MINI
701 99 93 10 1 DETECTEUR CAPACITIF
702 E17949.000 1 BOUCHON PROTEGE CAPTEUR
703 E17947.000 1 PLATINE SUPPORT CAPTEUR
800 85 90 61 RAMPE A HUILE
801 M685208 2 RONDELLE ZN GROWER Ø8
802 M618304 2 VIS INOX H M8X20-20
803 E13762 1 RAMPE COMPLETE
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Horizontal blender MH 2200 10/12/2014
« EC » conformity certificate

Manufacturer: ACEMO SAS

30 Rue Albert De Mun – CS30050 - 56302 PONTIVY – France

Signing officer: Mr ROBILLIARD Régis, ACEMO SAS Managing Director

Technical file: ACEMO SAS design office is allowed to constitute technical file.

Hereby, we declare that the equipment below:

Designation: Tariff code Reference Manufacturing
year
on the EC
badge
Mélangeur MH 2200 5.5KW pied bas - couvercle E19400
04 42 04
standard E29150
Mélangeur MH 2200 7.5KW pied bas - couvercle E19401
04 42 05
standard E29153
Mélangeur MH 2200 5.5KW pied haut - couvercle E19400
04 42 06
standard E29150
Mélangeur MH 2200 7.5KW pied haut - couvercle E19401
04 42 07
standard E29153
Mélangeur MH 2200 5.5KW pied bas – montage broyeur 04 42 52 E29152
Mélangeur MH 2200 7.5KW pied bas - montage
04 42 53 E29154
broyeur
Mélangeur MH 2200 5.5KW pied haut – montage
04 42 54 E29152
broyeur
Mélangeur MH 2200 7.5KW pied haut – montage
04 42 55 E29154
broyeur

Is conform to the Directive 2006/42/EC on machinery and the Low Voltage Directive
2006/95/EC.
Is conform to the EMC Directive 2004 / 108/ EC

Established in Pontivy the: 10/12/2014 Signature

WARNING : Any intervention performed by Acemo SAS unauthorized people

systematically result in the non-compliance of equipment.

It is imperative to apply maintenance advices in order to extend your equipment lifetime and
to ensure user’s safety.

30 Rue Albert De Mun – CS30050 - 56302 PONTIVY - FRANCE

Téléphone : +33 2 97 25 05 30 - Fax : +33 2 97 27 84 60 – SAV : 08 26 10 21 23
Email: acemo@acemo.com Web: http://www.acemo.com