Operating manual

Exciter voltage controller

CO3301-5G
 Operating manual
Exciter voltage controller
CO3301-5G

Copyright © 2011: LUCAS-NÜLLE Lehr- und Messgeräte GmbH

Siemensstr. 2
D-50170 Kerpen

All rights reserved.

 Operating manual
Exciter voltage controller
CO3301-5G

Contents
1 General information ................................................................................................................................................ 5
1.1 Preface ............................................................................................................................................................ 5
1.2 Name and Address of manufacturer................................................................................................................ 5
1.3 Legal information ............................................................................................................................................. 6
1.3.1 Liability limitations .................................................................................................................................... 6
1.3.2 Copyright/authorisation ............................................................................................................................ 6
The making of copies, including extracts, is expressly permitted to users of the training system, but only for internal
use in connection with the operation of the equipment........................................................................................... 6
1.3.3 Target groups ........................................................................................................................................... 6
2 Basic safety instructions ......................................................................................................................................... 8
2.1 Safety information ........................................................................................................................................... 8
2.2 Safety equipment .......................................................................................................................................... 10
2.3 Work safety measures................................................................................................................................... 10
2.4 Specific safety instructions ............................................................................................................................ 11
3 Description of the module .................................................................................................................................... 13
3.1 Brand and model ........................................................................................................................................... 13
3.2 Area of application and stipulated use........................................................................................................... 13
3.3 Dimensions and weight ................................................................................................................................. 13
3.4 Technical data ............................................................................................................................................... 13
3.5 Set-up conditions .......................................................................................................................................... 13
4 Controls and displays ........................................................................................................................................... 14
4.1 Connections, controls, displays and their meaning ....................................................................................... 15
4.1.2 Connections ........................................................................................................................................... 15
4.1.3 Control elements .................................................................................................................................... 15
4.1.4 Displays ................................................................................................................................................. 15
5 Commissioning ..................................................................................................................................................... 16
6 Operation.............................................................................................................................................................. 17
6.1 Safety ............................................................................................................................................................ 17
6.2 Circuit example (mains synchronisation using a synchronous generator) ..................................................... 17
7 Maintenance and cleaning.................................................................................................................................... 18
7.1 Maintenance and servicing............................................................................................................................ 18
7.2 7.2 Spare parts .............................................................................................................................................. 18
8 Disassembly and disposal .................................................................................................................................... 19
8.1 Decommissioning .......................................................................................................................................... 19
8.2 Disassembly and disposal ............................................................................................................................. 19

3
 Operating manual
Exciter voltage controller
CO3301-5G

4
 Operating manual
Exciter voltage controller
CO3301-5G

1 General information
1.1 Preface

This instruction manual is written to be read, understood and complied with in every respect by persons intending to
use the training system.

It contains basic tips and instructions to be observed during assembly, operation, maintenance, disassembly and
disposal involving the training system.

For that reason, this manual must be read through carefully before assembly by any teaching staff, students or other
users. Only the information in this manual can prevent errors and ensure faultless operation.

1.2 Name and Address of manufacturer

Manufacturer and servicing address

LUCAS-NÜLLE Lehr- und Messgeräte GmbH

Siemensstr. 2
D-50170 Kerpen

Tel.: +49 (0) 22 73 5 67-0

Fax: +49 (0) 22 73 5 67-30

E-mail: info@lucas-nuelle.com
www.lucas-nuelle.com

5
 Operating manual
Exciter voltage controller
CO3301-5G

1.3 Legal information

1.3.1 Liability limitations

LUCAS-NÜLLE GmbH accepts no liability for any damage occurring due to the following:

 Inappropriate or incompetent use

 Irresponsible or incorrect assembly and/or commissioning by operators or third parties
 Subsequent modifications by operators or third parties
 Natural wear and tear
 Negligent or incorrect handling, servicing or maintenance
 Actions not in keeping with the instruction manual
 Use of inappropriate materials

1.3.2 Copyright/authorisation

This instruction manual is authorised for the use of teaching staff and students.

The instruction manual contains specifications and drawings of a technical nature. These may not be reproduced
distributed, utilised without permission for competitive advantage or passed on to others either in part or in full.

The making of copies, including extracts, is expressly permitted to users of the training system, but only for internal
use in connection with the operation of the equipment.

1.3.3 Target groups

Those groups at whom this instruction manual is targeted are described as listed in the following:

Target groups - Tasks - Qualification

Target group 1 Tasks Qualification
Training staff  Supervision of students  Electrician
 Teachers  Set-up of training system
 Providing students with an initial
 Trainers
introduction to the training systems
 Educational assistants  Providing safety instructions for
 Laboratory supervisors students
 Enabling power supplies
 Rectification of minor faults
 Observation of procedures
 Recognition of faults and safety
problems and guaranteeing correct
functioning of processes related to
the training system

6
 Operating manual
Exciter voltage controller
CO3301-5G

Target group 2 Tasks Qualification

Students  Set-up of training system  Must have had some electrical
 Modifications to training system instruction
 Trainees
set-up  Person with specific previous
 Students instruction and reading and writing
 Switching training system on and
 Work placement trainees off skills in the language of their
country
 Rectification of minor faults
 Introduced to the training system
 Observation of procedures by teaching staff
 Recognition of faults and safety
problems and guaranteeing correct
functioning of processes related to
the training system

1.3.4 Symbols used

Hazard symbols
Degree of risk Application
This symbol means there is a direct risk to life and health of people.
Ignoring this warning can result in a serious effect on the health of
persons and may result in life-threatening injuries.

This symbol means there is a direct risk to life and health of people.
Ignoring this warning can result in a serious effect on the health of
persons and may result in life-threatening injuries.

This symbol provides important advice on the proper and economic use of
the training system. Ignoring this warning can result in slight injuries or
adverse effects on health or may result in damage to the training system
or its environment.

7
 Operating manual
Exciter voltage controller
CO3301-5G

2 Basic safety instructions

2.1 Safety information

The training system is designed and constructed with the latest technology and according to recognised safety
guidelines. Nevertheless, incompetent or unauthorised use of the equipment may result in risks to life and limb of
users or third parties or to damage to the training system itself or to other equipment.
The training system may only be used if it is in technically perfect operating condition and following specified
procedures with attention paid to aspects of safety and risk. Any faults which may adversely affect safety must be
rectified immediately.

This instruction manual must be stored close to the training system itself and be accessible by anyone at any time.

Validity

Apart from definitive laws of the user's respective country and the safety guidelines applicable for operation,
maintenance and assembly of equipment as set forth by the educational establishment or company involved, the
following instructions must be observed.

Any person given responsibility for the operation, set-up, maintenance or repair of the training system must have read
and understood the relevant instruction manual and any experiment instructions.

The valid regulations for prevention of accidents should be stored within view in the vicinity of the training system and
should be accessible to anyone there. Regular instruction of users must be undertaken by those responsible for the
equipment.

Modifications

Reconfiguration and/or modification of the training system by users may only be undertaken with the consent of the
supplier. The supplier assumes no liability for any measures taken without that consent or for any damage resulting
therefrom. This includes any use of the training system that contravenes the instruction manual (during assembly/set-
up modifications and conduct of experiments using the training system).

Prevention of accidents during operation

The training system is safe to use if the instructions are adhered to correctly and the equipment uses the latest
technology. Danger may only occur under the following circumstances:

 Use of the training system by persons with no electrical instruction

 Incorrect operation of the training system
 Use of the training system that contravenes the instructions

8
 Operating manual
Exciter voltage controller
CO3301-5G

Operators

All the safety features and operating instructions provided by the manufacturer are to be regarded as prerequisites
for the safe operation of the training system and for avoiding accidents.
The operator and teaching staff are responsible for the prevention of accidents when using the equipment. Staff
should be fully conversant with their tasks relating to use of the training system.

The operator must guarantee the following:

 Training staff are sufficiently trained for their specific task in relation to safety regulations
 Safety regulations for the workplace are made known to training staff and students and this action is documented
 Safety regulations are available for inspection at any time
 Safety regulations are obeyed

Electrical installations must meet the valid local standards

Legal regulations for the prevention of accidents

Apart from the regulations specified here and all the contents of this instruction manual, as signified by hazard
symbols, the following general guidelines are also binding for the use of the training system:

 Safety regulations for EU member states

 Relevant safety regulations in countries outside the EU

Training system users

The training system is manufactured using the latest technology. It is safe to use and should be operated
appropriately by persons who have received electrical instruction under supervision of qualified teaching staff.

Non-compliance may result in risk to life and limb for the operator or for third parties, damage to the training system
or other equipment and may endanger the efficient use of the training system.

Function checks, maintenance work

Regular function checks and maintenance work advance safety.

Training staff should check the training system before use for any visible damage or shortcomings. Any changes
which may affect safety should be rectified at once.

The training staff is responsible for maintaining the training system in perfect condition at all times.

Maintenance and cleaning work are not permitted when the training system is in operation.

9
 Operating manual
Exciter voltage controller
CO3301-5G

Protective systems

Existing protection may only be removed during the course of setting up an experiment with the power supply turned
off and must be properly replaced after the work is completed.

Ensuring safety in the workplace

During upkeep, cleaning and reconfiguration of the training system, the workplace should be protected appropriate to
the circumstances.

Power should be turned off and protection provided to stop it being turned back on.

Electrical components that cannot be turned off must be protected from being turned on by removal of fuses.

The housing and rear of the devices may not be covered since this may lead to impermissible heating of the
equipment and to the possible failure of the training system.

Fuses may only be removed and replaced by authorised personnel

2.2 Safety equipment

Safety equipment may not be modified, removed or rendered inoperable. Unprotected elements may cause life-
endangering injuries.

All safety equipment, such as safety switches, covers and barriers must always be functional. The operation of the
training system is not permitted if the safety equipment is faulty or missing. Correct functioning of the necessary
safety equipment must be checked before starting the training system.

2.3 Work safety measures

Personal safety

For your own safety, the necessary protective clothing and equipment must be worn.
It is not permissible to wear loose clothing or jewellery that become trapped within the training system. Long hair
should be bound with a hair net.
Prohibition of gloves: when working next to moving or rotating pieces of equipment, gloves may not be worn.

Persons under the influence of drugs, alcohol or medication capable of affecting reactions are prohibited from
operating, maintaining or repairing the training system.

10
 Operating manual
Exciter voltage controller
CO3301-5G

Protection of the feet

Danger of crushing

Panels have sharp edges and could fall on people's feet if not correctly handled.
Always wear appropriate, safe footwear.

2.4 Specific safety instructions

Danger due to electric current

If the training system is not properly earthed, this may lead to life-threateningly high current flows.
The training system must be earthed in the manner specified
Devices with plug-in transformers are earthed through those power supplies. Devices without them must have their
green/yellow sockets connected to the protective earth.

Danger due to electric current

Make sure that plug connections (cables and sockets on the training systems) must always match in terms of
colours and patterns
Use green/yellow sockets exclusively for connecting a protective earth
Do not use anything except the green/yellow sockets to connect a protective earth

Danger due to electric current

If the supplied mains cables are not used properly, it may lead to life-threatening flows of current.
The training system may only be used with the cables intended for it.
Always use safety leads and plugs. Make sure that measurement leads are in perfect condition.
All experiment leads must have double insulation running throughout their length

Danger due to electric current

The training system may only be used in circuits protected by fuses or circuit breakers no larger than 16 A.

11
 Operating manual
Exciter voltage controller
CO3301-5G

Danger due to electric current

The training system's components must be operated only at the prescribed voltages.

12
 Operating manual
Exciter voltage controller
CO3301-5G

3 Description of the module

3.1 Brand and model

Exciter voltage regulator CO3301-5G is used to supply excitation voltage to synchronous machines such as
SE2662-5Q (three-phase synchronous machine with smooth-core rotor, 1 kW). The direct voltage can be adjusted in
the 7.5 ... 200 VDC range via a rotary control or inputs. During power down, the voltage is switched off, and a resistor
connected in parallel to the outputs via a relay in order to de-excite the machine.

3.2 Area of application and stipulated use

The exciter voltage regulator is exclusively designed for educational purposes, to be used in schools, universities,
training establishments and other educational institutes (also refer to Chapter 3.1 "Brand and model").

The training system is only authorised to be used in rooms that fulfil the local regulations for education and training.

The training systems can only be operated within the bounds as stated in the technical data.
Any other use or any use which exceeds the specifications is in contravention of regulations.
LUCAS-NÜLLE GmbH assumes no liability for any damage resulting from such use. The user alone is liable for
all risks.
Use of the equipment as per regulations involves constant observation of the specifications in the supplied
instruction manual

3.3 Dimensions and weight

Width: Approximately 228 mm
Height: Approximately 297 mm
Depth: Approximately 210 mm
Total weight: Approximately 5 kg

3.4 Technical data

Output voltage: 7.5 … 200 V DC
Output current: 2 A DC (ED 40%)
Supply voltage: 115/230 V, 50…60 Hz

3.5 Set-up conditions

Maximum relative humidity: 60%, non-condensing
Maximum ambient temperature: 35°C

13
 Operating manual
Exciter voltage controller
CO3301-5G

4 Contr ol s a nd di s pla ys

Figure 1: Controls and board layout

14
 Operating manual
Exciter voltage controller
CO3301-5G

4.1 Connec tions, controls , displa ys a nd their me aning

4.1.2 Connections
UP: External input (10…230 V AC/DC) – the voltage is raised here via remote control
DOWN: External input (10…230 V AC/DC) – the voltage is lowered here via remote control
ON: External input (10…230 V AC/DC) – the voltage is switched on here via remote control
OFF (De-Ext.): External input (10…230 V AC/DC) – the voltage is switched off here via remote control, and a
10-kΩ resistor connected in parallel with the outputs via a relay.
0V: Ground, inputs' minus pole
b: Power switch
f: DC voltage output, 7.5 ... 200 V DC (max. 2 A)

4.1.3 Control elements

c: Incremental rotary control for setting the voltage
ON: This button switches on the set voltage and connects it to the output.
OFF: This button disconnects the voltage from the output and connects a 10-kΩ resistor in parallel with
the outputs via a relay.

4.1.4 Displays
a: LCD – this outputs status information, measurement results and operational messages.
d: Green LED – this will be lit when the equipment is "ON".
e: Red LED – this will be lit when the equipment is "OFF" state. It flashes rapidly in the event of a
short circuit, and slowly in the event of current limitation.

15
 Operating manual
Exciter voltage controller
CO3301-5G

5 Commissioning

Always observe Section 2.1 "Safety instructions" on page 7”.

• Make connections only when the equipment is de-energised.

• Connect the device's power cable to a properly wired, shockproof socket.

• On connection of the supply voltage, the red OFF LED comes on. The LN
logo and version appear for two seconds on the LCD. After that, the most
recently set voltage is indicated in the display's top row. The next row
48.5 V
─.─ ─ A
indicates the current flowing at the moment (-.-- A), which is zero when the
system is OFF.

• When the green ON button is pressed or a signal is present at the ON

input, the DC voltage is switched on, and a current whose value depends
on the connected load flows. The red LED goes off, and the green LED
48.5 V
comes on. The voltage is adjustable via the rotary control element (c) or
signals at inputs UP, DOWN.
0.65 A
•
• When the red OFF button is pressed or a signal is present at the OFF
input, the voltage is switched off, the green LED goes off, and the red LED 48.5 V
─.─ ─ A
comes on. A relay connects a 10-kΩ resistor in parallel with the outputs.

• If the yellow button is pressed for 2 seconds in the OFF state, the device
switches over to the configuration menu. Rotary control (c) can be used to ►Brightness
select the required item. Pressing the OFF button again confirms the
selection. The following parameters can be adjusted: Contrast
- Brightness: Rotary control (c) can be used to adjust the brightness. Up/Down Delay
Pressing the OFF button confirms the set value and effects a return to the Exit
configuration menu.
- Contrast: Rotary control (c) can be used to adjust the display contrast.
Pressing the OFF button confirms the set value and effects a return to the
configuration menu.
- Up/Down Delay: Rotary control (c) can be used to adjust the delay in the
voltage change at the external UP and DOWN inputs. Pressing the OFF
button confirms the set value and effects a return to the configuration
menu.
- Exit: Pressing the OFF button effects a switchover to the initial OFF setting.

• If the amperage exceeds 2 A, a current limiter is activated and the red OFF LED flashes slowly. Normal
operation can then be restored by reducing the current.

• In the event of a short circuit, the red OFF LED flashes rapidly. After the fault has been remedied, the LED
can be reset by pressing the OFF and ON buttons.

16
 Operating manual
Exciter voltage controller
CO3301-5G

6 Operation
6.1 Safety

Section “2.1 Safety Information” on page 7 must be observed at all times.

6.2 Circuit ex am ple (ma ins s ync hronisa tion using a s ync hronous
generator)

Use the circuit examples and experiment instructions in the relevant books and courses on generator control and
synchronisation (EUG) or generator protection (EGP).

17
 Operating manual
Exciter voltage controller
CO3301-5G

7 Maintenance and cleaning

7.1 Maintenance and servicing

Section “2.1 Safety Information” on page 7 must be observed at all times.

The address for customer service can be obtained from your local dealer.

The address of the manufacturer is found in the “Name and address of manufacturer” section on page 4.

7.2 7.2 Spare parts

LUCAS-NÜLLE GmbH assumes no liability whatever for any damage caused by the use of spare parts or
accessories not supplied by us and any guarantee is thereby invalidated.
See the “Safety information“ on page 8

Order spare parts from LUCAS-

NÜLLE GmbH

When ordering spares, please provide the following data:

 Article number
 Order number/delivery date
 Name of the spare part
 Number of spare parts required

The address for our spare parts sales department can be found in the “Name and address of manufacturer” section.

18
 Operating manual
Exciter voltage controller
CO3301-5G

8 Disassembly and disposal

8.1 Decommissioning

The specifications under the “Safety instructions section” on page 8 must be obeyed at all costs.
Non-compliance may result in:
Risks to life and limb of the operator or third parties,
Depreciation of the training system, of individual products or other equipment,
Risks to the efficient operation of the training system.

8.2 Disassembly and disposal

Disassembly

The equipment may only be disassembled by qualified personnel.

Disposal

Components must be disposed of according to the regulations stipulated by the responsible legal authority.

19