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Free of water tanning using CO2 as process additive—An overview on the process
development
Renner Manfred ∗ , Weidner Eckhard, Jochems Björn, Geihsler Helmut
Fraunhofer Institute UMSICHT, Osterfelder Str. 3, 46047 Oberhausen, Germany
a r t i c l e i n f o a b s t r a c t
Article history: Leather is a product traded worldwide. The majority of leathers are cattle skins tanned by using
Received 2 November 2011 chromium-III salt, which are in the focus of this work. The article describes the shortening of tanning
Received in revised form 16 January 2012 time by using compressed carbon dioxide as process additive from 30 to 5 h in lab-scale (63 mL auto-
Accepted 16 January 2012
clave). In pilot-scale (20 L autoclave) a tanning process practically free of wastewater is demonstrated.
Compared to conventional processes less chromium-III salt is used and the process time can be reduced to
Keywords:
2.5 h. Some underlying principles for the process intensification caused by carbon dioxide are described.
Free of water
The article concludes with first results from a demonstration plant of technical size with a volume of
Tanning
Animal skin
1700 L, which is able to tan a mass of up to 700 kg (>100 m2 ) per batch in a rotating drum.
Carbon dioxide © 2012 Elsevier B.V. All rights reserved.
Process intensification
0896-8446/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
doi:10.1016/j.supflu.2012.01.007
292 R. Manfred et al. / J. of Supercritical Fluids 66 (2012) 291–296
The basic idea of the new process is to carry out the tanning step Chromium tanned leather has to be resistant against boil-
under the pressure of CO2 . Limed and pickled skins were provided ing water without degeneration of the collagenous structure. As
by a tannery as a whole or in parts as described in Section 2.2. The cooking stability is most commonly used in industry, the quality
skins were put into contact with either of two tanning solutions assessment of wet-blue in this work was carried out by measuring
(Section 2.1). For comparison the tanning was performed at ambi- the shrinkage temperature. This criterion was assessed by using the
ent pressure and at elevated pressures in a CO2 -atmosphere in the equipment shown in Fig. 3. After the tanning process a defined part
R. Manfred et al. / J. of Supercritical Fluids 66 (2012) 291–296 293
Fig. 5. Reduction of process time using CO2 as process intensifier in lab-scale [26].
2.4.1. 63 mL high pressure view cell 3.1. Chromium tanning under CO2 -pressure as function of
A conventional high pressure cell was used for carrying out the pressure and contact time
experiments presented in Fig. 4. The autoclave has a volume of
63 mL and a maximum of 250 ◦ C and 35 MPa could be reached. A The results demonstrated in Fig. 5 (63 mL autoclave) and Fig. 6
height adjustable magnetic stirrer mounted in the middle of the (pilot-scale plant) were carried out comparable to conventional
Fig. 4. Left: lab-scale equipment; middle: 20 L pilot-scale plant; right: 1700 L demonstration plant.
294 R. Manfred et al. / J. of Supercritical Fluids 66 (2012) 291–296
Fig. 6. Process time using CO2 as process intensifier in pilot-scale. Fig. 7. Process time using CO2 at different pressures in pilot-scale.
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