Professional Documents
Culture Documents
CATALOGUE
CONTENTS
2 Company Profile
8 Product Range
36 Competitive Advantage
38 Product Microstructure
40 Sustainability
2
COMPANY PROFILE
With great pride, from the
heart of Egypt, a global
steel maker has evolved.
Beshay Steel group is the largest privately owned steel producer in
Egypt and the Middle East with an annual crude steel capacity of up to
4 MTPY.
”
operation in the steel industry.
4
INTEGRATED STEEL
MAKING
5
1
Iron ore is 2
reduced to
The DRI is
sponge iron (DRI) by the reaction transported
with carbon monoxide and directly to an electric arc
hydrogen in a MIDREX shaft furnace at 800o C via a 36m
3
furnace. conveyor where it is melted
together The liquid
Direct The
casting.
Reduction:
liquid
steel is cast into
square section billets. 5
The
billets are
transported to the rolling
6 mill reheat furnace at 700o
C to maximize energy
The hot
7 billets are
effciency.
WHY BESHAY
STEEL ?
Our products are accredited
by many other internationally
recognized bodies.
As a result we export to several Accreditation:
countries in Europe such as ISO 9001:2008 Quality Management System
the United Kingdom, Italy, ISO 14001:2004 Environmental Management
Germany, Russia and Ukraine. ISO 18001:2007 Occupational Health and Safety Management Systems
We have a large share of Middle ISO 50001:2011 Energy Management
East imports especially from UK Cares Product Conformity Production of ASTM Certificate
neighboring countries, such as UK Cares Product Conformity Production of BS Certificate
the Gulf States, Syria, Sudan and UK Cares Quality Management System Certificate
Algeria.
7
8
PRODUCT
RANGE
Re-bars:
The Beshay Steel Product Range covers re-bars from 10mm nominal
diameter up to 40mm. Re-bars are produced at 12m lengths, unless
otherwise specified by the customer. All dimensional tolerances and
Wire Rods:
Wire Rods are produced
ovality satisfy national and international standards. Beshay’s production
using the highest technology
of re-bars ensures excellent quality of structure and composition.
techniques and our production
line is capable of producing plain
and ripped coils ranging from
6mm up to 12 mm in diameter.
The Wire Rods come with the
assurance of superiority, high
produces squares, angles, flats, plant to save energy and have • IPE/IPN 80 to 120 mm
tons per year. Also, the plant is any of these types and sizes:
capable to produce both re- • Squares 12 to 40 mm
PRODUCT
Y.S (MPa) T.S
Standard Grade
Min. Max. Min.
RANGE
240 Plain Bar 240 − 350
280 Plain Bar 280 − 450
ES 262:2000
360/520 Ribbed Bar 360 − 520
400/600 Ribbed Bar 400 − 600
B240D P Plain Bar 240 − −
B300D P Plain Bar 300 − −
B420D P Plain Bar 420 540 −
PRODUCT
RANGE Bar Diameter (mm) Unit Weight (Kg/m)
10 0.617
Re-bars 12
14
0.888
1.210
16 1.580
Diameters 18 2.000
20 2.470
22 2.980
25 3.850
28 4.830
32 6.310
36 8.000
40 9.860
13
270 1999.080
188 2003.328
138 2003.760
106 2009.760
84 2016.000
67 1985.880
56 2002.560
43 1986.600
34 1970.640
26 1968.720
21 2016.000
17 2011.440
RANGE
Elongation
Standard
Y.S (MPa) T.S (MPa) at Fracture (%)
Grade
Lo=5.65 √S
Thickness (mm)
Profiles & ≤ 16
Min.
> 16 ≤ 40 ≥ 40 > 63
Min. Min.
> 3 ≤ 100
Min. Max.
≥ 3 > 40
Min.
≥ 40 > 63
Min.
Sheet
S275J0 275 265 255 410 560 23 22
European
C C.E V
Si Mn P S N Cu
(J)
27 0.19 0.19 0.23 − 1.5 0.045 0.045 0.014 0.6 0.35 0.35 0.38
27 0.19 0.19 0.19 − 1.5 0.040 0.040 0.014 0.6 0.35 0.35 0.38
27 0.19 0.19 0.19 − 1.5 0.035 0.035 − 0.6 0.35 0.35 0.38
27 0.24 0.24 0.25 − 1.6 0.045 0.045 0.014 0.6 0.40 0.40 0.42
27 0.21 0.21 0.21 − 1.6 0.040 0.040 0.014 0.6 0.40 0.40 0.42
27 0.21 0.21 0.21 − 1.6 0.035 0.035 − 0.6 0.40 0.40 0.42
27 0.27 0.27 0.27 0.6 1.7 0.045 0.045 0.014 0.6 0.45 0.47 0.47
27 0.23 0.23 0.24 0.6 1.7 0.040 0.040 0.014 0.6 0.45 0.47 0.47
27 0.23 0.23 0.24 0.6 1.7 0.035 0.035 − 0.6 0.45 0.47 0.47
40 0.23 0.23 0.24 0.6 1.7 0.035 0.035 − 0.6 0.45 0.47 0.47
27 0.23 0.23 0.24 0.6 1.8 0.040 0.040 0.027 0.6 0.47 0.49 0.49
RANGE 12
14
0.888
1.210
16 1.580
Profiles & 18 2.000
Angles 20
22
2.470
2.980
25 3.850
Round Bar 28
30
4.830
5.553
Diameters 32 6.318
34 7.133
36 7.996
38 8.909
40 9.872
42 10.884
45 12.494
48 14.216
50 15.425
17
376 2003.3
276 2003.8
211 2000.3
167 2004.0
135 2000.7
112 2002.6
87 2009.7
69 1999.6
60 1999.1
53 2009.1
47 2011.4
42 2015.1
38 2031.4
34 2013.9
31 2024.4
27 2024.1
24 2047.1
22 2036.1
© All rights reserved. It cannot be reproduced or transmitted in any form or by
any means unless by referring back to the copyright owners.
* The Bundle Weight is for reference purposes only, and the weight is
determined based on the actual figure in loading.
18
PRODUCT
RANGE
Profiles & Square Bar Diameter (mm) Unit Weight (Kg/m)
Angles 12 1.132
14 1.541
16 2.012
Square Bar 20 3.144
Diameters 22
24
3.804
4.527
25 4.913
30 7.074
35 9.629
40 12.576
50 19.650
19
295 2003.36
217 2005.81
166 2004.11
106 1999.58
88 2008.64
74 2010.15
68 2004.30
47 1994.87
35 2021.99
27 2037.31
17 2004.30
© All rights reserved. It cannot be reproduced or transmitted in any form or by
any means unless by referring back to the copyright owners.
* The Bundle Weight is for reference purposes only, and the weight is
determined based on the actual figure in loading.
20
PRODUCT
RANGE
Hexagonal Bar Diameter (mm) Unit Weight (Kg/m)
Profiles & 12 0.978
Angles 15
18
1.529
2.200
20.5 2.850
PRODUCT
30*3 1.360
30*4 1.780
35*4 2.090
RANGE 35*5
40*4
40*5
2.570
2.420
2.970
Profiles &
45*4 2.740
45*5 3.380
Angles
50*5 3.770
50*6 4.470
50*7 5.160
60*5 4.570
Angles 60*6
60*8
5.420
7.090
Dimensions 65*7
70*6
6.830
6.380
70*7 7.380
70*9 9.360
75*7 7.950
75*8 8.990
80*6 7.380
80*8 9.630
80*10 11.900
90*7 9.610
90*9 12.200
100*8 12.200
100*10 15.000
100*12 17.800
Number of Pieces / Bundle (6m) Bundle Weight (Kg)*
23
245 1999.20
188 2007.84
159 1993.86
130 2004.60
138 2003.76
112 1995.84
122 2005.68
99 2007.72
88 1990.56
75 2011.50
65 2012.40
73 2001.66
61 1983.72
47 1999.38
49 2008.02
52 1990.56
45 1992.60
36 2021.76
42 2003.40
37 1995.78
45 1992.60
35 2022.30
28 1999.20
35 2018.10
27 1976.40
27 1976.40
22 1980.00
19 2029.20
PRODUCT
RANGE
Profiles &
Angles Number of Pieces
IPE Beams
Unit Weight (Kg/m) / Bundle
Dimensions (mm)
(6m)
64*120 10.400 32
25
1980.00 28 2016.00
2016.00 21 2016.00
1996.80 16 1996.80
PRODUCT
RANGE
Profiles &
Angles Number of Pieces
IPN Beams
Unit Weight (Kg/m) / Bundle
Dimensions (mm)
(6m)
58*120 11.100 30
27
1995.84 28 1995.84
2001.60 20 2001.60
1998.00 15 1998.00
PRODUCT
RANGE
Number of Pieces
Profiles & UPN Channels
Dimensions (mm)
Unit Weight (Kg/m) / Bundle
(6m)
60*30 5.07 66
80*45 8.64 39
100*50 10.6 31
120*55 13.4 25
29
2004.48 96 2004.48
1997.16 89 1997.16
1997.52 58 1997.52
1991.76 43 1991.76
2007.72 33 2007.72
2021.76 19 1969.92
1971.60 16 2035.20
2010.00 12 1929.60
RANGE 30*5
30*6
30*8
1.180
1.410
1.880
30*10 2.360
Profiles & 35*4
35*5
1.100
1.370
Angles 35*6
35*8
1.650
2.200
35*10 2.750
40*4 1.260
RANGE 60*10
60*12
60*15
4.710
5.660
7.050
60*20 9.420
Profiles & 60*30
70*6
14.130
3.300
Angles 70*8
70*10
4.400
5.500
70*12 6.590
70*15 8.230
(60*8 -100*10)
70*25 13.720
70*30 16.490
80*6 3.770
80*8 5.020
80*10 6.280
80*12 7.540
80*14 8.803
80*15 9.432
80*16 10.061
80*20 12.560
80*30 18.840
90*10 7.070
90*20 14.130
90*30 21.200
100*6 4.710
100*8 6.280
100*10 7.850
33
RANGE 100*15
100*20
100*30
11.780
15.700
23.550
110*10 8.630
Profiles & 120*10
120*12
9.420
11.300
Angles 120*20
120*30
18.840
28.260
150*12 14.130
150*20 23.550
(100*12 -150*30)
35
COMPETITIVE
ADVANTAGE
EASPEC is the Beshay Steel group
production specification that surpasses
all known standards.
Our finely engineered products are renowned for their superior quality, not only because their strength and
composition meet the specifications but because they are engineered on the micro scale.
37
PRODUCT
MICROSTRUCTURE
The microstructure of the re- These austenitic billets are then Samples from 2 main local
bars is carefully engineered passed through the roughing and competitors where compared
by the thermo-mechanical intermediate rolling stages where to Beshay Steel. This was
treatment that is applied from the required section reduction is carried out by measuring the
the very beginning of the achieved. micro hardness across the bar
rolling process. The chemically The bars then go through a diameter in 2mm iterations.
homogeneous billets are soaked thermo mechanical treatment The Beshay Steel bars showed
at a specific temperature where stage, where the bar’s outer significantly higher hardness
a phase transformation to the shell is transformed to a strong values in the outer tempered
formable Austenite phase is tempered-martensitic structure martensitic shell than the
provoked. while the core remains a samples produced by both
ductile pearlitic-ferritic phase. competitors.
This means that the final The graph also shows that
product not only exceeds the the hardness values decrease
mechanical properties required by smoothly towards the centre of
international standards, but it also the bar, where the ductile ferritic-
maintains remarkable bendability pearlitic structure is present.
for our customer’s convenience. This strict microstructure control
enables Beshay Steel to maintain
excellent mechanical properties
with no compromises to our
customer’s needs.
39
VACUUM DEGASSING
TECHNOLOGY
Our Meltshop has an integrated demands for the production of condensed in diverse process
vacuum degassing plant that pure and high-quality steel. This steps relying on the melt
is connected to gratify the keeps us on top of competition composition. A vacuum alloy
with the newest techniques hopper system permits for
of high quality steel to have compositional modifications.
the wide range of production High alloy yields and decent
grades. Throughout the vacuum homogenization are distinctive
action, the hydrogen, nitrogen, characteristics of this process.
oxygen, and sulfur contents are A freeboard of 600–1,200 mm
is compulsory, reliant on the
metallurgical reactions in the
ladle. We are proud to be using
such a system as it offers all
what the customer needs.
40
SUSTAINABILITY
Energy The Environment
Steel making is a very energy During Steel Making, emissions of CO, CO2, SOX and NOX are a known by
demanding process. This is product. Beshay Steel invested into three superior de-dusting systems,
why we continuously invest with a suction capacity of 7.3 million Nm3/h. This allows us to reduce and
into improving our equipment filter our emissions in order to provide a safe working environment for
in order to maintain maximum our employees and decrease our impact on the environment.
efficiency and reduce energy
consumptions, whether electrical This off-gas is constantly monitored and the steel making process is
or gas. adjusted accordingly to minimise those emissions even further.
1
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