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FAIST Light Metals

CASTING

3D MODEL COMPARISON REPORT

WABCO – BODY – 432 480 2124

 Body - change details

Part name : Body

Existing part number : 432 480 1124
New part number : 432 480 2124
FAIST Light Metals

Old revision : 34 X C
New revision : 4 X E
Old part weight : 2140.8 grams
New part weight : 2128.8 grams
Part weight difference : 12 grams 
 Drawing comparison report 4

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FAIST Light Metals

Inference
 Wall thickness increased from 4.0mm to 4.50mm in the above green color
highlighted surface
 3D model comparison report 5

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FAIST Light Metals

Inference
 The above shown feature depth is reduced from 82.0mm to 71.0mm
 3D model comparison report 6

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FAIST Light Metals

Inference
 The above marked rib position is shifted by 1.50mm
 3D model comparison report 7

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FAIST Light Metals

Inference
 The above marked profile is modified
 3D model comparison report 8

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FAIST Light Metals

Inference
 Ø3.0mm machining counter bore added in new model (Red marked)
 As cast profile modified in the blue marked location
 3D model comparison report 9

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FAIST Light Metals

Inference
 Ø36.5mm machining depth is increase to 18.0mm from 11.0mm
 3D model comparison report 10

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FAIST Light Metals

Super embossed view

Inference
 As cast feature modified in the above red marked location
 3D model comparison report 11

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FAIST Light Metals

Inference
 Wall thickness reduced from 4.20mm to 4.0mm in the above green color
highlighted location
 3D model comparison report 12

As cast feature modified

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Ø4.0
FAIST Light Metals

Ø3.0

Super embossed view

Inference
 Machining hole diameter increased to Ø4.0mm from Ø3.0mm and depth is
increased to 9.0mm from 6.50mm
 As cast feature modified in the new model
 3D model comparison report 13

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FAIST Light Metals

Inference
 Wall thickness increased from 3.0 to 3.50mm in the green color highlighted
location
 3D model comparison report 14

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FAIST Light Metals

Inference
 Casting feature modified in the red marked location
 3D model comparison report 15

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FAIST Light Metals

Inference
 Casting feature modified in the red marked location
 3D model comparison report 16

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FAIST Light Metals

Inference
 As cast feature modified in the red marked location
 3D model comparison report 17

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FAIST Light Metals

Inference
 The above shown as cast feature is modified
 3D model comparison report 18

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FAIST Light Metals

Inference
 Machining cut added in the above red marked location
 3D model comparison report 19

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FAIST Light Metals

Inference
 The above red marked casting feature modified in the new model
 3D model comparison report 20

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FAIST Light Metals

Inference
 The above red marked casting feature modified in the new model
 3D model comparison report 21

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FAIST Light Metals

Inference
 After machining wall thickness increased to 4.0mm from 3.4mm in the green color
highlighted location
 As cast profile modified in the blue marked location
 3D model comparison report 22

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FAIST Light Metals

Inference
 As cast profile modified in the red color marked location in the new model
 3D model comparison report 23

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FAIST Light Metals

Inference
 Wall thickness increased from 4.60mm to 5.50mm in the above green marked
location
 3D model comparison report 24

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0.86
FAIST Light Metals

0.30

Inference
Super embossed
 Wall thickness increased by 0.86mm Max. to 0.30mm Min around the core hole section view
 3D model comparison report 25

Summary
1. Root radius and draft are modified in new model
FAIST Light Metals

2. Wall thickness increased in new model

3. Profile modified in the new model
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