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MODEL 1050E-500 TOP DRIVE DRILLING SYSTEM

SECTION 6: PARTS

CANDOC 1050E-500 MANUAL COPYRIGHT © 2004 CANRIG DRILLING TECHNOLOGY LTD.


S/N 216 MANUAL_02 ALL RIGHTS RESERVED

This Top Drive System is protected by one or more of the following US patents and foreign counterparts:
US 4,478,291 * US 4,951,709 * US 5,251,709 * US 6,024,181 and other patents pending.
Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form
or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.

Printed in the United States of America.


SUBSECTION 6A: RIG SPECIFIC CONFIGURATION AND ACCESSORIES

Assembly Description Drawing Rev

748-08-2-24 MAST RAISING INF, TRUNN, 18.00 X 6.38 748-08-2-X E


753-08-5 BLOCK INTERFACE ASSY, 500 TON, 75 753-08-5 0
877-01-1 BUW SAVER INTERLOCK KIT 877-01-1 B
ACC-A10537 ACCESSORIES, SHIP LOOSE ITEMS, 500 TON NO DRAWING 0
AY10008 GUIDE RUNNER ASSY, 0 OFFSET, 102 LG AY10008-X E
AY10071-1 HARPOON ASSY, 88.00 LG, 2 LATCH AY10071-X 0
AY10086 SERVICE LOOP, HYD, 75 FT AY10086-X E
AY10204-5 DP KIT, 3 1/2, NC 50 x NC 38 AY10204-X C
AY10661 KIT, CONSOLE PURGE AY10661 A
AY10773-1-27 SERVICE LOOP, ELEC, 77 FT, FLEX, SH, HW AY10773-X-Y W
AY10782 ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD AY10782 K
AY11201 LWCV ASSY, MANUAL, NC 50 x NC 50, 22 LG, AY11201 0
AY11408 GOOSENECK ASSY, 3 BORE, NO UWCV, W/O BRK AY11408 A
AY11766 TORQUE REACTION ASSY, NDIL RIG 221 AY11766 0
AY11920-3 KIT, INTERFACE, LWCV, INTG, 24 VDC AY11920-3 J
AY12237 GUARD ASSY, ACTUATOR, LWCV AY12237 0
AY12312 KIT, ANTI-ROTATION, LWCV AY12312 0
AY12498-07 LWCV ACT, CDTL, REM ACT, 6 5/8 REG, 24V AY12498-01 0
AY13137 CROWN HANGER ASSY, NDIL RIG 221 AY13137 0
TD-A10537 TOP DRIVE, RIG SPECIFIC INTERFACE TD-1050E500- 0

Friday, January 06, 2006 Serial Number 216


Engineering
Bill of Material
Part: 748-08-2-24
Description: MAST RAISING INF, TRUNN, 18.00 X 6.38
Eng ID: 0
Drawing ID: 748-08-2-X Rev No: E
Item Qty Units Part ID Description

01 2.00 EA 748-21-10 SIDE PLATE, MAST RAISING


02 4.00 EA 748-22-0-3 LUG, PLATE, 7.62 C to C
03 1.00 EA 748-23-10 TRUNNION MAST RAISING INTERFAC
04 1.00 EA M19-4008-010 EYEBOLT, SHLD TYPE, 5/8-11UNC x 1 3/4
05 2.00 EA HH-0500NC-0900-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 9.00, GR8, W
06 2.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
07 4.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
08 16.00 EA HH-0625NC-0200-GR8-W CAPSCR, HEX HD, 5/8-11UNC x 2.00, GR8
09 16.00 EA LW-0625-ET LOCKWASHER, 5/8 EXTERNAL TOOTH
10 8.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
11 8.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM

Printed: 12/16/2005
Engineering
Bill of Material
Part: 753-08-5
Description: BLOCK INTERFACE ASSY, 500 TON, 75
Eng ID: 0
Drawing ID: 753-08-5 Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA 753-10-0 BAIL, 500 TON


02 4.00 EA 753-12-0 PIN, BAIL, 500 TON, 4.25 DIA
03 2.00 EA 753-44-0 UPPER LINK, 500 TON, 75.00 LG
04 16.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
05 8.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
06 8.00 EA HH-0500NC-0500-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 5.00, GR8, W

Printed: 12/16/2005
Engineering
Bill of Material
Part: 877-01-1
Description: BUW SAVER INTERLOCK KIT
Eng ID: 1
Drawing ID: 877-01-1 Rev No: B
Item Qty Units Part ID Description

01B 1.00 EA P01-1003-010 44VALVE, SHUTTLE, 1/4in, PNEU


01C 2.00 EA H15-070123-08-04 REDUCER, MALE 1/2 JIC, FEM 1/4 JIC
01D 2.00 EA H15-070110-08 NUT, 1/2 JIC
01E 2.00 EA H15-070123-06-04 REDUCER, MALE 3/8 JIC, FEM 1/4 JIC
01F 2.00 EA H15-070110-06 NUT, 3/8 JIC
01G 2.00 EA H15-070432-04-04 TEE, SWV NUT RUN, 1/4 JIC
01H 2.00 EA H15-070432-06-06 TEE, SWV NUT RUN, 3/8 JIC
01I 2.00 EA H15-070432-08-08 TEE, SWV NUT RUN, 1/2 JIC
01J 8.00 EA H15-070102-04-04 ADAPTER, MALE 1/4 JIC, MALE 1/4 NPT
01K 4.00 EA H15-070202-04-04 ELL 90°, MALE 1/4 JIC, MALE 1/4 NPT
01L 70.00 FT H16-1801-04 HOSE, LP, 1/4, GRAY, 250 PSI
01M 8.00 EA H15-30682-04-04 HOSE BARB, 1/4, FEM SWV 1/4 JIC
01N 2.00 EA H15-33982-04-04 HOSE BARB, ELL 90°, 1/4, FEM SWV 1/4 JIC
01O 4.00 EA H15-30182-04-04 HOSE BARB, 1/4, MALE 1/4 NPT
01P 1.00 EA H15-070601-04-04 UNION, BULKHEAD, MALE 1/4 JIC
01R 1.00 EA H15-1010-010 QUICK DISC-CPLER, 1/4 BDY, 1/4 NPTF

Printed: 12/16/2005
Engineering
Bill of Material
Part: ACC-A10537
Description: ACCESSORIES, SHIP LOOSE ITEMS, 500 TON
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description

1.00 EA 742-54-1 SUPPORT, QUILL, 3" BORE


1.00 EA AY10254 TOOL, INSTALLATION/REMOVAL, RM, 500 TON
1.00 EA M20-1037-010 START-UP KIT
1.00 EA AY10661 KIT, CONSOLE PURGE
1.00 EA DT12149 PLATE, COVER, TORQUE BOOST
1.00 EA DT12150 GASKET, COVER PLATE, TORQUE BOOST
2.00 EA 594-02-4 LUG, ELEVATOR LINK ,350 TON,
1.00 EA 877-01-1 BUW SAVER INTERLOCK KIT

Printed: 1/6/2006
Engineering
Bill of Material
Part: AY10008
Description: GUIDE RUNNER ASSY, 0 OFFSET, 102 LG
Eng ID: 0
Drawing ID: AY10008-X Rev No: E
Item Qty Units Part ID Description

01 4.00 EA 694-22-0 RUNNER, GUIDE, 102 LG


02 1.00 EA 694-25-0 PLATE, ADJ, DS, 0 OFFSET
03 1.00 EA 694-25-1 PLATE, ADJ, ODS, 0 OFFSET
04 8.00 EA 737-28-1 SHIM, GUIDE, 12 GA (1/8)
05 4.00 EA 841-12-0 ADJUSTER, GUIDE RAIL
06 4.00 EA 841-13-0 ADJUSTER, GUIDE RAIL
07 4.00 EA DT10100 CAPSCR, FRAME ADJ, 1-8UNC x 2.50
08 4.00 EA DT10101 CAPSCR, FRAME ADJ, 1-8UNC x 4.34
09 6.00 EA M19-4012-010 EYEBOLT, SHLD TYPE, 1/2-13UNC x 1 1/2
10 4.00 EA M19-3007-010 FERRULE, 3/16, OVAL, ALUMINIUM
11 2.00 EA M19-5002-010 QUICK LINK, 3/8
12 48.00 IN M21-2001-010 WIRE ROPE, 3/16, 7 x 19, STAINLESS
13 8.00 EA DT11542 CAPSCR, FRAME ADJ, 1-8UNC x 3.25
14 8.00 EA SH-1000NC-0425-W CAPSCR, HEX SOC HD, 1-8UNC x 4.25, GR8
15 8.00 EA SH-1000NC-0300-W CAPSCR, HEX SOC HD, 1-8UNC x 3.00
16 16.00 EA SH-1000NC-0275-W CAPSCR, HEX SOC HD, 1-8UNC x 2.75, WIRED
17 2.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
18 32.00 EA FW-1000-A WASHER, F, 1, PLAIN, TYPE A
19 2.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
20 32.00 EA LW-1000-IT LOCKWASHER, 1 INT TOOTH
21 8.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
22 8.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10071-1
Description: HARPOON ASSY, 88.00 LG, 2 LATCH
Eng ID: 0
Drawing ID: AY10071-X Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA 895-84-0-8800 HARPOON, 88.00 LG, 2 LATCH


02 2.00 EA 850-17-0 HANGER LATCH PTG
03 2.00 EA 850-18-0 HANGER LATCH PIN PTG
04 4.00 EA 891-51-0 LATCH PIN RETAINER CROWN HANGE
05 24.00 IN M21-2001-010 WIRE ROPE, 3/16, 7 x 19, STAINLESS
06 4.00 EA SH-0375NC-0050-W CAPSCR, HEX SOC HD, 3/8-16UNC x 0.50, W
07 14.50 FT M21-2001-010 WIRE ROPE, 3/16, 7 x 19, STAINLESS
08 1.00 EA M19-5006-010 QUICK LINK, 10mm
09 1.00 FT P09-1017-010 HOSE, AIR HOSE, 1/4in
10 6.00 EA M19-3007-010 FERRULE, 3/16, OVAL, ALUMINIUM

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10086
Description: SERVICE LOOP, HYD, 75 FT
Eng ID: 1
Drawing ID: AY10086-X Rev No: E
Item Qty Units Part ID Description

0.00 EA H17-1000-010 SPLICE KIT, HYDRAULIC SERVICE LOOP


01 2.00 EA 799-13-0 TEE, 2 IN, HYDRAULIC UTILITY LINE
02 2.00 EA 799-14-0 BUSHING 2 NPT 3/4 NPT - 3/4 NP
03 8.00 EA 830-11-0 HYDRAULIC SERVICE LINE PINS
05 2.00 EA F06-1006-010 BUSH, 2 NPT x 3/4 NPT, FS 6000#
06 2.00 EA H15-070102-32-32 ADAPTER, MALE 2 JIC, MALE 2 NPT
07 1.00 EA H15-1027-010 QUICK PRESS NIP, 3/4 BDY, FEM 3/4 NPT
08 1.00 EA H15-1027-01A CAP, BRASS, QUICK CPLER, 3/4
09 1.00 EA H15-1029-010 QUICK PRESS NUT CPLER, FEM 3/4 NPT
10 1.00 EA H15-1029-01A PLUG, BRASS, QUICK CPLER, 3/4
11 2.00 EA H15-140237-12-12 ELL 90°, MALE 3/4 NPT
12 1.00 EA H15-140239-12-12 STREET ELL 90°, 3/4 NPT
13 2.00 EA H15-2000-12-12 ELL 90°, MALE 3/4 ORFS, MALE 3/4 NPT
14 2.00 EA H15-2001-12-12 ADAPTER, MALE 3/4 ORFS, MALE 3/4 NPT
15 2.00 EA H15-3001-12-12 HOSE FTG, STR LG, 3/4, FEM SWV 3/4 ORFS
16 1.00 EA H15-520221-12 ELL 90°, MALE 3/4 ORFS, FEM SWV 3/4 ORFS
17 74.14 FT H16-1471-12 HOSE, HP, 3/4, 3125 psi
18 1.00 EA H16-7000-010 HOSE, 2 DIA x 73.83 FT LG
19 8.00 EA HH-0250NC-0150-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 1.50, GR8, W
20 8.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
21 4.00 EA H15-520112-12 CAP, 3/4 ORFS

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10204-5
Description: DP KIT, 3 1/2, NC 50 x NC 38
Eng ID: 0
Drawing ID: AY10204-X Rev No: C
Item Qty Units Part ID Description

01 1.00 EA 593-01-2 TJC ASSY, 6.25-7.00, FEMALE


02 1.00 EA 593-15-1 TJC ASSY, 4.75-5.50, MALE
03 1.00 EA 719-03-05 X-OVER, NC 50 BOX x NC 38 PIN
04 1.00 EA 826-23-350 INSERT, 3.60 DIA, FLOOR STAB
05 2.00 EA R10218 LWCV, LT, NC 38 BOX x NC 38 PIN, 14 LG
06 2.00 EA AY12309 DIE BLOCK ASSY, 3.75 - 7.00
07 1.00 EA 829-15-3 STABBING BELL, 4.80 ID, 3 1/2 DP
08 1.00 EA 588-17-0-L PLATE, STOP, BUW, LEFT HAND
09 1.00 EA 588-17-0-R PLATE, STOP, BUW, RIGHT HAND
10 8.00 EA SH-0625NC-0100-W CAPSCR, HEX SOC HD, 5/8-11UNC x 1.00

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10661
Description: KIT, CONSOLE PURGE
Eng ID: 0
Drawing ID: AY10661 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA DT10917 BRACKET, PURGE KIT MOUNTING


02 1.00 EA P02-1007-010 PRESSURE REGULATOR 0-2 PSIG
03 1.00 EA N10095 GAUGE, PRESSURE, 0 - 3 PSI
04 1.00 EA P02-1010-010 AIR FILTER 250 PSI MAX WORK PRESSURE
05 1.00 EA H15-140137-04-04 NIP, MALE PIPE, HEX, 1/4 NPT
06 2.00 EA H15-070202-04-04 ELL 90°, MALE 1/4 JIC, MALE 1/4 NPT
07 3.00 EA H15-30682-04-04 HOSE BARB, 1/4, FEM SWV 1/4 JIC
08 1.00 EA H15-30182-04-04 HOSE BARB, 1/4, MALE 1/4 NPT
09 1.00 EA H15-1011-010 QUICK DISC-NIP, 1/4 BDY, 1/4 NPTF
10 1.00 EA H15-070432-04-04 TEE, SWV NUT RUN, 1/4 JIC
11 1.00 EA H15-070432-06-06 TEE, SWV NUT RUN, 3/8 JIC
12 1.00 EA H15-070432-08-08 TEE, SWV NUT RUN, 1/2 JIC
13 1.00 EA H15-070123-06-04 REDUCER, MALE 3/8 JIC, FEM 1/4 JIC
13A 1.00 EA H15-070110-06 NUT, 3/8 JIC
14 1.00 EA H15-070123-08-04 REDUCER, MALE 1/2 JIC, FEM 1/4 JIC
14A 1.00 EA H15-070110-08 NUT, 1/2 JIC
15 1.00 EA H15-140424-04-04 TEE, MALE RUN, FEM, 1/4 NPT
16 1.00 EA H15-140424-06-06 TEE, MALE RUN, FEM, 3/8 NPT
17 1.00 EA H15-140424-08-08 TEE, MALE RUN, FEM, 1/2 NPT
18 1.00 EA H15-070102-04-04 ADAPTER, MALE 1/4 JIC, MALE 1/4 NPT
19 1.00 EA H15-070102-04-06 ADAPTER, MALE 1/4 JIC, MALE 3/8 NPT
20 1.00 EA H15-070102-04-08 ADAPTER, MALE 1/4 JIC, MALE 1/2 NPT
21 40.00 FT H16-1801-04 HOSE, LP, 1/4, GRAY, 250 PSI
22 2.00 EA SH-0250NC-0050-W CAPSCR, HEX SOC HD, 1/4-20UNC x 0.50
23 1.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
24 2.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
25 1.00 EA DT12562 U-BOLT CLAMP, 1/4-20 UNC, CONSOLE PURGE
26 2.00 EA SH-0250NC-0100-W CAPSCR, HEX SOC HD, 1/4-20UNC x 1.00, W
27 4.00 EA FW-0250-A WASHER, F, 1/4, PLAIN, TYPE A
28 2.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
29 1.00 EA H15-1010-010 QUICK DISC-CPLER, 1/4 BDY, 1/4 NPTF
30 1.00 EA H15-140237-04-04 ELL 90°, MALE 1/4 NPT
REF 25.00 EA E10442 CABLE TIE, 7.4 IN LG, 50 LB

Printed: 12/16/2005
Engineering
Bill of Material
37 18.00 EA E10420 MODULE, MCT, 40mm, 22mm-32mm
38 16.00 EA E10007 MODULE, MCT, 30mm, 12mm-25mm
39 10.00 EA E22-1022-010 CABLE GRIP, OFFSET EYE, 1.00 - 1.24
40 10.00 EA E22-1023-010 CABLE GRIP, OFFSET EYE, 0.75 - 0.99
43A 4.00 EA E16-2008-010 LUG, 500 MCM, 1 HOLE, 5/8 BOLT
43B 4.00 EA E04-2024-010 STRAIN RELIEF, 1 1/2 NPT, 1.000 - 1.187
43C 4.00 EA E04-5050-010 LOCKNUT, CONDUIT FTG, 1 1/2 NPT
43D 4.00 EA E04-2029-010 SEALING RING, 1 1/2 NPT
REF 4.00 FT C10069 HEAT SHRINK, 1 1/2 IN, CLEAR
REF 2.00 FT C10063 HEAT SHRINK, 1 1/2 IN, BLACK
REF 2.00 FT C10064 HEAT SHRINK, 1 1/2 IN, RED

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10773-1-27
Description: SERVICE LOOP, ELEC, 77 FT, FLEX, SH, HW
Eng ID: 0
Drawing ID: AY10773-X-Y Rev No: W
Item Qty Units Part ID Description

01 2.00 EA DT10882 COVER PLATE, MCT, 5 IN, HOSE END


02 2.00 EA DT11114 HOSE END, 5 IN, ELEC LOOP, GENERIC
03 2.00 EA E10432 KIT, COMPRESSION ASSY, MCT, WEDGEKIT
04 1.00 EA E10263-80 HOSE, 5 IN, HD MARINE EXHAUST, 80 FT LG
05A 4.00 EA F05-1004-010 DOUBLE BOLT CLAMP 5in
05B 8.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
06 6.00 EA E16-2000-010 LUG, 2/0 AWG, 1 HOLE, 1/2 BOLT
07 2.00 EA SH-0500NC-0175-SS CAPSCR, HEX SOC HD, 1/2-13UNC x 1.75
08 4.00 EA LN-0500NC-SS LOCKNUT, 1/2-13UNC, SS
09 8.00 EA HH-0500NC-0150-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.50, GR8, W
10 8.00 EA HN-0500NC-GR8 HEX NUT, 1/2-13UNC, GR8
13 1.00 EA F07-1005-010 STREET ELL 90°, 2 NPT, MI 150#
14 1.00 EA F10-1000-010 NIPPLE 2 NPT KING
15A 10.00 FT P10050 HOSE, AIR, 2, BLK/GRN, 150 PSI
15B 2.00 EA F05-1005-010 CLAMP, AIR HOSE, 2
16 1.00 EA 823-29-0 STREET ELBOW, 2, w/SCREEN
17 1.00 EA 669-18-0 SERIAL NUMBER PLATE, ELECT SERVICE LOOP
18 4.00 EA DS-U-4-312 SCREW, DRIVE, U-TYPE, #4 x 0.312 LG
19A 2.00 EA H15-3100-12-12 HOSE FTG, 3/4, MALE 3/4 NPT
19B 2.00 EA E10552 STRAIN RELIEF, 3/4, FEM, 0.375 - 0.500
19C 2.00 EA E04-2042-010 SEALING LOCKNUT, 3/4
20 4.00 EA 1006-100-375 PIN, 1.00 DIA, 3.75 LG, HEAD/R
21 4.00 EA HH-0250NC-0150-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 1.50, GR8, W
22 4.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
23 2.00 EA H15-3007-08-08 HOSE FTG, STR, 1/2, FEM SWV 1/2 ORFS
24 2.00 EA H15-520109-08 PLUG, HEX HD, 1/2 ORFS
27 376.00 FT E03-1002-010 CABLE, 1 C/444 MCM, 2000V, GENERIC
27A 4.00 EA E16-2008-010 LUG, 500 MCM, 1 HOLE, 5/8 BOLT
27B 4.00 EA E04-2024-010 STRAIN RELIEF, 1 1/2 NPT, 1.000 - 1.187
27C 4.00 EA E04-5050-010 LOCKNUT, CONDUIT FTG, 1 1/2 NPT
27D 4.00 EA E04-2029-010 SEALING RING, 1 1/2 NPT
28 100.00 FT E10197 CABLE, 3 C #6 AWG, PEND, POLYRAD XT,600V
29 100.00 FT E10196 CABLE, 4 C #8 AWG, PEND,POLYRAD XT,600V
29 100.00 FT E11225 CABLE, 7 C #10 AWG, EXANE, 600V
30 100.00 FT E11302 CABLE, 10 C #12 AWG, PERFECT-A-FLEX,600V
31 94.00 FT E03-1005-010 CABLE, 1 C #2/0 AWG, 2000V, GENERIC
32 94.00 FT E03-1035-030 CABLE, 1 TSP #20 AWG, BRAIDED ARM
33 89.00 FT H16-1301-12 HOSE, HP SAE 100R2, 3/4, 2250 psi
34 89.00 FT H16-1301-08 HOSE, HP SAE 100R2, 1/2, 3500 psi
35 1.00 EA E10816 CABLE GRIP, RISER SUPPORT, 0.4"-0.61"

Printed: 12/16/2005
Engineering
Bill of Material
55 1.00 EA DT13655 DEFLECTOR, MUD, LWCV
56 4.00 EA HH-0375NC-0100-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.00, GR8
57 2.00 EA DT14150 PLATE, STOP, LWCV ACTUATOR, 7.70 IN
58 4.00 EA HH-0375NC-0125-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.25, GR8, W
59 2.00 EA DT14159-120 SHIM, STOP PLATE, ACTUATOR, 0.120 THK
59A 2.00 EA DT14159-015 SHIM, STOP PLATE, ACTUATOR, 0.015 THK
59B 2.00 EA DT14159-030 SHIM, STOP PLATE, ACTUATOR, 0.030 THK
59C 2.00 EA DT14159-060 SHIM, STOP PLATE, ACTUATOR, 0.060 THK
60 2.00 EA H15-520120-08-06 ADAPTER, MALE 1/2 ORFS, MALE 3/8 ORB
61 2.00 EA H15-520112-08 CAP, 1/2 ORFS
R01 1.00 EA DT13152 PLATE, SERIAL NO., LWCV, 7.70 IN
R02 4.00 EA DS-U-4-312 SCREW, DRIVE, U-TYPE, #4 x 0.312 LG

Printed: 1/6/2006
Engineering
Bill of Material
Part: AY10782
Description: ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD
Eng ID: 9
Drawing ID: AY10782 Rev No: K
Item Qty Units Part ID Description

01 0.00 EA DT11064 VALVE BODY, LWCV ACTUATOR, MACH


02 2.00 EA DT10678 PINION, 18T, ACTUATOR, LWCV
03 1.00 EA DT10679 SLEEVE, MTG, ACTUATOR, LWCV
04 2.00 EA DT10680 SLEEVE, INNER, ACTUATOR, LWCV, FM
05 2.00 EA DT10681 RETAINER, BRG, ACTUATOR, LWCV
06 2.00 EA DT10682 HOUSING, BRG, ACTUATOR, LWCV
07 2.00 EA DT10683 SLEEVE, GUIDE, ACTUATOR, LWCV
08 4.00 EA DT12930 PLATE, RETAINER, ACTUATOR, LWCV
09 2.00 EA DT10715 CYL, HYD, BORE 2.00, ROD 1.38,STRK 3.75
09A 0.00 EA S08-1038-010 SEAL KIT, CYL, 2 BORE, 1 3/8 ROD
10 2.00 EA DT10716 BRACKET, MTG, CYL, LOWER, ACTUATOR, LWCV
11 4.00 EA DT10717 WASHER, RETAINING, ACTUATOR, LWCV
12 2.00 EA DT10718 GROMMET, ACTUATOR, LWCV
13 2.00 EA DT10995 RING, LABYRINTH, ACTUATOR, LWCV
14 2.00 EA S01-1264-01N O-RING
15 2.00 EA M10057 RETNG RING, EXT, 7.75 SHAFT, .187 THK
16 2.00 EA S10015 WIPER, 8.247 ID x 8.751 OD x 0.151 SH
17 2.00 EA M10058 BRG, BALL, DEEP GROOVE
18 2.00 EA M10059 RETNG RING, INT, 12.5 BORE, .187 THK
19 2.00 EA M10069 BRG, PLAIN
20 8.00 EA M12-1000-010 GREASE NIPPLE, 1/8 NPT, STRAIGHT
21 12.00 EA SH-0375NC-0100-W CAPSCR, HEX SOC HD, 3/8-16UNC x 1.00
22 12.00 EA LW-0375-IT LOCKWASHER, 3/8 INT TOOTH
23A 4.00 EA SH-0750NC-0100-W CAPSCR, HEX SOC HD, 3/4-10UNC x 1.00, WI
23B 3.00 EA SH-0750NC-0125-W CAPSCR, HEX SOC HD, 3/4-10UNC x 1.25, W
23C 1.00 EA SH-0750NC-0150-W CAPSCR, HEX SOC HD, 3/4-10UNC x 1.50
25 8.00 PAIR LW-0750-NL LOCKWASHER, 3/4 NORD-LOCK
29 2.00 EA LN-1000NC-GR8 LOCKNUT, 1-8UNC, GR8, STOVER
30 1.00 EA DT11065 RING, STOP, ACTUATOR, LWCV
31 2.00 EA FW-1000-A WASHER, F, 1, PLAIN, TYPE A
34 8.00 EA BH-0375NC-0063 CAPSCR, BUTTON HD SOC, 3/8-16UNC x 0.63
36 84.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
37 20.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
47 1.00 EA AY12237 GUARD ASSY, ACTUATOR, LWCV
48 2.00 EA DT13262 TUBE ASSY, LWCV
49 2.00 EA H15-090109B-06 PLUG, SOC HEX, 3/8 ORB
50 4.00 EA H15-070220-08-06 ELL 90°, MALE 1/2 JIC, MALE 3/8 ORB
52 1.00 EA AY12312 KIT, ANTI-ROTATION, LWCV
53 16.00 PAIR LW-0375-NL LOCKWASHER, 3/8 NORD-LOCK
54 2.00 EA H15-140109P-02 PLUG, SOC HEX, 1/8 NPT

Printed: 1/6/2006
IF IN DOUBT......PLEASE ASK!
25.00
H NOTE THAT ANTI-ROTATION 8
61 60
BRACKET IS LOCATED 1
6 4
37 36 25 23B 5 ON OPPOSITE SIDE
5 H
34 53 9
23A 25 36 37
BOTTOM END K
TOP END

61 R02 49
K
R01
60

37 36 25 23C

4
H SEE NOTE 1 52
23A 25 36 37 20
37 36 25 23B 1/2
K
6 TOP VIEW- VALVE OPEN
SEE NOTE 2 59 63
ITEM 47 REMOVED FOR CLARITY 47 14.29 REF
9.63
J H
4.81 4.81 10
H 37 36 25 23B 10
A 37 36 56 53

9 34 53
6
WIR 8
3 30 15 ED
4
1 37 36 21 22
INNER SLEEVE ASSY DETAILS H 47

ISOMETRIC VIEW- WITH GUARD


5 18 17 13 20 4 13 17
2 18

20.78 REF
4 16
16
14
53 58 J 3
30 1
H 48
15
5
48
9

50
SIDE VIEW- VALVE OPEN 10
A
ITEM 47 REMOVED FOR CLARITY BOTTOM END VIEW
50 12.76

48 20

20 FAR SIDE
34 53 10
54 NEAR SIDE
8 8 11 31

29
11

21 22 36 37 15
9 WIR
H 55 ED

14
12
NOTES:
48 15 19 6 7 4 7 19 1) ITEM 52 (ANTI-ROTATION KIT) NOT SHOWN ON DRAWING TO BE INCLUDED
SECTION B-B WITH ACTATOR ASSEMBLY- SEE CANRIG DWG NO. AY11920-X FOR
1:2
TYP. @ 2 PLCS.
SECTION A-A K
APPLICATION AND INSTALLATION OF BRACKETS.
2) ITEM 59, 59A, 59B, 59C SHIMS- USE AS REQUIRED TO ESTABLISH STOP
SCALE = 3/8 = 1" WHEN VALVE IS FULLY OPENED.

DRAWN JAS 03/05/15


B B K 04/10/20 JAS ADD FTGS (60 & 61), SERIAL NO. PLATE; CLARIFY NOTE 2 WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED JRS 03/05/19
J 04/10/05 TDV ECN #1072; ADD STOP PLATE. TOLERANCE JRS 03/05/19 CANRIG DRILLING
SIDE VIEW- VALVE CLOSED THIS PRINT AND DESIGN AND DETAIL
SHOWN THEREON ARE THE PROPERTY
- UNLESS OTHERWISE SPECIFIED APPRV'D
MATERIAL TECHNOLOGY LTD.
H 04/02/26 JAS ECN #986; REVISE GUARD; DEL ITEM 24; ADD ITEM 55 AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
ITEM 47 REMOVED FOR CLARITY TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
G 04/01/22 JAS ECN# 979; ADD ITEMS 48 THRU 51 (TUBE, HOSE, FITTINGS, PLUGS) 0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR > 600 mm ± 3 mm DECIMAL .x ± .030"
F 03/12/11 JAS ECN #973; REVISE GREASE FITTINGS, ADD ITEM 54 THAT IT IS NOT TO BE REPRODUCED STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx ± .015" LWCV ACTUATOR
WITHOUT PERMISSION AND RETURNED .xxx ± .005"
E 03/10/23 JAS ECN #959; REMOVED FITTINGS AND HOSES; ADD NOTE 1 UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM ± .010 IN 5 INCHES
0 TO 24" ± .06" ASSEMBLY
TRUE POSITION .005
AND INVENTION ARE RESERVED BY > 24" ± .12" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° 450 LBS 1:4 - AY10782 REV K
IF IN DOUBT......PLEASE ASK!
Engineering
Bill of Material
Part: AY11201
Description: LWCV ASSY, MANUAL, NC 50 x NC 50, 22 LG,
Eng ID: 0
Drawing ID: AY11201 Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA 593-01-2 TJC ASSY, 6.25-7.00, FEMALE


02 2.00 EA R10007 LWCV, LT, NC 50 BOX x NC 50 PIN, 22 LG

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11408
Description: GOOSENECK ASSY, 3 BORE, NO UWCV, W/O BRK
Eng ID: 0
Drawing ID: AY11408 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA DT12110-1 MUDLINE, GOOSENECK, 3 BORE, 5000 WP


02 1.00 EA DT12213 MUDLINE, PIPE, 4 NOM,90 ,3 BORE, 5000 WP
04 1.00 EA DT12197 MUDLINE, ELL, 75, 3 BORE, 5000WP, WO BKT
05 1.00 EA DT11361 SPLIT RING, GOOSENECK, 5K, 3 BORE, 3/4
06 1.00 EA S01-1353-01N O-RING
07 1.00 EA 735-23-0 PLUG, BLANKING ASSY, 4 3/4
08 12.00 EA SH-0750NC-0150-W CAPSCR, HEX SOC HD, 3/4-10UNC x 1.50
09 3.00 EA F04-1000-040 UNION, SEAL, 4 IN, FIG 1002

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11766
Description: TORQUE REACTION ASSY, NDIL RIG 221
Eng ID: 0
Drawing ID: AY11766 Rev No: 0
Item Qty Units Part ID Description

01 2.00 EA 850-50-0 PLATE, SLIDE


02 2.00 EA 896-85-0-1450 PAD, TR, 14.50 x 11.50, x 3.81 H
03 4.00 EA 850-52-0 TORQUE GUIDE CLAMP
04 20.00 EA 896-26-0-1488 SHIM, 1/2, 14.88 LG, TR
05 2.00 EA 896-27-0-1450 PLATE, CLAMP, 14.50 x 11.50
06 16.00 EA 850-60-0-030 SHIM, 0.030, CORAL, PTG
07 4.00 EA 850-59-0 SLIDE PLATE CLAMP
08 4.00 EA 850-58-0 CLAMP SPACER
09 16.00 EA HH-1000NC-0400-GR8 CAPSCR, HEX HD, 1-8UNC x 4.00, GR8
10 8.00 EA TR-1000NC-03400-B7 THRDED ROD, 1-8UNC x 34.00, B7
11 24.00 EA LN-1000NC-GR8 LOCKNUT, 1-8UNC, GR8, STOVER
12 2.00 EA M14-1018-010 SPRING, 1.50 DIA HOLE, 0.75 DIA ROD

Printed: 1/6/2006
Engineering
Bill of Material
Part: AY11920-3
Description: KIT, INTERFACE, LWCV, INTG, 24 VDC
Eng ID: 6
Drawing ID: AY11920-3 Rev No: J
Item Qty Units Part ID Description

04 1.00 EA F451JSJ1080808-34.85-X-32 HOSE ASSY, 1/2, SWV STR, 90° LONG, 34.85
05 1.00 EA F451JSJS080808-34.8-X-32 HOSE ASSY, 1/2, SWV STR, SWV STR, 34.8
10 5.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
16 0.00 EA AY10782 ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD
17 3.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
18 4.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
19 1.00 EA H10255 VLV, HYD, CBAL, 3:1 RATIO, SAE-8, D05
20 1.00 EA F451JSJ7080808-39.07-X-36 HOSE ASSY, 1/2, SWV STR, 45° ELL, 39.07
21 1.00 EA F451JSJ7080808-41.00-X-38.07 HOSE ASSY, 1/2, SWV STR, 45° ELL, 41.00
28 2.00 EA HH-0312NC-0175-GR8-W CAPSCR, HEX HD, 5/16-18UNC x 1.75, GR8,W
29 1.00 EA H25-1005-010 CLAMP, DOUBLE, 3/4 IN DIA
31 1.00 EA F451JSJ7080808-79.32-X-76.25 HOSE ASSY, 1/2, SWV STR, 45° ELL, 79.32
32 1.00 EA F451JSJ7080808-85.07-X-82 HOSE ASSY, 1/2, SWV STR, 45° ELL, 85.07
33 3.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
34 1.00 EA H15-520221-08 ELL 90°, MALE 1/2 ORFS, FEM SWV 1/2 ORFS
36 1.00 EA H10252 VLV, HYD, PRESSURE REDUCING, SAND, D03
38 15.00 FT E03-1023-010 CABLE, 4 C #16 AWG, EXANE, 600V
39 2.00 EA E04-2002-010 STRAIN RELIEF, 1/2 NPT, 0.375 - 0.500
40B 1.00 EA H10059 VLV, HYD, DIR, 3 POS, 4 WAY, 24V, D03
41B 0.00 EA H13-1036-588 THREADED ROD, 10-24 x 5.88 IN LG
42 4.00 EA H13-1035-01A STUDNUT, 10 - 24
46 8.00 EA E03-2000-010 CABLE TIE, 13.4 IN LG, 120 LB
49 1.00 EA AY12658-2 VALVE, CHECK, KIT, INTG MANIFOLD
REF 0.00 EA SC10046 SCHEDULE, MAINTENANCE, LWCV
REF 0.00 EA SC10045-3 SCHEMATIC, LWCV, INT MAN, 24 VDC
REF 0.00 EA 1028-XXX CHART, TOOL JOINT CLAMP

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY12237
Description: GUARD ASSY, ACTUATOR, LWCV
Eng ID: 0
Drawing ID: AY12237 Rev No: 0
Item Qty Units Part ID Description

01 2.00 EA DT13661 GUARD, CYLINDER, ACTUATOR, LWCV


02 2.00 EA DT13662 GUARD, HINGE PLATE, ACTUATOR, LWCV
03 8.00 EA 1006-038-150 PIN, 0.38 DIA, 1.50 LG, HEAD/R
04 4.00 EA M24-2000-010 SAFETY PIN
05 16.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
06 6.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
07 2.00 EA DT13399 BUMPER, GUARD, LWCV
08 4.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
09 4.00 EA FW-0250-A WASHER, F, 1/4, PLAIN, TYPE A
10 4.00 EA BH-0250NC-0075 CAPSCR, BUTTON HD SOC, 1/4-20UNC x 0.75
11 4.00 EA M24-3001-010 COTTER PIN, 1/8 x 1.00

Printed: 1/6/2006
IF IN DOUBT.......PLEASE ASK!

14.41 REF
INSIDE TABS
2
6 5 3

1
7

2 3 5 6

1
TOP VIEW
4 5 6
2

14.29 REF
20.78 REF ISOMETRIC VIEW
6.00 REF

1
15.50 REF

3 5 6

9 8 10

4 5 6
2
SIDE VIEW END VIEW
DRAWN JAS 04/02/24
WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED DNC 04/02/22
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D FJY 04/03/22 CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR DECIMAL .x
> 600 mm ± 3 mm ± .030" -
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx
.xxx
± .015"
± .005"
GUARD ASSY
UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM
TRUE POSITION
± .010 IN 5 INCHES
.005
0 TO 24" ± .06"
± .12"
ACTUATOR, LWCV
AND INVENTION ARE RESERVED BY > 24" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° 22 LBS 1:4 - AY12237 REV 0
IF IN DOUBT.......PLEASE ASK!
Engineering
Bill of Material
Part: AY12312
Description: KIT, ANTI-ROTATION, LWCV
Eng ID: 0
Drawing ID: AY12312 Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA DT13726 BRACKET, LWCV STOP, SHORT


02 1.00 EA DT13727 BRACKET, LWCV STOP, LONG
03 1.00 EA DT13267-1 ROTATION STOP, LWCV, CDTL, 275T, SHORT
07 1.00 EA DT13267-2 ROTATION STOP, LWCV, CDTL, 275 - 350T
08 1.00 EA DT13267-3 ROTATION STOP, LWCV, CDTL, 350 - 500T
09 1.00 EA DT13267-4 ROTATION STOP, LWCV, 500, 650, 750T TD
10 4.00 EA SH-0375NC-0050-W CAPSCR, HEX SOC HD, 3/8-16UNC x 0.50, W
11 1.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
12 2.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
13 4.00 EA LW-0375-IT LOCKWASHER, 3/8 INT TOOTH
14 2.00 EA HN-0500NC-GR8 HEX NUT, 1/2-13UNC, GR8
15 1.00 EA DT13267-5 ROTATION STOP, LWCV, CDTL, 650T

Printed: 1/6/2006
IF IN DOUBT......PLEASE ASK!

14
3

10 11 12 13
10 11 12 13

2 14
7 350 TON
14 8 500 TON 8 350 TON
9 650 TON 9 500 TON
7
15 650 TON

275 TON LWCV ACTUATOR 350 THRU 650 TON LWCV ACTUATOR
DRAWN JAS 04/03/17
WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED DNC 04/03/22
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D FJY 04/03/22 CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR > 600 mm ± 3 mm DECIMAL .x ± .030"
-
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx
.xxx
± .015" KIT, ANTI-ROTATION, LWCV
PARALLELISM ± .005"
UPON DEMAND. ALL RIGHTS OF DESIGN ± .010 IN 5 INCHES ± .06"
0 TO 24"
TRUE POSITION .005
AND INVENTION ARE RESERVED BY > 24" ± .12" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° - 1:4 - AY12312 REV 0

IF IN DOUBT......PLEASE ASK!
Engineering
Bill of Material
Part: AY12498-07
Description: LWCV ACT, CDTL, REM ACT, 6 5/8 REG, 24V
Eng ID: 0
Drawing ID: AY12498-01 Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA AY10782 ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD


02 1.00 EA AY11920-3 KIT, INTERFACE, LWCV, INTG, 24 VDC
03 1.00 EA R10209 LWCV, 6 5/8 REG BOX x NC 50, 33 LG, DUAL
04 1.00 EA 593-37-0 TJC ASSY, 7.63-8.38, FEMALE
05 1.00 EA 593-44-0 TJC ASSY, 7.63-8.38 - MALE HALF

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY13137
Description: CROWN HANGER ASSY, NDIL RIG 221
Eng ID: 0
Drawing ID: AY13137 Rev No: 0
Item Qty Units Part ID Description

01 2.00 EA DT14950 PLATE, CROWN HANGER, NDIL RIG 221


02 1.00 EA 850-11-0 PIN, HANGER HARPOON, 3.00 DIA x 13.25
03 1.00 EA 1011-600-847 TRUNNION, 6.00 x 8.44
04 4.00 EA DT14116 SAFETY SLING PIN PTG
05 2.00 EA 1000-088-77 SLING, 7/8
06 1.00 EA DT11501-DS PLATE, BEARING, CH, CLAMP STYLE, DS
07 1.00 EA DT11501-ODS PLATE, BEARING, CH, CLAMP STYLE, ODS
08 3.00 EA 896-88-0-850 SPACER, 8.47 LG, CROWN HANGER
09 1.00 EA 1022-038-144 SLING, 3/8, 144 LG, CLOSED LOOP
10 2.00 EA M19-2006-010 SHACKLE, ANCHOR BOLT TYPE, 5/8, GALV
11 3.00 EA TR-1250NC-01400-B7 THRDED ROD, 1 1/4-7UNC x 14.00, B7
12 4.00 EA HH-0500NC-0400-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 4.00, GR8, W
13 6.00 EA LN-1250NC-GR8 LOCKNUT, 1 1/4-7UNC, GR8, STOVER
14 4.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
15 8.00 FT M10022 WIRE ROPE, 1/8, STAINLESS, 7 X 19
16 8.00 EA M19-3009-010 FERRULE, 1/8, OVAL, ALUMINIUM
17 4.00 EA M10241 FERRULE, 1/8, STOP, ALUMINIUM
18 6.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
19 6.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
20 1.00 EA 898-95-0 PLATE, BEARING, CH, CLAMP STYLE
21 1.00 EA 1027-300-2400-1 PLATE, BEARING, 3.00 x 24.00
22 4.00 EA HH-0250NC-0200-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 2.00, GR8, W
23 4.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
24 4.00 EA DT13748 CAPSCR, FRAME ADJ, 1-8UNC x 4.00
25 4.00 EA HN-1000NC-GR8 HEX NUT, 1-8UNC, GR8
26 1.00 EA 1027-425-1200-4 PLATE, BEARING, 4.25 x 12.00

Printed: 12/16/2005
Engineering
Bill of Material
Part: TD-A10537
Description: TOP DRIVE, RIG SPECIFIC INTERFACE
Eng ID: 0
Drawing ID: TD-1050E500-2 Rev No: 0
Item Qty Units Part ID Description

1.00 EA AY11589 KIT, ELEVATOR ALARM-350T/500T


1.00 EA AY11948 BLOWER ASSY, GE752, 575V, 15HP-ELM
01 1.00 EA AY11408 GOOSENECK ASSY, 3 BORE, NO UWCV, W/O BRK
02 1.00 EA 753-08-5 BLOCK INTERFACE ASSY, 500 TON, 75
04 1.00 EA AY10008 GUIDE RUNNER ASSY, 0 OFFSET, 102 LG
05 1.00 EA AY12498-07 LWCV ACT, CDTL, REM ACT, 6 5/8 REG, 24V
06 1.00 EA DT11389-216 NAME PLATE, TOP DRIVE SERIAL NO. 216

Printed: 1/6/2006
SUBSECTION 6B: TOP DRIVE

Assembly Description Drawing Rev

844-95-0 J-BOX, MOTOR, 752, FLEX 844-95-0 J


AY10000 ACTUATOR ASSY, BRAKE AY10000 B
AY10007 MOTOR ASSY, DC, SH, 1130 HP AY10007 H
AY10009 GEARCASE ASSY, 5.00:1, 350/500 TON AY10009 C
AY10011 CYLINDER, HYDRAULIC, GRIPPER, 7.7" BORE AY10011 A
AY10013 GAUGE PANEL ASSY AY10013 B
AY10014 HOUSING & SPINDLE ASSY, 500 TON AY10014 D
AY10016-1 LUBE PUMP ASSY, 2 HP, 575V AY10016-X A
AY10017 LINK TILT ASSY, 500 TON AY10017 H
AY10018 LINK SUPPORT ASSY, 500 TON AY10018 A
AY10019 HANDLER LOCK ASSY, PIN TYPE, 350/500 TON AY10019 C
AY10020 MOTOR ASSY, DC, SH, 1130HP, 25T, BRK AY10020 D
AY10023 ROTARY MANIFOLD ASSY, 500 TON, C/W HR,LS AY10023 F
AY10024 BEARING INSTL KIT, RM, 500T AY10024 A
AY10025 SPRING LIFT ASSY, RM, 350/500 T AY10025 A
AY10026 TORQUE BOOST ASSY, 19 T PINION AY10026 B
AY10027 TORQUE BOOST INSTL KIT, 350/500 TON AY10027 B
AY10028-4 TELESCOPING TUBE ASSY, BUW, 43.25 AY10028-X 0
AY10030 VIEW COVER ASSY, 350/500 TON, 5.00 : 1 AY10030 A
AY10031 WASHPIPE ASSY, 3.00 BORE, 5 K WASHPIPE AY10031 A
AY10032 SPARK ARRESTOR ASSY AY10032 A
AY10056 FRAME BASE, INSTR ASSY, 27 NOM AY10056-X D
AY10062 HOSE ASSY, HYD, TD, 5:1 RATIO AY10062 D
AY10063 EXHAUST PLENUM ASSY, 752 MOTOR, 5.00:1 AY10063 E
AY10094 BACK-UP WRENCH KIT, 500 TON AY10094 B
AY10095 MOTOR/MAIN HOUSING KIT AY10095 A
AY10097 LINK TILT KIT, 350/500/650/750 TON AY10097 0
AY10100 GEARBOX/MOTOR ASSY, HANDLER ROTATE AY10100 A
AY10319 MOTOR/GEARBOX ASSY, TB, 269 cc AY10319 A
AY10738 SPRING LIFT KIT, RM, 500T AY10738 B
AY10887 MANIFOLD ASSY, BLOCK, HYDRAULIC AY10887 0

Friday, January 06, 2006 Serial Number 216


AY10962 MANIFOLD ASSY, ALUMINUM, LUBE SYSTEM AY10962 D
AY10980 J-BOX, TD PLC, DC/AC, DUAL FLEX AY10980-X F
AY10981 BACKPAN ASSY, TD PLC, DUAL FLEX AY10981 E
AY10990 DUAL REMOTE VLV ASSY, BRAKE ACTUATOR AY10990 0
AY11031 MANIFOLD, BLOCK, HYD, 24V, LOCK PIN AY11031 D
AY11032 FRAME, UPPER ASSY, 500, FLEX AY11032 B
AY11115 BRAKE ASSY, 4 CALIPER, GE 752, ELM AY11115 C
AY11149-752 GREASE TUBE CONFIG, 752 MOTOR AY11149-X A
AY11240 BACK-UP WRENCH ASSY, 500 T, 43.25 STRK AY11240 F
AY11241 POSITIONER ASSY, BUW, 500 T, 43.25 AY11241 D
AY11250-500 KIT, WARNING LABELS, TOP DRIVE, 500 TON AY11250-500 A
AY11414 KIT, TOP DRIVE LABELS NO DRAWING A
AY11497 BLOWER MOTOR SUPPORT ASSY AY11497 A
AY11597 COOLER ASSY, RECOVERY AIR AY11597 A
AY11619 KIT, J-BOX VIBRATION AY11619 B
AY11638-1 LUBE SYSTEM KIT, SL, 5:1 500T AY11638-1 0
AY11665 KIT, HYDRAULIC HOSE PROTECTOR AY11665 0
AY11792 KIT, RETROFIT, OIL FILL EXTENDER AY11792 A

AY11914 FRAME ASSEMBLY, WLD, BUW, 9" AY11914 E


AY11925 BONNET ASSY, SL, 3 IN, 5000 WP AY11925 C
AY11947 GUARD ASSY, 350/500, 5.00:1, 600V AY11947-X A
AY11948 BLOWER ASSY, GE752, 575V, 15HP-ELM AY11948 B
AY11954-1 TOP DRIVE, 1050E-500, 600V, 24V, ELM AY11954 B
AY12129 HEATER ASSY, GE752/761 MOTOR AY12129 0
AY12308 DIE BLOCK ASSY, 5.75 - 9.00 AY12308 0
AY12309 DIE BLOCK ASSY, 3.75 - 7.00 AY12309 0
AY12414 J-BOX, MOTOR, AUXILIARY AY12414 D
AY12480 QUILL INSTL KIT, 500 T0N, 3 BORE, 6 5/8 AY12480 A
AY12822-1 ELEC LAYOUT,TD,DC,FLEX, NO MCC,5:1 RATIO AY12822-X A

Friday, January 06, 2006 Serial Number 216


Engineering
Bill of Material
Part: 844-95-0
Description: J-BOX, MOTOR, 752, FLEX
Eng ID: 3
Drawing ID: 844-95-0 Rev No: J
Item Qty Units Part ID Description

01 1.00 EA DT13613 J-BOX, MOTOR, 752, FLEX, PUNCHING


02 2.00 EA E24-1000-010 INSULATOR, CENTER-POST STANDOFF, 2 IN
03 2.00 EA DT11262 BUS BAR, 1/4 THK x 3.00 x 7.25
04 1.00 EA P08-1002-010 BREATHER/DRAIN, 3/8 NPT
05 2.00 EA E16-2009-020 LUG, 750 MCM, 2 HOLE, 1/2 BOLT
06A 2.00 EA E04-2032-010 STRAIN RELIEF, 2 NPT, 1.375 - 1.625
06B 2.00 EA E04-2039-010 SEALING RING, 2 NPT
06C 2.00 EA E04-5051-010 LOCKNUT, CONDUIT FTG, 2 NPT
07 1.00 EA E04-2016-010 STRAIN RELIEF, 1 NPT, 0.750 - 0.880
08A 1.00 EA E04-2000-010 STRAIN RELIEF, 1/2 NPT, 0.250 - 0.375
08B 1.00 EA E04-2027-010 SEALING RING, 1/2 NPT
08C 1.00 EA E04-5046-010 LOCKNUT, CONDUIT FTG, 1/2 NPT
09A 4.00 IN E16-1047-010 RAIL, TS 35, STEEL, SLOTTED
09B 3.00 EA E10426 TERMINAL, TS 35 RAIL
09C 1.00 EA E16-1026-010 END PLATE, SAK 16
09D 2.00 EA E16-1102-010 END BRACKET, TS 35 RAIL
10A 2.00 EA AY10899 VOLTAGE FEEDBACK ASSY, TS 35 MOUNT
10B 3.00 IN E16-1047-010 RAIL, TS 35, STEEL, SLOTTED
11 4.00 EA HH-0500NC-0075-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 0.75, GR8
12 8.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
13 20.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
14 4.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH
15 4.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
16 8.00 EA HH-0500NC-0150-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.50, GR8, W
18 1.00 EA E04-2018-010 STRAIN RELIEF, 1 NPT, 0.880 - 1.065
19 2.00 EA E04-2028-010 SEALING RING, 1 NPT
20 2.00 EA E04-5048-010 LOCKNUT, CONDUIT FTG, 1 NPT
R01 2.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
R02 4.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM

Printed: 1/6/2006
Engineering
Bill of Material
Part: AY10000
Description: ACTUATOR ASSY, BRAKE
Eng ID: 1
Drawing ID: AY10000 Rev No: B
Item Qty Units Part ID Description

0.00 EA M23-1003-010 BRAKE ACTUATOR ASSEMBLY REPAIR KIT


01 1.00 EA 587-52-2 MOUNT, CYL, BRAKE ACTUATOR
02 1.00 EA 587-52-3 GASKET, BRAKE ACTUATOR
03 1.00 EA 587-52-4 BRACKET, BRAKE ACTUATOR
04 1.00 EA 587-52-5 BRACKET, RESERVOIR
05 1.00 EA H15-140139-04-02 ADAPTER, FEM 1/4 NPT, MALE 1/8 NPT
06 1.00 EA H15-140424-04-04 TEE, MALE RUN, FEM, 1/4 NPT
07 1.00 EA H15-2001-04-02 ADAPTER, MALE 1/4 ORFS, MALE 1/8 NPT
08 1.00 EA H18-1506-001 CYL, HYD, BORE 1.5, ROD .63, STRK 2.5
08A 0.00 EA S08-1005-010 SEAL KIT, CYL, BORE 1 1/2, ROD 5/8
09 1.00 EA H22-1007-010 TEST STATION, 1/8 NPT
10 1.00 EA H25-1000-010 CLAMP, SINGLE, 2 IN DIA
11 1.00 EA M16-1001-010 ACTUATOR, HYDRAULIC, REMOTE
11A 0.00 EA M16-1001-01A KIT, REPAIR, ACTUATOR
12 0.00 EA M16-1001-01B TEE, 1/8 NPT, STREET
13 1.00 EA M16-1001-01B TEE, 1/8 NPT, STREET
14 0.00 EA M16-1001-01C BLEEDER, 1/8 NPT
15 1.00 EA M16-1002-010 RESERVOIR, FLUID
15A 0.00 EA M16-1002-01A DIAPHRAGM
16 1.00 EA P08-1000-010 BREATHER, AIR MUFFLER, 10-32 THD
17 1.00 EA S01-1220-01N O-RING
18 4.00 EA HH-0375NC-0175-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.75, GR8
19 2.00 EA HH-0250NC-0300-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 3.00, GR8, W
19A 2.00 EA LW-0250-ET LOCKWASHER, 1/4 EXTERNAL TOOTH
19A 2.00 EA FW-0250-A WASHER, F, 1/4, PLAIN, TYPE A
20 2.00 EA HH-0250NC-0050-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 0.50, GR8, W
20A 2.00 EA LW-0250-ET LOCKWASHER, 1/4 EXTERNAL TOOTH
20A 2.00 EA FW-0250-A WASHER, F, 1/4, PLAIN, TYPE A
21 1.00 EA HN-0437NF-GR8 HEX NUT, 7/16-20UNF, GR8
22 4.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
23 1.00 EA H15-140137-04-04 NIP, MALE PIPE, HEX, 1/4 NPT
24 1.00 EA H15-2000-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 NPT

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10007
Description: MOTOR ASSY, DC, SH, 1130 HP
Eng ID: 5
Drawing ID: AY10007 Rev No: H
Item Qty Units Part ID Description

01 1.00 EA 685-12-0 SEAL RING


02 1.00 EA DT11970 SEAL HOUSING
03 1.00 EA 685-18-0 COVER, BOTTOM INLET, GE 752
04 1.00 EA 685-20-0 MOTOR, GE 752U SHUNT
04A 0.00 EA M01-1026-010 PINION END BEARING
04B 0.00 EA M01-1024-010 BALL BEARING COMM END
04C 0.00 EA E02-1003-01A BRUSHES, 12 PER MOTOR
04D 0.00 EA E02-1003-01B BRUSH HOLDER, GE 752
05 1.00 EA 685-22-0 COVER, TOP, GE 752
06 1.00 EA 685-24-0 OIL SHIELD
07 1.00 EA 696-12-0 ADAPTER MOUNTING PLATE AIR DUC
08 1.00 EA AY12129 HEATER ASSY, GE752/761 MOTOR
09 2.00 EA E04-2000-010 STRAIN RELIEF, 1/2 NPT, 0.250 - 0.375
10 1.00 EA H15-2000-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 NPT
11 1.00 EA E10465 NIP, 1/2 NPT X 3.00 LG, GALVANIZED
12 1.00 EA M11-1025-010 RETAINING RING, INTERNAL
13 4.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
14 180.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
15 1.00 EA S01-1256-01V O-RING
16 2.00 EA S05-1017-010 SEAL
17 156.00 IN S07-1001-010 WEATHERSTRIP
18 20.00 EA HH-0500NC-0100-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.00, GR8
19 8.00 EA FS-0625NC-0400 CAPSCR, FLAT HD SOC, 5/8-11UNC x 4.00
20 4.00 EA FS-0500NC-0100 CAPSCR, FLAT HD SOC, 1/2-13UNC x 1.00
21 20.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
22 2.00 EA E08-1034-010 OUTLET BODY, 2 5/8 OD, (2) 1/2 NPT HUBS
23 1.00 EA E10455 NIP, CLOSE, SCH 40, 1/2 NPT, GALVANIZED
24 1.00 EA AY11149-752 GREASE TUBE CONFIG, 752 MOTOR
25 29.75 IN S10075 SEAL, SILICONE FOAM RUBBER CORD, 1/2 DIA

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10009
Description: GEARCASE ASSY, 5.00:1, 350/500 TON
Eng ID: 3
Drawing ID: AY10009 Rev No: C
Item Qty Units Part ID Description

01 1.00 EA 587-47-0 INJECTION LINE, LUBE, IDLER


02 1.00 EA 681-18-0 GEAR, BULL, 125T
03 1.00 EA 681-19-0 GEAR, IDLER, 31T
04 1.00 EA 681-21-0 IDLER AXLE
05 1.00 EA 681-22-0 PLATE, CARRIER, 350/500 STD RATIO
05a 1.00 EA 681-23-0 SPACER, GEARCASE/IDLER GEAR
06 2.00 EA 681-25-0 RETAINER, BEARING
07 4.00 EA 681-29-0 KEY, 0.75 DRIVE HUB/SPINDLE
08 1.00 EA 681-30-0 GEARCASE, 5.00:1 RATIO
09 1.00 EA 681-30-7 DRAIN ASSEMBLY, GEARCASE
10 1.00 EA 741-28-0 DRIVE HUB
11 6.00 EA E03-2000-010 CABLE TIE, 13.4 IN LG, 120 LB
12 2.00 EA H13-1005-010 PLUG, MAGNETIC, 3/4 NPT
13 3.00 EA H15-090109B-08 PLUG, SOC HEX, 1/2 ORB
14 1.00 EA H15-140109E-12 PLUG, HEX HD, 3/4 NPT
15 2.00 EA H15-520112-08 CAP, 1/2 ORFS
16 2.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
17 1.00 EA M10117 BRG, CYLINDRICAL ROL
18 2.00 EA M01-1020-010 BRG, SPHER ROL
19 2.00 EA M11-1028-010 RETNG RING, EXT
20 1.00 EA M17-1001-010 TAPER PIN
21 1.00 EA M10035 DOWEL PIN, 1/2 x 1 3/4 IN, GRD & HDNED
22 2.00 EA M17-1009-010 DOWEL PIN, 3/8 x 1.50, GRD & HDNED
23 2.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
24 240.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
25 2.00 EA M25-1001-010 MAGNET, GEARCASE
26 1.00 EA S01-1038-01V O-RING
27 1.00 EA S01-1229-01N O-RING
28 1.00 EA S01-1271-01N O-RING
30 16.00 EA SH-1000NC-0200-W CAPSCR, HEX SOC HD, 1-8UNC x 2.00
31 29.00 EA SH-0750NC-0200-W CAPSCR, HEX SOC HD, 3/4-10UNC x 2.00
32 38.00 EA SH-0500NC-0150-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.50
33 12.00 EA SH-0500NC-0125-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.25
34 12.00 EA SH-0375NC-0125-W CAPSCR, HEX SOC HD, 3/8-16UNC x 1.25
36 4.00 EA SH-0250NC-0038-W CAPSCR, HEX SOC HD, 1/4-20UNC x 0.38
37 11.00 EA BH-0500NC-0150 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 1.50
38 1.00 EA H15-140109E-08 PLUG, HEX HD, 1/2 NPT

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10011
Description: CYLINDER, HYDRAULIC, GRIPPER, 7.7" BORE
Eng ID: 1
Drawing ID: AY10011 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA 588-03-0 BODY, GRIPPER CYLINDER


02 1.00 EA 588-04-1 GLAND, GRIPPER CYL
03 1.00 EA 588-04-2 RETAINER, SPRING, GRIPPER CYL
04 1.00 EA 588-04-3 PISTON, 7.71 DIA, GRIPPER CYL
05 1.00 EA 588-05-1 ROD, MOUNTING, GRIPPER CYL
06 1.00 EA 588-05-2 ROD, 5.90 DIA, GRIPPER CYL
07 1.00 EA 738-12-0 VALVE, PO CHECK
07A 0.00 EA S01-1121-01N O-RING
08 1.00 EA 829-26-0 HYDR TUBE, 1/2, BUW
09 1.00 EA H15-090109B-12 PLUG, SOC HEX, 3/4 ORB
10 1.00 EA H15-090136-12-08 REDUCER, MALE 3/4 ORB, FEMALE 1/2 ORB
11 1.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
12 1.00 EA H15-520220-08-12 ELL 90°, MALE 1/2 ORFS, MALE 3/4 ORB
13 1.00 EA H15-520429-08 TEE, MALE 1/2 ORB BRANCH, MALE 1/2 ORFS
14 1.00 EA H22-1000-010 TEST STATION, #4 SAE
15 2.00 EA M12-1000-010 GREASE NIPPLE, 1/8 NPT, STRAIGHT
16 1.00 EA M14-1000-010 SPRING
17 1.00 EA S05-1000-030 PISTON SEAL
18 1.00 EA S05-1001-010 GLAND SEAL
19 1.00 EA S05-1003-010 SEAL
20 1.00 EA S04-1002-020 BRG RING, OUTSIDE
21 1.00 EA S04-1003-020 WIPER RING
22 1.00 EA S04-1006-020 BEARING RING, INSIDE
23 1.00 EA S01-1345-01N O-RING
24 1.00 EA S01-1367-01N O-RING
25 8.00 EA SH-1000NC-0200-W CAPSCR, HEX SOC HD, 1-8UNC x 2.00
26 2.00 EA SH-0500NC-0225-W CAPSCR, HEX SOC HD, 1/2-13UNC x 2.25

Printed: 1/6/2006
Engineering
Bill of Material
Part: AY10013
Description: GAUGE PANEL ASSY
Eng ID: 1
Drawing ID: AY10013 Rev No: B
Item Qty Units Part ID Description

01 1.00 EA 669-22-0-7 LABELS, LUBE OIL PRESSURE


02 1.00 EA 669-22-0-9 LABELS, HYDRAULIC SYSTEM PRESSURE
03 1.00 EA 669-22-0-11 LABELS, HYDRAULIC SYSTEM RETURN ...
04 1.00 EA 694-49-0 GAUGE PANEL, 3 HOLE
05 1.00 EA N01-1003-010 GAUGE, PRESSURE, 0 - 3000 PSI, SS
06 1.00 EA N10185 GAUGE, PRESSURE, 0 - 300 PSI, SS
07 15.00 EA BH-6-32-0050-SS CAPSCR, BUTTON HD SOC, 6-32 UNC x 0.50
08 15.00 EA LN-6-32NC-SS LOCKNUT, # 6-32UNC, STAINLESS
09 1.00 EA N10098 GAUGE, PRESSURE, 0 - 1000 PSI, SS

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10014
Description: HOUSING & SPINDLE ASSY, 500 TON
Eng ID: 1
Drawing ID: AY10014 Rev No: D
Item Qty Units Part ID Description

01 1.00 EA 681-11-0 SEAT, UPPER BEARING, 350/500/650/750


02a 3.00 EA 681-11-1-002 SHIM, 0.002, BEARING/SEAT, MAIN DRIVE
02b 3.00 EA 681-11-1-003 SHIM, 0.003, BEARING/SEAT, MAIN DRIVE
02c 3.00 EA 681-11-1-005 SHIM, 0.005, BEARING/SEAT, MAIN DRIVE
02d 3.00 EA 681-11-1-010 SHIM, 0.010, BEARING/SEAT, MAIN DRIVE
02e 3.00 EA 681-11-1-015 SHIM, 0.015, BEARING/SEAT, MAIN DRIVE
02f 3.00 EA 681-11-1-020 SHIM, 0.020, BEARING/SEAT, MAIN DRIVE
02g 3.00 EA 681-11-1-030 SHIM, 0.030, BEARING/SEAT, MAIN DRIVE
02h 3.00 EA 681-11-1-060 SHIM, 0.060, BEARING/SEAT, MAIN DRIVE
02i 3.00 EA 681-11-1-120 SHIM, 0.120, BEARING/SEAT, MAIN DRIVE
02j 3.00 EA 681-11-1-125 SHIM, 0.125, BEARING/SEAT, MAIN DRIVE
03 1.00 EA 741-29-0 SPINDLE, 500 TON
04 1.00 EA 741-30-0 MAIN HOUSING, 500 TON
05 3.00 EA H15-090109B-08 PLUG, SOC HEX, 1/2 ORB
06 1.00 EA M01-1017-010 BRG, TPRD ROL, CUP
07 1.00 EA M01-1018-010 BRG, TPRD ROL, CONE
08 1.00 EA M01-1037-010 THRUST BEARING
09 2.00 EA M12-1003-010 GREASE NIPPLE, 1/4-28 UNF, STRAIGHT
10 1.00 EA S01-1473-01N O-RING
11 12.00 EA SH-0625NC-0250-W CAPSCR, HEX SOC HD, 5/8-11UNC x 2.50
12 12.00 EA LW-0625-IT LOCKWASHER, 5/8 INT TOOTH
13 2.00 EA DT12217 RETAINER, UPPER LINK
14 4.00 EA SH-0750NC-0150-W CAPSCR, HEX SOC HD, 3/4-10UNC x 1.50
15 10.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
16 16.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
17 1.00 EA DT12240 RETAINER, UPPER LINK
18 2.00 EA SH-1000NC-0200-W CAPSCR, HEX SOC HD, 1-8UNC x 2.00

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10016-1
Description: LUBE PUMP ASSY, 2 HP, 575V
Eng ID: 0
Drawing ID: AY10016-X Rev No: A
Item Qty Units Part ID Description

01 1.00 EA E01-1029-010 MOTOR, AC, 2 HP, 575V, 1750 RPM


02 1.00 EA H01-1001-010 PUMP, HYD, GEAR, 1.09 CI/REV
03 2.00 EA M03-1000-020 CPLG, HALF
04 1.00 EA M03-1002-020 CPLG, HALF, ELEMENT
05 1.00 EA M18-1000-010 HOUSING, BELL, SAE A X 143 TC - 4.25 LG
06 4.00 EA HH-0375NC-0100-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.00, GR8
07 6.00 EA LW-0375-ET LOCKWASHER, 3/8 EXTERNAL TOOTH
08 2.00 EA HH-0375NC-0125-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.25, GR8, W
09 40.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
10 4.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM

Printed: 1/6/2006
Engineering
Bill of Material
Part: AY10017
Description: LINK TILT ASSY, 500 TON
Eng ID: 5
Drawing ID: AY10017 Rev No: H
Item Qty Units Part ID Description

01 1.00 EA F451JSJ9080808-44.79-X-42 HOSE ASSY, 1/2, SWV STR, 90° SHT, 44.79
02 1.00 EA F451JSJS080808-30.8-X-28 HOSE ASSY, 1/2, SWV STR, SWV STR, 30.8
03 1.00 EA F451JSJS080808-28.75-X-26 HOSE ASSY, 1/2, SWV STR, SWV STR, 28.75
04 2.00 EA F451JSJS080808-24.8-X-22 HOSE ASSY, 1/2, SWV STR, SWV STR, 24.8
05 2.00 EA 594-02-7 LUG, ELEVATOR LINK, 500 TON, 4.70
06 2.00 EA 594-05-0 PIN, 1.375 DIA, 3.62 LG, HEAD ONE END
07 1.00 EA 594-07-0 MANIFOLD, HYDRAULIC, LINK TILT
09 2.00 EA DT12642 CYLINDER, LINK TILT
09A 0.00 EA H10242 SEAL KIT, DOUBLE WALL CYL
09B 0.00 EA H19-1004-010 CYLINDER ROD EYE
09C 0.00 EA M04-1000-020 BEARING, PLAIN RADIAL
09D 0.00 EA M11-1022-010 RETAINING RING, INTERNAL
09E 0.00 EA DT13000 SEAL KIT, INSTRUCTIONS, DOUBLE WALL CYL
10 1.00 EA 689-16-0 MOUNT, FLOW DIVIDER, LINK TILT
13 1.00 EA DT14062 MOUNT, CYL, LINK TILT, 500T
14 1.00 EA H04-1012-010 VLV, HYD, FLOW DIVIDER, INLINE, SAE-8
15 2.00 EA H15-090109B-08 PLUG, SOC HEX, 1/2 ORB
16 7.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
17 1.00 EA H15-520701-08 ELL 90°, BULKHEAD, MALE 1/2 ORFS
18 0.00 EA H15-520118-08 LOCKNUT, BULKHEAD 1/2, 13/16-16UNF
22 2.00 EA HH-0250NC-0175-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 1.75, GR8
25 2.00 EA SH-0312NC-0500-W CAPSCR, HEX SOC HD, 5/16-18UNC x 5.00, W
26 3.00 EA SH-0312NC-0100-W CAPSCR, HEX SOC HD, 5/16-18UNC x 1.00
27 2.00 EA LN-0312NC-GR8 LOCKNUT, 5/16-18UNC, GR8, STOVER
28 2.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
29 5.00 EA FW-0312-A WASHER, F, 5/16, PLAIN, TYPE A
31 1.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
32 2.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
33 4.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
35 2.00 EA DT14408 RETAINING NUT WDMT, LINK TILT
36 2.00 EA M24-3010-010 COTTER PIN, 3/16 x 3.00
37 2.00 EA H15-520320-08 ELL 45°, MALE 1/2 ORFS, MALE 1/2 ORB
38 2.00 EA F451JSJ7080808-25.07-X-22 HOSE ASSY, 1/2, SWV STR, 45° ELL, 25.07

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10018
Description: LINK SUPPORT ASSY, 500 TON
Eng ID: 2
Drawing ID: AY10018 Rev No: A
Item Qty Units Part ID Description

01 2.00 EA DT14246 PISTON, CBAL CYL, 2.50 DIA


02 2.00 EA DT14245 ROD, CBAL CYL, 1.75 DIA
03 2.00 EA 683-16-0 GLAND, CBALANCE CYL
04 1.00 EA 743-10-0 LINK SUPPORT, 500 TON
06 2.00 EA 743-12-0 PIN, UPPER, LINK SUPPORT, 500 TON
07 2.00 EA 743-11-0 LUG, RETAINING, LINK SUPPORT, 500 TON
08 2.00 EA 743-13-0 BRG RING,INSIDE WITH WIPER 16.92 DIA
09 2.00 EA 743-14-0 PIN, LOWER, LINK SUPPORT, 500 TON
10 2.00 EA H15-520112-08 CAP, 1/2 ORFS
11 2.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
12 2.00 EA M11-1006-010 RETNG RING, INT
13 8.00 EA M12-1000-010 GREASE NIPPLE, 1/8 NPT, STRAIGHT
14 2.00 EA S01-1141-01N O-RING
15 2.00 EA S02-1004-010 WIPER
16 2.00 EA S03-1008-010 POLYPAK
20 4.00 EA M24-5001-010 PIN, LYNCH, SAFETY TYPE, 7/16 DIA
21 48.00 IN M10022 WIRE ROPE, 1/8, STAINLESS, 7 X 19
22 4.00 EA M19-3009-010 FERRULE, 1/8, OVAL, ALUMINIUM
23 2.00 EA LW-0500-NL-SP LOCKWASHER, 1/2-SP NORD-LOCK
24 2.00 EA SH-0500NC-0125-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.25

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10019
Description: HANDLER LOCK ASSY, PIN TYPE, 350/500 TON
Eng ID: 0
Drawing ID: AY10019 Rev No: C
Item Qty Units Part ID Description

01 1.00 EA 690-11-0 HYDRAULIC CYLINDER


02 1.00 EA 690-12-0 LOCK PIN
03 1.00 EA 920-19-0 BRACKET, SENSOR, HANDLER LOCK
04 2.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
06 2.00 EA M12-1000-010 GREASE NIPPLE, 1/8 NPT, STRAIGHT
07 1.00 EA N02-1010-010 PROX SENSOR, METAL BODY, N.C. CONTACTS,
08 2.00 EA HH-0375NC-0100-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.00, GR8
09 2.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
10 1.00 EA SS-0375NC-0050 SETSCREW 3/8-16UNC x 0.50 CUP POINT
11 1.00 EA HH-0750NC-1100-GR8-W CAPSCR, HEX HD, 3/4-10UNC x 11.00, GR8-W
12 1.00 EA LN-0750NC-GR8 LOCKNUT, 3/4-10UNC, GR8, STOVER

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10020
Description: MOTOR ASSY, DC, SH, 1130HP, 25T, BRK
Eng ID: 2
Drawing ID: AY10020 Rev No: D
Item Qty Units Part ID Description

01 1.00 EA AY11115 BRAKE ASSY


02 1.00 EA AY10007 MOTOR ASSY, DC, SH, 1130 HP
03 1.00 EA AY10063 EXHAUST PLENUM ASSY, 752 MOTOR, 5.00:1
04 1.00 EA 685-10-0 GEAR, PINION, 25T
05 1.00 EA 686-12-0 HUB, DISC BRAKE
06 4.00 EA SS-0437NC-0075 SETSCREW 7/16-14UNC x 0.75 FLAT POINT

Printed: 12/16/2005
Engineering
Bill of Material
41 4.00 EA LW-0750-NLS LOCKWASHER, 3/4 NORD-LOCK SMALL

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10023
Description: ROTARY MANIFOLD ASSY, 500 TON, C/W HR,LS
Eng ID: 6
Drawing ID: AY10023 Rev No: F
Item Qty Units Part ID Description

01 1.00 EA AY10018 LINK SUPPORT ASSY, 500 TON


02 1.00 EA AY10100 GEARBOX/MOTOR ASSY, HANDLER ROTATE
03 1.00 EA 596-07-0 KEY
04 1.00 EA 682-28-0 BRG RING, OUTSIDE
05 1.00 EA 691-13-0 GEAR, PINION, 60T
06 1.00 EA 691-14-0 SPACER, PINION/MOTOR
07 1.00 EA 691-15-0 RETAINER, PINION, HANDLER ROTATE
08 1.00 EA 691-16-0 GUARD, PINION, HANDLER ROTATE
09 1.00 EA 742-10-0 SLEEVE, OUTER, 500T
10 1.00 EA 742-11-0 GUIDE, GEARCASE
11 1.00 EA 742-12-0 PLATE, MTG, ROTARY MAN, 500 TON, FM
12 1.00 EA DT12159 SLEEVE, INNER, 500/650/750 TON
13 2.00 EA 742-14-0 BRG RING, OUTSIDE
14 1.00 EA 742-17-0 THRUST WASHER
15 2.00 EA 742-21-0 PAD, PRESSURE, 500 TON
16 1.00 EA 751-10-0 GEAR, HANDLER ROTATE, 376T
17 1.00 EA 751-11-0 FLANGE, MOUNTING, GEAR
18 13.00 EA H15-090109B-06 PLUG, SOC HEX, 3/8 ORB
19 15.00 EA H15-090109B-08 PLUG, SOC HEX, 1/2 ORB
20 13.00 EA H15-520112-08 CAP, 1/2 ORFS
21 13.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
22 1.00 EA M17-1005-010 ROLL PIN, 1/2 x 1.75
23 1.00 EA M17-1006-010 ROLL PIN, 1/2 x 1.00
24 1.00 EA M17-1007-010 ROLL PIN, 1/2 x 1.25
25 2.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
26 24.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
27 13.00 EA S01-1111-01VS O-RING
28 2.00 EA S01-1279-01N O-RING
29 1.00 EA S03-1019-010 POLYPAK
30 14.00 EA S05-1033-010 SEAL
31 8.00 EA HH-0375NC-0100-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.00, GR8
32 3.00 EA HH-0375NC-0050-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 0.50, GR8, W
33 4.00 EA SH-0750NC-0175-W CAPSCR, HEX SOC HD, 3/4-10UNC x 1.75
34 12.00 EA SH-0500NC-0300-W CAPSCR, HEX SOC HD, 1/2-13UNC x 3.00, W
35 12.00 EA SH-0500NC-0200-W CAPSCR, HEX SOC HD, 1/2-13UNC x 2.00, W
36 12.00 EA SH-0500NC-0075-W CAPSCR, HEX SOC HD, 1/2-13UNC x 0.75
37 1.00 EA SH-12MM-35MM-GR10-W CAPSCR, HEX SOC HD, M12 x 35, GR10.9
38 1.00 EA SH-0375NC-0075-W CAPSCR, HEX SOC HD, 3/8-16UNC x 0.75
39 12.00 PAIR LW-0500-NL LOCKWASHER, 1/2 NORD-LOCK
40 3.00 EA LW-0375-ET LOCKWASHER, 3/8 EXTERNAL TOOTH

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10024
Description: BEARING INSTL KIT, RM, 500T
Eng ID: 0
Drawing ID: AY10024 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA 742-18-0 SLEEVE, SEAL/BEARING, RM


02 1.00 EA 742-19-0 SPLIT RING
03 1.00 EA 742-20-0 RETAINER, SPLIT RING
04 1.00 EA 742-52-0 BEARING INNER RACE
05 12.00 EA H22-1002-010 TEST STATION, #6 SAE
06 1.00 EA M01-1036-010 BEARING, NEEDLE ROLLER
07 1.00 EA M11-1026-010 RETNG RING, INT
08 1.00 EA M11-1027-010 RETNG RING, EXT
09 1.00 EA S01-1275-01N O-RING
10 1.00 EA S01-5074-01N O-RING, 14 1/4 x .139
11 3.00 EA S05-1035-010 SEAL
12 2.00 EA SH-0312NC-0100-W CAPSCR, HEX SOC HD, 5/16-18UNC x 1.00
13 1.00 EA H15-090109B-06 PLUG, SOC HEX, 3/8 ORB

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10025
Description: SPRING LIFT ASSY, RM, 350/500 T
Eng ID: 0
Drawing ID: AY10025 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA 744-10-0 SCREW, SHOULDER, 3/4-10UNC x 6.60


02 2.00 EA FW-1000-A WASHER, F, 1, PLAIN, TYPE A
03 1.00 EA M14-1013-010 SPRING, COMPRESSION, 1 ID X 2 OD X 5 L

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10026
Description: TORQUE BOOST ASSY, 19 T PINION
Eng ID: 1
Drawing ID: AY10026 Rev No: B
Item Qty Units Part ID Description

01 1.00 EA AY10319 MOTOR/GEARBOX ASSY, TB, 269 cc


02 1.00 EA 602-04-0 PISTON/JAW CLUTCH, TORQUE BOOST
03 1.00 EA 602-08 RETAINER, UPPER SPRING
04 1.00 EA 602-12-0 GLAND, TORQUE BOOST
05 1.00 EA 602-14 SPLINED SHAFT
06 1.00 EA 602-16-0 GEAR, PINION, 19T
07 1.00 EA 602-26-0 SPRING
08 1.00 EA 602-29-0 SHAFT, GEAR/JAW CLUTCH, TB
09 1.00 EA 602-30-0 FLINGER, LOWER BEARING, TORQUE BOOST
10 1.00 EA 602-31-0 SPACER, BEARING/RETAINING RING.
11 1.00 EA 602-32-0 BELL HOUSING, TORQUE BOOST
12 1.00 EA H15-090109B-08 PLUG, SOC HEX, 1/2 ORB
13 1.00 EA M01-1009-010 BRG, SPHER ROL
14 1.00 EA M01-1012-010 BRG, TPRD ROL
15 1.00 EA M01-1023-010 BRG, CYLINDRICAL ROL
16 1.00 EA M11-1002-010 RETNG RING, EXT
17 1.00 EA M11-1007-010 RETNG RING, EXT
18 1.00 EA M11-1020-010 RETNG RING, INT
19 1.00 EA M14-1009-010 SPRING
20 1.00 EA M17-1002-010 ROLL PIN, 3/8 x 0.75
21 1.00 EA M17-1003-010 BALL, STEEL, 7/16
22 1.00 EA S01-1254-01N O-RING
23 1.00 EA S01-1266-01N O-RING
24 2.00 EA S05-1009-010 SEAL
24A 0.00 EA S01-1157-01N O-RING
25 1.00 EA S05-1010-010 SEAL
25A 0.00 EA S01-1159-01N O-RING
26 12.00 EA SH-0500NC-0175-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.75
26A 4.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
26B 4.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
27 1.00 EA SS-0625NC-0050 SETSCREW 5/8-11UNC x 0.50 FLAT POINT
28 12.00 EA LW-0500-IT LOCKWASHER, 1/2 INT TOOTH
29 0.00 EA S08-1031-010 SEAL KIT, TORQUE BOOST

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10027
Description: TORQUE BOOST INSTL KIT, 350/500 TON
Eng ID: 0
Drawing ID: AY10027 Rev No: B
Item Qty Units Part ID Description

01 1.00 EA AY10026 TORQUE BOOST ASSY


02 1.00 EA S01-1259-01N O-RING
03 2.00 EA SH-1000NC-0175-W CAPSCR, HEX SOC HD, 1-8UNC x 1.75, WIRED
04 2.00 EA LW-1000-IT LOCKWASHER, 1 INT TOOTH
05 0.00 EA DT12150 GASKET, COVER PLATE, TORQUE BOOST
06 0.00 EA DT12149 PLATE, COVER, TORQUE BOOST
R01 2.00 EA C10006 SOLVENT, PARTS CLEANER
R02 2.00 EA H15-520220-08-10 ELL 90°, MALE 1/2 ORFS, MALE 5/8 ORB
R03 2.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
R04 2.00 EA H15-520220-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 ORB
R05 4.00 EA H15-520112-08 CAP, 1/2 ORFS
R06 2.00 EA H15-520112-04 CAP, 1/4 ORFS
R07 1.00 EA H15-140109P-08 PLUG, SOC HEX, 1/2 NPT

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10028-4
Description: TELESCOPING TUBE ASSY, BUW, 43.25
Eng ID: 0
Drawing ID: AY10028-X Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA 661-32-2 GLAND/CONNECTOR


02 1.00 EA 661-32-3 SLEEVE, 1/2 ORFS
03 1.00 EA 829-31-0-43 HYD TUBE, 3/4, OUTER, TLSCP, 43.25 STRK
04 1.00 EA 829-32-1-43 HYD TUBE, 1/2, INNER, TLSCP, 43.25 STRK
05 1.00 EA S01-1019-01N O-RING
06 1.00 EA S02-1005-010 WIPER
07 1.00 EA S03-1015-010 POLYPAK
08 2.00 EA S04-1017-010 SEAL RING

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10030
Description: VIEW COVER ASSY, 350/500 TON, 5.00 : 1
Eng ID: 0
Drawing ID: AY10030 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA 741-12-6 VIEWCOVER, GEARCASE, 26 x 6


02 1.00 EA 741-12-7 RETAINER, VIEWCOVER, GEARCASE, 26 x 6
03 1.00 EA 741-12-8 GASKET, VIEWCOVER, GEARCASE, 26 x 6
04 14.00 EA HH-0375NC-0100-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.00, GR8
05 14.00 EA LW-0375-ET LOCKWASHER, 3/8 EXTERNAL TOOTH
06 6.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
07 6.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10031
Description: WASHPIPE ASSY, 3.00 BORE, 5 K WASHPIPE
Eng ID: 1
Drawing ID: AY10031 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA 722-10-0 WASHPIPE, 3.00 BORE, 5000 PSI


02 1.00 EA R01-1000-010 NUT, HOLDING, WASHPIPE, 3"
03 1.00 EA R01-1001-010 RING, HOLDING, WASHPIPE, 3"
04 1.00 EA R01-1002-010 PACKING, STD, 3", WASHPIPE
05 1.00 EA R01-1003-010 SPACER ASSY, WASHPIPE, 3"
06 1.00 EA R01-1003-01A GREASE NIP, 1/8 NPT x 1 1/4 LONG
07 2.00 EA R01-1004-010 SPACER, MIDDLE, WASHPIPE, 3"
08 1.00 EA R01-1005-010 BOX, PACKING, WASHPIPE, 3"
09 1.00 EA R01-1005-01A SCREW, SOCKET HEAD, PACKING ASSY
10 1.00 EA R01-1006-010 SPACER, LOWER, WASHPIPE, 3"
11 0.00 EA R01-1007-010 RETAINING RING, WASHPIPE, 3"
12 0.00 EA S01-1348-01N O-RING

Printed: 12/16/2005
IF IN DOUBT......PLEASE ASK!

1 5 7 10 4
2
3
A

11 12

12

A
6 A 9 8
SECTION A-A

NOTE:
A 1) RETAINING RING (ITEM 11) IS SUPPLIED WITH WASHPIPE (ITEM 1).
2) O-RING (TEM 12) IS SUPPLIED WITH PACKING SET (ITEM 4).

DRAWN JAS 04/02/10


WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED JRS 04/02/17
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D JRS 04/02/17 CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR DECIMAL .x ± .030"
> 600 mm ± 3 mm -
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx
.xxx
± .015" WASHPIPE ASSEMBLY
± .005"
A 04/02/10 JAS REDRAWN IN SOLIDEDGE; ECN #982 UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM
TRUE POSITION
± .010 IN 5 INCHES
.005
0 TO 24" ± .06" 3.00 BORE
AND INVENTION ARE RESERVED BY > 24" ± .12" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° - 1:2 - AY10031 REV A

IF IN DOUBT......PLEASE ASK!
Engineering
Bill of Material
Part: AY10032
Description: SPARK ARRESTOR ASSY
Eng ID: 2
Drawing ID: AY10032 Rev No: A
Item Qty Units Part ID Description

01 37.50 FT S07-1001-010 WEATHERSTRIP


02 1.00 EA 696-34-0 SPARK ARRESTOR
03 1.00 EA P08-1002-010 BREATHER/DRAIN, 3/8 NPT
04 18.00 EA HH-0375NC-0125-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.25, GR8, W
05 18.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
06 18.00 EA LW-0375-ET LOCKWASHER, 3/8 EXTERNAL TOOTH
07 1.00 EA AY12394 SPARK ARRESTER DROP SCREEN ASSY, HR

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10056
Description: FRAME BASE, INSTR ASSY, 27 NOM
Eng ID: 2
Drawing ID: AY10056-X Rev No: D
Item Qty Units Part ID Description

01 1.00 EA AY10013 GAUGE PANEL ASSY


03 1.00 EA DT11567-0 FRAME, 27 TG FACE, 1050E-5:1, FW
04 1.00 EA H10-1000-010 ACCUMULATOR, CHARGED TO 1000 PSI
05 1.00 EA H11-1000-030 FILTER, HIGH PRESS, 12 MICRON, SAE-12
05A 0.00 EA H11-1000-02A FILTER ELEMENT
05B 0.00 EA H11-1000-02D VISUAL INDICATOR, BYPASS
06 1.00 EA H11-1003-010 FILTER, LOW PRESS, 25 MICRON, 3/4 ORB
06A 0.00 EA H11-1003-01A FILTER ELEMENT, 25 MICRON
06B 0.00 EA H11-1000-01C VISUAL INDICATOR KIT
07 1.00 EA N01-1013-010 GAUGE, DIFFERENTIAL PRESSURE, 0-50 PSI
09 7.00 EA HH-0375NC-0075-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 0.75, GR8
10 2.00 EA HH-0250NC-0063-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 0.63, GR8
11 4.00 EA BH-0375NC-0100 CAPSCR, BUTTON HD SOC, 3/8-16UNC x 1.00
13 7.00 EA LW-0375-ET LOCKWASHER, 3/8 EXTERNAL TOOTH

Printed: 12/16/2005
Engineering
Bill of Material
45 5.00 EA H15-520220-08-10 ELL 90°, MALE 1/2 ORFS, MALE 5/8 ORB
46 2.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
47 2.00 EA H15-520220-12-12 ELL 90°, MALE 3/4 ORFS, MALE 3/4 ORB
48 2.00 EA H15-520401-08 TEE, MALE 1/2 ORFS
49 3.00 EA H15-520429-08 TEE, MALE 1/2 ORB BRANCH, MALE 1/2 ORFS
50 1.00 EA F301JSJ9040404-20.28-X-17.5 HOSE ASSY, 1/4, SWV STR, 90° SHT, 20.28
51 1.00 EA F301JSJ9040404-18.75-X-16 HOSE ASSY, 1/2, SWV STR, 90 SHT, 18.75
52 1.00 EA F301JSJ1040404-48.58-X-46 HOSE ASSY, 1/4, SWV STR, 90° LONG, 48.58
53 1.00 EA F301JSJ1040404-24.08-X-21.5 HOSE ASSY, 1/4, SWV STR, 90° LONG, 24.08
54 1.00 EA H15-2000-04-02 ELL 90°, MALE 1/4 ORFS, MALE 1/8 NPT
55 2.00 EA H15-2000-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 NPT
56 1.00 EA H15-520221-08 ELL 90°, MALE 1/2 ORFS, FEM SWV 1/2 ORFS
57 1.00 EA H06-1013-010 VLV, HYD, RELIEF, 90°, SAE-8
59 1.00 EA AY11665 KIT, HYDRAULIC HOSE PROTECTOR

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10062
Description: HOSE ASSY, HYD, TD, 5:1 RATIO
Eng ID: 2
Drawing ID: AY10062 Rev No: D
Item Qty Units Part ID Description

01 1.00 EA F381JS01121212-67.50-X-64 HOSE ASSY, 3/4, SWV STR, MALE NPT, 67.50
02 1.00 EA F381JSJ7121212-49.26-X-46 HOSE ASSY, 3/4, SWV STR, 45° ELL, 49.26
03 1.00 EA F381J701121212-109.51-X-106 HOSE ASSY,3/4,45DEG ELL, MALE NPT 109.51
04 1.00 EA F301JSJS040404-44.63-X-42 HOSE ASSY, 1/4, SWV STR, SWV STR, 44.63
05 1.00 EA F301JSJS040404-46.63-X-44 HOSE ASSY, 1/4, SWV STR, SWV STR, 46.63
06 1.00 EA F451JSJ9080808-79.29-X-76.5 HOSE ASSY, 1/2, SWV STR, 90° SHT, 79.29
07 1.00 EA F451JSJ9080808-86.79-X-84 HOSE ASSY, 1/2, SWV STR, 90° SHT, 86.79
08 1.00 EA F451JSJS080808-31.8-X-29 HOSE ASSY, 1/2, SWV STR, SWV STR, 31.8
09 1.00 EA F451JSJS080808-26.8-X-24 HOSE ASSY, 1/2, SWV STR, SWV STR, 26.8
10 1.00 EA F301JSJ7040404-22.3-X-19.5 HOSE ASSY, 1/4, SWV STR, 45° ELL, 22.3
11 1.00 EA F301JSJ7040404-42.3-X-39.5 HOSE ASSY, 1/4, SWV STR, 45° ELL, 42.3
12 2.00 EA F451JSJS080808-98.3-X-95.5 HOSE ASSY, 1/2, SWV STR, SWV STR, 98.3
13 1.00 EA F451JSJ7080808-89.82-X-86.75 HOSE ASSY, 1/2, SWV STR, 45° ELL, 89.82
14 1.00 EA F451JSJ7080808-86.71-X-83.5 HOSE ASSY, 1/2, SWV STR, 45 ELL, 86.71
15 2.00 EA F451JSJ7080808-72.82-X-69.75 HOSE ASSY, 1/2, SWV STR, 45 ELL, 72.82
16 1.00 EA F451JSJS080808-70.05-X-67.25 HOSE ASSY, 1/2, SWV STR, SWV STR, 70.05
18 1.00 EA F451JSJS080808-86.3-X-83.5 HOSE ASSY, 1/2, SWV STR, SWV STR, 86.3
19 1.00 EA F451JSJS080808-83.55-X-80.75 HOSE ASSY, 1/2, SWV STR, SWV STR, 86.3
20 1.00 EA F451JSJS080808-14.25-X-11.5 HOSE ASSY, 1/2, SWV STR, SWV STR, 14.25
21 1.00 EA F451JSJS080808-16.00-X-13.25 HOSE ASSY, 1/2, SWV STR, SWV STR, 16.00
22 2.00 EA F451JSJS080808-58.8-X-56 HOSE ASSY, 1/2, SWV STR, SWV STR, 58.8
24 1.00 EA F451JSJ5080808-80.35-X-77.5 HOSE ASSY, 1/2, SWV STR, 90° MED, 80.35
25 1.00 EA F451JSJ5080808-78.85-X-76 HOSE ASSY, 1/2, SWV STR, 90° MED, 78.85
26 2.00 EA H15-520220-12-10 ELL 90°, MALE 3/4 ORFS, MALE 5/8 ORB
27 2.00 EA F451JSJS080808-60.8-X-58.0 HOSE ASSY, 1/2, SWV STR, SWV STR, 60.8
28 1.00 EA F451JSJ9080808-14.29-X-11.5 HOSE ASSY, 1/2, SWV STR, 90° SHT, 14.29
29 1.00 EA F451JSJ9080808-16.04-X-13.25 HOSE ASSY, 1/2, SWV STR, 90° SHT, 16.04
30 1.00 EA F451JSJ1080808-40.35-X-37.5 HOSE ASSY, 1/2, SWV STR, 90° LONG, 40.35
34 1.00 EA H15-090136-12-08 REDUCER, MALE 3/4 ORB, FEMALE 1/2 ORB
35 1.00 EA H15-1027-010 QUICK PRESS NIP, 3/4 BDY, FEM 3/4 NPT
36 1.00 EA H15-1027-01A CAP, BRASS, QUICK CPLER, 3/4
37 1.00 EA H15-1029-010 QUICK PRESS NUT CPLER, FEM 3/4 NPT
38 1.00 EA H15-1029-01A PLUG, BRASS, QUICK CPLER, 3/4
39 2.00 EA H15-140338-04-04 ELL 45°, FEM 1/4 NPT
40 2.00 EA H15-2001-04-04 ADAPTER, MALE 1/4 ORFS, MALE 1/4 NPT
41 1.00 EA H15-2003-08 ADAPTER, MALE 1/2 JIC, FEM SWV 1/2 ORFS
42 2.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
43 25.00 EA H15-520320-08 ELL 45°, MALE 1/2 ORFS, MALE 1/2 ORB
43A 2.00 EA H15-520320-04 ELL 45°, MALE 1/4 ORFS, MALE 1/4 ORB
44 6.00 EA H15-520112-08 CAP, 1/2 ORFS

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10063
Description: EXHAUST PLENUM ASSY, 752 MOTOR, 5.00:1
Eng ID: 1
Drawing ID: AY10063 Rev No: E
Item Qty Units Part ID Description

01 1.00 EA 696-30-0 PLENUM/MOUNTING FLANGE WELDMEN


02 1.00 EA H15-140109E-06 PLUG, HEX HD, 3/8 NPT
03 1.00 EA P08-1002-010 BREATHER/DRAIN, 3/8 NPT
04 8.50 FT S07-1001-010 WEATHERSTRIP
05 4.00 EA HH-0500NC-0700-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 7.00, GR8, W
06 2.00 EA SH-0500NC-0125-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.25
07 2.00 EA SH-0500NC-0300-W CAPSCR, HEX SOC HD, 1/2-13UNC x 3.00, W
08 8.00 EA FS-0312NC-0063 CAPSCR, FLAT HD SOC, 5/16-18UNC x 0.63
09 12.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
10 8.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
11 2.00 EA LW-0500-NL LOCKWASHER, 1/2 NORD-LOCK

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10094
Description: BACK-UP WRENCH KIT, 500 TON
Eng ID: 0
Drawing ID: AY10094 Rev No: B
Item Qty Units Part ID Description

4.00 EA DT10905 SLEEVE, BACK-UP WRENCH MOUNTING


01 1.00 EA 829-56-0-500 BRKT, BUW/RM, 500 TON
02 6.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
03 4.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
04 3.00 EA SH-0750NC-0150-W CAPSCR, HEX SOC HD, 3/4-10UNC x 1.50
05 7.00 EA LW-0750-IT LOCKWASHER, 3/4 INT TOOTH
06 4.00 EA SH-0750NC-0225-W CAPSCR, HEX SOC HD, 3/4-10UNC x 2.25

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10095
Description: MOTOR/MAIN HOUSING KIT
Eng ID: 0
Drawing ID: AY10095 Rev No: A
Item Qty Units Part ID Description

01A 4.00 EA 685-29-0-003 SHIM, 0.003, DRILLING MOTOR


01B 4.00 EA 685-29-0-005 SHIM, 0.005, DRILLING MOTOR
01C 4.00 EA 685-29-0-010 SHIM, 0.010, DRILLING MOTOR
01D 4.00 EA 685-29-0-015 SHIM, 0.015, DRILLING MOTOR
01E 4.00 EA 685-29-0-020 SHIM, 0.020, DRILLING MOTOR
01F 4.00 EA 685-29-0-030 SHIM, 0.030, DRILLING MOTOR
01G 4.00 EA 685-29-0-050 SHIM, 0.050, DRILLING MOTOR
01H 4.00 EA 685-29-0-250 SHIM, 0.250, DRILLING MOTOR
02 4.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
03 24.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
04 4.00 EA HH-1375NC-0400-GR8-W CAPSCR, HEX HD, 1 3/8-6UNC x 4.00, GR8
05 4.00 EA FW-1375-A WASHER, F, 1 3/8, PLAIN, TYPE A

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10097
Description: LINK TILT KIT, 350/500/650/750 TON
Eng ID: 0
Drawing ID: AY10097 Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM


02 36.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
03 10.00 EA SH-0750NC-0200-W CAPSCR, HEX SOC HD, 3/4-10UNC x 2.00
04 10.00 EA LW-0750-IT LOCKWASHER, 3/4 INT TOOTH

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10100
Description: GEARBOX/MOTOR ASSY, HANDLER ROTATE
Eng ID: 0
Drawing ID: AY10100 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA 602-40-0 GASKET, MOTOR/GEARBOX


02 1.00 EA H02-1003-030 HYDRAULIC MOTOR
02A 2.00 EA H15-520220-08-10 ELL 90°, MALE 1/2 ORFS, MALE 5/8 ORB
02B 2.00 EA H15-520112-08 CAP, 1/2 ORFS
03 1.00 EA M15-1002-010 GEARBOX
03A 0.00 EA M10018 REPAIR KIT, GEARBOX
03B 0.00 EA M15-1002-01C KIT, BEARING - 301 GEARBOX
03C 0.00 EA M15-1002-01B GEARBOX SEAL KIT
04 2.00 EA HH-12MM-35MM-GR8-W CAPSCR, HEX HD, M12 x 35, GR8.8
05 2.00 EA FW-M12-A WASHER, F, 12MM, DIN 125A, ZINC PLATED
06 2.00 EA LW-12MM-ET LOCKWASHER, 12 MM EXTERNAL TOOTH
06 1.50 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
07 3.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10319
Description: MOTOR/GEARBOX ASSY, TB, 269 cc
Eng ID: 0
Drawing ID: AY10319 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA 602-40-0 GASKET, MOTOR/GEARBOX


02 1.00 EA H02-1004-010 HYDRAULIC MOTOR
03 1.00 EA M15-1001-010 GEARBOX, DOUBLE REDUCTION
03A 0.00 EA M15-1001-01C BEARING KIT - TORQUE BOOST GEARBOX
03B 0.00 EA M15-1001-01B SEAL KIT - 306 GEARBOX
04 2.00 EA HH-12MM-35MM-GR8-W CAPSCR, HEX HD, M12 x 35, GR8.8
05 2.00 EA FW-M12-A WASHER, F, 12MM, DIN 125A, ZINC PLATED
06 2.00 EA LW-12MM-ET LOCKWASHER, 12 MM EXTERNAL TOOTH
07 30.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
08 2.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10738
Description: SPRING LIFT KIT, RM, 500T
Eng ID: 0
Drawing ID: AY10738 Rev No: B
Item Qty Units Part ID Description

01 8.00 EA AY10025 SPRING LIFT ASSY


02 2.00 EA 684-24-0 SPRING MOUNT HANDLER LIFT
03 8.00 EA SH-0750NC-0200-W CAPSCR, HEX SOC HD, 3/4-10UNC x 2.00
04 8.00 EA LW-0750-IT LOCKWASHER, 3/4 INT TOOTH

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10887
Description: MANIFOLD ASSY, BLOCK, HYDRAULIC
Eng ID: 0
Drawing ID: AY10887 Rev No: 0
Item Qty Units Part ID Description

01 9.00 EA H10052 VLV, HYD, PRESSURE REDUCING CARTRIDGE


02 6.00 EA H10054 VLV, HYD, FLOW CONTROL CARTRIDGE
03 2.00 EA H10055 VLV, HYD, CBAL, 4.5:1 RATIO, CARTRIDGE
04 5.00 EA H10056 VLV, HYD, PRESS RELIEF, PILOT, CARTRIDGE
05 1.00 EA H10057 CARTRIDGE, CHECK, NOSE-TO-SIDE
06 1.00 EA H10143 MANIFOLD, 13 STATION, ALUMINUM
07 1.00 EA H10094 CAVITY PLUG, FLOW THROUGH, VC10-2 CAVITY
08 3.00 EA H10071 CARTRIDGE, P.O. CHECK
09 1.00 EA H10117 CARTRIDGE, CHECK, NOSE TO SIDE
10 20.00 EA H22-1000-010 TEST STATION, #4 SAE

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10962
Description: MANIFOLD ASSY, ALUMINUM, LUBE SYSTEM
Eng ID: 1
Drawing ID: AY10962 Rev No: D
Item Qty Units Part ID Description

01 1.00 EA H10146 VLV, HYD, CHECK, INLINE, #8 ORB


02 1.00 EA 731-44-0 MANIFOLD, LUBE OIL, ALUM
03 1.00 EA H10148 TEE
04 1.00 EA H15-520429-08 TEE, MALE 1/2 ORB BRANCH, MALE 1/2 ORFS
05 1.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
06 1.00 EA H15-520220-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 ORB
07 3.00 EA H15-520120-04-04 CONNECTOR, MALE 1/4 ORFS, MALE 1/4 ORB
08 1.00 EA H10149 FITTING, STRAIGHT
09 3.00 EA H13-1013-010 ORIFICE, 1.5mm, M6 THREAD
10 1.00 EA DT11431 ORIFICE, 4 mm
12 1.00 EA H22-1000-010 TEST STATION, #4 SAE
13 1.00 EA F301JSJS040404-11.50-X-8.86 HOSE ASSY, 1/4, SWV STR, SWV STR, 11.50
14 1.00 EA H15-520428-04 TEE, MALE 1/4 ORB RUN, MALE 1/4 ORFS
15 2.00 EA H15-520112-04 CAP, 1/4 ORFS

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10980
Description: J-BOX, TD PLC, DC/AC, DUAL FLEX
Eng ID: 2
Drawing ID: AY10980-X Rev No: F
Item Qty Units Part ID Description

01 1.00 EA 909-02-1 J-BOX, PLC, PUNCHED


02 1.00 EA AY10981 BACKPAN ASSY, TD PLC, DUAL FLEX
03 1.00 EA E04-2016-010 STRAIN RELIEF, 1 NPT, 0.750 - 0.880
04 2.00 EA E04-2017-010 STRAIN RELIEF, 1 NPT, 0.875 - 0.985
05 3.00 EA E04-2028-010 SEALING RING, 1 NPT
06 3.00 EA E04-5048-010 LOCKNUT, CONDUIT FTG, 1 NPT
07 1.00 EA E04-2010-010 STRAIN RELIEF, 3/4 NPT, 0.625 - 0.750
08 1.00 EA E04-2038-010 SEALING RING, 3/4 NPT
09 1.00 EA E04-5047-010 LOCKNUT, CONDUIT FTG, 3/4 NPT
10 15.00 EA E04-2002-010 STRAIN RELIEF, 1/2 NPT, 0.375 - 0.500
12 17.00 EA E04-2027-010 SEALING RING, 1/2 NPT
13 17.00 EA E04-5046-010 LOCKNUT, CONDUIT FTG, 1/2 NPT
14 1.00 EA P08-1002-010 BREATHER/DRAIN, 3/8 NPT
15 1.00 EA N10161 SWITCH,PRESS,.2-5.6 IN WTR,DIFF,CAL 4.5"
15A 1.00 EA H15-2000-08-04 ELL 90°, MALE 1/2 ORFS, MALE 1/4 NPT
15D 1.00 EA H15-2001-04-04 ADAPTER, MALE 1/4 ORFS, MALE 1/4 NPT
16 1.00 EA E10446 ELL, 90°, 1/2 MALE TO 1/2 FEM UNION
17 1.00 EA N03-2004-010 SWITCH, TEMP, 78-200°F, REM MT
18 1.00 EA N03-1008-010 SWITCH, PRESSURE, 30 PSI, X-PROOF
19 1.00 EA 909-02-5 SHIM, RETAINER, 17 IN., PLC J-BOX
20 6.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
21 1.00 EA 909-02-4 RETAINER,17 IN., PLC J-BOX
22 2.00 EA S10076 STRIP,GASKET,1/4THK X 1W X 36 LG,ADHESIV
23 3.00 EA H15-140109P-08 PLUG, SOC HEX, 1/2 NPT
24 6.00 EA FW-0250-A WASHER, F, 1/4, PLAIN, TYPE A
27 3.00 EA E10694 HOLE FILL, FOR 0.50" C, SS
28 1.00 EA E11069 RTD, 100 OHM, PLAT., 3 WIRE, AMBIENT TMP
29 1.00 EA E04-2001-010 STRAIN RELIEF, 1/2 NPT, 0.125 - 0.250
30 2.00 EA E10696 HOLE FILL, FOR 1.00" C, SS
31 1.00 EA E04-2012-010 STRAIN RELIEF, 1 NPT, 0.250 - 0.375
32 1.00 EA DT14169 RETAINER, 12-1/2 IN., PLC J-BOX
33 1.00 EA DT14170 SHIM, RETAINER, 12-1/2, PLC J-BOX
R01 7.00 EA M10246 GASKET, 5/16" DIA, CYLINDRICAL, 1" LONG
R02 2.00 EA M10304 GASKET, 3/16" DIA, CYLINDRICAL, BUNA 70

Printed: 1/6/2006
Engineering
Bill of Material
R01 8.00 EA RH-10-32-0050 ROUND HD, MACH SCREW, #10-32UNF x 0.50
R01 8.00 EA RH-10-32-0050 ROUND HD, MACH SCREW, #10-32UNF x 0.50
R02 7.00 EA PH-P-10-32-0050 PAN HD, MACH SCR, PHILLIPS #10-32 x 0.50
R02 7.00 EA PH-P-10-32-0050 PAN HD, MACH SCR, PHILLIPS #10-32 x 0.50
R03 0.00 EA EP-1000173 LOCITE #242, BLUE
R03 0.00 EA EP-1000173 LOCITE #242, BLUE
R04 1.00 EA E10074 RESISTOR, 150 OHM, 1/2 W, 5%
R04 1.00 EA E10074 RESISTOR, 150 OHM, 1/2 W, 5%

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10981
Description: BACKPAN ASSY, TD PLC, DUAL FLEX
Eng ID: 1
Drawing ID: AY10981 Rev No: E
Item Qty Units Part ID Description

01 1.00 EA 909-02-3 BACKPAN, PLC J-BOX


02 4.00 EA LN-0312NC-GR8 LOCKNUT, 5/16-18UNC, GR8, STOVER
03 17.00 IN E35-3010-010 WIRE DUCT, PLASTIC, WHITE, 1.5 x 4
04 17.00 IN E35-3009-010 COVER, WIRE DUCT, PLASTIC, WHITE, 1.5 IN
05 40.00 IN E16-1047-010 RAIL, TS 35, STEEL, SLOTTED
06 2.00 EA N21-1000-010 ADAPTER, REMOTE I/O, FLEX I/O, 24 VDC
07 1.00 EA N21-3000-010 INPUT, DIGITAL, 16PT, 24VDC, FLX I/O
08 3.00 EA N21-3001-010 OUTPUT, DIGITAL, 8PT, 24VDC, FLEX I/O
09 1.00 EA N21-3005-010 INPUT, ANALOG, 4PT, V/I, FLEX I/O
10 1.00 EA N10007 INPUT, RTD, 8PT, FLEX I/O
11 6.00 EA N21-1001-010 TERMINAL BASE, 52 TERMINAL, SCREW CLAMP
13 1.00 EA N21-1002-010 TERMINAL BASE, FLEX I/O FREQUENCY MODULE
14 9.00 EA E10536 TERMINAL, GND, DBL, COMBI-FT, 24-12 AWG
15 4.00 EA E10538 END PLATE, UDK
16 9.00 EA E10537 TERMINAL, DUAL LVL, COMBI-FT, 22-10 AWG
17 1.00 EA E10928 JUMPER BARS, 10 POLE, UK 3 N, 5.2 MM
18 2.00 EA N10074 SURGE PROTECTION, RTD, 3 WIRE
19 1.00 EA AY10906 DIODE ASSY, 35A, 45V
20 1.00 EA AY11061 TERMINAL, RC CIRCUIT, COMBI-FOOT
21 1.00 EA N10112 MODULE, FILLER, DUMMY, FLEX
R01 8.00 EA RH-10-32-0050 ROUND HD, MACH SCREW, #10-32UNF x 0.50
R02 7.00 EA PH-P-10-32-0050 PAN HD, MACH SCR, PHILLIPS #10-32 x 0.50
R03 0.00 EA EP-1000173 LOCITE #242, BLUE
R04 1.00 EA E10074 RESISTOR, 150 OHM, 1/2 W, 5%

Printed: 1/6/2006
Engineering
Bill of Material
Part: AY10990
Description: DUAL REMOTE VLV ASSY, BRAKE ACTUATOR
Eng ID: 0
Drawing ID: AY10990 Rev No: 0
Item Qty Units Part ID Description

01 2.00 EA H10123 VLV, BALL, 2 WAY, 1/4 NPT FEM


02 4.00 EA H15-2001-04-04 ADAPTER, MALE 1/4 ORFS, MALE 1/4 NPT

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11031
Description: MANIFOLD, BLOCK, HYD, 24V, LOCK PIN
Eng ID: 2
Drawing ID: AY11031 Rev No: D
Item Qty Units Part ID Description

01 1.00 EA AY10887 MANIFOLD ASSY, BLOCK, HYDRAULIC


02 3.00 EA H10059 VLV, HYD, DIR, 3 POS, 4 WAY, 24V, D03
03 2.00 EA H10142 VLV, HYD, DIR, 2 POS, 4 WAY, 24V, D03
04 3.00 EA H10053 VLV, HYD, DIR, 3 POS, 4 WAY, 24V, D03
05 3.00 EA H12-1010-010 COVER PLATE D03
06 32.00 EA SH-10-24-0200 CAPSCR, HEX SOC HD, # 10-24UNC x 2.00
07 4.00 EA SH-10-24-0350 CAPSCR, HEX SOC HD, # 10-24UNC x 3.50
08 0.00 EA H10151 SOLENOID
09 1.00 EA H06-1006-010 VLV, HYD, PRESS RELIEF, DUAL SAND, D03
10 1.00 EA H10060 VLV, HYD, DIR, 2 POS, 24V, D03
11 1.00 EA H13-1017-010 ORIFICE, 1.0mm, PUSH-IN

Printed: 12/16/2005
Engineering
Bill of Material

Part: AY11032
Description: FRAME, UPPER ASSY, 500, FLEX
Eng ID: 1
Drawing ID: AY11032 Rev No: B
Item Qty Units Part ID Eng ID Description

01 1.00 EA AY11031 VSA MANIFOLD, BLOCK, HYD, 24V, LOCK PIN


02 1.00 EA DT13844 MOUNT, MCC J-BOX
03 1.00 EA AY10962 1 MANIFOLD ASSY, ALUMINUM, LUBE SYSTEM
04 1.00 EA DT13845 0 MOUNT, PLC J-BOX
11 1.00 EA H25-1014-010 CLAMP, SINGLE, 1 IN DIA
12 1.00 FT M20-1046-010 RUBBER CHANNEL 1/4 in
13 4.00 EA HH-0500NC-0100-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.00, GR8
14 12.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH
15 2.00 EA FS-0312NC-0300 CAPSCR, FLAT HD SOC, 5/16-18UNC x 3.00
16 2.00 EA HH-0250NC-0225-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 2.25, GR8, W
17 8.00 EA SH-0500NC-0075-W CAPSCR, HEX SOC HD, 1/2-13UNC x 0.75
18 2.00 EA LN-0312NC-GR8 LOCKNUT, 5/16-18UNC, GR8, STOVER
19 2.00 EA FW-0312-A WASHER, F, 5/16, PLAIN, TYPE A
20 2.00 EA FW-0250-A WASHER, F, 1/4, PLAIN, TYPE A
21 8.00 EA LW-0500-IT LOCKWASHER, 1/2 INT TOOTH
22 2.00 EA DT12849 TAP PAD, UPPER FRAME SUPPORT
23 8.00 EA SH-0500NC-0100-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.00
24 8.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
25 5.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
26 8.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
27 1.00 EA AY11619 0 KIT, J-BOX VIBRATION

Printed: 1/9/2006 Page 1 of 1


Engineering
Bill of Material
36 8.00 EA FW-0375-A WASHER, F, 3/8, PLAIN, TYPE A
37 8.00 EA LW-0375-ET LOCKWASHER, 3/8 EXTERNAL TOOTH
38 4.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11115
Description: BRAKE ASSY, 4 CALIPER, GE 752, ELM
Eng ID: 1
Drawing ID: AY11115 Rev No: C
Item Qty Units Part ID Description

01 4.00 EA DT11164 HYDRAULIC TUBE, 1/4, DISC BRAKE


02 2.00 EA DT11165 HYDRAULIC TUBE, 1/4, DISC BRAKE
03 1.00 EA 686-11-0 DISC, 22 DIA, 4 SLOTS
04A 1.00 EA 686-13-0-005 SHIM, 0.005, DISC BRAKE
04B 1.00 EA 686-13-0-010 SHIM, 0.010, DISC BRAKE
04C 1.00 EA 686-13-0-030 SHIM, 0.030, DISC BRAKE
04D 1.00 EA 686-13-0-050 SHIM, 0.050, DISC BRAKE
05 1.00 EA 686-14-0 BRACKET, SENSOR, DISC BRAKE
06 2.00 EA 686-16-0 BRACKET, DISC LOCKING
07 1.00 EA 686-18-0 PLATE, CALIPER MOUNTING, 27 DIA x 2.00
08 2.00 EA DT11382 PLATE, SIDE, GUARD, BRAKE, 4 CALIPER
09 1.00 EA E04-2001-010 STRAIN RELIEF, 1/2 NPT, 0.125 - 0.250
10 1.00 EA AY12478-2 KIT, RETROFIT, OUTLET BOX, 4017
11 4.00 EA H15-2000-04-02 ELL 90°, MALE 1/4 ORFS, MALE 1/8 NPT
12 4.00 EA H15-2001-04-02 ADAPTER, MALE 1/4 ORFS, MALE 1/8 NPT
13 4.00 EA H15-520120-04-04 CONNECTOR, MALE 1/4 ORFS, MALE 1/4 ORB
14 4.00 EA H15-520220-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 ORB
16 2.00 EA H10003 CLAMP, HOSE SUPPORT, 0.312 DIA
17 4.00 EA M16-1000-010 CALIPER, BRAKE
17A 0.00 EA M16-1000-01A PAD, FRICTION SHOE, DISC BRAKE
17B 0.00 EA M16-1000-01B SEAL KIT, DISC BRAKE
17C 8.00 EA SH-1000NC-0550-W CAPSCR, HEX SOC HD, 1-8UNC x 5.50
18 2.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
19 2.00 EA M19-5005-010 EYEBOLT, SHLD TYPE, 1-8UNC x 2 1/2
20 120.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
21 1.00 EA N10000 PROX SENSOR, 1-NO 1-NC, 10-60VDC
22 3.00 EA HH-0500NC-0175-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.75, GR8
23 6.00 EA HH-0500NC-0100-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.00, GR8
24 3.00 EA HH-0500NC-0050-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 0.50, GR8, W
25 2.00 EA HH-0250NC-0075-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 0.75, GR8, W
26 8.00 EA SH-1000NC-0200-W CAPSCR, HEX SOC HD, 1-8UNC x 2.00
27 4.00 EA SH-0750NC-0250-W CAPSCR, HEX SOC HD, 3/4-10UNC x 2.50
28 3.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
29 2.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
30 6.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH
31 2.00 EA LW-0250-ET LOCKWASHER, 1/4 EXTERNAL TOOTH
32 8.00 EA LW-1000-IT LOCKWASHER, 1 INT TOOTH
33 4.00 EA LW-0750-IT LOCKWASHER, 3/4 INT TOOTH
34 1.00 EA DT11383 PLATE, TOP, GUARD, BRAKE, 4 CALIPER
35 8.00 EA HH-0375NC-0075-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 0.75, GR8

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11149-752
Description: GREASE TUBE CONFIG, 752 MOTOR
Eng ID: 0
Drawing ID: AY11149-X Rev No: A
Item Qty Units Part ID Description

01 1.00 EA H15-140109P-06 PLUG, SOC HEX, 3/8 NPT


02 1.00 EA H15-2001-04-02 ADAPTER, MALE 1/4 ORFS, MALE 1/8 NPT
03 2.00 FT H16-2025-035 TUBING, 1/4 x 0.035 WALL, T-316
04 2.00 EA H15-1034-010 SLEEVE, ORFS, 1/4, SS, MECH ATTACHED
05 2.00 EA H15-520110-04 NUT, 1/4 ORFS
06 1.00 EA H15-2001-04-04 ADAPTER, MALE 1/4 ORFS, MALE 1/4 NPT

Printed: 12/16/2005
Engineering
Bill of Material

Part: AY11240
Description: BACK-UP WRENCH ASSY, 500 T, 43.25
STRK
Eng ID: 1
Drawing ID: AY11240 Rev No: F
Item Qty Units Part ID Eng ID Description

40 2.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH


41 2.00 EA LW-0312-ET LOCKWASHER, 5/16 EXTERNAL TOOTH
REF 0.00 EA H15-520118-12 LOCKNUT, BULKHEAD 3/4, 1 3/16-16UNF

Printed: 1/6/2006 Page 2 of 2


Engineering
Bill of Material

Part: AY11240
Description: BACK-UP WRENCH ASSY, 500 T, 43.25
STRK
Eng ID: 1
Drawing ID: AY11240 Rev No: F
Item Qty Units Part ID Eng ID Description

01 1.00 EA AY11241 3 POSITIONER ASSY, BUW, 500 T, 43.25


02 1.00 EA AY11914 1 FRAME ASSEMBLY, WLD, BUW, 9" (INACTIVE)
03 2.00 EA 588-27-0 PIN, STOP, BUW TRAVEL
04 2.00 EA AY10028-4 VSA TELESCOPING TUBE ASSY
05 1.00 EA DT11475 GUARD, BUW, 500 TON
06 1.00 EA DT11487 STOP, FOOT, BUW, 500 T
07 1.00 EA DT11478 MOUNT, LOWER, GUARD, BUW
08 4.00 EA 829-22-0 WASHER, F, 1/2, BUW
09 1.00 EA 829-38-0-43 GUARD, INNER SLEEVE, BUW TUBE, 43.25 STR
10 1.00 EA DT11476 BULKHEAD, BUW
11 4.00 EA DT11482 BUSHING, BUW, 1.00 OD x 3/4 ID x 25/32 L
12 1.00 EA F451JSJ9081208-39.06-X-36 0 HOSE ASSY, 1/2, SWV STR, 90° SHT, 39.06
13 1.00 EA F451JSJ1080808-23.35-X-20.5 0 HOSE ASSY, 1/2, SWV STR, 90° LONG, 23.35
14 1.00 EA F451JSJ1080808-34.85-X-32 0 HOSE ASSY, 1/2, SWV STR, 90° LONG, 34.85
15 1.00 EA F451JSJS080808-43-X-40.25 0 HOSE ASSY, 1/2, SWV STR, SWV STR, 43
16 1.00 EA F451JSJS080808-37.3-X-34.5 0 HOSE ASSY, 1/2, SWV STR, SWV STR, 37.3
17 1.00 EA F451JSJ1080808-12.25-X-9.5 0 HOSE ASSY, 1/2, SWV STR, 90° LONG, 12.25
18 1.00 EA F451JSJ9081208-48.06-X-45 0 HOSE ASSY, 1/2, SWV STR, 90° SHT, 48.06
19 1.00 EA F451JSJ9080808-12.25-X-9.5 0 HOSE ASSY, 1/2, SWV STR, 90° SHT, 12.25
20 1.00 EA H09-1004-010 VLV, HYD, CBAL, 4.5:1 RATIO, SAE-8, D05
21 2.00 EA H15-520601-08 UNION, BULKHEAD, MALE 1/2 ORFS
22 2.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
24 5.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
25 1.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
26 2.00 EA H15-520701-12 ELL 90°, BULKHEAD, MALE 3/4 ORFS
27 1.00 EA H25-1004-010 CLAMP, SINGLE, 3/4 IN DIA
28 2.00 EA H25-1005-010 CLAMP, DOUBLE, 3/4 IN DIA
29 8.00 EA M19-3007-010 FERRULE, 3/16, OVAL, ALUMINIUM
30 4.00 FT M21-2001-010 WIRE ROPE, 3/16, 7 x 19, STAINLESS
31 2.00 EA M24-2001-010 SAFETY PIN
32 2.00 EA SH-0750NC-0125-W CAPSCR, HEX SOC HD, 3/4-10UNC x 1.25, W
33 2.00 EA HH-0500NC-0200-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 2.00, GR8, W
33A 2.00 EA LW-0500-NL LOCKWASHER, 1/2 NORD-LOCK
34 2.00 EA HH-0750NC-0225-GR8-W CAPSCR, HEX HD, 3/4-10UNC x 2.25, GR8
35 2.00 EA HH-0312NC-0175-GR8-W CAPSCR, HEX HD, 5/16-18UNC x 1.75, GR8,W
36 2.00 EA SH-0500NC-0225-W CAPSCR, HEX SOC HD, 1/2-13UNC x 2.25
37 4.00 EA FW-0750-A WASHER, F, 3/4, PLAIN, TYPE A
38 2.00 EA FS-0375NC-0050 CAPSCR, FLAT HD SOC, 3/8-16UNC x 0.50
39 2.00 EA HH-0750NC-0175-GR8-W CAPSCR, HEX HD, 3/4-10UNC x 1.75, GR8-W

Printed: 1/6/2006 Page 1 of 2


Engineering
Bill of Material
Part: AY11241
Description: POSITIONER ASSY, BUW, 500 T, 43.25
Eng ID: 4
Drawing ID: AY11241 Rev No: D
Item Qty Units Part ID Description

01 2.00 EA 588-45-0 PLATE, GUIDE, INNER TUBE, BUW


02 2.00 EA 588-46-0 PLATE, GUIDE, INNER TUBE, BUW
03 0.00 EA 687-13-0 TOP SPRING PLATE INNER TORQUE
04 4.00 EA 687-21-0-35 ROD, SPRING SUPPORT, BUW, 35 STRK
05 1.00 EA DT11397 CYL, HYD, 43.25 STROKE, BUW
05A 0.00 EA H18-2513-04A SEAL KIT, BORE 2.5, ROD 1.38
05B 0.00 EA H19-1001-010 PIN, PIVOT, 1 IN DIA, C to C 3.25
05C 0.00 EA AY12546 PIN ASSY, PIVOT, BUW UPPER CYL
05D 2.00 EA M10004 COTTER PIN, 1/8 x 2.00
07 0.00 EA 829-13-0-43 LUG, MOUNT, BUW CYL, 43.25 STRK
08 1.00 EA 829-14-0-43 ROD, STOP, BUW, 43.25 STRK
09 1.00 EA 829-36-0 RETAINER, TOP PLATE, BUW, INNER
10 1.00 EA 829-35-0 GUIDE PLATE, BUW, INNER TUBE
11 1.00 EA DT11396-0 BUW OUTER TUBE
12 1.00 EA DT11925 BUW INNER TUBE
13 1.00 EA H15-2012-08-08 ADAPTER LG, MALE 1/2 ORFS, 1/2 ORB
15 1.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
16 1.00 EA H15-520701-08 ELL 90°, BULKHEAD, MALE 1/2 ORFS
17 5.00 EA M12-1000-010 GREASE NIPPLE, 1/8 NPT, STRAIGHT
18 12.00 EA M14-1018-010 SPRING, 1.50 DIA HOLE, 0.75 DIA ROD
19 3.00 EA M17-1004-010 ROLL PIN, 5/16 x 1.50
21 6.00 EA SH-0625NC-0200-W CAPSCR, HEX SOC HD, 5/8-11UNC x 2.00
22 4.00 EA SH-0500NC-0250-W CAPSCR, HEX SOC HD, 1/2-13UNC x 2.50, W
23 1.00 EA F451JSJS080808-46.30-X-43.5 HOSE ASSY, 1/2, SWV STR, 46.30
24 6.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
25 6.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
26 8.00 EA LW-0500-IT LOCKWASHER, 1/2 INT TOOTH
27 1.00 EA LW-0375-ET LOCKWASHER, 3/8 EXTERNAL TOOTH
28 2.00 EA DT12800 COVER, BOLT RETAINER, 43.25 BUW
29 4.00 EA HH-0500NC-0300-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 3.00, GR8, W
30 4.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
31 2.00 EA DT14541-005 SHIM, PLATE GUIDE, BUW, 0.005 IN
32 2.00 EA DT14541-010 SHIM, PLATE GUIDE, BUW, 0.010 IN
33 2.00 EA DT14541-030 SHIM, PLATE GUIDE, BUW, 0.030 IN
34 2.00 EA DT14542-005 SHIM, PLATE GUIDE, BUW, 0.005 IN
35 2.00 EA DT14542-010 SHIM, PLATE GUIDE, BUW, 0.010 IN
36 2.00 EA DT14542-030 SHIM, PLATE GUIDE, BUW, 0.030 IN
REF 0.00 EA H15-520118-08 LOCKNUT, BULKHEAD 1/2, 13/16-16UNF

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11250-500
Description: KIT, WARNING LABELS, TOP DRIVE, 500 TON
Eng ID: 0
Drawing ID: AY11250-500 Rev No: A
Item Qty Units Part ID Description

02 3.00 EA DT12433-1 LABEL, HIGH VOLTAGE, 2 X 5, VINYL


03 4.00 EA DT12433-2 LABEL, HIGH VOLTAGE, 5 X 8, VINYL
04 13.00 EA DT12434-1 LABEL, PINCH POINT, 2 X 5, VINYL
05 4.00 EA DT12434-2 LABEL, PINCH POINT, 5 X 8, VINYL
06 2.00 EA DT12435 LABEL, LEFT HAND THREAD, 2 X 5, VINYL
07 2.00 EA DT14834 LABEL, SHIPPING, 3 X 5, VINYL

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11414
Description: KIT, TOP DRIVE LABELS
Eng ID: 0
Drawing ID: NO DRAWING Rev No: A
Item Qty Units Part ID Description

1.00 EA C10099 ADHESIVE, EPOXY KIT


1.00 EA 669-22-0-2 LABELS, ACCUMULATOR CAUTION ...
2.00 EA 669-22-0-3 LABELS, BRAKE RESERVOIR USE MINERAL ...
3.00 EA 669-22-0-4 LABELS, CHECK DAILY
1.00 EA 669-22-0-1 LABELS, REM LOCKG BOLTS PRIOR TO STARTUP
1.00 EA 669-22-0-6 LABELS, LUBE OIL FILTER
1.00 EA 669-22-0-11 LABELS, HYDRAULIC SYSTEM RETURN ...
1.00 EA 669-22-0-8 LABELS, LUBE OIL BREATHER
8.00 EA 669-22-0-5 LABELS, GREASE POINT
1.00 EA 669-22-0-7 LABELS, LUBE OIL PRESSURE
1.00 EA 669-22-0-10 LABELS, LUBE OIL FILL
1.00 EA 669-22-0-9 LABELS, HYDRAULIC SYSTEM PRESSURE
1.00 EA 669-22-0-12 LABELS, HYDRAULIC OIL FILTER

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11497
Description: BLOWER MOTOR SUPPORT ASSY
Eng ID: 0
Drawing ID: AY11497 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA DT12335-1 BRKT, BLOWER MOTOR SUPPORT


02 2.00 EA DT12335-2 U-BOLT, 3/8-16UNC
03 1.00 EA DT12335-3 BRKT MOUNT, BLOWER MOTOR SUPPORT
04 4.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
05 4.00 EA LW-0375-IT LOCKWASHER, 3/8 INT TOOTH
06 2.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
07 4.00 EA LW-0500-IT LOCKWASHER, 1/2 INT TOOTH
08 2.00 EA SH-0500NC-0175-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.75
09 1.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
10 1.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11597
Description: COOLER ASSY, RECOVERY AIR
Eng ID: 0
Drawing ID: AY11597 Rev No: A
Item Qty Units Part ID Description

01 4.00 EA FW-0500-B-W WASHER, F, 1/2, PLAIN, TYPE B, WIDE


02 4.00 EA M27-1001-010 ANTI-VIBRATION RUBBER MOUNT
03 4.00 EA BH-0500NC-0350 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 3.50
04 4.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
05 1.00 EA AY11598 LUBE OIL COOLER, RECOVERY AIR
06 1.00 EA P10037 ADAPTER, CAM & GRV MALE X 2 NPT MALE

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11619
Description: KIT, J-BOX VIBRATION
Eng ID: 0
Drawing ID: AY11619 Rev No: B
Item Qty Units Part ID Description

01 8.00 EA M10109 ANTI-VIBRATION RUBBER MOUNT,3/8 BOLT


02 16.00 EA M10110 VIBRATOR MOUNT WASHER,3/8 BOLT
03 8.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
04 4.00 EA HH-0375NC-0225-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 2.25, GR8
05 4.00 EA HH-0375NC-0275-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 2.75, GR8, W
06 8.00 EA FW-0375-A WASHER, F, 3/8, PLAIN, TYPE A

Printed: 12/16/2005
Engineering
Bill of Material
46 3.00 EA H15-2001-12-12 ADAPTER, MALE 3/4 ORFS, MALE 3/4 NPT
49 2.00 EA H15-520220-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 ORB
50 1.00 EA H15-520120-08-12 ADAPTER, MALE 1/2 ORFS, MALE 3/4 ORB
53 0.00 EA N10185 GAUGE, PRESSURE, 0 - 300 PSI, SS
54 1.00 EA N14-1000-020 THERMOMETER, 50 - 400°F
55 1.00 EA N14-1001-010 THERMOWELL, 1/2 NPT X 1/2 NPT X 2 1/2 LG
56 1.00 EA DT11433 ELL,MALE 1/2ORFS,MALE 3/4ORB, W/1/4 NPT
57 1.00 EA H15-520401-08 TEE, MALE 1/2 ORFS
58 1.00 EA F451JSJ9080808-98.79-X-96 HOSE ASSY, 1/2, SWV STR, 90° SHT, 98.79
59 1.00 EA H15-2000-04-06 ELL 90°, MALE 1/4 ORFS, MALE 3/8 NPT
60 1.00 EA F301JSJS040404-64.00-X-61 HOSE ASSY, 1/4, SWV STR, SWV STR, 64.00
61 1.00 EA H15-140109E-08 PLUG, HEX HD, 1/2 NPT
62 1.00 EA AY11792 KIT, RETROFIT, OIL FILL EXTENDER
63 1.00 EA H15-2006-12-12 ADAPTER, HEX, FEM 3/4 NPT, MALE 3/4 ORB
64 1.00 EA H15-140237-12-12 ELL 90°, MALE 3/4 NPT
65 1.00 EA H15-2000-12-12 ELL 90°, MALE 3/4 ORFS, MALE 3/4 NPT

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11638-1
Description: LUBE SYSTEM KIT, SL, 5:1 500T
Eng ID: 1
Drawing ID: AY11638-1 Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA F381JSJ9121212-44.75-X-41 HOSE ASSY, 3/4, SWV STR, 90° SHT, 44.75
03 1.00 EA F451JSJ7080808-34.57-X-31.5 HOSE ASSY, 1/2, SWV STR, 45° ELL, 34.57
04 1.00 EA F451JSJ7080808-39.07-X-36 HOSE ASSY, 1/2, SWV STR, 45° ELL, 39.07
05 1.00 EA F451JSJ7080808-46.07-X-43 HOSE ASSY, 1/2, SWV STR, 45° ELL, 46.07
06 1.00 EA F451JSJ1080808-78.8-X-76 HOSE ASSY, 1/2, SWV STR, 90° LONG, 78.8
07 1.00 EA F451JSJS080808-106.3-X-103.5 HOSE ASSY, 1/2, SWV STR, SWV STR, 106.3
08 1.00 EA F451JSJS080808-42.8-X-40 HOSE ASSY, 1/2, SWV STR, SWV STR, 42.8
09 1.00 EA F301JSJ5040404-57.32-X-54.5 HOSE ASSY, 1/4, SWV STR, 90° MED, 57.32
10 2.00 EA F301JSJS040404-108.64-X-106 HOSE ASSY, 1/4, SWV STR, SWV STR, 108.64
11 1.00 EA F301JSJ9040404-59.28-X-56.5 HOSE ASSY, 1/4, SWV STR, 90° SHT, 59.28
12 1.00 EA F301JSJ7040404-49.8-X-47 HOSE ASSY, 1/4, SWV STR, 45° ELL, 49.8
13 1.00 EA F301JSJ7040404-15.8-X-13 HOSE ASSY, 1/4, SWV STR, 45° ELL, 15.8
14 1.00 EA F301JSJ7040404-16.8-X-14 HOSE ASSY, 1/4, SWV STR, 45° ELL, 16.8
15 1.00 EA F301JSJS040404-20.64-X-18 HOSE ASSY, 1/4, SWV STR, SWV STR, 20.64
16 1.00 EA F451JSJS080808-68.4-X-66 HOSE ASSY, 1/2, SWV STR, SWV STR, 68.4
17 1.00 EA 755-22-0 TEE, FEMALE 3/4 NPT, /W 1/4 NPT ON TOP
18 1.00 EA F01-1001-010 VALVE, BALL 3/4 NPT, 150 PSI WP
19 1.00 EA F02-1000-010 STRAINER, Y 3/4 NPT
19a 1.00 EA H13-1033-010 PLUG, MAGNETIC, 3/8 NPT
20 1.00 EA F06-1006-010 BUSH, 2 NPT x 3/4 NPT, FS 6000#
22 1.00 EA F07-1020-010 STREET ELL 45°, 2 NPT, MI 150#
23 2.00 EA F07-1048-010 ELL, 90 DEG, 1 1/2 X 3/4, NPT
24 1.00 EA F10032 NIP, STD, 3/4 NPT, 6.00
25 1.00 EA H10147 RELIEF VALVE
26 1.00 EA H15-070102-12-12 ADAPTER, MALE 3/4 JIC, MALE 3/4 NPT
28 1.00 EA H15-140137-12-12 NIP, MALE PIPE, HEX, 3/4 NPT
29 1.00 EA H15-140138-12-12 CPLG, HEX, 3/4 NPT
30 1.00 EA H15-140140-12-08 BUSH, HEX, MALE 3/4 NPT, FEM 1/2 NPT
31 1.00 EA N10094 THERMOWELL, 1/2 NPTx3/4 NPTx7 1/2 LG, SS
31A 1.00 EA E10892 COMPOUND, HEAT-TRANSFER
33 1.00 EA H15-140238-04-04 ELL 90°, FEM 1/4 NPT
34 1.00 EA H15-140239-04-04 STREET ELL 90°, 1/4 NPT
35 1.00 EA H15-140338-04-04 ELL 45°, FEM 1/4 NPT
37 2.00 EA H15-140339-04-04 STREET ELL 45°, 1/4 NPT
40 1.00 EA H15-140438-12-12 TEE, FEM 3/4 NPT
41 1.00 EA H15-2000-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 NPT
42 2.00 EA H15-2000-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 NPT
43 2.00 EA H15-2000-08-12 ELL 90°, MALE 1/2 ORFS, MALE 3/4 NPT
44 6.00 EA H15-2001-04-04 ADAPTER, MALE 1/4 ORFS, MALE 1/4 NPT
45 2.00 EA H15-2001-08-12 ADAPTER, MALE 1/2 ORFS, MALE 3/4 NPT

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11665
Description: KIT, HYDRAULIC HOSE PROTECTOR
Eng ID: 0
Drawing ID: AY11665 Rev No: 0
Item Qty Units Part ID Description

01 9.00 EA H10207 PROTECTIVE SLEEVE, NYL, 1.22 DIA.x 18 LG


02 18.00 EA E03-2000-010 CABLE TIE, 13.4 IN LG, 120 LB

Printed: 1/6/2006
Engineering
Bill of Material
Part: AY11792
Description: KIT, RETROFIT, OIL FILL EXTENDER
Eng ID: 0
Drawing ID: AY11792 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA 692-44-0 CAP, OIL FILL


02 1.00 EA F07-1010-010 SWAGE, SCH 80, 2 NPT x 1 NPT, A106
03 2.00 EA M10169 U-BOLT, 2 IN PIPE, 3/8-16 UNC
04 4.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
05 2.00 EA M19-3009-010 FERRULE, 1/8, OVAL, ALUMINIUM
06 1.00 FT M10022 WIRE ROPE, 1/8, STAINLESS, 7 X 19
07 1.00 EA DT12803 MOUNT, BONNET OIL FILL
08 1.00 EA F07-1032-010 CPLG, 1 NPT, FS 3000#
09 2.00 EA F10-1005-010 NIPPLE, HOSE, 1 IN NPT, COMBINATION
10 4.00 FT P10040 HOSE, AIR HOSE, 1 in
11 4.00 EA FW-0375-A WASHER, F, 3/8, PLAIN, TYPE A

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11914
Description: FRAME ASSEMBLY, WLD, BUW, 9"
Eng ID: 1
Drawing ID: AY11914 Rev No: E
Item Qty Units Part ID Description

01 1.00 EA AY10011 GRIPPER CYLINDER


01A 0.00 EA M23-1004-010 GRIPPER CYLINDER REPAIR KIT
01B 0.00 EA S08-1003-010 SEAL KIT, BUW GRIPPER CYLINDER
02 2.00 EA AY12308 DIE BLOCK ASSY, 5.75 - 9.00
02A 0.00 EA R02-1000-010 GRIPPER DIE
03 1.00 EA 588-17-0-L PLATE, STOP, BUW, LEFT HAND
04 1.00 EA 588-17-0-R PLATE, STOP, BUW, RIGHT HAND
06 2.00 EA 588-19-0 PLATE, SLIDE RETAINER, BUW
07 2.00 EA 588-20-0 PAD, SLIDE WEAR
08 2.00 EA 588-26-0 PIN, DIE RETAINER
09 1.00 EA DT13062 FRAME, WELDED, MACHINING, BUW (INACTIVE)
10 1.00 EA 829-15-0 STABBING BELL, 6.70 ID, 5 DP
11 2.00 EA 829-17-0 ROD, SPRING GUIDE, STABBING BELL
12 1.00 EA 829-18-0 PLATE, RETAINING, BUW
13 2.00 EA M11-1000-010 RETNG RING, INT
14 2.00 EA M14-1011-010 SPRING, COMPRESSION, .81 ID X 1.37 OD
15 7.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
16 14.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
19 16.00 EA HH-1000NS-0200-GR8-W CAPSCR, HEX HD, 1-14UNS X 2.00, GR8
21 12.00 EA HH-0750NC-0150-GR8-W CAPSCR, HEX HD, 3/4-10UNC x 1.50, GR8
23 4.00 EA HH-0625NF-0150-GR8-W CAPSCR, HEX HD, 5/8-18UNF x 1.50, GR8
24 4.00 EA SH-0625NC-0300-W CAPSCR, HEX SOC HD, 5/8-11UNC x 3.00
25 8.00 EA SH-0625NC-0100-W CAPSCR, HEX SOC HD, 5/8-11UNC x 1.00
26 8.00 EA FS-0250NC-0075 CAPSCR, FLAT HD SOC, 1/4-20UNC x 0.75
27 2.00 EA LN-0625NC-GR8 LOCKNUT, 5/8-11UNC, GR8, STOVER

Printed: 1/6/2006
Engineering
Bill of Material
Part: AY11925
Description: BONNET ASSY, SL, 3 IN, 5000 WP
Eng ID: 0
Drawing ID: AY11925 Rev No: C
Item Qty Units Part ID Description

01 1.00 EA AY10031 WASHPIPE ASSY


02 1.00 EA DT12896 CARRIER, UPPER SEAL, BONNET, 3 IN
03 1.00 EA DT13105 BONNET, NEXT GEN, MACH
04 1.00 EA DT12897 DEFLECTOR, BONNET
05 1.00 EA DT11362 CPLG, MALE HALF, MUD FLOW, 3 BORE, 3/4
07 1.00 EA F07-1003-010 BUSH, 1 NPT x 1/4 NPT, MI 150#
08 2.00 EA F07-1006-010 STREET ELL 90°, 1 NPT, MI 150#
10 1.00 EA F07-1012-010 BUSH, 1 NPT x 3/4 NPT, MI 150#
12 1.00 EA F08-1000-010 NIP, STD, 1/4 NPT x 2.00, A106
14 1.00 EA H13-1002-010 BREATHER, 3/4 NPT
15 1.00 EA H15-140137-08-08 NIP, MALE PIPE, HEX, 1/2 NPT
16 1.00 EA H15-2000-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 NPT
17 1.00 EA H15-140140-08-04 BUSH, HEX, MALE 1/2 NPT, FEM 1/4 NPT
18 1.00 EA H15-140140-16-08 BUSH, HEX, MALE 1 NPT, FEM 1/2 NPT
19 1.00 EA H15-2000-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 NPT
21 1.00 EA H15-520112-04 CAP, 1/4 ORFS
22 1.00 EA H15-520112-08 CAP, 1/2 ORFS
23 2.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
24 162.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
25 1.00 EA S01-1385-01N O-RING
25A 1.00 EA S01-1386-01N O-RING
26 1.00 EA S01-1452-01N O-RING
27 2.00 EA S05-1008-010 SEAL
28 12.00 EA SH-0750NC-0225-W CAPSCR, HEX SOC HD, 3/4-10UNC x 2.25
29 12.00 EA SH-0750NC-0200-W CAPSCR, HEX SOC HD, 3/4-10UNC x 2.00
30 6.00 EA SH-0375NC-0100-W CAPSCR, HEX SOC HD, 3/8-16UNC x 1.00
31 6.00 EA SH-0250NC-0075-W CAPSCR, HEX SOC HD, 1/4-20UNC x 0.75
33 1.00 EA DT12476 JUNK RING, 3 IN BORE
39 1.00 EA H15-140109P-02 PLUG, SOC HEX, 1/8 NPT
41 6.00 EA FW-0250-A WASHER, F, 1/4, PLAIN, TYPE A
42 1.00 EA H10228 SIGHT PLUG, OPEN VIEW, 3/8 NPT
43 1.00 EA C10008 THREADLOCKER, MEDIUM STRENGTH
44 1.00 EA H15-520120-04-04 CONNECTOR, MALE 1/4 ORFS, MALE 1/4 ORB
45 1.00 EA H15-140109E-08 PLUG, HEX HD, 1/2 NPT

Printed: 12/16/2005
IF IN DOUBT......PLEASE ASK!

4 31 41 43

F
2 F

OIL ENTRY HERE 44

39 C
DETAIL B- OIL RETROFIT ASSY
43 30 SEE NOTE 2
3 42 24
SECTION F-F 23
4 45 28
8
SECTION E-E 5 3 1
10 ITEM 4 REMOVED FOR CLARITY E

14 25

8 90°
MOTOR OPENING

B C
SECTION C-C 45

B
NOTE ORIENTATION 27
A B C
7 12
D
19 A
29 17

21 23
4
24 33 26
22 SECTION A-A E 2

ROTATED 60 DEG CCW 16 DETAIL D


16
1:2

15 A

18 A NOTES:
29 23 24 1) TO ALLOW FOR PROPER ACCESS TO WASHPIPE, BONNET MUST BE POSITIONED
60° SEE NOTE 1 SUCH THAT THE PORT FOR ITEM 18 IS AT 3'OCLOCK POSITION AT ASSEMBLY.
OPENING
2) REFER TO (LUBE SYSTEM KIT, SL) INSTALLATION INSTRUCTIONS.

DRAWN JAS 04/02/04


WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED DNC 04/02/06
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D FJY 04/02/06 CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
CASTING ± 1/16
C 04/09/14 JAS ECN 1064; MOVE 1/8 NPT PLUG TO SIDE OF PART (VISUAL CHANGE) TECHNOLOGY LTD.. THIS PRINT IS 0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR > 600 mm ± 3 mm DECIMAL .x ± .030"
B 04/08/25 JAS REVERSE ORIENTATION OF LOWER SEAL (VISUAL CHANGE ONLY) THAT IT IS NOT TO BE REPRODUCED STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx ± .015" BONNET ASSEMBLY, SL
WITHOUT PERMISSION AND RETURNED
A 04/03/26 JAS ECN #995; SWAP FITTINGS UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM ± .010 IN 5 INCHES
0 TO 24" ± .06"
.xxx ± .005"
3" BORE, 5000 PSI
TRUE POSITION .005
AND INVENTION ARE RESERVED BY > 24" ± .12" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° - 1:3 - AY11925 REV C
IF IN DOUBT......PLEASE ASK!
Engineering
Bill of Material
Part: AY11947
Description: GUARD ASSY, 350/500, 5.00:1, 600V
Eng ID: 1
Drawing ID: AY11947-X Rev No: A
Item Qty Units Part ID Description

01 2.00 EA AY10000 ACTUATOR ASSY, BRAKE


03 1.00 EA 702-11-0 NAME PLATE
04 1.00 EA 702-12-0 BACKING PLATE
05 1.00 EA DT12261-0 GUARD, TOP DRIVE, 350/500, 5.00:1, FW
06 1.00 EA 815-36-0 SWINGING COOLER MOUNT TOP DRIV
07 1.00 EA AY11597 COOLER ASSY, RECOVERY AIR
09 1.00 EA DT11233 CLAMP, MUDLINE, 3 IN BORE
13 12.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
14 13.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
15 1.00 EA M24-2001-010 SAFETY PIN
18 4.00 EA SH-1000NC-0400-W CAPSCR, HEX SOC HD, 1-8UNC x 4.00, WIRED
19 2.00 EA HH-0500NC-0400-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 4.00, GR8, W
22 8.00 EA HH-0375NC-0100-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.00, GR8
26 8.00 EA BH-0375NC-0100-SS CAPSCR, BUTTON HD SOC, 3/8-16UNC x 1.00
28 4.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
29 8.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
31 8.00 EA LN-0375NC-SS LOCKNUT, 3/8-16UNC, SS
35 1.00 EA DT11234 WASHER, MOUNT, MUDLINE
36 3.00 EA HH-0625NC-0250-GR8-W CAPSCR, HEX HD, 5/8-11UNC x 2.50, GR8
37 3.00 EA LN-0625NC-GR8 LOCKNUT, 5/8-11UNC, GR8, STOVER
39 1.00 EA AY10990 DUAL REMOTE VLV ASSY, BRAKE ACTUATOR
40 1.00 EA AY10016-1 LUBE PUMP ASSY, 2 HP, 575V
41 1.00 EA DT14303 COVER, LUBE PUMP
42 2.00 EA HH-0500NC-0450-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 4.50, GR8, W
43 4.00 EA HH-0375NC-0150-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.50, GR8, W
44 4.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
REF 12.00 EA E03-2000-010 CABLE TIE, 13.4 IN LG, 120 LB

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11948
Description: BLOWER ASSY, GE752, 575V, 15HP-ELM
Eng ID: 1
Drawing ID: AY11948 Rev No: B
Item Qty Units Part ID Description

01 1.00 EA DT11336 DUCT, INLET, GE 752


02 1.00 EA DT12494 DUCTING, INTAKE, BLOWER ASSY
03 1.00 EA DT12230 ACCESS PLATE
04 1.00 EA P10026 BLOWER ASSY, 15 HP, 575V, W/ ELIMINATOR
05 36.00 IN X10384 NEOPRENE, CLOTH INSERTED, 1/8 X 3.50
06 1.00 EA P08-1003-010 BREATHER/DRAIN, 1/2 NPT
07 50.00 IN S07-1001-010 WEATHERSTRIP
08 3.00 EA HH-0750NC-0350-GR8-W CAPSCR, HEX HD, 3/4-10UNC x 3.50, GR8
09 4.00 EA HH-0500NC-0150-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.50, GR8, W
10 8.00 EA HH-0375NC-0075-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 0.75, GR8
11 1.00 EA LN-0750NC-GR8 LOCKNUT, 3/4-10UNC, GR8, STOVER
12 4.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
13 8.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
14 3.00 EA LW-0750-ET LOCKWASHER, 3/4 EXTERNAL TOOTH
15 4.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH
16 8.00 EA LW-0375-ET LOCKWASHER, 3/8 EXTERNAL TOOTH
17 2.00 EA F10-1000-010 NIPPLE 2 NPT KING
18 1.00 EA AY11497 BLOWER MOTOR SUPPORT ASSY
19 2.00 EA M10085 CLAMP, HOSE, GEAR-TYPE, 9.38-12.25
22 1.00 EA F07-1005-010 STREET ELL 90°, 2 NPT, MI 150#
23 2.50 FT P10050 HOSE, AIR, 2, BLK/GRN, 150 PSI
24 2.00 EA F05-1005-010 CLAMP, AIR HOSE, 2
25 1.00 EA P10038 COUPLER, CAM & GRV FEMALE X 2 HOSE SHANK
REF 12.00 EA M19-3007-010 FERRULE, 3/16, OVAL, ALUMINIUM
REF 21.00 FT M21-2001-010 WIRE ROPE, 3/16, 7 x 19, STAINLESS

Printed: 12/16/2005
Engineering
Bill of Material
REF 1.00 EA C10051 KIT, OIL SAMPLE
REF 1.00 EA AY11414 KIT, TOP DRIVE LABELS

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11954-1
Description: TOP DRIVE, 1050E-500, 600V, 24V, ELM
Eng ID: 0
Drawing ID: AY11954 Rev No: B
Item Qty Units Part ID Description

01 1.00 EA AY11925 BONNET ASSY, SL, 3 IN, 5000 WP


02 1.00 EA AY11240 BACK-UP WRENCH ASSY
03 1.00 EA AY10009 GEARCASE ASSY
04 1.00 EA AY11947 GUARD ASSY, 350/500, 5.00:1, 600V
05 1.00 EA AY10014 HOUSING & SPINDLE ASSY, 500 TON
06 1.00 EA AY11032 FRAME, UPPER ASSY, 500, FLEX
06A 0.00 EA SC10019 SCHEMATIC, HYD
07 1.00 EA AY10017 LINK TILT ASSY, 500 TON
08 1.00 EA AY10019 HANDLER LOCK ASSY
09 1.00 EA AY10020 MOTOR ASSY
10 1.00 EA AY12480 QUILL INSTL KIT, 500 T0N, 3 BORE, 6 5/8
100 0.00 EA M20-1030-010 BOLT KIT
102 0.00 EA AY11701 KIT, O-RING, TOP DRIVE
11 1.00 EA AY10023 ROTARY MANIFOLD ASSEMBLY
11A 0.00 EA M23-1005-010 ROTARY MANIFOLD REPAIR KIT
12 1.00 EA AY10024 BEARING INSTL KIT, RM, 500T
12A 0.00 EA M20-1031-010 KIT, BOLT - INST & REMOV TOOL, SPARE
13 1.00 EA AY10095 MOTOR/MAIN HOUSING KIT
14 1.00 EA AY10027 TORQUE BOOST INSTL KIT
15 1.00 EA AY10030 VIEW COVER ASSY
16 1.00 EA AY10032 SPARK ARRESTOR ASSY
17 1.00 EA AY11638-1 LUBE SYSTEM KIT, SL, 5:1 500T
17A 1.00 EA SC10047 SCHEMATIC, LUBE SYSTEM, SL, 350/500 TON
18 1.00 EA AY10056 FRAME BASE
19 0.00 EA AY12838 KIT, BEARING SEATING, 500T
20 1.00 EA AY12822-1 ELEC LAYOUT,TD,DC,FLEX, NO MCC,5:1 RATIO
21 1.00 EA AY10738 SPRING LIFT KIT, RM, 500T
22 1.00 EA 694-32-0 GUARD, HYD VALVE
23 6.00 EA HH-0375NC-0100-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.00, GR8
24 6.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
25 6.00 EA FW-0375-A WASHER, F, 3/8, PLAIN, TYPE A
26 1.00 EA AY10097 LINK TILT KIT, 350/500/650/750 TON
27 1.00 EA AY10094 BACK-UP WRENCH KIT, 500 TON
28 12.00 EA SH-1000NC-0200-W CAPSCR, HEX SOC HD, 1-8UNC x 2.00
29 12.00 EA LW-1000-IT LOCKWASHER, 1 INT TOOTH
30 0.00 EA AY10062 HOSE ASSY, HYD, TD, 5:1 RATIO
30A 1.00 EA AY10062-1 HOSE AND FITTINGS, HYD, 5:1 RATIO
30B 0.00 EA H16-8001-010 HOSE & FITTINGS KIT
REF 1.00 EA AY11250-500 KIT, WARNING LABELS, TOP DRIVE, 500 TON
REF 1.00 EA AY12512 ASSEMBLY, LINK TILT, HYD. CYL. SUPPORT

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY12129
Description: HEATER ASSY, GE752/761 MOTOR
Eng ID: 0
Drawing ID: AY12129 Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA E11236 HEATER, 80W, 110VAC


02 2.00 EA HH-0375NC-0200-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 2.00, GR8, W
03 4.00 EA FW-0375-A WASHER, F, 3/8, PLAIN, TYPE A
04 2.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY12308
Description: DIE BLOCK ASSY, 5.75 - 9.00
Eng ID: 0
Drawing ID: AY12308 Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA DT13716 DIE BLOCK, 5.75 - 9.00 IN DIA (INACTIVE)


02 2.00 EA R02-1000-010 GRIPPER DIE
03 4.00 EA HH-0500NC-0100-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.00, GR8
04 4.00 EA LW-0500-NL-SP LOCKWASHER, 1/2-SP NORD-LOCK
05 12.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
06 4.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM

Printed: 1/6/2006
IF IN DOUBT......PLEASE ASK!

WIRED WIRED
2 3 4 5 6 1
6 5 4 3 2

DRAWN JSC 04/03/16


WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED JRS 04/04/13
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D JRS 04/04/13 CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR > 600 mm ± 3 mm DECIMAL .x ± .030"
-
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx
.xxx
± .015" DIE BLOCK ASSY,
± .005"
UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM
TRUE POSITION
± .010 IN 5 INCHES
.005
0 TO 24" ± .06" 5.75 - 9.00
AND INVENTION ARE RESERVED BY > 24" ± .12" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° - 1:1 - AY12308 REV 0

IF IN DOUBT......PLEASE ASK!
Engineering
Bill of Material
Part: AY12309
Description: DIE BLOCK ASSY, 3.75 - 7.00
Eng ID: 0
Drawing ID: AY12309 Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA DT13717 DIE BLOCK, 3.75 - 7.00 IN DIA (INACTIVE)


02 2.00 EA R02-1000-010 GRIPPER DIE
03 4.00 EA HH-0500NC-0100-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.00, GR8
04 4.00 EA LW-0500-NL-SP LOCKWASHER, 1/2-SP NORD-LOCK
05 6.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
06 2.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM

Printed: 12/16/2005
IF IN DOUBT......PLEASE ASK!

WIRED WIRED
6 5 4 3 2 2 6 5 4 3 1

DRAWN JSC 04/03/16


WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED JRS 04/04/13
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D JRS 04/04/13 CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
CONCENTRICITY .005 TIR
FURNISHED WITH THE UNDERSTANDING > 600 mm ± 3 mm DECIMAL .x ± .030"
-
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx
.xxx
± .015" DIE BLOCK ASSY,
± .005"
UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM
TRUE POSITION
± .010 IN 5 INCHES
.005
0 TO 24" ± .06" 3.75 - 7.00
AND INVENTION ARE RESERVED BY > 24" ± .12" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° - - - AY12309 REV 0

IF IN DOUBT......PLEASE ASK!
Engineering
Bill of Material
Part: AY12414
Description: J-BOX, MOTOR, AUXILIARY
Eng ID: 2
Drawing ID: AY12414 Rev No: D
Item Qty Units Part ID Description

01 2.00 EA E16-1101-010 END BRACKET, TS 35 RAIL


02 6.00 EA E11495 TERMINAL, COMBI-FOOT, 24-8 AWG, 0.32"
03 2.00 EA E11498 TERMINAL, GROUND, COMBI-FT,24-8AWG, .32"
04 6.00 IN E16-1047-010 RAIL, TS 35, STEEL, SLOTTED
05 1.00 EA P08-1002-010 BREATHER/DRAIN, 3/8 NPT
06 5.00 EA E04-5047-010 LOCKNUT, CONDUIT FTG, 3/4 NPT
07 1.00 EA DT13862 PUNCHING, J-BOX, MOTOR, AUXILIARY
08 2.00 EA E04-2008-010 STRAIN RELIEF, 3/4 NPT, 0.375 - 0.500
10 2.00 EA RH-6-32-0050 ROUND HD, MACH SCREW, #6-32UNC x 0.50 LG
11 2.00 EA E10926 END PLATE, UK 3 N OR UK 10 N
13 1.00 EA E10927 PARTITION PLATE, UK 3 N
16 5.00 EA E04-2038-010 SEALING RING, 3/4 NPT
17 2.00 EA E04-2011-010 STRAIN RELIEF, 3/4 NPT, 0.750 - 0.880
18 1.00 EA E04-2009-010 STRAIN RELIEF, 3/4 NPT, 0.500 - 0.625
19 1.00 EA M10337 GASKET, 7/16" DIA, CYLINDRICAL
20 4.00 EA E11496 TERMINAL, COMBI-FOOT, 20-6 AWG, 0.40"
21 1.00 EA E10238 TERMINAL, GROUND, TS 35 RAIL

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY12480
Description: QUILL INSTL KIT, 500 T0N, 3 BORE, 6 5/8
Eng ID: 0
Drawing ID: AY12480 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA DT13541 RING, UPPER SEAL, MACH


02 1.00 EA 681-13-0 DRIVE SPLINE, FEMALE, 18T
03 3.00 EA 681-20-0 BRG RING, OUTSIDE
04 1.00 EA 681-26-0 KEY, 1.250, SPINDLE/DRIVE SPLINE
05 1.00 EA 741-27-0 QUILL, 500 TON, 3 BORE, 6 5/8 REG
06 2.00 EA S03-1002-010 POLYPAK
07 2.00 EA S03-1011-010 POLYPAK
08 9.00 EA S04-1014-010 BRG RING, INSIDE
10 2.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
11 84.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
12 15.00 EA SH-0750NC-0250-W CAPSCR, HEX SOC HD, 3/4-10UNC x 2.50
13 3.00 EA SH-0625NC-0150-W CAPSCR, HEX SOC HD, 5/8-11UNC x 1.50
14 1.00 EA SH-0375NC-0125-W CAPSCR, HEX SOC HD, 3/8-16UNC x 1.25
15 1.00 EA 593-44-0 TJC ASSY, 7.63-8.38 - MALE HALF

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY12822-1
Description: ELEC LAYOUT,TD,DC,FLEX, NO MCC,5:1 RATIO
Eng ID: 1
Drawing ID: AY12822-X Rev No: A
Item Qty Units Part ID Description

01 1.00 EA 844-95-0 J-BOX, MOTOR, 752, FLEX


02 1.00 EA AY10980 J-BOX, TD PLC, DC/AC, DUAL FLEX
03 1.00 EA AY12414 J-BOX, MOTOR, AUXILIARY
04 1.00 EA AY12478-2 KIT, RETROFIT, OUTLET BOX, 4017
05 1.00 EA E04-2001-010 STRAIN RELIEF, 1/2 NPT, 0.125 - 0.250
06A 11.00 EA E04-2002-010 STRAIN RELIEF, 1/2 NPT, 0.375 - 0.500
06B 11.00 EA E04-2027-010 SEALING RING, 1/2 NPT
07A 1.00 EA E04-2014-010 STRAIN RELIEF, 1 NPT, 0.500 - 0.625
07B 1.00 EA E04-2028-010 SEALING RING, 1 NPT
08A 1.00 EA E04-4009-010 REDUCER, MALE 1 1/4 NPT, FEM 1 NPT
08B 1.00 EA E04-2040-010 SEALING RING, 1 1/4 NPT
08B 1.00 EA E04-4010-010 REDUCER, MALE 1 1/2 NPT, FEM 3/4 NPT
10 25.00 FT E03-1016-010 CABLE, 3 C #16 AWG, 600V, GENERIC
11 15.00 FT E03-1038-010 CABLE, 6 C #20 AWG, SHLD
12 8.00 EA HH-0375NC-0100-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.00, GR8
13 4.00 EA HH-0375NC-0175-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.75, GR8
14 8.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
15 20.00 EA FW-0375-A WASHER, F, 3/8, PLAIN, TYPE A
16 250.00 FT E03-1023-010 CABLE, 4 C #16 AWG, EXANE, 600V
17 9.00 EA E04-2002-010 STRAIN RELIEF, 1/2 NPT, 0.375 - 0.500
22 1.00 EA N21-3004-010 MODULE, FREQUENCY, 2 CHANNEL, FLEX I/O
25 20.00 FT E03-1020-010 CABLE, 4 C #10 AWG, EXANE, 600V
26 1.00 EA E10506 SHIELD BEAD, 43 OHM,FERRITE CORE
R01 60.00 EA E16-2018-010 FERRULE, #16 AWG, 14mm, INS, RED
R02 15.00 EA E11009 FERRULE, #10 AWG, 15mm, UNINSULATED
R04 20.00 EA E10498 CABLE TIE, 5.6 IN LG, 18 LB
R05 40.00 EA E03-2000-010 CABLE TIE, 13.4 IN LG, 120 LB
R06 1.00 EA AY11623 KIT, CORROSION PROTECTANT
R07 10.00 FT E10898 SLEEVE, NYLON, 0.50 DIA
R08 1.00 FT C10064 HEAT SHRINK, 1 1/2 IN, RED
R09 1.00 FT C10063 HEAT SHRINK, 1 1/2 IN, BLACK
R10 20.00 FT E10966 SLEEVE, NYLON, 2.54 DIA
R11 4.00 EA E16-2029-010 FERRULE, #8 AWG, 28mm, INS, IVORY

Printed: 12/16/2005
SUBSECTION 6C: TORQUE GUIDE

Assembly Description Drawing Rev

AY10075 VALVE STACK, TORQUE GUIDE TENSIONING AY10075 A


AY10077 CYL ASSY, TENSIONING, 6 BORE x 24 STRK AY10077 A
AY10080 RUNNER FRAME, ROPE GUIDE ASSY AY10080 D
AY10083 RUNNER FRAME, WHALE HOOK ASSY AY10083 D
AY10084-1 WHALE HOOK ASSY, SMALL AY10084-X B
AY10085 HOSE & FTG INSTL, PTG, TENSIONING AY10085 F
AY10891 J-BOX, POWER/CONTROL, DC/AC AY10891 H
AY10893 KIT, GLAND PLATE, MCT, UPPER TG J-BOX AY10893 B
AY10894 KIT, GLAND PLATE, BOTTOM, LOWER TG, DC AY10894 0
AY10895 KIT, GLAND PLATE, SIDE, UPPER TG, DC AY10895 B
AY10918 ELEC LAYOUT, PTG, DC/AC AY10918 E
AY10930 SERVICE SUPPORT FRAME ASSY AY10930 G
AY10933 TORQUE GUIDE ASSY,SECTION 1-4, 3/8 WALL AY10933 D
AY10953 LIVE ROLL END ASSY, 89.75 NOM AY10953 C
AY10954 SECTION 1 ASSY, TG, SKID, 3/8, 450 IN LG AY10954 C
AY11712 KIT, SAFETY SIGNS, TORQUE GUIDE AY11712 A
AY12471 KIT, GLAND PLATE, SIDE, LOWER TG, AC/DC AY12471 0
TG-A10537 TORQUE GUIDE, RIG SPECIFIC INTERFACE TG-038 A

Friday, January 06, 2006 Serial Number 216


Engineering
Bill of Material
Part: AY10075
Description: VALVE STACK, TORQUE GUIDE TENSIONING
Eng ID: 0
Drawing ID: AY10075 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA H03-1024-010 VLV, HYD, DIR, 2 POS, 4 WAY, D03


02 1.00 EA H05-1001-020 VLV, HYD, PRESSURE REDUCING, SAND, D03
03 1.00 EA H12-1002-010 MANIFOLD, TAP-IN, D03 SAE
04 1.00 EA H12-1009-010 SUB PLATE, MANIFOLD, D03 SAE
05 4.00 EA H13-1035-01A STUDNUT, 10 - 24
06 4.00 EA H13-1036-475 THREADED ROD, 10-24 x 4.75 in Lg
07 2.00 EA H22-1000-010 TEST STATION, #4 SAE

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10077
Description: CYL ASSY, TENSIONING, 6 BORE x 24 STRK
Eng ID: 1
Drawing ID: AY10077 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA 837-21-0 PIN TENSIONING CYLINDER


02 1.00 EA 837-22-0 CLEVIS, ROD, TENSIONING CYLINDER
03 1.00 EA 891-98-0 CYL, TENSIONING, 6 BORE x 24 STRK
04 1.00 EA H07-1019-010 VLV, HYD, P.O. CHECK, GASKET MTG, SAE-8
05 4.00 EA H15-520112-08 CAP, 1/2 ORFS
06 2.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
07 1.00 EA H15-520429-08 TEE, MALE 1/2 ORB BRANCH, MALE 1/2 ORFS
08 1.00 EA H15-090109A-08 PLUG, HEX HD, 1/2 ORB
09 1.00 EA HH-0500NC-0375-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 3.75, GR8, W
10 2.00 EA SH-0375NC-0175 CAPSCR, HEX SOC HD, 3/8-16UNC x 1.75
11 1.00 EA SS-0375NC-0050 SETSCREW 3/8-16UNC x 0.50 CUP POINT
12 1.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
13 1.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH
14 1.00 EA DT13989 SLIDER, ANTI ROTATION

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10080
Description: RUNNER FRAME, ROPE GUIDE ASSY
Eng ID: 0
Drawing ID: AY10080 Rev No: D
Item Qty Units Part ID Description

01 1.00 EA 850-74-1 WIRE ROPE GUIDE PTG


02 1.00 EA 891-63-0 FRAME, RUNNER, ROPE GUIDE
03 2.00 EA 891-63-1 RUNNER, 33 LG, PTG
05 2.00 EA 1006-100-438 PIN, 1.00 DIA, 4.38 LG, HEAD/R
06 4.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
07 24.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
08 2.00 EA M24-2001-010 SAFETY PIN
09 4.00 EA HH-0750NC-0225-GR8-W CAPSCR, HEX HD, 3/4-10UNC x 2.25, GR8
10 2.00 EA HH-0375NC-0500-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 5.00, GR8
11 4.00 EA LN-0750NC-GR8 LOCKNUT, 3/4-10UNC, GR8, STOVER
12 2.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
13 2.00 EA FW-0375-A WASHER, F, 3/8, PLAIN, TYPE A
14 36.00 IN M10022 WIRE ROPE, 1/8, STAINLESS, 7 X 19
15 4.00 EA M19-3009-010 FERRULE, 1/8, OVAL, ALUMINIUM

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10083
Description: RUNNER FRAME, WHALE HOOK ASSY
Eng ID: 1
Drawing ID: AY10083 Rev No: D
Item Qty Units Part ID Description

01 1.00 EA DT13698 LATCH, WHALE HOOK, PTG


02 1.00 EA 845-34-0 PIN, LATCH, WHALE HOOK
03 1.00 EA 845-36-0 ROD, LATCH RELEASE, WHALE HOOK, PTG
04 2.00 EA 891-63-1 RUNNER, 33 LG, PTG
06 1.00 EA 891-63-2 FRAME, RUNNER, WHALE HOOK
07 1.00 EA 891-64-0 LINK, WHALE HOOK, PTG
08 2.00 EA 1006-100-438 PIN, 1.00 DIA, 4.38 LG, HEAD/R
09 1.00 EA 1022-019-45 SLING, 3/16, 45 LG, CLOSED LOO
10 4.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
11 2.00 EA M19-3008-010 CLIP, FIST GRIP 3/16 - 1/4
12 24.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
13 18.00 IN M21-2001-010 WIRE ROPE, 3/16, 7 x 19, STAINLESS
14 2.00 EA M24-2001-010 SAFETY PIN
15 1.00 EA M24-3004-010 COTTER PIN, 1/2 x 5.00
16 1.00 EA HH-0625NC-0600-GR8-W CAPSCR, HEX HD, 5/8-11UNC x 6.00, GR8, W
17 2.00 EA HH-0375NC-0500-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 5.00, GR8
18 2.00 EA HH-0250NC-0125-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 1.25, GR8, W
19 1.00 EA LN-0625NC-GR8 LOCKNUT, 5/8-11UNC, GR8, STOVER
20 2.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
21 2.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
22 2.00 EA FW-0375-A WASHER, F, 3/8, PLAIN, TYPE A
23 36.00 IN M10022 WIRE ROPE, 1/8, STAINLESS, 7 X 19
24 4.00 EA M19-3009-010 FERRULE, 1/8, OVAL, ALUMINIUM

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10084-1
Description: WHALE HOOK ASSY, SMALL
Eng ID: 0
Drawing ID: AY10084-X Rev No: B
Item Qty Units Part ID Description

01 1.00 EA AY10083 RUNNER FRAME, WHALE HOOK ASSY


02 4.00 EA 845-35-0 SHOULDER SCREW, PTG
03 1.00 EA 858-11-0 WHALE HOOK, SMALL
04 2.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
05 48.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10085
Description: HOSE & FTG INSTL, PTG, TENSIONING
Eng ID: 1
Drawing ID: AY10085 Rev No: F
Item Qty Units Part ID Description

01 1.00 EA H15-1027-010 QUICK PRESS NIP, 3/4 BDY, FEM 3/4 NPT
02 1.00 EA H15-1027-01A CAP, BRASS, QUICK CPLER, 3/4
03 1.00 EA H15-1029-010 QUICK PRESS NUT CPLER, FEM 3/4 NPT
04 1.00 EA H15-1029-01A PLUG, BRASS, QUICK CPLER, 3/4
05 2.00 EA H15-2001-12-12 ADAPTER, MALE 3/4 ORFS, MALE 3/4 NPT
06 2.00 EA H15-520120-08-06 ADAPTER, MALE 1/2 ORFS, MALE 3/8 ORB
07 2.00 EA H15-520220-08-06 ELL 90°, MALE 1/2 ORFS, MALE 3/8 ORB
08 2.00 EA H15-520432-08 TEE, FEM SWV RUN 1/2 ORFS, MALE 1/2 ORFS
09 2.00 EA H15-520432-12 TEE, FEM SWV RUN 3/4 ORFS, MALE 3/4 ORFS
10 1.00 EA F451JSJS080808-23.5-X-20.75 HOSE ASSY, 1/2, SWV STR, SWV STR, 23.5
11 1.00 EA F451JSJS080808-26-X-23.25 HOSE ASSY, 1/2, SWV STR, SWV STR, 26
12 1.00 EA F451JSJ7080808-51.07-X-48 HOSE ASSY, 1/2, SWV STR, 45° ELL, 51.07
13 1.00 EA F451JSJ9081208-68-X-65 HOSE ASSY, 1/2, SWV STR, 90° SHT, 68
14 1.00 EA F451JSJ9081208-69-X-66 HOSE ASSY, 1/2, SWV STR, 90° SHT, 69
15 2.00 EA F451JSJ9080808-90-X-87.25 HOSE ASSY, 1/2, SWV STR, 90° SHT, 90
16 1.00 EA F451JSJS080808-100.8-X-98 HOSE ASSY, 1/2, SWV STR, SWV STR, 100.8
17 1.00 EA F381JSJS121212-602.25-X-606 HOSE ASSY, 3/4, SWV STR, SWV STR, 606
18 1.00 EA F381JSJS121212-618-X-614.25 HOSE ASSY, 3/4, SWV STR, SWV STR, 618
19 2.00 EA H15-520221-08 ELL 90°, MALE 1/2 ORFS, FEM SWV 1/2 ORFS

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10891
Description: J-BOX, POWER/CONTROL, DC/AC
Eng ID: 4
Drawing ID: AY10891 Rev No: H
Item Qty Units Part ID Description

01 1.00 EA DT11346 ENCLOSURE, 17.5X26X10, NEMA 4X


01A 0.00 EA DT11346-1 BACKPAN PUNCHING DET,17.5X26X10, NEMA 4X
02 1.00 EA DT11347 STANDOFF INSULATOR, 1.5x1.5x14, GLASTIC
03 3.00 EA DT11348 BUS BAR, C-SHAPE, 3/8 THK x 2.00
04 3.00 EA DT11349 BUS BAR, 1/4 THK x 4.75 x 3.63
05 1.00 EA DT11350 PARTITION, MICA BOARD, 10X6X1/8
06 1.00 EA 901-06-2 BRACKET, ANGLE, 1 1/2 x 1 1/2 x 3/16 x 3
07 3.00 EA E11597 TERMINAL, COMBI-FOOT, 18-1/0 AWG, 0.598"
08 2.00 EA E10955 END BRACKET, TS 35 RAIL, 9.5MM
09 14.00 IN E16-1047-010 RAIL, TS 35, STEEL, SLOTTED
10A 28.00 EA E10925 TERMINAL, 24-12 AWG, 5.2 MM, COMBI-FOOT
10B 1.00 EA E10933 MARKING TAGS, TERMINAL, 1-10, 5.2MM
10C 1.00 EA E10934 MARKING TAGS, TERMINAL, 11-20, 5.2MM
10D 1.00 EA E10935 MARKING TAGS, TERMINAL, 21-30, 5.2MM
11A 5.00 EA E10927 PARTITION PLATE, UK 3 N
11B 5.00 EA E10926 END PLATE, UK 3 N OR UK 10 N
12A 7.00 EA E11495 TERMINAL, COMBI-FOOT, 24-8 AWG, 0.32"
12B 1.00 EA E10943 MARKING TAGS, TERMINAL, 1-10, 8.2MM
12C 1.00 EA E10944 MARKING TAGS, TERMINAL, 11-20, 8.2MM
13A 2.00 EA E16-1077-010 LABEL HOLDER, COMBI-FOOT, POLYAMIDE
13B 2.00 EA E16-1077-01A PROTECTIVE STRIP, LABEL HOLDER
14 4.00 EA RH-10-32-0075 ROUND HD, MACH SCREW, #10-32UNF x 0.75
15 2.00 EA LN-10-32 LOCKNUT, # 10-32UNF, NYLON INSERT
16 4.00 EA HH-0375NC-0100-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.00, GR8
17 6.00 EA HH-0375NC-0100-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.00, GR8
18 6.00 EA HH-0375NC-0150-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.50, GR8, W
19 6.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
20 10.00 EA LW-0375-ET LOCKWASHER, 3/8 EXTERNAL TOOTH
21 22.00 EA FW-0375-A WASHER, F, 3/8, PLAIN, TYPE A
22 1.00 EA HH-0500NC-0150-SS CAPSCR, HEX HD, 1/2-13UNC x 1.50, SS
23 1.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
24 1.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
25 1.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH
26 1.00 EA P08-1002-010 BREATHER/DRAIN, 3/8 NPT
27 1.00 EA 844-31-0 GROUND PLATE
28 4.00 EA E11496 TERMINAL, COMBI-FOOT, 20-6 AWG, 0.40"
R01 0.00 EA EP-1000791 LOCTITE,271,10 ML,BOTTLE

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10893
Description: KIT, GLAND PLATE, MCT, UPPER TG J-BOX
Eng ID: 1
Drawing ID: AY10893 Rev No: B
Item Qty Units Part ID Description

01 1.00 EA DT11398 GLAND PLATE, MCT FRAME, UPPER TG J-BOX


02 1.00 EA E10432 KIT, COMPRESSION ASSY, MCT, WEDGEKIT
03 6.00 EA E10008 MODULE, MCT, 60mm, 28mm-50mm
04 6.00 EA E10007 MODULE, MCT, 30mm, 12mm-25mm
05 3.00 EA E10006 MODULE, MCT, 20mm, 4mm-13.5mm
06 6.00 EA E10476 MODULE, MCT, 10mm X 120mm STRIP
07 6.00 EA HH-0500NC-0150-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.50, GR8, W
08 6.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
09 12.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10894
Description: KIT, GLAND PLATE, BOTTOM, LOWER TG, DC
Eng ID: 0
Drawing ID: AY10894 Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA DT11355 GLAND PLATE, BOTTOM, LOWER TG J-BOX, DC


02 1.00 EA E10503 RECEPTACLE, 10 PIN, 12 AWG, SHELL 16
03A 1.00 EA E04-2002-010 STRAIN RELIEF, 1/2 NPT, 0.375 - 0.500
03B 1.00 EA E04-2027-010 SEALING RING, 1/2 NPT
03C 1.00 EA E04-5046-010 LOCKNUT, CONDUIT FTG, 1/2 NPT
04A 1.00 EA E04-2010-010 STRAIN RELIEF, 3/4 NPT, 0.625 - 0.750
04B 1.00 EA E04-2038-010 SEALING RING, 3/4 NPT
04C 1.00 EA E04-5047-010 LOCKNUT, CONDUIT FTG, 3/4 NPT
05 70.00 FT E03-1035-030 CABLE, 1 TSP #20 AWG, BRAIDED ARM
06 4.00 EA HH-0500NC-0175-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.75, GR8
07 4.00 EA HN-0500NC-GR8 HEX NUT, 1/2-13UNC, GR8
08 8.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
09 4.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH
10 1.00 EA P08-1002-010 BREATHER/DRAIN, 3/8 NPT

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10895
Description: KIT, GLAND PLATE, SIDE, UPPER TG, DC
Eng ID: 0
Drawing ID: AY10895 Rev No: B
Item Qty Units Part ID Description

01 1.00 EA DT11356 GLAND PLATE, SIDE, UPPER TG J-BOX, DC


02A 2.00 EA E04-2010-010 STRAIN RELIEF, 3/4 NPT, 0.625 - 0.750
02B 3.00 EA E04-2038-010 SEALING RING, 3/4 NPT
02C 3.00 EA E04-5047-010 LOCKNUT, CONDUIT FTG, 3/4 NPT
03 4.00 EA HH-0500NC-0175-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.75, GR8
03 6.00 EA E04-2024-010 STRAIN RELIEF, 1 1/2 NPT, 1.000 - 1.187
04 4.00 EA HN-0500NC-GR8 HEX NUT, 1/2-13UNC, GR8
05 8.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
06 4.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH
07 1.00 EA E04-2011-010 STRAIN RELIEF, 3/4 NPT, 0.750 - 0.880

Printed: 12/16/2005
Engineering
Bill of Material
REF 6.00 FT C10069 HEAT SHRINK, 1 1/2 IN, CLEAR
REF 2.00 FT C10066 HEAT SHRINK, 1 1/2 IN, BLUE

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10918
Description: ELEC LAYOUT, PTG, DC/AC
Eng ID: 2
Drawing ID: AY10918 Rev No: E
Item Qty Units Part ID Description

01A 408.00 FT E10440 CABLE, 1 C/444 MCM, ARMORED


01B 12.00 EA E10207 LUG, 444 MCM, 1 HOLE, 1/2 BOLT,PULL THRU
02A 68.00 FT E03-1005-010 CABLE, 1 C #2/0 AWG, 2000V, GENERIC
02B 2.00 EA E16-2000-010 LUG, 2/0 AWG, 1 HOLE, 1/2 BOLT
03 64.00 FT H16-1301-08 HOSE, HP SAE 100R2, 1/2, 3500 psi
04 68.00 FT E03-1019-010 CABLE, 4 C #8 AWG, 600V, GENERIC
04A 8.00 EA E16-2029-010 FERRULE, #8 AWG, 28mm, INS, IVORY
05 68.00 FT E03-1014-010 CABLE, 3 C #6 AWG, 600V, GENERIC
05A 6.00 EA E16-2030-010 FERRULE, #6 AWG, 28mm, INS, GREEN
06 68.00 FT E10475 CABLE, 10 C #12 AWG, 600 V, GENERIC
06A 20.00 EA E10379 FERRULE, #12 AWG, 17mm, INS, GREY
07 68.00 FT E10391 CABLE, 5 TSP #16 AWG, 600V
07A 30.00 EA E16-2018-010 FERRULE, #16 AWG, 14mm, INS, RED
08 68.00 FT E03-1035-030 CABLE, 1 TSP #20 AWG, BRAIDED ARM
08A 6.00 EA E16-2019-010 FERRULE, #18 AWG, 12mm, INS, YELLOW
09 6.00 EA E10595 CABLE GRIP, OFFSET EYE, 1.25 - 1.49
10 6.00 EA E22-1024-010 CABLE GRIP, OFFSET EYE, 0.62 - 0.74
11 1.00 EA E10271 CABLE GRIP, OFFSET EYE, 0.35 - 0.44
12 1.00 EA E22-1025-010 CABLE GRIP, OFFSET EYE, 0.75 - 0.99
13 3.00 EA H15-3001-08-08 HOSE FTG, STR LG, 1/2, FEM SWV 1/2 ORFS
14 2.00 EA H15-2001-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 NPT
15 450.00 EA E03-2000-010 CABLE TIE, 13.4 IN LG, 120 LB
16 1.00 EA AY12471 KIT, GLAND PLATE, SIDE, LOWER TG, AC/DC
17 1.00 EA AY10893 KIT, GLAND PLATE, MCT, UPPER TG J-BOX
18 2.00 EA AY10891 J-BOX, POWER/CONTROL, DC/AC
19 7.00 FT H16-1301-12 HOSE, HP SAE 100R2, 3/4, 2250 psi
21a 1.00 EA H15-520601-08 UNION, BULKHEAD, MALE 1/2 ORFS
21b 0.00 EA H15-520110-08 NUT, 1/2 ORFS
22 50.00 FT H16-1301-08 HOSE, HP SAE 100R2, 1/2, 3500 psi
23 1.00 EA H15-3100-08-08 HOSE FTG, 1/2, MALE 1/2 NPT
24a 1.00 EA H15-1018-010 QUICK NIP, 1/2 BDY, FEM 1/2 NPT, SS
24b 1.00 EA H15-1017-010 QUICK CPLER, 1/2 BDY, FEM 1/2 NPT, SS
25 8.00 EA HH-0375NC-0100-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.00, GR8
26 8.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
27 8.00 EA LW-0375-ET LOCKWASHER, 3/8 EXTERNAL TOOTH
28A 68.00 FT E11225 CABLE, 7 C #10 AWG, EXANE, 600V
28B 20.00 EA E11009 FERRULE, #10 AWG, 15mm, UNINSULATED
29 1.00 EA AY12481-1 KIT, GRND'G,TG W/1 SKID J-BOX, NEW BUILD
REF 2.00 FT C10064 HEAT SHRINK, 1 1/2 IN, RED
REF 2.00 FT C10063 HEAT SHRINK, 1 1/2 IN, BLACK

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10930
Description: SERVICE SUPPORT FRAME ASSY
Eng ID: 3
Drawing ID: AY10930 Rev No: G
Item Qty Units Part ID Description

01 1.00 EA DT13694 SERVICE SUPPORT FRAME, WELDMENT


02 1.00 EA 892-89-0 COLLAR, VERT ADJUSTMENT, SSF
03 1.00 EA DT14883 PIPE SUPPORT, INTERMEDIATE,SSF
04 1.00 EA DT14882 PIPE SUPPORT, BOTTOM, SSF
05 1.00 EA DT11414 PIPE, GUIDE, SSF
07 1.00 EA 893-97-0 CHAIN, SAFETY, SSF
09 3.00 EA DT14893 PIN, 1.25 DIA X 8.38 LG W/HD, RTNG HOLE
12 6.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
13 1.00 EA M20-1028-010 LOAD BINDER, R-10 5/8in
14 3.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
18 2.00 EA HH-1000NC-0350-GR8-W CAPSCR, HEX HD, 1-8UNC x 3.50, GR8
21 2.00 EA LN-1000NC-GR8 LOCKNUT, 1-8UNC, GR8, STOVER
29 12.00 EA M19-3009-010 FERRULE, 1/8, OVAL, ALUMINIUM
30 6.00 FT M10022 WIRE ROPE, 1/8, STAINLESS, 7 X 19
31 3.00 EA HH-0250NC-0200-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 2.00, GR8, W
32 3.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10933
Description: TORQUE GUIDE ASSY,SECTION 1-4, 3/8 WALL
Eng ID: 1
Drawing ID: AY10933 Rev No: D
Item Qty Units Part ID Description

01 1.00 EA AY10953 LIVE ROLL END ASSY, 89.75 NOM


02 1.00 EA AY10954 SECTION 1 ASSY, TG, SKID, 3/8, 450 IN LG
03 1.00 EA AY10918 ELEC LAYOUT, PTG, DC/AC
04 1.00 EA AY10085 HOSE & FTG INSTL, PTG, TENSIONING
05 10.00 EA 846-38-0 PIN, TORQUE GUIDE
06 2.00 EA 850-34-0 LINK, PTG, 6.13 C TO C
07 5.00 EA 850-35-0 SHIM RETAINING PLATE PTG
08 5.00 EA 850-35-1 SHIM - 10 GA. PTG
09 5.00 EA 850-35-2-010 SHIM, 0.010, BROWN, PTG
10 5.00 EA 850-35-2-020 SHIM, 0.020, YELLOW, PTG
11 5.00 EA 850-35-2-030 SHIM, 0.030, CORAL, PTG
12 18.00 EA 850-92-0 GUIDE, TENSIONING CABLE, BOLTED
13 2.00 EA 891-94-1 RETAINER, PIN, LIVE ROLL
14 4.00 EA 891-95-0 PIN, ROLL END, PTG
15 1.00 EA DT14879 SECTION 2, 3/8 WALL, 278 IN LG
16 1.00 EA DT10480 SECTION 4, 270.13 IN, LONG PKT
17 1.00 EA 893-87-0 SECTION 3, 3/8 WALL, 276 IN LG
18 2.00 EA 1001-113-1139 SLING, 1 1/8 x 1139, SWG SCKT
19 20.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
20 20.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
21 30.00 EA FS-0500NC-0125 CAPSCR, FLAT HD SOC, 1/2-13UNC x 1.25
22 10.00 EA HH-0500NC-0300-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 3.00, GR8, W
23 8.00 EA HH-0500NC-0125-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.25, GR8, W
24 36.00 EA SH-0625NC-0150-W CAPSCR, HEX SOC HD, 5/8-11UNC x 1.50
25 10.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
26 1.00 EA AY10930 SERVICE SUPPORT FRAME ASSY
27 2.00 EA DT11483 RETAINER, PIN, LIVE ROLL
28 1.00 EA AY11712 KIT, SAFETY SIGNS, TORQUE GUIDE

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10953
Description: LIVE ROLL END ASSY, 89.75 NOM
Eng ID: 0
Drawing ID: AY10953 Rev No: C
Item Qty Units Part ID Description

01 1.00 EA 891-91-0 LIVE ROLLER P.T.G. PINNED ROLL


02 1.00 EA 891-92-0 LIVE ROLLER SHAFT P.T.G. PINNE
03 2.00 EA 892-20-0 LIVE ROLLER SPACER PTG
04 1.00 EA 892-44-0 PINNED LIVE ROLL END - FAB. PTG
05 1.00 EA 896-13-0 CABLE ASSY, LIVE ROLL END, LIFTING
06 2.00 EA M02-1020-010 BRG, PLAIN
07 1.00 EA M19-2011-010 SHACKLE, ANCHOR BOLT TYPE, 1 3/8, GALV
08 1.00 EA M19-2012-010 SHACKLE, ANCHOR BOLT TYPE, 1 1/4, GALV
09 2.00 EA SH-0375NC-0175 CAPSCR, HEX SOC HD, 3/8-16UNC x 1.75

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10954
Description: SECTION 1 ASSY, TG, SKID, 3/8, 450 IN LG
Eng ID: 2
Drawing ID: AY10954 Rev No: C
Item Qty Units Part ID Description

01 1.00 EA AY10075 VALVE STACK, TORQUE GUIDE TENSIONING


02 2.00 EA AY10077 CYL ASSY, TENSIONING, 6 BORE x 24 STRK
03 2.00 EA 837-47-0 PIN, SHIPPING, PTG
04 2.00 EA 850-88-0 PIN, TENSION CYL
05 2.00 EA 850-89-0 RETAINER, TENSION PIN
06 2.00 EA 891-18-0 PIN, SHIPPING, PTG
07 2.00 EA 891-19-0 SLEEVE, SHIPPING PIN, PTG
09 1.00 EA DT14869 SECTION 1 SKID
10 1.00 EA 895-81-0 GUARD, TENSION CYLINDER
11 1.00 EA H15-1027-010 QUICK PRESS NIP, 3/4 BDY, FEM 3/4 NPT
12 1.00 EA H15-1027-01A CAP, BRASS, QUICK CPLER, 3/4
13 1.00 EA H15-1029-010 QUICK PRESS NUT CPLER, FEM 3/4 NPT
14 1.00 EA H15-1029-01A PLUG, BRASS, QUICK CPLER, 3/4
15 2.00 EA H15-140137-12-12 NIP, MALE PIPE, HEX, 3/4 NPT
16 2.00 EA H15-2001-12-12 ADAPTER, MALE 3/4 ORFS, MALE 3/4 NPT
17 2.00 EA H15-520112-12 CAP, 3/4 ORFS
18 2.00 EA HH-0750NC-0100-GR8 CAPSCR, HEX HD, 3/4-10UNC x 1.00, GR8
20 2.00 EA HH-0500NC-0225-GR8 CAPSCR, HEX HD, 1/2-13UNC x 2.25, GR8
21 2.00 EA HH-0500NC-0125-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.25, GR8, W
22 5.00 EA HH-0500NC-0100-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.00, GR8
23 2.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11712
Description: KIT, SAFETY SIGNS, TORQUE GUIDE
Eng ID: 0
Drawing ID: AY11712 Rev No: A
Item Qty Units Part ID Description

01 2.00 EA DT12433-1 LABEL, HIGH VOLTAGE, 2 X 5, VINYL


02 2.00 EA DT12434-1 LABEL, PINCH POINT, 2 X 5, VINYL
03 2.00 EA M10150 SIGN, NOTICE, 3 1/2 X 5, AUTH. PERSONNEL

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY12471
Description: KIT, GLAND PLATE, SIDE, LOWER TG, AC/DC
Eng ID: 0
Drawing ID: AY12471 Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA DT13957 GLAND PLATE, SIDE, HARDWIRED


03A 1.00 EA E04-2008-010 STRAIN RELIEF, 3/4 NPT, 0.375 - 0.500
03B 1.00 EA E04-2038-010 SEALING RING, 3/4 NPT
03C 1.00 EA E04-5047-010 LOCKNUT, CONDUIT FTG, 3/4 NPT
04A 5.00 EA E04-2010-010 STRAIN RELIEF, 3/4 NPT, 0.625 - 0.750
04B 5.00 EA E04-2038-010 SEALING RING, 3/4 NPT
04C 5.00 EA E04-5047-010 LOCKNUT, CONDUIT FTG, 3/4 NPT
05 6.00 EA E10554 GLAND, CABLE, M40, ARMOR, C/W ACCESORIES
06 6.00 EA HH-0500NC-0150-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.50, GR8, W
07 6.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
08 12.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A

Printed: 12/16/2005
Engineering
Bill of Material
Part: TG-A10537
Description: TORQUE GUIDE, RIG SPECIFIC INTERFACE
Eng ID: 0
Drawing ID: TG-038 Rev No: A
Item Qty Units Part ID Description

02 1.00 EA AY10773-1-27 SERVICE LOOP, ELEC, 77 FT, FLEX, SH, HW


03 1.00 EA AY10086 SERVICE LOOP, HYD, 75 FT
04 1.00 EA AY10894 KIT, GLAND PLATE, BOTTOM, LOWER TG, DC
05 1.00 EA AY10895 KIT, GLAND PLATE, SIDE, UPPER TG, DC
06 1.00 EA AY10080 RUNNER FRAME, ROPE GUIDE ASSY
07 1.00 EA AY10084-1 WHALE HOOK ASSY, SMALL
08 1.00 EA 858-10-0-500 YOKE, LIFTING, 500, RIG-UP, 18
09 1.00 EA 893-55-0 SECTION 5, 3/8, 21 FT 10 IN
10 2.00 EA 893-72-0-1000 EXTENSION, SSF, 10 LG
11 1.00 EA 1000-175-142 SLING, 1 3/4"
12 2.00 EA 1022-050-60 SLING, 1/2, 60 LG, CLOSED LOOP
13 1.00 EA 837-14-5-DS LUG, TENSIONING CABLE, DRILLED, DS, PTG
14 1.00 EA 837-14-5-ODS LUG, TENSIONING CABLE, DRILLED, ODS, PTG
15 2.00 EA 837-27-0 PIN TENSIONING CABLE
16 2.00 EA 846-38-0 PIN, TORQUE GUIDE
17 1.00 EA 850-35-0 SHIM RETAINING PLATE PTG
18 1.00 EA 850-35-1 SHIM - 10 GA. PTG
19 1.00 EA 850-35-2-010 SHIM, 0.010, BROWN, PTG
20 1.00 EA 850-35-2-020 SHIM, 0.020, YELLOW, PTG
21 1.00 EA 850-35-2-030 SHIM, 0.030, CORAL, PTG
22 2.00 EA 850-92-0 GUIDE, TENSIONING CABLE, BOLTED
23 2.00 EA 891-69-0 RUNNER FRAME STOP PIN
24 2.00 EA 1005-350-813 PIN, 3.50 DIA, 8.13, C/W RTNG HOLES
25 4.00 EA M19-2005-010 SHACKLE, ANCHOR BOLT TYPE, 1/2, GALV
26 8.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
27 12.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
28 4.00 EA HH-0500NC-0500-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 5.00, GR8, W
29 2.00 EA HH-0500NC-0300-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 3.00, GR8, W
30 2.00 EA HH-0500NC-0150-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.50, GR8, W
31 8.00 EA SH-1000NC-0350-W CAPSCR, HEX SOC HD, 1-8UNC x 3.50
32 8.00 EA SH-1000NC-0250-W CAPSCR, HEX SOC HD, 1-8UNC x 2.50
33 4.00 EA SH-0625NC-0150-W CAPSCR, HEX SOC HD, 5/8-11UNC x 1.50
34 6.00 EA FS-0500NC-0125 CAPSCR, FLAT HD SOC, 1/2-13UNC x 1.25
35 16.00 EA LN-1000NC-GR8 LOCKNUT, 1-8UNC, GR8, STOVER
36 8.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER

Printed: 1/6/2006
SUBSECTION 6D: TOP DRIVE SUPPORT EQUIPMENT

Assembly Description Drawing Rev

908-01-12 TOP DRIVE CONSOLE, FLEX I\O, PLUGGED 908-01-12 J


AY10124 MOTOR/PUMP ASSY, HPU, 20 HP, 600V, 28CC AY10124 A
AY10135 HPU, 20 HP, VERTICAL, 600V AY10135-X G
AY10209-2 PANELVIEW 1000 ASSY, PLUG AY10209-X A
AY10498 HPU HOSE ASSY, 20 HP, VERTICAL, TWIN AY10498 B
AY10776-6 CIP/SCR ASSY, FLEX AY10776 B
AY10925 KIT, FIELD SUPPLY, TECH POWER, DUAL AY10925-X F
AY11350 SIDEPAN, FIELD SUPPLY, TECH POWER, DUAL AY11350 B
AY13097 CIP BACKPAN ASSY, FLEX, WITH MCC AY13097 0
AY13107 CIP SIDEPAN ASSY, DC BLOWER BYPASS AY13107 0
AY13108 CIP ASSY, FLEX, MCC, DUAL FIELD SUPPLY AY13108 0

Friday, January 06, 2006 Serial Number 216


Engineering
Bill of Material
SW3C 1.00 EA E09-1009-01A LAMP, INCANDESCENT, 6.3V
SW4A 1.00 EA E06-1000-010 SWITCH, SEL, 2 POS, MAINT, ILLUM,NO KNOB
SW4B 1.00 EA E06-1000-01C KNOB, ILLUM, RED
SW4C 1.00 EA E09-1009-01A LAMP, INCANDESCENT, 6.3V
SW5 2.00 EA E06-1014-010 SWITCH, SEL, 3 POS, MAINT, 2-NO 2-NC
SW8 1.00 EA E06-1004-010 SWITCH, SEL, 3 POS, SPRING RET BOTH
TH1 1.00 EA E06-5000-010 THROTTLE ASSY
TH2 2.00 EA E06-5002-010 POT, 1K OHM

Printed: 12/16/2005
Engineering
Bill of Material
23B 1.00 EA P10-1004-010 FITTING, 90 DEG ELBOW 1/4 IN.
24A 1.00 EA H15-1011-010 QUICK DISC-NIP, 1/4 BDY, 1/4 NPTF
24B 1.00 EA P10-1004-010 FITTING, 90 DEG ELBOW 1/4 IN.
25A 2.00 EA 900-82-0 BRACKET, TD CONSOLE MOUNTING
25B 6.00 EA HH-0500NC-0100-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.00, GR8
25C 6.00 EA HN-0500NC-GR8 HEX NUT, 1/2-13UNC, GR8
25D 12.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
25E 12.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH
26 2.00 EA N10079 SIGNAL ISOLATOR, 0-10V IN, 4-20 MA OUT
27 3.00 EA E16-2019-010 FERRULE, #18 AWG, 12mm, INS, YELLOW
28A 1.00 EA E05-3002-010 JACK, MODULAR, 8 WIRE, SURFACE MOUNT
28B 2.50 FT E03-1063-010 CORD, 8 C #26 AWG, SILVER, TELEPHONE
29 9.00 IN E16-1047-010 RAIL, TS 35, STEEL, SLOTTED
30 2.00 EA E16-1101-010 END BRACKET, TS 35 RAIL
6V 1.00 EA E33-1006-010 FUSE, GDC-3A, 250V, 5 x 20mm
JS1 1.00 EA 900-23-3 JOYSTICK, TOP DRIVE MODE, SETUP
JS2 1.00 EA AY12045 JOYSTICK, BACK-UP WRENCH (NO HOLD),SETUP
JS3 1.00 EA 900-23-2 JOYSTICK, LINK TILT, SETUP
JS4 1.00 EA 900-23-4 JOYSTICK, HANDLER, SETUP
M1A 1.00 EA N04-1002-020 METER, ANALOG, 0-10VDC IN, (INACTIVE)
M1B 1.00 EA 900-48-1 FACE PLATE, METER, TORQUE
M1C 1.00 EA N04-1013-01A SCALE, OUTER, 50 DIV 'A', DB-40 METER
M2A 1.00 EA N04-1014-500 METER, LED DIGITAL, 0-10VDC IN, 0-500
M2B 1.00 EA 900-41-1 LABEL, TOP DRIVE RPM
M3A 2.00 EA N04-1014-750 METER, LED DIGITAL, 0-10VDC IN, 0-750
M3B 1.00 EA 900-41-2 LABEL, DRILLING TORQUE LIMIT
M4B 1.00 EA 900-41-3 LABEL, MAKE-UP TORQUE LIMIT
NONE 500.00 FT E03-1036-020 CABLE, 1 C #18 AWG, WHITE, EXANE, 600V
PB1A 1.00 EA E06-6010-010 SWITCH, PB, MOMENT, RED, 2-NO 2-NC
PB1B 1.00 EA E06-6000-01F LOCKING KIT, PB SWITCH, FLUSH HEAD
PB2A 1.00 EA E06-6006-010 SWITCH, MHPB, MAINT, RED, 2-NC
PB2B 2.00 EA E06-2002-010 CONTACT BLOCK, 1-NO 1-NC
PB3 1.00 EA E06-6013-010 SWITCH, PB, MOMENT, ILLUM, 120 VAC, RED
PL01 1.00 EA E09-1010-010 PILOT LIGHT, SMALL, 120VAC, GREEN
PL02 8.00 EA E09-1009-010 PILOT LIGHT, SMALL, 120VAC, RED
PL06 3.00 EA E09-1011-010 PILOT LIGHT, SMALL, 120VAC, AMBER
PS1 1.00 EA N08-1004-010 SWITCH, AIR PRESS, 0.4-1.6 IN WATER
PS1A 2.00 EA P10-3000-02-04 HOSE END, 1/8 NPT MALE, 1/4 HOSE
PS1B 2.00 FT P09-1017-010 HOSE, AIR HOSE, 1/4in
PS2 1.00 EA N03-1012-010 SWITCH, PRESSURE, 15-80 PSI
PS2B 2.00 EA P10-1003-010 ELL 90°, 1/4 NPT MALE, 1/4 HOSE
PS2C 2.00 EA P10-3002-010 HOSE CLAMP, 1/4in
REF 1.00 EA C10033 CRATE, DRILLERS CONSOLE
SW1 2.00 EA E06-1011-010 SWITCH, SEL, 3 POS, MAINT, 1-NO 1-NC
SW3A 1.00 EA E06-1018-010 SWITCH, SEL, 3 POS, MAINT, ILLUM,NO KNOB
SW3B 1.00 EA E06-1000-01A KNOB, ILLUM, GREEN

Printed: 12/16/2005
Engineering
Bill of Material
08C 1.00 EA E36-4022-010 CABLE CLAMP & BUSHING, SIZE 18
08D 1.00 EA E36-4002-010 CAP & CHAIN ASSEMBLY, PLUG, SIZE 18
08E 1.00 EA E36-3102-010 RECEPTACLE SHELL, SIZE 18, W/O INSERT
08F 1.00 EA E36-3014-010 INSERT, SIZE 18, 10 PIN, 16 AWG
08G 1.00 EA E36-4012-010 CAP & CHAIN ASSEMBLY, RECEPTACLE,SIZE 18
08H 1.00 EA E36-3108-010 GASKET, BOX RECEPTACLE, SIZE 18
09A 1.00 EA E36-3202-010 PLUG SHELL,SIZE 18,90°,SPLIT,W/O INSERT
09B 1.00 EA E36-3014-010 INSERT, SIZE 18, 10 PIN, 16 AWG
09C 1.00 EA E36-4022-010 CABLE CLAMP & BUSHING, SIZE 18
09D 1.00 EA E36-4002-010 CAP & CHAIN ASSEMBLY, PLUG, SIZE 18
09E 1.00 EA E36-3102-010 RECEPTACLE SHELL, SIZE 18, W/O INSERT
09F 1.00 EA E36-3015-010 INSERT, SIZE 18, 10 SOCKET, 16 AWG
09G 1.00 EA E36-4012-010 CAP & CHAIN ASSEMBLY, RECEPTACLE,SIZE 18
09H 1.00 EA E36-3108-010 GASKET, BOX RECEPTACLE, SIZE 18
10A 2.00 EA E36-3200-010 PLUG SHELL,SIZE 14S,90°,SPLIT,W/O INSERT
10B 2.00 EA E36-3003-010 INSERT, SIZE 14S, 4 SOCKET, 16 AWG
10C 2.00 EA E36-4020-010 CABLE CLAMP & BUSHING, SIZE 14
10D 2.00 EA E36-4000-010 CAP & CHAIN ASSEMBLY, PLUG, SIZE 14
10E 2.00 EA E36-3100-010 RECEPTACLE SHELL, SIZE 14S, W/O INSERT
10F 2.00 EA E36-3002-010 INSERT, SIZE 14S, 4 PIN, 16 AWG
10G 2.00 EA E36-4010-010 CAP & CHAIN ASSEMBLY, RECEPTACLE,SIZE 14
10H 2.00 EA E36-3106-020 GASKET, BOX RECEPTACLE, SIZE 14/14S
11A 1.00 EA E36-3200-010 PLUG SHELL,SIZE 14S,90°,SPLIT,W/O INSERT
11B 1.00 EA E36-3000-010 INSERT, SIZE 14S, 3 PIN, 16 AWG
11C 1.00 EA E36-4020-010 CABLE CLAMP & BUSHING, SIZE 14
11D 1.00 EA E36-4000-010 CAP & CHAIN ASSEMBLY, PLUG, SIZE 14
11E 1.00 EA E36-3100-010 RECEPTACLE SHELL, SIZE 14S, W/O INSERT
11F 1.00 EA E36-3001-010 INSERT, SIZE 14S, 3 SOCKET, 16 AWG
11G 1.00 EA E36-4010-010 CAP & CHAIN ASSEMBLY, RECEPTACLE,SIZE 14
11H 1.00 EA E36-3106-020 GASKET, BOX RECEPTACLE, SIZE 14/14S
12A 1.00 EA E36-3201-010 PLUG SHELL,SIZE 16S,90°,SPLIT,W/O INSERT
12B 1.00 EA E36-3008-010 INSERT, SIZE 16S, 7 PIN, 16 AWG
12C 1.00 EA E36-4021-010 CABLE CLAMP & BUSHING, SIZE 16
12D 1.00 EA E36-4001-010 CAP & CHAIN ASSEMBLY, PLUG, SIZE 16
12E 1.00 EA E36-3101-010 RECEPTACLE SHELL, SIZE 16S, W/O INSERT
12F 1.00 EA E36-3009-010 INSERT, SIZE 16S, 7 SOCKET, 16 AWG
12G 1.00 EA E36-4011-010 CAP & CHAIN ASSEMBLY, RECEPTACLE,SIZE 16
12H 1.00 EA E36-3107-010 GASKET, BOX RECEPTACLE, SIZE 16S
16 1.00 EA 900-72-1 FACE PLATE, CC, HOR, ENGLISH
17 1.00 EA 900-73-6 FACE PLATE, CC, VERT
18 1.00 EA 900-74-3 FACE PLATE, CC, INNER, C/W GEN
19 1.00 EA 900-46-9 LABEL, BUW SAVER AIR SUPPLY
20 1.00 EA 900-46-8 LABEL, CONSOLE PURGE AIR SUPPLY
21 1.00 EA H13-1007-010 BREATHER, 1/8 NPT
22 1.00 EA P10034 DRAIN COCK, 1/4 NPT
23A 1.00 EA H15-1010-010 QUICK DISC-CPLER, 1/4 BDY, 1/4 NPTF

Printed: 12/16/2005
Engineering
Bill of Material
Part: 908-01-12
Description: TOP DRIVE CONSOLE, FLEX I\O, PLUGGED
Eng ID: 0
Drawing ID: 908-01-12 Rev No: J
Item Qty Units Part ID Description

1.00 EA 900-20-0 CONSOLE, FABRICATION DETAILS


01B 0.00 EA 900-54-0 INNER BACK PANEL, CONTROL CONS
01D 0.00 EA 900-54-2 L.H. & R.H. SIDE INNER PANEL, CONTROL
03A 2.00 EA E12-2007-010 POWER SUPPLY, 5VDC, 2.0A, ENCAPSULATED
03B 1.00 EA E19-1021-010 RELAY, 5VDC, 3 FORM C
03C 2.00 EA E12-2007-01A BRACKET, POWER SUPPLY MTG, TS35 RAIL
04A 1.00 EA N12-1001-010 CHASSIS, 10 SLOT, SLC 500
04B 1.00 EA N12-2000-010 POWER SUPPLY, SLC 500, 120/240VAC, 180VA
04C 1.00 EA E33-1025-010 FUSE, 3A, 250V, 5 x 20mm
04D 1.00 EA N12-3007-010 ADAPTER, REMOTE I/O, SLC 500
04E 3.00 EA N12-3000-010 INPUT, DIGITAL, 16PT, 24VDC, SLC 500
04F 1.00 EA N12-3001-010 OUTPUT, DIGITAL, 16PT, VAC/VDC, SLC 500
04G 1.00 EA N12-3002-010 I/O COMBO, ANALOG, 2 IN/2 V OUT, SLC 500
04H 4.00 EA N12-3008-010 COVER, PLC SLOT, SLC 500
05A 1.00 EA E20-1000-010 HORN, 120VAC
05B 1.00 EA E10267 CONDUIT BOX, 4 IN SQ X 1 1/2 IN DEEP
06A 2.00 EA 900-63-0 BRACKET RAIL ELEVATING
06B 1.00 EA 900-64-0-232 RAIL, TS 32, 23.25 LG, C/W STUDS
06C 2.00 EA E16-1003-010 END BRACKET, TS 32 RAIL
06D 8.00 EA E16-1064-010 TERMINAL, FUSED, INDICATOR, COMBI-FOOT
06E 1.00 EA E33-1015-010 FUSE, GMA-10A, 125V, 5 x 20mm
06G 2.00 EA E33-1007-010 FUSE, GDC-2A, 250V, 5 x 20mm
06H 5.00 EA E33-1008-010 FUSE, GDC-1A, 250V, 5 x 20mm
06I 11.00 EA E33-1031-010 FUSE, GMA-300mA, 250V, 5 x 20mm
06J 11.00 EA E16-1054-010 TERMINAL, FUSED, INDICATOR, COMBI-FOOT
06K 1.00 EA E16-1080-010 JUMPER COMB, 58 POLE, UNINSULATED
06L 1.00 EA E16-1080-01A INSULATION SLEEVE, 58 POLE
06M 3.00 EA E16-1001-010 END PLATE, ASK 1
06N 48.00 EA E16-1011-010 TERMINAL, TS 32 RAIL, C/W PLASTIC CLIP
06O 3.00 EA E16-1049-010 JUMPER BAR, 10 POLE, SAK 2.5
06P 7.00 EA E16-1006-010 END PLATE, SAK 2.5, TS 32 RAIL, STD
06Q 6.00 EA E16-1055-010 TERMINAL, GROUND, TS 32 RAIL
06R 2.00 EA N20-1000-010 OPTO-COUPLER, 5VDC IN, 5-48VDC OUT
06S 2.00 EA N20-1000-01A END PLATE, DKO OPTO-COUPLER
06T 6.00 EA E16-1077-010 LABEL HOLDER, COMBI-FOOT, POLYAMIDE
06U 6.00 EA E16-1077-01A PROTECTIVE STRIP, LABEL HOLDER
07A 54.00 IN E35-3010-010 WIRE DUCT, PLASTIC, WHITE, 1.5 x 4
07B 54.00 IN E35-3009-010 COVER, WIRE DUCT, PLASTIC, WHITE, 1.5 IN
08A 1.00 EA E36-3202-010 PLUG SHELL,SIZE 18,90°,SPLIT,W/O INSERT
08B 1.00 EA E36-3015-010 INSERT, SIZE 18, 10 SOCKET, 16 AWG

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10124
Description: MOTOR/PUMP ASSY, HPU, 20 HP, 600V, 28CC
Eng ID: 0
Drawing ID: AY10124 Rev No: A
Item Qty Units Part ID Description

01 1.00 EA E01-1013-010 MOTOR, AC, 20 HP, 575V, 1750 RPM


02 1.00 EA E04-2010-010 STRAIN RELIEF, 3/4 NPT, 0.625 - 0.750
02A 1.00 EA E04-4010-010 REDUCER, MALE 1 1/2 NPT, FEM 3/4 NPT
03 1.00 EA F07-1016-010 STREET ELL 90°, 1 1/4 NPT, MI 150#
04 1.00 EA F10-1001-010 COMBINATION NIPPLE, 1 1/4 NPT KING
05 1.00 EA H01-1008-010 PUMP, HYD, PISTON, 28cc
06 1.00 EA H01-1010-010 PUMP, HYD, GEAR, 0.48 CI/REV
06A 0.00 EA S01-1237-01N O-RING
07 1.00 EA H14-1001-010 FLANGE, 1 1/4, SAE 4-BOLT x 1 1/4 NPT
08 1.00 EA H14-1002-010 FLANGE, 3/4, SAE 4 BOLT x 3/4 NPT
09 1.00 EA H15-090109B-04 PLUG, SOC HEX, 1/4 ORB
10 1.00 EA H15-140239-12-12 STREET ELL 90°, 3/4 NPT
11 1.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
12 1.00 EA H15-520220-12-12 ELL 90°, MALE 3/4 ORFS, MALE 3/4 ORB
13 1.00 EA M03-1003-010 CPLG, HALF, ELEMENT
14 1.00 EA M03-1006-010 CPLG, HALF
15 1.00 EA M03-1007-010 CPLG, HALF
16 1.00 EA M18-1001-010 BELL HOUSING SAE B, 2 BOLT X 256TC
17 2.00 EA HH-0500NC-0100-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.00, GR8
18 2.00 EA HH-0375NC-0100-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.00, GR8

Printed: 12/16/2005
Engineering
Bill of Material
47A 0.00 EA H24-1003-01A COOLER, OIL, W/O MOTOR
47B 0.00 EA H24-1003-01B FAN, COOLER
47C 0.00 EA H24-1003-01C GUARD, COOLER
47D 0.00 EA H24-1004-01A MOTOR, HYD, 3.6cc (0.22 CI/REV)
47E 0.00 EA H24-1003-01E BRACKET, MOUNTING, HYDRAULIC MOTOR
48 1.00 EA H24-2000-010 VLV, HYD, THERMAL BYPASS
49 4.00 EA H25-1101-010 CLAMP, T- TYPE, 1 1/4
50 4.00 EA M20-1021-010 MOTOR MOUNT FOR 256TC MOTOR
51 2.00 EA M20-1048-010 SIGN, DANGER, 7 x 10, AUTOMATIC EQUIP
52 1.00 EA N01-1000-010 GAUGE, PRESSURE, 0 - 3000 PSI
53 1.00 EA N01-1013-010 GAUGE, DIFFERENTIAL PRESSURE, 0-50 PSI
54 1.00 EA N03-2003-010 SWITCH, TEMP, 78-200°F, DIRECT MOUNT
55 1.00 EA N10100 SWITCH, LEVEL, 120VAC, 1 1/2 NPT, X-PROF
56 1.00 EA N10101 THERMOWELL, 1/2 x 3/4 NPT x 6 LG, 304SS
58 4.00 EA DS-U-4-312 SCREW, DRIVE, U-TYPE, #4 x 0.312 LG
59 1.00 EA AY10498 HPU HOSE ASSY, 20 HP, VERTICAL, TWIN
60 2.00 EA H15-140109E-20 PLUG, HEX HD, 1 1/4 NPT
61 2.00 EA H15-140137-06-06 NIP, MALE PIPE, HEX, 3/8 NPT
62 1.00 EA H15-140140-32-24 BUSH, HEX, MALE 2 NPT, FEM 1 1/2 NPT

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10135
Description: HPU, 20 HP, VERTICAL, 600V
Eng ID: 1
Drawing ID: AY10135-X Rev No: G
Item Qty Units Part ID Description

01 2.00 EA AY10124 MOTOR/PUMP ASSY, HPU, 20 HP, 600V, 28CC


02 1.00 EA 669-16-0 SERIAL NUMBER PLATE, HSL & HPU
03 1.00 EA 839-10-7 BRACKET SHUTDOWN/J-BOX HPU - 2
04 1.00 EA 839-15-1 FRAME, HPU, 20 HP, TWIN, VERTICAL
05 1.00 EA 839-16-1 RESERVOIR, HYD, HPU, 55 USG, VERTICAL
06 5.00 EA E04-2002-010 STRAIN RELIEF, 1/2 NPT, 0.375 - 0.500
07 3.00 EA E04-2010-010 STRAIN RELIEF, 3/4 NPT, 0.625 - 0.750
08 1.00 EA E10435 SWITCH, MHPB, MAINT, RED, 1-NC, SEALED
09 1.00 EA E08-1037-010 OUTLET BODY, 4 1/4 OD, (5) 3/4 NPT HUBS
10 1.00 EA E08-1228-010 ENCLOSURE, SEL SWITCH, 1 HOLE, NEMA 4
11 2.00 EA F01-1001-010 VALVE, BALL 3/4 NPT, 150 PSI WP
12 1.00 EA F01-2000-010 VALVE, GATE 1 NPT, 200 PSI WP
13 1.00 EA F01-2002-010 VALVE, GATE 3/4 NPT, 200 PSI WP
14 2.00 EA F01-2003-010 VALVE, GATE 1 1/4 NPT, 200 PSI WP
16 1.00 EA F07-1008-010 CAP, 1 1/2 NPT, MI 150#
17 2.00 EA F07-1014-010 REDUCER, MI 150 PSI, 1 1/2 NPT x 3/4 NPT
18 3.00 EA F07-1016-010 STREET ELL 90°, 1 1/4 NPT, MI 150#
19 1.00 EA F08-1001-010 NIP, CLOSE, SCH 40, 3/4 NPT, A106
20 1.00 EA F08-1003-010 NIP, CLOSE, STD, 1 NPT, A106
21 4.00 EA F08-1004-010 NIP, CLOSE, STD, 1 1/4 NPT, A106
22 3.00 EA F10-1001-010 COMBINATION NIPPLE, 1 1/4 NPT KING
23 1.00 EA H03-1050-010 VLV, HYD, SEL, 2 POS, 3 WAY, LEVER OPER
24 1.00 EA H06-1008-010 VLV, HYD, PRESS RELIEF, PILOT,THRU, SAE8
27 2.00 EA H07-1028-010 VLV, HYD, CHECK
28 1.00 EA H11-1000-030 FILTER, HIGH PRESS, 12 MICRON, SAE-12
28A 0.00 EA H11-1000-02A FILTER ELEMENT
28B 0.00 EA H11-1000-02D VISUAL INDICATOR, BYPASS
30 1.00 EA H10211 FILTER, LOW PRESS, 10 MICRON, SAE-12
30A 0.00 EA H10212 FILTER ELEMENT, 10 MICRON
32 2.00 EA H11-1004-010 STRAINER, 100 MESH, 1 1/4 NPT PORT, 3 PS
33 1.00 EA H10210 SIGHT GLASS, 68 TO 176°F (20° TO 80°C)
34 1.00 EA H13-1031-010 PLUG, MAGNETIC, 1/2 NPT
35 1.00 EA H13-1039-010 BREATHER, VENT
36 1.00 EA H13-1040-010 ADAPTER, BREATHER, SCREW IN
37 1.00 EA H14-1001-010 FLANGE, 1 1/4, SAE 4-BOLT x 1 1/4 NPT
38 1.00 EA H14-1002-010 FLANGE, 3/4, SAE 4 BOLT x 3/4 NPT
44 1.00 EA H15-140109E-16 PLUG, HEX HD, 1 NPT
45 2.00 EA F10033 VALVE, BALL 3/8 NPT, 150 PSI WP
46 1.00 EA H15-2001-12-12 ADAPTER, MALE 3/4 ORFS, MALE 3/4 NPT
47 1.00 EA H24-1004-010 OIL COOLER

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10209-2
Description: PANELVIEW 1000 ASSY, PLUG
Eng ID: 0
Drawing ID: AY10209-X Rev No: A
Item Qty Units Part ID Description

01 1.00 EA 901-29-0 STAND ASSY, OIT


02 1.00 EA 901-08-0 ENCLOSURE, OIT, PANELVIEW 1000
03a 1.00 EA N19-1001-010 OIT, PANELVIEW 1000, 10 IN DIAG SCREEN
03b 1.00 EA E10237 OVERLAY, ANTI-GLARE, PANELVIEW 1000
04a 1.00 EA 901-10-1 YOKE, STAND, PANELVIEW
04b 1.00 EA HN-0500NC-SS HEX NUT, 1/2-13UNC, SS
04c 1.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
05 2.00 EA E04-2002-010 STRAIN RELIEF, 1/2 NPT, 0.375 - 0.500
06 2.00 EA E04-2027-010 SEALING RING, 1/2 NPT
07 2.00 EA E04-5046-010 LOCKNUT, CONDUIT FTG, 1/2 NPT
12 4.00 EA RH-8-32-0075 ROUND HD, MACH SCREW, #8-32UNC x 0.75 LG
13 4.00 EA LN-8-32 LOCKNUT, # 8-32UNC, STOVER
14 1.00 EA 901-38-1 PLATE, ADAPTER, PLUG, P.V. 1000
15a 1.00 EA E36-3200-010 PLUG SHELL,SIZE 14S,90°,SPLIT,W/O INSERT
15b 1.00 EA E36-3003-010 INSERT, SIZE 14S, 4 SOCKET, 16 AWG
15c 1.00 EA E36-4020-010 CABLE CLAMP & BUSHING, SIZE 14
15d 1.00 EA E36-4000-010 CAP & CHAIN ASSEMBLY, PLUG, SIZE 14
15e 1.00 EA E36-3100-010 RECEPTACLE SHELL, SIZE 14S, W/O INSERT
15f 1.00 EA E36-3002-010 INSERT, SIZE 14S, 4 PIN, 16 AWG
15g 1.00 EA E36-4010-010 CAP & CHAIN ASSEMBLY, RECEPTACLE,SIZE 14
15h 1.00 EA E36-3106-020 GASKET, BOX RECEPTACLE, SIZE 14/14S
16 30.00 FT E03-1035-030 CABLE, 1 TSP #20 AWG, BRAIDED ARM
17 30.00 FT E03-1016-010 CABLE, 3 C #16 AWG, 600V, GENERIC
REF 0.00 EA PH-P-10-32-0050-SS PAN HD, MACH SCR, PHILLIPS #10-32 x 0.50

Printed: 12/16/2005
Engineering
Bill of Material
42 1.00 EA H15-140424-08-08 TEE, MALE RUN, FEM, 1/2 NPT
43 4.00 EA H15-140424-12-12 TEE, MALE RUN, FEM, 3/4 NPT
44 4.00 EA H15-2000-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 NPT
45 2.00 EA H15-2000-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 NPT
46 2.00 EA H15-2000-12-12 ELL 90°, MALE 3/4 ORFS, MALE 3/4 NPT
47 1.00 EA H15-2001-04-04 ADAPTER, MALE 1/4 ORFS, MALE 1/4 NPT
48 1.00 EA H10214 ADAPTER, MALE 1/2 ORB, MALE 1/2 NPT
49 3.00 EA H15-2001-08-12 ADAPTER, MALE 1/2 ORFS, MALE 3/4 NPT
50 6.00 EA H15-2001-12-12 ADAPTER, MALE 3/4 ORFS, MALE 3/4 NPT
51 2.00 EA H15-2003-08 ADAPTER, MALE 1/2 JIC, FEM SWV 1/2 ORFS
52 1.00 EA H15-520109-12 PLUG, HEX HD, 3/4 ORFS
53 2.00 EA H15-520112-08 CAP, 1/2 ORFS
54 1.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
55 1.00 EA H15-520120-12-12 ADAPTER, MALE 3/4 ORFS, MALE 3/4 ORB
56 2.00 EA H15-520120-12-16 ADAPTER, MALE 3/4 ORFS, MALE 1 ORB
57 1.00 EA H10216 REDUCER, MALE 1/4 ORFS, FEM SWV 3/4 ORFS
58 1.00 EA H10217 REDUCER, MALE 1/2 ORFS, FEM SWV 3/4 ORFS
59 5.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
60 1.00 EA H15-520220-12-12 ELL 90°, MALE 3/4 ORFS, MALE 3/4 ORB
61 1.00 EA H15-520221-08 ELL 90°, MALE 1/2 ORFS, FEM SWV 1/2 ORFS
62 2.00 EA H15-520221-12 ELL 90°, MALE 3/4 ORFS, FEM SWV 3/4 ORFS
63 1.00 EA H15-520320-12 ELL 45°, MALE 3/4 ORFS, MALE 3/4 ORB
64 1.00 EA H15-520428-12 TEE, MALE 3/4 ORB RUN, MALE 3/4 ORFS
65 1.00 EA H15-520432-12 TEE, FEM SWV RUN 3/4 ORFS, MALE 3/4 ORFS
66 1.00 EA H15-520433-08 TEE, FEM SWV BRANCH, MALE 1/2 ORFS
67 24.00 IN H16-1881-20 HOSE, SAE 100 R4, 1 1/4, 200 PSI
68 42.00 IN H16-1881-20 HOSE, SAE 100 R4, 1 1/4, 200 PSI
69 4.00 EA H25-1101-010 CLAMP, T- TYPE, 1 1/4
70 2.00 EA H10215 ADAPTER, MALE 3/4 ORB, MALE 3/4 NPT
71 1.00 EA H15-2001-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 NPT

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10498
Description: HPU HOSE ASSY, 20 HP, VERTICAL, TWIN
Eng ID: 1
Drawing ID: AY10498 Rev No: B
Item Qty Units Part ID Description

01 1.00 EA 755-23-0-L TEE, MALE 3/4 ORB RUN, MALE 3/4, MOD (L)
02 1.00 EA 755-23-0-R TEE, MALE 3/4 ORB RUN, MALE 3/4, MOD (R)
03 2.00 EA F01-1001-010 VALVE, BALL 3/4 NPT, 150 PSI WP
04 1.00 EA F02-1000-010 STRAINER, Y 3/4 NPT
05 1.00 EA F381JSJS121212-24.00-X-20.28 HOSE ASSY, 3/4, SWV STR, SWV SHT, 24.00
06 1.00 EA F381JSJ9121212-14.50-X-10.73 HOSE ASSY, 3/4, SWV STR, 90° SHT, 14.50
07 1.00 EA F381JSJ9121212-98.00-X-94.23 HOSE ASSY, 3/4, SWV STR, 90° SHT, 98.00
08 1.00 EA F381JSJ9121212-26.00-X-22.23 HOSE ASSY, 3/4, SWV STR, 90° SHT, 26.00
09 1.00 EA F381JSJ9121212-39.27-X-35.5 HOSE ASSY, 3/4, SWV STR, 90° SHT, 39.27
10 1.00 EA F381JSJ9121212-78.77-X-75 HOSE ASSY, 3/4, SWV STR, 90° SHT, 78.77
11 1.00 EA F381JSJ9121212-66.27-X-62.5 HOSE ASSY, 3/4, SWV STR, 90° SHT, 66.27
12 1.00 EA F381JSJS121212-14.72-X-11 HOSE ASSY, 3/4, SWV STR, SWV STR, 14.72
13 1.00 EA F381JSJS121212-123.75-X-120 HOSE ASSY, 3/4, SWV STR, SWV STR, 123.75
14 1.00 EA F381JSJS121212-40.27-X-36.5 HOSE ASSY, 3/4, SWV STR, SWV STR, 40.27
15 1.00 EA F381JSJ9121212-20.00-X-16.23 HOSE ASSY, 3/4, SWV STR, 90° SHT, 20.00
16 1.00 EA F421JSJ7040404-45.00-X-42.20 HOSE ASSY, 1/4, SWV STR, 45° ELL, 45.00
17 1.00 EA F421JSJ9040404-16.00-X-13.22 HOSE ASSY, 1/4, SWV STR, 90° SHT, 16.00
18 1.00 EA F421JSJS040404-16.00-X-13.38 HOSE ASSY, 1/4, SWV STR, SWV STR, 16.00
19 1.00 EA F451JSJ7080808-35.00-X-31.93 HOSE ASSY, 1/2, SWV STR, 45° ELL, 35.00
20 1.00 EA F451JSJ7080808-52.00-X-48.93 HOSE ASSY, 1/2, SWV STR, 45° ELL, 52.00
21 1.00 EA F451JSJ7080808-17.00-X-13.93 HOSE ASSY, 1/2, SWV STR, 45° ELL, 17.00
22 1.00 EA F451JSJS080808-14.25-X-11.5 HOSE ASSY, 1/2, SWV STR, SWV STR, 14.25
23 1.00 EA F451JSJS080808-94.8-X-92 HOSE ASSY, 1/2, SWV STR, SWV STR, 94.8
24 1.00 EA F451JSJS080808-24.8-X-22 HOSE ASSY, 1/2, SWV STR, SWV STR, 24.8
25 1.00 EA F451JSJS080808-94.8-X-92 HOSE ASSY, 1/2, SWV STR, SWV STR, 94.8
26 1.00 EA F451JSJS080808-56.8-X-54 HOSE ASSY, 1/2, SWV STR, SWV STR, 56.8
27 1.00 EA H06-1018-010 VLV, HYD, RELIEF
29 1.00 EA H07-1024-010 VLV, HYD, CHECK, INLINE, 3/4 NPT
30 2.00 EA H07-1028-010 VLV, HYD, CHECK
31 1.00 EA H13-1033-010 PLUG, MAGNETIC, 3/8 NPT
32 2.00 EA H15-090136-10-08 REDUCER, MALE 5/8 ORB, FEMALE 1/2 ORB
33 1.00 EA H15-090136-16-12 REDUCER, MALE 1 ORB, FEMALE 3/4 ORB
34 1.00 EA H15-1027-010 QUICK PRESS NIP, 3/4 BDY, FEM 3/4 NPT
35 1.00 EA H15-1027-01A CAP, BRASS, QUICK CPLER, 3/4
36 1.00 EA H15-1029-010 QUICK PRESS NUT CPLER, FEM 3/4 NPT
37 1.00 EA H15-1029-01A PLUG, BRASS, QUICK CPLER, 3/4
38 2.00 EA H15-140137-12-12 NIP, MALE PIPE, HEX, 3/4 NPT
39 1.00 EA H15-140138-12-12 CPLG, HEX, 3/4 NPT
40 1.00 EA H15-140237-12-12 ELL 90°, MALE 3/4 NPT
41 2.00 EA H15-140239-12-12 STREET ELL 90°, 3/4 NPT

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10776-6
Description: CIP/SCR ASSY, FLEX
Eng ID: 0
Drawing ID: AY10776 Rev No: B
Item Qty Units Part ID Description

01 1.00 EA E10636 SCR DRIVE, 1090, 600VAC


01A 2.00 EA DT13288 LABEL, WARNING, VOLTAGE SETTING
02 1.00 EA AY13108 CIP ASSY, FLEX, MCC, DUAL FIELD SUPPLY
03 1.00 EA 669-20-0 SERIAL NUMBER PLATE, CIP
04 1.00 EA 900-37-7 MOUNTING FRAME SCR/CIP CABINET

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10925
Description: KIT, FIELD SUPPLY, TECH POWER, DUAL
Eng ID: 0
Drawing ID: AY10925-X Rev No: F
Item Qty Units Part ID Description

01 1.00 EA AY11350 SIDEPAN, FIELD SUPPLY, TECH POWER, DUAL


02 2.00 EA E31-1000-000 FIELD SUPPLY, REVERSING, FIELD WEAKENING
03A 1.00 EA E13-1032-010 XFMR, 20 KVA, 600:480/200:400V CT
03B 1.00 EA AY11858 KIT, XFMR SAFETY COVER, 20 KVA
REF 120.00 FT E03-1036-010 CABLE, 1 C #18 AWG, GRAY, EXANE, 600V
REF 20.00 EA E16-2030-010 FERRULE, #6 AWG, 28mm, INS, GREEN
REF 30.00 FT E03-1010-010 CABLE, 1 C #6 AWG, EXANE, 600V
REF 50.00 FT E03-1011-010 CABLE, 1 C #10 AWG, EXANE, 600V
REF 8.00 EA E10479 LUG, #6 AWG, 1 HOLE, 3/8 BOLT

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11350
Description: SIDEPAN, FIELD SUPPLY, TECH POWER, DUAL
Eng ID: 1
Drawing ID: AY11350 Rev No: B
Item Qty Units Part ID Description

01 1.00 EA DT11395 SIDEPAN, CIP, 62.0 X 12.0


04 1.00 EA E17-1008-020 CIRCUIT BKR, 30A, 3P, 600V, 14 KIC
05 1.00 EA AY10899 VOLTAGE FEEDBACK ASSY, TS 35 MOUNT
06 17.00 IN E16-1047-010 RAIL, TS 35, STEEL, SLOTTED
07 7.00 EA E11597 TERMINAL, COMBI-FOOT, 18-1/0 AWG, 0.598"
09 8.00 EA E10955 END BRACKET, TS 35 RAIL, 9.5MM
10 23.00 EA E10537 TERMINAL, DUAL LEVEL , COMBI-FOOT
11 1.00 EA E10538 END PLATE, UDK
12a 1.00 EA E06-1001-010 SWITCH, SEL, 2 POS, MAINT, 1-NO 1-NC
12b 1.00 EA E06-2002-010 CONTACT BLOCK, 1-NO 1-NC
12b 2.00 EA E10598 CONTACT BLOCK, 1 N.O. 1 N.C., LOGIC REED
13 1.00 EA E11283 ENCLOSURE, SEL SWITCH, 1 HOLE, DEEP
14A 1.00 EA E10464 BLOCK, POWER DISTRIBUTION, 600 V
14B 1.00 EA 900-49-1 BUSS BAR GUARD
15a 1.00 EA E16-1077-010 LABEL HOLDER, COMBI-FOOT, POLYAMIDE
15b 1.00 EA E16-1077-01A PROTECTIVE STRIP, LABEL HOLDER
REF 20.00 EA E16-2030-010 FERRULE, #6 AWG, 28mm, INS, GREEN
REF 120.00 FT E03-1036-010 CABLE, 1 C #18 AWG, GRAY, EXANE, 600V
REF 5.00 FT E03-1010-010 CABLE, 1 C #6 AWG, EXANE, 600V
REF 5.00 FT E03-1034-010 CABLE, 10 C #16 AWG, 600V, GENERIC
REF 5.00 FT E10391 CABLE, 5 TSP #16 AWG, 600V
REF 4.00 EA E10479 LUG, #6 AWG, 1 HOLE, 3/8 BOLT

Printed: 12/16/2005
Engineering
Bill of Material
22A 96.00 IN E35-3010-010 WIRE DUCT, PLASTIC, WHITE, 1.5 x 4
22B 96.00 IN E35-3009-010 COVER, WIRE DUCT, PLASTIC, WHITE, 1.5 IN
23A 48.00 IN E35-3006-010 WIRE DUCT, PLASTIC, WHITE, 2 x 4
23B 48.00 IN E35-3005-010 COVER, WIRE DUCT, PLASTIC, WHITE, 2 IN
26 4.00 EA E10880 RELAY, 24 VDC, RAIL MOUNT, FORM C
27 1.00 EA E11004 COMMON LINK, 63MM, F-FRAME
29A 5.00 EA E10366 CONTACTOR, 24VDC, 25 HP
29B 20.00 EA RH-8-32-0075 ROUND HD, MACH SCREW, #8-32UNC x 0.75 LG
30 1.00 EA E17-1022-010 CIRCUIT BKR, 15A, 3P, 600V, 14 KIC
40 2.00 EA E11089 MANUAL STARTER-O/L,25 HP,MIDSIZE 2 FRAME
41A 1.00 EA E10919 BLOCK, POWER DISTRIBUTION, 600 V
41B 1.00 EA E10920 COVER, POWER DISTRIBUTION BLOCK
41B 6.00 EA HH-0250NC-0050-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 0.50, GR8, W
42 1.00 EA E11090 MANUAL STARTER-O/L,20 HP,MIDSIZE 2 FRAME
43 1.00 EA E11091 MANUAL STARTER-O/L, 3 HP,MIDSIZE 2 FRAME
44 1.00 EA E11485 MANUAL STARTER-O/L, 3/4 HP,SIZE 1 FRAME
45A 15.00 EA E10964 STANDOFF, 2, STEEL, #1/4-20
45B 15.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
R01 1.00 EA E23-3002-010 PLUG, 8 WIRE, CRIMP ON
R02 3.50 FT E03-1063-010 CORD, 8 C #26 AWG, SILVER, TELEPHONE
R03 500.00 EA E16-2019-010 FERRULE, #18 AWG, 12mm, INS, YELLOW
R04 1500.00 FT E03-1036-010 CABLE, 1 C #18 AWG, GRAY, EXANE, 600V
R05 10.00 FT E03-1010-010 CABLE, 1 C #6 AWG, EXANE, 600V
R06 10.00 EA E16-2030-010 FERRULE, #6 AWG, 28mm, INS, GREEN
R07 5.00 FT E03-1011-010 CABLE, 1 C #10 AWG, EXANE, 600V
R08 6.00 EA E11009 FERRULE, #10 AWG, 15mm, UNINSULATED
R09 5.00 FT E03-1007-010 CABLE, 1 C #2 AWG, EXANE, 600V
R10 24.00 EA RH-10-32-0050 ROUND HD, MACH SCREW, #10-32UNF x 0.50
R11 24.00 EA RH-8-32-0050 ROUND HD, MACH SCREW, #8-32UNC x 0.50 LG
R12 24.00 EA FW-10-A WASHER, F, #10, PLAIN, TYPE A
R13 24.00 EA FW-8-A WASHER, F, #8, PLAIN, TYPE A
R14 12.00 EA RH-8-32-0150 ROUND HD, MACH SCREW, #8-32UNC x 1.50 LG
R21 4.00 EA E10933 MARKING TAGS, TERMINAL, 1-10, 5.2MM
R22 5.00 EA E10934 MARKING TAGS, TERMINAL, 11-20, 5.2MM
R23 2.00 EA E10935 MARKING TAGS, TERMINAL, 21-30, 5.2MM
R24 2.00 EA E10936 MARKING TAGS, TERMINAL, 31-40, 5.2MM
R25 1.00 EA E10937 MARKING TAGS, TERMINAL, 41-50, 5.2MM
R26 1.00 EA E10938 MARKING TAGS, TERMINAL, 51-60, 5.2MM
R27 2.00 EA E10943 MARKING TAGS, TERMINAL, 1-10, 8.2MM
R28 2.00 EA E10944 MARKING TAGS, TERMINAL, 11-20, 8.2MM
R29 1.00 EA E10939 MARKING TAGS, TERMINAL, 61-70, 5.2MM

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY13097
Description: CIP BACKPAN ASSY, FLEX, WITH MCC
Eng ID: 0
Drawing ID: AY13097 Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA 900-61-0 BACKPAN, CIP, FABRICATION


02A 1.00 EA N12-1001-010 CHASSIS, 10 SLOT, SLC 500
02B 1.00 EA N12-2000-010 POWER SUPPLY, SLC 500, 120/240VAC, 180VA
02C 1.00 EA E33-1025-010 FUSE, 3A, 250V, 5 x 20mm
02D 1.00 EA N12-1004-010 PROCESSOR, PLC, SLC 5/03
02E 1.00 EA N12-4003-010 EEPROM *
02F 2.00 EA N12-3000-010 INPUT, DIGITAL, 16PT, 24VDC, SLC 500
02G 1.00 EA N12-3001-010 OUTPUT, DIGITAL, 16PT, VAC/VDC, SLC 500
02H 1.00 EA N12-3004-010 OUTPUT, DIGITAL, 8PT ISOLATED, SLC 500
02J 2.00 EA N12-3002-010 I/O COMBO, ANALOG, 2 IN/2 V OUT, SLC 500
02K 2.00 EA N12-3008-010 COVER, PLC SLOT, SLC 500
02L 1.00 EA N12-3006-010 SCANNER, REMOTE I/O, SLC 500
02M 1.00 EA E10074 RESISTOR, 150 OHM, 1/2 W, 5%
03 10.00 EA E10932 TERMINAL, GROUND, TS 35 RAIL, 5.2MM
06 12.00 EA E16-1068-010 END BRACKET, TS 35 RAIL
07A 10.00 EA E16-1077-010 LABEL HOLDER, COMBI-FOOT, POLYAMIDE
07B 10.00 EA E16-1077-01A PROTECTIVE STRIP, LABEL HOLDER
08A 11.00 EA E10953 TERMINAL,FUSED,24V INDICATOR,COMBI-FOOT
08A 3.00 EA E10960 JUMPER COMB, 10 POLE, INSULATED, 8.2MM
08E 7.00 EA E33-1015-010 FUSE, GMA-10A, 125V, 5 x 20mm
08F 6.00 EA E33-1009-020 FUSE, GMA-5A, 125V, 5 x 20mm
08G 4.00 EA E33-1017-010 FUSE, GDC-2.5A, 250V, 5 x 20mm
08H 3.00 EA E33-1008-020 FUSE, GMA-1A, 250V, 5 x 20mm
08J 6.00 EA E33-1031-010 FUSE, GMA-300mA, 250V, 5 x 20mm
09 12.00 EA E10954 TERMINAL,FUSED,120V INDICATOR,COMBI-FOOT
10A 130.00 EA E10925 TERMINAL, 24-12 AWG, 5.2 MM, COMBI-FOOT
10B 10.00 EA E10926 END PLATE, UK 3 N OR UK 10 N
10C 4.00 EA E10928 JUMPER BARS, 10 POLE, UK 3 N, 5.2 MM
11 11.00 FT E16-1047-010 RAIL, TS 35, STEEL, SLOTTED
12 1.00 EA E19-1012-010 RELAY, 120VAC, 4-NO
13A 1.00 EA E19-1008-030 RELAY, 24VDC, 3 FORM C
13B 1.00 EA E19-1006-030 SOCKET BASE, 11 PIN, GUARDED TERMINAL
13C 1.00 EA E32-2001-010 DIODE, 3A, 100V
14 1.00 EA E17-1020-010 CIRCUIT BKR, 5A, 1P, TS 35
15 1.00 EA E17-1037-010 CIRCUIT BKR, 1A, 1P, TS 35
16 1.00 EA E10551 CIRCUIT BKR, 100A, 3P, 25 KIC, UV
20A 54.38 IN E35-3006-010 WIRE DUCT, PLASTIC, WHITE, 2 x 4
20B 54.38 IN E35-3005-010 COVER, WIRE DUCT, PLASTIC, WHITE, 2 IN
21A 44.00 IN E35-3000-010 WIRE DUCT, PLASTIC, WHITE, 4 x 4
21B 44.00 IN E35-3001-010 COVER, WIRE DUCT, PLASTIC, WHITE, 4 IN

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY13107
Description: CIP SIDEPAN ASSY, DC BLOWER BYPASS
Eng ID: 0
Drawing ID: AY13107 Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA DT11395 SIDEPAN, CIP, 62.0 X 12.0


02 2.00 EA E10924 POWER SUPPLY, 24VDC, 10A
03A 1.00 EA N10081 SWITCH, TEMP, 110 F, SPST
03B 1.00 EA N10081-1 BRACKET, SURFACE MOUNT, SWITCH
03C 4.00 EA RH-8-32-0025 ROUND HD, MACH SCREW, #8-32UNC x 0.25 LG
03D 4.00 EA HN-8-32 HEX NUT, #8-32 UNC
04 6.00 EA E10955 END BRACKET, TS 35 RAIL, 9.5MM
05 24.00 IN E16-1047-010 RAIL, TS 35, STEEL, SLOTTED
06A 5.00 EA E10360 FUSE, HOLDER
06B 3.00 EA E10773 FUSE, FNQ-R-2A, 600V,13/32 x 1 1/2
06C 1.00 EA E33-1020-010 FUSE, KTK-1A, 600V, 13/32 x 1 1/2
06D 1.00 EA E10985 FUSE, KTK-1/10A, 600V, 13/32 x 1 1/2
07A 1.00 EA E10573 ENCLOSURE, SEL SWITCH, 3 HOLE, SS
07B 4.00 EA RH-8-32-0050 ROUND HD, MACH SCREW, #8-32UNC x 0.50 LG
07C 1.00 EA E06-6012-010 CLOSING BUTTON, GRAY
08A 1.00 EA E11387 XFMR, 200 VA, 600/120V. 50/60 HZ
08B 1.00 EA E10639 VARISTOR, MOV, 680VAC, 895VDC
09a 2.00 EA E06-1025-010 SWITCH, SEL, 2 POS, MAINT, KEY,1-NO 1-NC
09b 2.00 EA E06-1000-011 LEGEND PLATE, NORMAL BYPASS
10 1.00 EA DT10803 LABEL, E-STOP BYPASS
11 1.00 EA E10997 OUTLET, DUAL UTILITY, 120 VAC
R01 100.00 FT E03-1036-010 CABLE, 1 C #18 AWG, GRAY, EXANE, 600V
R02 50.00 EA E16-2019-010 FERRULE, #18 AWG, 12mm, INS, YELLOW
R03 12.00 EA RH-10-32-0050 ROUND HD, MACH SCREW, #10-32UNF x 0.50

Printed: 12/16/2005
Engineering
Bill of Material
Part: AY13108
Description: CIP ASSY, FLEX, MCC, DUAL FIELD SUPPLY
Eng ID: 0
Drawing ID: AY13108 Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA 900-60-0 CABINET FABRICATION CONTROL &


02 1.00 EA 900-49-2 SWITCH GUARD
03 1.00 EA E09-1006-01B COLOR CAP, PILOT LIGHT, RED
05 1.00 EA 900-34-0 LABEL, CIP, POWER ON
06 1.00 EA E09-1022-010 PILOT LIGHT, 120VAC/DC, NO COLOR CAP
07 1.00 EA AY13097 CIP BACKPAN ASSY, FLEX, WITH MCC
08 1.00 EA AY13107 CIP SIDEPAN ASSY, DC BLOWER BYPASS
09 5.00 EA E09-1005-010 PILOT LIGHT, 24VAC/DC, NO COLOR CAP
10 5.00 EA E09-1007-01A COLOR CAP, PILOT LIGHT, GREEN
11 1.00 EA 900-33-4 LABEL, CIP DOOR SWITCH
12A 5.00 EA E06-1009-010 SWITCH, SEL, 3 POS, MAINT, 1-NO 1-NC
12B 5.00 EA E06-1009-01A LEGEND PLATE, HAND OFF AUTO
14A 2.00 EA E30-2000-010 FAN, TUBEAXIAL, 120VAC, 106 CFM
14B 2.00 EA E30-2001-010 PLUG & CORD, 24 IN LONG
14C 2.00 EA E30-2002-010 GUARD, FAN, CHROME WIRE, 4000 FAN
16 1.00 EA E10248 POWER COND, 2KVA, 600/120VAC
17 1.00 EA N04-1011-010 METER, ANALOG, 0-1.5VDC, 0-75ADC
18 1.00 EA N04-2002-010 METER, HOUR, 120VAC IN
19 1.00 EA 900-46-2 LABEL, SYSTEM HOURS
20 1.00 EA 900-46-1 LABEL, FIELD STRENGTH
21 1.00 EA E10-1006-010 LIGHT FIXTURE, FLUOR, C/W LAMP
22 500.00 EA E16-2019-010 FERRULE, #18 AWG, 12mm, INS, YELLOW
23 500.00 FT E03-1036-010 CABLE, 1 C #18 AWG, GRAY, EXANE, 600V
25 1.00 EA AY10925 KIT, FIELD SUPPLY, TECH POWER, DUAL
27 1.00 EA DT10441 LABEL, LUBE COOLER

Printed: 12/16/2005
SUBSECTION 6E: SCHEMATICS

Schematic Description Schematic Rev

EL10537 CABLE LIST


EL10537-0 INDEX EL10537-0 0
EL10537-1 CABLE INTERCONNECTION TD DRILLING SYSTEM EL10537-1 0
EL10537-5 MAIN POWER DISTRIBUTION EL10537-5 0
EL10537-9 120/24V POWER DISTR.CONTROL & INTERFACE PANEL EL10537-9 0
EL10537-10 PLC RACK CONFIG.CONTROL & INTERFACE PANEL EL10537-10 0
EL10537-14 120/24/5V POWER DISTRIBUTION TOP DRIVE CONSOLE EL10537-14 0
EL10537-15 PLC RACK CONFIG, TD CONSOLE EL10537-15 0
EL10537-18 POWER DISTRIBUTION TOP DRIVE PLC J-BOX EL10537-18 0
EL10537-19 PLC MODULE CONFIG, TD PLC J-BOX EL10537-19 0
EL10537-21 OPERATOR INTERFACE TERMINAL SCHEMATIC EL10537-21 0
EL10537-22 CABLE INTERCONNECTION TOP DRIVE DRILLING SYSTEM EL10537-22 0
EL10537-30 EMERGENCY STOP/LOCK OUT SCHEMATIC EL10537-30 0
EL10537-31 HPU CONTROL SCHEMATIC EL10537-31 0
EL10537-32 LUBE CONTROL SCHEMATIC EL10537-32 0
EL10537-33 BLOWER CONTROL SCHEMATIC EL10537-33 0
EL10537-34 TOP DRIVE ENABLE SCHEMATIC EL10537-34 0
EL10537-35 TORQUE CONTROL SCHEMATIC EL10537-35 0
EL10537-36 THROTTLE CONTROL SCHEMATIC EL10537-36 0
EL10537-38 TORQUE BOOST CONTROL SCHEMATIC EL10537-38 0
EL10537-39 BACK UP WRENCH CONTROL SCHEMATIC EL10537-39 0
EL10537-40 HANDLER CONTROL SCHEMATIC EL10537-40 0
EL10537-41 LINK TILT CONTROL SCHEMATIC EL10537-41 0
EL10537-42 WELL CONTROL SCHEMATIC EL10537-42 0
EL10537-43 BRAKE CONTROL SCHEMATIC EL10537-43 0
EL10537-44 PURGE STATUS SCHEMATIC EL10537-44 0
EL10537-45 SCR STATUS SCHEMATIC EL10537-45 0
EL10537-46 FIELD SUPPLY CONTROL SCHEMATIC EL10537-46 0
SC10019 SCHEMATIC, HYDRAULIC SC10019 C
SC10047 SCHEMATIC, SELF LUBE W SENSORS SC10047 0

1/9/2006 Serial Number 216


Subsection 6E: Schematics

1/9/2006 Serial Number 216


Cable Schedule
Cable List - EL10537
Printed By: DSR Date : 11/6/2005
Project : S/N 216
Job-Number : A10537
Cable name Description Specifications Notes
-CAB01 1 TSP, 9463 CORE, BRONZE ARMOR 383 BLUE JACKET CIP / CONSOLE
-CAB02 1 TSP, 9463 CORE, BRONZE ARMOR 383 BLUE JACKET PLUG 3 / CONSOLE
-CAB03 1 TSP, 9463 CORE, BRONZE ARMOR 383 BLUE JACKET CONSOLE / PLUG 2
-CAB04 1 TSP, 9463 CORE, BRONZE ARMOR 383 BLUE JACKET OIT / CNSL COMM
-CAB05 1 TSP, 9463 CORE, BRONZE ARMOR 383 BLUE JACKET OIT / TDPLC COMM
-CAB06 1 TSP, 9463 CORE, BRONZE ARMOR 383 BLUE JACKET TG COMM
-CAB07 1 TSP, 9463 CORE, BRONZE ARMOR 383 BLUE JACKET SERVICELOOP COMM
-CAB08 10 CONDUCTOR, 16 AWG 600V CONSOLE PWR
-CAB09 3 CONDUCTOR, 16 AWG 600V CONSOLE / OIT PWR
-CAB10 3 CONDUCTOR, 16 AWG 600V RIG MCC
-CAB11 6 CONDUCTOR, 20 AWG, SHIELDED V75 BY OTHERS
-CAB12 10 CONDUCTOR, 12 AWG 600V PLC PWR
-CAB13 10 CONDUCTOR, 12 AWG 600V TORQUEGUIDE
-CAB14 10 CONDUCTOR, 12 AWG, PENDANT 600V SERVICELOOP
-CAB15 7 CONDUCTOR, 10 AWG. 600V TDSU SKID (MCC)
-CAB16 7 CONDUCTOR, 10 AWG. 600V TORQUEGUIDE (MCC)
-CAB17 7 CONDUCTOR, 10 AWG. 600V SERVICELOOP (MCC)
-CAB18 10 CONDUCTOR, 16 AWG 600V HPU STATUS
-CAB19 4 CONDUCTOR, 10 AWG 600V HPU 1
-CAB20 4 CONDUCTOR, 10 AWG 600V HPU 2
-CAB21 3 CONDUCTOR, 6 AWG. 600V FIELD SUPPLY
-CAB22 3 CONDUCTOR, 6 AWG. 600V FIELD SUPPLY
-CAB23 3 CONDUCTOR, 6 AWG. 600V FIELD SUPPLY
-CAB28 4 CONDUCTOR, 16 AWG 600V TD MOTOR HEATER
-CAB29 4 CONDUCTOR, 12 AWG 600V CIP / PWR COND
-CAB30 4 CONDUCTOR, 16 AWG 600V LUBE PUMP
-CAB31 4 CONDUCTOR, 10 AWG 600V BLOWER
-CAB33 6 CONDUCTOR, 20 AWG, SHIELDED V75 MOTOR RTD
-CAB41 SINGLE CONDUCTOR, 444 MCM 1000V DRIVE / TG
-CAB42 SINGLE CONDUCTOR, 444 MCM 1000V DRIVE / TG
-CAB43 SINGLE CONDUCTOR, 444 MCM 1000V DRIVE / TG
-CAB44 SINGLE CONDUCTOR, 444 MCM 1000V DRIVE / TG
-CAB45 SINGLE CONDUCTOR, 00 AWG 1000V DRIVE / TG GND
-CAB46 SINGLE CONDUCTOR, 444 MCM ARMOR 1000V TORQUEGUIDE
-CAB47 SINGLE CONDUCTOR, 444 MCM ARMOR 1000V TORQUEGUIDE
-CAB48 SINGLE CONDUCTOR, 444 MCM ARMOR 1000V TORQUEGUIDE
-CAB49 SINGLE CONDUCTOR, 444 MCM ARMOR 1000V TORQUEGUIDE
-CAB50 SINGLE CONDUCTOR, 00 AWG 1000V TORQUEGUIDE GND
-CAB51 SINGLE CONDUCTOR, 444 MCM 1000V SERVICELOOP
-CAB52 SINGLE CONDUCTOR, 444 MCM 1000V SERVICELOOP
-CAB53 SINGLE CONDUCTOR, 444 MCM 1000V SERVICELOOP
-CAB54 SINGLE CONDUCTOR, 444 MCM 1000V SERVICELOOP
-CAB55 SINGLE CONDUCTOR, 00 AWG 1000V SERVICELOOP GND
-CAB65 SINGLE CONDUCTOR, 444 MCM 1000V DRIVE PWR FEED
-CAB66 SINGLE CONDUCTOR, 444 MCM 1000V DRIVE PWR FEED
-CAB67 SINGLE CONDUCTOR, 444 MCM 1000V DRIVE PWR FEED
1 of 2
Cable Schedule
-CAB68 SINGLE CONDUCTOR, 444 MCM 1000V DRIVE PWR FEED
-CAB69 SINGLE CONDUCTOR, 444 MCM 1000V DRIVE PWR FEED
-CAB70 SINGLE CONDUCTOR, 444 MCM 1000V DRIVE PWR FEED
-CAB71 SINGLE CONDUCTOR, 00 AWG 1000V DRIVE PWR FEED GND
-CAB72 4 CONDUCTOR, 2 AWG 600V CIP PWR
-CAB82 5 TSP, 16 AWG, SHEILD 600V FIELD SUPPLY
-CAB85 4 CONDUCTOR, 16 AWG 600V HANDLER UNLOCK
-CAB86 4 CONDUCTOR, 16 AWG 600V TORQUE BOOST MAKE-UP
-CAB87 4 CONDUCTOR, 16 AWG 600V TORQUE BOOST ENGAGE
-CAB88 4 CONDUCTOR, 16 AWG 600V HANDLER ROTATE
-CAB90 6 CONDUCTOR, 20 AWG, SHIELDED V75 SCR INTERFACE
-CAB91 4 CONDUCTOR, 16 AWG 600V BUW CONTROL
-CAB92 4 CONDUCTOR, 16 AWG 600V LW CONTROL VALVE
-CAB93 4 CONDUCTOR, 16 AWG 600V LINK TILT FLOAT
-CAB94 4 CONDUCTOR, 16 AWG 600V LINK TILT
-CAB95 4 CONDUCTOR, 16 AWG 600V BUW CONTROL
-CAB96 4 CONDUCTOR, 16 AWG 600V TOP DRIVE BRAKE
-CAB97 4 CONDUCTOR, 16 AWG 600V UW CONTROL VALVE
-CAB98 20 CONDUCTOR, 14 AWG 600V SCR INTERFACE
-CAB99 3 CONDUCTOR, 2 AWG 600V FIELD SUPPLY
-CAB100 3 CONDUCTOR, 6 AWG 600V FIELD SUPPLY / XFMR
-CAB101 3 CONDUCTOR, 6 AWG 600V FIELD SUPPLY / XFMR
-CAB102 10 CONDUCTOR, 16 AWG 600V FIELD SUPPLY
-CAB103 3 CONDUCTOR, 16 AWG 600V HANDLER LOCK SENSOR
-CAB108 10 CONDUCTOR, 16 AWG 600V CONSOLE PWR
-CAB112 10 CONDUCTOR, 12 AWG 600V PLC PWR
-CAB115 7 CONDUCTOR, 10 AWG. 600V BLOWER
-CAB121 3 CONDUCTOR, 6 AWG. 600V FIELD SUPPLY
-CAB134 3 CONDUCTOR, 16 AWG 600V TD POSITION
-CAB135 3 CONDUCTOR, 16 AWG 600V HANDLER POSITION
-CAB221 4 CONDUCTOR, 8 AWG 600V SPARE (BLOWER)

2 of 2
SUBSECTION 6G: REPAIR KITS

Assembly Description Drawing Rev

AY11701 KIT, O-RING, TOP DRIVE NO DRAWING 0


H16-8001-010 KIT, HOSE & FITTINGS NO DRAWING A
H17-1000-010 SPLICE KIT, HYDRAULIC SERVICE LOOP NO DRAWING 0
M15-1001-01C BEARING KIT - TORQUE BOOST GEARBOX NO DRAWING 0
M15-1002-01C KIT, BEARING - 301 GEARBOX NO DRAWING 0
M20-1030-010 KIT, BOLT, SPARES NO DRAWING 0
M20-1031-010 KIT, BOLT - INST & REMOV TOOL, SPARE NO DRAWING A
M23-1003-010 KIT, REPAIR, ACTUATOR ASSEMBLY, BRAKE NO DRAWING 0
M23-1004-010 KIT, REPAIR, GRIPPER CYL, BUW NO DRAWING 0
M23-1005-010 KIT, REPAIR, ROTARY MANIFOLD, 1050 NO DRAWING 0
S08-1005-010 SEAL KIT, CYL, BORE 1 1/2, ROD 5/8 NO DRAWING 0

Friday, January 06, 2006 Serial Number 216


Engineering
Bill of Material
Part: AY11701
Description: KIT, O-RING, TOP DRIVE
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description

01 12.00 EA S01-1011-01N O-RING (ORS-4)


02 24.00 EA S01-1014-01N O-RING (ORS-8)
03 12.00 EA S01-1018-01N O-RING (ORS-12)
04 16.00 EA S01-1904-01N O-RING
05 6.00 EA S01-1906-01N O-RING
06 12.00 EA S01-1908-01N O-RING (ORB-8)
07 6.00 EA S01-1910-01N O-RING
08 6.00 EA S01-1912-01N O-RING
09 26.00 EA S01-1013-01V O-RING
10 26.00 EA S01-1111-01VS O-RING
11 2.00 EA S01-1019-01V O-RING
12 48.00 EA S01-1012-01V O-RING

Printed: 1/6/2006
Engineering
Bill of Material
Part: H16-8001-010
Description: KIT, HOSE & FITTINGS
Eng ID: 0
Drawing ID: NO DRAWING Rev No: A
Item Qty Units Part ID Description

01 10.00 EA H15-3007-08-08 HOSE FTG, STR, 1/2, FEM SWV 1/2 ORFS
02 6.00 EA H15-3009-08-08 HOSE FTG, ELL 90°, 1/2, FEM SWV 1/2 ORFS
03 4.00 EA H15-3007-04-04 HOSE FTG, STR, 1/4, FEM SWV 1/4 ORFS
04 12.00 EA H15-3007-12-12 HOSE FTG, STR, 3/4, FEM SWV 3/4 ORFS
05 50.00 FT H16-1301-08 HOSE, HP SAE 100R2, 1/2, 3500 psi
06 25.00 FT H16-1301-04 HOSE, HP SAE 100R2, 1/4, 5000 psi
07 100.00 FT H16-1471-12 HOSE, HP, 3/4, 3125 psi
08 8.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
09 4.00 EA H15-520120-04-04 CONNECTOR, MALE 1/4 ORFS, MALE 1/4 ORB
10 8.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
11 2.00 EA H15-520220-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 ORB
12 2.00 EA H15-520428-08 TEE, MALE 1/2 ORB RUN, MALE 1/2 ORFS
13 1.00 EA H15-520428-04 TEE, MALE 1/4 ORB RUN, MALE 1/4 ORFS
14 12.00 EA H15-520112-08 CAP, 1/2 ORFS
15 6.00 EA H15-520112-04 CAP, 1/4 ORFS
16 12.00 EA H15-520109-08 PLUG, HEX HD, 1/2 ORFS
17 6.00 EA H15-520109-04 PLUG, HEX HD, 1/4 ORFS
18 8.00 EA H15-2001-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 NPT
19 2.00 EA H15-2001-04-04 ADAPTER, MALE 1/4 ORFS, MALE 1/4 NPT
20 4.00 EA H15-2000-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 NPT
21 2.00 EA H15-2008-12-08 REDUCER, FEM SWV 3/4 ORFS, MALE 1/2 ORFS
22 2.00 EA H15-520123-08-04 REDUCER, MALE 1/4 ORFS, FEM SWV 1/2 ORFS
23 2.00 EA H15-520432-08 TEE, FEM SWV RUN 1/2 ORFS, MALE 1/2 ORFS
24 1.00 EA H15-520432-04 TEE, FEM SWV RUN 1/4 ORFS, MALE 1/4 ORFS
25 2.00 EA H15-520601-08 UNION, BULKHEAD, MALE 1/2 ORFS
26 12.00 EA S01-1908-01N O-RING (ORB-8)
27 3.00 EA S01-1904-01N O-RING
28 24.00 EA S01-1014-01N O-RING (ORS-8)
29 6.00 EA S01-1011-01N O-RING (ORS-4)
30 6.00 EA S01-1018-01N O-RING (ORS-12)
31 8.00 EA H15-3001-04-04 HOSE FTG, STR LG, 1/4, FEM SWV 1/4 ORFS
32 4.00 EA H15-3001-08-04 HOSE FTG, STR LG, 1/4, FEM SWV 1/2 ORFS
33 8.00 EA H15-3001-08-08 HOSE FTG, STR LG, 1/2, FEM SWV 1/2 ORFS
34 4.00 EA H15-3001-12-12 HOSE FTG, STR LG, 3/4, FEM SWV 3/4 ORFS
35 8.00 EA H15-3003-04-04 HOSE FTG, ELL 45°, 1/4, FEM SWV 1/4 ORFS
36 8.00 EA H15-3003-08-08 HOSE FTG, ELL 45°, 1/2, FEM SWV 1/2 ORFS
37 4.00 EA H15-3003-12-12 HOSE FTG, ELL 45°, 3/4, FEM SWV 3/4 ORFS
38 8.00 EA H15-3004-04-04 HOSE FTG, ELL 90°, 1/4, FEM SWV 1/4 ORFS
39 8.00 EA H15-3004-08-08 HOSE FTG, ELL 90°, 1/2, FEM SWV 1/2 ORFS
40 2.00 EA H15-3004-12-08 HOSE FTG, ELL 90°, 1/2, FEM SWV 3/4 ORFS

Printed: 1/6/2006
Engineering
Bill of Material
41 2.00 EA H15-3004-12-12 HOSE FTG, ELL 90°, 3/4, FEM SWV 3/4 ORFS
42 4.00 EA H15-3006-04-04 HOSE FTG, ELL 90°, 1/4, FEM SWV 1/4 ORFS
43 8.00 EA H15-3006-08-08 HOSE FTG, ELL 90°, 1/2, FEM SWV 1/2 ORFS
44 2.00 EA H15-3006-12-12 HOSE FTG, ELL 90°, 3/4, FEM SWV 3/4 ORFS
45 2.00 EA H15-520112-12 CAP, 3/4 ORFS
46 2.00 EA H15-520109-12 PLUG, HEX HD, 3/4 ORFS
47 8.00 EA H15-520320-08 ELL 45°, MALE 1/2 ORFS, MALE 1/2 ORB
48 8.00 EA H15-520320-08-06 ELL 45°, MALE 1/2 ORFS, MALE 3/8 ORB
49 8.00 EA H15-520401-08 TEE, MALE 1/2 ORFS
50 8.00 EA H15-520101-08 UNION, MALE 1/2 ORFS
51 8.00 EA H15-520101-04 UNION, MALE 1/4 ORFS

Printed: 1/6/2006
Engineering
Bill of Material
Part: H17-1000-010
Description: SPLICE KIT, HYDRAULIC SERVICE LOOP
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA H15-070101-32-32 UNION, 2 JIC


02 2.00 EA H15-20630-32-32 FEM JIC, REUSABLE
03 1.00 EA H15-2009-12-12 UNION, 3/4 ORFS
04 2.00 EA H15-3007-12-12 HOSE FTG, STR, 3/4, FEM SWV 3/4 ORFS

Printed: 1/6/2006
Engineering
Bill of Material
Part: M15-1001-01C
Description: BEARING KIT - TORQUE BOOST GEARBOX
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description

2.00 EA M10103 BRG, BALL, S ROW, 100x150x24, 2 SHIELD


1.00 EA M10012 BRG, BALL, S ROW, 55 x 90 x 18, 2 SHIELD

Printed: 1/6/2006
Engineering
Bill of Material
Part: M15-1002-01C
Description: KIT, BEARING - 301 GEARBOX
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description

1.00 EA M10104 BRG, BALL, D ROW, 40x80x30, 2 SHIELD


1.00 EA M10012 BRG, BALL, S ROW, 55 x 90 x 18, 2 SHIELD

Printed: 1/6/2006
Engineering
Bill of Material
Part: M20-1030-010
Description: KIT, BOLT, SPARES
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description

01 2.00 EA SH-0312NC-0100-W CAPSCR, HEX SOC HD, 5/16-18UNC x 1.00


02 4.00 EA SH-0375NC-0075-W CAPSCR, HEX SOC HD, 3/8-16UNC x 0.75
03 4.00 EA SH-0375NC-0125-W CAPSCR, HEX SOC HD, 3/8-16UNC x 1.25
04 4.00 EA SH-0500NC-0125-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.25
05 4.00 EA SH-0500NC-0150-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.50
06 4.00 EA SH-0500NC-0200-W CAPSCR, HEX SOC HD, 1/2-13UNC x 2.00, W
07 4.00 EA SH-0500NC-0175-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.75
08 20.00 EA SH-0500NC-0300-W CAPSCR, HEX SOC HD, 1/2-13UNC x 3.00, W
09 4.00 EA SH-0625NC-0100-W CAPSCR, HEX SOC HD, 5/8-11UNC x 1.00
10 7.00 EA SH-0625NC-0150-W CAPSCR, HEX SOC HD, 5/8-11UNC x 1.50
11 4.00 EA SH-0625NC-0200-W CAPSCR, HEX SOC HD, 5/8-11UNC x 2.00
12 25.00 EA SH-0625NC-0250-W CAPSCR, HEX SOC HD, 5/8-11UNC x 2.50
13 4.00 EA SH-0625NC-0300-W CAPSCR, HEX SOC HD, 5/8-11UNC x 3.00
14 4.00 EA SH-0750NC-0150-W CAPSCR, HEX SOC HD, 3/4-10UNC x 1.50
15 4.00 EA SH-0750NC-0175-W CAPSCR, HEX SOC HD, 3/4-10UNC x 1.75
16 16.00 EA SH-0750NC-0200-W CAPSCR, HEX SOC HD, 3/4-10UNC x 2.00
17 8.00 EA SH-0750NC-0250-W CAPSCR, HEX SOC HD, 3/4-10UNC x 2.50
18 4.00 EA SH-1000NC-0200-W CAPSCR, HEX SOC HD, 1-8UNC x 2.00
19 4.00 EA SH-1000NC-0250-W CAPSCR, HEX SOC HD, 1-8UNC x 2.50
20 4.00 EA SH-1000NC-0350-W CAPSCR, HEX SOC HD, 1-8UNC x 3.50
21 4.00 EA HH-0625NF-0200-GR8-W CAPSCR, HEX HD, 5/8-18UNF x 2.00, GR8
22 4.00 EA HH-0625NC-0250-GR8-W CAPSCR, HEX HD, 5/8-11UNC x 2.50, GR8
24 1.00 EA HH-0375NC-0075-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 0.75, GR8
25 4.00 EA HH-0500NC-0075-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 0.75, GR8
26 4.00 EA HH-0500NC-0100-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.00, GR8
27 4.00 EA HH-0500NC-0175-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.75, GR8
28 4.00 EA HH-0500NC-0200-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 2.00, GR8, W
29 4.00 EA HH-0750NC-0150-GR8-W CAPSCR, HEX HD, 3/4-10UNC x 1.50, GR8
30 2.00 EA HH-0750NC-0350-GR8-W CAPSCR, HEX HD, 3/4-10UNC x 3.50, GR8
31 4.00 EA HH-0875NC-0200-GR8-W CAPSCR, HEX HD, 7/8-9UNC x 2.00, GR8
32 4.00 EA HH-1000NC-0200-GR8-W CAPSCR, HEX HD, 1-8UNC x 2.00, GR8
33 2.00 EA HH-12MM-35MM-GR8-W CAPSCR, HEX HD, M12 x 35, GR8.8
34 1.00 EA SH-12MM-40MM-GR10-W CAPSCR, HEX SOC HD, M12 x 40, GR10.9
35 4.00 EA FS-10-24-0050 CAPSCR, FLAT HD SOC, #10-24UNC x 0.50
36 4.00 EA FS-0500NC-0100 CAPSCR, FLAT HD SOC, 1/2-13UNC x 1.00
37 4.00 EA FS-0500NC-0125 CAPSCR, FLAT HD SOC, 1/2-13UNC x 1.25
38 4.00 EA FS-0500NC-0150 CAPSCR, FLAT HD SOC, 1/2-13UNC x 1.50
39 4.00 EA FS-0625NC-0350 CAPSCR, FLAT HD SOC, 5/8-11UNC x 3.50
40 4.00 EA BH-0500NC-0100 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 1.00
41 4.00 EA BH-0500NC-0125 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 1.25

Printed: 1/6/2006
Engineering
Bill of Material
42 4.00 EA BH-0500NC-0150 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 1.50
43 4.00 EA BH-0500NC-0200 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 2.00
44 2.00 EA BH-0500NC-0400 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 4.00
45 1.00 EA SS-0625NC-0050 SETSCREW 5/8-11UNC x 0.50 FLAT POINT
46 10.00 EA LW-0375-IT LOCKWASHER, 3/8 INT TOOTH
47 10.00 EA LW-0375-ET LOCKWASHER, 3/8 EXTERNAL TOOTH
48 5.00 EA LW-0375-HS LOCKWASHER, 3/8 HELICAL SPRING
49 10.00 EA LW-0500-IT LOCKWASHER, 1/2 INT TOOTH
50 5.00 EA LW-0500-HS LOCKWASHER, 1/2 HELICAL SPRING
51 10.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH
52 10.00 EA LW-0625-IT LOCKWASHER, 5/8 INT TOOTH
53 10.00 EA LW-0625-ET LOCKWASHER, 5/8 EXTERNAL TOOTH
54 5.00 EA LW-0625-HS LOCKWASHER, 5/8 HELICAL SPRING
55 10.00 EA LW-0750-IT LOCKWASHER, 3/4 INT TOOTH
56 5.00 EA LW-0750-HS LOCKWASHER, 3/4 HELICAL SPRING
57 10.00 EA LW-0750-ET LOCKWASHER, 3/4 EXTERNAL TOOTH
58 10.00 EA LW-1000-ET LOCKWASHER, 1 EXTERNAL TOOTH
59 10.00 EA LW-1000-IT LOCKWASHER, 1 INT TOOTH
60 5.00 EA LW-1000-HS LOCKWASHER, 1 HELICAL SPR
61 10.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
62 10.00 EA LN-0312NC-GR8 LOCKNUT, 5/16-18UNC, GR8, STOVER
63 10.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
64 10.00 EA LN-04375NC-GR8 LOCKNUT, 7/16-14UNC, GR8, STOVER
65 10.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
66 10.00 EA LN-0625NC-GR8 LOCKNUT, 5/8-11UNC, GR8, STOVER
67 10.00 EA LN-0750NC-GR8 LOCKNUT, 3/4-10UNC, GR8, STOVER
68 10.00 EA LN-0875NC-GR8 LOCKNUT, 7/8-9UNC, GR8, STOVER
69 10.00 EA LN-1000NC-GR8 LOCKNUT, 1-8UNC, GR8, STOVER
70 2.00 EA H13-1036-010 THREADED ROD, 10-24 x 36 in Lg
71 1.00 EA TR-0375NC-01900-B7 THRDED ROD, 3/8-16UNC x 19.00, B7
72 6.00 FT TR-0625NC THRDED ROD, 5/8-11UNC, GR8
73 6.00 FT TR-1000ACME-5TPI THRDED ROD, 1-5 ACME, B7

Printed: 1/6/2006
Engineering
Bill of Material
Part: M20-1031-010
Description: KIT, BOLT - INST & REMOV TOOL, SPARE
Eng ID: 1
Drawing ID: NO DRAWING Rev No: A
Item Qty Units Part ID Description

01 4.00 EA TR-0625NC-01200-B7 THRDED ROD, 5/8-11UNC x 12.00, B7


02 12.00 EA TR-0500NC-01900-B7 THRDED ROD, 1/2-13UNC x 19.00, B7
03 14.00 EA TR-0375NC-01900-B7 THRDED ROD, 3/8-16UNC x 19.00, B7
04 8.00 EA HN-0625NC-GR8 HEX NUT, 5/8-11UNC, GR8
05 12.00 EA HN-0500NC-GR8 HEX NUT, 1/2-13UNC, GR8
06 14.00 EA HN-0375NC-GR8 HEX NUT, 3/8-16UNC GR8
07 8.00 EA TR-0438NC-01900-B7 THRDED ROD, 7/16-14UNC x 19.00
08 12.00 EA HN-0437NC-GR8 HEX NUT, 7/16-14UNC, GR8
09 12.00 EA FW-0437-A WASHER, F, 7/16, PLAIN, TYPE A
10 12.00 EA FW-0375-A WASHER, F, 3/8, PLAIN, TYPE A
11 12.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
12 8.00 EA FW-0625-A WASHER, F, 5/8, PLAIN, TYPE A

Printed: 1/6/2006
Engineering
Bill of Material
Part: M23-1003-010
Description: KIT, REPAIR, ACTUATOR ASSEMBLY, BRAKE
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA S08-1005-010 SEAL KIT, CYL, BORE 1 1/2, ROD 5/8


02 1.00 EA M16-1001-01A KIT, REPAIR, ACTUATOR
03 1.00 EA H15-140139-04-02 ADAPTER, FEM 1/4 NPT, MALE 1/8 NPT
04 1.00 EA H15-140237-04-04 ELL 90°, MALE 1/4 NPT
05 1.00 EA M16-1002-010 RESERVOIR, FLUID
06 1.00 EA S01-1220-01N O-RING
07 1.00 EA 587-52-3 GASKET, BRAKE ACTUATOR
08 1.00 EA P08-1000-010 BREATHER, AIR MUFFLER, 10-32 THD
09 1.00 EA M16-1001-01B TEE, 1/8 NPT, STREET
10 1.00 EA M16-1001-01C BLEEDER, 1/8 NPT
11 1.00 EA H15-2001-04-02 ADAPTER, MALE 1/4 ORFS, MALE 1/8 NPT

Printed: 1/6/2006
Engineering
Bill of Material
Part: M23-1004-010
Description: KIT, REPAIR, GRIPPER CYL, BUW
Eng ID: 1
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA S04-1002-020 BRG RING, OUTSIDE


02 1.00 EA S05-1000-030 PISTON SEAL
03 1.00 EA S04-1006-020 BEARING RING, INSIDE
04 1.00 EA S05-1001-010 GLAND SEAL
05 1.00 EA S04-1003-020 WIPER RING
06 1.00 EA S01-1345-01N O-RING
07 1.00 EA S01-1367-01N O-RING
08 1.00 EA S05-1003-010 SEAL
09 1.00 EA 738-12-0 VALVE, PO CHECK
10 3.00 EA S01-1023-01N O-RING
11 1.00 EA M14-1000-010 SPRING
12 2.00 EA M12-1000-010 GREASE NIPPLE, 1/8 NPT, STRAIGHT

Printed: 1/6/2006
Engineering
Bill of Material
Part: M23-1005-010
Description: KIT, REPAIR, ROTARY MANIFOLD, 1050
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA 682-28-0 BRG RING, OUTSIDE


02A 14.00 EA S01-1111-01VS O-RING
02B 14.00 EA S01-1013-01V O-RING
03 2.00 EA S01-1279-01N O-RING
04 1.00 EA S03-1019-010 POLYPAK
05 15.00 EA S05-1033-010 SEAL
06 2.00 EA 742-14-0 BRG RING, OUTSIDE
07 1.00 EA S01-1275-01N O-RING
08 1.00 EA S01-5074-01N O-RING, 14 1/4 x .139
09 3.00 EA S05-1035-010 SEAL
10 1.00 EA M01-1036-010 BEARING, NEEDLE ROLLER

Printed: 1/6/2006
Engineering
Bill of Material
Part: S08-1005-010
Description: SEAL KIT, CYL, BORE 1 1/2, ROD 5/8
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description

01 1.00 EA S01-1025-01N O-RING


02 2.00 EA S01-1029-01N O-RING
03 2.00 EA S03-1005-010 POLYPAK
04 1.00 EA S10010 POLYPAK, 5/8, 7/8, 1/8
05 1.00 EA S10013 WIPER, 0.623 x 0.891 x 0.104

Printed: 1/6/2006

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