Professional Documents
Culture Documents
SECTION 6: PARTS
This Top Drive System is protected by one or more of the following US patents and foreign counterparts:
US 4,478,291 * US 4,951,709 * US 5,251,709 * US 6,024,181 and other patents pending.
Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form
or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.
Printed: 12/16/2005
Engineering
Bill of Material
Part: 753-08-5
Description: BLOCK INTERFACE ASSY, 500 TON, 75
Eng ID: 0
Drawing ID: 753-08-5 Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: 877-01-1
Description: BUW SAVER INTERLOCK KIT
Eng ID: 1
Drawing ID: 877-01-1 Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: ACC-A10537
Description: ACCESSORIES, SHIP LOOSE ITEMS, 500 TON
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
Part: AY10008
Description: GUIDE RUNNER ASSY, 0 OFFSET, 102 LG
Eng ID: 0
Drawing ID: AY10008-X Rev No: E
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10071-1
Description: HARPOON ASSY, 88.00 LG, 2 LATCH
Eng ID: 0
Drawing ID: AY10071-X Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10086
Description: SERVICE LOOP, HYD, 75 FT
Eng ID: 1
Drawing ID: AY10086-X Rev No: E
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10204-5
Description: DP KIT, 3 1/2, NC 50 x NC 38
Eng ID: 0
Drawing ID: AY10204-X Rev No: C
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10661
Description: KIT, CONSOLE PURGE
Eng ID: 0
Drawing ID: AY10661 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
37 18.00 EA E10420 MODULE, MCT, 40mm, 22mm-32mm
38 16.00 EA E10007 MODULE, MCT, 30mm, 12mm-25mm
39 10.00 EA E22-1022-010 CABLE GRIP, OFFSET EYE, 1.00 - 1.24
40 10.00 EA E22-1023-010 CABLE GRIP, OFFSET EYE, 0.75 - 0.99
43A 4.00 EA E16-2008-010 LUG, 500 MCM, 1 HOLE, 5/8 BOLT
43B 4.00 EA E04-2024-010 STRAIN RELIEF, 1 1/2 NPT, 1.000 - 1.187
43C 4.00 EA E04-5050-010 LOCKNUT, CONDUIT FTG, 1 1/2 NPT
43D 4.00 EA E04-2029-010 SEALING RING, 1 1/2 NPT
REF 4.00 FT C10069 HEAT SHRINK, 1 1/2 IN, CLEAR
REF 2.00 FT C10063 HEAT SHRINK, 1 1/2 IN, BLACK
REF 2.00 FT C10064 HEAT SHRINK, 1 1/2 IN, RED
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10773-1-27
Description: SERVICE LOOP, ELEC, 77 FT, FLEX, SH, HW
Eng ID: 0
Drawing ID: AY10773-X-Y Rev No: W
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
55 1.00 EA DT13655 DEFLECTOR, MUD, LWCV
56 4.00 EA HH-0375NC-0100-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.00, GR8
57 2.00 EA DT14150 PLATE, STOP, LWCV ACTUATOR, 7.70 IN
58 4.00 EA HH-0375NC-0125-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 1.25, GR8, W
59 2.00 EA DT14159-120 SHIM, STOP PLATE, ACTUATOR, 0.120 THK
59A 2.00 EA DT14159-015 SHIM, STOP PLATE, ACTUATOR, 0.015 THK
59B 2.00 EA DT14159-030 SHIM, STOP PLATE, ACTUATOR, 0.030 THK
59C 2.00 EA DT14159-060 SHIM, STOP PLATE, ACTUATOR, 0.060 THK
60 2.00 EA H15-520120-08-06 ADAPTER, MALE 1/2 ORFS, MALE 3/8 ORB
61 2.00 EA H15-520112-08 CAP, 1/2 ORFS
R01 1.00 EA DT13152 PLATE, SERIAL NO., LWCV, 7.70 IN
R02 4.00 EA DS-U-4-312 SCREW, DRIVE, U-TYPE, #4 x 0.312 LG
Printed: 1/6/2006
Engineering
Bill of Material
Part: AY10782
Description: ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD
Eng ID: 9
Drawing ID: AY10782 Rev No: K
Item Qty Units Part ID Description
Printed: 1/6/2006
IF IN DOUBT......PLEASE ASK!
25.00
H NOTE THAT ANTI-ROTATION 8
61 60
BRACKET IS LOCATED 1
6 4
37 36 25 23B 5 ON OPPOSITE SIDE
5 H
34 53 9
23A 25 36 37
BOTTOM END K
TOP END
61 R02 49
K
R01
60
37 36 25 23C
4
H SEE NOTE 1 52
23A 25 36 37 20
37 36 25 23B 1/2
K
6 TOP VIEW- VALVE OPEN
SEE NOTE 2 59 63
ITEM 47 REMOVED FOR CLARITY 47 14.29 REF
9.63
J H
4.81 4.81 10
H 37 36 25 23B 10
A 37 36 56 53
9 34 53
6
WIR 8
3 30 15 ED
4
1 37 36 21 22
INNER SLEEVE ASSY DETAILS H 47
20.78 REF
4 16
16
14
53 58 J 3
30 1
H 48
15
5
48
9
50
SIDE VIEW- VALVE OPEN 10
A
ITEM 47 REMOVED FOR CLARITY BOTTOM END VIEW
50 12.76
48 20
20 FAR SIDE
34 53 10
54 NEAR SIDE
8 8 11 31
29
11
21 22 36 37 15
9 WIR
H 55 ED
14
12
NOTES:
48 15 19 6 7 4 7 19 1) ITEM 52 (ANTI-ROTATION KIT) NOT SHOWN ON DRAWING TO BE INCLUDED
SECTION B-B WITH ACTATOR ASSEMBLY- SEE CANRIG DWG NO. AY11920-X FOR
1:2
TYP. @ 2 PLCS.
SECTION A-A K
APPLICATION AND INSTALLATION OF BRACKETS.
2) ITEM 59, 59A, 59B, 59C SHIMS- USE AS REQUIRED TO ESTABLISH STOP
SCALE = 3/8 = 1" WHEN VALVE IS FULLY OPENED.
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11408
Description: GOOSENECK ASSY, 3 BORE, NO UWCV, W/O BRK
Eng ID: 0
Drawing ID: AY11408 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11766
Description: TORQUE REACTION ASSY, NDIL RIG 221
Eng ID: 0
Drawing ID: AY11766 Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
Part: AY11920-3
Description: KIT, INTERFACE, LWCV, INTG, 24 VDC
Eng ID: 6
Drawing ID: AY11920-3 Rev No: J
Item Qty Units Part ID Description
04 1.00 EA F451JSJ1080808-34.85-X-32 HOSE ASSY, 1/2, SWV STR, 90° LONG, 34.85
05 1.00 EA F451JSJS080808-34.8-X-32 HOSE ASSY, 1/2, SWV STR, SWV STR, 34.8
10 5.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
16 0.00 EA AY10782 ACTUATOR ASSY, LWCV, CDTL, 7.75, HYD
17 3.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
18 4.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
19 1.00 EA H10255 VLV, HYD, CBAL, 3:1 RATIO, SAE-8, D05
20 1.00 EA F451JSJ7080808-39.07-X-36 HOSE ASSY, 1/2, SWV STR, 45° ELL, 39.07
21 1.00 EA F451JSJ7080808-41.00-X-38.07 HOSE ASSY, 1/2, SWV STR, 45° ELL, 41.00
28 2.00 EA HH-0312NC-0175-GR8-W CAPSCR, HEX HD, 5/16-18UNC x 1.75, GR8,W
29 1.00 EA H25-1005-010 CLAMP, DOUBLE, 3/4 IN DIA
31 1.00 EA F451JSJ7080808-79.32-X-76.25 HOSE ASSY, 1/2, SWV STR, 45° ELL, 79.32
32 1.00 EA F451JSJ7080808-85.07-X-82 HOSE ASSY, 1/2, SWV STR, 45° ELL, 85.07
33 3.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
34 1.00 EA H15-520221-08 ELL 90°, MALE 1/2 ORFS, FEM SWV 1/2 ORFS
36 1.00 EA H10252 VLV, HYD, PRESSURE REDUCING, SAND, D03
38 15.00 FT E03-1023-010 CABLE, 4 C #16 AWG, EXANE, 600V
39 2.00 EA E04-2002-010 STRAIN RELIEF, 1/2 NPT, 0.375 - 0.500
40B 1.00 EA H10059 VLV, HYD, DIR, 3 POS, 4 WAY, 24V, D03
41B 0.00 EA H13-1036-588 THREADED ROD, 10-24 x 5.88 IN LG
42 4.00 EA H13-1035-01A STUDNUT, 10 - 24
46 8.00 EA E03-2000-010 CABLE TIE, 13.4 IN LG, 120 LB
49 1.00 EA AY12658-2 VALVE, CHECK, KIT, INTG MANIFOLD
REF 0.00 EA SC10046 SCHEDULE, MAINTENANCE, LWCV
REF 0.00 EA SC10045-3 SCHEMATIC, LWCV, INT MAN, 24 VDC
REF 0.00 EA 1028-XXX CHART, TOOL JOINT CLAMP
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY12237
Description: GUARD ASSY, ACTUATOR, LWCV
Eng ID: 0
Drawing ID: AY12237 Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006
IF IN DOUBT.......PLEASE ASK!
14.41 REF
INSIDE TABS
2
6 5 3
1
7
2 3 5 6
1
TOP VIEW
4 5 6
2
14.29 REF
20.78 REF ISOMETRIC VIEW
6.00 REF
1
15.50 REF
3 5 6
9 8 10
4 5 6
2
SIDE VIEW END VIEW
DRAWN JAS 04/02/24
WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED DNC 04/02/22
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D FJY 04/03/22 CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR DECIMAL .x
> 600 mm ± 3 mm ± .030" -
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx
.xxx
± .015"
± .005"
GUARD ASSY
UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM
TRUE POSITION
± .010 IN 5 INCHES
.005
0 TO 24" ± .06"
± .12"
ACTUATOR, LWCV
AND INVENTION ARE RESERVED BY > 24" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° 22 LBS 1:4 - AY12237 REV 0
IF IN DOUBT.......PLEASE ASK!
Engineering
Bill of Material
Part: AY12312
Description: KIT, ANTI-ROTATION, LWCV
Eng ID: 0
Drawing ID: AY12312 Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006
IF IN DOUBT......PLEASE ASK!
14
3
10 11 12 13
10 11 12 13
2 14
7 350 TON
14 8 500 TON 8 350 TON
9 650 TON 9 500 TON
7
15 650 TON
275 TON LWCV ACTUATOR 350 THRU 650 TON LWCV ACTUATOR
DRAWN JAS 04/03/17
WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED DNC 04/03/22
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D FJY 04/03/22 CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR > 600 mm ± 3 mm DECIMAL .x ± .030"
-
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx
.xxx
± .015" KIT, ANTI-ROTATION, LWCV
PARALLELISM ± .005"
UPON DEMAND. ALL RIGHTS OF DESIGN ± .010 IN 5 INCHES ± .06"
0 TO 24"
TRUE POSITION .005
AND INVENTION ARE RESERVED BY > 24" ± .12" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° - 1:4 - AY12312 REV 0
IF IN DOUBT......PLEASE ASK!
Engineering
Bill of Material
Part: AY12498-07
Description: LWCV ACT, CDTL, REM ACT, 6 5/8 REG, 24V
Eng ID: 0
Drawing ID: AY12498-01 Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY13137
Description: CROWN HANGER ASSY, NDIL RIG 221
Eng ID: 0
Drawing ID: AY13137 Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: TD-A10537
Description: TOP DRIVE, RIG SPECIFIC INTERFACE
Eng ID: 0
Drawing ID: TD-1050E500-2 Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006
SUBSECTION 6B: TOP DRIVE
Printed: 1/6/2006
Engineering
Bill of Material
Part: AY10000
Description: ACTUATOR ASSY, BRAKE
Eng ID: 1
Drawing ID: AY10000 Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10007
Description: MOTOR ASSY, DC, SH, 1130 HP
Eng ID: 5
Drawing ID: AY10007 Rev No: H
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10009
Description: GEARCASE ASSY, 5.00:1, 350/500 TON
Eng ID: 3
Drawing ID: AY10009 Rev No: C
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10011
Description: CYLINDER, HYDRAULIC, GRIPPER, 7.7" BORE
Eng ID: 1
Drawing ID: AY10011 Rev No: A
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
Part: AY10013
Description: GAUGE PANEL ASSY
Eng ID: 1
Drawing ID: AY10013 Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10014
Description: HOUSING & SPINDLE ASSY, 500 TON
Eng ID: 1
Drawing ID: AY10014 Rev No: D
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10016-1
Description: LUBE PUMP ASSY, 2 HP, 575V
Eng ID: 0
Drawing ID: AY10016-X Rev No: A
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
Part: AY10017
Description: LINK TILT ASSY, 500 TON
Eng ID: 5
Drawing ID: AY10017 Rev No: H
Item Qty Units Part ID Description
01 1.00 EA F451JSJ9080808-44.79-X-42 HOSE ASSY, 1/2, SWV STR, 90° SHT, 44.79
02 1.00 EA F451JSJS080808-30.8-X-28 HOSE ASSY, 1/2, SWV STR, SWV STR, 30.8
03 1.00 EA F451JSJS080808-28.75-X-26 HOSE ASSY, 1/2, SWV STR, SWV STR, 28.75
04 2.00 EA F451JSJS080808-24.8-X-22 HOSE ASSY, 1/2, SWV STR, SWV STR, 24.8
05 2.00 EA 594-02-7 LUG, ELEVATOR LINK, 500 TON, 4.70
06 2.00 EA 594-05-0 PIN, 1.375 DIA, 3.62 LG, HEAD ONE END
07 1.00 EA 594-07-0 MANIFOLD, HYDRAULIC, LINK TILT
09 2.00 EA DT12642 CYLINDER, LINK TILT
09A 0.00 EA H10242 SEAL KIT, DOUBLE WALL CYL
09B 0.00 EA H19-1004-010 CYLINDER ROD EYE
09C 0.00 EA M04-1000-020 BEARING, PLAIN RADIAL
09D 0.00 EA M11-1022-010 RETAINING RING, INTERNAL
09E 0.00 EA DT13000 SEAL KIT, INSTRUCTIONS, DOUBLE WALL CYL
10 1.00 EA 689-16-0 MOUNT, FLOW DIVIDER, LINK TILT
13 1.00 EA DT14062 MOUNT, CYL, LINK TILT, 500T
14 1.00 EA H04-1012-010 VLV, HYD, FLOW DIVIDER, INLINE, SAE-8
15 2.00 EA H15-090109B-08 PLUG, SOC HEX, 1/2 ORB
16 7.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
17 1.00 EA H15-520701-08 ELL 90°, BULKHEAD, MALE 1/2 ORFS
18 0.00 EA H15-520118-08 LOCKNUT, BULKHEAD 1/2, 13/16-16UNF
22 2.00 EA HH-0250NC-0175-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 1.75, GR8
25 2.00 EA SH-0312NC-0500-W CAPSCR, HEX SOC HD, 5/16-18UNC x 5.00, W
26 3.00 EA SH-0312NC-0100-W CAPSCR, HEX SOC HD, 5/16-18UNC x 1.00
27 2.00 EA LN-0312NC-GR8 LOCKNUT, 5/16-18UNC, GR8, STOVER
28 2.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
29 5.00 EA FW-0312-A WASHER, F, 5/16, PLAIN, TYPE A
31 1.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
32 2.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
33 4.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
35 2.00 EA DT14408 RETAINING NUT WDMT, LINK TILT
36 2.00 EA M24-3010-010 COTTER PIN, 3/16 x 3.00
37 2.00 EA H15-520320-08 ELL 45°, MALE 1/2 ORFS, MALE 1/2 ORB
38 2.00 EA F451JSJ7080808-25.07-X-22 HOSE ASSY, 1/2, SWV STR, 45° ELL, 25.07
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10018
Description: LINK SUPPORT ASSY, 500 TON
Eng ID: 2
Drawing ID: AY10018 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10019
Description: HANDLER LOCK ASSY, PIN TYPE, 350/500 TON
Eng ID: 0
Drawing ID: AY10019 Rev No: C
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10020
Description: MOTOR ASSY, DC, SH, 1130HP, 25T, BRK
Eng ID: 2
Drawing ID: AY10020 Rev No: D
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
41 4.00 EA LW-0750-NLS LOCKWASHER, 3/4 NORD-LOCK SMALL
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10023
Description: ROTARY MANIFOLD ASSY, 500 TON, C/W HR,LS
Eng ID: 6
Drawing ID: AY10023 Rev No: F
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10024
Description: BEARING INSTL KIT, RM, 500T
Eng ID: 0
Drawing ID: AY10024 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10025
Description: SPRING LIFT ASSY, RM, 350/500 T
Eng ID: 0
Drawing ID: AY10025 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10026
Description: TORQUE BOOST ASSY, 19 T PINION
Eng ID: 1
Drawing ID: AY10026 Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10027
Description: TORQUE BOOST INSTL KIT, 350/500 TON
Eng ID: 0
Drawing ID: AY10027 Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10028-4
Description: TELESCOPING TUBE ASSY, BUW, 43.25
Eng ID: 0
Drawing ID: AY10028-X Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10030
Description: VIEW COVER ASSY, 350/500 TON, 5.00 : 1
Eng ID: 0
Drawing ID: AY10030 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10031
Description: WASHPIPE ASSY, 3.00 BORE, 5 K WASHPIPE
Eng ID: 1
Drawing ID: AY10031 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
IF IN DOUBT......PLEASE ASK!
1 5 7 10 4
2
3
A
11 12
12
A
6 A 9 8
SECTION A-A
NOTE:
A 1) RETAINING RING (ITEM 11) IS SUPPLIED WITH WASHPIPE (ITEM 1).
2) O-RING (TEM 12) IS SUPPLIED WITH PACKING SET (ITEM 4).
IF IN DOUBT......PLEASE ASK!
Engineering
Bill of Material
Part: AY10032
Description: SPARK ARRESTOR ASSY
Eng ID: 2
Drawing ID: AY10032 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10056
Description: FRAME BASE, INSTR ASSY, 27 NOM
Eng ID: 2
Drawing ID: AY10056-X Rev No: D
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
45 5.00 EA H15-520220-08-10 ELL 90°, MALE 1/2 ORFS, MALE 5/8 ORB
46 2.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
47 2.00 EA H15-520220-12-12 ELL 90°, MALE 3/4 ORFS, MALE 3/4 ORB
48 2.00 EA H15-520401-08 TEE, MALE 1/2 ORFS
49 3.00 EA H15-520429-08 TEE, MALE 1/2 ORB BRANCH, MALE 1/2 ORFS
50 1.00 EA F301JSJ9040404-20.28-X-17.5 HOSE ASSY, 1/4, SWV STR, 90° SHT, 20.28
51 1.00 EA F301JSJ9040404-18.75-X-16 HOSE ASSY, 1/2, SWV STR, 90 SHT, 18.75
52 1.00 EA F301JSJ1040404-48.58-X-46 HOSE ASSY, 1/4, SWV STR, 90° LONG, 48.58
53 1.00 EA F301JSJ1040404-24.08-X-21.5 HOSE ASSY, 1/4, SWV STR, 90° LONG, 24.08
54 1.00 EA H15-2000-04-02 ELL 90°, MALE 1/4 ORFS, MALE 1/8 NPT
55 2.00 EA H15-2000-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 NPT
56 1.00 EA H15-520221-08 ELL 90°, MALE 1/2 ORFS, FEM SWV 1/2 ORFS
57 1.00 EA H06-1013-010 VLV, HYD, RELIEF, 90°, SAE-8
59 1.00 EA AY11665 KIT, HYDRAULIC HOSE PROTECTOR
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10062
Description: HOSE ASSY, HYD, TD, 5:1 RATIO
Eng ID: 2
Drawing ID: AY10062 Rev No: D
Item Qty Units Part ID Description
01 1.00 EA F381JS01121212-67.50-X-64 HOSE ASSY, 3/4, SWV STR, MALE NPT, 67.50
02 1.00 EA F381JSJ7121212-49.26-X-46 HOSE ASSY, 3/4, SWV STR, 45° ELL, 49.26
03 1.00 EA F381J701121212-109.51-X-106 HOSE ASSY,3/4,45DEG ELL, MALE NPT 109.51
04 1.00 EA F301JSJS040404-44.63-X-42 HOSE ASSY, 1/4, SWV STR, SWV STR, 44.63
05 1.00 EA F301JSJS040404-46.63-X-44 HOSE ASSY, 1/4, SWV STR, SWV STR, 46.63
06 1.00 EA F451JSJ9080808-79.29-X-76.5 HOSE ASSY, 1/2, SWV STR, 90° SHT, 79.29
07 1.00 EA F451JSJ9080808-86.79-X-84 HOSE ASSY, 1/2, SWV STR, 90° SHT, 86.79
08 1.00 EA F451JSJS080808-31.8-X-29 HOSE ASSY, 1/2, SWV STR, SWV STR, 31.8
09 1.00 EA F451JSJS080808-26.8-X-24 HOSE ASSY, 1/2, SWV STR, SWV STR, 26.8
10 1.00 EA F301JSJ7040404-22.3-X-19.5 HOSE ASSY, 1/4, SWV STR, 45° ELL, 22.3
11 1.00 EA F301JSJ7040404-42.3-X-39.5 HOSE ASSY, 1/4, SWV STR, 45° ELL, 42.3
12 2.00 EA F451JSJS080808-98.3-X-95.5 HOSE ASSY, 1/2, SWV STR, SWV STR, 98.3
13 1.00 EA F451JSJ7080808-89.82-X-86.75 HOSE ASSY, 1/2, SWV STR, 45° ELL, 89.82
14 1.00 EA F451JSJ7080808-86.71-X-83.5 HOSE ASSY, 1/2, SWV STR, 45 ELL, 86.71
15 2.00 EA F451JSJ7080808-72.82-X-69.75 HOSE ASSY, 1/2, SWV STR, 45 ELL, 72.82
16 1.00 EA F451JSJS080808-70.05-X-67.25 HOSE ASSY, 1/2, SWV STR, SWV STR, 70.05
18 1.00 EA F451JSJS080808-86.3-X-83.5 HOSE ASSY, 1/2, SWV STR, SWV STR, 86.3
19 1.00 EA F451JSJS080808-83.55-X-80.75 HOSE ASSY, 1/2, SWV STR, SWV STR, 86.3
20 1.00 EA F451JSJS080808-14.25-X-11.5 HOSE ASSY, 1/2, SWV STR, SWV STR, 14.25
21 1.00 EA F451JSJS080808-16.00-X-13.25 HOSE ASSY, 1/2, SWV STR, SWV STR, 16.00
22 2.00 EA F451JSJS080808-58.8-X-56 HOSE ASSY, 1/2, SWV STR, SWV STR, 58.8
24 1.00 EA F451JSJ5080808-80.35-X-77.5 HOSE ASSY, 1/2, SWV STR, 90° MED, 80.35
25 1.00 EA F451JSJ5080808-78.85-X-76 HOSE ASSY, 1/2, SWV STR, 90° MED, 78.85
26 2.00 EA H15-520220-12-10 ELL 90°, MALE 3/4 ORFS, MALE 5/8 ORB
27 2.00 EA F451JSJS080808-60.8-X-58.0 HOSE ASSY, 1/2, SWV STR, SWV STR, 60.8
28 1.00 EA F451JSJ9080808-14.29-X-11.5 HOSE ASSY, 1/2, SWV STR, 90° SHT, 14.29
29 1.00 EA F451JSJ9080808-16.04-X-13.25 HOSE ASSY, 1/2, SWV STR, 90° SHT, 16.04
30 1.00 EA F451JSJ1080808-40.35-X-37.5 HOSE ASSY, 1/2, SWV STR, 90° LONG, 40.35
34 1.00 EA H15-090136-12-08 REDUCER, MALE 3/4 ORB, FEMALE 1/2 ORB
35 1.00 EA H15-1027-010 QUICK PRESS NIP, 3/4 BDY, FEM 3/4 NPT
36 1.00 EA H15-1027-01A CAP, BRASS, QUICK CPLER, 3/4
37 1.00 EA H15-1029-010 QUICK PRESS NUT CPLER, FEM 3/4 NPT
38 1.00 EA H15-1029-01A PLUG, BRASS, QUICK CPLER, 3/4
39 2.00 EA H15-140338-04-04 ELL 45°, FEM 1/4 NPT
40 2.00 EA H15-2001-04-04 ADAPTER, MALE 1/4 ORFS, MALE 1/4 NPT
41 1.00 EA H15-2003-08 ADAPTER, MALE 1/2 JIC, FEM SWV 1/2 ORFS
42 2.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
43 25.00 EA H15-520320-08 ELL 45°, MALE 1/2 ORFS, MALE 1/2 ORB
43A 2.00 EA H15-520320-04 ELL 45°, MALE 1/4 ORFS, MALE 1/4 ORB
44 6.00 EA H15-520112-08 CAP, 1/2 ORFS
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10063
Description: EXHAUST PLENUM ASSY, 752 MOTOR, 5.00:1
Eng ID: 1
Drawing ID: AY10063 Rev No: E
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10094
Description: BACK-UP WRENCH KIT, 500 TON
Eng ID: 0
Drawing ID: AY10094 Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10095
Description: MOTOR/MAIN HOUSING KIT
Eng ID: 0
Drawing ID: AY10095 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10097
Description: LINK TILT KIT, 350/500/650/750 TON
Eng ID: 0
Drawing ID: AY10097 Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10100
Description: GEARBOX/MOTOR ASSY, HANDLER ROTATE
Eng ID: 0
Drawing ID: AY10100 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10319
Description: MOTOR/GEARBOX ASSY, TB, 269 cc
Eng ID: 0
Drawing ID: AY10319 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10738
Description: SPRING LIFT KIT, RM, 500T
Eng ID: 0
Drawing ID: AY10738 Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10887
Description: MANIFOLD ASSY, BLOCK, HYDRAULIC
Eng ID: 0
Drawing ID: AY10887 Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10962
Description: MANIFOLD ASSY, ALUMINUM, LUBE SYSTEM
Eng ID: 1
Drawing ID: AY10962 Rev No: D
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10980
Description: J-BOX, TD PLC, DC/AC, DUAL FLEX
Eng ID: 2
Drawing ID: AY10980-X Rev No: F
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
R01 8.00 EA RH-10-32-0050 ROUND HD, MACH SCREW, #10-32UNF x 0.50
R01 8.00 EA RH-10-32-0050 ROUND HD, MACH SCREW, #10-32UNF x 0.50
R02 7.00 EA PH-P-10-32-0050 PAN HD, MACH SCR, PHILLIPS #10-32 x 0.50
R02 7.00 EA PH-P-10-32-0050 PAN HD, MACH SCR, PHILLIPS #10-32 x 0.50
R03 0.00 EA EP-1000173 LOCITE #242, BLUE
R03 0.00 EA EP-1000173 LOCITE #242, BLUE
R04 1.00 EA E10074 RESISTOR, 150 OHM, 1/2 W, 5%
R04 1.00 EA E10074 RESISTOR, 150 OHM, 1/2 W, 5%
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10981
Description: BACKPAN ASSY, TD PLC, DUAL FLEX
Eng ID: 1
Drawing ID: AY10981 Rev No: E
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
Part: AY10990
Description: DUAL REMOTE VLV ASSY, BRAKE ACTUATOR
Eng ID: 0
Drawing ID: AY10990 Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11031
Description: MANIFOLD, BLOCK, HYD, 24V, LOCK PIN
Eng ID: 2
Drawing ID: AY11031 Rev No: D
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11032
Description: FRAME, UPPER ASSY, 500, FLEX
Eng ID: 1
Drawing ID: AY11032 Rev No: B
Item Qty Units Part ID Eng ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11115
Description: BRAKE ASSY, 4 CALIPER, GE 752, ELM
Eng ID: 1
Drawing ID: AY11115 Rev No: C
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11149-752
Description: GREASE TUBE CONFIG, 752 MOTOR
Eng ID: 0
Drawing ID: AY11149-X Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11240
Description: BACK-UP WRENCH ASSY, 500 T, 43.25
STRK
Eng ID: 1
Drawing ID: AY11240 Rev No: F
Item Qty Units Part ID Eng ID Description
Part: AY11240
Description: BACK-UP WRENCH ASSY, 500 T, 43.25
STRK
Eng ID: 1
Drawing ID: AY11240 Rev No: F
Item Qty Units Part ID Eng ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11250-500
Description: KIT, WARNING LABELS, TOP DRIVE, 500 TON
Eng ID: 0
Drawing ID: AY11250-500 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11414
Description: KIT, TOP DRIVE LABELS
Eng ID: 0
Drawing ID: NO DRAWING Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11497
Description: BLOWER MOTOR SUPPORT ASSY
Eng ID: 0
Drawing ID: AY11497 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11597
Description: COOLER ASSY, RECOVERY AIR
Eng ID: 0
Drawing ID: AY11597 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11619
Description: KIT, J-BOX VIBRATION
Eng ID: 0
Drawing ID: AY11619 Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
46 3.00 EA H15-2001-12-12 ADAPTER, MALE 3/4 ORFS, MALE 3/4 NPT
49 2.00 EA H15-520220-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 ORB
50 1.00 EA H15-520120-08-12 ADAPTER, MALE 1/2 ORFS, MALE 3/4 ORB
53 0.00 EA N10185 GAUGE, PRESSURE, 0 - 300 PSI, SS
54 1.00 EA N14-1000-020 THERMOMETER, 50 - 400°F
55 1.00 EA N14-1001-010 THERMOWELL, 1/2 NPT X 1/2 NPT X 2 1/2 LG
56 1.00 EA DT11433 ELL,MALE 1/2ORFS,MALE 3/4ORB, W/1/4 NPT
57 1.00 EA H15-520401-08 TEE, MALE 1/2 ORFS
58 1.00 EA F451JSJ9080808-98.79-X-96 HOSE ASSY, 1/2, SWV STR, 90° SHT, 98.79
59 1.00 EA H15-2000-04-06 ELL 90°, MALE 1/4 ORFS, MALE 3/8 NPT
60 1.00 EA F301JSJS040404-64.00-X-61 HOSE ASSY, 1/4, SWV STR, SWV STR, 64.00
61 1.00 EA H15-140109E-08 PLUG, HEX HD, 1/2 NPT
62 1.00 EA AY11792 KIT, RETROFIT, OIL FILL EXTENDER
63 1.00 EA H15-2006-12-12 ADAPTER, HEX, FEM 3/4 NPT, MALE 3/4 ORB
64 1.00 EA H15-140237-12-12 ELL 90°, MALE 3/4 NPT
65 1.00 EA H15-2000-12-12 ELL 90°, MALE 3/4 ORFS, MALE 3/4 NPT
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11638-1
Description: LUBE SYSTEM KIT, SL, 5:1 500T
Eng ID: 1
Drawing ID: AY11638-1 Rev No: 0
Item Qty Units Part ID Description
01 1.00 EA F381JSJ9121212-44.75-X-41 HOSE ASSY, 3/4, SWV STR, 90° SHT, 44.75
03 1.00 EA F451JSJ7080808-34.57-X-31.5 HOSE ASSY, 1/2, SWV STR, 45° ELL, 34.57
04 1.00 EA F451JSJ7080808-39.07-X-36 HOSE ASSY, 1/2, SWV STR, 45° ELL, 39.07
05 1.00 EA F451JSJ7080808-46.07-X-43 HOSE ASSY, 1/2, SWV STR, 45° ELL, 46.07
06 1.00 EA F451JSJ1080808-78.8-X-76 HOSE ASSY, 1/2, SWV STR, 90° LONG, 78.8
07 1.00 EA F451JSJS080808-106.3-X-103.5 HOSE ASSY, 1/2, SWV STR, SWV STR, 106.3
08 1.00 EA F451JSJS080808-42.8-X-40 HOSE ASSY, 1/2, SWV STR, SWV STR, 42.8
09 1.00 EA F301JSJ5040404-57.32-X-54.5 HOSE ASSY, 1/4, SWV STR, 90° MED, 57.32
10 2.00 EA F301JSJS040404-108.64-X-106 HOSE ASSY, 1/4, SWV STR, SWV STR, 108.64
11 1.00 EA F301JSJ9040404-59.28-X-56.5 HOSE ASSY, 1/4, SWV STR, 90° SHT, 59.28
12 1.00 EA F301JSJ7040404-49.8-X-47 HOSE ASSY, 1/4, SWV STR, 45° ELL, 49.8
13 1.00 EA F301JSJ7040404-15.8-X-13 HOSE ASSY, 1/4, SWV STR, 45° ELL, 15.8
14 1.00 EA F301JSJ7040404-16.8-X-14 HOSE ASSY, 1/4, SWV STR, 45° ELL, 16.8
15 1.00 EA F301JSJS040404-20.64-X-18 HOSE ASSY, 1/4, SWV STR, SWV STR, 20.64
16 1.00 EA F451JSJS080808-68.4-X-66 HOSE ASSY, 1/2, SWV STR, SWV STR, 68.4
17 1.00 EA 755-22-0 TEE, FEMALE 3/4 NPT, /W 1/4 NPT ON TOP
18 1.00 EA F01-1001-010 VALVE, BALL 3/4 NPT, 150 PSI WP
19 1.00 EA F02-1000-010 STRAINER, Y 3/4 NPT
19a 1.00 EA H13-1033-010 PLUG, MAGNETIC, 3/8 NPT
20 1.00 EA F06-1006-010 BUSH, 2 NPT x 3/4 NPT, FS 6000#
22 1.00 EA F07-1020-010 STREET ELL 45°, 2 NPT, MI 150#
23 2.00 EA F07-1048-010 ELL, 90 DEG, 1 1/2 X 3/4, NPT
24 1.00 EA F10032 NIP, STD, 3/4 NPT, 6.00
25 1.00 EA H10147 RELIEF VALVE
26 1.00 EA H15-070102-12-12 ADAPTER, MALE 3/4 JIC, MALE 3/4 NPT
28 1.00 EA H15-140137-12-12 NIP, MALE PIPE, HEX, 3/4 NPT
29 1.00 EA H15-140138-12-12 CPLG, HEX, 3/4 NPT
30 1.00 EA H15-140140-12-08 BUSH, HEX, MALE 3/4 NPT, FEM 1/2 NPT
31 1.00 EA N10094 THERMOWELL, 1/2 NPTx3/4 NPTx7 1/2 LG, SS
31A 1.00 EA E10892 COMPOUND, HEAT-TRANSFER
33 1.00 EA H15-140238-04-04 ELL 90°, FEM 1/4 NPT
34 1.00 EA H15-140239-04-04 STREET ELL 90°, 1/4 NPT
35 1.00 EA H15-140338-04-04 ELL 45°, FEM 1/4 NPT
37 2.00 EA H15-140339-04-04 STREET ELL 45°, 1/4 NPT
40 1.00 EA H15-140438-12-12 TEE, FEM 3/4 NPT
41 1.00 EA H15-2000-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 NPT
42 2.00 EA H15-2000-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 NPT
43 2.00 EA H15-2000-08-12 ELL 90°, MALE 1/2 ORFS, MALE 3/4 NPT
44 6.00 EA H15-2001-04-04 ADAPTER, MALE 1/4 ORFS, MALE 1/4 NPT
45 2.00 EA H15-2001-08-12 ADAPTER, MALE 1/2 ORFS, MALE 3/4 NPT
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11665
Description: KIT, HYDRAULIC HOSE PROTECTOR
Eng ID: 0
Drawing ID: AY11665 Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
Part: AY11792
Description: KIT, RETROFIT, OIL FILL EXTENDER
Eng ID: 0
Drawing ID: AY11792 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11914
Description: FRAME ASSEMBLY, WLD, BUW, 9"
Eng ID: 1
Drawing ID: AY11914 Rev No: E
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
Part: AY11925
Description: BONNET ASSY, SL, 3 IN, 5000 WP
Eng ID: 0
Drawing ID: AY11925 Rev No: C
Item Qty Units Part ID Description
Printed: 12/16/2005
IF IN DOUBT......PLEASE ASK!
4 31 41 43
F
2 F
39 C
DETAIL B- OIL RETROFIT ASSY
43 30 SEE NOTE 2
3 42 24
SECTION F-F 23
4 45 28
8
SECTION E-E 5 3 1
10 ITEM 4 REMOVED FOR CLARITY E
14 25
8 90°
MOTOR OPENING
B C
SECTION C-C 45
B
NOTE ORIENTATION 27
A B C
7 12
D
19 A
29 17
21 23
4
24 33 26
22 SECTION A-A E 2
15 A
18 A NOTES:
29 23 24 1) TO ALLOW FOR PROPER ACCESS TO WASHPIPE, BONNET MUST BE POSITIONED
60° SEE NOTE 1 SUCH THAT THE PORT FOR ITEM 18 IS AT 3'OCLOCK POSITION AT ASSEMBLY.
OPENING
2) REFER TO (LUBE SYSTEM KIT, SL) INSTALLATION INSTRUCTIONS.
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11948
Description: BLOWER ASSY, GE752, 575V, 15HP-ELM
Eng ID: 1
Drawing ID: AY11948 Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
REF 1.00 EA C10051 KIT, OIL SAMPLE
REF 1.00 EA AY11414 KIT, TOP DRIVE LABELS
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11954-1
Description: TOP DRIVE, 1050E-500, 600V, 24V, ELM
Eng ID: 0
Drawing ID: AY11954 Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY12129
Description: HEATER ASSY, GE752/761 MOTOR
Eng ID: 0
Drawing ID: AY12129 Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY12308
Description: DIE BLOCK ASSY, 5.75 - 9.00
Eng ID: 0
Drawing ID: AY12308 Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006
IF IN DOUBT......PLEASE ASK!
WIRED WIRED
2 3 4 5 6 1
6 5 4 3 2
IF IN DOUBT......PLEASE ASK!
Engineering
Bill of Material
Part: AY12309
Description: DIE BLOCK ASSY, 3.75 - 7.00
Eng ID: 0
Drawing ID: AY12309 Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
IF IN DOUBT......PLEASE ASK!
WIRED WIRED
6 5 4 3 2 2 6 5 4 3 1
IF IN DOUBT......PLEASE ASK!
Engineering
Bill of Material
Part: AY12414
Description: J-BOX, MOTOR, AUXILIARY
Eng ID: 2
Drawing ID: AY12414 Rev No: D
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY12480
Description: QUILL INSTL KIT, 500 T0N, 3 BORE, 6 5/8
Eng ID: 0
Drawing ID: AY12480 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY12822-1
Description: ELEC LAYOUT,TD,DC,FLEX, NO MCC,5:1 RATIO
Eng ID: 1
Drawing ID: AY12822-X Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
SUBSECTION 6C: TORQUE GUIDE
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10077
Description: CYL ASSY, TENSIONING, 6 BORE x 24 STRK
Eng ID: 1
Drawing ID: AY10077 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10080
Description: RUNNER FRAME, ROPE GUIDE ASSY
Eng ID: 0
Drawing ID: AY10080 Rev No: D
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10083
Description: RUNNER FRAME, WHALE HOOK ASSY
Eng ID: 1
Drawing ID: AY10083 Rev No: D
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10084-1
Description: WHALE HOOK ASSY, SMALL
Eng ID: 0
Drawing ID: AY10084-X Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10085
Description: HOSE & FTG INSTL, PTG, TENSIONING
Eng ID: 1
Drawing ID: AY10085 Rev No: F
Item Qty Units Part ID Description
01 1.00 EA H15-1027-010 QUICK PRESS NIP, 3/4 BDY, FEM 3/4 NPT
02 1.00 EA H15-1027-01A CAP, BRASS, QUICK CPLER, 3/4
03 1.00 EA H15-1029-010 QUICK PRESS NUT CPLER, FEM 3/4 NPT
04 1.00 EA H15-1029-01A PLUG, BRASS, QUICK CPLER, 3/4
05 2.00 EA H15-2001-12-12 ADAPTER, MALE 3/4 ORFS, MALE 3/4 NPT
06 2.00 EA H15-520120-08-06 ADAPTER, MALE 1/2 ORFS, MALE 3/8 ORB
07 2.00 EA H15-520220-08-06 ELL 90°, MALE 1/2 ORFS, MALE 3/8 ORB
08 2.00 EA H15-520432-08 TEE, FEM SWV RUN 1/2 ORFS, MALE 1/2 ORFS
09 2.00 EA H15-520432-12 TEE, FEM SWV RUN 3/4 ORFS, MALE 3/4 ORFS
10 1.00 EA F451JSJS080808-23.5-X-20.75 HOSE ASSY, 1/2, SWV STR, SWV STR, 23.5
11 1.00 EA F451JSJS080808-26-X-23.25 HOSE ASSY, 1/2, SWV STR, SWV STR, 26
12 1.00 EA F451JSJ7080808-51.07-X-48 HOSE ASSY, 1/2, SWV STR, 45° ELL, 51.07
13 1.00 EA F451JSJ9081208-68-X-65 HOSE ASSY, 1/2, SWV STR, 90° SHT, 68
14 1.00 EA F451JSJ9081208-69-X-66 HOSE ASSY, 1/2, SWV STR, 90° SHT, 69
15 2.00 EA F451JSJ9080808-90-X-87.25 HOSE ASSY, 1/2, SWV STR, 90° SHT, 90
16 1.00 EA F451JSJS080808-100.8-X-98 HOSE ASSY, 1/2, SWV STR, SWV STR, 100.8
17 1.00 EA F381JSJS121212-602.25-X-606 HOSE ASSY, 3/4, SWV STR, SWV STR, 606
18 1.00 EA F381JSJS121212-618-X-614.25 HOSE ASSY, 3/4, SWV STR, SWV STR, 618
19 2.00 EA H15-520221-08 ELL 90°, MALE 1/2 ORFS, FEM SWV 1/2 ORFS
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10891
Description: J-BOX, POWER/CONTROL, DC/AC
Eng ID: 4
Drawing ID: AY10891 Rev No: H
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10893
Description: KIT, GLAND PLATE, MCT, UPPER TG J-BOX
Eng ID: 1
Drawing ID: AY10893 Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10894
Description: KIT, GLAND PLATE, BOTTOM, LOWER TG, DC
Eng ID: 0
Drawing ID: AY10894 Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10895
Description: KIT, GLAND PLATE, SIDE, UPPER TG, DC
Eng ID: 0
Drawing ID: AY10895 Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
REF 6.00 FT C10069 HEAT SHRINK, 1 1/2 IN, CLEAR
REF 2.00 FT C10066 HEAT SHRINK, 1 1/2 IN, BLUE
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10918
Description: ELEC LAYOUT, PTG, DC/AC
Eng ID: 2
Drawing ID: AY10918 Rev No: E
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10930
Description: SERVICE SUPPORT FRAME ASSY
Eng ID: 3
Drawing ID: AY10930 Rev No: G
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10933
Description: TORQUE GUIDE ASSY,SECTION 1-4, 3/8 WALL
Eng ID: 1
Drawing ID: AY10933 Rev No: D
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10953
Description: LIVE ROLL END ASSY, 89.75 NOM
Eng ID: 0
Drawing ID: AY10953 Rev No: C
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10954
Description: SECTION 1 ASSY, TG, SKID, 3/8, 450 IN LG
Eng ID: 2
Drawing ID: AY10954 Rev No: C
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11712
Description: KIT, SAFETY SIGNS, TORQUE GUIDE
Eng ID: 0
Drawing ID: AY11712 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY12471
Description: KIT, GLAND PLATE, SIDE, LOWER TG, AC/DC
Eng ID: 0
Drawing ID: AY12471 Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: TG-A10537
Description: TORQUE GUIDE, RIG SPECIFIC INTERFACE
Eng ID: 0
Drawing ID: TG-038 Rev No: A
Item Qty Units Part ID Description
Printed: 1/6/2006
SUBSECTION 6D: TOP DRIVE SUPPORT EQUIPMENT
Printed: 12/16/2005
Engineering
Bill of Material
23B 1.00 EA P10-1004-010 FITTING, 90 DEG ELBOW 1/4 IN.
24A 1.00 EA H15-1011-010 QUICK DISC-NIP, 1/4 BDY, 1/4 NPTF
24B 1.00 EA P10-1004-010 FITTING, 90 DEG ELBOW 1/4 IN.
25A 2.00 EA 900-82-0 BRACKET, TD CONSOLE MOUNTING
25B 6.00 EA HH-0500NC-0100-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 1.00, GR8
25C 6.00 EA HN-0500NC-GR8 HEX NUT, 1/2-13UNC, GR8
25D 12.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
25E 12.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH
26 2.00 EA N10079 SIGNAL ISOLATOR, 0-10V IN, 4-20 MA OUT
27 3.00 EA E16-2019-010 FERRULE, #18 AWG, 12mm, INS, YELLOW
28A 1.00 EA E05-3002-010 JACK, MODULAR, 8 WIRE, SURFACE MOUNT
28B 2.50 FT E03-1063-010 CORD, 8 C #26 AWG, SILVER, TELEPHONE
29 9.00 IN E16-1047-010 RAIL, TS 35, STEEL, SLOTTED
30 2.00 EA E16-1101-010 END BRACKET, TS 35 RAIL
6V 1.00 EA E33-1006-010 FUSE, GDC-3A, 250V, 5 x 20mm
JS1 1.00 EA 900-23-3 JOYSTICK, TOP DRIVE MODE, SETUP
JS2 1.00 EA AY12045 JOYSTICK, BACK-UP WRENCH (NO HOLD),SETUP
JS3 1.00 EA 900-23-2 JOYSTICK, LINK TILT, SETUP
JS4 1.00 EA 900-23-4 JOYSTICK, HANDLER, SETUP
M1A 1.00 EA N04-1002-020 METER, ANALOG, 0-10VDC IN, (INACTIVE)
M1B 1.00 EA 900-48-1 FACE PLATE, METER, TORQUE
M1C 1.00 EA N04-1013-01A SCALE, OUTER, 50 DIV 'A', DB-40 METER
M2A 1.00 EA N04-1014-500 METER, LED DIGITAL, 0-10VDC IN, 0-500
M2B 1.00 EA 900-41-1 LABEL, TOP DRIVE RPM
M3A 2.00 EA N04-1014-750 METER, LED DIGITAL, 0-10VDC IN, 0-750
M3B 1.00 EA 900-41-2 LABEL, DRILLING TORQUE LIMIT
M4B 1.00 EA 900-41-3 LABEL, MAKE-UP TORQUE LIMIT
NONE 500.00 FT E03-1036-020 CABLE, 1 C #18 AWG, WHITE, EXANE, 600V
PB1A 1.00 EA E06-6010-010 SWITCH, PB, MOMENT, RED, 2-NO 2-NC
PB1B 1.00 EA E06-6000-01F LOCKING KIT, PB SWITCH, FLUSH HEAD
PB2A 1.00 EA E06-6006-010 SWITCH, MHPB, MAINT, RED, 2-NC
PB2B 2.00 EA E06-2002-010 CONTACT BLOCK, 1-NO 1-NC
PB3 1.00 EA E06-6013-010 SWITCH, PB, MOMENT, ILLUM, 120 VAC, RED
PL01 1.00 EA E09-1010-010 PILOT LIGHT, SMALL, 120VAC, GREEN
PL02 8.00 EA E09-1009-010 PILOT LIGHT, SMALL, 120VAC, RED
PL06 3.00 EA E09-1011-010 PILOT LIGHT, SMALL, 120VAC, AMBER
PS1 1.00 EA N08-1004-010 SWITCH, AIR PRESS, 0.4-1.6 IN WATER
PS1A 2.00 EA P10-3000-02-04 HOSE END, 1/8 NPT MALE, 1/4 HOSE
PS1B 2.00 FT P09-1017-010 HOSE, AIR HOSE, 1/4in
PS2 1.00 EA N03-1012-010 SWITCH, PRESSURE, 15-80 PSI
PS2B 2.00 EA P10-1003-010 ELL 90°, 1/4 NPT MALE, 1/4 HOSE
PS2C 2.00 EA P10-3002-010 HOSE CLAMP, 1/4in
REF 1.00 EA C10033 CRATE, DRILLERS CONSOLE
SW1 2.00 EA E06-1011-010 SWITCH, SEL, 3 POS, MAINT, 1-NO 1-NC
SW3A 1.00 EA E06-1018-010 SWITCH, SEL, 3 POS, MAINT, ILLUM,NO KNOB
SW3B 1.00 EA E06-1000-01A KNOB, ILLUM, GREEN
Printed: 12/16/2005
Engineering
Bill of Material
08C 1.00 EA E36-4022-010 CABLE CLAMP & BUSHING, SIZE 18
08D 1.00 EA E36-4002-010 CAP & CHAIN ASSEMBLY, PLUG, SIZE 18
08E 1.00 EA E36-3102-010 RECEPTACLE SHELL, SIZE 18, W/O INSERT
08F 1.00 EA E36-3014-010 INSERT, SIZE 18, 10 PIN, 16 AWG
08G 1.00 EA E36-4012-010 CAP & CHAIN ASSEMBLY, RECEPTACLE,SIZE 18
08H 1.00 EA E36-3108-010 GASKET, BOX RECEPTACLE, SIZE 18
09A 1.00 EA E36-3202-010 PLUG SHELL,SIZE 18,90°,SPLIT,W/O INSERT
09B 1.00 EA E36-3014-010 INSERT, SIZE 18, 10 PIN, 16 AWG
09C 1.00 EA E36-4022-010 CABLE CLAMP & BUSHING, SIZE 18
09D 1.00 EA E36-4002-010 CAP & CHAIN ASSEMBLY, PLUG, SIZE 18
09E 1.00 EA E36-3102-010 RECEPTACLE SHELL, SIZE 18, W/O INSERT
09F 1.00 EA E36-3015-010 INSERT, SIZE 18, 10 SOCKET, 16 AWG
09G 1.00 EA E36-4012-010 CAP & CHAIN ASSEMBLY, RECEPTACLE,SIZE 18
09H 1.00 EA E36-3108-010 GASKET, BOX RECEPTACLE, SIZE 18
10A 2.00 EA E36-3200-010 PLUG SHELL,SIZE 14S,90°,SPLIT,W/O INSERT
10B 2.00 EA E36-3003-010 INSERT, SIZE 14S, 4 SOCKET, 16 AWG
10C 2.00 EA E36-4020-010 CABLE CLAMP & BUSHING, SIZE 14
10D 2.00 EA E36-4000-010 CAP & CHAIN ASSEMBLY, PLUG, SIZE 14
10E 2.00 EA E36-3100-010 RECEPTACLE SHELL, SIZE 14S, W/O INSERT
10F 2.00 EA E36-3002-010 INSERT, SIZE 14S, 4 PIN, 16 AWG
10G 2.00 EA E36-4010-010 CAP & CHAIN ASSEMBLY, RECEPTACLE,SIZE 14
10H 2.00 EA E36-3106-020 GASKET, BOX RECEPTACLE, SIZE 14/14S
11A 1.00 EA E36-3200-010 PLUG SHELL,SIZE 14S,90°,SPLIT,W/O INSERT
11B 1.00 EA E36-3000-010 INSERT, SIZE 14S, 3 PIN, 16 AWG
11C 1.00 EA E36-4020-010 CABLE CLAMP & BUSHING, SIZE 14
11D 1.00 EA E36-4000-010 CAP & CHAIN ASSEMBLY, PLUG, SIZE 14
11E 1.00 EA E36-3100-010 RECEPTACLE SHELL, SIZE 14S, W/O INSERT
11F 1.00 EA E36-3001-010 INSERT, SIZE 14S, 3 SOCKET, 16 AWG
11G 1.00 EA E36-4010-010 CAP & CHAIN ASSEMBLY, RECEPTACLE,SIZE 14
11H 1.00 EA E36-3106-020 GASKET, BOX RECEPTACLE, SIZE 14/14S
12A 1.00 EA E36-3201-010 PLUG SHELL,SIZE 16S,90°,SPLIT,W/O INSERT
12B 1.00 EA E36-3008-010 INSERT, SIZE 16S, 7 PIN, 16 AWG
12C 1.00 EA E36-4021-010 CABLE CLAMP & BUSHING, SIZE 16
12D 1.00 EA E36-4001-010 CAP & CHAIN ASSEMBLY, PLUG, SIZE 16
12E 1.00 EA E36-3101-010 RECEPTACLE SHELL, SIZE 16S, W/O INSERT
12F 1.00 EA E36-3009-010 INSERT, SIZE 16S, 7 SOCKET, 16 AWG
12G 1.00 EA E36-4011-010 CAP & CHAIN ASSEMBLY, RECEPTACLE,SIZE 16
12H 1.00 EA E36-3107-010 GASKET, BOX RECEPTACLE, SIZE 16S
16 1.00 EA 900-72-1 FACE PLATE, CC, HOR, ENGLISH
17 1.00 EA 900-73-6 FACE PLATE, CC, VERT
18 1.00 EA 900-74-3 FACE PLATE, CC, INNER, C/W GEN
19 1.00 EA 900-46-9 LABEL, BUW SAVER AIR SUPPLY
20 1.00 EA 900-46-8 LABEL, CONSOLE PURGE AIR SUPPLY
21 1.00 EA H13-1007-010 BREATHER, 1/8 NPT
22 1.00 EA P10034 DRAIN COCK, 1/4 NPT
23A 1.00 EA H15-1010-010 QUICK DISC-CPLER, 1/4 BDY, 1/4 NPTF
Printed: 12/16/2005
Engineering
Bill of Material
Part: 908-01-12
Description: TOP DRIVE CONSOLE, FLEX I\O, PLUGGED
Eng ID: 0
Drawing ID: 908-01-12 Rev No: J
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10124
Description: MOTOR/PUMP ASSY, HPU, 20 HP, 600V, 28CC
Eng ID: 0
Drawing ID: AY10124 Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
47A 0.00 EA H24-1003-01A COOLER, OIL, W/O MOTOR
47B 0.00 EA H24-1003-01B FAN, COOLER
47C 0.00 EA H24-1003-01C GUARD, COOLER
47D 0.00 EA H24-1004-01A MOTOR, HYD, 3.6cc (0.22 CI/REV)
47E 0.00 EA H24-1003-01E BRACKET, MOUNTING, HYDRAULIC MOTOR
48 1.00 EA H24-2000-010 VLV, HYD, THERMAL BYPASS
49 4.00 EA H25-1101-010 CLAMP, T- TYPE, 1 1/4
50 4.00 EA M20-1021-010 MOTOR MOUNT FOR 256TC MOTOR
51 2.00 EA M20-1048-010 SIGN, DANGER, 7 x 10, AUTOMATIC EQUIP
52 1.00 EA N01-1000-010 GAUGE, PRESSURE, 0 - 3000 PSI
53 1.00 EA N01-1013-010 GAUGE, DIFFERENTIAL PRESSURE, 0-50 PSI
54 1.00 EA N03-2003-010 SWITCH, TEMP, 78-200°F, DIRECT MOUNT
55 1.00 EA N10100 SWITCH, LEVEL, 120VAC, 1 1/2 NPT, X-PROF
56 1.00 EA N10101 THERMOWELL, 1/2 x 3/4 NPT x 6 LG, 304SS
58 4.00 EA DS-U-4-312 SCREW, DRIVE, U-TYPE, #4 x 0.312 LG
59 1.00 EA AY10498 HPU HOSE ASSY, 20 HP, VERTICAL, TWIN
60 2.00 EA H15-140109E-20 PLUG, HEX HD, 1 1/4 NPT
61 2.00 EA H15-140137-06-06 NIP, MALE PIPE, HEX, 3/8 NPT
62 1.00 EA H15-140140-32-24 BUSH, HEX, MALE 2 NPT, FEM 1 1/2 NPT
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10135
Description: HPU, 20 HP, VERTICAL, 600V
Eng ID: 1
Drawing ID: AY10135-X Rev No: G
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10209-2
Description: PANELVIEW 1000 ASSY, PLUG
Eng ID: 0
Drawing ID: AY10209-X Rev No: A
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
42 1.00 EA H15-140424-08-08 TEE, MALE RUN, FEM, 1/2 NPT
43 4.00 EA H15-140424-12-12 TEE, MALE RUN, FEM, 3/4 NPT
44 4.00 EA H15-2000-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 NPT
45 2.00 EA H15-2000-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 NPT
46 2.00 EA H15-2000-12-12 ELL 90°, MALE 3/4 ORFS, MALE 3/4 NPT
47 1.00 EA H15-2001-04-04 ADAPTER, MALE 1/4 ORFS, MALE 1/4 NPT
48 1.00 EA H10214 ADAPTER, MALE 1/2 ORB, MALE 1/2 NPT
49 3.00 EA H15-2001-08-12 ADAPTER, MALE 1/2 ORFS, MALE 3/4 NPT
50 6.00 EA H15-2001-12-12 ADAPTER, MALE 3/4 ORFS, MALE 3/4 NPT
51 2.00 EA H15-2003-08 ADAPTER, MALE 1/2 JIC, FEM SWV 1/2 ORFS
52 1.00 EA H15-520109-12 PLUG, HEX HD, 3/4 ORFS
53 2.00 EA H15-520112-08 CAP, 1/2 ORFS
54 1.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
55 1.00 EA H15-520120-12-12 ADAPTER, MALE 3/4 ORFS, MALE 3/4 ORB
56 2.00 EA H15-520120-12-16 ADAPTER, MALE 3/4 ORFS, MALE 1 ORB
57 1.00 EA H10216 REDUCER, MALE 1/4 ORFS, FEM SWV 3/4 ORFS
58 1.00 EA H10217 REDUCER, MALE 1/2 ORFS, FEM SWV 3/4 ORFS
59 5.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
60 1.00 EA H15-520220-12-12 ELL 90°, MALE 3/4 ORFS, MALE 3/4 ORB
61 1.00 EA H15-520221-08 ELL 90°, MALE 1/2 ORFS, FEM SWV 1/2 ORFS
62 2.00 EA H15-520221-12 ELL 90°, MALE 3/4 ORFS, FEM SWV 3/4 ORFS
63 1.00 EA H15-520320-12 ELL 45°, MALE 3/4 ORFS, MALE 3/4 ORB
64 1.00 EA H15-520428-12 TEE, MALE 3/4 ORB RUN, MALE 3/4 ORFS
65 1.00 EA H15-520432-12 TEE, FEM SWV RUN 3/4 ORFS, MALE 3/4 ORFS
66 1.00 EA H15-520433-08 TEE, FEM SWV BRANCH, MALE 1/2 ORFS
67 24.00 IN H16-1881-20 HOSE, SAE 100 R4, 1 1/4, 200 PSI
68 42.00 IN H16-1881-20 HOSE, SAE 100 R4, 1 1/4, 200 PSI
69 4.00 EA H25-1101-010 CLAMP, T- TYPE, 1 1/4
70 2.00 EA H10215 ADAPTER, MALE 3/4 ORB, MALE 3/4 NPT
71 1.00 EA H15-2001-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 NPT
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10498
Description: HPU HOSE ASSY, 20 HP, VERTICAL, TWIN
Eng ID: 1
Drawing ID: AY10498 Rev No: B
Item Qty Units Part ID Description
01 1.00 EA 755-23-0-L TEE, MALE 3/4 ORB RUN, MALE 3/4, MOD (L)
02 1.00 EA 755-23-0-R TEE, MALE 3/4 ORB RUN, MALE 3/4, MOD (R)
03 2.00 EA F01-1001-010 VALVE, BALL 3/4 NPT, 150 PSI WP
04 1.00 EA F02-1000-010 STRAINER, Y 3/4 NPT
05 1.00 EA F381JSJS121212-24.00-X-20.28 HOSE ASSY, 3/4, SWV STR, SWV SHT, 24.00
06 1.00 EA F381JSJ9121212-14.50-X-10.73 HOSE ASSY, 3/4, SWV STR, 90° SHT, 14.50
07 1.00 EA F381JSJ9121212-98.00-X-94.23 HOSE ASSY, 3/4, SWV STR, 90° SHT, 98.00
08 1.00 EA F381JSJ9121212-26.00-X-22.23 HOSE ASSY, 3/4, SWV STR, 90° SHT, 26.00
09 1.00 EA F381JSJ9121212-39.27-X-35.5 HOSE ASSY, 3/4, SWV STR, 90° SHT, 39.27
10 1.00 EA F381JSJ9121212-78.77-X-75 HOSE ASSY, 3/4, SWV STR, 90° SHT, 78.77
11 1.00 EA F381JSJ9121212-66.27-X-62.5 HOSE ASSY, 3/4, SWV STR, 90° SHT, 66.27
12 1.00 EA F381JSJS121212-14.72-X-11 HOSE ASSY, 3/4, SWV STR, SWV STR, 14.72
13 1.00 EA F381JSJS121212-123.75-X-120 HOSE ASSY, 3/4, SWV STR, SWV STR, 123.75
14 1.00 EA F381JSJS121212-40.27-X-36.5 HOSE ASSY, 3/4, SWV STR, SWV STR, 40.27
15 1.00 EA F381JSJ9121212-20.00-X-16.23 HOSE ASSY, 3/4, SWV STR, 90° SHT, 20.00
16 1.00 EA F421JSJ7040404-45.00-X-42.20 HOSE ASSY, 1/4, SWV STR, 45° ELL, 45.00
17 1.00 EA F421JSJ9040404-16.00-X-13.22 HOSE ASSY, 1/4, SWV STR, 90° SHT, 16.00
18 1.00 EA F421JSJS040404-16.00-X-13.38 HOSE ASSY, 1/4, SWV STR, SWV STR, 16.00
19 1.00 EA F451JSJ7080808-35.00-X-31.93 HOSE ASSY, 1/2, SWV STR, 45° ELL, 35.00
20 1.00 EA F451JSJ7080808-52.00-X-48.93 HOSE ASSY, 1/2, SWV STR, 45° ELL, 52.00
21 1.00 EA F451JSJ7080808-17.00-X-13.93 HOSE ASSY, 1/2, SWV STR, 45° ELL, 17.00
22 1.00 EA F451JSJS080808-14.25-X-11.5 HOSE ASSY, 1/2, SWV STR, SWV STR, 14.25
23 1.00 EA F451JSJS080808-94.8-X-92 HOSE ASSY, 1/2, SWV STR, SWV STR, 94.8
24 1.00 EA F451JSJS080808-24.8-X-22 HOSE ASSY, 1/2, SWV STR, SWV STR, 24.8
25 1.00 EA F451JSJS080808-94.8-X-92 HOSE ASSY, 1/2, SWV STR, SWV STR, 94.8
26 1.00 EA F451JSJS080808-56.8-X-54 HOSE ASSY, 1/2, SWV STR, SWV STR, 56.8
27 1.00 EA H06-1018-010 VLV, HYD, RELIEF
29 1.00 EA H07-1024-010 VLV, HYD, CHECK, INLINE, 3/4 NPT
30 2.00 EA H07-1028-010 VLV, HYD, CHECK
31 1.00 EA H13-1033-010 PLUG, MAGNETIC, 3/8 NPT
32 2.00 EA H15-090136-10-08 REDUCER, MALE 5/8 ORB, FEMALE 1/2 ORB
33 1.00 EA H15-090136-16-12 REDUCER, MALE 1 ORB, FEMALE 3/4 ORB
34 1.00 EA H15-1027-010 QUICK PRESS NIP, 3/4 BDY, FEM 3/4 NPT
35 1.00 EA H15-1027-01A CAP, BRASS, QUICK CPLER, 3/4
36 1.00 EA H15-1029-010 QUICK PRESS NUT CPLER, FEM 3/4 NPT
37 1.00 EA H15-1029-01A PLUG, BRASS, QUICK CPLER, 3/4
38 2.00 EA H15-140137-12-12 NIP, MALE PIPE, HEX, 3/4 NPT
39 1.00 EA H15-140138-12-12 CPLG, HEX, 3/4 NPT
40 1.00 EA H15-140237-12-12 ELL 90°, MALE 3/4 NPT
41 2.00 EA H15-140239-12-12 STREET ELL 90°, 3/4 NPT
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10776-6
Description: CIP/SCR ASSY, FLEX
Eng ID: 0
Drawing ID: AY10776 Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY10925
Description: KIT, FIELD SUPPLY, TECH POWER, DUAL
Eng ID: 0
Drawing ID: AY10925-X Rev No: F
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY11350
Description: SIDEPAN, FIELD SUPPLY, TECH POWER, DUAL
Eng ID: 1
Drawing ID: AY11350 Rev No: B
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
22A 96.00 IN E35-3010-010 WIRE DUCT, PLASTIC, WHITE, 1.5 x 4
22B 96.00 IN E35-3009-010 COVER, WIRE DUCT, PLASTIC, WHITE, 1.5 IN
23A 48.00 IN E35-3006-010 WIRE DUCT, PLASTIC, WHITE, 2 x 4
23B 48.00 IN E35-3005-010 COVER, WIRE DUCT, PLASTIC, WHITE, 2 IN
26 4.00 EA E10880 RELAY, 24 VDC, RAIL MOUNT, FORM C
27 1.00 EA E11004 COMMON LINK, 63MM, F-FRAME
29A 5.00 EA E10366 CONTACTOR, 24VDC, 25 HP
29B 20.00 EA RH-8-32-0075 ROUND HD, MACH SCREW, #8-32UNC x 0.75 LG
30 1.00 EA E17-1022-010 CIRCUIT BKR, 15A, 3P, 600V, 14 KIC
40 2.00 EA E11089 MANUAL STARTER-O/L,25 HP,MIDSIZE 2 FRAME
41A 1.00 EA E10919 BLOCK, POWER DISTRIBUTION, 600 V
41B 1.00 EA E10920 COVER, POWER DISTRIBUTION BLOCK
41B 6.00 EA HH-0250NC-0050-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 0.50, GR8, W
42 1.00 EA E11090 MANUAL STARTER-O/L,20 HP,MIDSIZE 2 FRAME
43 1.00 EA E11091 MANUAL STARTER-O/L, 3 HP,MIDSIZE 2 FRAME
44 1.00 EA E11485 MANUAL STARTER-O/L, 3/4 HP,SIZE 1 FRAME
45A 15.00 EA E10964 STANDOFF, 2, STEEL, #1/4-20
45B 15.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
R01 1.00 EA E23-3002-010 PLUG, 8 WIRE, CRIMP ON
R02 3.50 FT E03-1063-010 CORD, 8 C #26 AWG, SILVER, TELEPHONE
R03 500.00 EA E16-2019-010 FERRULE, #18 AWG, 12mm, INS, YELLOW
R04 1500.00 FT E03-1036-010 CABLE, 1 C #18 AWG, GRAY, EXANE, 600V
R05 10.00 FT E03-1010-010 CABLE, 1 C #6 AWG, EXANE, 600V
R06 10.00 EA E16-2030-010 FERRULE, #6 AWG, 28mm, INS, GREEN
R07 5.00 FT E03-1011-010 CABLE, 1 C #10 AWG, EXANE, 600V
R08 6.00 EA E11009 FERRULE, #10 AWG, 15mm, UNINSULATED
R09 5.00 FT E03-1007-010 CABLE, 1 C #2 AWG, EXANE, 600V
R10 24.00 EA RH-10-32-0050 ROUND HD, MACH SCREW, #10-32UNF x 0.50
R11 24.00 EA RH-8-32-0050 ROUND HD, MACH SCREW, #8-32UNC x 0.50 LG
R12 24.00 EA FW-10-A WASHER, F, #10, PLAIN, TYPE A
R13 24.00 EA FW-8-A WASHER, F, #8, PLAIN, TYPE A
R14 12.00 EA RH-8-32-0150 ROUND HD, MACH SCREW, #8-32UNC x 1.50 LG
R21 4.00 EA E10933 MARKING TAGS, TERMINAL, 1-10, 5.2MM
R22 5.00 EA E10934 MARKING TAGS, TERMINAL, 11-20, 5.2MM
R23 2.00 EA E10935 MARKING TAGS, TERMINAL, 21-30, 5.2MM
R24 2.00 EA E10936 MARKING TAGS, TERMINAL, 31-40, 5.2MM
R25 1.00 EA E10937 MARKING TAGS, TERMINAL, 41-50, 5.2MM
R26 1.00 EA E10938 MARKING TAGS, TERMINAL, 51-60, 5.2MM
R27 2.00 EA E10943 MARKING TAGS, TERMINAL, 1-10, 8.2MM
R28 2.00 EA E10944 MARKING TAGS, TERMINAL, 11-20, 8.2MM
R29 1.00 EA E10939 MARKING TAGS, TERMINAL, 61-70, 5.2MM
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY13097
Description: CIP BACKPAN ASSY, FLEX, WITH MCC
Eng ID: 0
Drawing ID: AY13097 Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY13107
Description: CIP SIDEPAN ASSY, DC BLOWER BYPASS
Eng ID: 0
Drawing ID: AY13107 Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
Engineering
Bill of Material
Part: AY13108
Description: CIP ASSY, FLEX, MCC, DUAL FIELD SUPPLY
Eng ID: 0
Drawing ID: AY13108 Rev No: 0
Item Qty Units Part ID Description
Printed: 12/16/2005
SUBSECTION 6E: SCHEMATICS
2 of 2
SUBSECTION 6G: REPAIR KITS
Printed: 1/6/2006
Engineering
Bill of Material
Part: H16-8001-010
Description: KIT, HOSE & FITTINGS
Eng ID: 0
Drawing ID: NO DRAWING Rev No: A
Item Qty Units Part ID Description
01 10.00 EA H15-3007-08-08 HOSE FTG, STR, 1/2, FEM SWV 1/2 ORFS
02 6.00 EA H15-3009-08-08 HOSE FTG, ELL 90°, 1/2, FEM SWV 1/2 ORFS
03 4.00 EA H15-3007-04-04 HOSE FTG, STR, 1/4, FEM SWV 1/4 ORFS
04 12.00 EA H15-3007-12-12 HOSE FTG, STR, 3/4, FEM SWV 3/4 ORFS
05 50.00 FT H16-1301-08 HOSE, HP SAE 100R2, 1/2, 3500 psi
06 25.00 FT H16-1301-04 HOSE, HP SAE 100R2, 1/4, 5000 psi
07 100.00 FT H16-1471-12 HOSE, HP, 3/4, 3125 psi
08 8.00 EA H15-520120-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 ORB
09 4.00 EA H15-520120-04-04 CONNECTOR, MALE 1/4 ORFS, MALE 1/4 ORB
10 8.00 EA H15-520220-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 ORB
11 2.00 EA H15-520220-04-04 ELL 90°, MALE 1/4 ORFS, MALE 1/4 ORB
12 2.00 EA H15-520428-08 TEE, MALE 1/2 ORB RUN, MALE 1/2 ORFS
13 1.00 EA H15-520428-04 TEE, MALE 1/4 ORB RUN, MALE 1/4 ORFS
14 12.00 EA H15-520112-08 CAP, 1/2 ORFS
15 6.00 EA H15-520112-04 CAP, 1/4 ORFS
16 12.00 EA H15-520109-08 PLUG, HEX HD, 1/2 ORFS
17 6.00 EA H15-520109-04 PLUG, HEX HD, 1/4 ORFS
18 8.00 EA H15-2001-08-08 ADAPTER, MALE 1/2 ORFS, MALE 1/2 NPT
19 2.00 EA H15-2001-04-04 ADAPTER, MALE 1/4 ORFS, MALE 1/4 NPT
20 4.00 EA H15-2000-08-08 ELL 90°, MALE 1/2 ORFS, MALE 1/2 NPT
21 2.00 EA H15-2008-12-08 REDUCER, FEM SWV 3/4 ORFS, MALE 1/2 ORFS
22 2.00 EA H15-520123-08-04 REDUCER, MALE 1/4 ORFS, FEM SWV 1/2 ORFS
23 2.00 EA H15-520432-08 TEE, FEM SWV RUN 1/2 ORFS, MALE 1/2 ORFS
24 1.00 EA H15-520432-04 TEE, FEM SWV RUN 1/4 ORFS, MALE 1/4 ORFS
25 2.00 EA H15-520601-08 UNION, BULKHEAD, MALE 1/2 ORFS
26 12.00 EA S01-1908-01N O-RING (ORB-8)
27 3.00 EA S01-1904-01N O-RING
28 24.00 EA S01-1014-01N O-RING (ORS-8)
29 6.00 EA S01-1011-01N O-RING (ORS-4)
30 6.00 EA S01-1018-01N O-RING (ORS-12)
31 8.00 EA H15-3001-04-04 HOSE FTG, STR LG, 1/4, FEM SWV 1/4 ORFS
32 4.00 EA H15-3001-08-04 HOSE FTG, STR LG, 1/4, FEM SWV 1/2 ORFS
33 8.00 EA H15-3001-08-08 HOSE FTG, STR LG, 1/2, FEM SWV 1/2 ORFS
34 4.00 EA H15-3001-12-12 HOSE FTG, STR LG, 3/4, FEM SWV 3/4 ORFS
35 8.00 EA H15-3003-04-04 HOSE FTG, ELL 45°, 1/4, FEM SWV 1/4 ORFS
36 8.00 EA H15-3003-08-08 HOSE FTG, ELL 45°, 1/2, FEM SWV 1/2 ORFS
37 4.00 EA H15-3003-12-12 HOSE FTG, ELL 45°, 3/4, FEM SWV 3/4 ORFS
38 8.00 EA H15-3004-04-04 HOSE FTG, ELL 90°, 1/4, FEM SWV 1/4 ORFS
39 8.00 EA H15-3004-08-08 HOSE FTG, ELL 90°, 1/2, FEM SWV 1/2 ORFS
40 2.00 EA H15-3004-12-08 HOSE FTG, ELL 90°, 1/2, FEM SWV 3/4 ORFS
Printed: 1/6/2006
Engineering
Bill of Material
41 2.00 EA H15-3004-12-12 HOSE FTG, ELL 90°, 3/4, FEM SWV 3/4 ORFS
42 4.00 EA H15-3006-04-04 HOSE FTG, ELL 90°, 1/4, FEM SWV 1/4 ORFS
43 8.00 EA H15-3006-08-08 HOSE FTG, ELL 90°, 1/2, FEM SWV 1/2 ORFS
44 2.00 EA H15-3006-12-12 HOSE FTG, ELL 90°, 3/4, FEM SWV 3/4 ORFS
45 2.00 EA H15-520112-12 CAP, 3/4 ORFS
46 2.00 EA H15-520109-12 PLUG, HEX HD, 3/4 ORFS
47 8.00 EA H15-520320-08 ELL 45°, MALE 1/2 ORFS, MALE 1/2 ORB
48 8.00 EA H15-520320-08-06 ELL 45°, MALE 1/2 ORFS, MALE 3/8 ORB
49 8.00 EA H15-520401-08 TEE, MALE 1/2 ORFS
50 8.00 EA H15-520101-08 UNION, MALE 1/2 ORFS
51 8.00 EA H15-520101-04 UNION, MALE 1/4 ORFS
Printed: 1/6/2006
Engineering
Bill of Material
Part: H17-1000-010
Description: SPLICE KIT, HYDRAULIC SERVICE LOOP
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
Part: M15-1001-01C
Description: BEARING KIT - TORQUE BOOST GEARBOX
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
Part: M15-1002-01C
Description: KIT, BEARING - 301 GEARBOX
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
Part: M20-1030-010
Description: KIT, BOLT, SPARES
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
42 4.00 EA BH-0500NC-0150 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 1.50
43 4.00 EA BH-0500NC-0200 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 2.00
44 2.00 EA BH-0500NC-0400 CAPSCR, BUTTON HD SOC, 1/2-13UNC x 4.00
45 1.00 EA SS-0625NC-0050 SETSCREW 5/8-11UNC x 0.50 FLAT POINT
46 10.00 EA LW-0375-IT LOCKWASHER, 3/8 INT TOOTH
47 10.00 EA LW-0375-ET LOCKWASHER, 3/8 EXTERNAL TOOTH
48 5.00 EA LW-0375-HS LOCKWASHER, 3/8 HELICAL SPRING
49 10.00 EA LW-0500-IT LOCKWASHER, 1/2 INT TOOTH
50 5.00 EA LW-0500-HS LOCKWASHER, 1/2 HELICAL SPRING
51 10.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH
52 10.00 EA LW-0625-IT LOCKWASHER, 5/8 INT TOOTH
53 10.00 EA LW-0625-ET LOCKWASHER, 5/8 EXTERNAL TOOTH
54 5.00 EA LW-0625-HS LOCKWASHER, 5/8 HELICAL SPRING
55 10.00 EA LW-0750-IT LOCKWASHER, 3/4 INT TOOTH
56 5.00 EA LW-0750-HS LOCKWASHER, 3/4 HELICAL SPRING
57 10.00 EA LW-0750-ET LOCKWASHER, 3/4 EXTERNAL TOOTH
58 10.00 EA LW-1000-ET LOCKWASHER, 1 EXTERNAL TOOTH
59 10.00 EA LW-1000-IT LOCKWASHER, 1 INT TOOTH
60 5.00 EA LW-1000-HS LOCKWASHER, 1 HELICAL SPR
61 10.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
62 10.00 EA LN-0312NC-GR8 LOCKNUT, 5/16-18UNC, GR8, STOVER
63 10.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
64 10.00 EA LN-04375NC-GR8 LOCKNUT, 7/16-14UNC, GR8, STOVER
65 10.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
66 10.00 EA LN-0625NC-GR8 LOCKNUT, 5/8-11UNC, GR8, STOVER
67 10.00 EA LN-0750NC-GR8 LOCKNUT, 3/4-10UNC, GR8, STOVER
68 10.00 EA LN-0875NC-GR8 LOCKNUT, 7/8-9UNC, GR8, STOVER
69 10.00 EA LN-1000NC-GR8 LOCKNUT, 1-8UNC, GR8, STOVER
70 2.00 EA H13-1036-010 THREADED ROD, 10-24 x 36 in Lg
71 1.00 EA TR-0375NC-01900-B7 THRDED ROD, 3/8-16UNC x 19.00, B7
72 6.00 FT TR-0625NC THRDED ROD, 5/8-11UNC, GR8
73 6.00 FT TR-1000ACME-5TPI THRDED ROD, 1-5 ACME, B7
Printed: 1/6/2006
Engineering
Bill of Material
Part: M20-1031-010
Description: KIT, BOLT - INST & REMOV TOOL, SPARE
Eng ID: 1
Drawing ID: NO DRAWING Rev No: A
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
Part: M23-1003-010
Description: KIT, REPAIR, ACTUATOR ASSEMBLY, BRAKE
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
Part: M23-1004-010
Description: KIT, REPAIR, GRIPPER CYL, BUW
Eng ID: 1
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
Part: M23-1005-010
Description: KIT, REPAIR, ROTARY MANIFOLD, 1050
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006
Engineering
Bill of Material
Part: S08-1005-010
Description: SEAL KIT, CYL, BORE 1 1/2, ROD 5/8
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Description
Printed: 1/6/2006