SULAIMAN AL-QUADBI CO.

FOR GRP & PLASTIC PRODUCTS

Pipe Technical & Test Data
GRP Pipe ND1200 - PN2 - SN30000 - Standard Mortar Core Structure
Client: ART WONDER TECHNICAL WORKS
Project: SAUDI ARABIA GRP PIPE PROJECT
2 ERRORS FOUND
Page 1/2
Nominal Diameter 1200 mm
Design Pressure Class 2.0 bar
Pressure Class (actual) 7.2 bar
Design Stiffness Class 30000 Pa
Stiffness Class (Specific Stiffness at 5.0% deflection) 30000 Pa

Dimensions and Weight

International Unified Spigot OD Series
Outer Diameter @ machined spigot end 1229.0 mm ±0.5
Tolerances on OD according to AWWA +2.0 -2.6 mm
Grinding thickness 0.1 mm
Pipe Outer Diameter (outside machined spigot end) 1229.2 mm ±0.5
Pipe Inner Diameter 1157.6 mm ±0.5
Nominal pipe wall thickness = average pipe wall thickness 35.78 mm ±0.25
Minimumum wall thickness at any point (-12.5% according to AWWA) 31.31 mm
Minimumum average wall thickness @ machined spigot end 35.53 mm
Minumum tolerances on thickness are acceptable if all other requirements
(stiffness, pressure class, hoop/axial strength) are fulfilled.
Inner Liner Thickness — 1 C glass veil — 90% of resin by weight 0.30 mm
Intermediate Chop Glass Liner Thickness — 70% of resin 0.70 mm
Mechanical wall thickness 34.53 mm
Internal skin 1.21 mm
Mortar Core 32.12 mm
Outer Skin 1.21 mm
Hoop Roving content in the mechanical wall 5.91 % by weight
Chop Roving content in the mechanical wall 5.77 % by weight
Resin content in the mechanical wall 27.86 % by weight
Sand content in the mechanical wall 60.46 % by weight
External Chop Glass Layer Thickness — 70% of resin 0.00 mm
Outer Liner Thickness - 1 Polyester veil — 90% of resin 0.25 mm
Pipe wall weight 261.68 kg/m

Resins
- for the Internal Liner: Isophtalic
- for the Structural Wall: Isophtalic
Resin system dereating - 25%

Raw Material per square meter of pipe wall Inner Skin Core Outer Skin
Resin 619 17,737 619 g/m2
Chopped Glass 381 3,167 381 g/m2
Hoop Glass 1,380 1,267 1,380 g/m2
Sand - 41,175 - g/m2

CFW Pipe Design UNIT5 Vem S.p.A. © 9/10/2022

 SULAIMAN AL-QUADBI CO. FOR GRP & PLASTIC PRODUCTS
Pipe Technical & Test Data
GRP Pipe ND1200 - PN2 - SN30000 - Standard Mortar Core Structure
Client: ART WONDER TECHNICAL WORKS
Project: SAUDI ARABIA GRP PIPE PROJECT
2 ERRORS FOUND
Pag.2/2
Mechanical Characteriestics
Hoop Tensile Modulus (mechanical wall) 7,910 MPa
Hoop Tensile Modulus (total wall) 7,730 MPa
Hoop Flexural Elastic Modulus (total wall) 14,400 MPa
Axial Tensile Modulus 4,630 MPa
Stress @ 50 years (HDB) for VEM Std. Resin System 30 MPa
Service factor for resin type 0.75 -
Hoop Stress @ 50 years (HDB) for Used Resin System 22 MPa
Hoop Strain @ 50 years (HDB) for Used Resin System 0.28% (for initial hoop modulus)
Design Factor (factor of safety) 1.80 -
Service factor 0.56 -
Design Stress at Nominal Pressure 12 MPa
Design Strain at Nominal Pressure 0.16%

Ultimate Short Term Hoop Tensile Strength (1)

- required by the Standard Specifications (2) 477.9 N/mm 4.0 x
- total load for a pipe ring (2x15 mm) or plate (30 mm) 1.4 ton
- expected in the tensile test 2085.8 N/mm 17.5 x
- total load for a pipe ring (2x15 mm) or plate (30 mm) 6.3 ton
Ultimate Short Term Axial Tensile Strength
- required by the Standard Specifications (3) 180.0 N/mm
- expected in the tensile test 1006.6 N/mm

Stiffness Data
Design Specific Stiffness (Specific Stiffness at 5.0% deflection) 30,000 Pa
Actual Specific Stiffness (Specific Stiffness at 5.0% deflection) 30,000 Pa
Actual Pipe Stiffnes AWWA (F/Dy for unit length) at 5.0% deflection 1,509,416 Pa
in US units 218.9 psi
Actual Initial Specific Stiffness ISO (at 0 % defection) 32,016 Pa
Level A Deflection (referred to 5% deflection pipe stiffness) 6.2 %
Level B Deflection (referred to 5% deflection pipe stiffness) 10.4 %
Expected Load for specimen width -> ISO ASTM
ISO = fixed width 300 mm; ASTM = max(300mm;0.2 x DN) 300 300 mm
Expected load at 3% deflection 17,846 17,846 N
Expected load at 5% deflection 28,995 28,995 N
Expected load at Level A deflection 35,607 35,607 N
Expected load at Level B deflection 56,439 56,439 N
Expected load at 30% deflection 132,352 132,352 N

HydroTest Data
Circumference elongation at 1x PN 1.7 mm
Circumference elongation at 2x PN 3.7 mm
End load on hydrotest machine at 1x PN 237 kN
End load on hydrotest machine at 2x PN 475 kN
Initial internal volume (12 m pipe length) 12,630.5 lt
Volume increase at 1xPN (12 m pipe length) 11.6 lt
Volume increase at 2xPN (12 m pipe length) 25.6 lt
2 ERRORS FOUND
(1) To be tested at Split Disk Test or Mechanical Tensile Test
(2) AWWA or ASTM or ISO = Hoop Load at 4x PN
(3) AWWA or ASTM or ISO Standard; interpolated and merged value

CFW Pipe Design UNIT5 Vem S.p.A. © 9/10/2022