EPC Stand-by Service Contract For Clean Fuel Project-Mina Abdullah Package-Work Contract No.

Project :
Order #5-CFP Project-MAB Desalinated Water Supply. CFP/MISC/0055-
MAB
Document Title : SURVIVAL TEST 1000 HOUR
Al-Qudaibi Document No. : GRUP-1000H-175114E-001 Rev : A
KNPC Document No : VP-4835-Q100-001 Rev : 00 Page 2 of 11

SULAIMAN AL QUDAIBI CO.

FOR GRP& PLASTIC PRODUCTS

Medium Term (1000 h) Hydrostatic Pressure

Survival Test Procedure

Issue for
A 20-12-2016 SK NA MY
Approval
Revision Description Date Prepared By Reviewed By Approved By

Medium Term (1000 h) Hydrostatic Pressure Survival Test Procedure

According To BS EN ISO 14692-2/ ASTM D 1598 / SHELL DEP 31.41.10.19 Gen. Feb-11

DOC. No. GRUP-1000H-175114E-001 -Procedure-01Page 2/11

 EPC Stand-by Service Contract For Clean Fuel Project-Mina Abdullah Package-Work Contract No.
Project :
Order #5-CFP Project-MAB Desalinated Water Supply. CFP/MISC/0055-
MAB
Document Title : SURVIVAL TEST 1000 HOUR
Al-Qudaibi Document No. : GRUP-1000H-175114E-001 Rev : A
KNPC Document No : VP-4835-Q100-001 Rev : 00 Page 3 of 11

1 Scope
1.1 This test procedure covers the determination of resistance of GRP/GRUP pipes and
fittings to hydrostatic pressure in medium time period (1000 h). For project EPC Stand-by
Service Contract For Clean Fuel Project-Mina Abdullah Package-Work Order #5-CFP
Project-MAB Desalinated Water Supply. for sizes ( 750mm , 500mm , 150 mm & 100 mm)

2 Summary of Test Procedure

2.1 This test procedure consists of exposing test specimens to a constant internal pressure
(1000h hydrostatic test pressure) while immersed in controlled-temperature environment.
Including mechanical test after performance of 1000h hydrostatic test ( Axial , Hoop,
Barcol , Loi ,Stiffness & Tg.)

3 Acceptance Criteria
3.1 The test specimens shall hold (Survive) for 1000 h the 1000 h test pressure without failure,
i.e. the test specimens shall not leak, weep, and lose test pressure or structural integrity
during the test duration when tested at test temperature.

4 Test Temperature

DOC. No. GRUP-1000H-175114E-001 -Procedure-01Page 3/11

 EPC Stand-by Service Contract For Clean Fuel Project-Mina Abdullah Package-Work Contract No.
Project :
Order #5-CFP Project-MAB Desalinated Water Supply. CFP/MISC/0055-
MAB
Document Title : SURVIVAL TEST 1000 HOUR
Al-Qudaibi Document No. : GRUP-1000H-175114E-001 Rev : A
KNPC Document No : VP-4835-Q100-001 Rev : 00 Page 4 of 11

4.1 A minimum test temperature of 60 °C is required as per Shell DEP 31.40.10.19 Gen. Feb-
11 under section 4.2.2

5 Test Pressure
5.1 Test pressure is calculated as per Shell DEP 31.40.10.19 Gen. Feb-11 table 5 ( as below)
under section 4.2.3 is equal to 2.4 times design pressure with test temperature of 60 ˚C

5.2 Design Pressure

= 10.5 Bar ( Maximum )

5.3 Test Pressure = 2.4 x 10.50 Bar = 25.20 bar ( minimum )

6 Test End Closures

6.1 Test end closures shall be unrestrained (free) type such that the full pressure – induced
axial load is borne by the test specimens.

7 Apparatus
7.1 Constant – Temperature System – An air bath equipped so that uniform temperature is
maintained through the bath.

DOC. No. GRUP-1000H-175114E-001 -Procedure-01Page 4/11

 EPC Stand-by Service Contract For Clean Fuel Project-Mina Abdullah Package-Work Contract No.
Project :
Order #5-CFP Project-MAB Desalinated Water Supply. CFP/MISC/0055-
MAB
Document Title : SURVIVAL TEST 1000 HOUR
Al-Qudaibi Document No. : GRUP-1000H-175114E-001 Rev : A
KNPC Document No : VP-4835-Q100-001 Rev : 00 Page 5 of 11

7.2 Pressurizing system – Any device that is capable of applying constant internal pressure on
the specimens may be used.
7.3 Pressure gauge
7.4 Pressure – Temperature Recorder for continuous recording of the pressure and
temperature for the test duration.

8 Test Specimens / Spool

8.1 Testing Specimens details as per table No. 1
8.2 Spool Details as per attached Drawing No.
GRUP-1000H-175114E-001(SPOOL NO -01)
8.3 Spool Details as per attached Drawing No.
GRUP-1000H-175114E-001(SPOOL NO -02)

DOC. No. GRUP-1000H-175114E-001 -Procedure-01Page 5/11

 EPC Stand-by Service Contract For Clean Fuel Project-Mina Abdullah Package-Work Contract No.
Project :
Order #5-CFP Project-MAB Desalinated Water Supply. CFP/MISC/0055-
MAB
Document Title : SURVIVAL TEST 1000 HOUR
Al-Qudaibi Document No. : GRUP-1000H-175114E-001 Rev : A
KNPC Document No : VP-4835-Q100-001 Rev : 00 Page 6 of 11

Table No. 1
Design Spoo
Spool Tota
Item Description Material Pressu l Remarks
# 02 l
re # 01
Lamination
Ø 750mm Pipe Plain end 1 1 2
Joint
Lamination
Ø 750mm Elbow 90˚ Plain end 1 1 2
Joint
Ø 750 x 150 mm Saddle Flange Lamination
1 1 2
end with flange 150 Class Joint
Ø 750 x 100 mm Saddle Flange GRP Lamination
10.50 1 1 2
end with flange 150 Class /GRUP Joint
Bar
Isopthali Lamination
Ø 750mm End cap 1 1 2
c Joint
Lamination
Ø 500 mm Plain Pipe 1 1 2
Joint
Lamination
Ø 750 x 500 Concentric reducer 1 1 2
Joint
Lamination
Ø 500 End cap 1 1 2
Joint

9 Test Conditions
9.1 Test specimens shall be conditioned in the elevated temperature environment until
they have reached test temperature (60 ° C).

DOC. No. GRUP-1000H-175114E-001 -Procedure-01Page 6/11

 EPC Stand-by Service Contract For Clean Fuel Project-Mina Abdullah Package-Work Contract No.
Project :
Order #5-CFP Project-MAB Desalinated Water Supply. CFP/MISC/0055-
MAB
Document Title : SURVIVAL TEST 1000 HOUR
Al-Qudaibi Document No. : GRUP-1000H-175114E-001 Rev : A
KNPC Document No : VP-4835-Q100-001 Rev : 00 Page 7 of 11

10 Procedure
10.1 Attach end closures to the test specimens and fill each specimen completely with water.
10.2 Attach the specimens to the pressuring device, making certain no gas/air pockets is
entrapped. Completely immerse the test specimens in the conditioning medium.
10.3 Connect the pressure gauges and the pressure- temperature recorder.
10.4 Each specimen may be pressured individually or through a manifold system. If a manifold
system is utilized, each pressure connection should include a check valve to prevent
pressure depletion of the system when one specimen fails.
10.5 After conditioning the specimens as specified in section 9, increase the pressure gradually
till reach the 1000 h test pressure.
10.6 Record the starting time of the test.
10.7 Maintain test pressure and test temperature for a period of 1000 h.

11 Requalification
11.1 Requalification shall be performed as per clause 6.2.8 of BS EN ISO 14692-2 & Shell Dep
31.40.10.19 Gen – Feb 11
11.2 If any failure occurs during the test duration for any test specimen , the 1000 h test shall
be re-performed according to clause 6.2.3 of BS EN ISO 14692-2 & & Shell Dep
31.40.10.19 Gen – Feb 11 on new two test specimens of the same type of failed specimen
.

12 Test report
12.1 The test report shall include the following:

DOC. No. GRUP-1000H-175114E-001 -Procedure-01Page 7/11

 EPC Stand-by Service Contract For Clean Fuel Project-Mina Abdullah Package-Work Contract No.
Project :
Order #5-CFP Project-MAB Desalinated Water Supply. CFP/MISC/0055-
MAB
Document Title : SURVIVAL TEST 1000 HOUR
Al-Qudaibi Document No. : GRUP-1000H-175114E-001 Rev : A
KNPC Document No : VP-4835-Q100-001 Rev : 00 Page 8 of 11

12.2 The identification, size, pressure rating and classification of the test specimens and the
manufacturer’s code.
12.3 Type specimen used.

12.4 Type of end closure used, that is, free or restrained.

12.5 Number of specimens tested.
12.6 Type of fluid inside specimens
12.7 Test environment.
12.8 Test temperature.
12.9 Test pressure.
12.10 Survival time.
12.11 Date test was started and reporting date.

13 Additional test after 1000 hour

13.1 Axial Tensile Strength Test after performance of 1000 Hour test
13.2 Hoop Tensile strength Test after performance of 1000 Hour test
13.3 Stiffness Test after performance of 1000 Hour test
13.4 Loi Test after performance of 1000 Hour test
13.5 Barcol Hardness test after performance of 1000 Hour test
13.6 Tg Test

14 Attachment
14.1 GRUP-1000H-175114E-001(SPOOL NO -01)
14.2 GRUP-1000H-175114E-001(SPOOL NO -02)

DOC. No. GRUP-1000H-175114E-001 -Procedure-01Page 8/11

 EPC Stand-by Service Contract For Clean Fuel Project-Mina Abdullah Package-Work Contract No.
Project :
Order #5-CFP Project-MAB Desalinated Water Supply. CFP/MISC/0055-
MAB
Document Title : SURVIVAL TEST 1000 HOUR
Al-Qudaibi Document No. : GRUP-1000H-175114E-001 Rev : A
KNPC Document No : VP-4835-Q100-001 Rev : 00 Page 9 of 11

DOC. No. GRUP-1000H-175114E-001 -Procedure-01Page 9/11