Professional Documents
Culture Documents
OPERATORS MANUAL
3600B UltraSlide
REV 6/06
Page 1
TABLE OF CONTENTS
Title Page
SECTION I INTRODUCTION..............................................................................................................10
1-1. General .............................................................................................................................10
1-2. Power Requirements ........................................................................................................10
1-3. Pendant Control Unit ........................................................................................................11
1-4. Floor Lock/Brake System .................................................................................................11
REV 6/06
Although current at the time of publication, SKYTRON’s policy of continuous development makes this
manual subject to change without notice.
Page 2
PROTECTIVE GROUNDING.
IN ORDER TO ENSURE PROPER GROUNDING RELIABILITY,
THIS TABLE MUST BE CONNECTED TO A PROPERLY GROUNDED
HOSPITAL GRADE OUTLET.
AC VOLTAGE
POWERED BY AC VOLTAGE
POWERED BY BATTERY
14-1/2"
14-1/2" 19-3/4"
TOP VIEW
60˚ 82"
5-3/4"
3" 22"
90˚
42-1/2" MAX
24" MIN
5-3/4"
8-3/4"
19"
40-3/4"
Prior to use, all personnel that may operate this In general, common sense will dictate when there
table must be instructed in the correct opera- is a potential hazard.
tional procedures. This table is designed for
use by trained and qualified personnel for hu-
man medical purposes only. The following precautions should be reviewed
by all personnel prior to operating the table.
Initial use should not begin until after the users
have been instructed by the manufacturer's
representative.
WARNING
A routine instructional program must be imple-
mented by the facility for proper usage instruc- Indicates a possibility of personal injury.
tions for all personnel that may operate this
table.
NOTE
NOTE
Activating any function button will acti-
vate the brake system. Using the TABLE Turning the Main Power Switch ON will
UP function to set the brakes provides change the table operation to 120 VAC
a visual assurance that the brakes are power.
locked without altering the table posi-
tion, except when emergency brake is
released. NOTE
NOTE
NOTE
The table will operate correctly on bat-
tery power with the power cord con- If the table is stored for a period greater
nected to a wall outlet or disconnected. than 6 months, the batteries should be
removed and stored in a dry, clean con-
dition at a storage temperature of 68° F
NOTE (20° C). Batteries should be recharged
every 6 months of product storage.
Battery Operation must be turned OFF
at the pendant control. It cannot be
turned OFF using the main power
switch.
Page 6 SPECIAL USER ATTENTION
WARNING WARNING
•DO NOT unlock brakes when a patient To maximize patient safety, utilize
is on the table. An uneven patient proper restraint methods during extreme
weight load may cause instability. lateral tilt positioning.
NOTE
NOTE
If the leg section is below horizontal,
With an evenly distributed patient weight slide toward head is limited to 7-1/2"
load, all table positioning functions will
operate smoothly and quietly with a
patient weight of up to 800 pounds. NOTE
CAUTION CAUTION
The Leg section may hit the table base The safety interlock system is not op-
or the floor if both the leg and elevation erational when the emergency back-
systems are placed in their full down up control switches are used.
position.
NOTE CAUTION
If the top is slid toward the head end The EMERGENCY BRAKE LOCK
less than 7-1/2", the leg section will only switch does not activate the brake sys-
go down 45°. An audible alarm will tem timer. The switch must be held
sound. If the top is slid toward the head until the brakes are completely locked,
end more than 7-1/2", the leg section approximately 10 seconds.
will not go below horizontal.
NOTE
NOTE
The emergency back-up control
If the top is slid toward the foot end, the switches will function when the table is
FLEX function will not operate. An operating on 120VAC power, battery
audible alarm will sound. power, or turned off.
NOTE NOTE
To prevent damage to the kidney lift, a The Emergency Brake Release Valve
safety interlock prevents the kidney lift must be closed and tightened (clock-
from going up if the back section is 45° wise) before activating any function.
above horizontal. An audible alarm will
sound . •If the Emergency Brake Release Valve
has been operated, the UNLOCK button
on the pendant control will have to be
NOTE pressed before brakes will lock again.
WARNING
WARNING
Certain accessories may limit weight
Ensure that the Leg and Back sections capacities. Check with your SKYTRON
are properly engaged and secured to representative.
pins before use to prevent injury.
NOTE
NOTE
Always follow current AORN Journal
The Leg and Back sections are labeled Guidelines to ensure proper cleaning
for proper orientation. The Leg section and disinfection procedure.
cannot be installed on the Back section
pins.
WARNING
CAUTION
CAUTION
REMOVABLE
REMOVABLE PENDANT SEAT LEG SECTION
HEAD BACK SECTION CONTROL SECTION
SECTION
SIDE
RAIL
LEG SECTION
RELEASE LEVER
HEAD SECTION (RECESSED)
LOCKING KNOB
PENDANT CONTROL
STORAGE BRACKET
SERVICE
ACCESS COVER
FLOOR/LOCK
POWER BRAKE (4)
CORD
1-1. General
SKYTRON’s 3600B UltraSlide Surgical Table is an main power ON/OFF switch is located on the
electro-hydraulically operated, general purpose sur- electrical panel on the front edge of the table base.
gical table. See figure 1-1. See figure 1-2.
The electro-hydraulic positioning functions oper- The battery charging indicator and foot control
ated by the hand-held, push button, pendant con- connector are also located on the electrical panel.
trol unit are: Trendelenburg, lateral tilt, back sec-
tion, elevation, leg section, top slide, flex/reflex,
kidney lift, return to level, beach chair and the floor
lock/brake system.
The hand-held pendant control unit (figure 1-3) The function push buttons are identified with ab-
has a non-slip rubber cover which assures a posi- breviated descriptions for all functions. See figure
tive grip during use. A spring clip hanger is located 1-5. When illuminated the Trendelenburg and
on the back of the control for storage. When the table up buttons are red, the remaining buttons are
Pendant Control is not in use, it should be stored on all green.
a convenient side or end rail. A bracket is located
under the table top next to the pendant control REVERSE AC120V POWER ON
connector for storage of the Pendant Control when TRENDELENBURG INDICATOR LIGHT
(GREEN)
the table is not in use and during cleaning. See LATERAL TRENDELENBURG
figure 1-4. TILT LEFT
LATERAL
TILT RIGHT
BACK UP
BACK DOWN
POWER TABLE UP
INDICATOR (BRAKE LOCK) TABLE DOWN
SIDE RAIL
CLIP SLIDE HEAD SLIDE FOOT
LEG UP LEG DOWN
FLEX REFLEX
KIDNEY KIDNEY
LIFT UP LIFT DOWN
FUNCTION RETURN BEACH
BUTTONS TO LEVEL CHAIR
BRAKE
BATTERY UNLOCK
Figure 1-3. Pendant Control Unit The floor lock/brake system consists of four self-
leveling, hydraulic brake cylinders which raise and
support the table base off from the casters. Press
BACK SEAT the TABLE UP button on the pendant control to set
SECTION SECTION
the table’s brakes. An electronic timer will activate
the brake system until the brakes are completely
set, approximately 8-10 seconds.
NOTE
WARNING
WARNING
b. Activate the POWER SWITCH located on the c. The table is now ready for 120VAC operation.
electrical panel. The switch will illuminate.
Page 13
a. Make sure the Main Power Switch indicator a. To prevent unnecessary discharge of the
light, on the electrical panel, are OFF. See figure battery, a timer is built into the battery circuit. This
2-2. If the indicator light is ON, turn AC120V timer will automatically shut the battery power OFF
operation OFF with the main power switch. after 1½ hours of table inactivity.
NOTE
NOTE
WARNING
LATERAL LATERAL
TILT LEFT TILT RIGHT
To maximize patient safety, utilize
proper restraint methods during extreme
Trendelenburg positioning.
30˚
Figure 2-7. Lateral Tilt Positioning
30˚
d. Back Section. To raise the back section,
press the BACK UP button (figure 2-8). The back
section will raise up to 90° above horizontal. To
lower the back section, press the BACK DOWN
button. The back section will go down to 40° below
horizontal.
Figure 2-6. Trendelenburg Positioning
NOTE
c. Lateral Tilt. To achieve lateral tilt right (as
viewed from the head end of the table), press the If the table top is slid toward the foot
TILT RIGHT button (figure 2-7). To achieve lateral tilt end, the back section will not go below
left, press the TILT LEFT button. Tilt of up to 30° may horizontal. An audible alarm will sound.
be obtained.
NOTE
NOTE
90˚
If the leg section is positioned more
than 45° below horizontal, the top will
not slide toward the head end. An
audible alarm will sound.
40˚
NOTE
42-1/2"
24"
9-1/2" 13-1/2"
g. Leg Section. To lower the leg section, press h. Flex Positioning. To place the table top in
the LEG DOWN button (figure 2-11). The leg a flex position from horizontal, press the FLEX
section will go down to 100° below horizontal. To button (figure 2-12). To return the table top to a
raise the leg section, press the LEG UP button. horizontal position or into a reflex position, press
The leg section will go up to 15° above horizontal. the LEVEL or REFLEX button.
NOTE
CAUTION
If the top is slid toward the foot end, the
The Leg section may hit the table base FLEX function will not operate. An
or the floor if both the leg and elevation audible alarm will sound.
systems are placed in their full down
position.
NOTE
15˚
100˚
NOTE
NOTE
NOTE
CAUTION
CAUTION
c. Switches are provided for Trendelenburg,
The safety interlock system is not op- lateral tilt, back section, elevation, leg section,
erational when the emergency back- kidney down and brake lock. These switches are
up control switches are used. spring-loaded so they return to the neutral or
center position when released.
Page 21
2-8. Emergency Brake Release.
WARNING
FOOT/LEG SECTION
WARNING
WARNING
ENT
Cysto/GYN
UltraSlide 3600B Positioning Guidelines
Ophthalmic/ENT Nephrectomy
5. Check hydraulic fluid level. Remove all table pads and place them on a flat
surface for cleaning.
6. Lubricate the slider assembly.
3-3. Service
Using a clean, dry, lint-free cloth, wipe the pads to
remove all moisture. Table maintenance can be performed by trained
maintenance personnel using SKYTRON autho-
Repeat the steps to clean the bottom of the each rized replacement parts and service techniques.
pad. Service instructions and parts are available from
SKYTRON.
When using spray cleaners DO NOT To obtain service instructions, replacement parts,
spray fluids directly into electrical re- factory service or preventive maintenance con-
ceptacles or micro switches. tracts, contact the SKYTRON representative listed
below.
CAUTION
3600B UltraSlide
10/05
Page 1
INTRODUCTION
This manual contains the exploded views and replacement parts lists for the service-
able components of the SKYTRON Model 3600B UltraSlide Surgical Table.
Always use the complete SKYTRON part number and description when ordering
replacement parts.
Always use the complete table serial number (S.N.) when ordering replacement
parts.
Abbreviations
As Required .......................................... A/R
Optional ................................................... opt
Serial Number ....................................... S.N.
Not Shown .............................................. NS
10/05
Although current at the time of publication, SKYTRON's policy of continuous development makes this
manual subject to change without notice.
Page 2
1. Head Section Assembly ...................................... Page 6 2. Back Section Assembly ...................................... Page 8
3. Leg Section Assembly ....................................... Page 10 4. Side Frame and Slide Assemblies ................... Page 12
Page 3
5. Back & Leg Section Cylinder Assemblies ......... Page 16 6. Kidney Lift Assembly ........................................ Page 18
7. Slide Cylinder Assembly ................................... Page 20 8. Lateral Tilt Assembly ........................................ Page 22
Page 4
9. Trendelenburg Cylinder
& Support Column Assembly ........................... Page 24 10. Support Column Assembly ............................ Page 28
11. Electrical Components .................................... Page 30 12. Hydraulic Valves & Fittings ............................. Page 34
Page 5
13. Electro / Mini Valve Assembly ......................... Page 38 14. Base Assembly ............................................... Page 40
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1. HEAD SECTION ASSEMBLY Page 7
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2. BACK SECTION ASSEMBLY Page 9
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3. LEG SECTION ASSEMBLY Page 11
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4. SIDE FRAME AND SLIDE ASSEMBLIES Page 13
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4. SIDE FRAME AND SLIDE ASSEMBLIES (continued) Page 15
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5. BACK & LEG SECTION CYLINDER ASSEMBLIES Page 17
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6. KIDNEY LIFT ASSEMBLY Page 19
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7. SLIDE CYLINDER ASSEMBLY Page 21
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8. LATERAL TILT ASSEMBLY Page 23
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9. TRENDELENBURG CYLINDER & SUPPORT COLUMN ASSEMBLY Page 25
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9. TREND. CYLINDER & SUPPORT COLUMN ASSEMBLY (continued) Page 27
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11. ELECTRICAL COMPONENTS Page 31
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11. ELECTRICAL COMPONENTS (continued) Page 33
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12. HYDRAULIC VALVES & FITTINGS Page 35
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12. HYDRAULIC VALVES & FITTINGS (continued) Page 37
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13. ELECTRO / MINI VALVE ASSEMBLY Page 39
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14. BASE ASSEMBLY Page 41
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15. BASE ASSEMBLY - IR REMOTE Page 43
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15. BASE ASSEMBLY - IR REMOTE (continued) Page 45
TABLE OF CONTENTS
Title Page
REV 1/07
Although current at the time of publication, SKYTRON’S policy of continuous development makes this
manual subject to change without notice.
Page 2
WARNING NOTE
CAUTION
The basic items notes below should be inspected at a minimal interval period of 6 months (dependant on
usage). For optimal usage, safety and longevity of the product, have it serviced only by an authorized
Skytron representative with authentic Skytron replacement parts.
PROTECTIVE GROUNDING.
IN ORDER TO ENSURE PROPER GROUNDING RELIABILITY,
THIS TABLE MUST BE CONNECTED TO A PROPERLY GROUNDED
HOSPITAL GRADE OUTLET.
AC VOLTAGE
POWERED BY AC VOLTAGE
POWERED BY BATTERY
14-1/2"
14-1/2" 19-3/4"
TOP VIEW
60˚ 82"
5-3/4"
3" 22"
90˚
42-1/2" MAX
24" MIN
5-3/4"
8-3/4"
19"
40-3/4"
The hydraulic system (with the exception of the c. Pressure Relief Valve - Provides an alternate oil
hydraulic cylinders and hoses) is contained within path when the hydraulic cylinders reach the end of
the base of the table. The hydraulic valves and their stroke.
pump are electrically controlled by the use of a
hand-held push button pendant control. The power d. Electro/Hydraulic Mini-Valve Assemblies -These
requirements for the table are 120 VAC, 5 amp, 60 direct the fluid to the appropriate hydraulic cylin-
Hz. ders.
The table contains the following components. Re- e. Hydraulic Lines, Fittings, Connections - They
fer to the block diagram (figure 1-1) for relationship. provide a path for the hydraulic oil.
a. Oil Reservoir - Main oil supply. Approximately f. Hydraulic Cylinders - They convert the hydraulic
two quarts. fluid pressure and volume into mechanical motion.
2 4 5
10 11
6 BACK SECTION 7 8 LEG SECTION 9
TILT KIDNEY LIFT
CYLINDER
3
TRENDELENBURG
CYLINDER
EMERGENCY
(4) BRAKE ASSEMBLIES BRAKE RELEASE
1
ELEVATION 2 4 6 8 10 14
CYLINDER PLUMBING
TERMINAL 1 3 5 7 9 11 12 13
MINI- BRAKE
VALVES
2 4 2 6 8 10 12
1 3 5 7 7 9 11 13
MOTOR/
PUMP
ASSEMBLY
82205-101
MAIN PRESSURE
OIL GALLERY (internal) PRESSURE
RELIEF VALVE
MINI-VALVES
RETURN
OIL RESERVOIR
MAIN RETURN
OIL GALLERY 82205-103
(internal) Figure 1-3. Pressure Relief Valve Not
Functioning
PUMP
MOTOR/PUMP
ASSEMBLY PUMP OUTLET
INLET
82205-102 PRESSURE RELIEF
ADJUSTMENT NUT
The operation of the mini-valves is identical for all a slave cylinder than is allowed by the speed
table functions except the elevation and brake control, the pressure relief valve opens and pro-
circuits. These two hydraulic circuits use a 3-way vides an alternate path for the pump oil to return to
(single check valve) type mini-valve. All other func- the reservoir.
tions use a 4-way (dual check valve) type mini-
valve. The following material depicts the three operating
positions of the mini-valve. The movement of the
Either type mini-valve is controlled by two pushing slave cylinder piston (extend or retract) is deter-
type, electrically operated solenoids. The sole- mined by which port of the Mini-Valve is activated.
noids push the spool valve (located in the lower
portion of the valve) one way or the other. This Mini-Valve in Neutral Position
motion opens the main supply galley (which has (No fluid flow) See figure 1-5.
pump pressure) allowing the oil to flow through the
various parts of the mini-valve to the function. The • Spool Valve Centered - This closes off both oil
spool valve also opens an oil return circuit which pressure and oil return galleys.
allows the oil to return to the oil reservoir.
• Pilot Plungers Both Closed -The pilot plung-
The main components of the mini-valve and their ers control the opening of the check valves. If they
functions are listed below: are closed, the check valves must be closed.
1. Spool Valve - Opens the main oil galley • Check Valves - Both check valves are closed
(pump pressure) to either mini-valve outlet de- trapping the oil in the cylinder and oil lines.
pending on which direction the spool valve is
pushed. Also it provides a return path for the oil • Speed Control - When the mini-valve is in the
returning back into the reservoir. neutral position, the speed control does not affect
anything.
2. Pilot Plunger - There are two plungers in a
four-way mini-valve (one in a 3-way mini-valve),
one under each check valve. The purpose of the
pilot plungers is to mechanically open the return BALL
OIL LINE OIL LINE
check valve allowing the oil to return back into the VALVE
reservoir.
SPEED
CONTROL
3. Check Valve - Two are provided in each four- PILOT
way mini-valve to seal the oil in the cylinders and oil PLUNGER
CHECK
lines and prevent any movement of the table. One VALVE
check valve is provided in a 3-way mini-valve.
Right Mini-Valve Port is Supply Line Left Mini-Valve Port is Supply Line
Left Mini-Valve Port is Return Line Right Mini-Valve Port is Return Line
82205-106 82205-107
Figure 1-6. Mini-Valve Right Port Activated Figure 1-7. Mini-Valve Left Port Activated
• Spool Valve - Pushed to the left by electric • Spool Valve -Pushed to the right by electric
solenoid. This opens the internal oil pressure solenoid. This opens the internal oil pressure
galley allowing the fluid to go through the check galley allowing the fluid to go through the check
valve and on to the cylinder. Also, the spool valve valve and on to the cylinder. Also, the spool valve
opens the oil return line providing an oil path opens the oil return line providing an oil path
through the internal oil galley back to the reservoir. through the internal oil galley back to the reservoir.
• Pilot Plunger Valve - Left pilot plunger valve • Pilot Plunger Valve - Right pilot plunger valve
is pushed up by the incoming oil pressure mechani- is pushed up by the incoming oil pressure mechani-
cally opening the check valve located above it in the cally opening the check valve located above it in the
return circuit. This action allows the oil from the return circuit. This action allows the oil from the
return side of the slave cylinder to go back into the return side of the slave cylinder to go back into the
reservoir. The right pilot plunger valve is not reservoir. The left pilot plunger valve is not
affected in this operation mode. affected in this operation mode.
• Check Valves - Both check valves are opened • Check Valves - Both check valves are opened
in this operation mode. The right check valve is in this operation mode. The left check valve is
pushed open by the oil pressure created by the pushed open by the oil pressure created by the
pump. The oil then continues through the lines and pump. The oil then continues through the lines and
supplies the inlet pressure to move the slave supplies the inlet pressure to move the slave
cylinder piston. The left check valve is held open cylinder piston. The right check valve is held open
mechanically by the pilot plunger and allows the oil mechanically by the pilot plunger and allows the oil
from the return side of the slave cylinder to go from the return side of the slave cylinder to go
through the mini-valve back to the reservoir. through the mini-valve back to the reservoir.
• Speed Control - The right speed control • Speed Control - The left speed control
(output side) does not have any effect in this (output side) does not have any effect in this
operation mode because the oil is routed around operation mode because the oil is routed around
the speed control through a bypass valve to the the speed control through a bypass valve to the
output port. The left speed control controls the output port. The right speed control controls the
speed of the table function by restricting the flow of speed of the table function by restricting the flow of
oil going back into the reservoir. oil going back into the reservoir.
Page 11
d. Hydraulic Cylinders (Slave Cylinders)
There are several different types of hydraulic cylin- and the other is attached to the elevation column.
ders used in the table that activate the control Hydraulic fluid is pumped into the same end of both
functions. With the exception of the elevation and cylinders at the same time. The two cylinder
brake cylinders, all operate basically the same system allows the 23 inches of top slide to be
way. The control functions are listed below. performed by a short cylinder system. See figure
1-9.
Back Section ------ 2 double action cylinders
Leg Section ------- 2 double action cylinders
Trendelenburg ---- 1 double action cylinder PISTON RAM
Lateral Tilt --------- 1 double action cylinder
Elevation ----------- 1 single action cylinder
Kidney Lift --------- 2 double action cylinders
RAM
Brakes -------------- 4 single action cylinders PISTON 82205-109
1. Trendelenburg, Back Section and Leg Sec- Figure 1-9. Slide Cylinder Assy.
tion Cylinders - The double action cylinders are
closed at one end and have a movable piston with
hydraulic fluid on both sides. Connected to this 3. Lateral Tilt Assembly - The lateral tilt assem-
piston is a ram or shaft that exits out of the other end bly consists of two cylinders, pistons and connect-
of the cylinder. Through the use of a ball and ing rods. The connecting rods attach to the lateral
socket, a gear, or clevis and pin arrangement, this tilt lever which connects to the table center column
ram is connected to a movable table surface. assembly. The cylinder housing attaches to the
The movable surface can be moved one way or table top and is attached to the center column
the other by pumping hydraulic fluid into the cylin- assembly by pivots. See figure 1-10.
der on either side of the piston. Obviously, if oil is The pistons and connecting rods are attached to a
pumped into one side of the cylinder, a return path non-movable surface. Therefore, when hydraulic
must be provided for the oil on the other side. See fluid is pumped into one side, the cylinder housing
figure 1-8. itself moves around the lateral tilt lever causing the
table top to tilt to one side.
To tilt the table top in the opposite direction, fluid is
pumped into the opposite cylinder.
BACK O-RING RAM PISTON
SECTION
HYDRAULIC
LINE CONNECTING RODS
HYDRAULIC
LINE
82205-108
SLIDER
ASSEMBLY 82205-111
OIL LINE
Figure 1-11. Elevation Cylinder Assembly
A three-way (single check valve type) mini-valve 3. Manually controlled emergency brake re-
controls both the elevation and return circuits. The lease.
elevation circuit operation within the mini-valve is
identical to the operation of the four-way valves 4. Plumbing terminal, flexible hoses, copper
previously described (inlet pressure opens the lines and "O" rings.
check valve allowing the oil to enter the cylinder). In
the return position, inlet pressure pushes the pilot 5. Portions of the electrical system.
plunger up and opens the return check valve. See
figure 1-14. The open check valve allows a path for
the oil in the elevation cylinder to return to the
reservoir. When the pilot plunger valve is opened, BRAKE BRAKE
the continuing pump pressure opens the pressure EMERGENCY
relief valve which provides a return oil path to the BRAKE
RELEASE
reservoir.
MOTOR/PUMP
BRAKE ASSEMBLY BRAKE
INLET 82205-115
The brake system consists of the following compo- The brakes are released by pushing the BRAKE
nents: (figure 1-15) UNLOCK button momentarily. An electronic timer
in the relay box activates the brake function hy-
1. Single action slave cylinders (4 each). draulic mini-valve and pump/motor.
2 6
PLUMBING
TERMINAL 3 7
MINI-
EMERGENCY VALVES
BRAKE 2
RELEASE 82205-116 7
FLEX/
REFLEX
Figure 1-16.
82205-117
NOTE
Figure 1-17. Flex/Reflex System
•The emergency brake release valve
must be tightened securely when not in
use.
The fluid level should be approximately 1/2" below The pressure relief valve is adjusted by turning the
the filler hole or gasket surface. If additional fluid is adjustment nut until the desired pressure is reached.
needed, remove the filler vent cap with a phillips
screwdriver and add fluid through this opening To adjust:
using a funnel. See figure 1-18.
1. Remove the plumbing bolt securing the
brake system line to the pressure relief valve and
NOTE attach a hydraulic pressure gauge to the main oil
galley using a long 6mm plumbing bolt. See figure
The elevation cylinder should be com- 1-19.
pletely down, the brakes released and
all the other control functions in their
PRESSURE
neutral position when checking oil level. GAUGE
PRESSURE
RELIEF
VALVE
FILLER CAP
PLUMBING
FITTING BOLT
GASKET
82205-119
OIL TANK
RESERVOIR
82205-11 Figure 1-19.
Figure 1-18.
2. Raise the table top until the piston reaches
The type of oil that should be used is Mobil DTE #25 the end of its stroke and stalls. Observe reading on
or equivalent. This is a very high quality hydraulic pressure gauge and turn the adjustment nut (clock-
oil. The table requires approximately two quarts of wise to increase oil pressure, counterclockwise to
oil to operate properly. Excercise caution when decrease) until desired reading is obtained. Pres-
determining equivalance to avoid damage to the sure should be 8MPA (80KG/CM2 -1138 PSI). An
hydraulic system. erratic reading and/or inability to adjust to the
recommended setting may indicate the need for
b. Bleeding The Hydraulic System replacement of the pressure relief valve.
NOTE
d. Speed Controls
The speed controls restrict the volume of oil return- Any control function should move in either direc-
ing back to the reservoir thereby controlling the tion at the same rate. If the rate of a certain function
speed of each control function. is too slow, open the speed control slightly and
recheck. Use the second hand on a watch and time
All four-way mini-valves, have two speed controls a particular function. Match that time in the oppo-
located in the ends of each valve body. All three- site direction by opening or closing the speed
way mini-valves have only one speed control. control. Approximate operating times are as fol-
lows:
One speed control adjusts one direction of a
particular function and the opposite speed control Lateral Tilt 7 seconds
adjusts the other direction. They are adjustable by Leg Up 25 seconds
using a small straight blade screwdriver and Leg Down 15 seconds
turning the adjustment screw clockwise to de- Kidney Lift 7 seconds
crease the speed and counterclockwise to Slide 29 seconds
increase the speed. See figure 1-20.
NOTE
To adjust:
BACK SECTION
NOTE CYLINDER
ECCENTRIC CAM
Adjust gear mesh before adjusting ec- 82205-202
b. Leg Section
Position the leg section all the way up. Both sides
of the leg section should stop moving at the same BALL JOINT
time and should not show any signs of twisting. ALLEN BOLT
COLLAR
To adjust:
Loosen the cam locking set screws located inside Figure 2-4. Trendelenburg Cylinder
the table side frames. See figure 2-3. Use an allen
wrench to turn the cylinder eccentric cams as
required to shift either cylinder fore or aft as needed 2-3. Head Section Adjustment
so no twisting or flexing of the leg section is
observed when it is stalled in the above horizontal The head section can be adjusted to eliminate any
position. Tighten set screws when proper adjust- flexing throughout it's range of travel.
ment is achieved.
To adjust:
Place the head section in level position and remove
the top. See figure 2-5. Loosen but do not remove
the allen bolts securing the bearing block to the
LEG SECTION frame. Loosen the allen bolt in the top of the frame
and turn the set screw as required to achieve
LEG SECTION CYLINDER proper adjustment. One or both of the blocks may
ECCENTRIC CAM
require adjustment to achieve proper alignment.
82205-203
Tighten all allen bolts when adjustment is com-
plete. Test the head section throughout its range of
travel. Re-adjust as needed. Replace top section
Figure 2-3. Leg Section Adjustment when proper adjustment is achieved.
The pivot pins on the slide rollers are eccentric Inspect each of the side rail sections. Make sure
cams. The rollers can be adjusted if required to that all retaining hardware is tight. Inspect the
maintain proper top slide operation. gravity stops. Make sure that each gravity stop
moves freely. Clean, lubricate or replace as neces-
To adjust: sary. See figure 2-7.
Remove the Seat section top, the hose cover and
the right and left lateral tilt frame covers for access
to the top rollers.
8mm
ALLEN
WRENCH
82205-206
Figure 2-6.
Page 20
SECTION III HYDRAULIC TROUBLESHOOTING Page 21
3-1. Precautions
Before attempting to troubleshoot any hydraulic Once the problem has been determined, concen-
problem on the table, please read through the pre- trate on that particular hydraulic circuit or control
cautions and notes below. function.
PRIMARY
PISTON O-RING
MAIN PLUMING
COPPER TERMINAL
LINE
SECONDARY
PISTON O-RING
CHECK VALVE
SPEED CONTROL
MINIVALVE
FLEXIBLE
82205-301
HOSE
TRENDELENBURG
CYLINDER
PLUMBING
TERMINAL
COPPER
LINE
CHECK
VALVE
FLEXIBLE
HOSE
SPEED
CONTROL
MINI-VALVE
INTERNAL
OIL FROM PUMP
Lateral tilt function chatters or loses position Defective or Dirty Check Valves
Oil Leakage in Circuit
Air Inside Cylinder
Pinched Hose
Low on Oil
PLUMBING
LEFT CIRCUIT
TERMINAL
COPPER
LINE
CHECK
VALVE
SPEED CONTROL
MINI-VALVE
INTERNAL OIL
FROM PUMP FLEXIBLE
INTERNAL HOSE
OIL RETURN
TO RESERVOIR 82205-303
PLUMBING
TO TRENDELENBURG TERMINAL
MINI-VALVE
TO BACK SECTION
MINI-VALVE
FLEXIBLE
CHECK HOSE
VALVE
SPEED
CONTROL
MINI-VALVE
INTERNAL
OIL FROM PUMP
Back Section function chatters or loses position Defective or Dirty Check Valves
Oil Leakage in Circuit
Air Inside Cylinder
Pinched Hose
Low on Oil
BACK SECTION
CYLINDER
UP CIRCUIT
NOTE: ONE SIDE SHOWN FOR CLARITY
DOWN CIRCUIT
PLUMBING
TERMINAL
COPPER
LINE
CHECK
VALVE
SPEED
CONTROL
FLEXIBLE
MINI-VALVE HOSE
INTERNAL
OIL FROM PUMP
LEG SECTION
CYLINDER
UP CIRCUIT
DOWN CIRCUIT
PLUMBING
TERMINAL
COPPER
LINE
CHECK
VALVE
SPEED
CONTROL
FLEXIBLE
MINI-VALVE HOSE
INTERNAL
OIL FROM PUMP
82205-306
INTERNAL OIL RETURN TO RESERVOIR
SLIDE
CYLINDER
SLIDE
CYLINDER
PLUMBING
TERMINAL
CHECK COPPER
VALVE LINE
SPEED
CONTROL
FLEXIBLE
MINI-VALVE HOSE
INTERNAL
OIL FROM PUMP
82205-307
INTERNAL OIL RETURN TO RESERVOIR
BYPASS
VALVE
DOWN CIRCUIT
UP CIRCUIT
PLUMBING
TERMINAL
CHECK
VALVE FLEXIBLE
HOSE
SPEED COPPER
CONTROL LINE
MINI-VALVE
INTERNAL
OIL FROM PUMP
Brakes Will Not Stay Locked Emergency Brake Release Valve Open or Defec-
tive
Defective or Dirty Check Valve
Oil Leakage in Circuit
Leaking "O" Ring Inside Cylinder
BRAKE
CYLINDER
RETURN
TO RESERVOIR
BRAKE
PLUMBING CYLINDER
TERMINAL MINI- CHECK
FLEXIBLE
HOSE VALVE VALVE
SPEED
CONTROL RETAINING
HARDWARE
BRAKE
CYLINDER COPPER
LINE
EMERGENCY
BRAKE RELEASE
BRAKE VALVE
CYLINDER 82205-309
BYPASS
200 1020 VALVE
200
9 9 40
7 7 11
LEG SECTION LEG SECTION
BACK SECTION BACK SECTION 1180 320
980
KIDNEY LIFT KIDNEY LIFT
8 8
6 6
10
4 TILT 5
13
12 170
190
12 13
SLIDE
2
ELEVATION
TRENDELENBURG
150
200
1 12
3 13
280
1220
1830
2300
2180
2420
1930
600
240
EMERGENCY
1320
1700
2160
2220
2140
1930
80 BRAKE
240
750
670
600
80
RELEASE
35
PLUMBING 2 4 6 8 10 14 40
TERMINAL 300
1 3 5 7 9 11 12 13 40
240
MOTOR/
PUMP 290
ASSEMBLY
82205-310
B A
LEFT CYLINDER
D C
RIGHT CYLINDER
KIDNEY LIFT
DOWN 82205-311
Figure 3-11.
Page 33
b. Cylinder Adjustment
4. Leave the by-pass valve open and activate
"KIDNEY DOWN". Hydraulic pressure keeps the If either of the kidney lift cylinders reaches the end
piston in chamber "C", the hydraulic fluid passes of the down stroke before the other one, an adjust-
through the equalization terminal and fills cavity "B" ment is needed. Use the following procedure to
pushing the piston into cavity "A". See figure 3-13. adjust the system.
KIDNEY LIFT
DOWN 82205-313
Figure 3-13.
The complete electrical system (with the excep- Refer to figure 4-1 for the relationship of the elec-
tion of the hand-held pendant control and the return trical components.
circuit micro-switches) is contained within the base
of the table. The pump motor and the hydraulic a. Wires, Connectors, Switches, Fuse - These
valves are controlled electrically with the pendant provide the path for the various electrical circuits.
control.
b. Relay Box - Contains the step down trans-
The electrically operated functions are as follows: former, full wave rectifier, micro-processor and
relay switches. The relay switches are activated by
- ELEVATION - Up and Down the pendant control signal to the micro-processor
and in turn energize the solenoids.
- TRENDELENBURG - Head up and down
c. Hand-Held Pendant Control - Contains
- LATERAL TILT - Right and left circuit board mounted switches and a micro-pro-
cessor which activate the relay box. Operates on
- BACK SECTION - Up and Down 5 VDC.
- BEACH CHAIR
PENDANT
SOLENOID COILS 24VDC CONTROL
MINI-VALVES HN7
HN8
CN3
HN10 HN11
CN8 CN7
TM1
CN1B
CN2
CN11 CN10
BATTERIES PUMP
CN4
HN4
CAPACITOR/
HN3 RECTIFIER BOX
BUZZER
BASE
CONNECTOR HN5
HN9
BATTERY FOOT
MAIN INDICATOR CONTROL
POWER CONNECTOR
SWITCH
The battery table components operate on 24VDC. The main power supply, 120 VAC, 60 HZ, comes
The internal charging system also incorporates the in through the power cord and through the
components to transform the 120VAC input to Power Switch. The Power Switch opens both
24VDC output to the components. lines when in the "OFF" position. The Power
Switch is also a 10 Amp circuit breaker that is used
5-2. Troubleshooting Notes to protect the complete electrical system.
NOTE
BLACK
•Battery table troubleshooting should be-
HN1
If the correct voltage is obtained, everything is 1. Disconnect the main power cord and using
good up to this point and the problem would have a DC voltmeter, test each individual battery at its
to be in another area. If you do not receive the terminals. Meter should read 12VDC ± 1V.
correct measurements, the problem would have
to be in the wires, Power Switch, Power Cord, or 2. To accurately test the batteries, they must be
main electrical Power Cord connector (3 pin twist tested under a full load. Disconnect the main power
lock connector). cord and make sure all other connectors are con-
nected.
Check the continuity from the power cord base
connector, through the switch and wiring to con- 3. Turn BATTERY power ON and elevate the
nector HN1. Remove the power cord, disconnect table to its full up position.
HN1 (black and white wires), and test as shown in
figure 5-2. 4. Continue to press the TABLE UP button on the
pendant control so that the pump motor continues to
run and using a DC voltmeter, check the voltage drop
of each battery individually. See figure 5-3.
BLACK
CO BASE
NN
HN1
EC
T WHITE
5. Meter should read 12VDC ± 1VDC.
OR
-
2 -
82205-502 +
+
BA
TT
1 BA
TT
Figure 5-2. Base Connector to HN1 Continuity Test 2
82205-503
5-4. Batteries
Figure 5-3.
The BATTERY operating mode is powered by two
12 volt batteries connected in series to provide the
24 volt operating power. b. Test Results
The battery system voltage should be 24VDC at a A reading of 11 volts or below indicates the battery
range of 22VDC to 26VDC. If the battery charge needs charging.
level falls below 23.5 volts the BATTERY operation
indicator on the pendant control will blink indicating After batteries have been fully charged, repeat the
that the batteries require recharging. The built-in full load test. If either battery's voltage drops below
charging system automatically keeps the batteries 11VDC it should be replaced.
at the proper charge level when the AC120V oper-
ating mode is ON. The charging system will oper-
ate while the table is being operated in the AC120V
mode.
Page 38
5-5. Capacitor / Rectifier / AC120V Transformer
c. Capacitor / Rectifier Unit Test
The Capacitor / Rectifier Unit contains the battery
charging system as well as the components for 1. Make sure all connectors are connected,
AC120V operation (except the transformer). connect the power cord and turn AC120V operation
ON. Test connectors HN2 and HN3 using a voltme-
a. Transformer Test ter. See figure 5-5.
BROWN
RED
HN2
BROWN
HN2
RED
3
1 82205-504
d. Test Results
NOTE
There are some serviceable components within If correct readings are received, test the wiring from
the Pendant Control. The cord is detachable and the table connector to connector CN7 at the Relay
can be tested for continuity between the pins on the Box. Disconnect connector CN7 from the Relay
connectors. Use the following procedure to test the Box and using an ohmmeter, test the continuity
pendant control cord. See figure 5-7. between the corresponding pins in connectors
CN7 and the table connector HN8. See figure 5-8.
CN7
LT. GREEN/WHITE
1
HN8
BASE END PENDANT END 82205-508
82205-510
CN2
SW1
1 TABLE UP
TABLE DOWN CN
2 2
TREND 1(A1)
3 SW2
4
REV TREND 6(B3)
TILT RIGHT
5
TILT LEFT SW3
6 PIN NO COLOR PIN NO COLOR
7 BACK UP 1 (A1) Red 9 (A5) --
BACK DOWN 2 (B1) Green / White 10 (B5) --
8
3 (A2) Brown 11 (A6) Black
9 SW4 4 (B2) Yellow 12 (B6) Blue / White
5 (A3) Orange 13 (A7) Gray
10 6 (B3) Green 14 (B7) Yellow / White
KIDNEY DOWN 7 (A4) Brown / White 15 (A8) Red / White
11
8 (B4) Blue 16 (B8) Orange / White
12 BRAKE LOCK SW5
LEG UP
13 B8/B2 B8/A3 B8/A4 B8/A1 B8/A7 B8/B6
LEG DOWN REV TILT BACK TABLE LEG BRAKE
14 TREND RIGHT UP UP UP LOCK
PUMP MOTOR SW6
15
16
GROUND TREND TILT BACK TABLE LEG KIDNEY
LEFT DOWN DOWN DOWN DOWN
CN4
on the hydraulic mini-valves. One relay is used to 1 1-RED (+)
supply power to the pump/motor and is always 2-BLUE (-)
activated no matter what control function is se- 2
lected. The brake locking circuit relay is also
activated when any control function other than
AC120V MODE TEST (main power ON)
BRAKE UNLOCK is initially selected. 5-PURPLE (+)
6-BLACK (-)
Also, inside the relay box is a step-down trans-
former and full-wave rectifier which decreases the
voltage to 5-6 volts. This low voltage potential
CN4
controls the relays by the use of the hand-held
pendant control buttons. Basically the relays en- 5
able a 5-6 volt potential to control the 24 volt circuit.
6
b. Test Results:
HN4
Figure 5-12.
HN4
connectors and wires are making a good connec-
tion.
CN4
1
3
a. CN4 to Batteries Test
1. Disconnect connectors CN4 and the (+) and WIRE COLOR / PIN NUMBER CODES
(-) connectors from the batteries. Leave all other HN4 CN4
connectors connected. 1 RED 3
2 BLACK 4
3 WHITE 7
2. Using an ohmmeter, test for continuity 4 WHITE 8
between pin 1 of CN4 and battery (+) connector. 82205-514
Also test between pin 2 of CN4 and battery (-)
connector. See figure 5-14.
Figure 5-15.
Figure 5-14.
HN3
NOTE
CN1A CN1B
1 2 5 6 9 10 13 14 1 2 15 16 11 12 5 6 19 20
Reverse
Down Trend. Left Flex Down Up Down Head Lock
3 4 7 8 11 12 15 16 3 4 13 14 9 10 7 8 17 18
CN1A CN1B
CN CN
1A 1B
1 1
2 2
3 7 11 15 3 7 11 15 19
1 5 9 13 1 5 9 13 17
2 6 10 14 2 6 10 14 18
4 8 12 16 4 8 12 16 20 82205-516
HN4
The hydraulic pump motor is a thermally protected 4
24 volt DC electric motor. The oil pump unit is
attached to the bottom of the motor and is a gear 3
type displacement pump with a pumping capacity 041905.018
2. Test HN4 at pin 1(+) and pin 2(-) with a DC c. Motor Resistance Test
voltmeter. Meter should read approximately 24-28
volts when any function button is activated. If no The motor can be statically checked for resistance
voltage is present, use an ohmmeter to test the using an ohmmeter. This test is not 100% accurate
continuity from HN4 to CN4 (red and black wires). because you are checking the motor with very low
voltage from the meter and without any load.
NOTE
HN4
NS-7
LS-1 NS-8
NS-6
NS-1
NS-4
HEAD SECTION FOOT SECTION
NS-3
LS-2 NS-2
CS-2 CS-1
NS-5
CS-5
CS-3 CS-4
091305.02
Figure 5-21.
Page 48
5-13. Micro-Switch Troubleshooting
All of the micro-switches are connected to the relay
If a problem is suspected in the return / positioning box via a wiring harness and the micro-switch riser
circuits, disconnect the connector CN10 from the cord using connectors CN10, HN10, HN11 and
Relay Box to eliminate the circuits. Ensure that all terminal strips TM1 and TM2. The terminal strips
table functions operate properly using the Pendant are located under the hose cover on the top of the
Control. If the functions do not work properly using elevation column. Connectors HN10 and HN11
the Pendant Control, refer to the appropriate test are located under the slider shroud in the same
section and make all needed repairs before work- area as the hydraulic hoses. Connector CN10
ing on the return circuits. plugs into the relay box and is the most convenient
location to make circuit continuity checks. See
figure 5-22 for connector pin locations.
NOTE
NOTE
It is normal for the back section to move
up if the LEVEL button is pushed when Wire colors may vary, however, con-
connector CN10 is disconnected from nection from indicated pins on HN11 to
the relay box. pins on CN10 remain the same.
a. Switch Test
NOTE
Turn Main Power ON, lock the table brakes, and
place the table top sections in a level position with If you do not receive the proper continu-
the Kidney Lift down. Disconnect connector CN10 ity results at connector CN10 it does not
from the relay box and using an ohmmeter, test the necessarily mean the micro-switch is
wiring and switch operation at the appropriate pin defective. There could be a problem
numbers for the micro-switch in question as shown with the riser cord between connectors
in figures 5-23 through 5-30. CN10, HN10 and HN11, terminal strips
TM1 and TM2, or in the wiring from the
switch to connector. Further tests will
NOTE have to be made to determine the exact
problem.
Be sure to isolate the circuit when mak-
ing continuity checks.
NS-1
(CN10)
1 WHITE TM1-1 NC COM
WHITE NO
23 LIGHT BLUE TM1-5 LIGHT BLUE
2 BLUE TM1-2 BLUE
COM NO NC
NS-2
When table is in Trendelenburg Position, When table is in Reverse Trendelenburg Position, 091305.04
NS-1 brings the top back to level. NS-2 brings the top back to level.
NS-4 NS-3
NC COM COM NC
NO NO
(CN10)
YELLOW TM1-3 YELLOW 3
LIGHT BLUE TM1-5 LIGHT BLUE 23
GREEN TM1-4 GREEN 4
NS-5
COM NC
NO (CN10)
RED RED TM1-6 5
NS-6
NC COM
(CN10) NO
6 TM1-7 RED/WHITE RED/WHITE
NO NS-7
(CN10) NC
26 PURPLE TM2-8 PURPLE
7 BROWN TM2-1 BROWN
13 GREEN/GREEN TM2-7 GREEN/WHITE
COM
NO NS-8
NC
NS-7 LEG SECTION DOWN NS-8 LEG SECTION UP
TEST AT PINS 7 & 26 TEST AT PINS 13 & 26
Table Position Switch Position Meter Reading Table Position Switch Position Meter Reading
Level Open Infinity Level Open Infinity
Leg-Down Closed 0 Leg-Up Closed 0
When the Leg Section is Down, When the Leg Section is Up, 091305.07
NS-7 brings the Leg Section Up to level. NS-8 brings the Leg Section Down to level.
NC NO COM
(SIDE VIEW)
(CN10) PURPLE/WHITE
18 PURPLE/WHITE LS-2
10 BLACK/WHITE TM2-4 BLACK/WHITE
CS-2
7 LIGHT BLUE TM1-5 LIGHT BLUE
13 BLACK TM2-3 CS-1
BLACK
CS-1 BACK-DOWN INHIBIT CS-2 LEG-DOWN 45º INHIBIT LS-2 LEG-DOWN / SLIDE INHIBIT
TEST AT PINS 9 & 23 TEST AT PINS 10 & 23 TEST AT PINS 18 & 23
Table Switch Meter Table Switch Meter Table Switch Meter
Position Position Reading Position Position Reading Position Position Reading
Center Closed 0 Center Open Infinity Slide < 7½" to Head Open Infinity
Slide HD Closed 0 Slide HD Closed 0 Slide > 7½" to Head Closed 0
Slide FT Open Infinity Slide FT Open Infinity
When Top is slid toward Foot, When Top is slid toward Head, When Leg Section is below horizontal, slide
CS-1 will not allow Back Section CS-2 will not allow Leg Section to to Head is limited to 7½" from center. When
to go below horizontal. go more than 45º below horizontal. slide to Head is more than 7½" from center,
Leg Section will not go below horizontal.
091305.08
(CN10)
NC
11 ORANGE TM2-5 ORANGE
NO CS-3
26 PURPLE TM2-8 PURPLE
COM
(CN10)
NC
P/W 2 PINK/WHITE 25
LS-1 NO PINK/WHITE
BLUE/WHITE B/W (HN10) 1 BLUE/WHITE 17
COM
When Kidney Lift is Up, CS-3 will not allow Back Section to go LS-1 limits Back Section travel to 90º above horizontal. 091305.09
more than 45º above horizontal.
(CN10)
COM
PURPLE TM2-8 PURPLE 26
CS-4 NO
BROWN/WHITE TM2-2 BROWN/WHITE 8
NC
(CN10)
NC
12 ORANGE/WHITE TM2-6
ORANGE/WHITE NO CS-5
24 PINK TM1-8 PINK
COM
b. Switch Adjustment.