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Service Manual
TABLE of CONTENTS
PAGE
INTRODUCTION............................................................................ 1 WARNING
MODEL / SERIAL NUMBER NOMENCLATURES .................... 2
SPECIFICATIONS .......................................................................... 3 ELECTRICAL SHOCK HAZARD
COMPATIBILITY........................................................................... 3 Failure to follow this warning could result in personal injury
DIMENSIONS ................................................................................. 4 or death.
CLEARANCES................................................................................ 4 Before installing, modifying, or servicing system, main
ELECTRICAL DATA ..................................................................... 5 electrical disconnect switch must be in the OFF position.
WIRING ........................................................................................... 5 There may be more than 1 disconnect switch. Lock out and
tag switch with a suitable warning label.
CONNECTION DIAGRAMS ......................................................... 6
WIRING DIAGRAM....................................................................... 7
REFRIGERATION CYCLE DIAGRAM........................................ 8
REFRIGERANT LINES .................................................................. 8 WARNING
FAN AND MOTOR SPECIFICATIONS ........................................ 9
SYSTEM EVACUATION AND CHARGING ............................... 10 EXPLOSION HAZARD
TROUBLESHOOTING................................................................... 15 Failure to follow this warning could result
INDOOR UNIT DIAGNOSTIC GUIDE......................................... 16 in death, serious personal injury, and/or
DIAGNOSIS AND SOLUTION...................................................... 17 property damage. Never use air or gases
APPENDIX ...................................................................................... 34 containing oxygen for leak testing or
DISASSEMBLY INSTRUCTIONS ................................................ 37 operating refrigerant compressors.
Pressurized mixtures of air or gases
Installing, starting up, and servicing air-conditioning equipment can
containing oxygen can lead to an explosion.
be hazardous due to system pressures, electrical components, and
equipment location (roofs, elevated structures, etc.). Only trained,
qualified installers and service mechanics should install, start-up, and
service this equipment. Untrained personnel can perform basic
maintenance functions such as coil cleaning. All other operations
CAUTION
should be performed by trained service personnel.
EQUIPMENT DAMAGE HAZARD
When working on the equipment, observe precautions in the literature
Failure to follow this caution may result in equipment damage
and on tags, stickers, and labels attached to the equipment. Follow all
or improper operation.
safety codes. Wear safety glasses and work gloves. Keep a quenching
cloth and fire extinguisher nearby when brazing. Use care in handling, Do not bury more than 36 in. (914 mm) of refrigerant pipe in
rigging, and setting bulky equipment. the ground. If any section of pipe is buried, there must be a 6
Read this manual thoroughly and follow all warnings or cautions in. (152 mm) vertical rise to the valve connections on the
included in the literature and attached to the unit. Consult local outdoor units. If more than the recommended length is buried,
building codes and National Electrical Code (NEC) for special refrigerant may migrate to the cooler buried section during
requirements. Recognize safety information. This is the safety-alert extended periods of system shutdown. This causes refrigerant
symbol . When you see this symbol on the unit and in instructions slugging and could possibly damage the compressor at start-
or manuals, be alert to the potential for personal injury. Understand up.
these signal words: DANGER, WARNING, and CAUTION.
These words are used with the safety-alert symbol. DANGER
identifies the most serious hazards which will result in severe personal INTRODUCTION
injury or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe This service manual provides the necessary information to service,
practices which may result in minor personal injury or product and repair, and maintain the 40MAHB family of heat pumps. Section 2 of
property damage. NOTE is used to highlight suggestions which will this manual has an appendix with data required to perform
result in enhanced installation, reliability, or operation. troubleshooting. Use the “TABLE of CONTENTS” to locate a desired
topic.
INDOOR UNIT
40 MA H B Q 36 X A 3
40 = INDOOR UNIT
MA = MODEL VOLTAGE
1=115-1-60
3=208/230-1-60
INDOOR UNIT FAN COIL UNIT TYPE
H = HIGH WALL
MAJOR SERIES
VARIATIONS
INDOOR FAN COIL TYPE
A = STANDARD
Q = HEAT PUMP
NOMINAL CAPACITY
06 - 1/2 TON
09 - 3/4 TON
12 - 1 TON MAXIMUM NUMBER OF FAN COILS
18 - 1-1/2 TONS CONNECTED TO THE OUTDOOR UNIT
24 - 2 TONS A = 1:1
30 - 2-1/2 TONS
36 - 3 TONS
01 21 V 10001
Cycle
Power Supply Indoor unit powered from outdoor unit
MCA A. 0.2500 0.3125 0.3125 0.3125 0.1625 0.6250 0.6250 0.6250
Wireless Remote
Controller Standard Standard Standard Standard Standard Standard Standard Standard
(°F/°C Convertible)
Wired Remote
Controller Optional Optional Optional Optional Optional Optional Optional Optional
Controls
(°F/°C Convertible)
24V Interface for 3rd
Part Thermostat Optional Optional Optional Optional Optional Optional Optional Optional
Control
Wi-Fi Control for
Optional Optional Optional Optional Optional Optional Optional Optional
Phone App Control
Cooling Indoor DB
Operating Range
°F(°C) 63~90 (17~32) 63~90 (17~32) 63~90 (17~32) 63~90 (17~32) 63~90 (17~32) 63~90 (17~32) 63~90 (17~32) 63~90 (17~32)
Min - Max
Heating Indoor DB
°F(°C) 32~86 (0~30) 32~86 (0~30) 32~86 (0~30) 32~86 (0~30) 32~86 (0~30) 32~86 (0~30) 32~86 (0~30) 32~86 (0~30)
Min - Max
Pipe Connection
in (mm) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52)
Size - Liquid
Piping
Pipe Connection
Size - Suction in (mm) 1/2 (12.7) 3/8 (9.52) 3/8 (9.52) 1/2 (12.7) 1/2 (12.7) 5/8 (16) 5/8 (16) 5/8 (16)
Face Area Sq. Ft. 2.15 2.15 2.15 2.15 2.75 3.60 3.60 3.60
Indoor Coil
No. Rows 2 2 2 2 2 3 3 3
Fins per inch 20 20 20 20 20 20 20 20
Circuits 3 3 3 3 4 7 7 7
Unit Width in (mm) 31.3 (795) 31.3 (795) 31.3 (795) 31.3 (795) 37.99 (965) 44.88 (1140) 44.88 (1140) 44.88 (1140)
Unit Height in (mm) 11.61 (295) 11.61 (295) 11.61 (295) 11.61 (295) 12.56 (319) 14.57 (370) 14.57 (370) 14.57 (370)
Unit Depth in (mm) 8.86 (225) 8.86 (225) 8.86 (225) 8.86 (225) 9.41 (239) 10.83 (275) 10.83 (275) 10.83 (275)
Net Weight lbs (kg) 22.93 (10.4) 22.71 (10.3) 22.71 (10.3) 22.93 (10.4) 27.12 (12.3) 43.65 (19.8) 43.65 (19.8) 43.65 (19.8)
Fan Speeds 4 4 4 4 4 4 4 4
Airflow
Indoor
Performance may vary based on the outdoor unit matched to. See Table 3 for compatible outdoor units.
Legend
MCA-Minimum Circuit Amps
COMPATIBILITY
Table 3 — Compatibility
Indoor Unit 40MAHBQ12XA1 40MAHBQ06XA3 40MAHBQ09XA3 40MAHBQ12XA3 40MAHBQ18XA3 40MAHBQ24XA3 40MAHBQ30XA3 40MAHBQ36XA3
Outdoor Unit
38MARBQ12AA1 38MARBQ09AA3 38MARBQ12AA3 38MARBQ18AA3 38MARBQ24AA3 38MARBQ30AA3 38MARBQ36AA3
Single Zone
38MGRQ18B--3
38MGRQ24C--3
Outdoor Unit
Multi-zone 38MGRQ30D--3
38MGRQ36D--3
38MGRQ48E--3
CLEARANCES
CEILING
6" (0.15m) min.
5" 5"
(0.13m) (0.13m)
min. min.
6' (1.8m)
FLOOR
Fig. 2 — Clearances
LEGEND:
FLA - Full Load Amps
WIRING
All wires must be sized per NEC (National Electrical Code) or CEC
(Canadian Electrical Code) and local codes. Use the Electrical Data
table MCA (minimum circuit amps) and MOCP (maximum over
current protection) to correctly size the wires and the disconnect fuse
CAUTION
or breakers respectively.
EQUIPMENT DAMAGE HAZARD
Per the caution note, only stranded copper conductors with a 600 volt
Failure to follow this caution may result in damage or
insulation rating wire must be used.
improper operation.
Recommended Connection Method for Power and Wires should be sized based on NEC and local codes.
Communication Wiring:
The main power is supplied to the outdoor unit. The field supplied 14/
3 stranded wire with ground with a 600 volt insulation rating, power/
communication wiring from the outdoor unit to indoor unit consists of
four (4) wires and provides the power for the indoor unit. CAUTION
Two wires are line voltage AC power: connect L1 to terminal (1), N or
L2 to (2), Communication wire to (3), green ground wire to ground EQUIPMENT DAMAGE HAZARD
terminal. Refer to wiring diagram on page 6 for 115 volt or 208/230 Failure to follow this caution may result in equipment damage
volt connection. or improper operation.
If installed in a high Electromagnetic field (EMF) area and Be sure to comply with local codes while running wire from
communication issues exists, a 14/2 stranded shielded wire can be the indoor unit to the outdoor unit.
used to replace (2) and (3) (polarity sensitive) between the outdoor Every wire must be connected firmly. Loose wiring may
unit and indoor unit landing the shield onto ground in the outdoor unit cause the terminal to overheat or result in unit malfunction. A
only. fire hazard may also exist. Ensure all wiring is tightly
connected.
.
No wire should touch the refrigerant tubing, compressor or
any moving parts.
Disconnecting means must be provided and shall be located
within sight and readily accessible from the air conditioner.
Connecting cable with conduit shall be routed through the
hole in the conduit panel.
T2 Evaporator
temp. sensor
REFRIGERANT LINES
IMPORTANT: Both refrigerant lines must be insulated separately.
Table 2 on page 3 lists the pipe sizes for the indoor unit. Refer to the outdoor unit installation instructions for other allowed piping lengths and
refrigerant information.
IP20(Welling,
Safe class Dayang)/ IPX0 IPX0 IPX0 IPX0 IPX4 IP20(Welling)/ IP20(Welling)/ IP20(Welling)/
IP40(Dayang) IP40(Dayang) IP40(Dayang)
(Tongda)
65.8 113.5(Welling)/ 113.5(Welling)/ 113.5(Welling)/
Input W (Welling,Tongda)/ 24.6 24.6 36 36
125(Dayang) 125(Dayang) 125(Dayang)
68 (Dayang)
Output W 20 20 20 20 30 58 58 58
0.467±10% 0.364±10%
0.364±10% 0.364±10%
Range of (Welling,Tongda)/ (Welling)/
Amps 0.182±10% 0.182±10% 0.182±10% 0.11±10% (Welling)/0.4±10% (Welling)/0.4±10%
current 0.486±10% 0.4±10%
(Dayang) (Dayang)
(Dayang) (Dayang)
0.467
Rated 0.364(Welling)/ 0.364(Welling)/ 0.364(Welling)/
current Amps (Welling,Tongda)/ 0.182 0.182 0.182 0.11 0.4(Dayang) 0.4(Dayang) 0.4(Dayang)
0.486 (Dayang)
Capacitor µF NA NA NA NA NA NA NA NA
Rated HP HP 0.027 0.027 0.027 0.027 0.04 0.077 0.077 0.077
Speed rev/min 1200/910/720 1100/850/700 1100/850/700 1050/930/870 1240/1024/916 1000/850/700 1050/880/630 1050/880/630
Rated
rev/min 1200 1100 1100 1050 1240 1000 1050 1050
RPM
Max. input W 65.8 24.6 24.6 24.6 36 113.5 113.5 113.5
MICRONS
SYSTEM
3000
Refrigerant tubes and indoor coil should be evacuated using the 2500
recommended deep vacuum method of 500 microns. The alternate 2000
triple evacuation method may be used if the following procedure is 1500 VACUUM TIGHT
followed. Always break a vacuum with dry nitrogen. TOO WET
1000
TIGHT
500
NOTE: All units (except the 18,000 BTU model) have a Master DRY SYSTEM
Suction and Liquid Line Service Valve.
0 1 2 3 4 5 6 7
MINUTES
System Vacuum and Charge
Fig. 10 —Deep Vacuum Graph
Using Vacuum Pump
Triple Evacuation Method
1. Completely tighten the flare nuts (A, B, C, D, E). Fully open all
The triple evacuation method should be used. Refer to Fig. 16 and
circuits service valves. Connect the manifold gage charge hose to
proceed as follows:
the charge port of the low side Master service valve to evacuate all
circuits at the same time (see Fig. 8). 1. Pump the system down to 500 MICRONS of mercury and allow
2. Connect the charge hose to the vacuum pump. the pump to continue operating for an additional 15 minutes.
3. Fully open the low side of manifold gage (see Fig. 9). 2. Close the service valves and shut off vacuum pump.
4. Start the vacuum pump. 3. Connect a nitrogen cylinder and regulator to system and open until
5. Evacuate using the triple evacuation method. system pressure is 2 psig.
6. After evacuation is complete, fully close the low side of manifold 4. Close the service valve and allow the system to stand for 10
gage and stop the vacuum pump operation. minutes. During this time, dry nitrogen can diffuse throughout the
7. The factory charge contained in the outdoor unit is good for up to system absorbing moisture.
25ft. (8 m) of line length. 5. Repeat this procedure as indicated in Fig. 11. The system will then
8. Disconnect the charge hose from the charge connection of the low be free of any contaminants and water vapor.
side service valve.
9. Securely tighten the service valves caps. EVACUATE
Fig. 9 —Manifold
code displays on the indoor unit and the unit stops working.
Indoor fan delayed open function H
When the unit starts up, the louver activates immediately and the
indoor fan opens 10s later. If the unit is running in the HEATING
M
mode, the indoor fan is controlled by the anti-cold wind function.
Zero crossing detection error protection
If the AC detects the time interval is not correct for a continuous 240s, L
the unit stops and the LED displays the failure. The correct zero
crossing signal time interval should be between 6-13ms.
Fig. 13 — Indoor Fan Running Rules
Sensor protection at open circuit and breaking disconnection
The AUTO fan is controlled by the rules (see Fig. 14).
If only one temperature sensor malfunctions, the air conditioner
continues to work however the error code displays on the LED, in the
event of any emergency use. If more than one temperature sensor
malfunctions, the air conditioner stops working.
Operation Modes and Functions
FAN Mode
1. Outdoor fan and compressor stop
2. Temperature setting function is disabled and no setting temperature
appears.
3. Indoor fan can be set to high/med/low/auto
4. The louver operates same as in the COOLING mode.
Setting fan
T1-Td Actual fan speed
speed
H- H-=H-G)
H
H =H
H+(H+=H+G)
Fig. 17 — Evaporator Coil Temperature Protection
M-(M-=M-Z)
M
M(M=M)
When the evaporator temperature is higher than the setting protection
M+(M+=M+Z) value, the compressor stops.
L-(L-=L-D)
L
AUTO Mode
L(L=L)
L+(L+=L+D)
This mode can be chosen with the remote controller and the setting
temperature can be changed between 62.6F(17C)~86F(30C).
Fig. 15 —Indoor Fan Running Rules
In the AUTO mode, the machine chooses the COOLING,
AUTO Fan Action in HEATING Mode HEATING or FAN ONLY mode according to T (T =T1-Ts).
When the air conditioner enters the information enquiry status, it displays the code value for 25 seconds (see Table 9).
Table 9 — Information Enquiry
ENQUIRY INFORMATION DISPLAY VALUE MEANING REMARK
1. The displaying temperature is the
actual value.
2. The temperature is °C no matter
what kind of remote controller is
used.
-1F,-1E,-1d,-1c,-1b,-1A -25,-24,-23,-22,-21,-20 3. T1,T2,T3,T4,T2B display range:-
25~70, TP display range: -20~130.
4. Frequency display range: 0~159HZ.
5. If the actual value exceeds the range,
it displays the maximum value or
T1,T2,T3,T4, T2B,TP,TH, minimum value.
Targeted Frequency,
Actual Frequency -19—99 -19—99
A0,A1,…A9 100,101,…109
b0,b1,…b9 110,111,…119
c0,c1,…c9 120,121,…129
d0,d1,…d9 130,131,…139
E0,E1,…E9 140,141,…149
F0,F1,…F9 150,151,…159
0 OFF
Low speed, Medium speed, High
1,2,3,4 For some big capacity motors.
speed, Turbo
Indoor fan speed/Outdoor fan speed
For some small capacity motors, the
Actual fan speed = Display value turns display value is from 14-FF
14-FF to decimal value and then multiply 10.
(hexadecimal), the corresponding fan
The unit is RPM.
speed range is from 200-2550 RPM.
Actual EXV opening value = Display
EXV opening angle 0-FF value turns to decimal value and then
multiply by 2.
If the actual value exceeds the range, it
Compressor continuous running time 0-FF 0-255 minutes displays the maximum value or
minimum value.
For the detailed meaning, consult with
Compressor stop causes 0-99 Decimal display
an engineer
Reserve 0-FF
Electrolytic Capacitors
(HIGH VOLTAGE! CAUTION!)
For other models, please connect discharge resistance (approximately 100 40W) or a soldering iron (plug) between the +, - terminals of the
electrolytic capacitor on the contrary side of the outdoor PCB.
Troubleshooting
Yes
Troubleshooting
Yes
Yes
Yes
Check whether the
Replace the reactor. No
reactor is normal. Replace the indoor main PCB.
Power on. Is the error resolved?
Yes
No
No
Yes
Troubleshooting
Yes
Yes
Yes
Yes
Troubleshooting
Yes
Yes
Troubleshooting
Yes
No Yes
No Yes
Repair the leakage and
recharge the refrigerant.
Check for system blocking and
clear the block.
Troubleshooting
Yes
Yes
Yes
Yes
Yes
Troubleshooting
Check the wiring between the main Correct the connection or replace
Yes
PCB and the compressor. the wires and connectors.
No
Yes
Refer to the
Check the outdoor fan and the
No Fan Speed out of Control
outdoor unit ventilation.
malfunction.
Yes
Yes
Fig. 27 —P-U
Fig. 28 — P-V
Fig. 29 — P-W
Fig. 30 — N-U
Fig. 31 — N-V
Fig. 32 — N-W
Troubleshooting
Yes
Yes
Yes
Yes
Fig. 33 — Test
NOTE: Measure the DC voltage between the P and N port. The normal value should be around 310V.
Troubleshooting
Check the air flow system Clear up the air inlet and outlet or the heat
Yes
of indoor and outdoor units. exchanger of indoor and outdoor units.
No
Yes
Yes
Yes
Yes
Troubleshooting
Check the wiring between the main PCB Correct the connection or replace
Yes
and the compressor. the wires and connectors.
No
Yes
Yes
Yes
Fig. 34 —Tester
Temperature sensors.
Room temp.(T1) sensor,
Indoor coil temp.(T2) sensor,
Outdoor coil temp.(T3) sensor,
Outdoor ambient temp.(T4) sensor,
Compressor discharge temp.(T5) sensor.
Measure the resistance value of each lead by using the multi−meter.
N U
U (Several M V (Several M
P N
V W
W (+) Red
Procedure Illustration
1) Place your hands along the filter’s sides,
pull the filter gently along the vertical
direction, and then remove it.
Procedure Illustration
Procedure Illustration
Procedure Illustration
Procedure Illustration
Procedure Illustration
Procedure Illustration
Ground Screw
Procedure Illustration
Procedure Illustration
Procedure Illustration
1) Open the two stop blocks of the chassis
assembly (see picture on the right).
2) Remove the chassis assembly (below) along
the direction (see picture on the right).
Screws
Procedure Illustration
4) Remove the bearing sleeve.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Replaces: NEW