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SURGICAL TABLE

OPERATORS MANUAL

MODEL 1700
REV 8/06
Page 1

TABLE OF CONTENTS

Title Page

EQUIPMENT LABELS AND SPECIFICATIONS .................................................................................... 2

1700 Surgical Table Specifications .......................................................................................................... 3

SPECIAL USER ATTENTION ................................................................................................................ 4

SECTION I INTRODUCTION ................................................................................................................. 7


1-1. General ......................................................................................................................................... 7
1-2. Power Requirements .................................................................................................................... 7
1-3. Pendant Control Unit .................................................................................................................... 8
1-4. Floor Lock/Brake System ............................................................................................................. 8

SECTION II OPERATION ....................................................................................................................... 9


2-1. Electrical Power ........................................................................................................................... 9
2-2. Positioning Functions ................................................................................................................... 9
a. Floor Lock/Brake system ..................................................................................................... 10
b. Trendelenburg ...................................................................................................................... 10
c. Lateral Tilt ............................................................................................................................. 10
d. Back Section ........................................................................................................................ 11
e. Elevation ............................................................................................................................... 11
f. Leg Section........................................................................................................................... 11
2-3. Emergency Brake Release ........................................................................................................ 12
2-4. Head Section .............................................................................................................................. 12
2-5. 180 Degree Table Top Rotation. ................................................................................................ 13
2-6. Positioning .................................................................................................................................. 14

SECTION III MAINTENANCE ............................................................................................................... 15


3-1. Preventive Maintenance ............................................................................................................. 15
3-2. Cleaning Recommendations ...................................................................................................... 15
3-3. Service ....................................................................................................................................... 16

REV 8/06

Although current at the time of publication, SKYTRON’S policy of continuous development makes this
manual subject to change without notice.
Page 2
EQUIPMENT LABELS AND SPECIFICATIONS

INDICATES DANGEROUS VOLTAGE, 120 V, 60 Hz

CLASS I DEFIBRILLATION PROOF, TYPE B EQUIPMENT- IPX4 RATED.


TYPE B INTERNALLY POWERED EQUIPMENT
EQUIPMENT

PROTECTIVE GROUNDING.
IN ORDER TO ENSURE PROPER GROUNDING RELIABILITY,
THIS TABLE MUST BE CONNECTED TO A PROPERLY GROUNDED
HOSPITAL GRADE OUTLET.

N CONNECTION FOR NEUTRAL CONDUCTOR SUPPLIED

UNIT TO BE USED ONLY IN SPECIFIED ENVIRONMENTAL CONDITIONS


TEMPERATURE: 15˚ - 30˚ C (60˚ -85˚ F)
HUMIDITY: 30% - 60% RELATIVE HUMIDITY, NON CONDENSING

AC VOLTAGE

IPX4 ENCLOSURE CLASS

V VOLTAGE RATING OF THE UNIT

A AMPERAGE RATING OF THE UNIT

HZ FREQUENCY OF THE UNIT

ATTENTION, CONSULT MANUAL FOR FURTHER INSTRUCTIONS.


INDICATES SPECIAL USER ATTENTION.

POWERED BY AC VOLTAGE
Page 3

1700 Surgical Table Specifications

14-1/2"

9-1/2" 22" 21-1/2" 22"

19-3/4"

TOP VIEW

60˚ 76"

22"

90˚
39" Max
8-3/4" 29" Min

35-1/2" 19"

SIDE VIEW END VIEW

Electrical Specifications
Power requirements 120 VAC, 60Hz, 300 Watts
Current Leakage Less than 100 micro amps
Power Cord 15 feet w/hospital grade connector(removeable)

ENTELA CERTIFIED
TO UL2601-1
CAN/CSA601.1, IEC 60601-2-46
Page 4 SPECIAL USER ATTENTION

Prior to use, all personnel that may operate this In general, common sense will dictate when there
table must be instructed in the correct opera- is a potential hazard.
tional procedures. This table is designed for
use by trained and qualified personnel for hu-
man medical purposes only. The following precautions should be reviewed
by all personnel prior to operating the table.
Initial use should not begin until after the users
have been instructed by the manufacturer's
representative.
WARNING
A routine instructional program must be imple-
mented by the facility for proper usage instruc- Indicates a possibility of personal injury.
tions for all personnel that may operate this
table.

The maximum lifting capacity of the 1700 Table CAUTION


is 500 pounds and the maximum articulation
weight capacity is 500 pounds. When lifting or Indicates a possibility of damage to
articulating large patients, pay close attention to equipment.
the patient position as well as the positioning
guidelines and limitations listed in the opera-
tion instructions. NOTE
Indicates important facts or helpful hints.
The extreme positioning capabilities of the 1700
Table requires special attention for possible inter-
ference points when using multiple function posi-
tioning. As with the operation of any surgical table,
a certain amount of care should be exercised to Do not use worn or damaged accessories, they
position the patient safely. Although the thick pads represent an injury hazard.
and sheets substantially protect the patient, pinch
points, located at the joints of the top section should Remove possible obstacles before lowering or
always be considered. BE SURE THAT THE tilting the operating table
ARMS, HANDS AND FINGERS OF THE PA-
TIENT AND THOSE OF THE OPERATING
ROOM PERSONNEL ARE CLEAR OF ALL MOV-
ING PARTS BEFORE MOVING THE TABLE.
Proper restraints should always be used for patient
safety.

Certain accessories such as the Armboards and


Table Side Extensions can be damaged when
changing the position of the table top sections.
Always look first to see if a desired movement is
going to interfere with any accessories in use. Do not place objects on the base of the table, a
danger of damage exists during positioning.
The operator has the ultimate responsibility of
preventing damage to the table and surrounding Use caution when articulating the table top, pinch
equipment or possible injury to the patient or staff. hazards exist.

The operator must ensure proper positioning is


maintained to prevent compromising respiration,
nerve pathways or circulation.
SPECIAL USER ATTENTION Page 5

WARNING
WARNING
DO NOT unlock brakes when a patient
Risk of electrical shock. Make sure is on the table. An uneven patient
power cord is disconnected prior to weight load may cause instability.
accessing fuses.

NOTE WARNING

Activating any function button will acti- To maximize patient safety, utilize
vate the brake system. Using the TABLE proper restraint methods during extreme
UP function to set the brakes provides Trendelenburg positioning.
a visual assurance that the brakes are
locked. As the brake cylinders are
extending, the entire table will move
slightly. When the table top begins to WARNING
elevate, the brakes are fully locked.
To maximize patient safety, utilize
proper restraint methods during extreme
lateral tilt positioning.
WARNING

DO NOT unlock brakes when a patient


is on the table. An uneven patient WARNING
weight load may cause instability.
The Leg section may hit the table base
or the floor if both the leg and elevation
systems are placed in their full down
WARNING position.

Never operate the table without ensur- NOTE


ing that the brakes are set.
Normal table top position is with the
head (and back) section over the power
NOTE cord end of the base.

The main power switch can be placed in


the OFF position to completely deacti- WARNING
vate all table functions if required during
certain procedures or in case of emer- Always lock the table top in position
gency. after rotation. DO NOT rotate the top
with an unevenly distributed patient
NOTE weight load as instability may result.

With an evenly distributed patient weight


load, all table positioning functions will WARNING
operate smoothly and quietly with a
patient weight of up to 500 pounds. Make sure the TOP ROTATION LOCK
HANDLE is tightened and the brakes
are set before transferring the patient.
Page 6 SPECIAL USER ATTENTION

WARNING WARNING

Consult manufacturer's instructions Exercise caution with the table top ro-
when using high frequency surgical tated 90° to the base since an improp-
equipment, cardiac defibrillator and car- erly distributed patient load may cause
diac defibrillator monitors. the table to be tipped over.

WARNING WARNING

When an antistatic pathway is required, Always follow OSHA blood-borne patho-


the table has to be used on an antistatic gens standards for protective clothing,
floor. including gloves, masks and eye pro-
tection when cleaning the surgical table.

WARNING
CAUTION
The antistatic properties of the table are
dependent on the use of the original pad Thoroughly read and follow the
set which was furnished with the table manufacturer's directions for all clean-
or an alternate approved replacement. ing fluids. DO NOT use cleaners con-
taining phenolics.

WARNING

Certain accessories may limit weight CAUTION


capacities, check with your SKYTRON
representative. When using spray cleaners DO NOT
spray fluids directly into electrical re-
ceptacles.
NOTE

Always follow current AORN Journal


Guidelines to ensure proper cleaning CAUTION
and disinfection procedure.
Before replacing pads on the table, make
sure the pads and all mating surfaces
are completely dry. Moisture trapped
CAUTION between the pads and mating surfaces
may cause distortion of table tops.
Caution should be taken when cleaning
the table to prevent excessive fluid en-
try into electrical connectors.
SECTION I INTRODUCTION Page 7

PENDANT
HEAD CONTROL SEAT
SECTION BACK SECTION LEG SECTION
SECTION
SIDE
RAIL

HEAD SECTION
LOCKING KNOB

TOP ROTATION
HANDLE

SERVICE
ACCESS COVER

POWER
CORD
FLOOR/LOCK
MAIN POWER BRAKE (4)
SWITCH EMERGENCY
BRAKE RELEASE

Figure 1-1. Elite 1700

1-1. General

SKYTRON’s Elite 1700 Surgical Table is an electro-


hydraulically operated, general purpose surgical
table. See figure 1-1.

The electro-hydraulic positioning functions oper-


ated by the hand-held, push button, pendant control
unit are: Trendelenburg, lateral tilt, back section,
elevation, leg section and the floor lock/brake sys-
tem.

Manual controls are provided for head section posi-


tioning and table top rotation.

1-2. Power Requirements


POWER MAIN POWER
The Elite 1700 Surgical Table requires a 120VAC, CORD SWITCH
60 Hz electrical power supply. The table is equipped
with a removable 15 foot long power cord with a
standard three prong, hospital grade plug. The main
power ON/OFF switch is located on the electrical Figure 1-2. Power Switch
panel. See figure 1-2.
Page 8
1-3. Pendant Control Unit 1-4. Floor Lock/Brake System

The hand-held pendant control unit (figure 1-3) has The floor lock/brake system consists of four self-
a spring clip hanger located on the back of the leveling, hydraulic brake cylinders which raise and
control for storage. When the Pendant Control is support the table base off from the casters. Press
not in use, it should be stored on a convenient side the TABLE UP button on the pendant control to set
or end rail. the table’s brakes. An electronic timer will activate
POWER the brake system until the brakes are completely
SIDE RAIL INDICATOR
CLIP
set, approximately 8-10 seconds.

NOTE

Activating any function button will acti-


FUNCTION
vate the brake system. Using the TABLE
BUTTONS UP function to set the brakes provides
a visual assurance that the brakes are
locked. As the brake cylinders are
extending, the entire table will move
slightly. When the table top begins to
elevate, the brakes are fully locked.

To unlock the brakes, press the BRAKE UNLOCK


button and release. The brakes will retract auto-
matically in approximately 7-8 seconds.

Figure 1-3. Pendant Control Unit WARNING

DO NOT unlock brakes when a patient


The function push buttons are identified with abbre-
is on the table. An uneven patient
viated descriptions for all functions. See figure 1-4.
weight load may cause instability.
The Trendelenburg and table up buttons are orange,
the remaining buttons are all white.

REVERSE AC120V POWER ON


TRENDELENBURG INDICATOR LIGHT WARNING
(GREEN)
LATERAL TRENDELENBURG Never operate the table without ensur-
TILT LEFT ing that the brakes are set.
LATERAL
BACK UP TILT RIGHT
BACK DOWN
TABLE UP
(BRAKE LOCK) TABLE DOWN

LEG UP LEG DOWN

BRAKE
UNLOCK

Figure 1-4. Function Push Buttons


SECTION II OPERATION Page 9

2-1. Electrical Power 2-2. Positioning Functions

a. Check to be sure the power cord is plugged The hand-held pendant control (figure 2-2) acti-
into a properly grounded, Hospital Grade, 120VAC vates the following table functions:
outlet. Make sure the power cord is routed so as to
prevent it from being in the way of the operating
personnel. REVERSE AC120V POWER ON
TRENDELENBURG INDICATOR LIGHT
(GREEN)
b. Depress "Main Power ON/OFF" switch on LATERAL TRENDELENBURG
the electrical panel. See figure 2-1. The green TILT LEFT
POWER ON indicator light on the pendant control LATERAL
BACK UP TILT RIGHT
should now be illuminated.
BACK DOWN
TABLE UP
(BRAKE LOCK) TABLE DOWN
NOTE LEG UP LEG DOWN

The main power switch can be placed in


the OFF position to completely deacti- BRAKE
UNLOCK
vate all table functions if required during
certain procedures or in case of emer-
gency.

Figure 2-2. Pendant Control Unit


POWER
CORD

NOTE

With an evenly distributed patient weight


MAIN POWER load, all table positioning functions will
SWITCH
operate smoothly and quietly with a pa-
tient weight of up to 500 pounds.

Figure 2-1. Main Power Switch


Page 10

a. Floor Lock/Brake System. To activate the b. Trendelenburg. To place the surgical table in
brakes without affecting table positioning, press the a Trendelenburg (head down) position, press the
TABLE UP button. See figure 2-3. The elevation TREND button (figure 2-4). Trendelenburg position-
cylinder will not function until the brakes are com- ing of up to 25° may be obtained. To place the table
pletely extended. in a reverse Trendelenburg (head up) position, press
the REV TREND button. Reverse Trendelenburg
positioning of up to 25° may be obtained.

WARNING
TABLE UP
(BRAKE LOCK) To maximize patient safety, utilize
proper restraint methods during ex-
BRAKE treme Trendelenburg positioning.
UNLOCK

REVERSE TRENDELENDURG
TRENDELENDURG

Figure 2-3. Brake System Activation


25˚

Press the BRAKE UNLOCK button on the pendant


control to release the four self-leveling brake feet in 25˚
order to move the table. See figure 2-3. The brake
delay circuit automatically retracts the brake sys-
tem with just one press of the BRAKE UNLOCK
button. It takes approximately 7-8 seconds to totally
release the system.

Figure 2-4. Trendelenburg Positioning


WARNING

DO NOT unlock brakes when a patient


is on the table. An uneven patient weight c. Lateral Tilt. To achieve lateral tilt right (as
load may cause instability. viewed from the head end of the table), press the
TILT RIGHT button (figure 2-5). Tilt of up to 25°
may be obtained. To achieve lateral tilt left, press
the TILT LEFT button. Tilt of up to 25° may be
obtained.

WARNING

To maximize patient safety, utilize


proper restraint methods during ex-
treme lateral tilt positioning.
Page 11

LATERAL LATERAL
TILT LEFT TILT RIGHT
TABLE TABLE
UP DOWN

25˚ 25˚ 39"


29"

Figure 2-7. Elevation Function

Figure 2-5. Lateral Tilt Positioning f. Leg Section. To lower the leg section press
the LEG DOWN button (figure 2-8). The leg section
will go down to 90° below horizontal. To raise the
leg section, press the LEG UP button. The leg
d. Back Section. To raise the back section, section will go up to horizontal.
press the BACK UP button (figure 2-6). The back
section will raise up to 60° above horizontal. To
lower the back section, press the BACK DOWN
button. The back section will go down to 30° below
horizontal.

LEG UP LEG DOWN

BACK UP BACK DOWN

60˚

90˚

30˚

Figure 2-8. Leg Section Positioning

Figure 2-6. Back Section Positioning WARNING

The Leg section may hit the table base


e. Elevation. To raise table top, press the or the floor if both the leg and elevation
TABLE UP button (figure 2-7). The table will lift a systems are placed in their full down
patient weight of 500 pounds up to a maximum position.
height of 39". To lower the table top, press the
TABLE DOWN button. The table top will go down
to a minimum height of 29".
Page 12
2-3. Emergency Brake Release 2-4. Head Section

In case of power failure or an electrical problem a. A quick release positioning bar located under
within the table, the emergency brake release and to the front of the head section (figure 2-10) is
system can be use to move the table. The control used to raise or lower the head section. Pull the
lever for this function is located on the side of the release bar toward the head end to allow the
table base and is identified by an EMERGENCY section to pivot up or down. Positioning from 60°
BRAKE RELEASE label. Turn the lever counter- above horizontal to 90° below horizontal in 15°
clockwise to release the brakes. See figure 2-9. increments is available. Release the bar to lock the
head section in position.

SERVICE ACCESS
COVER

POWER BRAKE (4)


EMERGENCY
CORD BRAKE RELEASE HEAD SECTION
RELEASE BAR

Figure 2-9. Emergency Brake Release

NOTE Figure 2-10. Head Section Adjustment

The Emergency Brake Release Valve


must be closed and tightened (clock- b. By loosening two locking knobs beneath the
wise) before activating any function. back section, an additional 5" of longitudinal adjust-
ment can be achieved. If desired, the head section
•If the Emergency Brake Release Valve may be removed by loosening the locking knobs and
has been operated, the UNLOCK button pulling it straight out of the back section. 1700 Tables
on the pendant control will have to be have the capability of attaching the head section to the
pressed before brakes will lock again. leg section for use as a foot extension ONLY. Do Not
reverse the patient on the table without first consulting
with SKYTRON. Two locking knobs are located on
the inside of the leg section for securing the head
section. See figure 2-11.
LEG HEAD
SECTION SECTION

LOCKING
KNOB
LOCKING
KNOB

Figure 2-11. Repositioning Head Section


Page 13
2-5. 180 Degree Table Top Rotation.

NOTE
WARNING
Normal table top position is with the
head (and back) section over the power Exercise caution with the table top ro-
cord end of the base. tated 90° to the base since an improp-
erly distributed patient load may cause
a. The table top can be horizontally rotated 180° the table to be tipped over.
without having to rotate the entire table. To rotate
the top, turn the TOP ROTATION LOCK HANDLE
counterclockwise (figure 2-12), grasp the table by
the head end and rotate the top 180° counterclock-
wise. Lock the top in position by tightening the TOP
ROTATION LOCK HANDLE clockwise.

WARNING SUPPORT
ROD
Always lock the table top in position
after rotation. DO NOT rotate the top
with an unevenly distributed patient
weight load as instability may result.

Figure 2-13. 90 Degree Top Rotation

WARNING

TOP ROTATION Consult manufacturer's instructions


LOCK HANDLE
when using high frequency surgical
equipment, cardiac defibrillator and car-
diac defibrillator monitors.

Figure 2-12. 180 Degree Top Rotation


WARNING

When an antistatic pathway is required, the


b. The use of the optional support rod allows
table has to be used on an antistatic floor.
the table top to be rotated 90° from the base. See
figure 2-13.
WARNING

WARNING The antistatic properties of the table are


dependent on the use of the original pad
Make sure the TOP ROTATION LOCK set which was furnished with the table
HANDLE is tightened and the brakes or an alternate approved replacement.
are set before transferring the patient.
Page 14
2-6. Positioning

The use of certain optional accessories available


WARNING
from SKYTRON further extend the positioning
capabilities of the 1700 Table. Refer to the following
Positioning Guidelines or contact your SKYTRON Certain accessories may limit weight
representative for further details. capacities. Check with your SKYTRON
representative.

1700 Patient Positioning Guidelines

Upper Body Imaging Ophthalmic/ENT

Shoulder Arthroscopy Knee Arthroscopy

OB/GYN & C-Section Rectal/ Hemorrhoidectomies


SECTION III MAINTENANCE Page 15

3-1. Preventive Maintenance 3-2. Cleaning Recommendations

The following preventive maintenance checks and NOTE


services are recommended to ensure the service-
ability and proper operation of your SKYTRON Always follow current AORN Journal
Surgical Table. Guidelines to ensure proper cleaning
and disinfection procedure.
a. During normal cleaning, a general visual
examination should be made checking for leaks,
loose bolts or parts, and cracked, chipped, or CAUTION
missing paint. Any necessary repairs should be
made. Caution should be taken when cleaning
the table to prevent excessive fluid en-
b. Semi-annually the following checks and try into electrical connectors.
services should be performed:
The following procedures should be followed when
1. Check all hydraulic fittings, mini-valves and cleaning the surgical table between cases.
slave cylinders for proper operation and
any signs of leaks. Place table top in level position prior to starting
cleaning procedure.
2. Check the hydraulic speed controls and
adjust if necessary.
WARNING
3. Pressure check (with a gauge) the pres-
sure relief valve. Always follow OSHA blood-borne patho-
gens standards for protective clothing,
4. Check all mechanical adjustments and ad- including gloves, masks and eye pro-
just as necessary. tection when cleaning the surgical table.

5. Check hydraulic fluid level. Remove major contaminants from the table with
disposable materials following appropriate biohaz-
6. Lubricate the slider assembly. ard waste disposal procedures.

Remove all table pads and place them on a flat


surface for cleaning.

CAUTION

Thoroughly read and follow the


manufacturer's directions for all clean-
ing fluids. DO NOT use cleaners con-
taining phenolics.

Apply cleaning fluid liberally to top and sides of


each pad and wipe with a clean lint-free cloth.

Using a clean, damp, lint-free cloth, wipe the pads


to remove the cleaning fluid.

Using a clean, dry, lint-free cloth, wipe the pads to


remove all moisture.
Page 16

3-3. Service

Repeat the steps to clean the bottom of the each Table maintenance can be performed by trained
pad. maintenance personnel using SKYTRON autho-
rized replacement parts and service techniques.
Service instructions and parts are available from
CAUTION SKYTRON.

When using spray cleaners DO NOT Preventive Maintenance contracts are available
spray fluids directly into electrical re- through your local SKYTRON representative.
ceptacles.
To obtain service instructions, replacement parts,
Repeat cleaning procedure for all table surfaces factory service or preventive maintenance con-
including the top, sides, elevation column, base tracts, contact your nearest SKYTRON represen-
and all accessories. tative or write or call:

CAUTION

Before replacing pads on the table, make


sure the pads and all mating surfaces
are completely dry. Moisture trapped
between the pads and mating surfaces
may cause distortion of table tops. SKYTRON
5000 36th Street S.E.
Grand Rapids, MI 49512
When the cleaning procedure is complete, replace 1-800-SKYTRON (1-800-759-8766)
all pads and accessories as applicable. Fax. 1-616-957-5053

Remove pendant control from table side rail and


apply cleaning solution to the pendant control and
cord.

Use a clean cloth dampened with water to remove


cleaning solution.

Use another clean damp cloth to remove any


remaining residue.

Install pendant control on side rail for storage when


cleaning procedure is complete.
REV 10-05
Page 1

INTRODUCTION

This manual contains the exploded views and replacement parts lists for the service-
able components of the SKYTRON Model 1700 Surgical Table.

Each serviceable part in these exploded views is identified by a reference number.


Use this number to locate necessary part information in the parts list adjacent to the
exploded view.

Always use the complete SKYTRON part number and description when
ordering replacement parts.

Always use the complete table serial number (S.N.) when ordering replacement
parts.

Special Tools and Maintenance Items listed on page 28.

Abbreviations
As Required ........................................... A/R
Optional ................................................... opt
Serial Number ....................................... S.N.
All Later S.N.'s ........................................ & L
All Prior S.N.'s ......................................... & P
Not Shown............................................... NS

REV 10/05

Although current at the time of publication, SKYTRON's policy of continuous development makes this
manual subject to change without notice.
Page 2
1. Top & Side Frame Assemblies - Head Section ...... Page 4 2. Top & Side Frame Assemblies - Leg Section ...... Page 8

3. Trendelenburg & Lateral Tilt Cylinders ................. Page 12 4. Support Column Assembly ................................ Page 14
Page 3
5. Electrical Components (S.N.1700-XX-030 & P) ... Page 16 6. Electrical Components (S.N.1700-3H-031 & L) . Page 20

7. Hydraulic Valves & Fittings .................................. Page 22 8. Electro/Minivalve Assembly ............................. Page 26
Page 4 1. TOP & SIDE FRAME ASSEMBLIES - HEAD SECTION

7
8

9 3
2

4
10 5
11
6
19
3 12 18
4
20

17 21
16 13 22
14 13
23
26 24
15

25
27

25

55 9
28 61
29 47
30 60
46
31 43
41
32 45 59
34 33 44 52 48
35 53
42
36 38 49
37 55 51 50
40 54
56
57

34
39 58 36 1700.0103.001
1. TOP & SIDE FRAME ASSEMBLIES - HEAD SECTION Page 5

Item Part No. Description Qty.

1-010-33-P PAD SET, regular ....................................................................................................... opt


1-010-33-S PAD SET, soft ............................................................................................................ opt
1 D3-017-01 TOP PLATE, seat section ............................................................................................. 1
2 D3-017-02 FLANGE, cylinder mounting .......................................................................................... 1
3 D3-017-03-1 PIN, S.N. 1700-3E-011 & L ........................................................................................... 2
D3-017-03 PIN, S.N. 1700-XX-010 & P ........................................................................................... 2
4 D6-017-02 RING, retaining .............................................................................................................. 4
5 D6-017-03 WASHER, lock, flange ................................................................................................ A/R
6 D6-017-04 BOLT, allen, flange ..................................................................................................... A/R
7 D3-017-04-1 COVER PLATE, S.N. 1700-3E-011 & L ........................................................................ 1
D3-017-04 COVER PLATE, S.N. 1700-XX-010 & P ....................................................................... 1
8 D6-010-19 SCREW, phillips, M5 x 10 ............................................................................................ 2
9 D3-017-05 PIN ................................................................................................................................. 4
10 D3-017-06 LEVER ........................................................................................................................... 1
11 D3-017-07 AXIS .............................................................................................................................. 1
12 D4-017-01-3 CYLINDER ASSEMBLY, S.N. 1700-5C-167 & L .......................................................... 1
D4-017-01-2 CYLINDER ASSEMBLY, S.N. 1700-4A-066 to 1700-XX-166 ...................................... 1
D4-017-01-1 CYLINDER ASSEMBLY, S.N. 1700-3J-051 to 1700-XX-065 ....................................... 1
D4-017-01 CYLINDER ASSEMBLY, S.N. 1700-3J-050 & P .......................................................... 1
13 D4-010-08 O-RING, P-7 ............................................................................................................... A/R
14 D4-010-24 BOLT, plumbing, M6 .................................................................................................... A/R
15 ---- HOSE, flexible, (specify function) ................................................................................ A/R
16 ---- OIL LINE, (specify function) ........................................................................................ A/R
17 D3-017-08 BUSHING ...................................................................................................................... 2
18 D6-010-34 SCREW, set, M6 x 6 ...................................................................................................... 2
19 D3-017-09 FRAME, side, right ........................................................................................................ 1
D3-017-10 FRAME, side, left .......................................................................................................... 1
20 D6-017-05 LABEL, type B equipment ............................................................................................. 2
21 D6-017-06 WASHER, lock, top plate ............................................................................................. 14
22 D6-017-07 BOLT, allen, top plate ................................................................................................... 14
23 D6-017-08 LABEL, 1700 nameplate ................................................................................................ 2
24 D3-010-18-H VELCRO, hook ............................................................................................................ A/R
25 D3-010-19 SCREW, phillips .......................................................................................................... A/R
26 D3-017-11 TOP, back section ......................................................................................................... 1
27 D3-032-04 TOP, head section ......................................................................................................... 1
28 D6-010-38 BOLT, allen, M6 x 15 ..................................................................................................... 2
29 D6-010-40 WASHER, lock, M6 ....................................................................................................... 2
30 D6-010-41 SCREW, set, M8 x 15 .................................................................................................... 2
31 D6-010-38 BOLT, allen, M6 x 15 ..................................................................................................... 4
32 D6-010-40 WASHER, lock, M6 ....................................................................................................... 4
33 D3-032-05 FRAME, head section ................................................................................................... 1
34 D3-010-01 COLLAR, side rail ......................................................................................................... 12
35 D3-010-20 RAIL, accessory ............................................................................................................ 1
36 D6-050-29 SCREW, rail, M8 x 40 .................................................................................................... 6
37 D6-010-08 NUT, acorn, M8 ............................................................................................................. 2
38 D6-010-09 WASHER, lock, M8 ....................................................................................................... 2
39 D3-010-24 RELEASE BAR, head section ....................................................................................... 1
40 D6-010-13 NUT, M8 ........................................................................................................................ 2
41 D3-032-40 BLOCK, bearing ............................................................................................................ 2
42 D6-010-11 SCREW, set, M5 x 8 ...................................................................................................... 2
43 D3-010-26 SPRING, release ........................................................................................................... 2
44 D6-050-33 PIN, roll, M5 x 20 ......................................................................................................... A/R
Page 6 1. TOP & SIDE FRAME ASSEMBLIES - HEAD SECTION (continued)

7
8

9 3
2

4
10 5
11
6
19
3 12 18
4
20

17 21
16 13 22
14 13
23
26 24
15

25
27

25

55 9
28 61
29 47
30 60
46
31 43
41
32 45 59
34 33 44 52 48
35 53
42
36 38 49
37 55 51 50
40 54
56
57

34
39 58 36 1700.0103.001
1. TOP & SIDE FRAME ASSEMBLIES - HEAD SECTION (continued) Page 7

Item Part No. Description Qty.

45 D3-010-27 PLUNGER, release ....................................................................................................... 2


46 D4-010-14 O-RING, P-12 ................................................................................................................ 2
47 D3-017-14-2 FRAME, back section, right, S.N. 1700-4A-066 & L ...................................................... 1
D3-017-14-1 FRAME, back section, right, S.N. 1700-3H-031 to 1700-XX-65 .................................... 1
D3-017-14 FRAME, back section, right, S.N. 1700-XX-30 & P ....................................................... 1
D3-017-15-2 FRAME, back section, left, S.N. 1700-4A-066 & L ........................................................ 1
D3-017-15-1 FRAME, back section, left, S.N. 1700-3H-031 to 1700-XX-65 ...................................... 1
D3-017-15 FRAME, back section, left, S.N. 1700-XX-30 & P ......................................................... 1
48 D3-017-16-1 SIDE RAIL, back section, right, S.N. 1700-4L-147 & L ................................................. 1
D3-017-16 SIDE RAIL, back section, right, S.N. 1700-XX-146 & P ................................................ 1
D3-017-17-1 SIDE RAIL, back section, left, S.N. 1700-4L-147 & L ................................................... 1
D3-017-17 SIDE RAIL, back section, left, S.N. 1700-XX-146 & P .................................................. 1
49 D3-010-41 PIN, rail stop .................................................................................................................. 2
50 D3-010-43 STOP, rail, large ............................................................................................................ 2
51 D3-010-17 KNOB, retaining, back section ...................................................................................... 2
52 D6-010-75 SCREW, set, M5 x 5 ...................................................................................................... 2
53 D3-010-31-1 SHAFT, extension, head section (roll pin) ..................................................................... 2
54 D3-032-80 GEAR, trunnion, right .................................................................................................... 1
D3-032-81 GEAR, trunnion, left ...................................................................................................... 1
55 D6-032-34 NUT, w/lock washer, M8 ............................................................................................... 12
56 D3-034-22 BUSHING, head section ................................................................................................ 2
57 D6-010-53 BOLT, allen, M8 x 20 ..................................................................................................... 2
58 D3-031-67-1 RAIL, side, head section ............................................................................................... 2
59 D6-017-35 SCREW, rail, M8 x 65, S.N. 1700-4A-066 & L .............................................................. 6
D6-050-29 SCREW, rail, M8 x 40, S.N. 1700-XX-065 & P .............................................................. 6
60 D3-010-01-1 COLLAR, side rail, 41mm, S.N. 1700-4A-066 & L ......................................................... 6
D3-010-01 COLLAR, side rail, S.N. 1700-XX-065 & P .................................................................... 6
61 D6-010-72 WASHER, flat, M8, S.N. 1700-4A-066 & L .................................................................... 6
Page 8 2. TOP & SIDE FRAME ASSEMBLIES - LEG SECTION

1
2

6
33
5 19
31

7 32
29 31
28 30
26 21
8 24
23
10 22
9 27
11 21
20 25
12
19
13
14 55
56 34
15 35 46
17 34
16 47
36
18
45
57 50
38 37
39 41 44 58

42 59 48
14
49
15
40 60
38

43 47
52 48
53
51 1700.0103.002
54
2. TOP & SIDE FRAME ASSEMBLIES - LEG SECTION Page 9

Item Part No. Description Qty.

1-010-33-P PAD SET, regular ........................................................................................................ opt


1-010-33-S PAD SET, soft ............................................................................................................. opt
1 D3-010-19 SCREW, phillips .......................................................................................................... A/R
2 D3-017-19 TOP, leg section ............................................................................................................ 1
3 D3-010-18-H VELCRO, hook ........................................................................................................... A/R
4 D3-017-20 TOP, seat section .......................................................................................................... 1
5 D3-017-21 COVER PLATE ............................................................................................................. 1
6 D6-010-19 SCREW, phillips, M5 x 10 ............................................................................................. 2
7 D3-017-01-1 TOP PLATE, seat section, S.N. 1700-5C-167 & L ........................................................ 1
D3-017-01 TOP PLATE, seat section, S.N. 1700-XX-166 & P ....................................................... 1
8 D6-017-09 RING, retaining .............................................................................................................. 2
9 D3-017-22-1 AXIS, lateral tilt, S.N. 1700-3J-051 & L ......................................................................... 1
D3-017-22 AXIS, lateral tilt, S.N. 1700-XX-050 & P ........................................................................ 1
10 D3-017-23-3 BEARING, lateral tilt, S.N. 1700-3J-051 & L ................................................................. 1
D3-017-23-2 BEARING, lateral tilt, S.N. 1700-3H-031 to 1700-XX-050 ............................................. 1
D3-017-23-1 BEARING, lateral tilt, S.N. 1700-3E-011 to 1700-XX-030 ............................................. 1
D3-017-23 BEARING, lateral tilt, S.N. 1700-XX-010 & P ................................................................ 1
11 D6-017-10 WASHER, flat ................................................................................................................ 4
12 D6-017-11 WASHER, lock .............................................................................................................. 4
13 D6-017-12 BOLT, allen ................................................................................................................... 4
14 D6-017-02 RING, retaining .............................................................................................................. 4
15 D3-017-03-1 PIN, S.N. 1700-3J-051 & L ............................................................................................ 2
D3-017-03 PIN, S.N. 1700-XX-050 & P ........................................................................................... 2
16 D3-017-02 FLANGE, cylinder mounting .......................................................................................... 1
17 D6-017-03 WASHER, lock, flange .................................................................................................. 2
18 D6-017-04 BOLT, allen, flange ........................................................................................................ 2
D4-017-01-3 CYLINDER ASSEMBLY, S.N. 1700-5C-167 & L ........................................................... 1
D4-017-01-2 CYLINDER ASSEMBLY, S.N. 1700-4A-066 to 1700-XX-166 ....................................... 1
D4-017-01-1 CYLINDER ASSEMBLY, S.N. 1700-3J-051 to 1700-XX-065 ........................................ 1
D4-017-01 CYLINDER ASSEMBLY, S.N. 1700-3J-050 & P ........................................................... 1
19 D6-017-13 • RING, retaining ........................................................................................................... 2
20 D4-017-02 • TAIL CAP .................................................................................................................... 1
21 D4-010-55 • O-RING, G-40 ............................................................................................................. 2
22 D4-017-03 • TUBE, cylinder ............................................................................................................ 1
23 D6-017-14 • NUT, M12 .................................................................................................................... 1
24 D6-017-15 • WASHER, lock, M12 ................................................................................................... 1
25 D4-040-40 • O-RING, P-39 .............................................................................................................. 1
26 D4-017-04-1 • PISTON, S.N. 1700-5C-167 & L .................................................................................. 1
D4-017-04 • PISTON, S.N. 1700-XX-166 & P ................................................................................. 1
27 D4-010-14 • O-RING, P-12 .............................................................................................................. 1
28 D6-017-16 • WASHER .................................................................................................................... 1
29 D4-017-05-1 • RAM, S.N. 1700-5C-167 & L ....................................................................................... 1
D4-017-05 • RAM, S.N. 1700-XX-166 & P ...................................................................................... 1
30 D4-017-06 • HEAD CAP .................................................................................................................. 1
31 D4-041-15 • O-RING, P-18 .............................................................................................................. 2
32 D6-017-17-1 • NUT, M12, S.N. 1700-4A-066 & L ............................................................................... 1
D6-017-17 • NUT, M12, S.N. 1700-XX-065 & P .............................................................................. 1
33 D4-017-07-1 • ROD END, S.N. 1700-3J-051 & L ............................................................................... 1
D4-017-07 • ROD END, S.N. 1700-XX-050 & P .............................................................................. 1
34 D4-010-08 O-RING, P-7 ................................................................................................................ A/R
35 ---- OIL LINE, (specify function) ........................................................................................ A/R
36 D4-010-24 BOLT, plumbing, M6 .................................................................................................... A/R
Page 10 2. TOP & SIDE FRAME ASSEMBLIES - LEG SECTION (continued)

1
2

6
33
5 19
31

7 32
29 31
28 30
26 21
8 24
23
10 22
9 27
11 21
20 25
12
19
13
14 55
56 34
15 35 46
17 34
16 47
36
18
45
57 50
38 37
39 41 44 58

42 59 48
14
49
15
40 60
38

43 47
52 48
53
51 1700.0103.002
54
2. TOP & SIDE FRAME ASSEMBLIES - LEG SECTION (continued) Page 11

Item Part No. Description Qty.

37 ---- HOSE, flexible, (specify function) ................................................................................ A/R


38 D3-017-03 PIN ................................................................................................................................. 4
39 D3-017-07 AXIS .............................................................................................................................. 1
40 D3-017-06 LEVER ........................................................................................................................... 1
41 D3-017-08 BUSHING ...................................................................................................................... 2
42 D6-010-34 SCREW, set, M6 x 6 ...................................................................................................... 2
43 D3-017-09 FRAME, side, right ........................................................................................................ 1
D3-017-10 FRAME, side, left .......................................................................................................... 1
44 D3-017-24-2 FRAME, leg section, right, S.N. 1700-5C-167 & L ........................................................ 1
D3-017-24-1 FRAME, leg section, right, S.N. 1700-4A-066 to 1700-XX-166 ..................................... 1
D3-017-24 FRAME, leg section, right, S.N. 1700-XX-065 & P ........................................................ 1
D3-017-25-2 FRAME, leg section, left, S.N. 1700-5C-167 & L ......................................................... 1
D3-017-25-1 FRAME, leg section, left, S.N. 1700-4A-066 to 1700-XX-166 ....................................... 1
D3-017-25 FRAME, leg section, left, S.N. 1700-XX-065 & P .......................................................... 1
45 D6-032-34 NUT, w/lockwasher, M8 ................................................................................................ 12
46 D6-010-75 SCREW, set, M5 x 5 ...................................................................................................... 2
47 D3-010-43 STOP, rail, large ............................................................................................................ 4
48 D3-010-41 PIN, rail stop .................................................................................................................. 4
49 D3-017-26-1 SIDE RAIL, leg section, right, S.N. 1700-4L-147 & L .................................................... 1
D3-017-26 SIDE RAIL, leg section, right, S.N. 1700-XX-146 & P ................................................... 1
D3-017-27-1 SIDE RAIL, leg section, left, S.N. 1700-4L-147 & L ...................................................... 1
D3-017-27 SIDE RAIL, leg section, left, S.N. 1700-XX-146 & P ..................................................... 1
50 D3-010-17 KNOB, retaining, leg section ......................................................................................... 2
51 D6-050-29 SCREW, rail, M8 x 40 ................................................................................................... 12
52 D3-010-01 COLLAR, side rail ......................................................................................................... 12
53 D3-017-28-1 SIDE RAIL, seat section, right, S.N. 1700-4L-147 & L .................................................. 2
D3-017-28 SIDE RAIL, seat section, right, S.N. 1700-XX-146 & P ................................................. 2
D3-017-29-1 SIDE RAIL, seat section, left, S.N. 1700-4L-147 & L .................................................... 2
D3-017-29 SIDE RAIL, seat section, left, S.N. 1700-XX-146 & P ................................................... 2
54 D6-017-08 LABEL, 1700 nameplate ................................................................................................ 2
55 D4-010-18 CAP, blind, M6, S.N. 1700-4G-117 & L ......................................................................... 1
56 D6-010-85 WASHER, flat, M6, S.N. 1700-4G-117 & L ................................................................... 1
57 D4-010-26 BOLT, plumbing, M6 (long), S.N. 1700-4G-117 & L ...................................................... 1
58 D6-010-72 WASHER, flat, M8, 1700-4A-066 & L ............................................................................ 6
59 D3-010-01-1 COLLAR, side rail, 41mm, S.N. 1700-4A-066 & L ......................................................... 6
D3-010-01 COLLAR, side rail, S.N. 1700-XX-065 & P .................................................................... 6
60 D6-017-35 SCREW, rail, M8 x 65, S.N. 1700-4A-066 & L .............................................................. 6
D6-050-29 SCREW, rail, M8 x 40, S.N. 1700-XX-065 & P .............................................................. 6
Page 12 3. TRENDELENBURG & LATERAL TILT CYLINDERS

3
4
5
7 2
8
1
9
11
6
12

13

10
10

9 19
8
7 18
5
4
20
14 21
15 6
16
22
17 3
23
1 24
25

1
27 17
29 16
26
28
30

31

26

32

33

35
34
1700.0103.003
3. TRENDELENBURG & LATERAL TILT CYLINDERS Page 13

Item Part No. Description Qty.

1 ---- HOSE, flexible, (specify function) ................................................................................ A/R


2 D4-010-29 FITTING, hydraulic, 90° elbow ...................................................................................... 1
3 D6-060-35 BOLT, allen, M12 x 25 ................................................................................................... 4
4 D2-017-01-1 END CAP, Trendelenburg cylinder, S.N. 1700-3I-041 & L ............................................ 2
D2-017-01 END CAP, Trendelenburg cylinder, S.N. 1700-XX-040 & P .......................................... 2
5 D4-017-20 O-RING, G-60, S.N. 1700-3I-041 & L ............................................................................ 2
D4-010-13 O-RING, G-55, S.N. 1700-XX-040 & P .......................................................................... 2
6 D4-010-13 O-RING, G-55 ................................................................................................................ 2
7 D4-010-05 O-RING, P-50A, S.N. 1700-3I-041 & L .......................................................................... 2
8 D2-017-02-1 PISTON, Trendelenburg, S.N. 1700-3I-041 & L ............................................................ 2
D2-017-02 PISTON, Trendelenburg, S.N. 1700-XX-040 & P .......................................................... 2
9 D2-017-03 ROD, Trendelenburg piston .......................................................................................... 2
10 D2-017-23 SLEEVE, Trendelenburg cylinder, S.N. 1700-3I-041 & L .............................................. 2
11 D2-017-04-1 SEAT, lateral tilt rod, S.N. 1700-3E-011 & L ................................................................. 2
D2-017-04 SEAT, lateral tilt rod, S.N. 1700-XX-010 & P ................................................................ 2
12 D2-017-05-1 HOUSING, Trendelenburg / lateral tilt cylinder, S.N. 1700-3J-051 & L ......................... 1
D2-017-05 HOUSING, Trendelenburg / lateral tilt cylinder, S.N. 1700-XX-050 & P ....................... 1
13 D2-017-06-1 AXIS, Trendelenburg, S.N. 1700-3J-051 & L ................................................................ 1
D2-017-06 AXIS, Trendelenburg, S.N. 1700-XX-050 & P ............................................................... 1
14 D4-065-01 FITTING, plumbing ........................................................................................................ 1
15 D4-010-08 O-RING, P-7 ................................................................................................................ A/R
16 D4-010-24 BOLT, plumbing, M6 ...................................................................................................... 3
17 ---- OIL LINE (specify function) ........................................................................................... 3
18 D6-010-68 SCREW, set, M8 x 8 ...................................................................................................... 1
19 D6-017-18 NUT, hex, M16 .............................................................................................................. 1
20 D2-017-24 SLEEVE, lateral tilt cylinder, S.N. 1700-3I-041 & L ....................................................... 2
21 D2-017-07 ROD, lateral tilt piston ................................................................................................... 2
22 D2-017-08-1 PISTON, lateral tilt, S.N. 1700-3I-041 & L ..................................................................... 2
D2-017-08 PISTON, lateral tilt, S.N. 1700-XX-040 & P ................................................................... 2
23 D4-010-04-1 O-RING, P-44, S.N. 1700-3I-041 & L ............................................................................ 2
D4-010-04 O-RING, P-44, S.N. 1700-XX-040 & P .......................................................................... 2
24 D4-035-23 O-RING, S-50, S.N. 1700-3I-041 & L ............................................................................ 2
D4-017-15 O-RING, G-44, S.N. 1700-XX-040 & P .......................................................................... 2
25 D2-017-09-1 END CAP, lateral tilt cylinder, S.N. 1700-3I-041 & L ..................................................... 2
D2-017-09 END CAP, lateral tilt cylinder, 1700-XX-040 & P ........................................................... 2
26 D2-017-25 BUSHING, S.N. 1700-3J-051 & L .................................................................................. 2
27 D6-010-22 BOLT, allen, M12 x 35 ................................................................................................... 4
28 D6-010-21 WASHER, lock, M12 ..................................................................................................... 4
29 D6-010-96 BOLT, allen, M10 x 20 ................................................................................................... 4
30 D2-017-10 PIN, Trendelenburg ....................................................................................................... 1
31 D2-017-11-2 TRENDELENBURG PIVOT CASTING, S.N. 1700-3J-051 & L ..................................... 1
D2-017-11-1 TRENDELENBURG PIVOT CASTING, S.N. 1700-3G-021 to 1700-XX-050 ................ 1
D2-017-11 TRENDELENBURG PIVOT CASTING, S.N. 1700-XX-020 & P .................................... 1
32 D6-011-07 NUT, hex, M12 .............................................................................................................. 2
33 D2-032-71 BAR, hose guide ........................................................................................................... 2
34 D2-010-45 HOLDER, hose .............................................................................................................. 2
35 D2-011-08 BOLT, allen, M5 x 18 ..................................................................................................... 2
Page 14 4. SUPPORT COLUMN ASSEMBLY

1
17
2
18

3
19

4 5
6
7

8 20

9
10

11 21

13 12

15 14
22
23
24
25
26
29

27
16 30
31
32 28
33

1700.0103.004
4. SUPPORT COLUMN ASSEMBLY Page 15

Item Part No. Description Qty.

D2-017-12-2 SLIDER ASSEMBLY, S.N. 1700-4H-127 & L ................................................................ 1


D2-017-12-1 SLIDER ASSEMBLY, S.N. 1700-3G-021 to 1700-XX-126 ............................................ 1
D2-017-12 SLIDER ASSEMBLY, S.N. 1700-XX-020 & P ............................................................... 1
1 D2-017-13-2 •SLIDER SECTION, S.N. 1700-4H-127 & L .................................................................. 1
D2-017-13-1 •SLIDER SECTION, S.N. 1700-3G-021 to 1700-XX-126 .............................................. 1
D2-017-13 •SLIDER SECTION, S.N. 1700-XX-020 & P ................................................................. 1
2 D2-010-16 •KEY, slider ................................................................................................................... 1
3 D2-017-14-2 •RING, elevation clamp, S.N. 1700-4H-127 & L ............................................................ 1
D2-017-14-1 •RING, elevation clamp, S.N. 1700-3G-021 to 1700-XX-126 ........................................ 1
D2-017-14 •RING, elevation clamp, S.N. 1700-XX-020 & P ........................................................... 1
4 D6-010-26 •STOPPER, rotation ...................................................................................................... 1
5 D2-017-15 •STOPPER, slider section ............................................................................................. 1
6 D6-010-25 •BOLT, allen .................................................................................................................. 1
7 D2-010-14 •BOSS, slider ................................................................................................................. 1
8 D2-017-16-2 •HOLDER, slider, S.N. 1700-4H-127 & L ...................................................................... 1
D2-017-16-1 •HOLDER, slider, S.N. 1700-3G-021 to 1700-XX-126 .................................................. 1
D2-017-16 •HOLDER, slider, S.N. 1700-XX-020 & P ...................................................................... 1
9 D6-010-22 BOLT, allen, M12 x 35 ................................................................................................... 3
10 D6-010-21 WASHER, lock, M12 ..................................................................................................... 3
11 D2-017-17-1 SHROUD, elevation, outer, S.N. 1700-3G-021 & L ....................................................... 1
D2-017-17 SHROUD, elevation, outer, S.N. 1700-XX-020 & P ...................................................... 1
12 D6-010-16 SCREW, phillips, M5 x 6 ............................................................................................... 3
13 D6-034-18 LABEL, top rotation handle ........................................................................................... 1
14 D6-034-19 LABEL, table top warning .............................................................................................. 1
15 D2-034-05 HANDLE, table top rotation ........................................................................................... 1
16 D2-017-18 SHROUD, elevation, middle .......................................................................................... 1
17 D2-017-19 SHROUD, elevation, inner ............................................................................................. 1
18 D6-010-19 SCREW, phillips, M5 x 10 ............................................................................................. 4
19 D2-017-20 GASKET ........................................................................................................................ 1
D4-017-08 ELEVATION CYLINDER ASSEMBLY ........................................................................... 1
20 D2-017-21 •TUBE, elevation cylinder .............................................................................................. 1
21 D2-010-07 •ROD, elevation cylinder ............................................................................................... 1
22 D4-010-14 •O-RING, P-12 ............................................................................................................... 1
23 D2-010-08 •PISTON, elevation cylinder .......................................................................................... 1
24 D4-010-12 •O-RING, P-24 ............................................................................................................... 1
25 D2-010-09 •WASHER, elevation piston .......................................................................................... 1
26 D6-010-38 •BOLT, allen, M6 x 15 ................................................................................................... 1
27 D4-010-15 •O-RING, AN6227-24 ................................................................................................... 1
28 D2-010-11-1 •SAUCER, elevation cylinder ........................................................................................ 1
29 D2-010-10 CUSHION, rubber dropping ........................................................................................... 1
30 D6-010-18 SCREW, phillips, M8 x 25 ............................................................................................. 2
31 D4-010-32 PACKING, copper ....................................................................................................... A/R
32 D4-010-31 FITTING, flexible hose .................................................................................................. 1
33 ----- HOSE, flexible, (specify function) ................................................................................ A/R
Page 16 5. ELECTRICAL COMPONENTS (S.N. 1700-XX-030 & P)

2
3

1 4

7
5 12
17 15
14 13
11
6 10
8 9 19
18
21
16
28 23 20
50
30
49 29 22
48 27 26
47 32
31
33 25
46 34 24
45
35
44 41
42 40
43 36
37
39
38
51
52 56
53
57
51
54
53
55
58
59

62
63

60
61 1700.0103.005
5. ELECTRICAL COMPONENTS (S.N. 1700-XX-030 & P) Page 17

Item Part No. Description Qty.

1 D1-017-01 HOUSING, base ............................................................................................................ 1


2 D6-034-05 SCREW, phillips, M6 x7 ................................................................................................ 4
3 D5-034-06 CONNECTOR, 7-pin, female ......................................................................................... 1
4 D5-034-05 GASKET, connector ...................................................................................................... 1
5 D6-032-08 SCREW, allen, M4 x 6 (black) ....................................................................................... 4
6 D1-032-12 FACEPLATE .................................................................................................................. 1
7 D6-031-29 LABEL, grounding reliability .......................................................................................... 1
8 D6-065-22 LABEL, caution, electric shock ...................................................................................... 1
9 D6-031-43 LABEL, danger, explosion hazard 1 .............................................................................. 1
10 D6-011-32 LABEL, danger, explosion hazard 2 .............................................................................. 1
11 D6-065-25 LABEL, serial/model ...................................................................................................... 1
12 D6-017-05 LABEL, type B equipment ............................................................................................. 2
13 D5-017-01 PENDANT CONTROL ASSEMBLY, 1700 .................................................................... 1
14 D5-034-08 •PLATE, pendant hook .................................................................................................. 1
15 D5-034-07 •HOOK, pendant ............................................................................................................ 1
16 D5-034-09 •INSERT, pendant hook ................................................................................................ 1
17 D6-034-05-1 •SCREW, phillips, M4 x 5 .............................................................................................. 3
18 D5-030-03 CONNECTOR, 2-pin, female ....................................................................................... A/R
19 D5-030-02 CONNECTOR, 2-pin, male .......................................................................................... A/R
20 D5-034-23 CONNECTOR, 16-pin, female (CN-1) ........................................................................... 1
21 D5-034-24 CONNECTOR, 16-pin, female (CN-2) ........................................................................... 1
22 D5-034-28 CONNECTOR, 6-pin, female, (CN-7) ........................................................................... 1
23 D5-032-14 CONNECTOR, 5-pin, female, ....................................................................................... 1
24 D5-017-02 RELAY BOX, 1700 ........................................................................................................ 1
25 D6-010-70 BOLT, allen, M5 x 10 ..................................................................................................... 2
26 D5-030-02 CONNECTOR, 2-pin, male .......................................................................................... A/R
27 D5-030-03 CONNECTOR, 2-pin, female ....................................................................................... A/R
28 D6-010-30 BOLT, allen, M6 x 20 ..................................................................................................... 2
29 D6-010-41 NUT, M6 ........................................................................................................................ 2
30 D6-032-06 BOLT, allen, M4 x 20 ..................................................................................................... 1
31 D6-010-59 NUT, M4 ........................................................................................................................ 1
32 D5-032-55 SWITCH, main power .................................................................................................... 1
33 D6-010-51 BOLT, allen, M6 x 10 ..................................................................................................... 3
34 D6-010-40 WASHER, lock, M6 ....................................................................................................... 3
35 D5-032-52-3 BRACKET, on/off switch ............................................................................................... 1
36 D6-032-09 BOLT, allen, M5 x 50 ..................................................................................................... 1
37 D5-032-12 SPRING (#89) ............................................................................................................... 1
38 D5-032-53-1 SWITCH PEDAL, on/off switch ...................................................................................... 1
39 D5-032-54 COVER, switch pedal .................................................................................................... 1
40 D6-010-76 NUT, M5 ........................................................................................................................ 1
41 D5-032-41 FUSE, 10A ..................................................................................................................... 1
42 D5-032-74 FUSE HOLDER, 250V, 15A .......................................................................................... 1
43 D6-032-10 SCREW, M3 x 20 .......................................................................................................... 2
44 D5-031-08 POWER CORD ASSEMBLY ......................................................................................... 1
45 D5-031-54-1 CONNECTOR, power cord ............................................................................................ 1
46 D5-031-54-2 SPACER, power cord connector ................................................................................... 1
47 ---- WIRE, ground .............................................................................................................. A/R
48 D6-010-16 SCREW, phillips, M5 x 6 ............................................................................................... 1
49 D5-032-37 RETAINER, power cord ................................................................................................. 1
50 D6-032-06 BOLT, allen, M4 x 20 ..................................................................................................... 2
51 D6-010-76 NUT, M5 ........................................................................................................................ 3
52 ---- WIRE, ground .............................................................................................................. A/R
Page 18 5. ELECTRICAL COMPONENTS (S.N. 1700-XX-030 & P) (continued)

2
3

1 4

7
5 12
17 15
14 13
11
6 10
8 9 19
18
21
16
28 23 20
50
30
49 29 22
48 27 26
47 32
31
33 25
46 34 24
45
35
44 41
42 40
43 36
37
39
38
51
52 56
53
57
51
54
53
55
58
59

62
63

60
61 1700.0103.005
5. ELECTRICAL COMPONENTS (S.N. 1700-XX-030 & P) (continued) Page 19

Item Part No. Description Qty.

53 D6-017-28 WASHER, lock, M5 ....................................................................................................... 2


54 ---- WIRE, ground .............................................................................................................. A/R
55 D6-035-02 SCREW, set, M5 x 25 .................................................................................................... 1
56 D6-010-108 BOLT, allen, M5 x 18 ..................................................................................................... 1
57 D5-017-03 CAPACITOR .................................................................................................................. 1
58 D5-030-05 CONNECTOR, 3-pin, female ......................................................................................... 1
59 D5-030-04 CONNECTOR, 3-pin, male ............................................................................................ 1
60 D6-034-20 EQUALIZATION TERMINAL ......................................................................................... 1
61 D6-034-21 LABEL, equalization terminal ........................................................................................ 1
62 D1-010-30 CASTER, 105HB-P ....................................................................................................... 4
63 D6-010-96 BOLT, allen, M10 x 20 .................................................................................................. 16
Page 20 6. ELECTRICAL COMPONENTS (S.N. 1700-3H-031 & L)

3
4
1

11 12
10 14
9 13
8
6 7 17
16
19 15
18

22
24
20
36
35 23
25
21
33 34

26
27
29
28
32 31 30

37
42
38
39
37 43
40
39
41 44

45
48

49

46
47
1700.0103.008
6. ELECTRICAL COMPONENTS (S.N. 1700-3H-031 & L) Page 21

Item Part No. Description Qty.

1 D1-017-01-1 HOUSING, base ............................................................................................................ 1


2 D6-034-05 SCREW, phillips, M6 x7 ................................................................................................ 4
3 D5-034-06 CONNECTOR, 7-pin, female ......................................................................................... 1
4 D5-034-05 GASKET, connector ...................................................................................................... 1
5 D6-031-29 LABEL, grounding reliability .......................................................................................... 1
6 D6-065-22 LABEL, caution, electric shock ...................................................................................... 1
7 D6-031-43 LABEL, danger, explosion hazard 1 .............................................................................. 1
8 D6-011-32 LABEL, danger, explosion hazard 2 .............................................................................. 1
9 D6-065-25 LABEL, serial/model ...................................................................................................... 1
10 D6-017-05 LABEL, type B equipment ............................................................................................. 2
11 D6-034-05-1 •SCREW, phillips, M4 x 5 .............................................................................................. 3
12 D5-034-07 •HOOK, pendant ............................................................................................................ 1
13 D5-034-08 •PLATE, pendant hook .................................................................................................. 1
14 D5-017-01 PENDANT CONTROL ASSEMBLY, 1700 .................................................................... 1
15 D5-034-09 •INSERT, pendant hook ................................................................................................ 1
16 D5-030-03 CONNECTOR, 2-pin, female ....................................................................................... A/R
17 D5-030-02 CONNECTOR, 2-pin, male .......................................................................................... A/R
18 D5-034-23 CONNECTOR, 16-pin, female (CN-1) ........................................................................... 1
19 D5-034-24 CONNECTOR, 16-pin, female (CN-2) ........................................................................... 1
20 D5-032-14 CONNECTOR, 5-pin, female, ....................................................................................... 1
21 D5-017-02 RELAY BOX, 1700 ........................................................................................................ 1
22 D5-034-28 CONNECTOR, 6-pin, female, (CN-7) ........................................................................... 1
23 D6-010-70 BOLT, allen, M5 x 10 ..................................................................................................... 2
24 D6-010-51 BOLT, allen, M6 x 10 ..................................................................................................... 3
25 D6-010-40 WASHER, lock, M6 ....................................................................................................... 3
26 D5-034-42 BRACKET ...................................................................................................................... 1
27 D5-065-06 COVER .......................................................................................................................... 1
28 D5-034-43 FACEPLATE .................................................................................................................. 1
29 D6-034-05 SCREW, phillips, M6 x 7 ............................................................................................... 4
30 D5-034-46 SWITCH, on/off ............................................................................................................. 1
31 D5-034-50 COVER, power switch ................................................................................................... 1
32 D6-032-10 SCREW, M3 x 20 .......................................................................................................... 2
33 D5-034-51 RETAINER CLIP, power cord ........................................................................................ 1
34 D5-031-08 POWER CORD ASSEMBLY ......................................................................................... 1
35 D5-034-45 CONNECTOR, 3-pin, male ............................................................................................ 1
36 D6-060-41 SCREW, allen, M4 x 3 ................................................................................................... 4
37 D6-010-76 NUT, M5 ........................................................................................................................ 3
38 ---- WIRE, ground .............................................................................................................. A/R
39 D6-017-28 WASHER, lock, M5 ....................................................................................................... 2
40 ---- WIRE, ground .............................................................................................................. A/R
41 D6-035-02 SCREW, set, M5 x 25 .................................................................................................... 1
42 D6-010-108 BOLT, allen, M5 x 18 ..................................................................................................... 1
43 D5-017-03 CAPACITOR .................................................................................................................. 1
44 D5-030-05 CONNECTOR, 3-pin, female ......................................................................................... 1
45 D5-030-04 CONNECTOR, 3-pin, male ............................................................................................ 1
46 D6-034-20 EQUALIZATION TERMINAL ......................................................................................... 1
47 D6-034-21 LABEL, equalization terminal ........................................................................................ 1
48 D1-010-30 CASTER, 105HB-P ....................................................................................................... 4
49 D6-010-96 BOLT, allen, M10 x 20 .................................................................................................. 16
Page 22 7. HYDRAULIC VALVES & FITTINGS

34
35

11 31
36
12
13 87 32
33
14 1 79
4 2 88 86
15 3 78
19 84 77
16 6 82
20 5 75
17 8 74
85 80 72
9 83
7 81 76
10
18 73
31
22
30
23 25

53 28
24 26 32
54 20 21
21 27 33
29
49 48 53 34
50 35
45 36
55 51 46 38
56 47
57
58 52 37
59
60

61
62

63

39
41
40
44
42
43
42

66 64
65

68

67 69
70
71 1700.0103.006
7. HYDRAULIC VALVES & FITTINGS Page 23

Item Part No. Description Qty.


1 D4-010-24 BOLT, plumbing, M6 ................................................................................................... A/R
2 D4-010-08 O-RING, P-7 ............................................................................................................... A/R
3 ---- OIL LINE, specify function .......................................................................................... A/R
4 D6-010-48 BOLT, allen, M6 x 50 .................................................................................................... 2
5 D4-010-18 CAP, blind, M6 ............................................................................................................. A/R
6 ---- HOSE, flexible, (specify function) ................................................................................ A/R
7 D4-010-31 FITTING, flexible hose ................................................................................................ A/R
8 D4-010-32 PACKING, copper ....................................................................................................... A/R
9 D4-017-09 TERMINAL, plumbing .................................................................................................... 1
10 D4-017-10 STAND-OFF .................................................................................................................. 2
D4-031-23 PRESSURE RELIEF VALVE ASSEMBLY .................................................................... 1
11 D4-034-20 •CAP, pressure relief valve ............................................................................................ 1
12 D4-031-67 •O-RING, P-10 ............................................................................................................... 1
13 D6-034-14 •SCREW ........................................................................................................................ 3
14 D4-034-21 •BODY, pressure relief valve ......................................................................................... 1
15 D4-010-51 •O-RING, P-16 ............................................................................................................... 1
16 D4-031-12 •SPRING ........................................................................................................................ 1
17 D4-031-23-4 •VALVE, relief, 5mm dia. (steel) .................................................................................... 1
18 D4-031-23-2 •HOUSING, relief valve (5mm dia. valve) ...................................................................... 1
19 D6-010-65 BOLT, allen, M5 x 35 ..................................................................................................... 4
20 ---- HOSE, flexible, (specify function) ................................................................................ A/R
21 D4-030-12 FITTING, hydraulic, 90° ............................................................................................... A/R
22 D4-010-52 O-RING, P-4 ................................................................................................................ A/R
23 D4-031-21 ELECTRO/MINI VALVE ASSEMBLY (3-way), 120vac, elevation ............................... A/R
D4-032-92 ELECTRO/MINI VALVE ASSEMBLY (3-way), 120vac, brake (blue dot) .................... A/R
24 D4-030-02 ELECTRO/MINI VALVE ASSEMBLY (4-way), 120vac ............................................... A/R
25 D6-010-64 BOLT, allen, M5 x 40 ..................................................................................................... 2
26 D4-010-40 CAP, end ....................................................................................................................... 1
27 D6-017-21 STUD, M5 ...................................................................................................................... 2
28 D6-010-77 WASHER, lock, M5 ....................................................................................................... 4
29 D6-010-76 NUT, M5 ........................................................................................................................ 4
30 D4-010-26 BOLT, plumbing, M6 (long) ......................................................................................... A/R
31 D4-032-47 OIL LINE ........................................................................................................................ 1
32 D4-032-48 FLEXIBLE HOSE ........................................................................................................... 1
33 D4-032-49 OIL LINE ........................................................................................................................ 1
34 D4-032-50 OIL LINE ........................................................................................................................ 1
35 D4-032-51 FLEXIBLE TUBE ........................................................................................................... 1
36 D4-032-52 OIL LINE ........................................................................................................................ 1
D4-035-40 EMERGENCY BRAKE RELEASE ASSEMBLY ............................................................ 1
37 D4-032-24-1 •BLOCK, emergency brake release .............................................................................. 1
38 D4-032-46 •SPACER ...................................................................................................................... 1
39 D6-010-30 •BOLT, allen, M6 x 20 ................................................................................................. A/R
40 D4-032-25 •HANDLE, emergency brake release ............................................................................ 1
41 D4-010-52 •O-RING, P-4 ................................................................................................................. 1
42 D6-010-41 •NUT, M6 ....................................................................................................................... 2
43 D6-010-40 •WASHER, M6 ............................................................................................................... 1
44 D6-032-41 •SCREW, set ................................................................................................................. 1
45 D6-010-30 BOLT, allen, M6 x 20 ..................................................................................................... 3
46 D6-031-15 WASHER ....................................................................................................................... 3
47 D1-031-12 BUSHING, isolation ....................................................................................................... 3
48 D6-010-28 BOLT, allen, M5 x 6 ....................................................................................................... 2
49 D4-010-39 CAP, oil filler .................................................................................................................. 1
50 D4-010-38 FITTING, oil filler ........................................................................................................... 1
Page 24 7. HYDRAULIC VALVES & FITTINGS (CONTINUED)

34
35

11 31
36
12
13 87 32
33
14 1 79
4 2 88 86
15 3 78
19 84 77
16 6 82
20 5 75
17 8 74
85 80 72
9 83
7 81 76
10
18 73
31
22
30
23 25

53 28
24 26 32
54 20 21
21 27 33
29
49 48 53 34
50 35
45 36
55 51 46 38
56 47
57
58 52 37
59
60

61
62

63

39
41
40
44
42
43
42

66 64
65

68

67 69
70
71 1700.0103.006
7. HYDRAULIC VALVES & FITTINGS (CONTINUED) Page 25

Item Part No. Description Qty.

51 D4-031-13 GASKET, oil filler ........................................................................................................... 1


52 D4-017-11-1 OIL TANK, S.N. 1700-3H-031 & L ................................................................................. 1
D4-017-11 OIL TANK, S.N. 1700-XX-030 & P ................................................................................ 1
53 ---- FLEXIBLE HOSE, (specify function) ........................................................................... A/R
54 ---- FLEXIBLE HOSE, (specify function) ........................................................................... A/R
55 D4-017-14 PUMP/MOTOR ASSEMBLY ......................................................................................... 1
56 D6-017-20 SPACER ........................................................................................................................ 3
57 D6-010-76 NUT, motor mounting plate, M5 .................................................................................... 3
58 D6-010-77 WASHER, lock, motor mounting plate, M5 .................................................................... 3
59 D6-034-03 WASHER, flat, motor mounting plate, M5 ..................................................................... 3
60 D4-017-12 MOUNTING PLATE, motor ........................................................................................... 1
61 D4-031-65 ISOLATION MOUNT, motor .......................................................................................... 3
62 D6-017-19 BOLT, allen, pump/motor .............................................................................................. 3
63 D4-017-13-2 PLATE, base, S.N. 1700-3J-051 & L ............................................................................. 1
D4-017-13-1 PLATE, base, S.N. 1700-3J-051 & L ............................................................................. 1
D4-017-13 PLATE, base, S.N. 1700-XX-020 & P ........................................................................... 1
64 ---- OIL LINE, (specify function) ........................................................................................ A/R
65 D4-065-01 FITTING, plumbing ...................................................................................................... A/R
66 D4-035-47 CYLINDER, brake ......................................................................................................... 4
67 D6-010-39 BOLT, allen, M6 x 45 .................................................................................................... 16
68 D4-031-95-1 SEAT, brake rubber ....................................................................................................... 4
69 D4-031-96 PAD, brake, self-leveling, hard ...................................................................................... 2
D4-031-97 PAD, brake, self-leveling, soft ....................................................................................... 2
70 D6-010-36 WASHER ....................................................................................................................... 4
71 D6-010-30 BOLT, allen, M6 x 20 ..................................................................................................... 4
D4-017-15 EMERGENCY BRAKE RELEASE ASSEMBLY (alternate) ........................................... 1
72 D6-017-29 •DECAL ......................................................................................................................... 1
73 D6-060-38 •SCREW, set, M5 x 10 .................................................................................................. 1
74 D6-017-30 •KNOB ........................................................................................................................... 1
75 D6-010-87 •SCREW, set, M6 x 20 .................................................................................................. 1
76 D6-017-31 •RING, retaining ............................................................................................................ 1
77 D6-010-41 •NUT, hex, M6 ............................................................................................................... 2
78 D6-035-06 •SCREW, set, M6 x 25 .................................................................................................. 2
79 D6-017-32 •SPACER ...................................................................................................................... 1
80 D4-017-16 •BLOCK, emergency brake release .............................................................................. 1
81 D6-017-34 •PLUG, cap .................................................................................................................... 2
82 D4-010-08 •O-RING, P-7 ................................................................................................................. 2
83 D6-017-33 •SPRING ........................................................................................................................ 1
84 D4-017-17 •VALVE .......................................................................................................................... 1
85 D4-017-18 •PILOT PLUNGER ......................................................................................................... 1
86 D4-010-08 •O-RING, P-7 ................................................................................................................. 1
87 D4-017-19 •PLUNGER .................................................................................................................... 1
88 D4-041-15 •O-RING, P-18 ............................................................................................................... 1
Page 26 8. ELECTRO / MINI VALVE ASSEMBLY

2 1
3
4
5

6
8 7
9
10

11
13
12

14

15

16
20
19
14

17 18
18

29
28

21 19
22

23
28 24
29 25
27

26
26
25
27
24

22 23
21 1700.0103.007
8. ELECTRO / MINI VALVE ASSEMBLY Page 27

Item Part No. Description Qty.

1 D6-010-65 BOLT, allen, M5 x 35 ..................................................................................................... 2


2 D4-010-41 PLUG, cap ................................................................................................................... A/R
3 D4-010-08 O-RING, P-7 ................................................................................................................ A/R
4 D4-010-42 SPRING, return ........................................................................................................... A/R
5 D4-010-25 VALVE, non-return ...................................................................................................... A/R
6 D4-010-43 VALVE BLOCK, 4-way ................................................................................................ A/R
D4-010-23 VALVE BLOCK, 3-way ................................................................................................ A/R
7 D4-034-25 BALL, check ................................................................................................................ A/R
8 D4-050-12 O-RING, P-5 ................................................................................................................ A/R
9 D4-034-26 SPRING ....................................................................................................................... A/R
10 D4-034-27 PLUG ........................................................................................................................... A/R
11 D4-010-20 O-RING, P-3 ................................................................................................................ A/R
12 D4-010-44 VALVE, needle, speed control .................................................................................... A/R
13 D4-010-19 O-RING, P-6 ................................................................................................................ A/R
14 D4-010-01 O-RING, P-8 ................................................................................................................ A/R
15 ---- PILOT PLUNGER (not available separately) .............................................................. A/R
16 ---- VALVE BLOCK (not available separately) .................................................................. A/R
17 ---- VALVE BLOCK (not available separately) .................................................................. A/R
18 D4-010-52 O-RING, P-4 ................................................................................................................ A/R
19 D4-010-51 O-RING, P16 ............................................................................................................... A/R
20 ---- SPOOL VALVE (not available separately) .................................................................. A/R
21 D4-034-28 RETAINER, spool valve .............................................................................................. A/R
22 D4-034-29 SPRING, return, spool valve ....................................................................................... A/R
23 D4-034-30 GUIDE, bushing ........................................................................................................... A/R
24 D4-010-14 O-RING, P-12 .............................................................................................................. A/R
25 D4-034-31 PLUNGER, spool valve ............................................................................................... A/R
26 D5-030-34 SOLENOID, 120VAC ................................................................................................... A/R
D5-031-35 SOLENOID, 24VDC .................................................................................................... A/R
27 D5-034-37 HOUSING, solenoid .................................................................................................... A/R
28 D6-010-78 WASHER, lock, M3 ....................................................................................................... 8
29 D6-010-79 SCREW, phillips, M3 x 5 ............................................................................................... 8
Page 28 SPECIAL TOOLS & MAINTENANCE ITEMS

Item Part No. Description Qty.

6-050-02 GAUGE, oil pressure A/R


D6-010-89 GREASE, slider 2.8 0z.
D6-010-90 OIL, hydraulic Qt.
D4-011-02 HOSE, hydraulic, specify length A/R
D4-011-03 FITTING, hydraulic hose end A/R
5000 36th Street S.E. • Grand Rapids, MI 49512
1.800.SKYTRON • 1.616.957.0500 • FAX 1.616.957.5053
SURGICAL TABLE
MAINTENANCE MANUAL

MODEL 1700

Page 33
Table of Contents
SECTION I HYDRAULIC SYSTEM ........................................................................................................ 1

1-1. General........................................................................................................................................... 1
1-2. Component Operation .................................................................................................................... 2
a. Motor/Pump Operation ............................................................................................................. 2
b. Pressure Relief Valve ............................................................................................................... 2
c. Mini-Valves ............................................................................................................................... 3
d. Mini-valve in Neutral Position ................................................................................................... 3
e. Mini-Valve Right Port Activated ................................................................................................ 4
f. Mini-Valve Left Port Activated .................................................................................................. 4
g. Hydraulic Cylinders (Slave Cylinders) ...................................................................................... 5
h. Elevation Cylinder Return Circuit .............................................................................................. 6
i. Brake System ........................................................................................................................... 7
j. Emergency Brake Release ....................................................................................................... 7
1-3. Hydraulic Adjustments .................................................................................................................... 8
a. Fluid Level. ............................................................................................................................... 8
b. Bleeding The Hydraulic System ............................................................................................... 8
c. Pressure Relief Valve ............................................................................................................... 8
d. Speed Controls ......................................................................................................................... 9

SECTION II HYDRAULIC TROUBLESHOOTING ................................................................................ 10

2-1. Precautions .................................................................................................................................. 10


2-2. Troubleshooting Notes ................................................................................................................. 10
2-3. ELEVATION DIAGNOSIS CHART ............................................................................................... 11
2-4. TRENDELENBURG DIAGNOSIS CHART ................................................................................... 12
2-5. LATERAL - TILT DIAGNOSIS CHART ......................................................................................... 13
2-6. BACK SECTION DIAGNOSIS CHART ......................................................................................... 14
2-7. LEG SECTION DIAGNOSIS CHART ............................................................................................ 15
2-8. BRAKE CIRCUIT DIAGNOSIS CHART ...................................................................................... 16
2-9. Flexible Hose Identification and Placement .................................................................................. 17

SECTION III ELECTRICAL SYSTEM .................................................................................................. 18

3-1. General......................................................................................................................................... 18
3-2. Components ................................................................................................................................. 18

SECTION IV ELECTRICAL SYSTEM TROUBLESHOOTING .............................................................. 20

4-1. Troubleshooting Notes ................................................................................................................. 20


4-2. Main Switch .................................................................................................................................. 20
4-3. Pendant Control ........................................................................................................................... 21
4-4. Relay Box ..................................................................................................................................... 21
4-5. Solenoids...................................................................................................................................... 22
4-6. Motor/Pump Assembly ................................................................................................................. 25

WARNING NOTE
Indicates a possibility of personal injury. Indicates important facts or helpful hints.

CAUTION
Indicates a possibility of damage to
equipment.
Although current at time of publication, SKYTRON's policy of continuous development makes this manual
subject to change without notice.
9/03 Page 27
BASIC RECOMMENDED TOOLS:

1/8". 1/4" STRAIGHT BLADE SCREWDRIVERS


#2 PHILLIPS SCREWDRIVER
HYDRAULIC PRESSURE GAUGE SKYTRON P.N. 6-050-02
METRIC ALLEN® WRENCHES 1.5mm-8mm
ADJUSTABLE CRESCENT WRENCH
DIGITAL VOLTMETER, TRUE RMS
METRIC OPEN END WRENCHES 7mm-18mm

BASIC RECOMMENDED MAINTENANCE PROCEDURES

The basic items notes below should be inspected at a minimal interval period of 6 months (dependant on
usage). For optimal usage, safety and longevity of the product, have it serviced only by an authorized
Skytron representative with authentic Skytron replacement parts.

• Check Power Cord (if applicable)


• Check Pendant Control (if applicable)
• Check Oil Level in Reservoir
• Check For Hydraulic Leaks
• Check Pressure Relief Valve Setting
• Check All Table Functions
• Check Side Rails
• Check Velcro
• Lubricate Elevation Slider Assembly with SKYTRON Slider Grease P/N D6-010-89
• Tighten X-Ray Top Stand-Offs, Use Loc-tite
• Lubricate Castors
• Check brake pads for wear and inspect brake cylinders for proper operation.

Only facility-authorized SKYTRON trained, maintenance personnel should troubleshoot the


SKYTRON Surgical Table. Trouble shooting by unauthorized personnel could result in
personal injury or equipment damage.

How to contact us:


Skytron
5000 36th St. SE, Grand Rapids, MI 49512
PH: 1-800-759-8766 (SKY-TRON)
FAX: 616-957-5053

Page 29
EQUIPMENT LABELS AND SPECIFICATIONS

INDICATES DANGEROUS VOLTAGE, 120 V, 60 Hz

CLASS I DEFIBRILLATION PROOF, TYPE B EQUIPMENT- IPX4 RATED.


TYPE B INTERNALLY POWERED EQUIPMENT
EQUIPMENT

PROTECTIVE GROUNDING.
IN ORDER TO ENSURE PROPER GROUNDING RELIABILITY,
THIS TABLE MUST BE CONNECTED TO A PROPERLY GROUNDED
HOSPITAL GRADE OUTLET.

N CONNECTION FOR NEUTRAL CONDUCTOR SUPPLIED

UNIT TO BE USED ONLY IN SPECIFIED ENVIRONMENTAL CONDITIONS


TEMPERATURE: 15˚ - 30˚ C (60˚ -85˚ F)
HUMIDITY: 30% - 60% RELATIVE HUMIDITY, NON CONDENSING

AC VOLTAGE

10A FUSE (2) 10 AMP FAST ACTING

IPX4 ENCLOSURE CLASS

V VOLTAGE RATING OF THE UNIT

A AMPERAGE RATING OF THE UNIT

HZ FREQUENCY OF THE UNIT

ATTENTION, CONSULT MANUAL FOR FURTHER INSTRUCTIONS.


INDICATES SPECIAL USER ATTENTION.

POWERED BY AC VOLTAGE

Page 30
1700 Series General Purpose Surgical Table Specifications

14-1/2"

9-1/2" 22" 21-1/2" 22"

19-3/4"

TOP VIEW

60˚ 76"

22"

90˚
39" Max
8-3/4" 29" Min

35-1/2" 19"

SIDE VIEW END VIEW

Electrical Specifications
Power requirements 120 VAC, 60Hz, 300 Watts
Current Leakage Less than 100 micro amps
Power Cord 15 feet w/hospital grade connector(removeable)

ENTELA CERTIFIED
TO UL2601-1
CAN/CSA601.1, IEC 60601-2-46

Page 31
SECTION I HYDRAULIC SYSTEM
1-1. General b. Motor/Pump Assembly - A positive displace-
ment gear type pump provides the necessary oil
Electro-Hydraulic System pressure and volume.

The hydraulic system (with the exception of the c. Pressure Relief Valve - Provides an alternate oil
hydraulic cylinders and hoses) is contained within path when the hydraulic cylinders reach the end of
the base of the table. The hydraulic valves and their stroke.
pump are electrically controlled by the use of a
hand-held push button pendant control. The power d. Electro/Hydraulic Mini-Valve Assemblies -These
requirements for the table are 120 VAC, 5 amp, 60 direct the fluid to the appropriate hydraulic cylinders.
Hz.
e. Hydraulic Lines, Fittings, Connections - They
The table contains the following components. Re- provide a path for the hydraulic oil.
fer to the block diagram (figure 1-1) for relationship.
f. Hydraulic Cylinders - They convert the hydraulic
a. Oil Reservoir - Main oil supply. Approximately fluid pressure and volume into mechanical motion.
two quarts.
TREND 9
7 2

4 LEG
5 SECTION
BACK
SECTION
8
6
LATERAL
TILT
3 BRAKE SYSTEM
1
ELEVATION

EMERGENCY
BRAKE
RELEASE
1 2 3 4 5 6 7 8 9
CLEAR
PLASTIC
LINE

2 4 6 8 10
PRESSURE 1 3 5 7 9
RELIEF VALVE

MINI-VALVES

RESERVOIR
MOTOR/PUMP
ASSEMBLY

Figure 1-1. Hydraulic Block Diagram


Page 1
1-2. Component Operation
The main component of the valve is an adjustable
a. Motor/Pump Operation spring loaded plunger that is pushed off from its
seat by the oil pressure. The oil then flows back into
The motor/pump assembly is a positive displace- the reservoir. See figure 1-4. Turning the adjust-
ment gear type pump that provides the oil pressure ment nut clockwise increases the amount of oil
and volume for the entire hydraulic system. The pressure required to open the valve, and turning it
pump has an inlet side and an outlet side. The inlet counterclockwise decreases the amount of oil pres-
side is connected to the reservoir which provides sure. (See adjustment section for specification.)
the oil supply.

The output line of the pump is connected to the PRESSURE RELIEF


ADJUSTMENT NUT
main oil galley which is internal and common to all
the hydraulic mini-valves and pressure relief valve.
PRESSURE
Also, common to the hydraulic mini-valves and GAUGE
pressure relief valve is an oil galley that internally
connects to the oil reservoir to provide a return path
for the hydraulic oil. See figure 1-2. SPRING LOADED
PLUNGER

PRESSURE MAIN PRESSURE


RELIF VALVE OIL GALLEY
(INTERNAL)
MINI-VALVES
MAIN RETURN
PUMP OIL GALLEY
OUTLET (INTERNAL)

MOTOR/
PUMP Figure 1-3. Pressure Relief Valve Not
ASSEMBLY
PUMP
OIL Functioning
RESERVOIR
INLET

PRESSURE RELIEF
Figure 1-2. ADJUSTMENT NUT

PRESSURE
b. Pressure Relief Valve GAUGE

This device provides an alternate oil path when the


SPRING LOADED
hydraulic cylinders reach the end of their stroke PLUNGER
and the pump continues to run. If this path were not
provided, the pump motor would stall because the
oil cannot be compressed. The pressure relief
valve is directly connected to the mini-valve bodies
and shares both the common internal main pres-
sure oil galley, and the return oil galley, that inter-
nally connect to the reservoir. See figure 1-3.

Figure 1-4. Pressure Relief Valve Functioning

Page 2
c. Mini-Valves

The operation of the mini-valves is identical for all Also, by using this control method, it doesn’t matter
table functions except the elevation and brake what size cylinder and piston is used because the
circuits. These two hydraulic circuits use a 3-way speed can be controlled by restricting the return oil.
(single check valve) type mini-valve. All other func- If the pump puts out more volume to a certain slave
tions use a 4-way (dual check valve) type mini- cylinder than the speed control is allowing to go
valve. back to the reservoir, the pressure relief valve
provides an alternate path for the pump oil.
Either type mini-valve is controlled by two pushing
type, electrically operated solenoids. The sole- d. Mini-Valve in Neutral Position
noids push the spool valve (located in the lower (No fluid flow) See figure 1-5.
portion of the valve) one way or the other. This
motion opens the main supply galley (which has 1. Spool Valve Centered - This closes off both
pump pressure) allowing the oil to flow through the oil pressure and oil return galleys.
various parts of the mini-valve to the function. The
spool valve also opens an oil return circuit which 2. Pilot Plungers Both Closed -The pilot plung-
allows the oil to return to the oil reservoir. ers control the opening of the check valves. If they
are closed, the check valves must be closed.
The main components of the mini-valve and their
functions are listed below: 3. Check Valves - Both check valves are closed
trapping the oil in the cylinder and oil lines.
1. Spool Valve - Opens the main oil galley
(pump pressure) to either mini-valve outlet de- 4. Speed Adjustment - When the mini-valve is
pending on which direction the spool valve is in the neutral position, the speed adjustment does
pushed. Also it provides a return path for the oil not affect anything because there is not any oil flow.
returning back into the reservoir.

2. Pilot Plunger - There are two plungers in a


four-way mini-valve (one in a 3-way mini-valve), OIL LINE BALL OIL LINE
one under each check valve. The purpose of the VALVE
pilot plungers is to mechanically open the return SPEED
check valve allowing the oil to return back into the CONTROL
reservoir. PILOT
PLUNGER
CHECK
3. Check Valve - Two are provided in each four- VALVE
way mini-valve to seal the oil in the cylinders and oil
lines and prevent any movement of the table. One
check valve is provided in a 3-way mini-valve.

4. Speed Adjustments - There are two speed


adjustments in each mini-valve. They are needle
valve type controls which restrict the volume of oil
returning back into the reservoir, thereby control-
ling the speed of the table surface movement. A 3- OIL GALLERY OIL RETURN SPOOL SOLENOID
(PRESSURE) (RETURN) VALVE PISTON
way mini-valve has only one speed adjustment.

The speed controls are always located in the return


oil circuit. This prevents uncontrolled movement of Figure 1-5. Mini-Valve in Neutral Position
the piston in the slave cylinder due to one side of the
piston being loaded with hydraulic pressure and
the other side having no load.

Page 3
e. Mini-Valve Right Port Activated f. Mini-Valve Left Port Activated
(See figure 1-6) (See figure 1-7.)
Slave Cylinder Piston Moves to Left Slave Cylinder Piston Moves to Right
Right Mini-Valve Port is Supply Line Left Mini-Valve Port is Supply Line
Left Mini-Valve Port is Return Line Right Mini-Valve Port is Return Line

INLET OUTLET OUTLET INLET

Figure 1-6. Mini-Valve Right Port Activated Figure 1-7. Mini-Valve Left Port Activated

1. Spool Valve - Pushed to the left by electric 1. Spool Valve -Pushed to the right by electric
solenoid. This opens the internal oil pressure gal- solenoid. This opens the internal oil pressure galley
ley allowing the fluid to go through the check valve allowing the fluid to go through the check valve and
and on to the cylinder. Also, the spool valve opens on to the cylinder. Also, the spool valve opens the
the oil return line providing an oil path through the oil return line providing an oil path through the
internal oil galley back to the reservoir. internal oil galley back to the reservoir.

2. Pilot Plunger Valve - Left pilot plunger valve 2. Pilot Plunger Valve - Right pilot plunger valve
is pushed up by the incoming oil pressure mechani- is pushed up by the incoming oil pressure mechani-
cally opening the check valve located above it in the cally opening the check valve located above it in the
return circuit. This action allows the oil from the left return circuit. This action allows the oil from the
side of the slave cylinder to go back into the right side of the slave cylinder to go back into the
reservoir. The right pilot plunger valve is not reservoir. The left pilot plunger valve is not affected
affected in this operation mode. in this operation mode.

3. Check Valves - Both check valves are 3. Check Valves - Both check valves are opened
opened in this operation mode. The right check in this operation mode. The left valve is pushed
valve is pushed open by the oil pressure created by open by the oil pressure created by the pump. The
the pump. The oil then continues to go through the oil then continues to go through the lines and
lines and pushes the slave cylinder piston to the pushes the slave cylinder piston to the right. At the
left. At the same time, the left check valve is held same time, the right check valve is held open
open mechanically by the pilot plunger providing a mechanically by the pilot plunger providing a return
return path for the oil through the mini-valve back path for the oil through the mini-valve back to the
to the reservoir. reservoir.

4. Speed Adjustment - The right speed control 4. Speed Adjustment - The left speed control
(output side) does not have any effect in this (output side) does not have any effect in this oper-
operation mode because the oil is routed around ation mode because the oil is routed around the
the speed adjustment through a by-pass valve and speed adjustment through a by-pass valve and
then to the output port. The left speed adjustment then to the output port. The right speed adjustment
controls the speed of the table function by restrict- controls the speed of the table function by restrict-
ing the amount of oil going back into the reservoir. ing the amount of oil going back to the reservoir.

Page 4
g. Hydraulic Cylinders (Slave Cylinders)

There are several different types of hydraulic cylin- 2. Trendelenburg Cylinder Assembly - The
ders used in the table that activate the control Trendelenburg and Lateral Tilt cylinders share a
functions, all operate basically the same way. The common housing. The Trendelenburg assembly
control functions are listed below: (See figure 1-8.). consists of two pistons and connecting rods that
Back Section--1, double action cylinder connect to a stationary pin on the Trendelenburg
Leg Section--1, double action cylinder pivot casting which is attached to the center col-
Trendelenburg--2, single action cylinders func- umn. The cylinder housing is attached to the table
tioning together to act as 1 dual action cylinder top and connects to the pivot casting with an axis
Lateral Tilt--2, single action cylinders func- pin. When hydraulic fluid is pumped into one
tioning together to act as 1 dual action cylinder cylinder, the cylinder housing itself moves around
Elevation--1, single action cylinder the pivot housing causing the table top to tilt. A
Brakes--4, single action cylinders return path is opened for the hydraulic fluid of the
LATERAL other piston. See figure 1-10.
BACK
TILT
SECTION

PISTON
PIN
(STATIONARY)
TRENDELENBURG
LEG
SECTION

ELEVATION
CONNECTING
PISTON RODS

Figure 1-10. Trendelenburg Cylinder Assy.

Figure 1-8. Cylinder Placement


3. Lateral Tilt Assembly - The lateral tilt assembly
1. Back Section and Leg Section Cylinders - The consists of two pistons and connecting rods. The
double action cylinders are closed at one end and connecting rods attach to the table top frame.
have a movable piston with hydraulic fluid on both When hydraulic fluid is pumped into one cylinder,
sides. Connected to this piston is a ram that exits out the piston and connecting rod tilts the table top to
of the other end of the cylinder. Through the use of a one side. To tilt the table top in the opposite
clevis and pin arrangement, this ram is connected to direction, fluid is pumped into the opposite cylinder.
a movable table surface. See figure 1-11.
The movable surface can be moved one way or the
other by pumping hydraulic fluid into the cylinder on CONNECTING
either side of the piston. A return path is opened for RODS
the oil on the other side. See figure 1-9.
PISTON

PISTON

RAM PISTON
Figure 1-11. Lateral Tilt Cylinder Assembly
Figure 1-9. Back Section Cylinder
Page 5
4. Elevation Cylinder - This single action cylin-
der does not have hydraulic fluid on both sides of
PISTON
the piston. It depends on the weight of the table top
assembly to lower it. OIL LINE
The cylinder is set in the center of the elevation
main column. The cylinder is elevated by the driven RETURN
SPRING
force of the oil pressure. When lowering, the oil that
is accumulated in the cylinder is returned to the oil
reservoir through the mini-valve due to the table top
weight. BRAKE
PAD
A slider support assembly is used to support the
weight of the upper table section. A stainless steel
shroud covers the flexible hydraulic hoses and Figure 1-13. Single Action Brake Cylinder
slider. See figure 1-12.
h. Elevation Cylinder Return Circuit

Three-way (single check valve type) mini-valves


ELEVATION control both the elevation and return circuits. The
CYLINDER
elevation circuit operation within the mini-valve is
EXTERIOR identical to the operation of the four-way valves
SHROUD previously described. In the return position, inlet
pressure pushes the pilot plunger up and opens the
SLIDER
SUPPORT
return check valve. See figure 1-14. The open
ASSEMBLY PISTON check valve allows a path for the oil in the elevation
cylinder to return to the reservoir. When the pilot
plunger valve is opened, the continuing pump pres-
sure opens the pressure relief valve which pro-
vides a return oil path to the reservoir.

The mini-valve contains only one check valve which


is used to trap the oil in the elevation cylinder
thereby supporting the table top. When the top is
lowered the check valve is mechanically held open
by the pilot plunger through pump pressure.
Figure 1-12. Elevation Cylinder Assembly

5. Brake Cylinders - The brake cylinders are INLET

single action type similar to the elevation cylinder.


The movable piston's ram is connected to a brake
pad. See figure 1-13. Oil pumped into the top of the
cylinder pushes the piston down raising the table
base off its casters. An internal return spring on the
bottom of the piston, pushes the piston up to return
the oil through the mini-valve to the reservoir.

TO RESERVOIR RETURN TO
THROUGH RESERVOIR
PRESSURE
RELIEF VALVE

Figure 1-14. Elevation Return Circuit

Page 6
i. Brake System

The brake system consists of the following compo- When activated, the return hydraulic circuit oper-
nents: (figure 1-15) ates similar to the elevation cylinder return circuit.
Return springs inside the single action brake cylin-
1. Single action slave cylinders (4 each). ders retract the brake pads and provide the pres-
2. 3-way (single check valve type) mini-valve. sure to return the hydraulic oil back to the reservoir.
3. Manually controlled emergency brake re- The electronic timer operates the return circuit for
lease. approximately 8-10 seconds.
4. Plumbing terminal, flexible hoses, copper
lines and "O" rings. j. Emergency Brake Release
5. Portions of the electrical system.
The emergency brake release is simply a manually
Each corner of the cast-iron table base has a operated bypass valve connected in parallel to the
hydraulic brake cylinder. These single action cyl- brake cylinders and the oil reservoir. See figure 1-
inders are hydraulically connected in parallel to the 16. When the valve is opened (turned counter-
mini-valve and all four are activated together. It is clockwise) a return circuit for the brake hydraulic
normal for one corner of the table to raise before the fluid is opened. The return springs force the
others due to the weight distribution of the table. pistons up pushing the hydraulic oil back into the
reservoir and retracting the brake pads.
An electronic timer in the relay box is activated
when any function on the pendant control is
pushed momentarily. The pump/motor and brake
system mini-valve are activated and the brake
cylinders are completely set. The electronic timer
runs for approx. 8-10 seconds.

The brakes are released by pushing the BRAKE


UNLOCK button momentarily. An electronic timer
in the relay box activates the brake function hy- EMERGENCY
draulic mini-valve and pump/motor. BRAKE RELEASE

Figure 1-16.
BRAKE SYSTEM BRAKE
CYLINDERS
NOTE
PLUMBING
TERMINAL •The emergency brake release valve
must be tightened securely when not in
RELIEF use.
VALVE BRAKE

•If the emergency brake release valve


has been operated, the UNLOCK but-
ton on the pendant control may have to
be pressed before brakes will lock again.

If the emergency brake release valve is open or


loose, the brakes will release slowly- depending on
how loose the valve is, this could take anywhere
PUMP/MOTOR from a few minutes to several hours.
ASSEMBLY

Figure 1-15. Brake System Block Diagram

Page 7
1-3. Hydraulic Adjustments

a. Fluid Level. c. Pressure Relief Valve

The fluid level should be approximately 1/2" below The pressure relief valve is adjusted by turning the
the filler hole or gasket surface. If additional fluid is adjustment nut until the desired pressure is reached.
needed, remove the filler vent cap with a phillips
screwdriver and add fluid through this opening To adjust:
using a funnel. See figure 1-17.
1. Remove the blind cap and attach a hydraulic
pressure gauge to the main oil galley using a 6mm
NOTE plumbing bolt. See figure 1-18.

The elevation cylinder should be com-


pletely down and all the other control
functions in their neutral position when
checking oil level.
PRESSURE
BACK VIEW OF GAUGE
RELIEF VALVE

FILLER CAP PRESSURE


ATTACH RELIEF VALVE
HERE
FILLER FITTING

GASKET

Figure 1-17.
Figure 1-18.
The type of oil that should be used is Mobil DTE #25
or equivalent. This is a very high quality hydraulic 2. Raise the table top until the piston reaches
oil. The table requires approximately two quarts of the end of its stroke and stalls. Observe reading on
oil to operate properly. pressure gauge and turn the adjustment nut (clock-
wise to increase oil pressure, counterclockwise to
b. Bleeding The Hydraulic System decrease) until desired reading is obtained. Pres-
sure should be 80KG/CM† -1138 PSI.
To purge the air from the hydraulic system, operate
each function back and forth at least two or three
times.

NOTE

Whenever a hydraulic line or compo-


nent is replaced, bleed the air out of the
lines using the pump pressure before
making the final connection. Then op-
erate the function until it stalls in both
directions.

Page 8
d. Speed Controls

The speed controls restrict the volume of oil return- A pressure gauge should be used to set the speed
ing back to the reservoir thereby controlling the of the back section and Trendelenburg control
speed of each control function. functions.

All four-way mini-valves, have two speed controls To adjust:


located in the ends of each valve body. All three-
way mini-valves have only one speed control. 1. Attach the pressure gauge onto the main oil
galley as shown in figure 1-19.
One speed control adjusts one direction of a
particular function and the opposite speed control 2. The gauge should read the following values
adjusts the other direction. They are adjustable by when operating the various control functions in
using a small straight blade screwdriver and either direction. Turn the speed controls until
turning the adjustment screw clockwise to de- desired values are obtained.
crease the speed and counterclockwise to
increase the speed. Refer to figure 1-19. Back Section Up 70KG/CM†-995PSI
Dn 70KG/CM†-995PSI
Trendelenburg Up 70KG/CM†-995PSI
Dn 70KG/CM†-995PSI
TREND
TILT RIGHT
BACK UP Elevation - There is not a speed adjustment for
LEG DOWN
BRAKE
raising the table. The speed control will only affect
the rate of descent and it should equal the rate of
TABLE DOWN elevation.
REV TREND
TILT
LEFT BACK
DOWN LEG UP

Figure 1-19.

Any control function should move in either direc-


tion at the same rate. If the rate of a certain function
is too slow, open the speed control slightly and
recheck. Use the second hand on a watch and time
a particular function. Match that time in the oppo-
site direction by opening or closing the speed
control. Approximate operating times are as fol-
lows:
Lateral Tilt 5 seconds
Back Up 13 seconds
Back Down 5 seconds

Page 9
SECTION II HYDRAULIC TROUBLESHOOTING
2-1. Precautions
Before attempting to troubleshoot any hydraulic Once the problem has been determined, concen-
problem on the table, please read through the pre- trate on that particular hydraulic circuit or control
cautions and notes below. function.

Listed below are the hydraulic components that


CAUTION are common with all hydraulic circuits. If there is a
problem with any of them, it could affect all control
When disconnecting any of the hydrau- functions.
lic lines, fittings, joints, hoses, etc., for
the following control functions, be sure 1. Motor/Pump Assembly
these table surfaces are in their down 2. Reservoir
position or completely supported. 3. Pressure Relief Valve
4. Certain Oil Lines and Galleys
•Elevation
•Back Section If there was a problem in the following components,
•Leg Section only one control function would normally be af-
fected.
When working on the Trendelenburg
or lateral tilt hydraulic circuits, be sure 1. Mini-Valve
to support the table top. When working 2. Slave Cylinder
on the brake system make sure the 3. Oil Lines
brakes are completely retracted.
NOTE

WARNING Whenever a hydraulic line or compo-


nent is replaced, bleed the air out of the
Failure to follow these precautions may lines using the pump pressure before
result in an uncontrolled oil spray and making the final connection. After all
damage to the table or personal injury. connections are tight, cycle the control
function back and forth two or three
times to purge the remaining air from
2-2. Troubleshooting Notes the system.

When troubleshooting a table malfunction, first


determine the following: CAUTION

1. Does the problem affect all control func- When installing new "O" rings use white
tions? lithium grease or hydraulic oil to thoroughly
lubricate the "O" rings and cylinder. Keep
2. Does the problem affect only one control everything clean.
function?
Each complete oil circuit is shown on the following
3. If the problem affects one control function is pages. When troubleshooting a particular function,
it in both directions? refer to the appropriate oil circuit diagram and the
list of possible problems
4. Is the problem intermittent?

5. Is the problem no movement of a table


surface or does the table surface lose position?

Page 10
2-3. ELEVATION DIAGNOSIS CHART

Problem Reason
Table will not elevate properly Pressure Relief Valve Not Set Properly
Low on Oil
Spool Valve Not Centered
Defective Pump
Defective Mini-Valve
Defective Solenoid or Wiring
Defective Relay Box or Pendant Control
Table will not descend properly Incorrect Speed Adjustment
Bad Check Valve
Spool Valve Not Centered
Galled Slider Assembly
Defective Solenoid or Wiring
Defective Relay Box or Pendant Control

Table loses elevation Bad Check Valve


Leaking Mini-Valve
Loose Fittings, Joints, Hoses
Leaking "O" Ring Inside Cylinder

PISTON
O-RING

CYLINDER
BASE O-RING CYLINDER
BASE

PLUMBING
TERMINAL

FLEXIBLE HOSE

COPPER
LINE
CHECK VALVE

SPEED CONTROL

ELEVATION
MINIVALVE

Figure 2-1. Elevation Circuit

Page 11
2-4. TRENDELENBURG DIAGNOSIS CHART

Problem Reason
Trendelenburg function moves improperly Incorrect Speed Adjustment
Spool Valve Not Centered
Bad Check Valves
Low on Oil
Pinched Hose
Defective Mini-Valve
Pressure Relief Valve Not Set Properly
Bad Solenoid or Wiring
Defective Relay Box or Pendant Control

Trendelenburg function chatters or loses position Defective or Dirty Check Valve


Oil Leakage in Circuit
Air Inside Cylinder
Pinched Hose
Low on Oil

PISTON
O-RING

CYLINDER
CAP O-RING

COPPER
LINES

CHECK VALVE
MAIN PLUMING
SPEED CONTROL TERMINAL

MINIVALVE

Figure 2-2. Trendelenburg Circuit

Page 12
2-5. LATERAL TILT DIAGNOSIS CHART

Problem Reason
Lateral tilt function moves improperly Incorrect Speed Adjustment
Spool Valve Not Centered
Bad Check Valves
Low on Oil
Pinched Hose
Defective Mini-Valve
Pressure Relief Valve Not Set Properly
Bad Solenoid
Defective Relay Box or Pendant Control

Lateral tilt function chatters or loses position Defective or Dirty Check Valves
Oil Leakage in Circuit
Air Inside Cylinder
Pinched Hose
Low on Oil

PISTON
O-RING

CHECK VALVE

SPEED CONTROL

MINIVALVE

Figure 2-3. Lateral Tilt Circuit

Page 13
2-6. BACK SECTION DIAGNOSIS CHART

Problem Reason
Back Section function moves improperly Incorrect Speed Adjustment
Spool Valve Not Centered
Bad Check Valves
Low on Oil
Pinched Hose
Defective Mini-Valve
Pressure Relief Valve Not Set Properly
Bad Solenoid
Defective Relay Box or Pendant Control

Back Section function chatters or loses position Defective or Dirty Check Valves
Oil Leakage in Circuit
Air Inside Cylinder
Pinched Hose
Low on Oil

COPPER
LINES

CHECK VALVE

MAIN PLUMING
SPEED CONTROL TERMINAL

MINIVALVE

Figure 2-4. Back Section Circuit

Page 14
2-7. LEG SECTION DIAGNOSIS CHART

Problem Reason
Leg function moves improperly Incorrect Speed Adjustment
Spool Valve Not Centered
Bad Check Valves
Low on Oil
Pinched Hose
Defective Mini-Valve
Pressure Relief Valve Not Set Properly
Bad Solenoid
Defective Relay Box or Pendant Control

Leg function chatters or loses position Defective or Dirty Check Valves


Oil Leakage in Circuit
Air Inside Cylinder
Pinched Hose
Low on Oil

COPPER
LINES

CHECK VALVE

MAIN PLUMING
SPEED CONTROL TERMINAL

MINIVALVE

Figure 2-5. Leg Section Circuit

Page 15
2-8. BRAKE CIRCUIT DIAGNOSIS CHART

Problem Reason
Brakes will not set properly Emergency Brake Release Valve Open or Defec-
tive
Spool Valve Not Centered
NOTE Bad Check Valve
Low on Oil
If brakes have been released with the Pressure Relief Valve Not Set Properly
Emergency Brake Release Valve, Pinched Hose
brakes will not reset until BRAKE UN- Defective Mini-Valve
LOCK Circuit has been activated. Defective Relay Box or Pendant Control

Brakes Will Not Stay Locked Emergency Brake Release Valve Open or Defec-
tive
Defective or Dirty Check Valve
Oil Leakage in Circuit
Leaking "O" Ring Inside Cylinder

Brakes will not retract properly Incorrect Speed Adjustment


Bad Check Valve
Spool Valve Not Centered
Defective Mini-Valve
Pinched Hose
Defective Solenoid or Wiring
Defective Relay Box or Pendant Control

BRAKE
CYLINDER

FLEXIBLE
HOSES

MAIN PLUMING
TERMINAL

FLEXIBLE
BRAKE HOSES
CYLINDER

EMERGENCY
BRAKE RELEASE
CHECK VALVE COPPER
LINE
SPEED CONTROL
RELEASE LEVER
MINIVALVE RETURN
TO RESERVOIR
INTERNAL OIL BRAKE
INTERNAL OIL FROM PUMP
FROM PUMP CYLINDER

Figure 2-6. Brake System Circuit

Page 16
2-9. Flexible Hose Identification and
Placement

The following figure shows the correct placement


of the flexible hydraulic hoses used in the table and
their respective number codes.

TREND 9
7 2

4 LEG
5 SECTION
BACK
SECTION
8
6
LATERAL
TILT
3
1
ELEVATION

1 2 3 4 5 6 7 8 9

Figure 2-7. Flexible Hose Placement

Page 17
SECTION III ELECTRICAL SYSTEM

3-1. General 3-2. Components

The complete electrical system (with the excep- Refer to figure 3-1 for the relationship of the elec-
tion of the hand-held pendant control) is contained trical components.
within the base of the table. The pump motor and
the hydraulic valves are controlled electrically with a. Wires, Connectors, Switches, Fuse - These
the pendant control. provide the path for the various electrical circuits.

The electrically operated functions are as follows: b. Relay Box - Contains the step down trans-
former, full wave rectifier, micro-processor and
- ELEVATION - Up and Down relay switches. The relay switches are activated by
the pendant control signal to the micro-processor
- TRENDELENBURG - Head up and down and in turn energize the solenoids.

- LATERAL TILT - Right and left c. Hand-Held Pendant Control - Contains


circuit board mounted switches and a micro-pro-
- BACK SECTION - Up and Down cessor which activate the relay box. Operates on
5 VDC.
- LEG SECTION - Up and Down
d. Solenoids - These electrically open and
- BRAKE UNLOCK - Brake release close the hydraulic ports of the mini-valve to direct
the fluid to the correct cylinders. They operate on
The power requirements are 120 VAC, 60 Hz, fuse 120 VAC.
protected. The main power on-off switch is an
enclosed DPST type and the power cord is a three- e. Motor/Pump Assembly - 120 VAC, 60 HZ,
wire, fifteen foot long, UL listed cord with a three- 200 Watt capacitor induction motor.
prong hospital grade plug.

Page 18
SOLENOID 2 PIN PENDANT
COIL 120 VAC CONNECTORS CONTROL

MINI-VALVES

PENDANT
BASE
CONNECTOR

CN7

CN1

RELAY BOX

CN2A

CN2B

CN4

CN15 MOTOR/PUMP
ASSEMBLY
CAPACITOR

POWER
DPST MAIN
CORD
POWER SWITCH
CONNECTOR

(2) FUSE
10AMP

POWER
CORD

Figure 3-1. 1700 Electrical Circuit Block Diagram

Page 19
SECTION IV ELECTRICAL SYSTEM TROUBLESHOOTING

4-1. Troubleshooting Notes


1. Plug the power cord into the 120VAC power
The basic operation of each component will be supply (wall receptacle) and turn ON the main
defined along with a drawing and explanation on switch.
how to check it out.
2. Disconnect connector CN4 from the relay
Certain defective components could cause the box. See figure 4-1. Leave all other connectors
entire table to stop functioning or only one control connected.
function to stop. It would depend on what part of the CN7
component failed. Other defective components
would only cause one control function to stop. CN1

RELAY BOX
The following defective components could cause
all control functions to be affected: CN2A

a. Motor/Pump Assembly (starting capacitor)


CN2B
b. Main Switch Circuit and Wiring
CN4
The following defective components could cause
all control functions to be affected or only one
control function: Figure 4-1. Main Power Test

a. Relay Box
b. Pendant Control CAUTION

The component listed below would only affect one Line voltage (120 VAC) will be mea-
control function: sured in this test. Do not touch uninsu-
lated connector pins or meter test leads.
Solenoid
3. Use an AC voltmeter capable of measuring
When troubleshooting an electrical circuit, start at 120 VAC and measure the voltage between pins
the problem and work back to the power source. 1 and 2 (black and white wires) located in connector
CN4. See figure 4-2. You should receive line
4-2. Main Switch voltage 120 VAC.

The main power supply, 120 VAC, 60 HZ, comes in


through the power cord and through the main
switch. The main switch opens both lines when in ACV
the "OFF" position. Two 10 amp fuses are used to
protect the complete electrical system and are
located next to the main switch.
5
a. Main Switch Test 3
4 2
The following test will determine if line voltage is 1
applied to connector CN4, which in turn would
PIN NO. COLOR
power the table.
1 White
2 Black
3 Red
4 Blue
5 Yellow

Figure 4-2. Connector CN4

Page 20
b. Test Results
is always activated no matter what control function
If you do not receive the correct voltage measure- is selected. The brake locking circuit relay is also
ment, the problem would have to be in the wires, activated when any control function other than
main switch, fuses, or power cord. If the correct BRAKE UNLOCK is initially selected.
voltage is obtained, everything is good up to this
point and the problem would have to be in another Also, inside the relay box is a step-down transformer
area. and full-wave rectifier which decreases the line volt-
age to 5.5 volts. This low voltage potential controls
4-3. Pendant Control the relays by the use of the hand-held pendant
control buttons. Basically the relays enable a 5.5
The Pendant Control is part of the solid state, multi- volt potential to control the 120 volt circuit.
plex, logic control system. The pendant control
contains illuminated, circuit board mounted switches The following tests will determine if the relay box is
and a micro processor. The encoded output from the functioning correctly.
pendant control is serial bit stream logic.
a. Checking Relay Box Connector CN4
The output signal is transmitted to the micro pro-
cessors in the relay box where the logic is decoded 1. Connect the power cord to the table. Plug
and the appropriate relays for the selected function the power cord into the 120 VAC power supply (wall
are activated. receptacle) and turn the main switch ON. Leave all
connectors connected.
a. Wiring Harness Test
The following test checks the wires leading from the WARNING
table connector to connector CN7 at the Relay Box.
Disconnect connector CN7 from the Relay Box and Line voltage (120 VAC) will be mea-
using an ohmmeter, test the continuity between the sured in this test. Do not touch uninsu-
corresponding pins in connectors CN7 and the lated connector pins or meter test leads.
table connector. See figure 4-3.

2. Use an AC voltmeter capable of measuring


OHM 120 volts and measure the voltage between pins 1
1 (white) and 2 (black) of connector CN4 for input
1 2
2
3 voltage. See figure 4-4. Meter should read line
3 4 5 4
5 voltage 120 VAC.
6 7 6
7
1 BLACK 5 BLUE
2 BROWN 6 WHITE 3. Activate any table function with the Pendant
TABLE BASE CN7
CONNECTOR 3 RED 7 NOT USED Control and using an AC voltmeter, test the voltage
4 GREEN
at pins 3 and 4 of CN4 for output to the pump. Meter
Figure 4-3. Table Base Connector should read 120 VAC.
b. Test Results:
If the correct readings are obtained, this part of 4
the circuit is okay and the problem may be the 1 ACV
Pendant Control circuit board or the Relay Box. 2
Contact SKYTRON if all tests performed indicate 3
that the problem is located in the Pendant Control. 5

PIN NO. COLOR


4-4. Relay Box
The 120 volt power supply is directly connected to 1 WHITE
2 BLACK
the relay contacts. When these contacts are 3 RED
closed, 120 volts is supplied to the solenoids which 4 BLUE
5 YELLOW
are mounted on the hydraulic mini-valves. One
relay is used to supply 120V to the pump/motor and
Figure 4-4. Connector CN4

Page 21
b. Test Results: NOTE
If you do not receive the correct meter readings, the Before deciding the relay box is de-
relay box or wiring is defective. If the correct fective, check the wires and pins in the
readings are obtained, this part of the relay box is connector blocks to make sure they are
okay. Proceed to the next step. not loose or making a bad connection
with their mate.
c. Checking Output to Solenoids
his test checks the high voltage (120V) that is used
to energize the solenoids.
ACV

1
WARNING

120 VAC will be measured in this test. CN1, CN2A OR CN2B


Do not touch uninsulated connector pins 16
or meter test leads. CN1 CN2A

FUNCTION PINS FUNCTION PINS


NOTE Table Up 1-2 Back Up 1-2
•The Brake Lock function is activated Table Down 3-4 Back Down 3-4
Trend 5-6 5-6
by pressing any function button (except Rev Trend 7-8 7-8
BRAKE UNLOCK). A timer in the Relay Tilt Right 9 - 10 9 - 10
Tilt Left 11 - 12 11 - 12
Box allows continuous output for about 13 - 14 Leg Up 13 - 14
15 - 16 Leg Down 15 - 16
7 seconds. If the brakes are already
locked, no output is provided. CN2B

Brake Set 1-2


Brake Unlock 3-4
•The BRAKE UNLOCK button activates
another timer in the relay box which
allows continuous output for the brake
release function for approximately 7 Figure 4-5. Solenoid Output Connectors
seconds. If the brakes are released
(using the BRAKE UNLOCK button) no e. Checking Output to Pendant Control
output is provided.
The output to the Pendant Control can not be tested
1. The power cord should be plugged into the without specialized equipment. If all tests have
wall receptacle and Power Switch turned ON. been conducted and it appears that the Relay Box
is faulty, contact SKYTRON.
2. Disconnect the motor connector. All other
connectors should be connected. Test connectors 4-5. Solenoids
CN1, CN2A and CN2B from the back while at-
tached to the relay box. The solenoids are energized by 120 volt potential
that is controlled by the relays located inside the
3. Activate each of the Pendant Control buttons relay box.
measure the voltage for the corresponding con-
nector pins with an AC voltmeter. See figure 4-5. The solenoid windings are protected from exces-
Meter should read 120VAC. sive heat with an internal thermal fuse that will open
after approximately seven (7) minutes of continu-
d. Test Results: ous operation. The solenoid must be replaced if
the internal thermal fuse has been blown. The
If you do not receive the correct meter readings, the solenoids are mounted directly on either side of the
relay box or wiring is defective and should be hydraulic mini-valves and push the spool valve in
replaced. one direction or the other depending upon which
solenoid is activated.

Page 22
a. Solenoid Test c. Test Results:

The following tests check the voltage applied to the If you do not receive the correct voltage, the prob-
solenoids and the resistance of the solenoid coil. lem could be in the wires leading to connectors.
The problem could also be in the relay box or the
NOTE Pendant Control (refer to appropriate section for
troubleshooting).
If a solenoid does not function when the
pendant control button is pushed, the If the correct voltage is obtained, everything is
problem could be the pendant control, good up to that point and the problem is more than
the relay box, or the solenoid. likely the solenoid.

NOTE d. Step #2

Each solenoid is controlled with 120V The solenoid can be checked out using an ohm-
source coming from the relay box. This meter R x 1 scale.
source can easily be checked by mea-
suring the voltage at the 2 pin connec- 1. Measure the resistance between the two
tor in question. pins of the connector in question. See figure 4-6.
Connector being tested must be disconnected.
WARNING Polarity of meter leads is not important.

Line voltage will be measured in this 2. The meter should read approximately 60
test. Do not touch uninsulated connec- ohms at room temperature.
tor pins or meter test leads.
3. Measure the resistance between either pin
b. Step #1 and ground.

1. Plug the table cord into the wall receptacle 4. Meter should read infinity.
and turn main switch ON.

2. Disconnect the 2 pin connector from the e. Test Results:


solenoid in question. See figure 4-6.
If the solenoid does not check out with the meter, it
3. Use a voltmeter capable of measuring 120 is more than likely defective and must be replaced.
VAC and measure the voltage across the 2 pin
connector. Polarity of meter leads is not important.
NOTE
NOTE
Whenever there are several compo-
The appropriate pendant control but- nents of the same type, a defective unit
ton must be pushed during this test. can also be detected by substituting a
The motor will run when this test is known good unit or wire connector. In
performed, and the brake locking sole- some cases this may be faster than
noid will be activated by any function using a multi-meter.
other than UNLOCK.

Page 23
OHM ACV

BLUE BLUE

WHITE/BLUE RED
BLUE BLUE
CN1
WHITE/BLUE BROWN 16
BLUE BLUE 15
14
13
WHITE/BLUE ORANGE 12
11
BLUE BLUE 10
9
WHITE/BLUE WHITE/BROWN 8
7
BLUE BLUE 6
5
4
WHITE/BLUE WHITE/GREY 3
2
BLUE BLUE 1

WHITE/BLUE BLACK/WHITE

UP HD RT. UP DN. UN
DN. LOCK

CN2B
4
LAT. BACK LEG 3
ELEV. TREND TILT SECT. SECT. BRAKE 2
1

HD
DN. UP. LT. DN. UP LOCK
CN2A
16
15
14
13
12
BLUE BLUE 11
10
WHITE/BLACK 9
WHITE/BLUE 8
BLUE BLUE 7
6
5
WHITE/BLUE GREY 4
3
BLUE BLUE 2
1
WHITE/BLUE BLUE/WHITE
BLUE BLUE

WHITE/BLUE WHITE/ORANGE
BLUE BLUE

WHITE/BLUE YELLOW
BLUE BLUE

WHITE/BLUE WHITE/RED

Figure 4-6. Solenoid Test

Page 24
4-6. Motor/Pump Assembly

The electric motor is a capacitor start type with a 3. Use a voltmeter capable of measuring 120
rating of 120 VAC, 200 watts. The field windings VAC and measure the following connector pins in
are protected with a thermal protector that will open the connector. See figure 4-8.
the winding circuit if the motor is run continuously
for approximately 10 minutes. This protector will
take about 10 minutes to automatically reset. The
oil pump unit is attached to the bottom of the motor ACV
and is a gear type positive displacement pump with
a pumping capacity of .4 liter per min. The Motor/ 3
Pump Assembly is mounted on an insulated motor
plate in the base of the table. The starting capacitor
is mounted along side the motor/pump assembly 2
1

PIN NO AC VOLTS
a. Motor/Pump Test 1-2 120
1-3 120
2-3 0
The following tests will check the voltage applied to
the motor and the resistance of the motor field
windings. Figure 4-8. Motor Connector

CAUTION c. Test Results:

Line voltage will be measured in this If you do not receive the correct meter readings, the
test. Do not touch uninsulated connec- problem could be in the wires, connectors, relay
tor pins or meter test leads. box, or main switch (refer to appropriate section for
troubleshooting).

b. Step #1 If the correct voltage is obtained, everything is


good up to that point and the problem could be
1. Plug the power cord into 120 VAC power either the motor or the starting capacitor.
supply (wall receptacle). Turn main switch ON.
d. Step #2
2. Disconnect the 3 pin motor connector at the
motor. Leave all other connectors connected. See If the starting capacitor is shorted or grounded, the
figure 4-7. motor will not run. Capacitors very seldom fail, and
it requires a dielectric tester to accurately test one.
However, an ohmmeter can be used to determine
PUMP/MOTOR
ASSEMBLY if the capacitor will store a low voltage charge and
most of the time this is adequate.

CONNECTOR 1. Turn the main switch OFF.

CAPACITOR 2. Motor connector should be disconnected.

3. Use the R x 100 scale of the ohmmeter and


Figure 4-7. touch pins 2 and 3 of the connector. See figure 4-8.

Page 25
e. Test Results:

The meter needle should move up scale and then


back down to infinity. This would indicate that the
capacitor is storing an electrical charge.

NOTE
OHM
The capacitor may have to be dis-
charged first (by shorting pins 2 and 3
together) before you will be able to see
the ohmmeter needle swing up the
scale. PIN NO METER

1-2 Approx. 5 ohms


f. Step #3 1-3 Approx. 4 ohms
2-3 Approx. 8 ohms

The motor windings can be statically checked for


resistance using an ohmmeter.
Figure 4-9. Pump Connector
1. Turn main power switch OFF.

2. Connector CN15 should be disconnected. g. Test Results:

3. Use the R x 1 scale of the ohmmeter and If you do not receive the correct meter readings, the
measure the resistance between the pins located motor or wiring is defective.
in the pump connector. See figure 4-9.

Page 26
5000 36th Street S.E. • Grand Rapids, MI 49512
1.800.SKYTRON • 1.616.957.0500 • FAX 1.616.957.5053

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