Vivek Jain SUMMARY

Sr. Mechanical Design As an Automotive Sr. mechanical design leader with 14 years of experience-
Engineer & Project Responsible for driving design & development project successfully while supervising
operational activities of the team. To cover my responsible components
coordinator
a bit more clearly, mentioned below as a bullet:

• Battery Packaging: Busbar design & ECU bracket design.

CONTACT INFO • Exterior Parts: Rear Bumper, Over Fender, Sill Cover & Side Mold.
vvekmuhnot84@gmail.com • ADAS System: Camera, Radar, Side Radar & Sonar
Mobile: 819065620365 (JPN) • Brake Harness, Pipe and hose Designing and Layouting: Brake &
918871110365 (IND) clutch Pipe, Brake Hose, ABS harness & EPB harness Layout
TECHNICAL SKILLS
Battery packaging, CAREER SNAPSHOT
Plastics & Sheet metal Customer Country Role Parent Company Exp(Yrs)
Part design, Harness Segula Japan Project manager Sekkei Solutions .7
Nissan Japan Sr. Design leader 3
CAD TOOL
SR

Unigraphics NX; I-deas; Mazda Japan Project coordinator Tata Consultancy 2

Catia V5; Teamcenter Service
Nissan Japan Sr. Design Engineer
SR
2.5
Rntbci India Design Engineer 2
JAPANESE LEVEL
JLPT N4 Volvo -3P India Design Engineer Geometic 1
GE India Design Engineer TVS Harita 1
Trico India CAD Engineer Lohitsa Gowra 3

EXPERIENCE
Segula Japan (02/2021 -till now) (Deputed from Sekkei Solution)
Mechanical design, development & project Managing activities for Nissan e-power Packaging:
• Representing Segula Infront of Nissan as Engineer solution service provider and understanding Nissan design concern for
which they need engineering solution from Segula
• Brainstorming with EV expert Segula -Germany and NVH expert Segula-France regarding Nissan design concern.
• After Brain storming, design & develop as an engineer solution Busbar & ECU bracket for Nissan epower battery system.
• In later phase also connecting with European busbar supplier for understanding our design feasibility of Busbar like flexible
busbar welded with solid busbar; flexible cable welded with solid Busbar and two pieces busbar feasiblity.
• Designed and proposing flexible cable welded with solid Busbar with support of supplier for resolving the workability
or processability issue.
• Negotiating with supplier for cost.
• Discussing with Segula France for confirmation of Designed ECU bracket and Busbar against NVH and shock simulation
considering Function warranty and Insulation warranty.
Achievements
• Flexible Cable welded on solid busbar technology proposed by Segula was recognized by Nissan and under detail study
with supplier consider cost and manufacturability for mass production.

Tools: Unigraphics NX, Nissan SharePoint for data sharing with Nissan
Project Manager for Marelli tool buy off activity execution for Renault Russia
During Marelli Buy off activity I worked as a Russian Renault representative in Marelli and executed tool buyoff.
Responsible parts were:
PANEL-INST, SKIN, LID-AIRBAG, PAD&PANEL ASSY-INST, G/BOX OTR, G/BOX INR, COVER G/BOX, G/BOX TRIM
Major Activities:
• Visiting Marelli for parts defect inspection and trying to understand the countermeasure for those defects.
• Physically Inspection for designing & molding defects and appearance of above parts and do the physical mark up (Burrs, Flow
mark, Gate mark, Scratches, Sink mark and so on)
• Inspecting Jig & fixture and also inspecting the measurement of IP panel with ghost gauges
• Managing open issue list, executing weekly meeting for status update and Sharing MOM to all concern members (Renault Russia;
Segula France & Marelli Japan)
• Final Buyoff execution and later getting PO approval from Renault Russian and Segula France.

Nissan Japan (07/2017 - 08/2020) (Deputed from Sekkei Solution)

Mechanical design and development activities for ADAS parts Camera, Radar, Side Radar & Sonar:
Camera design activities:
• Camera Packaging: Visibility Zone check, surrounding clearance check, AVM simulation check (Wide view check, Blind spot
Confirmation, FMVSS, JNCAP, FAP, ADAS confirmation), Styling confirmation.
• Camera brkt development, Camera Controller packaging, Controller mounting bracket shape and drawing development
using GD&T.
Sonar design activities:
• Sonar Layout, Sonar shape design, Styling feedback, Sonar ECU packaging, ECU Shape and drawing development using
GD&T
Radar design activities:
• Radar packaging, Radar bracket design, Strength Analysis of designed Radar bracket using NX Simulation, and drawing
development using GD&T
Side Radar design activities:
• Side Radar packaging, Radar bracket design

Achievements
• For Camera Visibility confirmation prepared checked list and manual which was followed by all the Nissan team members.
• Also prepared checklist and manual for making 3D CAD Data of Harness for Radar, Camera, Sonar that also followed by all
the Nissan Team members.

Tools: Unigraphics NX, Teamcenter, Space vision and Nissan G2B

Mechanical Design & development activities for Rear Bumper, Side mold, Sill cover & Over fender of EV vehicle (ADS lot to DC lot):
• During initial stage of vehicle, created ADCS & DCS (Design concept) for responsible parts. DCS propose overall idea of part
structure, part list (BOM) and fixing structure, which later help in budget allocation for those parts.
• Using Styling data providing styling feedback to styling team for RR bumper, over fender, side mold and sill cover that also
includes master section study considering fixing structure for all variants and zones.
• For RR Bumper plastic manufacturing feasibility interacting with production team and include their feedback in styling
feedback.
• Stone Clipping Study of Side parts in styling feedback (Side mold, Sill cover & over Fender)
• Fit and finish study with surrounding parts.
• Regularly interacting with surrounding engineers (Back door, FR door, RR door & Body team)
• Designed common sill cover for all the variants and all zones using styling data in such a way that battery cover should not
be visible to customer from outside view.
• BOM creation (Initial Part List) for responsible parts, RFQ and Technical file creation, negotiating with supplier & Data
storage for all lots.

Achievements
• Got an opportunity to work on Rear Bumper, over fender, side mold and sill cover of EV Vehicle of Nissan- Ariya which will going
to release on 2021. Fixing structure ideas all the responsible components on this Nissan Ariya were proposed by me and got
approval & appreciation from Exterior Manager and Styling team.

Tools: Unigraphics NX, Teamcenter, Space vision and Nissan G2B

Mazda – Japan ( 04/2016 - 06/2017) (Deputed from TCS)
Design, development and project execution activities for Brake pipe, hose & harness and clutch Pipe & hose.
• Packaging and designing brake Epkb Harness, ABS Harness, hose & Pipe (From Brake booster to all four Brake Caliper)
and Clutch pipe, hose Layout (from Brake Booster to Engine transmission).
• Negotiating with Surrounding engineer for issues like clearance issues, Assembly workability issues, heat issue, mounting
position availability and other.
• Part and Assembly Drawing creation for all parts; CAD Data Storage.
• Negotiating with supplier for designed layout feasibly, part manufacturing and delivering time and other.
• Coordinating with prototype department during vehicle build up and resolving issue for responsible parts.

Achievements
• I Was a 1st member who was Dispatched from TCS to Mazda on Brake Team, from one member we became 9 members
team from TCS out of which 3 members were in Japan Mazda including me and 4 members were in TCS -Bangalore. All the 9
members were reporting to me.
• Initially we had a responsibility Only for EPB harness for one vehicle, later client became satisfied from our deliverables we
were able to convenience them to share more responsibilities (All piping, harness and hoses for Front and Rear Brake
system) for two vehicles all variants.

Tools: Unigraphics NX, I-deas NX, Teamcenter

Nissan -Japan (02/2014 - 03/2016) (Deputed from TCS)

Design, development and project execution activities for Electric Parking Brake (EPB) Harness and mounting bracket.
• Design and development of EPB Harness layout & Mounting Bracket for all suspension variants (HT type Suspension and
multi-link suspension system) from initial design phase to Platform confirmation lot.
• Negotiating with surrounding parts engineer for feasibility Designed harness and bracket
• Technical file creation for supplier & Data storage.

Achievements
• I was a part of Brake team who was responsible for development and design of EPB harness and bracket of present Nissan
Note and Serena.

Tools: Unigraphics NX, I-deas NX, Teamcenter, Space vision and Nissan G2B

Renault-Nissan Technology (01/2012 -01/2014 ) (Deputed from TCS)

Design & Development of Rear Bumper
• Styling feedback.; Negotiating with surrounding engineers.
• Part and Assembly Drawing creation for all parts and release it in company PLM.
• Negotiating with supplier for designed layout feasibly.

Volvo-3P ( 01/2012 - 03/2016) (Deputed from Geometric)

• Design & Development of Layout of Brake pipe of Nissan UD Trucks.

GE healthcare -India (06/2010 - 03/2011) (Deputed from TVS Harita)

Design and Development of protector and cover for operation table (Elegance table) which protect table from the splashes of
water

Lohitsa Gowra
Supporting Trico Wiper products System in designing & Development of 3D Part and 2D Drawing considering GD&T.

EDUCATION
B-Tech in 2005, YCCE, Nagpur (Nagpur University)