HC - R1.0t - R1.8t

1.0t-1.
8t R 系列内燃平衡重式叉车
1.0t-1.8t R Series Internal Combustion Counterbalanced Forklift Truck
零件目录
PARTS CATALOG
2012 年 09 月第 1 版
Sep. 2012 1st EDITION
杭叉集团股份有限公司
HANGCHA GROUP CO., LTD.
全国客服热线：400-884-7888
■ 地址：中国浙江临安经济开发区东环路 88 号
■ 电话：0571-88926666（总机号）85191117
■ 传真：0571-85131772 ■ 邮编：311305
■ 网站：http://www.zjhc.cn ■ 电子邮件：sales@zjhc.cn
■ Address For: OVERSEAS USERS

■ Address: 88 Donghuan Road, Lin'an Economic Development Zone,
Zhejiang, China ■ ZIP:311305
■ Fax: 0086-571-88926789 0086-571-88132890
■ Web: http://www.hcforklift.com ■ E-mail: sales@hcforklift.com
说明
1、本“零件目录”汇集了 1.0t～1.8t R 系列各种叉车的零部件。
2、查询方法：
① 用户可根据目录中各总成图查找所需的零部件的序号，根据序号可查得相应的图号或标准号。
② 本目录中凡各种叉车通用的零件在目录中不加说明，不通用件除了在目录的右上角表示此总成所适用的车型代号和车型外，还在相应的
备注予以区别。.
3、订购零件时，须写明所用叉车的型号，出厂编号，所需零部件代号、名称及订购数量。
4、维修更换零部件时，为确保质量，请使用本公司零部件。
5、为提高质量，本公司将对某些零部件进行改进，对改进部分在本目录中不能同时一一修改，请用户谅解，欲了解详细情况可与本公司销售
公司及备件处联系。
6、-X 集装箱叉车，除门架不同外，其余完全通用。
7、门架另见《1.0t-1.8t R 系列内燃平衡重式叉车门架零件目录》。
INFORMATION
Ⅰ.This catalogue collects all of the parts (components)in series of 1-1.8 ton R fork lift trucks.
Ⅱ.Looking up methods:
Ⅰ) First looking up the series number of the part (component) in the drawings of the assembly, in which the part (component) is in the
catalogue and then the codes of the drawing and standard of the part (the component) in terms of the series number.
Ⅱ) No noted are all of the interchangeable parts and components ,non-interchangeable parts and components are noted that which model
can be applied, and it will be noted at top righter corner of catalogue and corresponding remark..
Ⅲ. Model, series Number, code Number of drawing and quantity should be given when ordering the spare parts.
Ⅳ. It is recommended to use the parts and components made by us for ideal the service and maintenance.
Ⅴ. We reserve the right of the change of the truck in construction for improving our products without notice. For the details of changes, pleass
consult with sales department of Hangzhou Forklift Truck Co., ltd.
Ⅵ. Container fork lift truck and CP series truck is same except of the lifting system.
Ⅶ. Mast see “1-1.8t R Series Internal Combustion Counterbalanced Forklift Truck Mast Parts Catalog ”.
© 2012 年 09 月第 1 版杭叉集团股份有限公司 © Sep. 2012 1st edition HANGCHA GROUP CO., LTD.
I
缩写及代码： Abbreviations and codes：
○
A ○
A1 ○
B 车型代号 ○
A ○
A1 ○
B Model numbers
A1,A2,A3 ··········总成序号 A1,A2,A3 ·········Item,Assy
Assy ················总成或组件 Assy ·················Assembly
INC ··················包含 INC ··················Including
LPG-Y ··············单燃料 LPG-Y ··············Single fuel
LPG-QY ···········双燃料 LPG-QY ···········Daul fuel
IMPCO ·············IMPCO 燃料系统 IMPCO ·············IMPCO Combustion System
BRC ·················BRC 燃料系统 BRC ·················BRC Combustion System
II
目录 CONTENTS
第一部分传动系统 PART Ⅰ DRIVING SYSTEM„„„„„„„„„„„„„„„„„ 1-A
第二部分转向系统 PART Ⅱ STEERING SYSTEM„„„„„„„„„„„„„„„„ 2-A
第三部分动力系统 PART Ⅲ POWER SYSTEM„„„„„„„„„„„„„„„„ 3-A
第四部分车身系统 PART Ⅳ BODY SYSTEM„„„„„„„„„„„„„„„„„„„ 4-A
第五部分操纵系统 PART Ⅴ CONTROLLING SYSTEM „„„„„„„„„„„„ 5-A
第六部分液压系统 PART Ⅵ HYDRAULIC SYSTEM „„„„„„„„„„„„„„ 6-A
第七部分电气系统 PART Ⅶ ELECTRICAL SYSTEM „„„„„„„„„„„„„„ 7-A
第八部分驾驶室 PART Ⅷ CAB SYSTEM „„„„„„„„„„„„„„„„„„„„ 8-A
III
第一部分传动系统目录
Part I Driving system contents
○
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
C1 CPC10/15/18N-RW10 ○
D1 CPCD10/15/18N-RW10 ○
F1 CPQD10/15/18N-RW21
○
G CPC10/15/18N-RG26-J ○
K CPQ10/15/18N-RW7 ○
K1 CPQ15/18N-RW7-Y ○
L CPQD10/15/18N-RW7 ○
L1 CPQD15/18N-RW7-Y
○
M CPCD10/15/18N-RW32 ○
O CPQD15/18N-RW51-Y ○
O1 CPQD15/18N-RW21-Y
序号名称适用车型页码
Item Description Serial No. Page
图1 传动系统
○
A ○
G○K ○
K1 1-1
Fig. 1 Driving system
图2 离合器
○
A ○
G○K ○
K1 1-2
Fig. 2 Clutch
图3 传动系统
B ○
○ L ○
D1 ○ L1 ○
M 1-5
Fig. 3 Driving system
图4 传动系统
Fig. 4 Driving system ○ O○
F1 ○ O1 1-7
图5 前轮（单轮）单轮全部车型
1-8
Fig. 5 Front wheel（Single） Single tyre All models of truck
图6 前轮（双轮）双轮全部车型
1-9
Fig. 6 Front wheel（Double） Double tyre All models of truck
图7 冷却油管总成
B ○
○ D1 ○ L ○
F1 ○ L1 ○
M○O○
O1 1-10
Fig.7 Cooling oil pipe assy
图8 驱动桥全部车型
1-12
Fig.8 Drive axle All models of truck
图9 制动器全部车型
1-16
Fig. 9 Wheel brake All models of truck
图 10 变速箱（机械式其 1）绍兴 CPC□N-R□□ CPQ□N-R□□
1-19
Fig. 10 Transmission(clutch type Part-1) ShaoXin 机械变速箱 Mechanical Transmission
1-A
图 11 变速箱（机械式其 2）绍兴 CPC□N-R□□ CPQ□N-R□□
1-22
Fig. 11 Transmission(clutch type Part-2) ShaoXin 机械变速箱 Mechanical Transmission
图 12 变速箱（液力式）绍兴 CPCD□N-R□□ CPQD□N-R□□
1-27
Fig.12 Transmission(tor-con type) ShaoXin 液力传动变速箱 Hydrodynamic Transmission
图 13 液力离合器（液力式）绍兴 CPCD□N-R□□ CPQD□N-R□□
1-32
Fig.13 Hydraulic clutch(tor-con type) ShaoXin 液力传动变速箱 Hydrodynamic Transmission
图 14 盖、控制阀、微动阀（液力式）绍兴 CPCD□N-R□□ CPQD□N-R□□
1-34
Fig.14 Cover control valve & inching valve(tor-con type) ShaoXin YQXD 液力传动变速箱 Hydrodynamic Transmission
1-36
Fig.15 Cover control valve & inching valve(tor-con type) ShaoXin YQX 液力传动变速箱 Hydrodynamic Transmission
图 16 减速器和差速器 (绍兴）全部车型
1-37
Fig.16 Reduction & differential (ShaoXin) All models of truck
图 17 供油泵（液力式）绍兴 CPCD□N-R□□ CPQD□N-R□□
1-41
Fig.17 Charging pump(tor-con type) ShaoXin 液力传动变速箱 Hydrodynamic Transmission
图 18 变速箱（机械式其 1）中南 CPC□N-R□□ CPQ□N-R□□
1-42
Fig.18 Transmission(clutch type Part-1) ZhongNan 机械变速箱 Mechanical Transmission
图 19 变速箱（机械式其 2）中南 CPC□N-R□□ CPQ□N-R□□
1-45
Fig.19 Transmission(clutch type Part-2) ZhongNan 机械变速箱 Mechanical Transmission
图 20 变速箱（液力式）中南 CPCD□N-R□□ CPQD□N-R□□
1-50
Fig. 20 Transmission(tor-con type) ZhongNan 液力传动变速箱 Hydrodynamic Transmission
图 21 液力离合器（液力式）中南 CPCD□N-R□□ CPQD□N-R□□
1-56
Fig. 21 Hydraulic clutch(tor-con type) ZhongNan 液力传动变速箱 Hydrodynamic Transmission
图 22 DCCT5 控制阀（液力式）中南 CPCD□N-R□□ CPQD□N-R□□
1-58
Fig. 22 inching valve(tor-con type) ZhongNan YQXD 液力传动变速箱 Hydrodynamic Transmission
图 23 盖、控制阀、微动阀（液力式）中南 ZhongNan CPCD□N-R□□ CPQD□N-R□□
1-61
Fig. 23 Cover control valve & inching valve(tor-con type) YQX 液力传动变速箱 Hydrodynamic Transmission
图 24 减速器和差速器 (中南）全部车型
1-64
Fig.24 Reduction & differential (ZhongNan) All models of truck
图 25 供油泵（液力式）中南 CPCD□N-R□□ CPQD□N-R□□
1-68
Fig.25 Charging pump(tor-con type) ZhongNan 液力传动变速箱 Hydrodynamic Transmission
1-B
图 1 传动系统 ○ G CPC10/15/18N-RG26-J ○
A CPC10/15/18N-RG26 ○ C1 CPC10/15/18N-RW10 ○
K CPQ10/15/18N-RW7
Fig. 1 Driving system ○
K1 CPQ15/18N-RW7-Y
序号物料码名称数量备注或适用车型
Item Part No. Description Qty Remarks or Serial No.
驱动桥总成见图 8
1 N030-110000-000 1
Drive axle assy See Fig.8
纸垫
2 N120-100001-000 1
Gasket
销 B8×30
3 G000120-008030-01 1
Pin B8×30
垫圈 10
4 G000093-000010-00 17
Washer 10
螺栓 M10×30
5 G005783-010030-00 17
Bolt M10×30
机械变速箱 Mechanical
6 JDS18-G00
transmission
1 ○ G○
A ○ K ○
C1 ○ K1
纸垫
7 N150-100002-000 1
Gasket
8 N150-120000-000
离合器
1 ○A ○G
Clutch 见图 2 See Fig.2
8 N152-120000-000
离合器
1 ○
C1
8 R836-120000-000
离合器
1 ○K K1 ○
1-1
图2 离合器 ○ G CPC10/15/18N-RG26-J ○
A CPC10/15/18N-RG26 ○ C1 CPC10/15/18N-RW10 ○
K CPQ10/15/18N-RW7
Fig.2 Clitch ○
K1 CPQ15/18N-RW7-Y
离合器
A1 N150-120000-000
Clutch
1 ○
A ○
G
离合器
A2 N152-120000-000
Clutch
1 ○
C1
离合器
A3 R836-120000-000 1 K ○
○ K1
Clutch
扣件
1 N163-610100-W00 4
Fastener
压板
2 N150-120005-000 2
Plate
防尘罩
3 N150-120003-000 1
Dustproof hood
螺钉组件
4 N163-420100-000 4
Screw
离合器盖
5 N150-120004-000 1
Clutch cover
离合器壳
6 N150-120001-000
Clutch housing
1 ○
A ○
G
离合器壳
6 N152-120001-000
Clutch housing
1 ○
C1
离合器壳
6 R836-120001-000 1 K ○
○ K1
Clutch housing
捆线带 PKD-100
7 PKD-100-G00 1
Wire
垫圈 12
8 G000093-000012-00 1
Washer 12
9 N150-120002-000 分离叉球形支柱 1 ○
A ○
G
Ball-ended supporting
9 R9217-110001-000 stud,clutch release fork ○
C1
1-2
图2 离合器 ○ G CPC10/15/18N-RG26-J ○
A CPC10/15/18N-RG26 ○ C1 CPC10/15/18N-RW10 ○
K CPQ10/15/18N-RW7
Fig.2 Clitch ○
K1 CPQ15/18N-RW7-Y
分离叉球形支柱
9 N152-120002-000 Ball-ended supporting 1 K ○
○ K1
stud,clutch release fork
挡圈
10 N150-120007-000 1
Snap ring
分离拨叉
11 N150-120006-000 1
Release fork
销 B6×12
12 G00119-000012-00 3
Pin B6×12
油杯 45°M6
13 G001153-006000-00 1
Grease nipple
螺栓 M10×35
14 G005783-010035-00 9
Bolt M10×35
垫圈 10
15 G000093-000010-00 9
Washer 10
销 10×35
16 G000120-010035-00 2
Pin 10×35
分离轴承套筒总成
A4 N150-121000-000 1 包含/INC:13,17,18
Clutch relesae coller assy
衬套
17 N150-121002-000 1
Bushing
分离轴承套筒
18 N150-121001-000 1
Clutch relesae coller
分离轴承 9688211
19 9688211-G00 1
Release bearing clutch
20 N150-122000-000
离合器压盘
1
除○C1 外
Clutch pressure plate except○
C1
离合器压盘
20 30HBG32-121000
Clutch pressure plate
6 ○
C1
螺栓 M8×25
21 G005783-008025-00 6
Bolt M8×25
1-3
图2 离合器 ○ G CPC10/15/18N-RG26-J ○
A CPC10/15/18N-RG26 ○ C1 CPC10/15/18N-RW10 ○
K CPQ10/15/18N-RW7
Fig.2 Clitch ○
K1 CPQ15/18N-RW7-Y
垫圈 8
22 G000093-000008-00 1
Washer 8
离合器从动盘总成
23 N150-124000-000 1
Clutch pressure plate
1-4
图 3 传动系统 B CPCD10/15/18N-RG26 ○
○ L CPQD10/15/18N-RW7 ○
D1 CPCD10/15/18N-RW10 ○ L1 CPQD15/18N-RW7-Y

M CPCD10/15/18N-RW32
序号代号名称数量备注或适用车型
1 N030-110000-000 1
纸垫
2 N120-100001-000 1
Gasket
销 B8×30
3 G000120-008030-01 1
Pin B8×30
垫圈 10
4 G000093-000010-00
Washer 10 11 ○
B
垫圈 10
4 G000093-000010-00
Washer 10 19 L ○
○ L1
垫圈 10
4 G000093-000010-00 20 D1 ○
○ M
Washer 10
螺栓 M10×30
5 G005783-010030-00 11
Bolt M10×30
液力变速箱
6 YQXD18HA-G00
Hydraulic transmission box 1 ○
B
液力变速箱
6 YQXD18H1-G00
Hydraulic transmission box 1 L ○
○ L1
液力变速箱
6 YQXD18E-G00 1 D1 ○
○ M
Hydraulic transmission box
螺栓 M10×35
7 G005783-010035-00
Bolt M10×35 9 ○
B
螺栓 M10×35
7 G005783-010035-00
Bolt M10×35 8 L ○
○ L1
螺栓 M10×1.25×35
7 G005786-010035-00 9 D1 ○
○ M
Bolt M10×1.25×35
垫圈 8
8 G000093-000008-00 12
Washer 8
螺栓 M8×18
9 G005783-008018-00 12
Bolt M8×18
1-5
图 3 传动系统 B CPCD10/15/18N-RG26 ○
○ L CPQD10/15/18N-RW7 ○
D1 CPCD10/15/18N-RW10 ○ L1 CPQD15/18N-RW7-Y

前轮总成,单轮见图 5
10 N163-221000-000 2
Wheel assy,Single See Fig.5
外前轮总成,双轮见图 6
10 R840-112000-000 2
Outer wheel assy,Double See Fig.6
内前轮总成,双轮见图 6
10 R840-111000-500 2
Inner wheel assy,Double See Fig.6
1-6
图4 传动系统
Fig. 4 Driving system ○ O CPQD15/18N-RW51-Y ○
F1 CPQD10/15/18N-RW21 ○ O1 CPQD15/18N-RW21-Y
1 N030-110000-000 1
纸垫
2 N120-100001-000 1
Gasket
销 B8×30
3 G000120-008030-01 1
Pin B8×30
垫圈 10
4 G000093-000010-00 18
Washer 10
螺栓 M10×30
5 G005783-010030-00 10
Bolt M10×30
液力变速箱
6 YQXD18E-G00 1
Hydraulic transmission
螺栓 M10×45
7 G005782-010045-00 6
Bolt M10×45
螺栓 M10×1.25×35
8 G005785-010035-00 2
Bolt M10×1.25×35
螺母 M10
9 G006170-000010-00 6
Nut M10
垫圈 8
10 G000093-000008-00 12
Washer 8
螺栓 M8×25
11 G005783-008025-00 12
Bolt M8×25
前轮总成,单轮见图 5
12 N163-221000-000 2
Wheel assy,Single See Fig.5
外前轮总成,双轮见图 6
12 R840-112000-000 2
Outer wheel assy,Double See Fig.6
内前轮总成,双轮见图 6
12 R840-111000-500 2
Inner wheel assy,Double See Fig.6
1-7
图 5 前轮（单轮）单轮全部车型
Fig.5 Front wheel（Single） Single tyre All models of truck
车轮总成,单轮
A1 N163-221000-000 2 包含/INC.1-7
Wheel assy,Single
轮胎 6.50-10-10PR
1 GT02982-006P51010-00 1
Tyre 6.50-10-10PR
外轮辋
2 N163-221001-000 1
Rim assy,Outer
内轮辋
3 N163-221002-000 1
Rim assy,Inner
螺栓
4 3E-211003-000 6
Bolt
垫圈 12
5 G000093-000012-00 6
Washer 12
螺母 M12×1.5
6 G009457-000012-01 6
Nut M12×1.5
销 3.2×22
7 G000091-3P2022-00 6
Pin 3.2×22
1-8
图 6 前轮（双轮）双轮全部车型
Fig.6 Front wheel（Double） Double tyre All models of truck
外前轮总成
A1 R840-112000-000 2 包含/INC:1-2
Outer wheel assy,Double
内前轮总成
A2 R840-111000-500 2 包含/INC:4-9
Inner wheel assy,Double
轮胎 6.50-10-10PR
1 GT02982-006P51010-00 4
Tyre 6.50-10-10PR
轮辋总成
2 R840-112100-500 2
Rim assy,Outer
隔套
3 R840-110002-510 2
Ring
外轮辋
4 N163-221001-000 4
Rim assy,Outer
内轮辋
5 R840-111001-500 2
Rim,Inner
螺栓
6 3E-211003-000 12
Bolt
垫圈 12
7 G000093-000012-00 12
Washer 12
螺母 M12×1.5
8 G009457-000012-01 12
Nut M12×1.5
销 3.2×22
9 G000091-3P2022-00 12
Pin 3.2×22
1-9
图7 冷却油管总成 B CPCD10/15/18N-RG26 ○
○ D1 CPCD10/15/18N-RW10 ○
F1 CPQD10/15/18N-RW21 ○
L CPQD10/15/18N-RW7
Fig. 7 Cooling oil pipe assy ○
L1 CPQD15/18N-RW7-Y ○M CPCD10/15/18N-RW32 ○O CPQD15/18N-RW51-Y ○ O1 CPQD15/18N-RW21-Y
冷却油管总成
A1 N040-110000-000
Oil coolingpipe assy 1 B ○
○ O○
F1 ○ L ○
O1 ○ L1
冷却油管总成
A2 R841-110000-000
Oil coolingpipe assy 1 ○
D1 ○
M
螺栓
1 N040-110001-000 2
Bolt
垫圈 14
2 J000982-000014-00 4
Washer 14
双钢丝式环箍 23
3 Q672-23-G00 4
Clamp 23
回油管接头
4 N040-110100-000 2
Connector
胶管 L=1300
5 N040-110002-W00
Rubber pipe,L=1300
1 B ○
○ L ○
F1 ○ O○
L1 ○ O1
胶管 L=1300
6 N040-110002-W00
Rubber pipe,L=1300
1 B ○
○ L ○
F1 ○ O○
L1 ○ O1
螺栓 M8×12
7 G005783-008012-00
Bolt M8×12
2 B ○
○ L ○
F1 ○ O○
L1 ○ O1
螺栓 M8×12
7 G005783-008012-00
Bolt M8×12
4 ○
D1 ○
M
垫圈 8
8 G000093-000008-00
Washer 8
2 B ○
○ L ○
F1 ○ O○
L1 ○ O1
垫圈 8
8 G000093-000008-00
Washer 8
4 ○
D1 ○
M
抱箍
9 N160-110002-000
Clamp
2 B ○
○ L ○
F1 ○ O○
L1 ○ O1
抱箍
9 N160-110002-000
Clamp
4 ○
D1 ○
M
胶管 L=2100
10 N041-110002-W00
Rubber pipe,L=2100
1 ○
D1 ○
M
1-10
图7 冷却油管总成 B CPCD10/15/18N-RG26 ○
○ D1 CPCD10/15/18N-RW10 ○
F1 CPQD10/15/18N-RW21 ○
L CPQD10/15/18N-RW7
Fig. 7 Cooling oil pipe assy ○
L1 CPQD15/18N-RW7-Y ○M CPCD10/15/18N-RW32 ○O CPQD15/18N-RW51-Y ○ O1 CPQD15/18N-RW21-Y
胶管 L=1800
11 N041-110003-W00
Rubber pipe,L=1800
1 ○
D1 ○
M
1-11
图8 驱动桥总成全部车型
Fig. 8 Drive axle assy All models of truck
套管
1 N030-114002-001 2
Plug
通气塞 Z 1/8
2 Q903-Z1/8-G00 1
Vented plug
螺塞
3 N163-110017-000 1
Plug
垫圈 22
4 J000982-000022-00 1
Washer 22
垫圈 20
5 J000982-000020-00 1
Washer 20
螺塞
6 N163-110016-000 1
Plug
桥壳
7 N030-114001-001 1
Axle
垫圈 10
8 G007244-000010-00 16
Washer 10
螺栓 M10×40
9 G005783-012040-00 2
Bolt M10×40
垫圈 12
9-1 G000093-000012-00 2
Washer 12
垫圈 12
10 G000093-000012-00 12
Washer 12
连接螺栓
11 N030-110004-000 8
Bolt
左支撑板
12 N030-110001-000 1
Plate
右支撑板
13 N030-110002-000 1
Plate
垫板
14 N030-110003-000 1
Plate
1-12
垫圈 18
15 G000093-000018-00 8
Washer 18
螺母 M18×1.5
16 G006171-000018-02 8
Nut M18×1.5
左制动器
17 N030-111000-G00 1
Left brake
右制动器
18 N030-112000-G00 1
Right brake
螺柱
19 N030-110005-000 12 ≤2011-11
Stud
螺栓
19 N030-110014-000 12 ≥2011-11
Bolt
螺母 M12×1.5
20 G006171-000012-02 12
Nut M12×1.5
制动鼓
21 N030-110006-000 2
Brake drum
油封 SD75×105×12
22 HG40692-075010512-01 2
Oil seal
轴承 33112
23 GT00276-0033112-00 2
Bearing
轮毂
24 N030-110007-000 2
Hub
锁紧螺母
25 N030-110010-000 2
Lock nut
锁紧片
26 N030-110011-000 2
Locking shim
垫圈 6
27 G000093-000006-00 4
Washer 6
螺栓 M6×12
28 G005783-006012-00 4
Bolt M6×12
1-13
油封
29 N030-110015-000 2
Oil seal
纸垫
30 N030-110009-000 2
Gasket
半轴
31 N030-110012-000 2
Half shaft
压紧衬套
32 N030-110016-000 16
Clamp split-ring
螺栓
33 N030-110008-000 16
Bolt
销 12×30
34 G000119-010030-00 4
Pin 12×30
挡块
35 N030-110017-000 2 ≤2011-11
Snap block
挡块
36 N030-110018-000 2 ≤2011-11
Snap block
螺塞 M16×1.5
37 J001000-0161P5-00 1
Plug M16×1.5
垫圈 16
38 J000982-000016-00 1
Washer 16
螺母 M16×1.5
39 G006171-000016-02 12
Nut M16×1.5
垫圈 16
40 G000093-000016-00 12
Washer 16
轮毂螺栓单轮
41 N030-110013-000 12
Bolt Single tyre
轮毂螺栓双轮
41 R840-110001-500 12
Bolt Double tyre
球面螺母
42 N163-220010-000 12
Nut
1-14
轴承 33112
43 GT00276-0033112-00 2
Bearing
O 型密封圈 75×3.1
44 G001235-007503P1-00 2
O-ring 75×3.1
1-15
图9 制动器总成全部车型
Fig. 9 Brake assy All models of truck
左制动器总成
A1 N030-111000-G00 1
Brake assy,LH
右制动器总成
A2 N030-112000-G00 1
Brake assy,RH
左制动器底板总成
1 21233-70010G-L 2 左，Left
Brake plate assy,LH
右制动器底板总成
1 21233-70010G-R 2 右，Right
Brake plate assy,RH
制动分泵总成
A3 21233-70080G 2 Inc.2-9
Cylinder assy
制动分泵缸
2 NO PART NO. 2
Cylinder
分泵弹簧
3 NO PART NO. 2
Spring
分泵皮碗
4 21233-70110G 4
Cup
分泵活塞
5 NO PART NO. 4
Piston
制动分泵护罩
6 21233-70130G 4
Boots
分泵活塞顶杆
7 NO PART NO. 4
Link,Conneeding
分泵放气螺钉帽
8 NO PART NO. 2
Cap bleader
分泵放气螺钉
9 NO PART NO. 2
Screw,Bleader
制动蹄带摩擦片总成
10 21233-70150G 2
Brake shoe
制动蹄带摩擦片总成
11 21233-70150G 2
Brake shoe
1-16
导向块
12 21233-70330G 2
Guide,cable
弹簧拉线装置
13 21233-70260G 2
Spring&fitting assy
间隙调整器总成左旋
14 21233-70210G-L 2
Adjuster Left threads
间隙调整器总成右旋
14 21233-70210G-R 2
Adjuster Right threads
棘爪
15 21233-70340G 2
Lever
扭簧左
16 21233-70360G-L 2
Spring Left
扭簧右
16 21233-70360G-R 2
Spring Right
制动蹄回位弹簧
17 21233-70320G 4
Spring shoe
回位弹簧
18 21233-70350G 2
Spring
左手制动拉杆左
19 21233-70370G-L 2
Brake lever,LH Left
右手制动拉杆右
19 21233-70370G-R 2
Brake lever,RH Right
手制动推杆
20 21233-70380G 2
Strut
弹簧
21 21233-70390G 2
Spring
螺栓 M6×16
22 GB21-76- M6×16 4
Bolt M6×16
垫圈 6
22 GB93-76-6 4
Washer 6
1-17
弹性垫片
23 24433-70160G 2
Washer
杆销挡圈
24 24433-70170G 2
Retainer
导向板
25 21233-70410G 2
Plate,Shoe guide
压簧拉杆
26 21233-70420G 4
Pin,Shoe hold down
压簧座
27 21233-70430G 8
Cup,Shoe hold hown
压簧
28 21233-70440G 4
Spring,Shoe hold down
胶堵
29 21233-70040G 2
Plug,Rubber
左制动钢索总成左
30 N030-111200-000 1
Cable,Control,LH Left
右制动钢索总成右
30 N030-112200-000 1
Cable,Control,RH Right
销
31 21233-70400G 2
Pin
1-18
CPC□N-R□□ CPQ□N-R□□
图 10 变速器(机械式其 1) 绍兴 ShaoXin
JDS 系列机械变速箱
Fig. 10 Transmission(clutch type part-1)
JDS Series Mechanical Transmission Gearbox
机械变速箱壳体
JDS25-0101 1 1t-2.5t
Case,transmission
1
JDS30-0101 1 3t-3.5t
Case,transmission
轴承座
YQX25-0101 2 1t-2.5t
Cap,bearing
2
轴承座
YQX30-0102 2 3t-3.5t
Cap,bearing
螺栓
3 YQX30-0101 4
Bolt
锁片
YQX25-0004 4 1t-2.5t
Plate,lock
4
锁片
YQX30-0023 4 3t-3.5t
Plate,lock
塞体
JDS30-0001 1
Air breather
5
盖
JDS30-0002 1
Cover
倒车灯开关
6 JK208 1
Switch,back-lamp
密封圈 14×24×2
7 14×24×2 Q/301B202-86 1
Seal ring
箱盖
8 JDS30-007 1
Cover,case
箱盖垫片
9 JDS30-009 1
Gasket,case cover
螺栓 M10×20
10 GB5783-86- M10×20 10
Bolt
垫圈 10
11 GB93-87-10 11
Washer lock
1-19
轴臂
12 JDS30-0041 1
Supporter,arm shaft
O 形圈 35×3.1
13 35×3.1 GB1235-76 1
O-ring
螺栓 M8×20
14 GB5783-86 M8×20 2
Bolt
垫圈 8
15 GB93-87-8 2
Washer,lock
螺栓 M10×45
16 GB5783-86-M10×45 1
Bolt
螺母 M10
17 GB6170-86- M10 1
Nut
塞
18 JDS30-0043 1
Plug
O 形圈 20×2.4
19 20×2.4 GB1235-76 1
O-ring
螺塞
20 JB/ZQ4447-86 R1/2 1
Plug
滑动螺栓
21 JDS30-0010 1
Bolt,slide
O 形圈 28×3.5
22 28×3.5 GB1235-76 1
O-ring
外齿弹性垫圈
23 JDS30-0017 1
Washer
换档杆
24 JDS30-0005 1
Rod,shift
拔叉
25 JDS30-0003 2
Fork,shift
钢球 10.000G200b
26 10.000G200bGB308-89 2
Ball,steel
1-20
弹簧
27 JDS30-0004 2
Spring
转动杆
28 JDS30-0006 2
Lever,shift
O 形圈 22×2.4
29 22×2.4 GB1235-76
O-ring
半圆键 5×19
30 5×19 GB1099-79
Key,woodruf
弹性挡圈 22
31 GB894.1-86-22
Snap ring
1-21
Fig.11 Transmission(clutch type part-2)
轴环
1 JDS30-0018 1
Collar
主动轴
2 JDS30-0301 1
Shaft,main drive
轴承架
3 JDS30-0016 1
Retainer,bearing
O 形圈 42×3.5
4 42×3.5 GB1235-76 1
O-ring
油封
5 AC1315EO 1
Seal,oil
深沟球轴承 6005
6 6005 GB/T276-94 1
Deep groove ball bearings
弹性挡圈 47
7 GB893.2-86-47 1
Snap ring
弹性挡圈 25
8 GB894-86-25 2
Snap ring
输入齿轮
9 JDS30-0201 1
Gear,innut
隔套
10 JDS30-0203 1
Spacer
11 6207 GB/T276-94 1
外圈有止动槽的深沟球轴承
6207N GB/T276-94 1
Ball,bearings
12
72/78.6 止动环
72/78.6 GB305-89 1
Ring,thrust
隔套
13 JDS30-0202 1
Spacer
弹性挡圈 35
14 GB894.1-86-35 1
Snap ring
1-22
轴承垫圈
15 JDS30-0009 1
Spacer
弹性挡圈 80
16 GB893.2-86-80 1
Snap ring
主轴
17 JDS30-0039 1
Shaft,main
圆柱滚子轴承 NJ306
18 NJ306/P6 GB283/T-94 1
Bearing,roller
弹性挡圈 48
19 GB894.1-86-48 2
Snap ring
弹性挡圈 30
20 GB894.1-86-30 2
Snap ring
隔圈
21 JDS30-0027
Spacer 1组
止推垫圈
22 JDS30-0026 2
Washer,stop
轴承保持架
23 JDS30-0029 1
Retainer, bearing
弹性挡圈 72
24 GB893.2-86-72 1
Snap ring
25 6306 GB276/T-94 1
Bearing,ball
啮合套
26 JDS30-0033 2
Sleeve
离合器从动盘毂
27 JDS30-0028 2
Hub,clutch
同步环
28 JDS30-0030 4
Ring,block
嵌块
29 JDS30-0032 6
Insert
1-23
嵌块
30 JDS30-0031 6
Insert
高速齿轮
31 JDS30-0038 1
Gear,high speed
低速齿轮
32 JDS30-0037 1
Gear,low speed
前进档齿轮
33 JDS30-0025 1
Gear,forward
倒档齿轮
34 JDS30-0024 1
Gear,reverse
滚针轴承
35 35×61×30 2
Bearing,needle
滚针轴承 35×40×27S
36 35×40×27S 2
Bearing,needle
惰轮轴
37 JDS30-0034 1
Shaft, reverse idler
钢球 6.3500G200b
38 6.3500G200b GB308-89 1
Ball,steel
惰轮
39 JDS30-0035 1
Gear,reverse,idler
滚针轴承
40 25×33×24 2
Bearing,needle
衬套
41 JDS30-0036 1
Spacer
输出轴
42 JDS18-0001 1 1-1.8t
Shaft,output
输出轴
42 JDS25-0001 1 2-2.5t
Shaft,output
输出轴
42 JDS30-0001 1 3-3.5t
Shaft,output
1-24
垫片 δ=0.1
JDS30-0011 (δ=0.1)
Shim
43 按需
垫片 δ=0.2
44 JDS30-0011 (δ=0.2) Nee
Shim
45 d
垫片 δ=0.3
JDS30-0011 (δ=0.3)
Shim
止推垫圈
46 JDS30-0012 1
Washer,stop
止推板 δ=4
JDS30-0021 (δ=4)
Plate,thrust
止推板 δ=4.5
JDS30-0021 (δ=4.5)
Plate,thrust
47 1/4
止推板 δ=5
JDS30-0021 (δ=5)
Plate,thrust
止推板 δ=5.5
JDS30-0021 (δ=5.5)
Plate,thrust
隔环
48 JDS30-0022 1
spacer ring
防松螺母
49 JDS30.075 1
Nut
圆锥滚子轴承 32208
50 32208 GB/T297-94 1
Bearing,taper roller
51 32305 GB/T297-94 1
双联齿轮
52 JDS30-0014 1
Gear,cluster
衬套
53 JDS30-0013 1
Spacer
滚针轴承
54 35×40×34 2
Bearing,needle
1-25
衬套
55 JDS30-0015 1
Spacer
输出齿轮
56 JDS30-0020 1
Gear,output
1-26
图 12 变速箱（液力式）绍兴 SHAOXIN CPCD□N-R□□ CPQD□N-R□□
YQX、YQXD 系列液力传动变速箱
Fig.12 Transmission(tor-con type) YQX, YQXD Series Hydrodynamic Transmission Gearbox
液力变速箱壳体 1t-2.5t 滤油器内置
YQX25-0100 1
Case,Transmission Oil filters built-in
液力变速箱壳体 1t-2.5t 滤油器外置
1 YQX25AS-0100 1
Case,Transmission Oil filter external
液力变速箱壳体
YQX30AS-0100 1 3t-3.5t
Case,Transmission
轴承座
YQX25-0101 2 1t-2.5t
Bearing seat
2
轴承座
YQX30-0102 2 3t-3.5t
Bearing seat
锁片
YQX25-0004 4 1t-2.5t
Plate,Lock
3
锁片
YQX30-0023 4 3t-3.5t
Plate,Lock
螺栓
4 YQX30-0101 4
Bolt
螺母 M12
5 GB6181-86-12 1
Nut M12
螺杆
6 YQX30AS-0502 1
Screw
开口销 3.2×28
7 GB91-86-3.2×28 1
Cotter pin 3.2×28
滤网组件
8 YQX30AS-0510 1
Filter components
O 形密封圈 28×2.4
9 GB1235-76-28×2.4 1
O-ring 28×2.4
纸垫
10 YQX30AS-0503 1
Paper pad
油滤座
11 YQX30AS-0501 1
Oil filter seat
1-27
Fig.12 Transmission(tor-con type)
YQX, YQXD Series Hydrodynamic Transmission Gearbox
垫圈 10
12 GB93-87-10 14
Washer 10
螺钉 M10×30
13 GB70-85-M10×30 5
Screw M10×30
螺塞 R1/2
14 JB/ZQ4446-86-R1/2 3
Screw plug R1/2
密封垫 18×24×1.5
15 Q20-03-18×24×1.5 1
Gasket 18×24×1.5
螺塞
16 JDS30-0046 1
Screw plug
加油器盖组件
17 YQX30-0400 1
Fuel lid assy
加油管
18 YQX30-0007 1
Pipe oil fill
螺塞 R1/4
19 JB/ZQ4446-86-R1/4 3
Screw plug R1/4
O 形密封圈 15×2.4
20 GB1235-76-15×2.4 2
O-ring 15×2.4
液力离合器总成 1t-1.8t
YQX18-1000 1
Hydraulic clutch,Assy 见图 13 See Fig.13
21
YQX30-1000 1
Hydraulic clutch,Assy 见图 13 See Fig.13
轴承 6206
22 GB276-94-6206 1
Bearing 6206
惰轮轴
23 YQX30-0015 1
Shaft,Idler
惰轮
24 YQX30-0013 1
Gear,Idler
1-28
孔用弹性挡圈 24
25 GB893.1-86-24 2
Circlips for holes 24
轴承 6207
26 GB276-94-6207 2
Bearing 6207
输出齿轮
27 YQX30-0012 1
Output gear
锁紧螺母
28 YQX30-0014 1
Nut
垫按需
29 YQX30-0016
Pad Need
轴承 30208
30 GB297-94-30208 1
Bearing 30208
油封保持架
31 YQX30-0001 1
Retainer,Oil seal
O 形圈 80×3.1
32 GB1235-76-80×3.1 1
O-ring 80×3.1
输出轴油封
33 YQX30-0005 1
Seal,Oil
轴承 32208
34 GB297-94-32208 1
Bearing 32208
轴环
35 YQX30-0003 1
Collar
输出轴
YQX18-0001 1 1t-1.8t
Shaft,Output
输出轴
36 YQX25-0001 1 2t-2.5t
Shaft,Output
输出轴
YQX30-0011 1 3t-3.5t
Shaft,Output
垫片按需
37 YQX30-0002
Shim Need
1-29
支承片
38 YQX30-0004
Plate,Bearing support 1
垫圈 8
39 GB93-87-8
Washer 8 4
螺栓 M8×20
40 GB5783-86-M8×20
Bolt M8×20 4
垫片
41 YQX30AS-0001
Shim 1
圆柱销 B12×20
42 GB119-86-B12×20
Pin,Parallel B12×20 2
YQXD18E,YQXD18HB,
变矩器壳体 Case, YQX25-2,YQXD25-2,
YQX30H-0201
Torque-converter 1 YQXD25H-2,
YQXD30,YQXD30H
变矩器壳体 Case,
YQX30G1-0201
Torque-converter 1 YQXD25G1,YQXD30G1
43
变矩器壳体 Case, YQXD18H1,YQXD25H1-2
YQX30W-0201 Torque-converter 1 YQXD30H1
YQX18HA, YQXD18HA
变矩器壳体 Case,
YQX30-0201
Torque-converter 1 YQX25A-2, YQXD25A-2
YQX30A, YQXD30A
盖板
44 YQX30-0202
Cover 1
十字槽螺钉 M6×8
45 GB818-85-M6×8
Screw M6×8 2
螺栓 M10×30
46 GB5783-86-M10×30
Bolt M10×30 4
螺栓 M10×50
47 GB5783-86-M10×50
Bolt M10×50 1
1-30
螺栓 M10×75
48 GB5783-86-M10×75
Bolt M10×75 1
螺栓 M10×55
49 GB5783-86-M10×55
Bolt M10×55 3
垫片
50 YQX30-0010
Shim 1
油泵总成
51 YQX30-3000 1 见图 17 See Fig.17
Charging pump
密封圈 8×14×1.5
52 Q20-03-8×14×1.5
Gasket 8×14×1.5
6
螺栓 M8×45
53 GB5780-86-M8×45
Bolt M8×45
4
螺栓 M8×40
54 GB5780-86-M8×40
Bolt M8×40
2
YQXD18E,
YJH265 液力变矩器 YQX25-2,YQXD25-2
YQX30H-6000
Torque-converter
1
YQXD30,YQXD18H1,
YQXD25H1-2,YQXD30H1
YTH265D-3 液力变矩器 YQXD18HB,YQXD25H-2
YQX30A-6000
Torque-converter
1
YQXD30H
55
YJH265-8 液力变矩器
YQX30G1-6000
Torque-converter
1 YQXD25G1,YQXD30G1
YTH265D-2 液力变矩器 YQX18HA, YQXD18HA

YQX30-6000 YTH265D-2 1 YQX25A-2, YQXD25A-2
Torque-converter YQX30A, YQXD30A
1-31
图 13 液力离合器（液力式）绍兴 SHAOXIN CPCD□N-R□□ CPQD□N-R□□
Fig.13 Hydraulic clutch(tor-con type)
A1 YQX18-1000 1
Hydraulic clutch,Assy See Fig.12 Item21
A2 YQX30-1000 1
Hydraulic clutch,Assy See Fig.12 Item21
输入轴组件
1 YQX30-1100 1
Shaft assy,Input
密封环（A）
2 YQX30-1006 4
Ring,Seal
轴承 6206
3 GB276-94-6206 2
Bearing 6206
离合器-止推环（B）
4 YQX30-1007 2
Ring,Thrust
滚针轴承
5 K35×42×20 2
Bearing,Needle
倒车档齿轮
6 YQX30-1005 1
Gear,Reverse
前进档齿轮
7 YQX30-1003 1
Gear,Forward
离合器-止推环（A）
8 YQX30-1008 2
Ring,Thrust
轴用弹性挡圈 40
9 GB894.1-86-40 2
Circlips for shaft 40
弹簧座
10 YQX30-1009 2
Seat,Spring
回程弹簧
11 YQX30-1004 2
Spring,Return
卡环
12 YQX30-1014 2
Snap ring
1-32
图 13 液力离合器（液力式）绍兴 SHAOXIN CPCD□N-R□□ CPQD□N-R□□
端板
YQX18-1001 2 1t-1.8t
Plate,End
13
端板
YQX30-1001 8 2t-3.5t
Plate,End
摩擦片
YQX30-1013 6 1t-1.8t
Disk,Friction
14
摩擦片
YQX30-1013 8 2t-3.5t
Disk,Friction
隔片
YQX30-1012 6 1t-1.8t
Spacer
15
隔片
YQX30-1012 8 2t-3.5t
Spacer
活塞
16 YQX30-1002 2
Piston
1-33
Fig.14 Cover control valve & YQXD（电磁阀换向）系列液力传动变速箱
inching valve (tor-con type) SHAOXIN YQXD (Solenoid valve Commutation) Series Hydrodynamic Transmission Gearbox
O 形密封圈 11×1.9
1 GB1235-76-11×1.9 2
O-ring 11×1.9
垫片
2 YQX30-0008 1
Shim
螺栓 M8×55
3 GB5782-86-M8×55 3
Bolt M8×55
螺栓 M8×50
4 GB5782-86-M8×50 3
Bolt M8×50
螺栓 M8×30
5 GB5782-86-M8×30 2
Bolt M8×30
弹簧挡圈 8
6 GB93-87-8 13
Washer 8
盖和控制阀总成 Assy,
A1 YQX30D-4100 1 包含 INC:7,9
Cover Control valve
控制阀总成不单独提供 Do not supply
7 YQX30D-4120 1
Control valve separately
密封垫
8 YQX30-4001 1
Gasket
壳体盖不单独提供 Do not supply
9 YQX30D-4111 1
Cover,Case separately
圆柱销 A6×25
10 GB119-86-A6×25 1
Pin,Parallel A6×25
活塞
11 YQX30D-4112 1
Piston
弹簧
12 YQX30-4003 1
Spring
组合密封垫 20
13 JB982-77-20 1
Combination gasket 20
安全阀盖
14 YQX30-4002 1
Cup
1-34
Fig.14 Cover control valve & YQXD（电磁阀换向）系列液力传动变速箱
inching valve (tor-con type) SHAOXIN YQXD (Solenoid valve Commutation) Series Hydrodynamic Transmission Gearbox
电磁换向阀
15 YQX30D-4200 1
Solenoid valve
弹簧挡圈 5
16 GB859-76-5 4
Spring block circle 5
螺钉 M5×50
17 GB70-85-M5×50 4
Screw M5×50
内六角螺塞 ZG1/4
18 Q/ZB285-ZG1/4 4
Plug,Hexagon ZG1/4
内六角螺塞 ZG1/8
19 Q/ZB285-ZG1/8 7
Plug,Hexagon ZG1/8
管接头
20 YQX30-4005 1
Nipple
滤油器（Ⅱ）
21 YQX30-0300 1
Oil filter
垫圈 10
22 GB93-87-10 8
Washer 10
螺栓 M10×40
23 GB5783-86-M10×40 6
Bolt M10×40
螺栓 M10×55
24 GB5783-86-M10×55 2
Bolt M10×55
衬垫
25 YQX30-0022 1
Liner
微动阀总成
26 YQX30-5000 1
Inching valve
螺栓 M8×50
27 GB5783-86-M8×50 2
Bolt M8×50
螺栓 M8×25
28 GB5783-86-M8×25 3
Bolt M8×25
1-35
Fig.15 Cover control valve & YQX(手动换向)系列液力传动变速箱
inching valve (tor-con type) SHAOXIN YQX(Manual control Commutation) Series Hydrodynamic Transmission Gearbox
垫片
1 YQX30-0008 1
Shim
O 形密封圈 11×1.9
2 GB1235-76-11×1.9 2
O-ring 11×1.9
3 YQX30-4000 1
Cover Control valve
螺栓 M10×55
4 GB5783-86-M10×55 2
Bolt M8×55
弹簧垫圈 10
5 GB93-87-10 16
Washer 10
螺栓 M10×40
6 GB5783-86-M10×40 6
Bolt M10×40
纸垫圈
7 14×24×2 2
Paper washer
倒车灯开关
8 JK208 2
Switch
滤油器（Ⅱ）
9 YQX30-0300 1
Oil filter
衬垫
10 YQX30-0022 1
Liner
微动阀总成
11 YQX30-5000 1
Inching valve
弹簧垫圈 8
12 GB93-87-8 5
Washer 8
螺栓 M8×25
13 GB5783-86-M8×25 3
Bolt M8×25
螺栓 M8×50
14 GB5783-86-M8×50 2
Bolt M8×50
差速器总成见图 16
15 1
Differential assy See Fig.16
1-36
图 16 减速器和差速器 (绍兴) 全部车型
螺栓 M10×25
1 GB5783-86-M10×25 8
Bolt M10×25
垫圈 10
2 GB93-87-10 8
Washer 10
轴承盖
3 YQX30-0021 2
Cover,Bearing
O 型密封圈 75×3.1
4 GB1235-76-75×3.1 2
O-ring 75×3.1
垫片（δ=0.1,0.2,0.5）按需
5 YQX30-0017
Shim（δ=0.1,0.2,0.5） Need
轴承 32207
6 GB297-94-32207 2
Bearing 32207
螺旋伞齿轮
YQX18-0002 1 1t-1.8t
Spiral bevel gear
螺旋伞齿轮
7 YQX25-0003 1 2t-2.5t
Spiral bevel gear
螺旋伞齿轮
YQX30-0020 1 3t-3.5t
Spiral bevel gear
衬套
8 YQX30-0019 1
Bushing
齿轴
YQX25-0002 1 1t-2.5t
Shaft,Final pinion
9
齿轴
YQX30-0018 1 3t-3.5t
Shaft,Final pinion
差速器总成 1t-1.8t
A1 YQX18-2000 1
Differential assy 包含/INC:10-23
差速器总成 2t-2.5t 包含/
A2 YQX25-2-2000 1
Differential assy INC:10-12,16-24
A3 YQX30-2000 1
1-37
大齿圈
YQX25-2003 1 1t-2.5t
Gear ring
10
大齿圈
YQX30-2003 1 3t-3.5t
Gear ring
YQX25-2101 1 1t-1.8t
差速器右半壳
11 HDCS30-1101 Case RH, 1 2t-2.5t
Differential Gear
YQX30-2101 1 3t-3.5t
YQX25-2102 1 1t-1.8t
差速器左半壳 Case
12 HDCS30-1102 1 2t-2.5t
LH,Differential Gear
YQX30-2102 1 3t-3.5t
螺栓
YQX25-2002 12 1t-1.8t
Bolt
13
螺栓
YQX30-2002 16 3t-3.5t
Bolt
锁紧垫片
YQX25-2001 6 1t-1.8t
Washer,Lock
14
锁紧垫片
YQX30-2001 8 3t-3.5t
Washer,Lock
螺母 M10×1.25
GB6176-86-M10×1.25 12 1t-1.8t
Nut M10×1.25
15
螺母 M10×1.25
GB6176-86-M10×1.25 28 3t-3.5t
Nut M10×1.25
垫圈
16 YQX25-2007 2 1t-2.5t
Washer
1-38
垫圈
16 YQX30-2007 2 3t-3.5t
Washer
半轴齿轮
YQX25-2009 2 1t-2.5t
Cear side
17
半轴齿轮
YQX30-2009 2 3t-3.5t
Cear side
齿轮轴 Ⅰ
YQX25-2008 1 1t-2.5t
Pinion shaft Ⅰ
18
齿轮轴 Ⅰ
YQX30-2008 1 3t-3.5t
Pinion shaft Ⅰ
齿轮轴 Ⅱ
YQX25-2005 1 1t-2.5t
Pinion shaft Ⅱ
19
齿轮轴 Ⅱ
YQX30-2005 1 3t-3.5t
Pinion shaft Ⅱ
圆柱销 B6×30
GB119-86-B6×30 1 1t-2.5t
Pin,Parallel B6×30
20
圆柱销 B6×28
GB119-86-B6×28 1 3t-3.5t
Pin,Parallel B6×28
行星齿轮
YQX25-2006 4 1t-2.5t
Planetary pinion
21
行星齿轮
YQX30-2006 4 3t-3.5t
Planetary pinion
止推垫圈
YQX25-2004 4 1t-2.5t
Washer,Thrust
22
止推垫圈
YQX30-2004 4 3t-3.5t
Washer,Thrust
轴承 6211
GB276-94-6211 2 1t-2.5t
Bearing 6211
23
轴承 6213
GB276-94-6213 2 3t-3.5t
Bearing 6213
1-39
螺栓
HDCS30-1101 16 2t-2.5t
Bolt
24
螺栓
YQX30-2104 12 3t-3.5t
Bolt
锁紧垫片
25 YQX30-2103 6 3t-3.5t
Washer,Lock
1-40
图 17 供油泵（液力式）绍兴 SHAOXIN CPCD□N-R□□ CPQD□N-R□□
YQX,YQXD 系列液力传动变速箱
Fig.17 Charging pump(tor-con type)
YQX,YQXD Series Hydrodynamic Transmission Gearbox
油泵总成见图 12 序号 51
A YQX30-3000 1
Charging pump See Fig.12 Item51
泵壳
1 YQX30-3007 1
Case,Pump
衬套
2 YQX30-3001 1
Bushing
油封（F）B50×68×8
3 GB9877.1-88-B50×68×8 1
Seal,Oil B50×68×8
O 型密封圈 145×3.55
4 GB3452.1-92-145×3.55 1
O-ring 145×3.55
螺栓 M8×25
5 GB5783-86-M8×25 1
Bolt M8×25
螺栓 M8×35
6 GB5783-86-M8×35 1
Bolt M8×35
密封圈 8×14×1.5
7 Q20-03-8×14×1.5 2
Gasket 8×14×1.5
主动齿轮
8 YQX30-3003 1
Gear,Drive
衬套
9 YQX30-3004 1
Bushing
被动齿轮
10 YQX30-3005 1
Gear,Driven
圆柱销 B8×16
11 GB119-86-B8×16 2
Pin,Parallel B8×16
导轮座
12 YQX30-3006 1
Support,Starter
1-41
图 18 变速器(机械式其 1)中南 ZhongNan
JDS25.001 1 1t-2.5t
Case,transmission
1
JDS30.001 1 3t-3.5t
Case,transmission
轴承座
JDS25.002 2 1t-2.5t
Cap,bearing
2
轴承座
JDS30.072 2 3t-3.5t
Cap,bearing
螺栓
3 YDS30.089 4
Bolt
锁片
4 YDS25.003 4 1t-2.5t
Plate,lock
锁片
4 YDS30.082 4 3t-3.5t
Plate,lock
塞体
JDS30.050 1
Air breather
5
盖
JDS30.051 1
Cover
倒车灯开关
6 JK208A 1
Switch,back-lamp
密封圈 14×24×2
7 14×24×2 Q/301B202-86 1
Seal ring
箱盖
8 JDS30.048 1
Cover,case
箱盖垫片
9 JDS30.049 1
Gasket,case cover
螺栓 M10×1.25×16
10 GB5783-86-M10×1.25×16 10
Bolt M10×1.25×16
垫圈 10
11 GB93-87-10 11
Washer lock
1-42
轴臂
12 JDS30.031 1
Supporter,arm shaft
O 形圈 35×3.1
13 35×3.1 GB1235-76 1
O-ring
螺栓 M8×20
14 GB5783-86 M8×20 2
Bolt
垫圈 8
15 GB93-87-8 2
Washer,lock
螺栓 M10×45
16 GB5783-86-M10×45 1
Bolt
螺母 M10
17 GB6170-86- M10 1
Nut
塞
18 JDS30.032 1
Plug
O 形圈 20×2.4
19 20×2.4 GB1235-76 1
O-ring
螺塞
20 YDS30.104 1
Plug
滑动螺栓
21 JDS30.027 1
Bolt,slide
O 形圈 28×3.5
22 28×3.5 GB1235-76 1
O-ring
外齿弹性垫圈
23 JDS30.028 1
Washer
换档杆
24 JDS30.033 1
Rod,shift
拔叉
25 JDS30.044 2
Fork,shift
钢球 10.000G200b
26 10.000G200bGB308-89 2
Ball,steel
1-43
弹簧
27 JDS30.045 2
Spring
转动杆
28 JDS30.047 2
Lever,shift
O 形圈 22×2.4
29 22×2.4 GB1235-76 2
O-ring
半圆键 5×19
30 5×19 GB1099-79 2
Key,woodruf
弹性挡圈 22
31 GB894.1-86-22 2
Snap ring
1-44
轴环
1 JDS30.026 1
Collar
主动轴
2 JDS30.025 1
Shaft,main drive
轴承架
3 JDS30.024 1
Retainer,bearing
O 形圈 42×3.5
4 42×3.5 GB1235-76 1
O-ring
油封
5 JDS30.073 1
Seal,oil
6 6005 GB/T276-94 1
弹性挡圈 47
7 GB893.2-86-47 1
Snap ring
弹性挡圈 25
8 GB894-86-25 2
Snap ring
输入齿轮
9 JDS30.037 1
Gear,innut
隔套
10 JDS30.038 1
Spacer
11 6207 GB/T276-94 1
外圈有止动槽的深沟球轴承
6207N GB/T276-94 1
Ball,bearings
12
72/78.6 止动环
72/78.6 GB305-89 1
Ring,thrust
隔套
13 JDS30.040 1
Spacer
弹性挡圈 35
14 GB894.1-86-35 1
Snap ring
1-45
轴承垫圈
15 JDS30.039 1
Spacer
弹性挡圈 80
16 GB893.2-86-80 1
Snap ring
主轴
17 JDS30.003 1
Shaft,main
圆柱滚子轴承 NJ306
18 NJ306 GB283/T-94 1
Bearing,roller
弹性挡圈 48
19 GB894.1-86-48 2
Snap ring
弹性挡圈 30
20 GB894.1-86-30 2
Snap ring
隔圈 δ=3.0,3.1,3.2,3.3,3.4
21 JDS30.018
Spacer 1组
止推垫圈
22 JDS30.017 2
Washer,stop
轴承保持架
23 JDS30.019 1
Retainer, bearing
弹性挡圈 72
24 GB893.2-86-72 1
Snap ring
25 6306 GB276/T-94 1
Bearing,ball
啮合套
26 JDS30.010 1
Sleeve
离合器从动盘毂
27 JDS30.007 2
Hub,clutch
同步环
28 JDS30.013 4
Ring,block
嵌块
29 JDS30.011 6
Insert
1-46
嵌块
30 JDS30.012 6
Insert
高速齿轮
31 JDS30.002 1
Gear,high speed
低速齿轮
32 JDS30.004 1
Gear,low speed
前进档齿轮
33 JDS30.014 1
Gear,forward
倒档齿轮
34 JDS30.005 1
Gear,reverse
滚针轴承
35 JDS30.015W 2
Bearing,needle
GB5846-86-KJ35×40×27 滚针轴承 KJ35×40×27S
36 Bearing,needle 2
S
惰轮轴
37 JDS30.006 Shaft, reverse idler 1
钢球 6.3500G200b
38 6.3500G200b GB308-89 1
Ball,steel
惰轮
39 JDS30.008 1
Gear,reverse,idler
滚针轴承
40 KMJ25×33×24 2
Bearing,needle
衬套
41 JDS30.009 1
Spacer
输出轴
42 JDS18.041 1 1-1.8t
Shaft,output
输出轴
42 JDS25.041 1 2-2.5t
Shaft,output
输出轴
42 JDS30.041 1 3-3.5t
Shaft,output
1-47
垫片 δ=0.1
JDS30.043 (δ=0.1)
Shim
43
垫片 δ=0.2
44 JDS30.043 (δ=0.2) 1/3
Shim
45
垫片 δ=0.3
JDS30.043 (δ=0.3)
Shim
止推垫圈
46 JDS30.042 1
Washer,stop
止推板 δ=4
JDS30.020 (δ=4)
Plate,thrust
止推板 δ=4.5
JDS30.020 (δ=4.5)
Plate,thrust
47 1/4
止推板 δ=5
JDS30.020 (δ=5)
Plate,thrust
止推板 δ=5.5
JDS30.020 (δ=5.5)
Plate,thrust
弹簧垫圈
48 JDS30.021 1
Spring washer
防松螺母
49 JDS30.075 1
Nut
50 32208 GB/T297-94 1
51 32305 GB/T297-94 1
双联齿轮
52 JDS30.035 1
Gear,cluster
衬套
53 JDS30.034 1
Spacer
滚针轴承 K35×40×34ZW
54 K35×40×34ZW 2
Bearing,needle
1-48
衬套
55 JDS30.036A 1
Spacer
输出齿轮
56 JDS30.023 1
Gear,output
啮合套
57 JDS30.010A 1
Sleeve
1-49
CPCD□N-R□□ CPQD□N-R□□
图 20 变速箱（液力式）中南 ZhongNan
Fig. 20 Transmission(tor-con type) YQX,YQXD Series Hydrodynamic Transmission Gearbox
YDS30.035 YQXD18E
YDS30H1.001 YQXD18H1
YDS30A.001 YQXD25A
变矩器壳体
1 YDS30.035 1 YQXD25H
Case,Torque-converter
YQX30
YDS30.035
YQXD30
YQX30A
YDS30A.001
YQXD30A
YDS30.035 YQX30H
加油口盖
2 YDS30.909 1
Cup, Oil fill
加油管
3 YDS30.049 1
Pipe oil fill
YJH265 YQXD18E
YJH265 YQXD18H1
YJH265D YQXD25A
液力变矩器
4 1
Torque-converter
YJH265A YQXD25H
YQX30
YJH265
YQXD30
YQX30A
YJH265D
YQXD30A
1-50
液力变矩器
4 YJH265A 1 YQX30H
Torque-converter
供油泵总成见图 25
5 YDS30.906 1
Charging pump assy SeeFig.25
垫片
6 YDS30.100 1
Gasket
螺栓
7 YDS30.110 2
Bolt
螺栓
8 YDS30.111 4
Bolt
组合密封垫圈 Combined
9 8 JB/T 982-1977 6
sealing washer
螺塞
10 YDS30.103 3
Plug
螺塞
11 YDS30.104 5
Plug
垫片
12 YDS30.038 1
Gasket
螺栓
13 GB/T5783-2000-M10×30 4
Bolt
螺栓
14 GB/T5783-2000-M10×50 1
Bolt
螺栓
15 GB/T5783-2000-M10×55 3
Bolt
螺栓
16 GB/T5783-2000-M10×75 1
Bolt
弹簧垫圈
17 GB/T93-1987-10 20
Washer spring
GB/T119.1-2000-10h8×2 圆柱销
18 2
0 Round pin
1-51
O 形密封圈
19 15×2.4 GB1235-76 2
O-ring
YDS25.018 1t-2.5t
液力变速箱壳体
20 1
Case, Transmission
YDS30.136 3t-3.5t
YDS25.002 1t-2.5t
轴承座
21 2
Bearing seat
YDS30.072 3t-3.5t
螺栓
22 YDS30.089 4
Bolt
YDS25.003 1t-2.5t
锁片
23 4
Plate,lock
YDS30.082 3t-3.5t
1t-1.8t
YDS18.901
液力离合器总成见图 27 SeeFig.27
24 1
Clutch, hydraulic 2t-3.5t
YDS30.901
见图 27 SeeFig.27
惰轮轴
25 YDS30.025 1
Shaft,idler
深沟球轴承 Deep groove
26 6206 GB/T276-1994 1
ball bearings
惰轮
27 YDS30.037 1
Gear,idler
孔用弹性挡圈
28 GB/T893.1-1986-24 1
Circlips For Holes
29 6207 GB/T276-1994 2
ball bearings
1-52
Fig.20 Transmission(tor-con type) YQX,YQXD Series Hydrodynamic Transmission Gearbox
输出齿轮
30 YDS30.036 1
Gear output
YDS18.003 1t-1.8t
输出轴
31 YDS25.017 1 2t-2.5t
Shaft,output
YDS30DY.002 3t-3.5t
圆锥滚子轴承
32 32208 GB/T 297-1994 1
Bearing,taper rollrt
圆锥滚子轴承
33 30208 GB/T 297-1994 1
Bearing,taper rollrt
油封保持架
34 YDS30.023 1
Retainer,oil seal
O 形密封圈
35 80×3.1 GB1235-76 1
O-ring
油封
36 12163-82131 1
Seal,oil
螺母
37 YDS30.024 1
Nut
38 YDS30.019（δ=0.1）
按需
垫
39 YDS30.019（δ=0.2） Nee
Shim
d
40 YDS30.019（δ=0.5）
轴环
41 YDS30.020 1
Collapsible
1-53
42 YDS30.022（δ=0.1）
按需
垫片
43 YDS30.022（δ=0.2） Nee
Shim
d
44 YDS30.022（δ=0.5）
支承片
45 YDS30.021 1
Plate,,support
螺栓
46 GB/T5783-2000-M8×20 4
Bolt
弹簧垫圈
47 GB/T93-1987-8 4
Washer, spring
GB/T5786-2000- 螺栓
48 6
M10×1.25×20 Bolt
窗盖
49 YDS30.112 1
Cover
螺钉
50 GB/T818-2000-M8×10 2
Screw
螺钉
51 GB/T70.1-2000-M10×30 5
Screw
油滤座
52 YDS30.133 1
Seat ,Strainer
纸垫
53 YDS30.134 1
paper washer
滤网组件
54 YBS3.814 1
Filter components
螺杆
55 YDS30.135 1
screw stem
螺母
56 GB/T6181-1986-M12 1
Nut
1-54
销
57 GB/T91-2000-3.2×30 1
pin
堵塞
58 YBS5.133 1
block up
59 18 JB982-77 1
sealing washer
标牌
60 NO PART NO. 1
nameplate
标牌铆钉
61 NO PART NO. 4
Rivet, nameplate
O 形密封圈
62 24×2.4 GB1235-76 1
O-ring
垫圈
66 YJH265.001 1
Washer
1-55
图 21 液力离合器(液力式) 中南 ZhongNan CPCD□N-R□□ CPQD□N-R□□
A1 YDS18.901 1
Hydraulic clutch,assy See Fig.20 Item24
A2 YDS30.901 1
Hydraulic clutch,assy See Fig.20 Item24
输入轴总成
1 YDS30.802 1
Assy,Shaft,input
前进档齿轮
2 YDS30.008 1
Gear,forward
后退档齿轮
3 YDS18.002 1
Gear,reverse
端板
4 YDS30.012 2 1t-1.8t
Plate,end
端板
4 YDS30.018 2 2t-3.5t
Plate,end
回程弹簧
5 YDS30.009 2
Spring,return
弹簧座
6 YDS30.010 2
Seat,spring
止推环 (A )
7 YDS30.011 2
Ring,thrust
止推环 (B)
8 YDS30.012 2
Ring,thrust
活塞总成
A3 YDS30.902 2 包含/INC.9-11
Piston assy
活塞
9 YDS30.005 2
Piston
塞
10 YDS30.006 2
Plug
钢球
11 4 G200b GB/T 308-2002 2
Steel ball
1-56
图 21 液力离合器(液力式) 中南 ZhongNan CPCD□N-R□□ CPQD□N-R□□
摩擦片 2-3.5t 数量/Qty8
12 11243-82141 8
Disk,friction 1-1.8t 数量/Qty6
隔片 2-3.5t 数量/Qty8
13 123S3-82111 8
Spacer 1-1.8t数量/Qty6
密封环 (A )
14 YDS30.015 4
Ring,seal
密封环 (B)
15 YDS30.016 2
Ring,seal
O 形密封圈
16 40×3.5 GB 1235-76 2
O-ring
卡环
17 YDS30.017 2
Snap ring
18 6026 GB/T 276-9994 2
ball bearings
滚针轴承
19 K35×42×20 2
Bearing,needle
轴用弹性挡圈
20 GB/T 894.1-1986-40 2
Circlips For shaft 40
螺钉
21 GB/T 77-2000-M8×8 2
Screw
1-57
Fig.22 inching valve(tor-con type) YQXD（电磁阀换向）系列液力传动变速箱
ZhongNan YQXD (Solenoid valve Commutation) Series Hydrodynamic Transmission Gearbox
DCCT5 控制阀总成
A1 DCCT5
inching valve assy
1 包含/INC:1-30
壳体盖
1 11243-83272 1
Cover, Case
螺塞
2 YDS30.103 4
Plug 不单独提供
螺塞 Do not supply separately
3 YDS30.102 5
Plug
圆柱销
4 GB/T119.1-2000-6h8×28 1
Round pin
纸垫
5 116H3-82361a 1
Paper washer
阀体
6 15583-83362 1
Valve body
弹性圆柱销
7 GB/T879.1-2000-5×40 2
Elastic cylindrical pin
弹性圆柱销
8 GB/T879.1-2000-5×35 1
垫圈
9 GB/T93-1987-8 8
Washer
GB/T5783-2000-M8×30- 螺栓不单独提供
10 2
10.9 Bolt Do not supply separately
GB/T5782-2000-M8×50- 螺栓
11 3
10.9 Bolt
GB/T5782-2000-M8×55- 螺栓
12 3
10.9 Bolt
弹簧
13 YDS30.059 1
Spring
弹簧
14 15583-82411a 1
Spring
1-58
塞
15 YDS30.060 1
Plug
塞
16 YDS30.064 2
Plug
弹簧
17 YDS30.062 2
Spring
弹簧
18 YDS30.063 2
Spring
阀芯
19 YDS30.061 2
Balsa
活塞
20 YDS30.057 1
Piston 不单独提供
圆柱销 Do not supply separately
21 GB/T119.1-2000-6h8×18 2
Round pin
活塞
22 YDS30.052 1
Piston
弹簧
23 YDS30.050 1
Spring
24 20 JB/T982-1977 1
sealing washer
安全阀盖
25 YDS30.051 1
Relief valve cover
9.00×1.80 O 形密封圈
26 GB3452.1-1992 O-ring 5
电磁换向阀
27 34E-10BY 1
Solenoid valve
内六角圆柱头螺钉
28 GB/T70.1-2000-M5×45 4
screw 不单独提供
滤网 Do not supply separately
29 13983-82161 1
Filter
1-59
管接头不单独提供
30 YDS30.048 1
Nipple Do not supply separately
微动阀总成见图 23 序号 32
A2 YDS30.910 1
Inching valve See Fig.23 Item32
1-60
图 23 盖、控制阀、微动阀（液力式）中南 CPCD□N-R□□ CPQD□N-R□□
Fig.23 Cover control valve & YQX,YQXD 系列液力传动变速箱
inching valve (tor-con type) ZhongNan YQX,YQXD Series Hydrodynamic Transmission Gearbox
O 形密封圈
1 20×2.4 GB1235-76 1
O-ring
半圆键
2 5×19 GB/T1099.1-2003 1
Key,woodruf
变速臂轴
3 YDS30.032 1
Shaft,shift arm
螺塞
4 YDS30.102 6
Plug
螺塞
5 YDS30.103 4
Plug
弹簧垫圈
6 GB/T93-1987-10 8
Washer,spring
GB/T5783-2000-M10×55 螺栓
7 2
-10.9 Bolt
8×14×1.5 密封圈
8 1
Q/301B202-86 Seal ring
固定螺栓
9 YDS30.068 1
Bolt,set
管接头
10 YDS30.048 1
Nipple
滤清器
11 YBS5.904 1
Strainer
倒车灯开关
12 JK208 2
Switch
活塞
13 YDS30.052 1
Piston
弹簧
14 YDS30.050 1
Spring
20×28×1.5Q/301B202-8 密封圈
15 1
6 Seal ring
1-61
安全阀盖
16 YDS30.051 1
Cup
GB/T5783-2000-M10×40 螺栓
17 6
-10.9 Bolt
塞子
18 YDS30.034 1
Plug
A1 YDS30.907 1 INC:19,21,24
Cover Control valve
壳体盖不单独提供
19 YDS30.066 1
Cover,case Do not supply separately
垫片
20 YDS30.067 1
Gasket
变速臂不单独提供
21 YDS30.033 1
Arm,shift Do not supply separately
弹性圆柱销
22 GB/T879.1-2000-6×32 1
垫片
23 YDS30.065 1
Gasket
控制阀总成不单独提供 Do not supply
24 YDS30.904 1
Control valve assy separately
弹簧垫圈
25 GB/T93-1987-8 11
Washer,lock
GB/T5783-2000-M8×55- 螺栓
26 2
10.9 Bolt
弹性圆柱销
27 GB/T879.1-2000-4×25 1
GB/T5783-2000-M8×35- 螺栓
28 2
10.9 Bolt
GB/T5783-2000-M8×50- 螺栓
29 4
10.9 Bolt
1-62
O 形密封圈
30 11×1.9 GB1235-76 2
O-ring
垫片
31 YDS30.047 1
Gasket
微动阀总成
32 YDS30.910 1
Inching valve
GB/T5783-2000-M8×25- 螺栓
33 3
10.9 Bolt
1-63
图 24 减速器和差速器 (中南) 全部车型
齿轴
YDS25.016 1 1t-2.5t
Shaft, final pinion
1
齿轴
YDS30.070 1 3t-3.5t
Shaft, final pinion
螺旋伞齿轮
YDS18.004 1 1t-1.8t
Gear, spiral bevel
螺旋伞齿轮
2 YDS25.015 1 2t-2.5t
Gear, spiral bevel
螺旋伞齿轮
YDS30DY-071 1 3t-3.5t
Gear, spiral bevel
衬套
3 YDS30.086 1
Spacer
园锥滚子轴承32207
4 32207 GB/T297-94 2
Bearing, taper roller
轴承盖
5 YDS30.087 2
Cover, bearing
O形圈75×3.1
6 75×3.1 GB1235-76 2
O-ring
螺栓M10×25
7 GB5783-86 M10×25 8
Bolt
弹簧垫圈10
8 GB93-87-10 8
Washer, spring
垫片δ=0.1,0.15
YDS30.090 (δ=0.1,0.15) Shim 2
9
垫片δ=0.2 3 组选装 6 件
10 YDS30.090 (δ=0.2 2
Shim Select 6 piece in 3 groups
11
垫片δ=0.5
YDS30.090 (δ=0.5 2
Shim
齿圈
12 YDS25.010 1 1t-2.5t
Gear, ring
1-64
A1 YDS25.901 1
Differential assy 包含/INC:12,16-30
A2 YDS30.905 1
齿圈
12 YDS25.073 1 3t-3.5t
Gear, ring
螺栓
13 YDS30.077 16 3t-3.5t
Bolt
GB6176-86- 螺母
14 16 3t-3.5t
M10×1.25-12 Nut
锁紧垫片
15 YDS30.088 8 3t-3.5t
Washer, lock
右差速器壳 1t-2.5t
YDS25.004 1
16 Case, cross R,H ZhongNan
17 左差速器壳 16、17成对购买
YDS25.005 1 16、17Paired buy
Case, cross L,H
右差速器壳 3t-3.5t
YDS30.074 1
16 Case, cross R,H
17 左差速器壳 16、17成对购买
YDS30.075 1 16、17Paired buy
Case, cross L,H
齿轮轴（Ⅰ）
YDS25.008 1 1t-2.5t
Shaft, pinion
18
齿轮轴（Ⅰ）
YDS30.080 1 3t-3.5t
Shaft, pinion
齿轮轴（Ⅱ）
YDS25.009 1 1t-2.5t
Shaft, pinion
19
齿轮轴（Ⅱ）
YDS30.081 1 3t-3.5t
Shaft, pinion
园柱销B6×28
20 GB119-86-B6×28 1 1t-2.5t
Pin parallel
1-65
园柱销B6×30
20 GB119-86-B6×30 1 3t-3.5t
Pin parallel
半轴齿轮
YDS25.011 2 1t-2.5t
Gear, side
21
半轴齿轮
YDS30.085 2 3t-3.5t
Gear, side
垫圈δ=1.8
22 YDS25.012 (δ=1.8) 1/4
Washer
23 × 1t-2.5t
垫圈δ=2.0
24 YDS25.012 (δ=2.0） 2
Washer
垫圈δ=2.2
22 YDS25.012 (δ=2.2） 1/4
Washer
23 × 1t-2.5t
垫圈δ=2.4
24 YDS25.012 (δ=2.4) 2
Washer
垫圈δ=2.2
YDS30.012 (δ=2.2）
Washer
22 1/3
垫圈δ=2.4
23 YDS30.012 (δ=2.4） × 3t-3.5t
Washer
24 2
垫圈δ=2.5
YDS30.012 (δ=2.5)
Washer
行星齿轮
25 YDS25.007 4 1t-2.5t
Gear, pinion
行星齿轮
25 YDS30.083 4 3t-3.5t
Gear, pinion
止推垫片δ=1.8
YDS25.006 (δ=1.8)
Washer, thrust
1/3
止推垫片δ=,2.0
26 YDS25.006 (δ=,2.0) × 1t-2.5t
Washer, thrust
4
止推垫片δ=2.2
YDS25.006 (δ=2.2)
Washer, thrust
1-66
止推垫片
26 YDS30.084 4 3t-3.5t
Washer, thrust
螺栓
27 YDS25.013 12 1t-2.5t
Bolt
螺栓
27 YDS30.076 12 3t-3.5t
Bolt
GB6176-86 螺母M10×1.25 12级
28 M10×1.25-S12 Nut 16
锁紧垫片
29 YDS25.014 6 1t-2.5t
Washer, lock
锁紧垫片
29 YDS30.078 6 3t-3.5t
Washer, lock
深沟球轴承6211 Deep
30 6211 GB/T276-94 2 1t-2.5t
groove ball bearings
深沟球轴承6211 Deep
30 6213 GB/T276-94 2 3t-3.5t
groove ball bearings
1-67
图 25 供油泵（液力式）中南 ZhongNan
Fig.25 Charging pump(tor-con type) YQX,YQXD Series Hydrodynamic Transmission Gearbox
供油泵总成见图 20 序号 5
A1 YDS30.906 1
Charging pump assy See Fig.20 Item5
泵壳
1 YDS30.091 1
Case,pump
衬套
2 YDS30.092 1
Bushing
堵头
3 YDS30.102 1
Plug
油封 B50×68×8
4 AH2847R 1
Seal,oil
O 形圈 145×3.55G
5 145×3.55G GB3452.1-92 1
O-ring
导轮座
6 YDS30.095 1
Support,starter
圆柱销 B8×16
7 GB119-86-B8×16 1
Pin,paraller
主动齿轮
8 YDS30.096 1
Gear, drive
衬套
9 YDS30.097 1
Bushing
被动齿轮
10 YDS30.098 1
Gear,driven
GB/T 5783-2000-M8×25 螺栓 M8×25
11 Bolt 1
-10.9
GB/T 5783-2000-M8×35 螺栓 M8×35
12 Bolt 1
-10.9
组合密封垫圈
13 8-JB982-77 2
Combined sealing washer
1-68
1-69
第二部分转向系统目录
Part Ⅱ Steering system contents
○
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
C1 CPC10/15/18N-RW10 ○
D1 CPCD10/15/18N-RW10 ○
F1 CPQD10/15/18N-RW21
○
G CPC10/15/18N-RG26-J ○
K CPQ10/15/18N-RW7 ○
L CPQD10/15/18N-RW7 ○
L1 CPQD15/18N-RW7-Y
○
M CPCD10/15/18N-RW32 ○
图1 转向桥Ⅰ 全部车型
2-1
Fig.1 Steering axle Ⅰ All models of truck
图2 转向桥Ⅱ 全部车型
2-4
Fig.2 Steering axle Ⅱ All models of truck
图3 转向车轮总成全部车型
2-6
Fig.3 Steering wheel assy All models of truck
图4 转向油缸全部车型
2-7
Fig.4 Steering cylinder All models of truck
图5 转向装置全部车型
2-8
Fig.5 Steering device All models of truck
图6 转向管装置全部车型
2-10
Fig.6 Steering pipe device All models of truck
2-A
螺栓 M10×1.25×30
1 G005786-010030-00 2
Bolt M10×1.25×30
垫圈 10
2 G000093-000010-00 2
Washer10
限位板
3 N030-223000-000 2
Plate
调整垫片
4 N030-220005-000
Adjusting shim 2组
减震块
5 R840-220001-000 2
Shockabsorptionblock
螺栓 M14×1.5×40
6 G005786-014040-00 4
BoltM14×1.5×40
垫圈 14
7 G000093-000014-00 4
Washer14
转向桥体
8 R840-222000-001 1
Steering axle body
转向油缸见图 4
9 R840-224000-000 1
Steering cylinder See Fig.4
油杯
10 Q701B45-NPT1/16-G00 4
Grease nipple
销轴
11 N030-220006-000 2
Pin shaft
上联杆
12 N030-220007-000 2
Tie-rodbar
挡圈 28
13 G0893P2-000028-00 4
Snap ring28
轴承 GE15ES-2RS
14 G009163-1500000-03 4
Bearing GE15ES-2RS
下联杆
15 N030-220008-000 2
Tie-rodbar
2-1
螺母 M14×1.5
16 G009459-000014-01 4
Nut M14×1.5
销 3.2×40
17 G000091-3P2040-00 4
Pin 3.2×40
销轴
18 N030-220006-000 2
Pin shaft
油封 FB60×90×8
19 G013871-060009008-01 2
Oil seal FB60×90×8
轴承 30208
20 GT00297-0030208-00 2
Bearing 30208
联接螺栓
21 N030-220010-000 12
Bolt
转向轮毂
22 N030-220012-001 2
Hub
球形螺母
23 N030-220009-000 12
Nut
转向轮胎总成见图 3
24 N030-221000-000 2
Steering wheel assy See Fig.3
轴承 30305
25 GT00297-0030305-00 2
Bearing 30305
锁紧螺母
26 N030-220015-000 2
Lock nut
防松垫圈
27 N030-220016-000 2
Washer
纸垫
28 N030-220013-000 2
Gasket
端盖
29 N030-220014-000 2
End cover
垫圈 6
30 G000093-000006-00 16
Washer 6
2-2
螺栓 M6×12
31 G005783-006012-00 16
Bolt M6×12
盖板
32 R840-220002-000 2
Cover plate
直通接头
33 R960-220101-000 2
Connector
O 形密封圈 P11
34 JISB2401-P11-G00 2
O-ring P11
2-3
油杯
1 Q701B45-NPT1/8-G00 4
Grease nipple
油封
2 N030-220001-000 6
Oil seal
轴承 K253230
3 JT07918-0253230-00 4
Bearing K253230
轴承 81205
4 GT04663-0081205-00 2
Bearing 81205
防尘套
5 N030-220003-000 2
Dustproof bush
主销
6 N030-220002-000 2
Pin
调整垫片
7 N030-220011-000
Adjusting shim 2组
左转向节
8 N030-220004-000 1
Lefts teering knuckle
右转向节
9 N030-220017-000 1
Right steering knuckle
垫圈 10
10 G000093-000010-00 2
Washer 10
固定螺栓
11 N163-220027-000 2
Bolt
垫圈 6
12 G000093-000006-00 2
Washer 6
螺栓 M6×12
13 G005783-006012-00 6
Bolt M6×12
盖板
14 R840-220002-000 2
Cover plate
油封
15 R840-220005-000 2
Seal ring
2-4
钢套Ⅰ
16 R840-220003-000 2
Sleeve
钢套Ⅱ
17 R840-220004-000 2
Sleeve
2-5
图 3 转向车轮总成全部车型
Fig.3 Steering wheel assy All models of truck
转向车轮总成
A1 N030-221000-000 2 Inc.1-7
Steering wheel assy
轮胎 5.00-8-10PR
1 GT02982-000050810-00 2
Tyre 5.00-8-10PR
内轮辋
2 N030-221002-000 2
Rim assy,Inner 2、3 成对提供
外轮辋 2、3 Paired provide
3 N030-221001-000 2
Rim assy,Outer
螺栓
4 N030-221003-000 12
Bolt
垫圈 10
5 G000093-000010-00 12
Washer 10
螺母 M10×1.25
6 G009457-000010-00 12
Nut M10×1.25
销 2.5×20
7 G000091-2P5020-00 12
Pin 2.5×20
2-6
图4 转向油缸全部车型
Fig.4 Steering cylinder All models of truck
转向油缸
A1 R840-224000-000 1 Inc.1-12
Steering cylinder
钢丝挡圈
1 N030-224001-W00 2
Snap ring
DKB 防尘圈 40
2 AR2342E5-G00 2
Dustproof ring
ISI密封圈d40
3 FU0497K0-G00 2
Seal ring
导向套
4 R840-224001-W00 2
Guide bush
O 形密封圈 65×3.1
5 G001235-006503P1-00 2
O-ring 65×3.1
O 形密封圈 60×3.5
6 G001235-006003P5-00 2
O-ring 60×3.5
缸体
7 R840-224100-000 1
Cylinder body
格莱圈 D60
8 PT0200600-TN46NA-G00 1
Ring D60
活塞杆组件
9 N030-224100-W00 1
Piston rod assy
挡圈 28
10 G0893P1-000028-00 2
Snap ring 28
轴承 GE15ES-2RS
11 G009163-1500000-03 2
Bearing GE15ES-2RS
复合衬套 4025
12 SF-1-4025-G00 2
Bush 4025
2-7
方向盘总成
1 N163-211000-000 1
Steering wheel assy
螺母 M16×1.5
2 G006173-000016-00 1
Nut M16×1.5
垫圈 16
3 G000093-000016-00 1
Washer 16
螺栓 M10×35
4 G005783-010035-00 4
Bolt M10×35
垫圈 10
5 G000093-000010-00 8
Washer 10
螺母 M10
6 G006184-000010-00 2
Nut M10
垫圈
7 N163-213001-000 4
Washer
右立板总成
8 N163-213300-000 1
Right clamp assy
支架体
9 N163-213200-000 1
Bracket
左立板总成
10 N163-213100-000 1
Left clamp assy
夹紧螺栓
11 N163-210006-000 4
Bolt
垫圈
12 N163-210004-000 2
Washer
夹紧套
13 N163-210005-000 1
Sleeve
夹紧手柄
14 N163-215000-001 1
Handle
螺栓
15 N163-210003-000 1
Bolt
2-8
管接头
16 N163-214000-000 2
Pipe connector
管接头
17 N163-216000-000 2
Pipe connector
转向管装置见图 6
18 N163-212000-001 1
Steering pipe device See Fig.6
螺栓 M10×1.25×20
19 G005786-010020-00 4
Bolt M10×1.25×20
转向器
20 N030-212000-000 1 1.5t-1.8t
Orbitrol
转向管套
21 N163-210007-000 1
Sleeve
2-9
图6 转向管装置全部车型
Fig.6 Steering pipe device All models of truck
转向管装置
A1 N163-212000-001 1 INC.1-13
Steering pipe device
导电圈
1 50W-423003A 1
Conductive cover
绝缘套
2 N163-212006-000 1
Sleeve
转向轴
3 N163-212005-000 1
Steering shaft
挡圈 20
4 G0894P1-000020-00 1
Snapring 20
转向管总成
5 N163-212300-000 1
Steering pipe assy
护套
6 50W-423005A 1
Sleeve
轴承 61904
7 GT00276-0061904-00 1
Bearing 61904
螺钉 M3×8
8 G000071-003008-00 2
Screw M3×8
螺钉 M5×8
9 G000073-005008-00 2
Screw M5×8
玻璃丝套管
10 N163-212007-W00 1
Sleeve
导线 QFR1×1.0 黑
11 B0001014 1 L=400mm
Line
单线圆柱复合插头
12 DJ3011A-4-11-G00 1
Plug
圆柱形插头
13 DJ211-4B-G00 1
Plug
2-10
2-11
第三部分动力系统目录
Part III Power system contents
○
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
C1 CPC10/15/18N-RW10 ○
D1 CPCD10/15/18N-RW10 ○
F1 CPQD10/15/18N-RW21
○
G CPC10/15/18N-RG26-J ○
K CPQ10/15/18N-RW7 ○
L CPQD10/15/18N-RW7 ○
L1 CPQD15/18N-RW7-Y
○
M CPCD10/15/18N-RW32 ○
图1 动力系统
Fig.1 Power system ○
A ○
B ○
G 3-1
图2 进气系统
Fig.2 Air intake system ○
A ○
B ○
G 3-2
图3 排气系统
Fig.3 Exhaust system ○
A ○
B 3-3
图4 排气系统
G 3-4
图5 冷却系统
Fig.5 Cooling system ○
A ○
B ○
G 3-5
图6 燃油系统
Fig.6 Fule system ○
A ○
B ○
G 3-7
图7 发动机安装
Fig.7 Engine mount ○
A ○
B 3-8
图8 发动机安装
G 3-9
图9 动力系统
C1 ○
D1 3-10
图 10 动力系统
M 3-11
3-A
图 11 进气系统
C1 ○
D1 3-12
图 12 进气系统
M 3-13
图 13 排气系统
C1 ○
D1 3-14
图 14 排气系统
M 3-15
图 15 冷却系统
C1 ○
D1 3-16
图 16 冷却系统
Fig. 16 Cooling system ○
M 3-18
图 17 燃油系统
C1 ○
D1 3-20
图 18 燃油系统
M 3-22
图 19 发动机安装
Fig. 19 Engine mount ○
C1 ○
D1 3-23
M 3-24
图 21 动力系统
F1 ○
K ○
L 3-25
图 22 动力系统
K1 ○ O○
L1 ○ O1 3-26
图 23 进气系统
Fig.23 Air intake system ○ K ○
F1 ○ L ○
K1 ○ O○
L1 ○ O1 3-28
图 24 进气系统
K1 ○
L1 ○
O1 3-29
3-B
图 25 排气系统
Fig.25 Exhaust system ○ O○
F1 ○ O1 3-30
图 26 排气系统
K ○
○ L ○
K1 ○ L1 3-31
Fig.26 Exhaust system
图 27 冷却系统
Fig.27 Cooling system ○ K ○
F1 ○ L ○
K1 ○ O○
L1 ○ O1 3-32
图 28 燃油系统 (汽油和双燃料)
Fig.28 Fuel system (Gasoline & Dual fuel) ○ K ○
F1 ○ L ○
K1 ○ O○
L1 ○ O1 3-34
图 29 燃油系统 (单燃料)
Fig.29 Fuel system (Single fuel) ○
K1 ○ O○
L1 ○ O1 3-35
Fig.30 Engine mount ○ O○
F1 ○ O1 3-36
K ○
○ L ○
K1 ○ L1 3-37
Fig.31 Engine mount
图 32 高位进气系统全部车型
3-38
Fig.32 Air intake system All models of truck
3-C
图 1 动力系统
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
G CPC10/15/18N-RG26-J
进气系统
1 R840-310000-001 1
Air intake system
柴油机
2 R840-301000-G00
Diesel engine
冷却系统
3 R830-330000-001
Cooling system 1 ○
A ○
G
冷却系统
3 R840-330000-001
B
排气系统
4 N030-320000-003
Exhaust system 1 ○
A ○
B
排气系统
4 R839-320000-000
G
燃油系统
5 R840-340000-001 1
Fuel system
发动机安装
6 R830-350000-000
Engine mount 1 ○
A ○
B
发动机安装
6 R839-350000-000
Engine mount 1 ○
G
3-1
图 2 进气系统
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
G CPC10/15/18N-RG26-J
空气滤清器
1 R840-311000-001 1
Air cleaner
环箍 76
2 Q676-76-G00 3
Clamp 76
发动机进气管
3 N030-310001-000 1
Engine air intake pipe
进气管
4 N163-310001-000 1
Air intake pipe
螺栓 M8×16
5 G005783-008016-000 2
Bolt M8×16
垫圈 8
6 G000093-000008-00 2
Washer 8
垫圈 8
7 G0097P1-000008-00 2
Washer 8
3-2
图 3 排气系统
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26
排气管垫片
1 N030-320001-000 1
Exhaust pipe gasket
消声器总成
2 N030-322000-003 1
Muffler assy
螺栓 M8×65
3 G005783-008065-00 2
Bolt M8×65
螺母 M8
4 G001337-000008-00 2
Nut M8
垫圈 8
5 G000096-000008-00 4
Washer 8
环状减震垫
6 N163-320100-000 4
Ringlike dampener
消声器左支架
7 N030-320003-002 1
Muffler left bracket
垫圈 8
8 G000093-000008-00 4
Washer 8
螺栓 M8×1×20
9 G005786-008020-02 4
Bolt M8×1×20
消声器右支架
10 N030-320002-002 1
Muffler right bracket
3-3
图 4 排气系统
○
G CPC10/15/18N-RG26-J
排气管垫片
1 N030-320001-000 1
Exhaust pipe gasket
消声器总成
2 N030-322000-003 1
Muffler assy
螺栓 M8×65
3 G005783-008065-00 2
Bolt M8×65
螺母 M8
4 G001337-000008-00 2
Nut M8
垫圈 8
5 G000096-000008-00 4
Washer 8
环状减震垫
6 N163-320100-000 4
Ringlike dampener
3-4
图 5 冷却系统
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
G CPC10/15/18N-RG26-J
螺栓 M8×20 选配
1 G005783-0028020-00 4
1 Bolt M8×20 Optional
3 2
垫圈 8 选配
2 G000096-000008-00 2
6 Washer 8 Optional
8 9 11 垫圈 8 选配
4 3 G000093-000008-00 4
5 Washer 8 Optional
支架选配
4 NC9321-330001-000 1
Bracket Optional
7 输水胶管 Φ8×Φ12
5 N042-330001-W00 1
Rubber pipe
18 6 Q672-12-G00 2
Clamp
膨胀水箱选配
7 XF250-330200-000 1
Expansion water box Optional
散热水器总成
11 8 N030-334000-000
Radiator assy 1 ○
A○G
散热水器总成
12 8 N040-334000-000
Radiator assy 1 ○
B
密封条
9 N030-330003-000 1
Seal strip
散热器进水管
10 N030-330001-000 1
11 10 Rubber pipe for inlet
17
11 15 双钢丝式环箍45
13 11 Q672-45-G00 4
14 Clamp 45
缓冲垫
15 12 N163-333000-001 4
13 Cushion
16
垫圈6
13 G000093-000006-00 8
Washer 6
螺栓 M6×30
14 G005783-006030-00 4
Bolt M6×30
3-5
图 5 冷却系统
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
G CPC10/15/18N-RG26-J
垫圈 6
15 G000096-000006-00 8
1 Washer 6
3 2
螺栓 M6×16
16 G5783-006016-00 4
6 Bolt M6×16
8 9 11 散热器出水管
4 17 N030-330002-000 1
5 Rubber pipe for outlet
护风圈总成
18 R840-332000-001 1
Fan shroud assy
7
18
11
12
17 11 10
11 15
13
14
15
13
16
3-6
图 6 燃油系统
Fig.6 Fuel system ○
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
G CPC10/15/18N-RG26-J
输油胶管φ 8×φ 16.5
1 N030-340003-W00 1
Rubber pipe
2 Q672-16-G00 4
Clamp 16
螺栓 M6×16
3 G005783-006016-00 6
Bolt M6×16
输油胶管 φ 8×φ 16.5
4 N030-340002-W00 1
Rubber pipe
燃油箱盖
5 N163-341000-G00 1
Cover of fuel case
垫圈 6
6 J000982-000006-00 6
Washer 6
磁铁
7 N163-340002-000 1
Ring magnetic iron
垫圈 24
8 J000982-000024-00 1
Washer 24
螺塞
9 N163-340008-000 1
Plug
燃油箱盖组件
10 R960-341000-001 1
Cover of fuel case
垫
11 N163-700007-000 1
Pad
3-7
A CPC10/15/18N-RG26 ○
安装板
1 R830-350001-000 1
mount plate
垫圈
2 N163-350002-000 4
Washer
垫圈 16
3 G000093-000016-00 4
Washer 16
螺栓 M16×1.5×55
4 G005786-016055-01 4
Bolt M16×1.5×55
发动机左支架
5 R839-350100-000 1
Engine left bracket
发动机右支架
6 R839-350200-000 1
Engine right bracket
缓冲垫总成
7 N150-350100-000 2
Cushion assy
3-8
Fig.8 Engine mount
○
G CPC10/15/18N-RG26-J
发动机左支架
1 R839-350100-000 1
Engine left bracket
发动机右支架
2 R839-350200-000 1
缓冲垫总成
3 N150-350100-000 2
Cushion assy
3-9
图 9 动力系统
C1 CPC10/15/18N-RW10 ○
○ D1 CPCD10/15/18N-RW10
Fig.9 Power system
进气系统
1 R847-310000-001 1
Air intake system
柴油机
2 R967-30100-G00 1
Diesel engine
冷却系统
3 R837-330000-001
C1
冷却系统
3 R847-330000-001
D1
排气系统
4 R841-32000-000 1
Exhaust system
发动机安装
5 R841-350000-001 1
Engine mount
燃油系统
6 R841-340000-000 1
Fuel system
3-10
图 10 动力系统
Fig.10 Power system
○
进气系统
1 R844-310000-001 1
Air inlet system
柴油机
2 4TNE92-HRJ-G00 1
Diesel engine
冷却系统
3 R844-330000-001 1
cooling system
排气系统
4 R844-320000-000 1
Exhaust system
发动机安装
5 R844-350000-000 1
Engine support
燃油系统
6 R9621-340000-001 1
Fuel system
3-11
图 11 进气系统
C1 CPC10/15/18N-RW10 ○
○ D1 CPCD10/15/18N-RW10
Fig.11 Air intake system
空气滤清器
1 R8512-311000-000 1
Air cleaner
2 Q676-76-G00 3
Clamp 76
发动机进气管
3 N041-310001-000 1
螺栓 M8×16
4 G005783-008016-00 2
Bolt M8×16
垫圈 8
5 G000093-000008-00 2
Washer 8
垫圈 8
6 G0097P1-000008-00 2
Washer 8
进气管
7 N163-310001-000 1
Air intake pipe
3-12
图 12 进气系统
Fig.12 Air inlet system
○
螺栓 M8×16
1 G005783-008016-00 6
Bolt M8×16
垫圈 8
2 G000093-000008-00 6
Washer 8
垫圈 8
3 G0097P1-000008-00 6
Washer 8
垫片
4 XF250-310003-000 1
Shim
进气接管
5 XF250-313000-000 1
Air inlet pipe
环箍 76
6 Q676-76-G00 3
Clamp 76
空气滤清器
7 R8512-311000-000 1
Air cleaner
发动机进气管
8 R9621-310001-000 1
Air inlet pipe to engine
O形密封圈73×3.55
9 G3452P1-00733P55-00 1
Seal ring 73×3.55
进气管
10 N163-310001-000 1
Air inlet pipe
3-13
图 13 排气系统
C1 CPC10/15/18N-RW10 ○
○ D1 CPCD10/15/18N-RW10
消声器总成
1 R841-321000-000 1
Muffler assy
螺母 M8
2 G001337-000008-00 2
Nut M8
环状减震垫
3 N163-320100-000 4
Ringlike dampener
螺栓 M8×1×20
4 G005786-008020-02 4
Bolt M8×1×20
垫圈 8
5 G000093-000008-00 4
Washer 8
消声器右支架
6 N030-320002-001 2
消声器右支架
6 N030-320002-002 2
垫圈 8
7 G000096-000008-00 4
Washer 8
螺栓 M8×65
8 G005783-008065-00 2
Bolt M8×65
垫片 δ 1.75
9 N121-320001-000 1
Gasketδ 1.75
3-14
图 14 排气系统
○
垫片
1 R568-320002-000 1
Shim
消声器总成
2 R844-321000-000 1
Muffler assy
消声器右支架
3 N030-320002-002 2
Right suport
垫圈 8
4 G000093-000008-00 4
Washer 8
螺栓 M8×1×20
5 G005786-008020-02 4
Bolt M8×1×20
螺栓 M8×65
6 G005783-008065-00 2
Bolt M8×65
垫圈 8
7 G000096-000008-00 4
Washer 8
环状减震垫
8 N163-320100-000 4
Ringlike dampener
螺母 M8
9 G001337-000008-00 2
Nut M8
3-15
图 15 冷却系统
C1 CPC10/15/18N-RW10 ○
○ D1 CPCD10/15/18N-RW10
Fig.15 Cooling system
1 Q672-42-G00 1
Clamp 42
7 散热器进水胶管
16 2 R841-330001-000 1
Rubber pipe for intake
3 Q672-45-G00 3
Clamp 45
4 护风圈总成
5 4 NC847-332000-000 1
6 Fan shroud assy
3
密封条
8 5 N030-330003-00 1
9 19 Seal strip
10
散热器总成
6 R837-331000-001
Radiator assy
1 ○
C1
17 散热器总成
6 R844-331000-000
Radiator assy
1 ○
D1
2 支架
7 NC9321-330001-000 1
11 Bracket
12
14 垫圈8
18 8 G000096-000008-00 2
Washer 8
1
垫圈 8
9 G000093-000008-00 2
Washer 8
螺栓 M8×20
10 G005783-008020-00 2
Bolt M8×20
3
11 垫圈 6
12 11 G000096-000006-00 8
3 13 Washer 6
垫圈 6
15 12 G000093-000006-00 8
Washer 6
螺栓 M6×30
13 G005783-006030-00 4
Bolt M6×30
螺栓 M6×18
14 G005783-006018-00 4
Bolt M6×18
3-16
图 15 冷却系统
C1 CPC10/15/18N-RW10 ○
○ D1 CPCD10/15/18N-RW10
散热器出水胶管
15 R841-330002-000 1
Rubber pipe for outtake
7 双钢丝式环箍 12
16 16 Q672-12-G00 2
Clamp 12
输水胶管φ 8×φ 12
17 XF250-330003-W00 1
Rubber pipeφ 8×φ 12
4 缓冲垫
5 18 N163-333000-001 4
6 Cushion
3
膨胀水箱
8 19 XF250-330200-000 1
9 19 Expansion water box
10
17
2
11
12
14
18
1
3
11
12
3 13
15
3-17
图 16 冷却系统
○
1 Q672-42-G00 1
Clamp 42
7 散热器进水胶管
16 2 R844-330001-000 1
3 Q672-45-G00 3
Clamp 45
4 护风圈总成
5 4 R844-332000-000 1
6 Fan shroud assy
3
密封条
8 5 N150-330003-00 1
9 19 Seal strip
10
散热器总成
6 R844-331000-000 1
Radiator assy
17 支架
7 NC9321-330001-000 1
Bracket
2 垫圈8
8 G000096-000008-00 2
11 Washer 8
12
14 垫圈 8
18 9 G000093-000008-00 2
Washer 8
1
螺栓 M8×20
10 G005783-008020-00 2
Bolt M8×20
垫圈 6
11 G000096-000006-00 8
Washer 6
3
11 垫圈 6
12 12 G000093-000006-00 8
3 13 Washer 6
螺栓 M6×30
15 13 G005783-006030-00 4
Bolt M6×30
螺栓 M6×18
14 G005783-006018-00 4
Bolt M6×18
散热器出水胶管
15 R844-330002-000 1
3-18
图 16 冷却系统
○
16 Q672-12-G00 2
Clamp 12
7 输水胶管φ 8×φ 12
16 17 R5322-330003-W00 1
缓冲垫
18 N163-333000-001 4
Cushion
4 膨胀水箱
5 19 XF250-330200-000 1
6 Expansion water box
3
8
9 19
10
17
2
11
12
14
18
1
3
11
12
3 13
15
3-19
图 17 燃油系统
C1 CPC10/15/18N-RW10 ○
○ D1 CPCD10/15/18N-RW10
Fig.17 Fuel system
柴油滤清器总成
1 7LK-000-G00 1
Diesel Filter assy
支架
2 R531-340002-000 1
Bracket
燃油箱盖
3 N163-341000-G00 1
Cover of fuel case
磁铁
4 N163-340002-000 1
Ring magnetic iron
5 Q672-18-G00 4
Clamp 18
6 R841-340002-W00 1
Rubber pipe
7 R841-340003-W00 1
Rubber pipe
8 Q672-16-G00 2
Clamp
9 R841-340001-W00 1
Rubber pipe
螺栓 M6×16
10 G005783-006016-00 6
Bolt M6×16
垫圈 6
11 J000982-000006-00 6
Washer 6
燃油箱盖组件
12 R963-341000-000 1
Cover of fuel case
垫圈24
13 J000982-000024-00 1
Washer 24
螺塞
14 N163-340008-000 1
Plug
垫
15 N163-700007-000 1
Pad
3-20
图 17 燃油系统
C1 CPC10/15/18N-RW10 ○
○ D1 CPCD10/15/18N-RW10
Fig.17 Fuel system
螺栓M8×20
16 G005783-008020-00 4
Bolt M8×20
垫圈 8
17 G000093-000008-00 4
Washer 8
3-21
图 18 燃油系统
Fig.18 Fule system
○
螺塞
1 N163-340008-000 1
Pulg
垫圈 22
2 J000982-000022-00 1
Washer 22
垫
3 N163-700007-000 1
washer
垫圈 6
4 J000982-000006-00 6
Washer
螺栓 M6×16
5 G005783-006016-00 6
Bolt M6×16
燃油箱盖组件
6 R960-341000-001 1
Cover of fuel case
输油胶管（内径 φ8）
7 R9621-340002-W00 1
Rubber pipe
输油胶管（内径 φ8）
8 R9621-340001-W00 1
Rubber pipe
燃油滤清器
9 YD-206-100T-G00 1
Fuel separator
燃油滤清器支架
10 198072-04320-G00 1
Support
螺栓 M8×15
11 G005783-008015-00 1
Bolt M8×15
垫圈 8
12 G000093-000008-00 1
Washer 8
回油胶管（内径φ 8）
13 R9621-340003-W00 1
Rubber pipe
14 Q672-18-G00 6
Clampe 18
燃油箱盖
15 N163-341000-G00 1
Cover of fuel case
磁铁
16 N163-340002-000 1
Ring magnetic iron
3-22
C1 CPC10/15/18N-RW10 ○
○ D1 CPCD10/15/18N-RW10
Fig.19 Engine mount
安装板
1 R841-350000-000 1
mount plate
垫圈
2 N163-350002-000 4
washer
垫圈 16
3 G000093-000016-00 4
Washer 16
螺栓 M16×1.5×55
4 G005786-016055-01 4
Bolt M16×1.5×55
发动机左支架
5 R841-350100-001 1
Engine left bracket
螺栓 M10×1.25×30
6 G005786-010030-00 6
Bolt M10×1.25×30
发动机右支架
7 R841-350200-000 1
垫圈 10
8 G000093-000010-00 8
Washer 10
螺栓 M10×1.25×40
9 G005786-010040-00 2
Bolt M10×1.25×40
安装板
10 R830-350001-000 1
mount plate
缓冲垫总成
11 N150-350100-000 2
Cushion assy
3-23
Fig.20 Engine mount
○
安装板
1 R830-350001-000 2
Bracket
垫圈
2 N163-350002-000 4
washer
垫圈 16
3 G000093-000016-00 4
Washer 16
螺栓 M16×1.5×55
4 G005786-016055-01 4
Bolt M16×1.5×55
发动机左支架
5 R844-350100-000 1
Engine left bracket
发动机右支架
6 R844-350200-000 1
垫圈 10
7 G000093-000010-00 8
Washer 10
螺栓 M10×30
8 G005783-010030-00 7
Bolt M10×30
缓冲垫总成
9 N150-350100-000 2
Cushion assy
螺母 M10
10 G006170-000010-00 1
Nut M10
螺柱 M10×32
11 G000897-010032-00 1
Bolt M10×32
3-24
图 21 动力系统
Fig.21 Power system
○
F1 CPQD10/15/18N-RW21 ○
K CPQ10/15/18N-RW7 ○
L CPQD10/15/18N-RW7
汽油发动机
1 K21-000-G01
Petrol engine 1 ○
F1
汽油发动机
1 BY491GP-000-G00
Petrol engine 1 ○
K ○
L
进气系统
2 R8512-310000-000
Air intake system 1 ○
F1
进气系统
2 R846-310000-001
Air intake system 1 ○
K ○
L
冷却系统
3 R8512-330000-000
F1
冷却系统
3 R836-330000-001
K
冷却系统
3 R846-330000-001
L
排气系统
4 NC8512-320000-000
Engine system 1 ○
F1
排气系统
4 R846-320000-000
Engine system 1 ○
K ○
L
发动机安装
5 NC8512-350000-000
Engine mount 1 ○
F1
发动机安装
5 R846-350000-000
Engine mount 1 ○
K ○
L
燃油系统
6 R842-340000-000 1
Fuel system
轴承 6002-2Z
7 GT00276-0006002-05
Bearing 6002-2Z 1 ○
K ○
L
3-25
图 22 动力系统
Fig.22 Power system
○
K1 CPQ15/18N-RW7-Y ○ O CPQD15/18N-RW51-Y ○
L1 CPQD15/18N-RW7-Y ○ O1 CPQD15/18N-RW21-Y
汽油机
1 BY491GP-000-G00
Petrol engine 1 ○
K1 ○
L1
LPG 发动机
1 K21LPG-000-G00
LPG engine 1 ○
O
汽油机
1 K21-000-G01
Petrol engine 1 ○
O1
LPG燃料系统
2 N171-360000-000 LPG fuel system 1 ○
O1 BRC
LPG燃料系统
2 R979-360000-000 LPG fuel system 1 ○
O1 IMPCO
LPG燃料系统
2 R977-360000-000 LPG fuel system 1 ○
K1 ○
L1 BRC
LPG燃料系统
2 R9772-360000-000 LPG fuel system 1 ○
K1 ○
L1 IMPCO LPG-QY
LPG燃料系统
2 R9773-360000-000 LPG fuel system 1 ○
K1 ○
L1 LPG-Y-IMPCO
LPG燃料系统
2 R9717-360000-000 LPG fuel system 1 ○
O
进气系统
3 R8512-310000-000
Air intake system
1 ○
O
进气系统
3 R8512-310000-000
Air intake system
1 ○
O1 LPG-QY-BRC
3 R859-310000-001
进气系统
1 ○
K1 ○
L1 ○
O1 IMPCO
Air intake system LPG-QY
进气系统
3 R846-310000-001
Air intake system
1 ○
K1 ○
L1 BRC
进气系统
3 R846-310000-001
Air intake system
1 ○
K1 ○
L1 LPG-Y-IMPCO
冷却系统
4 R846-330000-000
L1
3-26
图 22 动力系统
Fig.22 Power system
○
冷却系统
4 R836-330000-000
K1
冷却系统
4 R8512-33000-000
Cooling system 1 O○
○ O1
储气系统
5 R851-370000-000 1
LPG storage system
排气系统
6 NC8512-320000-000
Exhaust system 1 O○
○ O1
排气系统
6 R846-320000-000
K1 ○
L1
燃油系统
7 R851-340000-000
Fuel system 1 ○
K1 ○
L1 ○
O1 LPG-QY-BRC
7 R979-340000-000
燃油系统 ○
K1 ○
L1 ○
O1 IMPCO
Fuel system LPG-QY
燃油系统
7 R453-340000-000
Fuel system ○
K1 ○
L1 LPG-Y
燃油系统
7 R453-340000-000
Fuel system ○
O
发动机安装
8- R846-350000-001
Engine mout
1 ○
K1 ○
L1
发动机安装
8 NC8512-350000-000 1 O○
○ O1
Engine mout
轴承 6002-2Z
9 GT00276-0006002-05
Bearing 6002-2Z
1 ○
K1 ○
L1
3-27
图 23 进气系统 ○ K CPQ10/15/18N-RW7 ○
F1 CPQD10/15/18N-RW21 ○ K1 CPQ15/18N-RW7-Y ○ L CPQD10/15/18N-RW7
L1 CPQD15/18N-RW7-Y ○
空气滤清器
1 R8512-311000-000 1
Air cleaner
2 Q676-76-G00 3
Clamp 76
发动机进气管
3 R845-310001-000
Engine air intake pipe 1 ○
F1 ○
O
发动机进气管
3 R845-310001-000
O1 LPG-QY-BRC
发动机进气管
3 R9620-310001-000
K ○
L
发动机进气管
3 R9620-310001-000
K1 ○
L1 BRC
发动机进气管
3 R9620-310001-000
K1 ○
L1 LPG-Y-IMPCO
螺栓 M8×16
4 G005783-008016-00 2
Bolt M8×16
垫圈 8
5 G000093-000008-00 2
Washer 8
垫圈 8
6 G0097P1-000008-00 2
Washer 8
进气管
7 N163-310001-000 1
Air intake pipe
3-28
图 24 进气系统
Fig.24 Air intake system
○
K1 CPQ15/18N-RW7-Y7 ○
L1 CPQD15/18N-RW7-Y ○
发动机进气管Ⅱ
1 R859-310002-000 1 LPG-QY-IMPCO
发动机进气管Ⅰ
2 R979-310001-000 1 LPG-QY-IMPCO
空气滤清器
3 R8512-311000-000 1
Air cleaner
进气管
4 N163-310001-000 1
Air intake pipe
5 Q676-76-G00 4
Clamp 76
螺栓 M8×16
6 G005783-008016-00 2
Bolt M8×16
垫圈 8
7 G000093-000008-00 2
Washer 8
垫圈 8
8 G0097P1-000008-00 2
Washer 8
3-29
图 25 排气系统
○ O CPQD15/18N-RW51-Y ○
消声器总成
1 NC8512-310000-000 1
Muffler assy
螺母 M8
2 G001337-000008-00 2
Nut M8
环状减震垫
3 N163-320100-000 4
Ringlike dampener
螺栓 M8×1×20
4 G005786-008020-02 4
Bolt M8×1×20
垫圈 8
5 G000093-000008-00 6
Washer 8
消声器右支架
6 N030-320002-002 2
垫圈 8
7 G000096-000008-00 4
Washer 8
螺栓 M8×65
8 G005783-008065-00 2
Bolt M8×65
垫片 δ 1.75
9 N121-320001-000 2
Gasket
3-30
图 26 排气系统
K CPQ10/15/18N-RW7 ○
○ L CPQD10/15/18N-RW7 ○
K1 CPQ15/18N-RW7-Y ○ L1 CPQD15/18N-RW7-Y
消声器总成
1 R846-321000-000 1
Muffler
螺母 M8
2 G001337-000008-00 2
Nut M8
环状减震器
3 N163-320100-000 4
Ringlike dampener
螺栓 M8×1×20
4 G005786-008020-02 4
Bolt M8×1×20
垫圈 8
5 G000093-000008-00 4
Washer 8
消声器支架
6 N030-320002-002 2
Muffler left bracket
垫圈 8
7 G000096-000008-00 4
Washer 8
螺栓 M8×65
8 G005783-008065-00 2
Bolt M8×65
排气管
9 R846-322000-000 1
Exhaust pipe
抱箍
10 QY125-323000-000 2
Clamp
组合螺母
11 R966-322000-G00 3
Nut
排气管垫片
12 R966-320001-000 1
Seal gasket
排气接管
13 R966-320002-000 1
Exhaust pipe
3-31
图 27 冷却系统 ○ K CPQ10/15/18N-RW7 ○
F1 CPQD10/15/18N-RW21 ○ K1 CPQ15/18N-RW7-Y ○
L CPQD10/15/18N-RW7
Fig.27 Cooling system ○CPQD15/18N-RW7-Y ○
L1 O CPQD15/18N-RW51-Y ○CPQD15/18N-RW21-Y
O1
螺栓 M8×20
1 G005783-008020-00 4
1 Bolt M8×20
3 2
垫圈 8
2 G000093-000008-00 4
6 Washer 8
8 9 11 垫圈8
4 3 G000096-000008-00 2
5 Washer 8
支架
4 NC949-330001-000 1
Bracket
7 输水胶管φ 8×φ 12
5 N042-330001-W00 1 1
18 6 Q672-12-G00 1
Clamp 12
膨胀水箱
7 XF250-330200-000 1
Expansion water box
散热器总成
11 8 NC8512-331000-000 Radiator assy 1 ○ O○
F1 ○ O1
散热器总成
12 8 N040-334000-000 Radiator assy 1 L ○
○ L1
散热器总成
8 N030-334000-000 Radiator assy 1 K ○
○ K1
密封条
9 N030-330003-000 1
17 11 10 Seal strip
11 15 散热器进水管
14
13 10 R845-330001-000
1 ○ O○
F1 ○ O1
散热器进水管
15 10 R966-330001-000 1 K ○
○ L ○
K1 ○ L1
13 Rubber pipe for intake
16
11 Q672-45-G00 4
Clamp 45
缓冲垫
12 N163-333000-001 4
Cushion
3-32
图 27 冷却系统 ○ K CPQ10/15/18N-RW7 ○
L CPQD10/15/18N-RW7
Fig.27 Cooling system ○CPQD15/18N-RW7-Y ○
O1
垫圈 6
13 G000093-000006-00 8
1 Washer 6
3 2
螺栓 M6×30
14 G005782-006030-00 4
6 Bolt M6×30
4 8 9 11 垫圈 6
15 G000096-000006-00 4
5 Washer 6
螺栓 M6×18 4
16 G005783-006018-00
Bolt M6×18
7 散热器出水管
17 R845-330002-000
1 ○ O○
F1 ○ O1
散热器出水管
18 17 R846-330001-000 1 K ○
○ L ○
K1 ○ L1
护风圈总成
18 NC8512-332000-000
Fan shroud assy
1 ○ O○
F1 ○ O1
护风圈总成
11 18 R846-332000-000 1 K ○
○ L ○
K1 ○ L1
Fan shroud assy
12
17 11 10
11 15
13
14
15
13
16
3-33
图 28 燃油系统 (汽油和双燃料) ○ K CPQ10/15/18N-RW7 ○
L CPQD10/15/18N-RW7
Fig.28 Fuel system (Gasoline & Dual fuel) ○CPQD15/18N-RW7-Y ○
O1
1 R964-340001-W00 1
Rubber pipe
2 Q672-18-G00 2
Clamp 18
螺栓 M6×16
3 G005783-006016-00 6
Bolt M6×16
垫圈 6
4 J000982-000006-00 6
Washer 6
燃油箱盖组件
5 R964-341000-000
Cover of fuel case 1 ○
F1 ○
K ○L
5 R964-341000-000
燃油箱盖组件
1 ○
K1 ○
L1 ○
O1
Cover of fuel case LPG-QY
垫
6 N163-700007-000 1
Pad
燃油箱盖
7 N163-341000-G00 1
Cover of fuel case
磁铁
8 N163-340002-000 1
Ring magnetic iron
螺塞
9 N163-340008-000 1
Plug
垫圈 24
10 J000982-000024-00 1
Washer 24
3-34
图 29 燃油系统 (单燃料)
Fig.29 Fuel system (Single fuel) ○
螺塞
1 N163-340008-000 1
Pulg
垫圈 24
2 J000982-000024-00 1
Washer 24
垫
3 N163-700007-000 1
Pad
垫圈 6
4 J000982-000006-00 6
Washer 6
螺栓 M6×16
5 G005783-006016-00 6
Bolt M6×16
6 R453-340001-000
盖板
1 ○
K1 ○
L1 ○
O1
Cover plate LPG-Y
盖板
6 R453-340001-000
Cover plate
1 ○
O
燃油箱盖
7 N163-341000-G00 1
Cover of fuel case
3-35
Fig.30 Engine mount
○ O CPQD15/18N-RW51-Y ○
安装板
1 R830-350001-000 2
Mount plate
垫圈
2 N163-350002-000 4
Washer
垫圈 16
3 G000093-000016-00 4
Washer 16
螺栓 M16×1.5×55
4 G005786-016055-01 2
Bolt M16×1.5×55
发动机左支架
5 NC8512-350100-000 1
Engine left bracket
发动机右支架
6 NC8512-350200-000 1
垫圈 10
7 G000093-000010-00 8
Washer 10
螺栓 M10×45
8 G005783-010045-00 8
Bolt M10×45
缓冲垫总成
9 N150-350100-000 2
Cushion assy
3-36
K CPQ10/15/18N-RW7 ○
○ L CPQD10/15/18N-RW7 ○
K1 CPQ15/18N-RW7-Y ○ L1 CPQD15/18N-RW7-Y
Fig.31 Engine mount
安装板
1 R843-350001-001 2
Mount plate
垫圈
2 N163-350002-000 4
Washer
垫圈 16
3 G000093-000016-00 4
Washer 16
螺栓 M16×1.5×55
4 G005786-016055-01 2
Bolt M16×1.5×55
螺栓 M10×40
5 G005783-010040-00 7
Bolt M10×40
垫圈 10
6 G000093-000010-00 7
Washer 10
发动机左支架
7 R846-350100-001 1
Engine left bracket
发动机右支架
8 R846-350200-001 1
缓冲垫总成
9 N150-350100-000 2
Cushion assy
3-37
图 32 高位进气系统全部车型
Fig.32 Air intake system All models of truck
盖板
1 N163-830006-620 1
Cover
右支撑腿
2 R960-830001-600 1
Right pillar assy
接管
3 R960-830003-600 1
Pipe
封板
4 R960-830004-600 1
Plate
空气预滤器
5 GR505-313000-600 1
Air pre-cleaner
3-38
3-39
第四部分车身系统目录
Part IV Truck body system contents
○
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
D CPC10/15/18N-RW10 ○
D1 CPCD10/15/18N-RW10 ○
F1 CPQD10/15/18N-RW21
○
G CPC10/15/18N-RG26-J ○
K CPQ10/15/18N-RW7 ○
L CPQD10/15/18N-RW7 ○
L1 CPQD15/18N-RW7-Y
○
M CPCD10/15/18N-RW32 ○
图1 平衡重总成全部车型
4-1
Fig. 1 Counter balance assy All models of truck
图2 标示全部车型
4-3
Fig. 2 Nameplate All models of truck
图3 座椅总成全部车型
4-8
Fig. 3 Seat assy All models of truck
图4 车身系统全部车型
4-9
Fig. 4 Truck body system All models of truck
图5 仪表架总成全部车型
4-11
Fig. 5 Instrument frame assy All models of truck
图6 机罩及底板总成(I) 全部车型
4-13
Fig. 6 Hood and floor board assy (I) All models of truck
图7 机罩及底板总成(II) 全部车型（除○ G 外）
4-18
Fig. 7 Hood and floor board assy (II) All models of truck (except ○
G）
图8 锁扣总成全部车型
4-19
Fig. 8 Lock catch assy All models of truck
图9 护顶架全部车型
4-21
Fig. 9 Overhead guard All models of truck
4-A
Fig.1 Counter balance assy All models of truck
平衡重
1 R810-010001-001 1 1t
Counter balance
平衡重
1 R840-010001-001 1 1.5t
Counter balance
平衡重
1 R870-010001-001 1 1.8t
Counter balance
塞子
2 N163-010002-000 2
Plug
牵引销
3 N163-011000-000 1 Not CE
Towing pin
牵引销
3 N163-011100-800 1 For CE
Towing pin
垫圈
4 N163-010005-000 1
Washer
垫圈 30
5 G007244-000030-00 1
Washer 30
螺栓
6 N163-010003-000 1
Bolt
调整垫片
7 N163-010007-000 4
Adjust shim
垫圈 10
8 G000093-000010-00 4
Washer 10
螺栓M10×20
9 G005783-010020-00 4
Bolt M10×20
螺栓M10×20
10 G005783-010020-00 4
Bolt M10×20
调整垫片
11 N163-010008-000 1
Adjust shim
锁销
12 XF250-011003-800 1 For CE
Lock pin
4-1
Fig.1 Counter balance assy All models of truck
螺钉组件
13 N163-420100-000 6 For CE
Screw assy
平衡重网罩 For CE 低/高位排气 Low
14 R840-010003-500 1 order/high order exhaust
Counter balance net cover
平衡重网罩 For CE 中位排气
14 R840-010003-501 1
Counter balance net cover Middle order exhaust
支架
15 R840-010004-500 2 For CE
Bracket
4-2
Fig.2 Nameplate All models of truck
4-3
危险标签
1 R960-020049-001 2 中文
Dangerous nameplate
危险标签
1 R960-020031-001 2 English
Dangerous nameplate
CE 标签
2 R960-020012-001 2 For CE
CE nameplate
HC 标志
3 R960-020059-W00 2
HCnameplate
起吊标签
4 R960-020047-001 2 中文
Lift nameplate
起吊标签
4 R960-020019-001 2 English
Lift nameplate
起吊标签链条内置门架
5 R960-020035-001 2 Built-in mast chain
Lift nameplate
起吊标签链条外置门架
6 R960-020018-001 2
Lift nameplate External mast chain
安全带标签
7 R960-020027-001 1 English
Safe belt nameplate
字样标签
8 N163-020001-000 1 中文
Script nameplate
字样标签
8 R960-020037-001 3 English
Script nameplate
吨位标签
9 NO RART NO. 2
Ton nameplate
柴油标签柴油叉车
10 R960-020028-001 1
Diesel oil nameplate Diesel forklift
汽油标签汽油机及双燃料叉车
10 R960-020006-001 1
Gasoline nameplate Gasoline&CNG forklift
4-4
轮胎气压标签
11 R840-020004-001 1 中文(充气胎)
Type pressure nameplate
轮胎气压标签
11 R840-020003-001 1 English（Inflatable tire）
Type pressure nameplate
润滑系统标签
12 R960-020020-001 1 中文
Lubrication
润滑系统标签
12 R960-020021-001 1 English
Lubrication
产品铭牌
13 NO RART NO. 1
Product nameplate
铆钉 M4×10
14 G012618-004010-00 4
Screw M4×10
严禁冲水标签
15 R960-020013-001 1 中文
No swashing nameplate
严禁冲水标签
15 R960-020014-001 1 English
No swashing nameplate
噪音标示
16 R960-020024-001 1 For CE
Noise nameplate
液压油标签
17 R960-020011-001
Hydraulic oil nameplate 1
铸造 HC
18 RC250-010002-000 1 English(HC)
Casting HC
字样
18 R960-010101-000 1 中文
Script
螺钉 M5×16
19 G000819-005016-00 4 English
Screw M5×16
螺钉 M6×16
19 G000068-006016-00 3 中文
Screw M6×16
拴系点标签 Tie
20 R960-020023-001 1
down point nameplate
4-5
字样标签
21 R960-020037-001 1 English
Script nameplate
载荷曲线标牌
22 NO RART NO. 1
Load nameplate
机罩锁扣标签
23 R960-020054-001 1 中文
Machine cover lock nameplate
机罩锁扣标签
23 R960-020055-001 1 English
Machine cover lock nameplate
操作标签 1 English
24 R960-020007-001 1
Operation nameplate 1 （Hydraulic forklifts）
操作标签 2 English
24 R960-020008-001 1 （Mechanical forklift）
Operation nameplate 2
操作标签 1
24 R960-020039-001 1 中文（液力叉车）
操作标签 2
24 R960-020038-001 1 中文（机械叉车）
手制动器标签
25 R960-020022-001 1
Brake nameplate
档位标签机械换向叉车
26 R960-020036-001 1
Shift nameplate Machine liquid reversing forklift
熄火拉线标签
27 R960-020057-001 1 中文
Flameout arrows nameplate
双燃料转换标签
28 R960-020056-001 1
Dual fuel conversion nameplate
警告标签
29 R960-020029-001 1 中文
Warn nameplate
警告标签
29 R960-020009-001 1 English
Warn nameplate
30 配色图 1
NO RART NO. Match colors figure
4-6
LPG 标签
31 R960-020025-001 1 中文
LPG nameplate
LPG 标签
31 R960-020053-001 1 English
LPG nameplate
4-7
图 3 座椅总成全部车型
Fig.3 Seat assy All models of truck
座椅
1 R960-030001-G00 Seat 1 除外/Except ○
G
座椅
1 R969-030001-G00
Seat 1 ○
G
G0097P1-000008-00 垫圈8
2 Washer 8 4
G000093-000008-00 垫圈8
3 Washer 8 4
螺母M8
4 G006170-000008-00 Nut M8 4
4-8
图 3-1 座椅总成 CE 全部车型
Fig.3-1 Seat assy CE All models of truck
Item Part NO. Description Qty Remarks or Serial NO.
座椅总成 SC24
1 XF250-030000-G20 1 包含/INC:1-4
Seat assy
垫圈 8
2 G000096-000008-00 4
Washer 8
垫圈 8
1 3 G000093-000008-00
Washer 8
4
螺母 M8
4 G006170-000080-00 4
Nut M8
2
3
4
4-9
图 4 车身系统全部车型
Fig.4 Truck body system All models of truck
1 NC844-410000-000
车架
1 ○G 除外
Truck frame Except ○
G
车架
1 R839-410000-001
Truck frame
1 ○
G
踏板组件
A1 R450-450000-000 1 INC:2,3,17
Pedal assy
左踏板
2 R450-450001-000 1
Left pedal
右踏板
3 R450-450002-000 1
Right pedal
电瓶盒组件 INC:4-12 其余车型
A2 NC9321-440000-000 1
Battery box assy The rest of the forklift
电瓶盒组件 INC:4-12
A3 R977-440000-001 1
Battery box assy ○○○
K1 L1 O1 LPG-BRC
电瓶盒组件 INC:4-12
A4 R9772-440000-001 1
Battery box assy ○○
K1 L1 LPG-QY-IMPCO
电瓶盒组件
A5 NC967-440000-000
Battery box assy
1 INC:4-12 ○
D1
电瓶盒组件
A6 NC9717440000-000 1 INC:4-12 ○
O
Battery box assy
电瓶盒托架其余车型
4 NC9321-442000-000 1
Battery box bracket The rest of the forklift
电瓶盒托架
4 R977-442000-001
Battery box bracket
1 ○
K1 ○
L1 ○
O1 LPG-BRC
电瓶盒托架
4 R9772-4420000-001
Battery box bracket
1 ○
K1 ○
L1 LPG-QY-IMPCO
电瓶盒托架
4 NC967-4420000-000
Battery box bracket
1 ○
D1
电瓶盒托架
4 NC9717-442000-000
Battery box bracket
1 ○
O
4-10
图 4 车身系统全部车型
Fig.4 Truck body system All models of truck
压板
5 NC9321-441000-000 1
Plate
螺母 M6
6 G000062-000006-00 1
Nut M6
垫圈 6
7 G000093-000006-00 1
Washer 6
垫圈 6
8 G0097P1-000006-00 1
Washer 6
拉杆
9 NC9321-440001-000 1
Pull rod
螺栓 M8×20
10 G005783-008020-00 3
Bolt M8×20
垫圈 8
11 G000093-000008-00 3
Washer 8
垫圈8
12 G0097P1-000008-00 3
Washer 8
横梁组件
13 R840-401000-000 1
Beam assy
螺栓 M12×30
14 G005783-012030-00 6
Bolt M12×30
垫圈 12
15 G000093-000012-00 6
Washer 12
垫圈12
16 G000096-000012-00 6
Washer 12
螺栓组件M8×16
17 G907414-008016-00 6
Bolt M8×16
隔热垫
18 NC9321-440002-000 1
Insulation pad
4-11
图 5 仪表架总成全部车型
Fig.5 Instrument frame assy All models of truck
仪表架
1 NC9321-421000-000 Instrument frame 1 除外/Except ○
G
仪表架
1 R9529-421000-001 Instrument frame 1 ○
G
左护罩
2 NC9321-420001-000 Left cover 1 除外/Except ○
G
左护罩
2 R9529-420001-001 Left cover 1 ○
G
螺钉组件
3 N163-420400-000 Screw 1
右护罩
4 R960-420001-000 Right cover 1 除外/Except ○
G
右护罩
4 N163-420001-000 Right cover 1 ○
G
5 N163-420100-000 螺钉组件 11
Screw
圆形封条
6 N163-420006-000 Cireular seal
2 除外/Except ○
G
矩形封条机械车数量:2
7 N163-420005-000 1
Rectangular seal Mechanical Qty: 2
压板
8 N163-420003-000 Pressure plate 4 选配 Optional
扣件
9 N163-610100-W00 Fastener 12 选配 Optional
抱箍组件
10 N163-420200-000 Clamp 2 选配 Optional
防尘罩
11 N163-420002-000 Dustproof hood
2 选配 Optional
12 螺栓组件 7
N163-420500-000 Bolt
4-12
图 5 仪表架总成全部车型
Fig.5 Instrument frame assy All models of truck
左前罩
13 R960-420003-000 1 除外/Except ○
G
Left front hood
橡胶塞
14 N163-800004-000 2 除外/Except ○
G
Rubber plug
右前罩
15 R960-420002-000 1 除外/Except ○
G
Right front hood
4-13
图 6 机罩及底板总成(Ⅰ) 全部车型
Fig.6 Hood and floor board assy(Ⅰ) All models of truck
4-14
螺栓M8×30
1 G0029P2-008030-00 1
Bolt M8×30
垫圈8
2 G0097P1-000008-00 5
Washer 8
踏板垫机械叉车
3 R950-430001-000 1
Pedal pad Mechanical forklift
踏板垫液力叉车
3 R960-430007-000 1
Pedal pad Hydraulic forklift
前底垫机械叉车
4 N030-431100-000 1
Floor board,front Mechanical forklift
前底垫液力叉车
4 N040-431100-000 1
Floor board,front Hydraulic forklift
后底板总成
5 R960-434000-000 1
Floor board,rear
机罩总成
6 N163-433000-000 1
Hood assy
左支架
7 N163-430002-000 1 除外/Except ○
G
Left bracket
螺栓 M8×20
8 G005783-008020-00 8
Bolt M8×20
螺栓 M8×20
9 G005783-008020-00 4
Bolt M8×20
垫圈8
10 G000093-000008-00 12 Not CE
Washer 8
螺钉
10 XF250-430101-800 2 For CE
Screw
水箱盖板非高位排气,非液化气
11 R960-430003-000 1
Cover plate Not High exhaust,Not LPG
水箱盖板高位排气,非液化气
11 R960-430003-502 1
Cover plate High exhaust,Not LPG
4-15
水箱盖板非高位排气,液化气
11 R971-430001-000 1
Cover plate Not High exhaust,LPG
水箱盖板高位排气,液化气
11 R9615-430001-000 1
Cover plate High exhaust,LPG
密封条
12 N163-430005-000 1
Seal strip
密封条
13 N163-430006-000 2
Seal strip
螺栓M8×25
14 G005783-008025-00 4
Bolt M8×25
螺栓M8×25
15 G0029P2-008025-00 4
Bolt M8×25
铰链
16 N163-435000-000 2
Hinge
右支架总成
17 NC9321-430002-000
Right bracket assy
1 除外/Except ○
G
螺母 M8
18 G006177-000008-00 4
Nut M8
气弹簧
19 R960-430009-G00
Air spring
1 除外/Except ○
G
缓冲套
20 N163-431003-000 1
Mounting insulator
套筒
21 N163-431004-000 1
Sleeve
缓冲垫 1或
22 N163-431002-000
Insulator 2
缓冲垫
23 N163-431001-000 2
Insulator
橡胶垫块 2
24 N163-432005-000 2
Insulator
4-16
橡胶垫块1
25 N163-432004-000 2
Insulator
缓冲座
26 N163-433400-000 2
Cab mounting insulator
螺栓M8×16
27 G005783-008016-00 4
Bolt M8×16
垫圈8
28 G0097P1-000008-00 4
Washer 8
垫圈8
29 G000093-000008-00 4
Washer 8
副机罩隔热垫
30 R960-430005-W00 1
Hood insulation blanket
机罩隔热垫
31 R960-430006-W00 1
Hood insulation blanket
密封条
32 N163-432007-000 1
Seal strip
密封条
33 R960-430001-000 1
Seal strip
左后罩
34 R960-430001-000 1
Left rear hood
右后罩
35 R960-430002-000 1
Right rear hood
螺钉组件
36 R960-430100-000 2
Screw
密封条
37 R960-430005-000 2
Seal strip
垫圈 8
38 G000093-000008-00 2 For CE
Washer 8
垫圈 8
39 G000096-000008-00 2 For CE
Washer 8
4-17
垫圈
40 R960-430201-800 2 For CE
Washer
挡圈 6
41 G000896-000006-00 2 For CE
Snap ring 6
气弹簧国内叉车
42 R960-430009-G00 1
Air spring 除外 Except○
G
气弹簧
42 R959-430001-G00
Air spring
1 ○
G
左气弹簧出口叉车
43 NC9321-430005-000 1
Air spring at left Export forklift
4-18
图 7 机罩及底板总成(Ⅱ) 全部车型（除○ G 外）
Fig.7 Hood and floor board assy(Ⅱ) All models of truck (except ○
G）
螺栓M8×20
1 G005783-008020-00 4
Bolt M8×20
垫圈8
2 G000093-000008-00 8
Washer 8
联接板
3 N163-436002-000 2
Connector plate
螺母M10×1.25
4 G006171-000010-01 2
Nut M10×1.25
垫圈10
5 G000093-000010-00 2
Washer 10
缓冲垫
6 N163-436003-000 2
Insulator
支架,右
7 N163-439100-000 1 Not CE
Bracket,Right
支架,右
7 N163-439100-800 1 For CE
Bracket,Right
支架,左
8 N163-436200-000 1 Not CE
Bracket,left
支架,左
8 N163-436200-800 1 For CE
Bracket,left
减震座
9 N163-436100-000 2 Not CE
Seat
杆
10 N163-436001-000 2
Rod
套
11 N163-437000-000 2
Bush
挡圈8
12 G000896-000008-00 2
Snap ring 8
螺栓M8×25
13 G005783-008025-00 4
Bolt M8×25
4-19
图 8 锁扣总成全部车型
Fig.8 Lock catch assy All models of truck
锁扣组件
1 R960-431100-000 1
Lock catch
螺栓 M8×16
2 G005783-008016-00 2
Bolt M8×16
垫圈 8
3 G0097P1-000008-00 4
Washer 8
垫圈8
4 G000093-000008-00 4
Washer 8
锁钩组件
5 R960-431200-00 1
Lock hook
衬套1020
6 SF-1-1020-G00 1
Bush 1020
垫圈10
7 G0097P1-000010-00 1
Washer 10
销3.2×20
8 G000097-3P2020-00 1
Pin 3.2×20
支架组件
9 R960-431300-000 1
Bracket
销 2×12
10 G000091-002012-00 1
Pin 2×12
销轴 B6×18
11 G000882-006018-01 1
Pin shaft B6×18
垫圈 6
12 G0097P1-000006-00 1
Washer 6
回位弹簧
13 R960-431001-001 1
Spring
螺栓M8×20
14 G005783-008020-00 2
Bolt M8×20
锁扣拉线总成非 CE
15 R960-431400-000 1
Lock catch guy wire assy Not CE
4-20
图 8 锁扣总成全部车型
Fig.8 Lock catch assy All models of truck
拉线挂钩
16 R960-431401-800 1 For CE
Guy wire pothook
锁扣拉线
17 R960-431402-800 1 For CE
Lock catch guy wire assy
4-21
图 9 护顶架全部车型
Fig.9 Overhead guard All models of truck
护顶架
A1 R960-800000-000 1 包含/INC:1-13
Overhead guard
顶架
1 R960-820000-000 1
Oberhead guard
胶管
2 N163-800002-000 1
Rubber pipe
管箍
3 No.0-G00 1
Clamp
螺栓组件
4 N163-420500-000 6
Bolt
后视镜
5 30060-G00 1
Rear mirror
盖板
6 N163-800001-000 1
Cover plate
螺钉 M5×12
7 G000818-005012-00 3
Screw M5×12
左支撑腿总成
8 R960-840000-000 1
Left pillar assy
右支撑腿总成
9 R960-830000-000 1
Right pillar assy
螺栓
10 N163-800005-000 8
Bolt
垫圈 16
11 G000093-000016-00 8
Washer 16
垫圈
12 N163-800006-000 8
Washer
橡胶塞右支撑腿
13 N163-800004-000 2
Rubber plug For Right pillar
4-22
4-23
第五部分操纵系统目录
Part V Control system contents
○
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
C1 CPC10/15/18N-RW10 ○
D1 CPCD10/15/18N-RW10 ○
F1 CPQD10/15/18N-RW21
○
G CPC10/15/18N-RG26-J ○
K CPQ10/15/18N-RW7 ○
L CPQD10/15/18N-RW7 ○
L1 CPQD15/18N-RW7-Y
○
M CPCD10/15/18N-RW32 ○
图1 制动离合踏板总成(一)
A ○
○ C1 ○
G○K ○
K1 5-1
Fig. 1 Brake clutch pedal assy
图2 制动微动踏板总成(一)
B ○
○ D1 ○ L ○
F1 ○ L1 ○
M○O○
O1 5-3
Fig. 2 Brake and inching pedal assy
图3 制动总泵总成全部车型
5-6
Fig. 3 Brake pedal assy All models of truck
图4 油门操纵总成
Fig. 4 Throttle control assy ○
A ○
B ○
G 5-7
C1 ○
D1 5-9
Fig. 6 Throttle control assy ○ O○
F1 ○ O1 5-11
K ○
○ L ○
K1 ○ L1 5-13
Fig. 7 Throttle control assy
G 5-15
图9 换档操纵总成
A ○
○ C1 ○
G○K ○
K1 5-17
Fig. 9 Change over control assy
图 10 手制动操纵全部车型
5-18
Fig. 10 Hand brake contr All models of truck
5-A
图1 制动离合踏板总成（一） A CPC10/15/18N-RG26 ○
○ C1 CPC10/15/18N-RW10 ○
G CPC10/15/18N-RG26-J ○
K CPQ10/15/18N-RW7
Fig. 1 Brake clutch pedal assy（Ⅰ） ○
K1 CPQ15/18N-RW7-Y
制动离合踏板总成包含：图 1,图 3
A1 N030-510000-001 1
Brake clutch pedal assy INC: Fig.1,Fig.3
踏板垫
1 N163-512001-000 2
Pedal gasket
制动踏板
2 N150-512100-001 1
Brake pedal
油杯M6
3 G001152-006000-00 1
Oil grease M6
轴用弹性挡圈28
4 G0894P1-000028-00 1
Ring 28
垫片
5 N163-510004-000 1
Shim
套
6 N163-514001-000 2
Bush
止推圈
7 N163-512002-000 2
Thrust ring
弹簧
8 N163-510003-000 2
Spring
套
9 N163-512003-000 2
Bush
锁销 1.8B
10 R441-500002-000 1
The locking pin 1.8B
垫圈10
11 G0097P1-000010-00 1
Washer
拉杆
12 N120-511000-001 1
Pull rod
压缩弹簧
13 N150-511002-000 1
Spring
球形螺母
14 N150-511001-000 1
Nut
5-1
图1 制动离合踏板总成（一） A CPC10/15/18N-RG26 ○
○ C1 CPC10/15/18N-RW10 ○
G CPC10/15/18N-RG26-J ○
K CPQ10/15/18N-RW7
Fig. 1 Brake clutch pedal assy（Ⅰ） ○
K1 CPQ15/18N-RW7-Y
螺母 M10×1
15 G006171-000010-00 2
Nut M10×1
离合踏板
16 N150-511100-001 1
Clutch pedal
螺栓M8×30
17 G005783-008030-00 2
Bolt M8×30
螺母 M8
18 G006170-000008-00 2
Nut M8
底座
19 N163-511000-001 1
Seat
螺母M10
20 G006170-000010-00 2
Nut M10
垫圈10
21 G000093-000010-00 1
Washer 10
垫圈 12
22 G000093-000012-00 2
Washer 12
螺栓M12×1.25×25
23 G005786-012025-00 2
Bolt M12×1.25×25
垫片
24 N163-510001-000 2
Shim
垫圈10
25 G000096-000010-00 1
Washer 10
销轴B10×32
26 G000882-010032-01 1
Pin shaft B10×32
叉头
27 N150-510001-000 1
Fork
5-2
图2 制动微动踏板总成（一） B CPCD10/15/18N-RG26 ○
○ D1 CPCD10/15/18N-RW10 ○
F1 CPQD10/15/18N-RW21 ○
L CPQD10/15/18N-RW7
Fig. 2 Brake and inching pedal assy(Ⅰ) ○CPQD15/18N-RW7-Y ○
L1 M CPCD10/15/18N-RW32 ○O CPQD15/18N-RW51-Y ○ O1 CPQD15/18N-RW21-Y
制动微动踏板总成包含：图 1,图 3
A N040-510000-001 1
inch pedal assy INC: Fig.1,Fig.3
踏板垫
1 N163-512001-000 2
Pedal pad
制动踏板
2 N160-514100-001 1
Brake pedal
油杯M6
3 G001152-006000-00 1
Oil grease M6
螺栓
4 N163-510002-000 1
Bolt
螺母 M10
5 G006170-000010-00 2
Nut M10
轴用弹性挡圈-A 型 28
6 G0894P1-000028-00 1
Snap ring
垫片
7 N163-510004-000 1
Shim
套
8 N163-514001-000 2
Bushing
止推圈
9 N163-512002-000 2
Thrust ring
弹簧
10 N163-510003-000 2
Spring
微动踏板
11 N160-511100-000 1
Inching pedal
套
12 N163-512003-000 2
Bushing
螺母M8
13 G006172-000008-00 3
Nut M8
垫圈8
14 G000093-000008-00 2
Washer 8
5-3
○ D1 CPCD10/15/18N-RW10 ○
F1 CPQD10/15/18N-RW21 ○
L CPQD10/15/18N-RW7
垫片
15 N163-510001-000 1
Pad
底座
16 N163-511000-001 1
Seat
螺栓M8×30
17 G005783-008030-00 2
Bolt M8×30
螺母M8
18 G006170-000008-00 2
Nut M8
垫圈 10
19 G000093-000010-00 4
Washer 10
垫圈 12
20 G000093-000012-00 2
Washer 12
螺栓 M12×1.25×25
21 G005786-012025-00 2
Bolt M12×1.25×25
球头杆端关节轴承
22 J005306-0000008-00 1
Bearing
调节杆
23 N130-510001-000 1
Adjusting rod
螺母 M8-左旋
24 G006172-100008-00 1
Nut
轴承SQL8C-RS
25 J005306-0000008-01 1
Bearing
销轴B8×32
26 G000882-008032-01 1
Pin shaft B8×32
连杆
27 N160-517000-001 1
Rod
垫圈8
28 G0097P1-000008-00 2
Washer
锁销1.6B
29 N163-513002-000 2
The locking pin 1.6B
5-4
○ D1 CPCD10/15/18N-RW10 ○
F1 CPQD10/15/18N-RW21 ○
L CPQD10/15/18N-RW7
螺栓 M10×25
30 G005783-010025-00 2
Bolt M10×25
底座
31 N160-512000-000 1
Seat
摇臂
32 N160-513000-001 1
Rocker arm
套
33 N160-510003-000 1
Bushing
垫圈 16
34 G0097P1-000016-00 1
Washer 16
销 4×45
35 G000091-004045-00 1
Pin 4×45
5-5
图3 制动总泵总成全部车型
Fig.3 Brake pedal assy All models of truck
制动总泵总成
1 N030-516000-000 1
Brake pump assy
右制动油管
2 N030-550210-W00 1
Right brake pipe
管套
3 N163-550201-000 1
Bushing
左制动油管
4 N030-550100-000 1
Left brake pipe
5-6
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
G CPC10/15/18N-RG26-J
油门操纵总成
A N150-520000-000 1
Throttle control assy
踏板总成
1 N163-523000-000 1
Pedal assy
踏板垫
2 N163-520002-000 1
Pedal
摇杆总成
3 N163-521200-000 1
Rocker rod assy
支架
4 N163-521100-000 1
Bracket
衬套
5 N163-521003-000 2
Bushing
垫圈
6 N163-521004-000 1
Washer
挡圈 8
7 G0894P1-000008-00 1
Snap ring
扭簧
8 N163-521001-000 1
Tension spring
套
9 N163-521002-000 1
Bushing
限位螺钉
10 N163-520001-000 1
Screw
螺母 M8
11 G006170-000008-00 1
Nut M8
螺钉M6×16
12 G002672-006016-00 2
Screw M6×16
垫圈6
13 G000093-000006-00 5
Washer 6
垫圈6
14 G0097P1-000006-00 2
Washer 6
5-7
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
G CPC10/15/18N-RG26-J
锁销6
15 XF250-520006-G00 1
The locking Pin 6
螺栓M6×12
16 G005783-006012-00 2
Screw M6×12
油门拉线总成
17 N150-521000-000 1
Throttle line
螺母 M6
18 G006170-000006-00 1
Nut M6
拉线挂销
19 50DHA-610002 1
Guy wire pin
挡圈4
20 G000896-000004-00 1
Shap ring 4
手风门推杆总成
21 N150-522000-000 1
Thrust rod assy
垫圈 8
22 G0097P1-000008-00 2
Washer 8
垫圈 8
23 G000093-000008-00 2
Washer 8
螺栓M8×20
24 G005783-008020-00 2
Bolt M8×20
5-8
C1 CPC10/15/18N-RW10 ○
D1 CPCD10/15/18N-RW10
油门操纵总成
A1 N121-510000-000 1
Throttle control assy
踏板总成
1 N163-523000-000 1
Pedal assy
踏板垫
2 N163-520002-000 1
Pedal shim
摇杆总成
3 N163-521200-000 1
Rocker rod assy
支架
4 N163-521100-000 1
Bracket
衬套
5 N163-521003-000 2
Bushing
垫圈
6 N163-521004-000 1
Washer
挡圈 8
7 G0894P1-000008-00 1
Snap ring 8
扭簧
8 N163-521001-000 1
Tension spring
套
9 N163-521002-000 1
Bushing
限位螺钉
10 N163-520001-000 1
Screw
螺母 M8
11 G006170-000008-00 1
Nut M8
螺钉M6×16
12 G002672-006016-00 2
Screw M6×16
垫圈6
13 G000093-000006-00 4
Washer 6
垫圈6
14 G0097P1-000006-00 1
Washer 6
5-9
C1 CPC10/15/18N-RW10 ○
D1 CPCD10/15/18N-RW10
锁销6
15 XF250-520006-G00 1
The locking pin 6
螺栓M6×12
16 G005783-006012-00 2
Bolt M6×12
油门拉线总成
17 N121-511000-000 1
Throttle line assy
螺母 M5
18 G006170-000005-00 1
Nut M5
垫圈5
19 G000093-000005-00 2
Washer 5
拉线挂销
20 N121-510001-000 1
Guy wire pin
挡圈 4
21 G000896-000004-00 1
Snap ring 4
捆线带 PKD-170
22 PKD-170-G00 2
Wire
螺栓 M8×20
23 G005783-008020-00 2
Bolt M8×20
垫圈8
24 G000093-000008-00 2
Washer 8
垫圈8
25 G0097P1-000008-00 2
Washer 8
5-10
Fig. 6 Throttle control assy ○ O CPQD15/18N-RW51-Y ○
踏板总成
1 N163-523000-000 1
Pedal assy
踏板垫
2 N163-520002-000 1
Pedal pad
摇杆总成
3 N163-521200-000 1
Rocker rod assy
支架
4 N163-521100-000 1
Bracket
衬套
5 N163-521003-000 2
Bushing
垫圈
6 N163-521004-000 1
Washer
挡圈 8
7 G0894P1-000008-00 1
Snap ring 8
扭簧
8 N163-521001-000 1
Tension spring
套
9 N163-521002-000 1
Bushing
限位螺钉
10 N163-520001-000 1
Screw
螺母 M8
11 G006170-000008-00 1
Nut M8
螺钉M6×16
12 G002672-006016-00 2
Screw M6×16
垫圈6
13 G000093-000006-00 4
Washer 6
垫圈6
14 G0097P1-000006-00 1
Washer 6
锁销6
15 XF250-520006-G00 1
The locking pin 6
5-11
Fig. 6 Throttle control assy ○ O CPQD15/18N-RW51-Y ○
螺栓M6×12
16 G005783-006012-00 2
Bolt M6×12
油门拉线总成
17 N165-511000-000 1
Throttle line
螺栓 M8×20
18 G005783-008020-00 2
Bolt M8×20
垫圈8
19 G000093-000008-00 2
Washer 8
垫圈8
20 G0097P1-000008-00 2
Washer 8
5-12
K CPQ10/15/18N-RW7 ○
○ K1 CPQ15/18N-RW7-Y L CPQD10/15/18N-RW7 ○
○ L1 CPQD15/18N-RW7-Y
踏板总成
1 N163-523000-000 1
Pedal asembly
踏板垫
2 N163-520002-000 1
Pedal shim
摇杆总成
3 N163-521200-000 1
Rocker rod assy
支架
4 N163-521100-000 1
Bracket
衬套
5 N163-521003-000 2
Bushing
垫圈
6 N163-521004-000 1
Washer
挡圈 8
7 G0894P1-000008-00 1
Snap ring 8
扭簧
8 N163-521001-000 1
Spring
套
9 N163-521002-000 1
Bushing
限位螺钉
10 N163-520001-000 1
Screw
螺母 M8
11 G006170-000008-00 1
Nut M8
螺钉M6×16
12 G002672-006016-00 2
Screw M6×16
垫圈6
13 G000093-000006-00 4
Washer 6
垫圈6
14 G0097P1-000006-00 1
Washer 6
锁销6
15 XF250-520006-G00 1
The locking pin 6
5-13
K CPQ10/15/18N-RW7 ○
螺栓M6×12
16 G005783-006012-00 2
Bolt M6×12
油门拉线总成
17 R564-511000-000 1
Throttle line assy
螺栓 M8×20
18 G005783-008020-00 2
Bolt M8×20
垫圈8
19 G000093-000008-00 2
Washer 8
垫圈8
20 G0097P1-000008-00 2
Washer 8
捆线带 PKD-170
21 PKD-170-G00 2
Wire
油门拉线支架
22 R966-510001-00 1
Bracket
5-14
Fig. 8 Throttle control ○
G CPCD10/15/18N-RW32
踏板总成
1 N163-523000-000 1
Pedal assy
踏板垫
2 N163-520002-000 1
Pedal pad
摇杆总成
3 N163-521200-000 1
Rocker rod assy
支架
4 N163-521100-000 1
Bracket
衬套
5 N163-521003-000 2
Bushing
垫圈
6 N163-521004-000 1
Washer
挡圈 8
7 G0894P1-000008-00 1
Snap ring 8
扭簧
8 N163-521001-000 1
Tension spring
套
9 N163-521002-000 1
Bushing
限位螺钉
10 N163-520001-000 1
Screw
螺母 M8
11 G006170-000008-00 1
Nut M8
螺钉 M6×16
12 G002672-006016-00 2
Screw M6×16
垫圈 6
13 G000093-000006-00 5
Washer 6
垫圈 6
14 G0097P1-000006-00 2
Washer 6
锁销 6
15 XF250-520006-G00 1
The locking pin 6
5-15
Fig. 8 Throttle control ○
G CPCD10/15/18N-RW32
螺栓 M6×12
16 G005783-006012-00 2
Bolt M6×12
油门拉线总成
17 R968-511000-000 1
Throttle line
挡圈 4
18 G000896-000004-00 1
Snap ring 4
拉线挂销
19 GR501-520001-000 1
Guy wire pin
螺母 M6
20 G006170-000006-00 1
Nut M6
5-16
图9 换档操纵总成 A CPC10/15/18N-RG26 ○
○ C1 CPC10/15/18N-RW10 ○
G CPC10/15/18N-RG26-J ○
K CPQ10/15/18N-RW7
Fig. 9 Change over control assy ○
K1 CPQ15/18N-RW7-Y
换向手柄
1 N120-520100-00 1
Lever,driection change
换档手柄
2 N120-520200-000 1
Lever,speed change
换档手把
3 N150-530002-00 1
Knob,speed change
换向手把
4 N150-530001-000 1
Knob,direction change
垫圈8
5 G000848-000008-00 2
Washer 8
垫圈 8
6 G000093-000008-00 2
Washer 8
螺栓 M8×35
7 G005782-008035-00 2
Bolt M8×35
5-17
图 10 手制动操纵全部车型
Fig.10 Hand brake control All models of truck
1-1 NC9321-532000-000 驻车制动器 1

Device assy parking
1-2 NC9321-531000-000 brake control 1 压钮 Button
螺栓M10×20
2 G005783-010020-00 2
Bolt M10×20
垫圈 10
3 G000093-000010-00 6
Washer 10
管夹
4 N163-540001-000 1
Clip
螺栓 M8×16
5 G005783-008016-00 1
Bolt M8×16
垫圈 8
6 G000093-000008-00 1
Washer 8
管夹
7 N163-540002-000 4
Clip
螺栓M10×16
8 G005783-010016-00 4
Bolt M10×16
5-18
5-19
第六部分液压系统目录
Part VI Hydraulic system contents
○
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
C1 CPC10/15/18N-RW10 ○
D1 CPCD10/15/18N-RW10 ○
F1 CPQD10/15/18N-RW21
○
G CPC10/15/18N-RG26-J ○
K CPQ10/15/18N-RW7 ○
L CPQD10/15/18N-RW7 ○
L1 CPQD15/18N-RW7-Y
○
M CPCD10/15/18N-RW32 ○
图1 油泵总成
Fig. 1 Oil pump assy ○
A ○
B ○
G 6-1
图2 油泵总成
Fig. 2 Oil pump assy ○ O○
F1 ○ O1 6-3
图3 油泵总成 C1 ○
D1 ○
Fig. 3 Oil pump assy ○ M 6-5
图4 油泵总成
K ○
○ L ○
K1 ○ L1 6-7
Fig. 4 Oil pump assy
图5 转向管路所有车型
6-9
Fig. 5 Steering oil pipe All model of truck
图6 回油滤油总成所有车型
6-12
Fig. 6 Strainer assy All model of truck
图7 液压油箱附件所有车型
6-13
Fig.7 Hydraulic tank accessory All model of truck
图8 多路阀操纵所有车型
6-14
Fig.8 Multi-way valve control All model of truck
图9 多路阀总成所有车型
6-16
Fig.9 Multi-way valve assy All model of truck
图 10 倾斜管路所有车型
6-18
Fig.10 Tilting oil pipe All model of truck
6-A
图1 油泵总成
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
G CPC10/15/18N-RG26-J
螺栓 M10×30
1 G005783-010030-00 2
Bolt
垫圈 10
2 G000093-000010-00 9
Washer
垫圈 10
3 G0097P1-000010-00 4
Washer
齿轮泵
4 CBT-F425-AFH6L-G00 1
Gear pump
油管总成
5 N030-604000-000 1
Oil pipe assy
O 形密封圈
6 AS568-214-G00 1
O-ring
对开法兰夹
7 FL-12-G00 1
Flange
螺栓 M10×1.25×25
8 G005786-010025-00 1
Bolt M10×1.25×25
进油口法兰
9 N163-601001-000 1
Flange
O 形密封圈 G30
10 JISB2401-G30-G00 1
O-ring G30
螺栓 M6×16
11 G005783-008016-00 2
Bolt M6×16
垫圈 8
12 G000093-000008-00 2
Washer 8
垫圈 8
13 G0097P1-000008-00 2
Washer 8
管夹
14 XF250-602002-000 2
Clamp
吸油管
15 R840-600001-001 1
Suction hose
6-1
图1 油泵总成
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
G CPC10/15/18N-RG26-J
16 G672-38-G00 1
Clamp 38
17 G672-44-G00 1
Clamp 44
6-2
图 2 油泵总成
Fig.2 Oil pump assy ○ O CPQD15/18N-RW51-Y ○
垫圈 10
1 G000093-000010-00 5
Washer 10
垫圈 10
2 G0097P1-000010-00 5
Washer 10
齿轮泵
3 N042-601100-000 1
Gear pump
O 形密封圈 AS568-236
4 AS568-236-G00 1
O-ring AS568-236
油管总成
5 NC949-604000-000 1
Oil pipe assy
管接头
A1 N163-601200-000
Nipple-assy
1 包含/INC:6,7
接头体
6 NO PART NO. 1
Pipe connector
O 形密封圈 P18
7 JISB2401-P18-G00 1
O-ring P18
螺栓 M10×25
8 G005783-010025-00 2
Bolt M10×25
9 Q672-38-G00 1
Clamp 38
吸油管
10 NC949-600001-000 1
Suction hose
进油口法兰
11 N163-601001-000 1
Flange
O 形密封圈 G30
12 JISB2401-G30-G00 1
O-ring G30
螺栓 M10×25
13 G005783-010025-00 2
Bolt M10×25
14 螺栓 M10×20 1
G005783-010020-00
Bolt M10×20
6-3
图 2 油泵总成
Fig.2 Oil pump assy ○ O CPQD15/18N-RW51-Y ○
15 管夹 1
NC9321-600003-000
Clamp
16 衬套 1
NC9321-600002-000
Bush
17 Q672-44-G00 1
Clamp 44
6-4
图3 油泵总成
○
C1 CPC10/15/18N-RW10 ○
D1 CPCD10/15/18N-RW10 ○
螺栓 M10×30
1 G005783-010020-00 2
Bolt M10×30
垫圈 10
2 G000093-000010-00 3
Washer 10
垫圈 10
3 G0097P1-000010-00 3
Washer 10
齿轮泵
4 N041-601100-000
Gear pump 1 ○
C1 ○
D1
齿轮泵
4 R844-601100-000
Gear pump 1 ○
M
5 Q672-44-G00 2
Clamp 44
管接头
A1 NC9321-601100-000
Nipple-assy
1 包含/INC:6,7
管接头
6 NO PART NO. 1
Pipe connector
O 形密封圈 P29
7 JISB2401-P29-G00 1
O-ring P29
油管总成
8 N042-604000-000
Oil pipe assy 1 ○
C1 ○
D1
油管总成
8 N120-601000-000
Oil pipe assy 1 ○
M
管接头
A2 N163-611500-000 1 包含/INC:9,10
Nipple-assy
接头体
9 NO PART NO. 1
Connector
O 形密封圈 24×2.4
10 G001235-002402P4-00 1
O-ring 24×2.4
吸油管
11 NC847-600001-000
Suction hose 1 ○
C1 ○
D1
6-5
图3 油泵总成
○
D1 CPCD10/15/18N-RW10 ○
吸油管
11 NC9321-600001-000
Suction hose 1 ○
M
螺栓 M10×20
12 G005783-010020-00 1
Bolt M10×20
管夹
13 NC9321-600003-000 1
Clamp
衬套
14 NC9321-600002-000 1
Bush
O 形密封圈 AS568-236
15 AS568-236-G00 1
O-ring AS568-236
6-6
图 4 油泵总成
K CPQ10/15/18N-RW7 ○
Fig.4 Pump assy
螺栓 M10×1.25×30
1 G005785-010030-00 2
Bolt M10×1.25×30
垫圈 10
2 G000093-000010-00 2
Washer 10
垫圈 10
3 G0097P1-000010-00 2
Washer 10
齿轮泵
4 R846-601100-000 1
Gear pump
5 Q672-44-G00 2
Clamp44
管接头
A1 R960-601200-001
Nipple-assy 1 包含/INC:6,7
接头体
6 NO PART NO. 1
Connector
O 形密封圈 P29
7 JISB2401-P29-G00 1
O-ring P29
油管总成
8 R846-604000-000 1
Oil pipe assy
管接头
A2 N163-601200-000
Nipple-assy 1 包含/INC:9,10
接头体
9 NO PART NO. 1
Connector
O 形密封圈 P18
10 JISB2401-P18-G00 1
O-ring P18
吸油管
11 R846-600001-001 1
Suction pipe
螺栓 M8×16
12 G005783-008016-00 2
Bolt M8×16
垫圈 8
13 G000093-000008-00 2
Washer 8
6-7
图 4 油泵总成
K CPQ10/15/18N-RW7 ○
Fig.4 Pump assy
垫圈 8
14 G0097P1-000008-00 2
Washer 8
管夹
15 XF250-602002-000 2
Clamp
6-8
图5 转向管路全部车型
6-9
回油接头
1 N163-630700-000 1
Connector
2 Q672-18-G00 4
Clamp 18
护套（Φ 17×1）
3 N163-630001-W00 2
Protective jacket
低压胶管
4 N163-630003-000 1
Lower pressure pipe
回油接管
5 N163-630005-000 1
Hose
低压胶管
6 R839-630001-W00 1
Lower pressure pipe
胶管总成
7 N163-630600-001 1
Rubber pipe assy
固定块
8 N163-620002-000 4
Fixed block
压板
9 N163-630300-000 1
Plate
垫圈 8
10 G000093-000008-00 3
Washer 8
螺栓 M8×30
11 G005781-008030-00 1
Bolt M8×30
胶管总成
12 N163-630200-000 1
Rubber pipe assy
胶管总成
13 N163-630100-000 1
Rubber pipe assy
胶管总成
14 N030-630500-000 1
Rubber pipe assy
胶管总成
15 N030-630400-000 1
Rubber pipe assy
6-10
螺栓 M8×12
16 G005783-008012-00 2
Bolt M8×12
管夹
17 N163-540001-000 2
Clip
垫圈 8
18 G0097P1-000008-00 2
Washer 8
6-11
图 6 回油滤油总成全部车型
Fig.6 Strainer assy All model of truck
1 Q672-44-G00 1
Clamp 44
回油胶管用于二联阀
2 NC9321-602001-000 1
Hose For 2 Sec. valve
回油胶管用于三联阀
2 NC9321-602002-000
回油胶管用于四联阀
2 NC9321-602003-000 1
管夹
3 XF250-602002-000 1
Clamp
螺栓 M8×16
4 G005783-008016-00 1
Bolt M8×16
垫圈 8
5 G000093-000008-00 1
Washer 8
垫圈 8
6 G0097P1-000008-00 1
Washer 8
7 Q672-38-G00 1
Clamp 38
6-12
图 7 液压油箱附件全部车型
Fig. 7 Hydraulic tank accessory All models of truck
液压油箱盖总成
1 NC9321-603300-001 1 ≤2012-08-09
Cap assy
液压油箱盖总成
1 NC9321-603300-002 1 ≥2012-08-10
Cap assy
端盖
1-1 XF250-603201-000 1
Cap
空气过滤器
1-2 XF250-603210-000 1 ≤2012-08-09
Breather filter
空气过滤器
1-2 XF250-603202-000 1 ≥2012-08-10
Breather filter
盖体
1-3 XF250-603203-001 1 ≤2012-08-09
Cap body
盖体
1-3 XF250-603203-002 1 ≥2012-08-10
Cap body
O 形密封圈 46.2×3.55
1-4 G3452P1-46P23P55-00 1
O-ring 46.2×3.55
油尺
1-5 NC9321-603301-001 1
Fuel dipstick
螺栓 M8×16
2 G005783-008016-00 6
Bolt M8×16
盖板总成
3 NC9321-605200-000 1
Cover plate assy
吸油滤芯
3-1 23457-52222 1
Suction filter
密封垫
4 RC250-605001-000 1
Seal pad
磁铁
5 N163-340002-000 1
Ring magnetic iron
垫圈 24
6 J000982-000024-00 1
Washer 24
6-13
图 7 液压油箱附件全部车型
Fig. 7 Hydraulic tank accessory All models of truck
螺塞
7 N163-340008-000 1
Plug
垫圈 6
8 J000982-000006-00 6
Washer 6
6-14
图8 多路阀操纵全部车型
Fig. 8 Multi-way valve control All model of truck
多路阀总成
1 N030-611000-001 1
Multi-way valve assy
销轴 3 Sec. valve 数量/Qty 3
2 N163-610008-000 2
Pin shaft 4 Sec. valve 数量/Qty 4
销 2×16 3 Sec. valve 数量/Qty 6
3 G000091-002016-00 2
Pin 2×16 4 Sec. valve 数量/Qty 8
接杆 3 Sec. valve 数量/Qty 3
4 N163-612600-000 2
Connector rod 4 Sec. valve 数量/Qty 4
销轴 6×22 3 Sec. valve 数量/Qty 3
5 G000882-006022-00 2
Pin shaft 6×22 4 Sec. valve 数量/Qty 4
螺栓 M6×12
6 G005783-006012-00 1
Bolt M6×12
销轴二联阀 / 2 Sec. valve
7 N163-612700-000 1
Pin shaft 三联阀 / 3 Sec. valve
销轴
8 N163-612800-000 1 四联阀 / 4 Sec. valve
Pin shaft
螺栓 M8×30
9 G005783-008030-00 2
Bolt M8×30
垫圈 8
10 G000093-000008-00 4
Washer8
垫圈 8
11 G0097P1-000008-00 4
Washer
螺栓 M8×20
12 G005783-008020-00 2
Bolt M8×20
支架
13 N163-6121000-000 1
Bracket
挡圈 12
14 G0894P1-000012-00 1 四联阀 / 4 Sec. valve
Snap ring 12
调整垫
15 JS160-610010-000 1 四联阀 / 4 Sec. valve
Washer
6-15
图8 多路阀操纵全部车型
Fig. 8 Multi-way valve control All model of truck
多路阀手柄 1
16 N163-612200-000 1
Multi-way valve hand 1
多路阀手柄 2
17 N163-612300-000 1
多路阀手柄 3
18 N163-612400-000 1 三联阀 / 3 Sec. valve
多路阀手柄 4
19 N163-612500-000 1 四联阀 / 4 Sec. valve
衬套 3 Sec. valve 数量/Qty 6
20 N163-612001-000 4
Bush 4 Sec. valve 数量/Qty 8
起升手把
21 N163-610001-000 1
Lifting knob
倾斜手把
22 N163-610002-000 1
Tilting knob
属具手把 3 Sec. valve 数量/Qty 1
23 N163-610003-000 1
Knob,attachment 4 Sec. valve 数量/Qty 2
扣件
24 N163-610100-W00 4
Fastener
盖板
25 N163-610005-000 1 二联阀 / 2 Sec. valve
Cover plate
盖板
26 N163-610006-000 1 三联阀 / 3 Sec. valve
Cover plate
盖板
27 N163-610007-000 1 四联阀 / 4 Sec. valve
Cover plate
轴环
28 N163-612002-000 1 二联阀 / 2 Sec. valve
Shaft collar
垫圈 6
29 G000093-000006-00 1
Washer 6
6-16
图 9 多路阀总成全部车型
二联多路阀
1 N030-611100-001 1
2 Sec. valve
三联多路阀
2 N030-611200-001 1
3 Sec. valve
四联多路阀
3 N030-611300-001 1
4 Sec. valve
O 形密封圈 24×2.4
4 G001235-002402P4-00 1
O-ring24×2.4
垫圈 10
5 G0097P1-000010-00 3
Washer10
垫圈 10
6 G000093-000010-00 3
Washer10
螺栓 M10×1.25×28
7 G005786-010025-00 1
Bolt M10×1.25×28
螺栓 M10×1.25×30
7-1 G005786-010030-00 2
Bolt M10×1.25×30
管接头
A1 N163-611800-000 1 包含/INC:9, 8
Connector
管接头
A2 N163-611700-000
Connector
1 包含/INC:9, 10
管接头
A3 N163-611500-000
Connector
1 包含/INC:4,11
管接头
A4 N163-611600-000
Connector
1 包含/INC:9, 12
接头体
8 NO PART NO. 1
Connector
O 形密封圈 22×2.4
9 G001235-002202P4-00 3
O-ring 22×2.4
接头体
10 NO PART NO. 1
Connector
6-17
图 9 多路阀总成全部车型
接头体
11 NO PART NO. 1
Connector
接头体
12 NO PART NO. 1
Connector
6-18
图 10 倾斜管路全部车型
Fig.10 Tilting oil pipe All model of truck
接头体
1 N163-620801-W00 4
Connector
锁紧螺母
2 N163-620802-W00 4
Locking nut
挡圈
3 N163-620803-W00 4
Snap ring
O 形密封圈 P11
4 JISB2401-P11-G00 4
O-ring P11
胶管总成
5 N030-620300-000 1
Rubber pipe assy
胶管总成
6 N030-620400-000 1
Rubber pipe assy
固定块
7 N163-620002-000 1
Fixed block
压板
8 N163-620001-000 1
Clamp
垫圈 8
9 G0097P1-000008-00 2
Washer 8
垫圈 8
10 G000093-000008-00 2
Washer 8
螺栓 M8×16
11 G005783-008016-00 2
Bolt M8×16
倾斜油管
12 N163-620200-000 1
Tilting oil pipe
倾斜油管
13 N163-620100-000 1
Tilting oil pipe
胶管总成
14 N030-620500-000 1
Rubber pipe
胶管总成
15 N030-620600-000 1
Rubber pipe
6-19
6-20
第七部分电气系统目录
Part Ⅶ Electrical system contents
○
A CPC10/15/18N-RG26 ○
B CPCD10/15/18N-RG26 ○
C1 CPC10/15/18N-RW10 ○
D1 CPCD10/15/18N-RW10 ○
F1 CPQD10/15/18N-RW21
○
G CPC10/15/18N-RG26-J ○
K CPQ10/15/18N-RW7 ○
L CPQD10/15/18N-RW7 ○
L1 CPQD15/18N-RW7-Y
○
M CPCD10/15/18N-RW32 ○
图Ⅰ 仪表板总成全部车型
7-1
Fig.Ⅰ Instrument assy All models of truck
图Ⅱ 喇叭总成全部车型
7-3
Fig.Ⅱ Horn assy All models of truck
图Ⅲ 控制盒总成全部车型(除○ A ○
G○ K ○K1 外)
7-4
Fig.Ⅲ Control box assy All models of truck（except○ A ○G○ K ○
K1 ）
图Ⅳ 控制盒总成
○
A ○
G○K ○
K1 7-5
Fig.Ⅳ Control box assy
图Ⅴ 前灯总成全部车型
7-6
Fig.Ⅴ Front lamps assy All models of truck
图Ⅵ 后灯总成全部车型
7-8
Fig.Ⅵ Rear lamps assy All models of truck
图Ⅶ 组合开关总成全部车型(除○ A ○
G○ K ○K1 外)
7-9
Fig.Ⅶ Combination Switch assy All models of truck（except○ A ○G○ K ○
K1 ）
图Ⅷ 警灯全部车型
7-11
Fig.Ⅷ Warning lamp All models of truck
图Ⅸ 断电开关 CE CE 全部车型
7-12
Fig.Ⅸ Disconnect switch CE CE All models of truck
图 1-1 电气系统
Fig.1-1 Electrical system ○
A ○
G 7-13
7-A
B 7-17
C1 7-22
D1 7-27
图3 电气系统
Fig.3 Electrical system ○
F1 ○
O1 7-32
图4 电气系统
O 7-38
K ○
○ K1 7-42
Fig.5-1 Electrical system
L ○
○ L1 7-48
图6 电气系统
M 7-54
7-B
仪表板总成
A1 NC9717-740000-000 1 ≤2012-5-20
Instrument assy
仪表板总成
A1 R960-740000-001 1 ≥2012-5-20
Instrument assy
17 15 13 12 10 8
18 16 14 11 9 7 大小灯开关 Head
6 1 NC9717-740100-000 1 ≤2012-5-20
lamp& Small lamp witch
大小灯开关 Head
1 N163-740100-000 1 ≥2012-5-20
lamp& Small lamp witch
预热起动开关
2 R450-740200-000 1
Pre-heat & start switch
Label,Preheat & start
3 N163-740001-000 1
switch 预热起动开关标签
0 0 0 0 0 水温表
4 DW-2HZA 1
1/10h Water temp gauge
计时表
5 D-704-1E 1
Hour meter
油量表
6 DR-2HZ 1
Fuel gauge
7 NO PART NO.
左转向指示灯
8 NO PART NO. 1
Left-turn signal lamp
5 4
9 NO PART NO.
2,3 1
右转向指示灯
10 NO PART NO. 1
Right turn signal lamp
油温报警灯
11 NO PART NO. 1
Oil temp warning lamp
12 NO PART NO.
7-1
预热指示灯
13 NO PART NO. 1
Preheat indicator lamp
油水分离指示灯Indicator
14 NO PART NO. 1
lamp, Water-oil separation
17 15 13 12 10 8
18 16 14 11 9 7 油压报警灯 Hydraulic
6 15 NO PART NO. 1
Oil warning lamp
驻车指示灯
16 NO PART NO. 1
Parking indicator
充电指示灯
17 NO PART NO. 1
Charging indicator
储能器报警指示灯
18 NO PART NO. 1
Accumulator warning indicator
0 0 0 0 0
1/10h
5 4
2,3 1
7-2
图Ⅱ 喇叭总成全部车型
Fig.Ⅱ Horn assy All models of truck
Item Part NO. Description Qty Remarks or Serial No.
喇叭组件
4-1 N163-700009-000 1
Horn assy
螺栓 M8×16
4-2 G0029P2-008016-00 1
Bolt M8×16
弹垫 8
4-3 G000093-000008-00 1
Spring 8
平垫 8
4-4 G0097P1-000008-00 1
Washer 8
7-3
图Ⅲ 控制盒总成全部车型(除○ A ○
G○ K ○K1 外)
Fig.Ⅲ Control box assy All models of truck（except○A ○G○ K ○

K1 ）
控制盒总成
A1 R9717-704000-000 1
Control box assy
预热继电器
1 897-1AH-C-R1 1
Pre-heat Relay
起动继电器
2 897-1AH-C-R1
Start relay 1
大灯继电器
3 871-1C-C-R1
Head lamp Relay 1
空挡继电器
4 871-1C-C-R1
Neutral Relay 1
顺挡继电器
5 871-1C-C-R1
Forward Relay 1
倒挡继电器
6 871-1C-C-R1 1
Reverse Relay
闪光器
7 SG152C 1
Flasher
检查继电器
8 871-1C-C-R1 1
Check Relay
保险丝
9 10A×7, 15A×2,20A×1 10
FUSE
十线复合插座
10 0462303 1
10-way plug
十二线复合插座
11 0461703 1
12-way plug
二线复合插座
12 DJ7021Y-9.5-20 1
2-way plug
双线复合插座
13 DJ7021-7.8-20 1
2-way plug
7-4
图Ⅳ 控制盒总成
○
A CPC10/15/18N-RG26 ○ K CPQ10/15/18N-RW7 ○
G CPC10/15/18N-RG26-J ○ K1 CPQ15/18N-RW7-Y
Fig.Ⅳ Control box assy
控制盒总成
A2 R950-704000-001 1
Control box assy
起动继电器
1 897-1AH-C-R1 1
Start relay
闪光器
2 SG152C
Flasher 1
预热继电器
3 897-1AH-C-R1
Pre-heat Relay 1
检查继电器
4 871-1C-C-R1 1
Check Relay
大灯继电器
5 871-1C-C-R1
Head lamp Relay 1
保险丝
6 10A×7, 15A×2,20A×1 10
Fuse
十线复合插座
7 0462303 1
10-way plug
二十线复合插座
8 0461703 1
20-way plug
二线复合插座
9 DJ7021Y-9.5-20 1
2-way plug
双线复合插座
10 DJ7021-7.8-20 1
2-way plug
7-5
前大灯总成
A1 NC9717-760000-000
Head lamp assy 1 包含/INC:1-7
前大灯
A2 NC9717-760100-000
Head lamp 2 包含/INC:1-6
NO PART NO. 灯壳
1 Body 2
H3-12V-35W 灯泡
2 Bubble 2
NO PART NO. 密封圈

3 Seal 2
玻璃罩
4 NO PART NO. Glass 2
罩壳
5 NO PART NO. Cover 2
螺母
6 NO PART NO. Nut 2
前大灯灯架
7 R960-761000-000
Head lamp bracket 2
前小灯总成
A3 NC9717-750000-000
Front lamps assy 1 包含/INC:8-13
前小灯
A4 NC9717-750100-000
Front lamps 2 包含/INC:8-12
灯底板
8 NO PART NO. Bracket 2
灯罩
9 NO PART NO. Cover 2
灯泡
10 12256-12V-5W/21W Bubble 2
螺钉
11 NO PART NO.
Screw 4
7-6
前小灯灯架,右 Front
12 JS160-754002-000 lamps bracket, Right 1
前小灯灯架,左 Front
13 JS160-754001-000
lamps bracket, Left 1
7-7
图Ⅵ 后灯总成全部车型
Fig.Ⅵ Rear lamps assy All models of truck
后灯总成
A1 NC9717-770000-000 1 包含/INC:1-9
Rear lamps assy
后组合灯
1 NC9717-770100-000 2 包含/INC:2-8
Rear-combination lamps
灯壳
2 NO PART NO. (2)
Lamp seat
灯罩
3 NO PART NO. (2)
Lampshade
转向灯
4 12499-12V-21W (2)
Cornering lamp
制动灯/示宽灯 Brake
5 12256-12V-5W/21W (2)
Lamp/ Width lamp
倒车灯
6 122498-12V-10W (2)
Reverse lamp
十字螺钉 M5×75
7 NO PART NO. (4)
Bolt M5×75
后灯线束 Wire-harness,
8 NC9717-771000-000 1
Rear-combination
橡胶塞
9 RC250-700001-000 1
Rubber plug
驾驶室线束驾驶室
10 NC9717-771000-501 1
Wire-harness,Cab Cab
7-8
B ○
L ○M○ R ○
M1 ○ R2 外)
Fig.Ⅶ Combination Switch assy All models of truck（except○
A ○B ○ M○
L ○ R○
M1 ○ R2 ）
组合开关 Combination
A NC9717-705000-000
Switch assy
1 ≤2012-5-20
A R960-705000-000 1 `≥2012-5-20
Switch assy
NO PART NO. 大小光手柄盖

1 Cover 1
NO PART NO. 大小光压紧帽

2 Cap 1
大小光三触点
3 NO PART NO. Comtactor 1
大小光主轴铁杆
4 NO PART NO. Level 1
大小光手柄
5 NO PART NO. Knob 1
NO PART NO. 橡胶防尘罩

6 Dust proof cover 1
不单独提供
NO PART NO. 反抱箍
7 Clamp 1 DO NOT SUPPLY
SEPARATELY
NO PART NO. 连接片
8 Bracket 1
喇叭触点
9 NO PART NO. Horn 1
主体中套
10 NO PART NO. Bush 1
转向插头
11 NO PART NO. Connector 1
NO PART NO. 喇叭插头

12 Horn cable 1
NO PART NO. 方向插座

13 Direction cable 1
7-9
B ○
L ○M○ R ○
M1 ○ R2 外)
Fig.Ⅶ Combination Switch assy All models of truck（except○
A ○B ○ M○
L ○ R○
M1 ○ R2 ）
卡簧
14 NO PART NO. Snap ring 1
NO PART NO. 微动开关主轴

15 Mirco switch shaft 1
NO PART NO. 支架
16 Bracket 1
NO PART NO. 限位块

17 Bush 1
压紧块
18 NO PART NO. Block 1
不单独提供
转头
19 NO PART NO. Round pole 1 DO NOT SUPPLY
SEPARATELY
连接铁杆
20 NO PART NO. Linker 1
NO PART NO. 换向手柄盖

21 Cover 1
NO PART NO. 换向手柄

22 Direction knob 1
NO PART NO. 弹簧
23 Spring 1
微动开关
24 NO PART NO. Micro switch 1
7-10
图Ⅷ 警灯全部车型
Fig.Ⅷ warning lamp All models of truck
警灯总成
A1 NC9321-707000-001 1 包含/INC:1-3
warning lamp assy
螺钉组件
1 N163-420100-000 1
Screw component
1 2 LED 警灯
2 NC9717-707100-000 1
LED Warning lamp
警灯支架
3 NC9321-707001-001 1
Bracket, Warning lamp
7-11
图Ⅸ 断电开关 CE CE 全部车型
Fig.Ⅸ Disconnect switch CE CE All models of truck
电源总开关总成
A1 R960-730000-501 1 包含/INC:1-3
disconnect switch assy
断电开关
1 ED250B-1-G00 1
Disconnect switch
蓄电池接电源开关线
2 N152-701000-820 1 L=1900mm
Wire
电源开关接起动机线
3 R9619-700200-820 1 L=2100mm
Wire
2
接蓄电池正极
wiring Battery(+)
7-12
○
A CPC10/15/18N-RG26 ○
G CPC10/15/18N-RG26-J
0 0 0 0
7-13
○
A CPC10/15/18N-RG26 ○
G CPC10/15/18N-RG26-J
仪表板总成
1
Instrument assy
1 见图Ⅰ See Fig.Ⅰ
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 N163-700009-000
Horn
1 见图Ⅱ See Fig.Ⅱ
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
扎带
9 ZD122×8-G00 2
Ties
转向灯开关组件
10 R950-705000-001 1 ≤2012-5-20
directional control
10 R963-705000-000 1 ≥2012-5-20
directional control
前小灯总成
11 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy, Side
前灯线护套
0
0 0 0
12 N163-700002-000 2
Front lamp wire sheath
前大灯总成
13 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
Front lamp-assy,Head
后灯总成
14 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-14
○
A CPC10/15/18N-RG26 ○
G CPC10/15/18N-RG26-J
后灯线护套
15 R960-700005-001 1
Rear lamp wire sheath
蓄电池负极引线
16 N163-700200-820 1
Cable, Battery(-)
少维护蓄电池 Battery,
17 R840-700001-000 1 12V 60Ah
Low-Maintenance
垫圈 5
18 G000093-000005-00 5
Washer 5
垫圈 5
19 G0097P1-000005-00 5
Washer 5
螺钉M5×12
20 G000067-005012-00 5
Screw M5×12
油量传感器
21 NC967-700400-000 1
Fuel sensor
蓄电池正极引线
22 R960-703000-001 1 ≤2012-5-20
Cable, Battery(+)
22 N150-700100-000 1 ≥2012-5-20
Cable, Battery(+)
主线束固定支架Support,
23 N150-701000-000 1
Main wire-harness
捆线带
24 PKD-150-G00 2
Line bundle with
车身主线束
25 R950-710000-001 1 ≤2012-5-20
Main wire-harness
车身主线束出口叉车 Export forklift
0
0 0 0
25 R950-710000-002 1
Main wire-harness ≥2012-5-20
车身主线束国内叉车
25 R950-710001-W02 1
制动灯开关
26 NC9717-700600-000 1
Brake lamp switch
7-15
○
A CPC10/15/18N-RG26 ○
G CPC10/15/18N-RG26-J
预热定时器 12V
27 YD101-G00 1
Warm-up timer 12V
起动机接地线
28 R960-700300-820 1
Ground wire,Starter
螺栓 M8×16
29 G005783-008016-00 1
Bolt M8×16
电器板总成
30 R960-702000-001 1 ≤2012-5-20
Electrical panel assy
电压调节器
30 R960-701400-001 1 ≥2012-5-20
Voltage regulator
螺钉 M6×30
31 G000070-006030-00 4
Screw M6×30
垫圈 6
32 G000093-000006-00 4
Washer 6
控制盒
33 R950-704000-001
Control box 1 见图Ⅳ See Fig.Ⅳ
垫圈 6
34 G0097P1-000006-00 4
Washer 6
倒车灯开关变速箱配 Supply by
35 1
Reversing light switch transmission box
起动机发动机配
36 1
Starter Supply by engine
预热塞发动机配
37 1
Glow plug Supply by engine
油压报警器发动机配
0
0 0 0
38 1
Hydraulic Oil alarm Supply by engine
水温传感器发动机配
39 1
Water temp sensor Supply by engine
发电机发动机配
40 1
Alternator Supply by engine
7-16
○
0 0 0 0
7-17
○
仪表板总成
1
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 N163-700009-000
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
国产传动连接线
9 NC9717-700100-000 1 ≤2012-5-20
Transmission box cable
扎带
10 ZD122×8-G00 2
Ties
11 1 见图Ⅶ See Fig.Ⅶ
Switch assy
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
前灯线护套
0
0 0 0
13 N163-700002-000 2
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-18
○
后灯线护套
16 R960-700005-001 1
扎带
17 ZDG115×8-G00 2
Ties
18 N163-700200-820 1
Cable, Battery(-)
19 R840-700001-000 1 12V 60Ah
Low-Maintenance
垫圈 5
20 G000093-000005-00 5
Washer 5
螺钉M5×12
21 G000067-005012-00 5
Screw M5×12
垫圈 5
22 G0097P1-000005-00 5
Washer 5
油量传感器
23 NC967-700400-000 1
Fuel sensor
24 N160-701000-000 1
Main wire-harness
捆线带
25 PKD-150-G00 2
Line bundle with
车身主线束
26 R960-710000-001 1 ≤2012-5-20
Main wire-harness
26 R960-710000-002 1
0
0 0 0
26 R960-710001-W02 1
制动灯开关
27 NC9717-700600-000 1
Brake lamp switch
起动机接地线
28 R960-700300-820 1
Ground wire,Starter
7-19
○
导线夹片
29 R960-700001-000 1
Wire Clip
螺栓 M8×16
30 G005783-008016-00 1
Bolt M8×16
油温报警器
31 NC9717-700300-000 1
Fuel temp alarm
32 R960-703000-001 1 ≤2012-5-20
Cable, Battery(+)
32 N150-700100-000 1 ≥2012-5-20
Cable, Battery(+)
螺钉 M6×30
33 G000070-006030-00 4
Screw M6×30
垫圈 6
34 G0097P1-000006-00 4
Washer 6
垫圈 6
35 G000093-000006-00 4
Washer 6
控制盒
36 R9717-704000-000
Control box 1 见图Ⅲ See Fig.Ⅲ
电压调节器
37 R960-701400-001 1
Voltage regulator
电器板总成
38 R960-702000-001
Electrical panel assy
1 ≤2012-5-20
预热定时器 12V
38 YD101-G00 1 ≥2012-5-20
Warm-up timer 12V
0
0 0 0
39 1
40 1
41 1
7-20
○
42 1
43 1
Electromagnetic reversing 变速箱配 Supply by
44 1
valves 电磁换向阀 transmission box
0
0 0 0
7-21
○
C1 CPC10/15/18N-RW10
0 0 0 0
7-22
○
C1 CPC10/15/18N-RW10
仪表板总成
1
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 N163-700009-000
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
扎带
9 ZD122×8-G00 2
Ties
10 R950-705000-001 1 ≤2012-5-20
directional control
10 R963-705000-000 1 ≥2012-5-20
directional control
前小灯总成
11 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
前灯线护套
0
0 0 0
12 N163-700002-000 2
前大灯总成
13 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
后灯总成
14 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-23
○
C1 CPC10/15/18N-RW10
后灯线护套
15 R960-700005-001 1
扎带
16 ZDG115×8-G00 2
Ties
17 N163-700200-820 1
Cable, Battery(-)
18 R840-700001-000 1 12V 60Ah
Low-Maintenance
垫圈 5
19 G000093-000005-00 5
Washer 5
螺钉M5×12
20 G000067-005012-00 5
Screw M5×12
垫圈 5
21 G0097P1-000005-00 5
Washer 5
油量传感器
22 NC967-700400-000 1
Fuel sensor
23 R962-701000-000 1
Main wire-harness
捆线带
24 PKD-150-G00 2
Line bundle with
车身主线束
25 R957-710000-001 1 ≤2012-5-20
Main wire-harness
25 R957-710000-002 1
0
0 0 0
25 R957-710001-W02 1
制动灯开关
26 NC9717-700600-000 1
Brake lamp switch
起动机接地线
27 R960-700300-820 1
Ground wire,Starter
7-24
○
C1 CPC10/15/18N-RW10
螺栓 M8×16
28 G005783-008016-00 1
Bolt M8×16
29 NC9321-703000-000 1
Cable, Battery(+)
螺钉 M6×30
30 G000070-006030-00 4
Screw M6×30
垫圈 6
31 G0097P1-000006-00 4
Washer 6
垫圈 6
32 G000093-000006-00 4
Washer 6
控制盒
33 R950-704000-001
水温传感器
34 NC9321-700006-001 1
Water temp sensor
预热继电器发动机配
35 8942481610 1
Preheat relay Supply by engine
QGS控制器发动机配
36 8970405010 1
QGS Controller Supply by engine
37 1
38 1
39 1
0
0 0 0
40 1
41 1
预热传感器发动机配
42 1
Preheating sensor Supply by engine
7-25
○
C1 CPC10/15/18N-RW10
燃油切断开关Fuel 发动机配
43 1
disconnecting switch Supply by engine
油水分离报警 Water-oil 发动机配
44 1
separation alarm Supply by engine
0
0 0 0
7-26
○
D1 CPCD10/15/18N-RW10
7-27
○
D1 CPCD10/15/18N-RW10
仪表板总成
1
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 N163-700009-000
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
9 NC9717-700100-000 1 ≤2012-5-20
扎带
10 ZD122×8-G00 2
Ties
Switch assy
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
前灯线护套
13 N163-700002-000 2
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-28
○
D1 CPCD10/15/18N-RW10
后灯线护套
16 R960-700005-001 1
扎带
17 ZDG115×8-G00 2
Ties
18 N163-700200-820 1
Cable, Battery(-)
19 R840-700001-000 1 12V 60Ah
Low-Maintenance
垫圈 5
20 G000093-000005-00 5
Washer 5
螺钉M5×12
21 G000067-005012-00 5
Screw M5×12
垫圈 5
22 G0097P1-000005-00 5
Washer 5
油量传感器
23 NC967-700400-000 1
Fuel sensor
24 R962-701000-000 1
Main wire-harness
捆线带
25 PKD-150-G00 2
Line bundle with
车身主线束
26 NC967-710000-000 1 ≤2012-5-20
Main wire-harness
26 NC967-710000-002 1
26 NC967-710001-W02 1
制动灯开关
27 NC9717-700600-000 1
Brake lamp switch
起动机接地线
28 R960-700300-820 1
Ground wire,Starter
7-29
○
D1 CPCD10/15/18N-RW10
导线夹片
29 R960-700001-000 1
Wire Clip
螺栓 M8×16
30 G005783-008016-00 1
Bolt M8×16
油温报警器
31 NC9717-700300-000 1
Fuel temp alarm
32 NC9321-703000-000
Cable, Battery(+)
1 ≤2012-5-20
32 N152-700100-000
Cable, Battery(+)
1 ≥2012-5-20
螺钉 M6×30
33 G000070-006030-00 4
Screw M6×30
垫圈 6
34 G0097P1-000006-00 4
Washer 6
垫圈 6
35 G000093-000006-00 4
Washer 6
控制盒
36 R9717-704000-000
水温传感器
37 NC9321-700006-001 1
Water temp sensor
预热继电器发动机配
38 8942481610 1
Preheat relay Supply by engine
39 8970405010 1
40 1
41 1
42 1
7-30
○
D1 CPCD10/15/18N-RW10
43 1
预热传感器发动机配
44 1
Preheating sensor Supply by engine
燃油切断开关Fuel 发动机配
45 1
disconnecting switch Supply by engine
油水分离报警 Water-oil 发动机配
46 1
separation alarm Supply by engine
Electromagnetic reversing 变速箱配 Supply by
47 1
valves 电磁换向阀 transmission box
7-31
图3 电气系统
Fig. 3 Electrical system
○
F1 CPQD10/15/18N-RW21 ○
7-32
图3 电气系统
○
F1 CPQD10/15/18N-RW21 ○
仪表板总成
1
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
6 R962-701000-000 1
Main wire-harness
喇叭
7 N163-700009-000
Horn
仪表板围板
8 N163-700001-000 1
Dashboard panels
螺钉组件
9 N163-420100-000 7
Screw components
10 NC9717-700100-000
1 ≤2012-5-20
Switch assy
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
前灯线护套
13 N163-700002-000 2
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-33
图3 电气系统
○
F1 CPQD10/15/18N-RW21 ○
后灯线护套
16 R960-700005-001 1
17 N163-700200-820 1
Cable, Battery(-)
18 R840-700001-000 1 12V 60Ah
Low-Maintenance
螺栓 M8×16
19 G005783-008016-00 1
Bolt M8×16
螺栓 M6×30
20 G005783-006030-00 4
Bolt M6×30
扎带
21 ZDG115×8-G00 4
Ties
车身主线束 ≤2012-5-20
22 NC9717-710000-000 1
Main wire-harness ○
F1

22 NC9717-710000-002 1
F1 ≥2012-5-20
22 NC9717-710001-W02 1
F1 ≥2012-5-20
22 R978-710000-001
车身主线束
1 ○
O1 LPG-QY- BRC
Main wire-harness ≤2012-5-20
出口叉车 Export forklift
车身主线束
22 R978-710000-002 1
O1 LPG-QY- BRC
≥2012-5-20
国内叉车
车身主线束
22 R978-710001-W02
Main wire-harness
1 ○
O1 ≥2012-5-20
LPG-QY-BRC
7-34
图3 电气系统
○
F1 CPQD10/15/18N-RW21 ○
22 NC949-710000-001
车身主线束
1 ○
O1 LPG-QY-IMPCO
车身主线束
22 NC949-710000-002 1
O1 LPG-QY-IMPCO
≥2012-5-20
国内叉车
车身主线束
22 NC949-710001-W02 1
O1 LPG-QY-IMPCO
≥2012-5-20
制动灯开关
23 NC9717-700600-000 1
Brake lamp switch
油温报警器
24 NC9717-700300-000 1
Fuel temp alarm
螺栓 M6×20
25 G005783-006020-00 1
Bolt M6×20
导线夹片
26 R960-700001-000 1
Wire Clip
起动机接地线
27 R960-700300-820 1
Ground wire,Starter
垫圈 6
28 G0097P1-000006-00 5
Washer 6
控制盒
29 R9717-704000-000
垫圈 6
30 G000093-000006-00 5
Washer 6
31 NC9321-703000-000 1 ≤2012-5-20
Cable, Battery(+)
31 N152-700100-000 1 ≥2012-520
Cable, Battery(+)
7-35
图3 电气系统
○
F1 CPQD10/15/18N-RW21 ○
汽化器继电器
32 XF251-700200-000 1
Carburetor relay
油量传感器
33 NC967-700400-000 1
Fuel sensor
垫圈 5
34 G000093-000005-00 5
Washer 5
螺钉M5×12
35 G000067-005012-00 5
Screw M5×12
垫圈 5
36 G0097P1-000005-00 5
Washer 5
37 NC949-700100-001
LPG/Gas转换开关
1 ○
O1 LPG-QY
LPG/Gas switch ≤2012-5-20
37 R977-700100-000
LPG/Gas转换开关
1 ○
O1 LPG-QY
LPG/Gas switch ≥2012-520
水温传感器
38 N163-700006-000 1
Water temp sensor
电磁换向 Electromagnetic 变速箱配 Supply by
39 1
reversing valves transmission box
40 1
汽化器发动机配
41 1
Carburetor Supply by engine
42
油阀
1 ○O1 发动机配
Oil valve Supply by engine
43 1
分电器发动机配
44 1
Distributor Supply by engine
45 1
7-36
图3 电气系统
○
F1 CPQD10/15/18N-RW21 ○
46
气阀
1 ○
O1 发动机配
Air valve Supply by engine
7-37
图 4 电气系统
○
O CPQD15/18N-RW51-Y
7-38
图 4 电气系统
○
O CPQD15/18N-RW51-Y
仪表板总成
1
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
6 R962-701000-000 1
Main wire-harness
喇叭
7 N163-700009-000
Horn
仪表板围板
8 N163-700001-000 1
Dashboard panels
螺钉组件
9 N163-420100-000 7
Screw components
10 NC9717-700100-000
1 ≤2012-5-20
Switch assy
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
前灯线护套
13 N163-700002-000 2
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-39
图 4 电气系统
○
O CPQD15/18N-RW51-Y
后灯线护套
16 R960-700005-001 1
17 N163-700200-820 1
Cable, Battery(-)
18 R840-700001-000 1 12V 60Ah
Low-Maintenance
螺栓 M8×16
19 G005783-008016-00 1
Bolt M8×16
螺栓 M6×30
20 G005783-006030-00 4
Bolt M6×30
扎带
21 ZDG115×8-G00 4
Ties
车身主线束
22 NC9717-710000-000
Main wire-harness
1 ≤2012-5-20

22 NC9717-710000-002 1
22 NC9717-710001-W02 1
制动灯开关
23 NC9717-700600-000 1
Brake lamp switch
油温报警器
24 NC9717-700300-000 1
Fuel temp alarm
螺栓 M6×20
25 G005783-006020-00 1
Bolt M6×20
导线夹片
26 R960-700001-000 1
Wire Clip
起动机接地线
27 R960-700300-820 1
Ground wire,Starter
垫圈 6
28 G0097P1-000006-00 5
Washer 6
7-40
图 4 电气系统
○
O CPQD15/18N-RW51-Y
控制盒
29 R9717-704000-000
垫圈 6
30 G000093-000006-00 5
Washer 6
31 NC9321-703000-000
Cable, Battery(+)
1 ≤2012-5-20
31 N152-700100-000
Cable, Battery(+)
1 ≥2012-5-20
汽化器继电器
32 XF251-700200-000 1
Carburetor relay
水温传感器
33 N163-700006-000 1
Water temp sensor
电磁换向 Electromagnetic 变速箱配 Supply by
34 1
35 1
汽化器发动机配
36 1
37 1
分电器发动机配
38 1
Distributor Supply by engine
39
气阀发动机配
40 1
7-41
K CPQ10/15/18N-RW7 ○
○ K1 CPQ15/18N-RW7-Y
Fig. 5-1 Electrical system
7-42
K CPQ10/15/18N-RW7 ○
仪表板总成
1
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
垫圈 6
3 G0097P1-000006-00 4
Washer 6
螺栓M8×12
4 G0029P2-008012-00 2
Bolt M8×12
垫圈 8
5 G000093-000008-00 4
Washer 8
垫圈 8
6 G0097P1-000008-00 4
Washer 8
喇叭
7 N163-700009-000
Horn
仪表板围板
8 N163-700001-000 1
Dashboard panels
螺钉组件
9 N163-420100-000 7
Screw components
扎带
10 ZD122×8-G00 2
Ties
11 R950-705000-001 1 ≤2012-5-20
directional control
11 R963-705000-000 1 ≥2012-5-20
directional control
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
前灯线护套
13 N163-700002-000 2
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
7-43
K CPQ10/15/18N-RW7 ○
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
后灯线护套
16 R960-700005-001 1
17 N163-700200-820 1
Cable, Battery(-)
18 R840-700001-000 1 12V 60Ah
Low-Maintenance
垫圈 5
19 G000093-000005-00 5
Washer 5
螺钉M5×12
20 G000067-005012-00 5
Screw M5×12
垫圈 5
21 G0097P1-000005-00 5
Washer 5
油量传感器
22 NC967-700400-000 1
Fuel sensor
油压报警器
23 YK-1(M10×1)-G00 1
Hydraulic Oil alarm
捆线带
24 PKD-180-G00 1
Bundles tapes
主线束固定支 Support,
25 N150-701000-000 1
Main wire-harness
26 R9762-710000-001
车身主线束
1 ○
K1 LPG-QY-IMPCO
车身主线束
26 R9762-710000-002 1
K1 LPG-QY-IMPCO
≥2012-5-20
26 R9762-710001-W02
车身主线束
1 ○
K1 LPG-QY-IMPCO
Main wire-harness ≥2012-5-20 国内叉车
7-44
K CPQ10/15/18N-RW7 ○
车身主线束 K ○
○ K1 LPG-Y-IMPCO
26 R956-710000-001 1
车身主线束
26 R956-710000-002 1
K1 ○
K LPG-Y-IMPCO
≥2012-5-20
国内叉车
车身主线束
26 R956-710001-W02
Main wire-harness
1 ○K1 ○LPG-Y-IMPCO
K
≥2012-5-20
26 R976-710000-001
车身主线束
1 ○
K1 LPG-QY-BRC
车身主线束
26 R976-710000-002 1
K1 LPG-QY-BRC
≥2012-5-20
国内叉车
车身主线束
26 R976-710001-W02 1
K1 LPG-QY-BRC
≥2012-5-20
26 R9761-710000-001
车身主线束
1 ○
K1 LPG-Y-BRC

车身主线束
26 R9761-710000-002
Main wire-harness
1 ○
K1 LPG-Y-BRC
≥2012-5-20
车身主线束国内叉车 ≥2012-5-20

26 R9761-710001-W02 1
K1 LPG-Y-BRC
7-45
K CPQ10/15/18N-RW7 ○
制动灯开关
27 NC9717-700600-000 1
Brake lamp switch
垫圈 6
28 G0097P1-000006-00 4
Washer 6
起动机接地线
29 R960-700300-820 1
Ground wire,Starter
螺栓M8×16
30 G0029P2-008016-00 1
Bolt M8×16
31 NC9321-703000-000
Cable, Battery(+)
1 ≤2012-5-20
31 N152-700100-000
Cable, Battery(+)
1 ≥2012-5-20
螺钉M6×30
32 G000067-006030-00 4
Screw M6×30
控制盒
33 R950-704000-001
LPG/Gas 转换开关
34 NC949-700100-001
LPG/Gas switch
1 ○
K1 LPG-QY
34 R977-700100-000 1 ≥2012-5-20
LPG/Gas switch
35 1
化油器发动机配
36 1
37
油阀
1 ○
K1 发动机配
点火线圈发动机配
38 1
Ignition coil Supply by engine
39 1
7-46
K CPQ10/15/18N-RW7 ○
40 1
41 1
42
气阀
1 ○
K1 发动机配
7-47
L CPQD10/15/18N-RW7 ○
7-48
L CPQD10/15/18N-RW7 ○
仪表板总成
1
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
垫圈 6
3 G0097P1-000006-00 4
Washer 6
螺栓M8×12
4 G0029P2-008012-00 2
Bolt M8×12
垫圈 8
5 G000093-000008-00 4
Washer 8
垫圈 8
6 G0097P1-000008-00 4
Washer 8
喇叭
7 N163-700009-000
Horn
仪表板围板
8 N163-700001-000 1
Dashboard panels
螺钉组件
9 N163-420100-000 7
Screw components
扎带
10 ZD122×8-G00 2
Ties
Switch assy
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
前灯线护套
13 N163-700002-000 2
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-49
L CPQD10/15/18N-RW7 ○
后灯线护套
16 R960-700005-001 1
17 N163-700200-820 1
Cable, Battery(-)
18 R840-700001-000 1 12V 60Ah
Low-Maintenance
垫圈 5
19 G000093-000005-00 5
Washer 5
螺钉M5×12
20 G000067-005012-00 5
Screw M5×12
垫圈 5
21 G0097P1-000005-00 5
Washer 5
油量传感器
22 NC967-700400-000 1
Fuel sensor
油压报警器
23 YK-1(M10×1)-G00 1
Hydraulic Oil alarm
24 NC9321-703000-000
Cable, Battery(+)
1 ≤2012-5-20
24 N152-700100-000
Cable, Battery(+)
1 ≥2012-5-20
捆线带
25 PKD-180-G00 1
Bundles tapes
26 N150-701000-000 1
Main wire-harness
27 R9772-700000-001
车身主线束
1 ○
L1 LPG-QY-IMPCO
车身主线束
27 R9772-700000-002 1
L1 LPG-QY-IMPCO
≥2012-5-20
7-50
L CPQD10/15/18N-RW7 ○
国内叉车
车身主线束
27 R9772-700001-W02
Main wire-harness
1 ○
L1 LPG-QY-IMPCO
≥2012-5-20
车身主线束 L ○
○ L1 LPG-Y-IMPCO
27 R966-710000-001 1
车身主线束
27 R966-710000-002 1
Main wire-harness L ○
○ L1 LPG-Y-IMPCO
≥2012-5-20
国内叉车
车身主线束
27 R966-710001-W02 1
Main wire-harness L ○
○ L1 LPG-Y-IMPCO
≥2012-5-20
27 R977-710000-001
车身主线束
1 ○
L1 LPG-QY-BRC
车身主线束
27 R977-710000-002 1
L1 LPG-QY-BRC
≥2012-5-20
国内叉车
车身主线束
27 R977-710001-W02 1
L1 LPG-QY-BRC
≥2012-5-20
7-51
L CPQD10/15/18N-RW7 ○
27 R9771-710000-001
车身主线束
1 ○
L1 LPG-Y-BRC
车身主线束
27 R9771-710000-002 1
L1 LPG-Y-BRC
≥2012-5-20
国内叉车
车身主线束
27 R9771-710000-002 1
L1 LPG-Y-BRC
≥2012-5-20
制动灯开关
28 NC9717-700600-000 1
Brake lamp switch
油温报警器
29 NC9717-700300-000 1
Fuel temp alarm
30 NC949-700100-001
LPG/Gas switch
1 ○
L1 LPG-QY
30 R977-700100-000 1 ≥2012-5-20
LPG/Gas switch
起动机接地线
31 R960-700300-820 1
Ground wire,Starter
螺栓M8×16
32 G0029P2-008016-00 1
Bolt M8×16
33 NC9717-700100-000
1 ≤2012-5-20
控制盒
34 R9717-704000-000
螺钉M6×30
35 G000067-006030-00 4
Screw M6×30
垫圈 6
36 G0097P1-000006-00 4
Washer 6
7-52
L CPQD10/15/18N-RW7 ○
化油器发动机配
37 1
38
油阀
1 ○L1 发动机配
点火线圈发动机配
39 1
Ignition coil Supply by engine
40 1
41 1
电磁换 Electromagnetic 变速箱配 Supply by
42 1
43 1
44
气阀
1 ○L1 发动机配
7-53
图 6 电气系统
Fig.6 Electrical system
○
7-54
图 6 电气系统
○
仪表板总成
1
Instrument assy
倒车蜂鸣器
2 NC9717-700500-000 1
Reversing Buzzer
螺栓M8×16
3 G0029P2-008016-00 2
Bolt M8×16
垫圈 8
4 G000093-000008-00 4
Washer 8
垫圈 8
5 G0097P1-000008-00 4
Washer 8
喇叭
6 N163-700009-000
Horn
仪表板围板
7 N163-700001-000 1
Dashboard panels
螺钉组件
8 N163-420100-000 7
Screw components
9 NC9717-700100-000 1 ≤2012-5-20
扎带
10 ZD122×8-G00 2
Ties
Switch assy
前小灯总成
12 NC9717-750000-000 1 见图Ⅴ See Fig.Ⅴ
前灯线护套
13 N163-700002-000 2
前大灯总成
14 NC9717-760000-000 1 见图Ⅴ See Fig.Ⅴ
后灯总成
15 NC9717-770000-000 1 见图Ⅵ See Fig.Ⅵ
Rear lamp-assy
7-55
图 6 电气系统
○
后灯线护套
16 R960-700005-001 1
扎带
17 ZDG115×8-G00 2
Ties
18 N163-700200-820 1
Cable, Battery(-)
19 R840-700001-000 1 12V 60Ah
Low-Maintenance
垫圈 5
20 G000093-000005-00 5
Washer 5
螺钉M5×12
21 G000067-005012-00 5
Screw M5×12
垫圈 5
22 G0097P1-000005-00 5
Washer 5
油量传感器
23 NC967-700400-000 1
Fuel sensor
24 R962-701000-000 1
Main wire-harness
捆线带
25 PKD-180-G00 1
Bundles tapes
车身主线束
26 NC9321-710000-001 1 ≤2012-5-20
Main wire-harness
26 NC9321-710000-002 1
26 NC9321-710001-W02 1
制动灯开关
27 NC9717-700600-000 1
Brake lamp switch
螺栓M8×20
28 G0029P2-008020-00 1
Bolt M8×20
7-56
图 6 电气系统
○
起动机接地线
29 R960-700300-820 1
Ground wire,Starter
导线夹片
30 R960-700001-000 1
Wire Clip
螺栓M8×16
31 G0029P2-008016-00 1
Bolt M8×16
油温报警器
32 NC9717-700300-000 1
Fuel temp alarm
33 NC9321-703000-000 1 ≤2012-5-20
Cable, Battery(+)
33 N152-700100-000 1 ≥2012-5-20
Cable, Battery(+)
螺钉M6×30
34 G000067-006030-00 4
Screw M6×30
垫圈 6
35 G0097P1-000006-00 4
Washer 6
垫圈 6
36 G000093-000006-00 4
Washer 6
控制盒
37 R9717-704000-000
水温传感器
38 NC9321-700006-001 1
Water temp sensor
39 1
40 1
41 1
42 1
7-57
图 6 电气系统
○
燃油切断开关发动机配
43 1
fuel supply tap Supply by engine
电磁换 Electromagnetic 变速箱配 Supply by
44 1
7-58
7-59
第八部分驾驶室目录
Part Ⅷ Cab system contents
图1 驾驶室整体示意
1t-3.5t 8-1
Fig. 1 Overall of cab
图2 主框架系统
1t-3.5t 8-2
Fig. 2 Frame system
图3 顶窗系统
1t-3.5t 8-9
Fig. 3 Top windows system
图4 前窗系统
1t-3.5t 8-11
Fig. 4 Front windows system
图5 左侧门系统
1t-3.5t 8-14
Fig. 5 Left door system
图6 右侧门系统
1t-3.5t 8-17
Fig. 6 Right door system
图7 后窗系统
1t-3.5t 8-20
Fig. 7 Rear windows system
图8 喷水壶总成（CE）
1t-3.5t 8-25
Fig. 8 Spray bottle assy（CE）
注明：图 1-图 8 驾驶室用于所有 R 系列 1~3.5 吨位叉车，高度在标准护顶架高度基础上加高 40mm。简称加高款。

Note：Cabs of fig.1-fig.8 apply to all R series 1～3.5 t trucks, the heights of overhead guard are 40mm higher than standard, referred
to as higher type.
8-A
图 1 驾驶室整体示意
1t-3.5t
Fig. 1 Overall of cab
8-1
图 2 主框架系统
1t-3.5t
Fig. 2 Frame system
8-2
1t-3.5t
Fig. 2 Frame system
8-3
1t-3.5t
Fig. 2 Frame system
左支撑腿总成
1 JR960A-101000-000 1 1t-3.5t
Left leg assy
左支撑腿总成
1 JR960A-101000-0CE 1 CE
Left leg assy
螺栓 M16x1.5x40
2 N163-800005-000
Bolt M16x1.5x40
弹簧垫圈 M16
2 GB/T93-87-M16
Spring pads M16 8 车架装配螺栓组件
平垫圈 C 级 16
2 GB/T95-2002-16
Flat washers C 16
后灯线护套
3 N163-700005-000 1 1t-3.5t
Rear light line sheath
橡胶塞
4 N163-800004-000 4 1t-3.5t
Rubber plug
十字槽盘头螺钉 M6x12
5 GB/T818-2000-M6×12
screw M6x12
弹簧垫圈 M6
5 GB/T93-87-M6
Spring pads M6 8 后横梁支座固定螺栓组
平垫圈 C 级 6
5 GB/T95-2002-6
Flat washers C 6
后横梁支座（左）
6 JR960-100002-000 1 1t-3.5t
Rear plate（left）
上车拉手（左）
7 JR960A-000009-G01 1
Handel（left）
上车拉手（左）
7 JR960A-000009-GCE 1 CE
Handel（left）
8 GB/T818-2000-M6×12 14
screw M6x12
压紧板固定螺栓组
弹簧垫圈 M6
8 GB/T93-87-M6 14
Spring pads M6
8-4
1t-3.5t
Fig. 2 Frame system
平垫圈 C 级 6
8 GB/T95-2002-6
Flat washers C 6 14 压紧板固定螺栓组
压紧板(左)
9 JR960-000042-000 1
Cover plate（left）
前小灯
10 NC9717-750100-000 1
Front light assy
后窗气弹簧
11 JR960A-010000-G00 1 YQL425
Rear windows spring
六角螺母 M8
12 GB/T41-2000-M8
Hexagon nuts M8 1 后窗气弹簧紧固件
前灯护套
13 N163-700002-000 2 1t-3.5t
Front light line sheath
锁紧螺母
14 GB/T6187.1-2000
Locking nut 2 前大灯紧固件
前大灯安装架 ( 左 )Head
15 R960-761000-000 1 1t-3.5t
lamp mounting(left)
大灯支架(左)
16 JR930-100100-000 1 1t-3.5t
Headlamp bracket(left)
前大灯
17 NC9717-760100-000 1 1t-3.5t
Headlamp bracket
门气弹簧（左）
18 JR930-010000-G00 1 YQL435
Left door spring (left)
六角螺母 M8
19 GB /T41-2000
Hexagon nuts M8 2 门气弹簧紧固件
螺栓组件
20 N163-420500-000 8 1t-3.5t
Bolt assy
灯线护套
21 N163-700002-000 3 1t-3.5t
light line sheath
护顶架顶部总成
22 JR960A-103000-000 1 1t-3.5t
Overhead guard assy
8-5
1t-3.5t
Fig. 2 Frame system
护顶架顶部总成
22 JR960A-103000-0CE 1 1t-3.5t CE
Overhead guard assy
23 JR930-000400-G00 1 12V
风扇总成
Fan assy
23 JR930-000400-GCE 1 12V CE
后视镜
24 30060-G00 1 1t-3.5t
Mirror
后视镜安装架
25 JR960-000034-000 1 1t-3.5t
Mirror bracket
25 GB/T818-2000-M8×20
screw M8x20
弹簧垫圈 M8
25 GB/T93-87-M8
Spring pads M8 2 观后镜安装架紧固件
平垫圈 C 级 8
25 GB/T95-2002-8
Flat washers C 8
六角螺母 M8
26 GB/T41-2000-M8
Hexagon nuts M8 1 观后镜紧固件
27 GB/T818-2000-M6×20
screw M6x20
弹簧垫圈 M6
27 GB/T93-87-M6
Spring pads M6 2 后横挡板紧固件
平垫圈 C 级 6
27 GB/T95-2002-6
Flat washers C 6
后横挡板
28 JR960-100001-000 1 1t-3.5t
Rear baffle plate
29 GB/T818-2000-M6×20 2
screw M6x20
压板紧固件
弹簧垫圈 M6
29 GB/T93-87-M6 2
Spring pads M6
8-6
1t-3.5t
Fig. 2 Frame system
平垫圈 C 级 6
29 GB/T95-2002-6
Flat washers C 6 2 压板紧固件
压板
30 JR960-000004-000 1 1t-3.5t
Platen
盖板
31 N163-800001-000 1 1t-3.5t
Cover plate
32 GB/T818-2000-M5×8
screw M5x8
弹簧垫圈 M5
32 GB/T93-87-M5
Spring pads M5 2 盖板紧固件
平垫圈 C 级 5
32 GB/T95-2002-5
Flat washers C 5
门气弹簧（右）
33 JR930-010000-G00 1 1t-3.5t
Left door spring (right)
前大灯
34 NC9717-760100-000 1 1t-3.5t
Headlamp bracket
前大灯安装架(右)
35 R960-761000-000 1 1t-3.5t
Headlamp mounting(right)
大灯支架(右)
36 JR930-100100-000 1 1t-3.5t
Headlamp bracket(right)
前小灯
37 NC9717-750100-000 1 1t-3.5t
Front light assy
压紧板（右）
38 JR960-000042-000 1 1t-3.5t
Cover plate（right）
上车拉手（右）
39 JR960A-000009-G01 1
Handel（right）
上车拉手（右）
39 JR960A-000009-GCE 1 CE
Handel（right）
后横梁支座（右）
40 JR960-100002-000 1 1t-3.5t
Rear plate（right）
8-7
1t-3.5t
Fig. 2 Frame system
右支撑腿总成
41 JR960A-102000-000 1 1t-3.5t
Right leg assy
暖风机（新 12V）
42 JR930-HCBH12-G00 1
fan heater(new 12V)
暖风机（新 12V）
42 JR930-000500-GCE 1 CE
fan heater(new 12V)
8-8
图 3 顶窗系统
1t-3.5t
Fig.3 Top windows system
8-9
图 3 顶窗系统
1t-3.5t
Fig.3 Top windows system
封条 2
1 JR960A-000007-G00
Seal 2 1 发泡橡胶
顶板
2 JR960A-100001-000 1 1t-3.5t
Top plate
3 GB/T818-2000-M6×16
screw M6x16 3 前端 3 个紧固件
3 GB/T818-2000-M6×20
screw M6x20 6 后端 6 个紧固件
弹簧垫圈 M6
3 GB/T93-87-M6
Spring pads M6 9 标准紧固件
垫圈 6（外径 25）
3 GB/T95-2002-6
Washer 6(exradius25) 9 标准紧固件
吊环螺钉 M12
4 GB/T825-88-M12 2 1t-3.5t
Eyebolts M12
垫圈 12（外径 35）
5 GB/T95-2002-12 2 1t-3.5t
Washer 12 (exradius35)
吊环橡胶垫圈
6 JR960-X00001-G01 2 1t-3.5t
Eyebolts rubber washer
顶窗玻璃
7 JR960A-000004-G01 1 1t-3.5t
Top windows glass
8 GB/T818-2000-M6×16
screw M6x16
10 顶窗玻璃固定紧固件
弹簧垫圈 M6
8 GB/T93-87-M6
Spring pads M6
平垫圈 C 级 6
8 GB/T95-2002-6
Flat washers C 6 10 顶窗玻璃固定紧固件
封条 3
9 JR960A-000006-G00
封条 1
10 JR960A-000005-G00
8-10
图 4 前窗系统
1t-3.5t
8-11
图 4 前窗系统
1t-3.5t
连接板
1 JR930-601001-500 1 1t-3.5t
Plug board
雨刮器电机
2 BH3.5-YUQ12 1 12V
Wiper motor
前挡风玻璃卡条
3 JR960A-000021-G00 1 1t-3.5t
Front windshield article Card
前主梁
4 JR930-104000-000 1 1t-3.5t
Front board
5 GB/T818-2000-M6×20
screw M6x20
弹簧垫圈 M6
5 GB/T93-87-M6
Spring pads M6 3 前主梁固定紧固件
平垫圈 C 级 6
5 GB/T95-2002-6
Flat washers C 6
压紧板
6 JR960-000002-000 1 1t-3.5t
Press plate
7 GB/T818-2000-M6×12
screw M6x12
弹簧垫圈 M6
7 GB/T93-87-M6
Spring pads M6 4 压紧板固定紧固件
平垫圈 C 级 6
7 GB/T95-2002-6
Flat washers C 6
前挡风玻璃
8 JR960A-000001-G00 1 1t-3.5t
Front windshield
雨刮器刷
9 JR960A-006000-G00 1 1t-3.5t
Wiper brush
10 GB/T818-2000-M6×12
screw M6x12
4 压板固定紧固件
弹簧垫圈 M6
10 GB/T93-87-M6
Spring pads M6
8-12
图 4 前窗系统
1t-3.5t
平垫圈 C 级 6
10 GB/T95-2002-6
Flat washers C 6 4 压板固定紧固件
压板
11 JR930-600000-000 1 1t-3.5t
Platen
12 GB/T818-2000-M6×12
screw M6x12
弹簧垫圈 M6
12 GB/T93-87-M6
Spring pads M6 5 连接板固定紧固件
平垫圈 C 级 6
12 GB/T95-2002-6
Flat washers C 6
8-13
1t-3.5t
8-14
1t-3.5t
左踏板
1 JR840-006000-000 1.0-1.8t
Left pedal
1
左踏板
1 JR960-006000-000 2.0-3.5t
Left pedal
六角螺母 M6
2 GB/T41-2000-M6
Hexagon nuts M6
弹簧垫圈 M6
2 GB/T93-87-M6
Spring pads M6 2 踏板螺栓组件
平垫圈 C 级 6
2 GB/T95-2002-6
Flat washers C 6
十字槽盘头螺钉 M6×20
3 GB/T818-2000-M6×20
Screw M6×20
2
平垫圈 C 级 6
3 GB/T95-2002-6
Flat washers C 6
左侧门总成
4 JR960A-200000-000 1 1t-3.5t
Left door assy
门小玻璃卡条（左）
5 JR960A-000023-G00
Small glass rubber（left） 1 1t-3.5t
门小玻璃（左）
6 JR960-000016-G03 1 1t-3.5t
Small glass（left）
铝窗总成(左)
7 JR960-002000-G01 1
AL windows assy (left)
铝窗胶条（左）
8 JR960A-010032-G00 1 1t-3.5t
AL windows rubber (left)
9 GB/T70.1-2000-M10×35 8
screw M10×35
弹簧垫圈 M10
9 GB/T93-87-M10
Spring pads M10 8 车门铰链固定螺栓组件
左侧铰链总成
10 JJP300-100100-G00 2
Left hinge assy
8-15
1t-3.5t
左侧门密封条
11 JR960A-000024-G00 1 1t-3.5t
Left door seal
门上拉手（左）
12 JR930-000009-G00 1 1t-3.5t
Door handle (left)
13 GB/T818-2000-M6×18
screw M6×18
弹簧垫圈 M6
13 GB/T93-87-M6
Spring pads M6 2 门上拉手固定紧固件
平垫圈 C 级 6
13 GB/T95-2002-6
Flat washers C 6
车锁总成
14 JR930-000900-G00
Door locking assy 1套
8-16
图 6 右侧门系统
1t-3.5t
Fig.6 Right door system
CE
8-17
1t-3.5t
右踏板
1 JR840-005000-000 1.0-1.8t
Light pedal
1
右踏板
1 JR960-005000-000 2.0-3.5t
Light pedal
六角螺母 M6
2 GB/T41-2000-M6
Hexagon nuts M6
弹簧垫圈 M6
2 GB/T93-87-M6 2
Spring pads M6
平垫圈 C 级 6
2 GB/T95-2002-6 踏板螺栓组件
Flat washers C 6
3 GB/T818-2000-M6×12
screw M6×12
2
平垫圈 C 级 6
3 GB/T95-2002-6
Flat washers C 6
4 JR960A-300000-000 1 1t-3.5t
右侧门总成
Right door assy
4 JR960A-300000-0CE 1 1t-3.5t CE
左侧门密封条
5 JR960A-000024-G00 1 1t-3.5t
Left door seal
6 JR930-000009-G00 1 1t-3.5t
门上拉手（右）
Door handle (right)
6 JR930-000009-GCE 1 1t-3.5t CE
7 GB/T818-2000-M6×18
screw M6×18
2 门上拉手固定紧固件
弹簧垫圈 M6
7 GB/T93-87-M6
Spring pads M6
右侧铰链总成
8 JJP300-100200-G00 2 1t-3.5t
Right hinge assy
8-18
1t-3.5t
9 GB/T70.1-2000-M10×35 8
screw M10x35
车门铰链固定螺栓组件
弹簧垫圈 M10
9 GB/T93-87-M10 8
Spring pads M10
铝窗胶条（右）
10 JR960A-010032-G00 1 1t-3.5t
AL windows rubber (right)
铝窗总成(右)
11 JR960-003000-G01 1
AL windows assy (right)
门小玻璃（右）
12 JR960-000016-G03 1 1t-3.5t
Small glass（right）
门小玻璃（右）
12 JR960-000016-GCE Small glass（right） 1 1t-3.5t CE
门小玻璃卡条（右）
13 JR960A-000023-G00 1 1t-3.5t
Small glass rubber（right）
门小玻璃卡条（右）
13 JR960A-000023-GCE Small glass rubber（right）
1 1t-3.5t CE
8-19
图7 后窗系统
1t-3.5t
8-20
图7 后窗系统
1t-3.5t
后窗玻璃
1 JR960A-000002-G00 1 1t-3.5t
Rear glass
后玻璃卡条
2 JR960A-000039-G00 1 1t-3.5t
Rear glass article Card
后翻转窗
3 JR960A-400000-000 1 1t-3.5t
Rotary windows assy
后翻转窗
3 JR960A-400000-0CE 1 1t-3.5t CE
Rotary windows assy
后窗密封条
4 JR960A-000040-G00 1 1t-3.5t
Rear windows frame seal
水箱位板卡条
5 JR960A-400002-G00 1 1t-3.5t
Tank plate
手轮
6 N163-430004-000 2 1t-3.5t
Hand wheel
水箱位板
7 JR930-400002-000 1 1t-3.5t
Tank plate article Card
水箱位横板
8 JR930-401000-000 1 1t-3.5t
Tank plate
9 GB/T818-2000-M6×12
screw M6×12
弹簧垫圈 M6
9 GB/T93-87-M6
Spring pads M6 2 后窗开关座紧固件
平垫圈 C 级 6
9 GB/T95-2002-6
Flat washers C 6
后窗开关座
10 JR960-000035-000 1 1t-3.5t
Rear windows switch
英文标牌根据需求
11 JR960-790515-G00 1
English signs According to demand
中文标牌根据需求
11 JR960-800127-G00 1
Chinese signs According to demand
8-21
图7 后窗系统
1t-3.5t
后窗固定玻璃
12 JR960A-000003-G01 1 1t-3.5t
Rear windows fixed glass
后固定挡板
13 JR933-100001-000 1 1t-3.5t
Rear fixed plate
14 GB/T818-2000-M6×12
screw M6×12
弹簧垫圈 M6
14 GB/T93-87-M6
Spring pads M6 2 后固定挡板紧固件
平垫圈 C 级 6
14 GB/T95-2002-6
Flat washers C 6
后固定玻璃卡条
15 JR960A-000041-G00 1 1t-3.5t
Rear fixed glass rubber pad
压板
16 JR960-000036-000 1 1t-3.5t
Platen
帽螺母 M6
17 GB/T802-88-M6 2 1t-3.5t
Cap nut M6
上挡板
18 JR960A-100002-000 1 1t-3.5t
Baffle
19 GB/T818-2000-M6×12
screw M6×12
2 压板挡板紧固件
弹簧垫圈 M6
19 GB/T93-87-M6
Spring pads M6
平垫圈 C 级 6
19 GB/T95-2002-6
Flat washers C 6 2 压板挡板紧固件
帽螺母 M6
20 GB/T802-88-M6
Cap nut M6
弹簧垫圈 M6
20 GB/T93-87-M6
Spring pads M6 4 后窗铰链紧固件
平垫圈 C 级 6
20 GB/T95-2002-6
Flat washers C 6
8-22
图7 后窗系统
1t-3.5t
警灯线护套
21 N163-700002-000 1 1t-3.5t
light line sheath
后支架
22 JR933-105000-000 1 1t-3.5t
Rear light bracket
后支架
22 JR933-105000-0CE 1 1t-3.5t CE
Rear light bracket
24 GB/T818-2000-M6×20
screw M6×20
弹簧垫圈 M6
24 GB/T93-87-M6
Spring pads M6 4 后支架紧固件
平垫圈 C 级 6
24 GB/T95-2002-6
Flat washers C 6
后灯支架
25 R960-770001-000 2 1t-3.5t
Rear light bracket
后灯
26 R960-771000-500 2 1t-3.5t
rear light
六角头螺栓 M5×70
27 GB/T5781-2000-M5×70
bolt M5×70 4 后灯紧固件
警灯支架
28 JR960-000041-000 1 1t-3.5t
Warning lamp bracket
29 GB/T818-2000-M6×12 2
screw M6×12
弹簧垫圈 M6
29 GB/T93-87-M6
Spring pads M6 2 警灯支架紧固件
平垫圈 C 级 6
29 GB/T95-2002-6 2
Flat washers C 6
后窗铰链总成 Rear
30 JR930-005000-G00 2 1t-3.5t
windows hinge assy
十字槽沉头螺钉 M6×20
31 GB/T819.2-1997-M6×20
Screw M6×20 4 后窗铰链紧固件
8-23
图7 后窗系统
1t-3.5t
后窗铰链橡胶垫圈
32 JR960-020001-000
Rubber Washer 2 后窗铰链保护件
后窗把手
33 JR960-000500-G00 2
knob
8-24
图 8 喷水壶（CE）
1t-3.5t
Fig.8 Spray bottle（CE）
后喷水壶总成
1 JR960B-800005-G00 1 CE
Spray bottle assy
后喷水壶支架
2 JR960B-800004-000 1 CE
Spray bottle bracket
前喷水壶总成
3 JR960B-800002-G00 1 CE
Spray bottle assy
前喷水壶支架
4 JR960B-800003-000 1 CE
Spray bottle bracket
1
2
3
4
8-25
8-26

HC - R1.0t - R1.8t

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HC - R1.0t - R1.8t

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1.0t-1.

■ Address For: OVERSEAS USERS

第一部分 传动系统 PART Ⅰ DRIVING SYSTEM„„„„„„„„„„„„„„„„„ 1-A

第二部分 转向系统 PART Ⅱ STEERING SYSTEM„„„„„„„„„„„„„„„„ 2-A

第三部分 动力系统 PART Ⅲ POWER SYSTEM„„„„„„„„„„„„„„„„ 3-A

第四部分 车身系统 PART Ⅳ BODY SYSTEM„„„„„„„„„„„„„„„„„„„ 4-A

第五部分 操纵系统 PART Ⅴ CONTROLLING SYSTEM „„„„„„„„„„„„ 5-A

第六部分 液压系统 PART Ⅵ HYDRAULIC SYSTEM „„„„„„„„„„„„„„ 6-A

第七部分 电气系统 PART Ⅶ ELECTRICAL SYSTEM „„„„„„„„„„„„„„ 7-A

第八部分 驾驶室 PART Ⅷ CAB SYSTEM „„„„„„„„„„„„„„„„„„„„ 8-A

Fig. 3 Driving system ○

Fig. 3 Driving system ○

YTH265D-2 液力变矩器 YQX18HA, YQXD18HA

1-1 NC9321-532000-000 驻车制动器 1

Fig.Ⅲ Control box assy All models of truck（except○A ○G○ K ○

NO PART NO. 密封圈

NO PART NO. 大小光手柄盖

NO PART NO. 大小光压紧帽

NO PART NO. 橡胶防尘罩

NO PART NO. 喇叭插头

NO PART NO. 方向插座

NO PART NO. 微动开关主轴

NO PART NO. 限位块

NO PART NO. 换向手柄盖

NO PART NO. 换向手柄

车身主线束 出口叉车 Export forklift

车身主线束 出口叉车 Export forklift

Main wire-harness ≥2012-5-20 国内叉车

出口叉车 Export forklift

车身主线束 国内叉车 ≥2012-5-20

注明： 图 1-图 8 驾驶室用于所有 R 系列 1~3.5 吨位叉车，高度在标准护顶架高度基础上加高 40mm。简称加高款。

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第一部分传动系统 PART Ⅰ DRIVING SYSTEM„„„„„„„„„„„„„„„„„ 1-A

第二部分转向系统 PART Ⅱ STEERING SYSTEM„„„„„„„„„„„„„„„„ 2-A

第三部分动力系统 PART Ⅲ POWER SYSTEM„„„„„„„„„„„„„„„„ 3-A

第四部分车身系统 PART Ⅳ BODY SYSTEM„„„„„„„„„„„„„„„„„„„ 4-A

第五部分操纵系统 PART Ⅴ CONTROLLING SYSTEM „„„„„„„„„„„„ 5-A

第六部分液压系统 PART Ⅵ HYDRAULIC SYSTEM „„„„„„„„„„„„„„ 6-A

第七部分电气系统 PART Ⅶ ELECTRICAL SYSTEM „„„„„„„„„„„„„„ 7-A

第八部分驾驶室 PART Ⅷ CAB SYSTEM „„„„„„„„„„„„„„„„„„„„ 8-A

车身主线束出口叉车 Export forklift

车身主线束出口叉车 Export forklift

车身主线束国内叉车 ≥2012-5-20

注明：图 1-图 8 驾驶室用于所有 R 系列 1~3.5 吨位叉车，高度在标准护顶架高度基础上加高 40mm。简称加高款。