Professional Documents
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Part '1
CONSTRUCTlONS OF SPECIFIC TYPES
Tbe requirements of Parts 1 through 6 shall be met except as otherwise modified in Part 7.
7.1 Pole and Bracket Cable The area of cross-sectíon of any conductor shall
be not less than 98 percent of the area given in
7.1.1 Scope. This section applíes to flat- rwín Table 7.1-1.
pole and bracket cable ínsulate d wíth polyvínyl
chloride and belted wíth polyethylene. This cable 7.1.3 lnsulation
is intended for use in series street lighting circuits
in both interior and exterior ínstallatíons for opera- 7.1.3.1 The polyvinyl chloríde insulation
tion at ternperatures not exceeding 75·C. The con- shall meet the requírernents given in 3.7, except
ductor síz es covered are lO, 8 and 6 AWG. The that both the tensile strength and elongation after
ínsulatíon and belt thícknesses are based on a maxí- 168 hours at 100·C :1: l·C shall be not Iess than
mum of 600 volts between conductors and on open- 85 percent of the unaged values, and the cold bend
círcuít voltages from 3001 to 9000 volts. test shall be conducted at -30·C, :l:1·C.
7.1.3.2 The average thicknesS of the ínsula-
'1.1.2 Conductors
tion shall be not less than that given in Table 7.1 2.
Q
T a ble 7. 1- 1
Table 7.1-2
COl1struction and Test Requirements for Pole and Bracket Cable
Open- Con
círcuít duetor Thiekness :Minimum Outside Diameter Test Vol~es. kV
Belt Major Minor a-e dac
voltage, Size, lnsulation
miIs mm miIs mm inehes mm inehes mm 5 :Min 15 Mío
veie AWG
45 1.14 95 2.41 0.610 15.5 0.400 10.2 13 35
3001-6000 10
45 1.14 95 2.41 0.670 17. O 0.430 10.9 13 35
8
60 1.52 95 2.41 0.810 20.6 0.500 12.7 13 35
6
together, and the alrernatíng-current and dírect- to the lumínaíre, in excess of 75"C••
1
7.3 NEUTRAL·SUPPORTED SECONDARY 7.3.2.2.2 Aluminum. Conductces .han
AND SERVICE DROP CABLESt be h.a.rd-drawn aluminum 1350. The stranding shall
be in accordance with Class A, Table 2, of ASTM B
7.3.1 Scope. This section covers secondary ano 231 for sízes up through 2/0 AWG and in accordance
servíce drop cables composed of one or more poly- with Class B, Table 3, of ASTM B 231 for sizes 3/0
ethylene-insulated conductors and one neutral con- AWG and larger. The dírectíoa of lay of the oute.r
ductor for use as the supporting member. These layer shall be right hand,
cables: are for use on círcuí ts not exceeding 600 volts
phase to phase and at conductor temperatures not 7.3.2.2.3 Copper and Copper-covered-
exceeding 7S·C (167~)_ steel Composite. conductors shall be concentric-lay
stranded-copper and copper-covered-steel composi te
7.3.2 Conductors conductors and shall rneet the requirements gíven
in the applicable sections of ASTM B 229.
7.3.2.1 Insulated Conductors
7.3.2.2.4 Aluminum Conductors - Steel
Reinforced. Aluminum conductora steel reinforced
7.3.2.1.1 COPPER. Conductors shall be (ACSR) shall meet the requirements of ASTM B 232,
annealed uncoated copper and shall meet the
requirements given in Pan 2. Size 8 A WG shalJ The stranding shall be as follows:
be solid or CJass B stranded in accordance with
Table 2-7. Sizes 6 A WG and Jarger shall be CJass (a) Sizes 4/0 AWG and smaller-7-wire strand
B stranded in accordance with Table 2-7. ~ (6 aluminum around 1 steel),
•
A WG shall be Class B stranded in accordance the conductor. The insulation shall meet the
with Table 2-7. ~ requirements of 3.9.1 when tested in accordance
with Part 6. ~
t Par. 7.2 rescinded 5-28·198l.
A Editorially revised,
DECEMBER 1984
Pan 7 Page 6 ·leEA 5-'loo4Ol, NEMA WC 5
7.3.3.1.2 High - density Polyemylene. that of !he outer !ayer oí wires of me neutral con-
-'!be polyethylene shall be suitable for e.xposure te ductor.
sunligbtand other atmospberic environments at tern-
perarures between -SS·C and +7S·C and a minimum 7.3. 4.2 Parallel Assemblles Wi!h lnsulated
installing temperature oí -40·C. Tbe compound shall Aluminum Conductors. One or more imulated alu-
be black complying wíth !he requirements oí ASTM minum conductors shall be la1d flat and par&llel tú
D 1248, Type 111, Class C, Category S, Grade JS a neutral" Tbe neutral shall be on me outside of !be
or Ell. Tbe requírements of ASTM D 1248 do not usembly and shall be bound to !he conductor wi th
apply to Insulatíon removed from the conductor. a suiub1e aluminum el aluminum alloy wire 'er strip
When tested In accordance wim Pan 6. the imu- having a bre&king Itrength not lea than lS0 pounds
lation shall meet the following reqW.rements except and applled wim a lay oí 3 to 6 taches,
that me rate at which specímeas are stretched dur-
ing tensile and elongation tests &hall be 2 íncbes 7.3.4.3 Neutral Conductor. Tbe size oí me
per minute: neutral conducta shall be In accordance with Table
7.3-1 foe copper ínsulated power ceaductors and
Physical Requirements Table 7.3-2 for aluminum Insulated power conduc-
Tensile strength, núnimum torso
pñ.............................. 2500
7.3.5 Test!. The cable !hall be tested in
A MPa........................... 17.2
accordance with Part 6 and !hall meet the req.¡irc-
Elongation at ruprure. m1nimuIn,
ments specified in 7. 3 except that each Ieagth oí
percent ••••••••••••••••••••••••• 300
Aging Requírernents completed cable shall successfully witlutand, afteg
After aír oyen test at lOO·C l·C for * írnmersíon in water for1 hour, an altem&tingccUITelIr
voltage of 2500 volts applied fer 1 minute betweea
48 houzs-tensile strengm and elon-
gation at rupture-e-mínímum per- each in.sulated power conductor and ground.
centage of unaged value ••••••• •• • 75
.Absorption coeffící ent, mínimum Table 7.3-1
Neutral Cooductors for Use With
mllli(ateorbanceJmeter) ••••••••••••• 320 t
Coppe: Power Conductors
t In lieu of tesnng ñníshed cable ja.ckelS. a certífí-
catíon by the manufacturer of the polyethylene Neutral Cooductcr sízes,
compound !hat this requíremeat has been complied Copper losulated Powe: AWG
with shall suffice. Conductor sízes, Copper COVe!M
AWG C oppe: Sttlel );-:
7.3. 3. 2 Thíclm~ ofInsulation. Tbe average
thickness of tbe insulation shall be not less than me BC
8 8
following : 6 6 6C
6 8 8e
4 4 411
Conductor síz e, Thickness
4 6 6C
AWG or kcmil é, mils rnm
-8-2 4S 1.14
2 2 2F
1-4/0 60 1.52
2 4 'lA
250-500 80 2.03
1 1 IF
Tbe minimum thickness shall be not less than 1 3 3A
90 percent of the foregoing valnes,
l/O l/O 1/0 F
7.3.4 Assembly
l/O 2 2F
7. 3.4.1 Twisted Assemblies. One or more 2/0 2/0 2/0 F
Insulated conductors shall be twisted around the 2/0 1 1 F
neutral conductor wimout ñllers with a lay of 25 to
60 times the d1ameter of one oí the insulated con- * SeeASTM B 229 (see Appendix E) fOl letter desíg-
ductors, '!'he direction of lay sha.ll be same asme naríons and constructíocs,
Á Editorially revised.
January 19'19
IPCfA S-61-402, NEMA WC 5 Pan 7 Page 6A
Table 7.3-2e
Neutral Conductors for Use With Aluminum Power Conductors
6 8 8C 6 6 G
4 6 6C 4 4 4
4 8 8C 6 6
2 4 4A 2 2 2
2 6 6C 4 4
* See ASTM B 229 (see Appendíx E) for letter desígnations and construction •
• Added 9-20-1978.
DECEMBER 1984
ICEA ~1-402, NEMA WC S Pan 7 Page 7
7.4 Control Cables 7.4.2.2 Sizes 22. 20. 19. 18 and 16 AWG
shall be solid or Class B stranded, Sizes 14, 12, 10
7.4.1 Scope. This section COVeISmultíple-con- and 9 AWG shall be Class B or C stranded.
ductor thermoplastic-Insulated control cables for use
aeríally and in ducts, conduits and trays, and for 7.4.3 Insulation
direct burial, The dífferent types oí cables are for
servíce as follows: 7.4.3.1 Types. The lnsulation shall meet
the requirements of 3.7, 3.8 or 3.9,
7.4.1.1 TypeA. Supervisorycablesfor rnorr-
itoring, data recordíng and conveyance of informa-
7.4.3.2 Thickness. The average total thíck-
tion, such as communícation, telemetering, temper-
ness of insulation shall be not Iess than that gíven in
ature, pressure, flow, indicating lights -maximum
Table 7.4-1. The minimum total thickness sh all be
círcuít voltage rating 300 volts.
not less than 90 percent of that gíven in the table,
7.4.1. 2 Type B. Control cables for operatíon
and ínterconnectíon of peotectíve devíces and for 7.4.3.2.1 In multiple - conductor poly >
general use - maxímum círcuít voltage ratíng 600 ethylene-ínsulated cables for the lOOO-volt rating or
volts, Iess, 4 mils (0.10 mm) nominal thíckness of nylon
may be substítuted for 4 mils (0.10 mrn) of poly-
7.4.1. 3 Type C. Control cables for connec-
ethylene to províde a total thíckness as gíven in Ta Q
T able 7.4-1
1nsulation Thickness
•
45 1.14 30 0.76 60 1.52 1.14
10
9 ... 45 1.14 30 0.76 60 l. ó2
45
45 1,14
•
7.4.4 Covering Ove: Insulation mínimum thickness at any point shan be no Iess than
80 percent oí that gívea in the table,
7.4.5.1 Conductor identification, if used, 7.4.8.2 These cables are for varled types of
shall be by any suitable means (see Appendix exposure. The desígn of the protective belt as we1l
K) .••• as the degree of shielding needed and outer protec-
tíon will depend on conditions of use. No general
recommendations are given. (This paragraph ts ap-
7.4.6 Assembly preved by NEMA as Authorized Fngineeringlnforma-
tíon, )
7.4.6.1 The conductors or pairs
shalI be
assembled in accordance with Part S. If con-
ductor identification is used and if it follows a
designated sequence of colors, numbers or other
markings, the conductors or pairs shall be as- 7.4.9 Tests
sembled in the same sequence, with the first
designated conductor in the innermost layer. A 7.4.9.1 The cable shall meet the require-
separator tape may be used over the assembly .• ments specified in 7.4 when tested in accordance
with Part 6.
shall be not less than that gtven in Table 7,4-2. The dírect-current test voltage gíven in Table 7.4-3.
Table 7.4-2
Overall Jacket Thíckn ess
A Editorially revised .
• Added 9·15-1983.
•
MARCH 1989
ICEA S-61-402, NEMA WC5
•••
PART 7, PAGE 9
"Where the insulation thickness is increased for mechanical reasons, the test voltage shall be determined by the insulation thickness given in
Table 7.4-1 for the size of the conductor and the rated voltage of the cable.
•
tion systems operating at 2001to 3500)volts phase-to-phase
of the values given in the table .
100 % insulation level. For ampacities, see Appendix F.
.•. 7.5.4 Insulation Shielding and Protective
7.5.2 Central Conductor Covering
Central conductors shall be annealed copper or A layer of conducting nonmetallic material meeting
aluminum. The minimum conductor size shall be in a. the requirements of 4.1.1 shall be extruded directly over
accordance with Table 7.5-1. the insulation to serve as both an electrostatic shield and
Table 7.5-1 a protective covering. The thickness of the extruded
Minimum Conductor Size insulation shielding at any location when measured on
Rated VoltagePhase-to-Phase, Mínimum Conductor Size, completed cable shall be in accordance with Table 7.5-2.
VoUs AWG
The conducting layer shall be compatible with the Ínsula-
2001-15000 4 tion and shall be legibly identified as being conducting.
15001-28000 1 .•. Table 7.5-2
28001-35000 1/0 For Cables with or without Overall Jacket
------- Ca\culated Insulation
7.5.2.1 Copper. Insulation Shicld
Diameter Thickness
The conductor shall be (1) annealed uncoated copper
Mínimum Maxlmum Maximum
or annealed coated copper in sizes 4 through 4/0 AWG Poínt, Inch* Point, Inch Indent, ineh
Inches
either Class B or C stranded, or (2) uncoated copper,
compact stranded, in accordance with Part 2. 1.000 or less .030 .070 .015
1.001-1.500 .040 .085 .015
7.5.2.2 Aluminum. 1.501-2.000 .055 .100 .020
The conductor shall be aluminum 1350 either solid 2.001 and larger .055 .115 .020
(through 4/0 AWG), Class B or C stranded, or compact 'Note: The minimum point does not apply to locations under the
stranded, in accordance with Part 2. metallic shield indent.
Table 7.5-3
Full Neutral Concentric Conductor
Insulated Conductor Slze, AWG or kcmil Concentric Conductor, Minimum Number orWires
•
Copper AIuminum 14AWG 12AWG 10AWG 9AWG
4 6
4 2 10
3 1 13
2 l/O 16 10*
1 2/0 20* 13
1/0 3/0 25* 16 10*
2/0 4/0 32* 20* 13 10*
3/0 250 25* 16 13*
,/------- 4/0 350 32* 20* 16
• A1temate constructions
Table 7.5-4
Partial-Discharge Level
Rated Circuit Voltage, Phase to Phase, VoIts Minimum Partíal-díscharge Extinction Level, kV
2001-5000 5
5001-8000 7
8001-15000 13
15001-25000 22
25001-28000 25
28001-35000 31
MARCH 1989
ICEA 5-61-402, NEMA WC5
•
PART 7, PAGE 11
.Á If conducting compound is used, it shall meet the nonconducting. A conducting tape shall be clearly iden-
physical and aging requirements of Table 7.5-6. tified as being conducting.
CAUTION: Cable users should be aware that some The average jacket thickness when measured over the
types of jackets may alter the physical and electrical wires shall be not less than specified in Table 4-6. The
characteristics of the cable components. (This sentence minimum thickness at any point shall be not less than 80
is approved by NEMA as Authorized Engineering In- percent of the specified average thickness.
formation.) .Á After a jacket has be en applied, the indent of the
extruded insulation shield caused by the metaIlic shield
7.5.6.1 Extruded-to-fill Type Jacket shall not be more than the specífied máximum indent
The jacket material shall cover the concentric conduc- value found in Table 7.5-2.
tor and fUI the spaces between wires. The jacket material
shall be in contact with the insulation shielding, but shaIl 7.5.6.3 Identification
strip freely. When a conducting material is used for the overall
When measured over the wires, the average jacket jacket, the cable legend shall identify the material as
thickness shall be not less than the appropriate value being conducting.
given in Table 7.5-5.
The minimum thickness over the wires shall be not less .Á 7.5.6.4 5park Test lar Nonconducting Jackets
than 80 percent of the specified average thickness. A nonconductingjacket over concentric neutral con-
Á After a jacket has be en applied, the indent of the ductors shall withstand an alternating current spark test
extruded insulation shield caused by the metallic shield voltage. The voltage for extruded-to-fill type jackets is
shall not be more than the specified maximum indent given in Table 7.5-5. The voltage for overlaying type
value found in Table 7.5-2. jackets is in accordance with 4.3.7. The voltage shaIl be
applied between an electrode at the outside surface of
7.5.6.2 Overlaying Type Jacket the jacket, and the concentric neutral conductor shaIl be
If a nonmetallic tape is applied over the concentric connected to ground during the test. The spark test shall
conductors of the cable and the jacket is conducting, be conducted in accordance with 6.11.4a.3 and 6. l1.4a.4.
then the tape shall be conducting. When the jacket is
nonconducting, the tape shall be either conducting or
.Á Table 7.5-5
.••. 7.5.7 Tests with Table 7.5-4. The electrical requirement tests shall
The cable shall be tested in accordance with Part 6 and be made without immersion in water.
shall meet the requirements specified in 7.5. The par-
tial-discharge extinction leve! shall be in accordance
..•.Table 7.5-6
Properties of Thermoplastic Conducting Jackets
Physical Requirements