ID510Blend Batching Version - 20171012

ID510 WEIGHING CONTROLER
ID510 WEIGHING CONTROLLER
OPERATION MANUAL
BLEND FILLING VERSION
2015/08
Rev. 1.08
1
Contents
PROCUREMENT MODEL SELECTION .................................................................................................................................... 4
CHAPTER 1.0 INTRODUCTION .................................................................................................................................... 5
1.1 OVERVIEW ................................................................................................................................................................... 5
CHAPTER 2.0 KEYPAD AND SETUP MENU ............................................................................................................... 6
2.1 KEYPAD OPERATION .................................................................................................................................................... 6
2.2 OPERATOR MENU......................................................................................................................................................... 6
2.2.1 Top Menu ............................................................................................................................................................. 6
2.2.2 Scale Configuration.(Scale Calibration Config.) .............................................................................................. 7
2.2.3 Scale Cal.(Scale Calibration) .............................................................................................................................. 8
2.2.5 Batching Control.(Batching Controller Configuration) .................................................................................... 10
2.2.6 Serial Port(Serial Port Configuration) ............................................................................................................... 11
2.2.7 I/O (I/O Option Assignment).............................................................................................................................. 13
2.2.8 PLC Fieldbus (PLC Field Bus Configuration) .................................................................................................. 15
2.2.9 LAN (TCP/IP) .................................................................................................................................................... 15
2.2.10 Maintenance .................................................................................................................................................... 16
2.2.11 Total (Scale Print Total & Fill Total) ............................................................................................................... 17
2.3FUNCTION KEY OPERATION INSTRUCTIONS ................................................................................................................. 18
2.3.1 MEM ............................................................................................................................................................... 18
2.3.2 STRT ............................................................................................................................................................... 18
2.3.3 EMPTY ........................................................................................................................................................... 18
2.3.4 PAUS ............................................................................................................................................................... 18
2.3.5 ABORT ............................................................................................................................................................ 19
2.3.6 RSUM ............................................................................................................................................................. 19
2.3.6 NEXT .............................................................................................................................................................. 19
2.3.6 RST ................................................................................................................................................................. 19
CHAPTER 3.0 INGREDIENTS USED........................................................................................................................... 19
3.1 TARGET SETTING ........................................................................................................................................................ 19
3.2 THE PROCESS INTRODUCTION .................................................................................................................................... 20
3.2.1 SEQUENCE BATCHING PROCESS（MSEQUEN OR ASEQUEN） .............................................................................. 20
3.2.2 RANDOM FEED PROCESS（MRANDOM OR ARANDOM）...................................................................................... 21
3.2.3 THE PROCESS OF RANDOM FEED WITH FORMULA （PFRAND） ............................................................................. 22
3.3 FILLING MATERIALS ................................................................................................................................................... 22
3.4 AUXILIARY COMPARATOR .......................................................................................................................................... 22
CHAPTER 4.0 SERIAL COMMUNICATION APPLICATION .................................................................................. 23
4.1 CONTINUOUS OUTPUT ................................................................................................................................................ 23
4.2 COMMAND INPUT/OUTPUT ......................................................................................................................................... 25
4.3 PRINT OUT (KEYBOARD PRINT OR COMMAND PRINT) .................................................................................................. 25
4.3.1 Single line printing shows the weight output format.......................................................................................... 25
4.3.2 Single - line printing of wool, leather, net weight output format ....................................................................... 25
4.3.3 Multi-line printing of wool, leather, net weight output format ........................................................................... 26
4.4 MODBUS-RTU ........................................................................................................................................................ 27
4.6 BATCH RECORD PRINTING(FILLPRT) .......................................................................................................................... 32
4.7 THE CUMULATIVE PRINT(TOTALPRT) ......................................................................................................................... 32
CHAPTER 5.0 BUS OPTIONS APPLICATION ........................................................................................................... 33
5.1 PROFIBUS-DP ......................................................................................................................................................... 33
5.1.1 DESCRIPTION OF PARAMETER PREPARATION............................................................................................................ 33
5.1.2 STEP7 THE CONFIGURATION WIZARD ..................................................................................................................... 33
5.1.2.1 Install ID510 GSD file to STEP7 .................................................................................................................... 33
5.1.2.2 Configure configuration word length.............................................................................................................. 34
5.1.2.3 Monitor reading weight display ...................................................................................................................... 34
5.1.2 DATA FORMAT DEFINITION ...................................................................................................................................... 35
5.1.2.1 Integer form (configuration length is 2 words) ............................................................................................... 35
5.1.2.2 Floating point form (configuration length is 6 words) ................................................................................... 36
5.1.2.4 Table of variables corresponding to S0~S7 in floating point form ................................................................. 39
2
CHAPTER 6.0 SD MEMORY CARD APPLICATION................................................................................................. 43
6.1PRINT STORAGE FUNCTION ......................................................................................................................................... 43
6.2BATCH RECORD PRINTING AND STORAGE FUNCTION ................................................................................................... 43
CHAPTER 7.0 FREE WEIGHT CALIBRATION ........................................................................................................ 44
7.1 FREE WEIGHT CALIBRATION PRINCIPLE ...................................................................................................................... 44
7.2 FREE WEIGHT CALIBRATION PROCESS ........................................................................................................................ 44
7.3 EXAMPLE OF ZERO WEIGHT CALIBRATION .................................................................................................................. 44
CHAPTER 8.0 EMERGENCY RECOVERY CORRECTION RESULTS ................................................................. 45
CHAPTER 9.0 HARDWARE DESCRIPTION .............................................................................................................. 45
9.1 DIP SWITCH ............................................................................................................................................................... 45
9.2 WIRING DEFINITION ................................................................................................................................................... 46
9.2.1 THE MAIN BOARD .................................................................................................................................................... 46
9.2.2 I/O CHOOSE PLATE ............................................................................................................................................... 46
CHAPTER 10.0 MACHINE SIZE .................................................................................................................................. 47
APPENDIX 1 SHOWS & ERROR.................................................................................................................................. 47
3
Version Change History
Version Changes Date

V0.0 First Version 2011/04
V0.1 Add feeding, batching record printing and storage 2011/05
V0.2 Add printing total and batching total 2011/06
R1.03 Add free weight calibration and random ingredients, and the 2013/02
indicator software should be at least: 510cf.07
R1.04 MODBUS added 40074, and the ingredients can be started 2013/12
immediately through MODBUS
R1.05 MODBUS increased 40074~40080 2014-01-13
PROFIBUS added 114 to 122 commands
R1.06 1- added vibration function, 2- MODBUS supports 8 2014-10-29
ingredients
R1.07 Input addition: mandatory feeding function 2014-11-10
R1.08 Added PFRand - with a recipe management random mix 2015-08-24
pattern
Software version: 510CF.09.2015.08.24
Procurement model selection
Order NO Model Configuration instructions

8000034 510PC1020 ID510, faceplate type, support two serial ports (RS232+ rs232/485),
support 8 input /12 transistor output, with SD card jack, special edition
of batching, Chinese menu
8000035 510PC1P20 ID510, faceplate type, support two serial ports (RS232+ rs232/485),
support 8 input /12 transistor output, profibus-dp communication
interface, with SD card jack, special edition of batching, Chinese menu
510HC1020 ID510, dust-proof, supports two serial ports (RS232+ rs232/485),
8000036 supports 8 input /12 transistor output, with SD card jack, special version
of batching, Chinese menu
8000037 510HC1P20 ID510, dust-proof, supports two serial ports (RS232+ rs232/485),
supports 8 input /12 transistor output, profibus-dp communication
interface, SD card port, special edition of batching, Chinese menu
4
Chapter 1.0 Introduction
1.1 Overview
 One analog load cell I/F, support up to ten 350 Ohm(350 Ohm x 10) load cells
 Up to 150,000 display Division
 128X64 dot matrix OLED display
 RTC(Date & Time)
 Two serial ports
 COM1 - RS232
 COM2 - RS232/485
 10/100M Ethernet port
 Continuous Output Weight ( TCP/UDP)
 Demand Input and Output (TCP/UDP)
 MODBUS-TCP Server (TCP)
 8-Input/12-Output OC type
 Weighing ingredients for 1~8 materials

 Automatic feed correction
 Two discharge modes: empty discharge and constant discharge
 Manual sequential batching, automatic batching and random manual batching mode, random automatic
batching mode
 Manual and automatic feeding
 Zero tolerance, Under (auxiliary output 1), Over (auxiliary output 2) auxiliary comparator output
 Support batching mode:
 Fill
 Fill/Dump
 Fill/Dose
 Dose
 The state of ingredients dropped some memory, power on restore
 The cumulative:
 Print the total
 Feed and discharge accumulation, feed and discharge accumulation
 Remote configuration, calibration and lock keypad via COM1,COM2 and PLC I/F
 200Hz weight updating speed
 200Hz target comparison speed
 100Hz PLC I/F (PROFIBUS-DP) weight updating speed
 50Hz MODBUS-RTU, MODBUS_TCP updating speed
 IP65– Panel mount version, IP69K – Harsh version

 Power In : 85-264VAC，49-61Hz, Maximum Power consumption less than 6W
 Option Board
 PROFIBUS-DP
 4~20mA analog output option : x1 or x2
 SD memory card
 Operating Environment Conditions
 Operating Temperature: -100C 400C Humidity: 10％ 95％ No Condensation
 Stroage Temperature: -400C 600C Humidity: 10％ 95％ No Condensation
5
Chapter 2.0 Keypad and Setup Menu
2.1 Keypad Operation
2.2 Operator Menu
2.2.1 Top Menu
1) Page 1
 Scale Configuration :
Enter Scale Calibration Configuration Page, See 2.2.2
 Scale Cal. :
Enter Scale Calibration Page, See2.2.3
 Scale Appl. :
Enter Scale Application Configuration Page. See 2.2.4
 Blend Fill :
Enter Blend Fill Configuration Page. See 2.2.5
 Serial Port :
Enter Serial Port Configuraton Page, See 2.2.6
 I/O : Enter I/O Application Configuration Page, See 2.2.7
6
2) Page 2
 PLC Fieldbus :
Enter PLC Field Bus Configuration Page, See 2.2.8
 LAN (Ethernet) :
Parameters set into LAN interface, See 2.2.9
 Maintenance :
Enter Maintenance Page, See 2.2.9.10
 X10 Mode OFF/ON : X10 Mode Switch
 i-Recall : Enter Recall Information Page
 Scale ID : Enter Input Scale ID Page
 Total : Enter View Total page, see 2.2.11
2.2.2 Scale Configuration.(Scale Calibration Config.)
 Capacity : Input the capacity of the scale
 Increment Size : 0.001, 0.002, 0.005, 0.01, 0.02 0.05

0.1, 0.2, 0.5, 1, 2, 5,
10, 20, 50, 100
 Unit : None, g, kg, t
 Calibration Mode :
2-P: 2-point mode (Zero-Point and End-Point)

3-P: 3-point mode (Zero-Point, Middle-Point and End-Point)
CALFree: Free Weights Calibration
7
2.2.3 Scale Cal.(Scale Calibration)
1) Zero Point Calibration
2) Range Correction
2.2.4 Scale App.(Scale Application Configuration)

1) Page 1
 Filter :
L 0– Lightest filter L1,L2…..L9-Heaviest filter
 Power Up Zero:
0 – Disable power up zero, pre-zero point will be used after power on
1~50% - The range of enable power up zero
※ Not more than ±10% automatically in W&M sealing mode
 Pushbutton Zero :
0 – Disable Pushbutton Zero
1~50% - Enable pushbutton zero range
※ Not more than ±2% automatically in W&M sealing mode
2) Page 2
 Auto Zero Range :

0 – Disable Auto Zero
(1~99)x0.1d – The range of enable auto zero
 Pushbutton Tare :
Disable – Disable Pushbutton Tare
Enable – Enable Pushbutton Tare
 Auto Tare Threshold :

< 0.5d – Disable Auto Tare
>= 0.5d – Enable Auto Tare
3) Page 3
 Auto Clear Threshold :
<0.5d – Disable Auto Clear

8
>=0.5d –Enable Auto Clear
 Present Tare :
<0.5d – Disable Preset Tare

>=0.5d – Enable Preset Tare
 Under Zero Blank :
0 – Disable Under Zero Blank Checking

(1~99)x0.1d - Enable Under Zero Blank Checking
4) Page 4
 Over Capacity Blank :
0 – Disable Over Capacity Blank Checking

(1~99)x0.1d - The range of enable Over Capacity Blank
Checking
 Net Sign Correction:
Net Sign Correction

Display & Print Disable Enable
Gross Weight 100 250
Tare Weight 250 100
Net Weight -150 150
 Print & Save Mode:
Disable —Disable Print & Save

Enable — Enable Print & Save
5) Page 5
 Motion Checking :
0 – Disable Motion Checking,

1~9d – the range of enable motion checking
 Rate Unit :
S – Second, M – Minute, H – Hour
 Rate Average Output :
Disable – Disable Rate calculation

0.1S, 0.5S, 1S, 5S, 10S, 30S, 60S – Enable rate calculation
6) Page 6
 Rate Display Mode :
Disable —No Changes

Small — Small Font
Large — Large Font
9
2.2.5 Batching Control.(Batching Controller Configuration)
1) Page 1
 Wt—In Materials ：The number of feeding ingredients is set to support 1~8 materials. If it is
configured with 0, the feeding is prohibited
 Fill Mode : MSequen – Manual sequential batching , ASequen – Automatic sequential batching
MRandom – Manual random batching ARandom – Automaticl random batching
PFRand – With the recipe to manage the random mix pattern
 Wt—In Enable Checking :
Disable – Check before starting feed to disable signal function,
Enable - Check before starting feed to enable signal function
2) Page 2
 Start Return Zero Mode ：

Disable – No automatic peeling when starting the first material
Key-Tare - Automatic keyboard peeling when starting the first
material
PTare - Automatic preset peeling when starting the first material
Key-Zero - Automatic keyboard reset when starting the first material
 Filling Net Weight Mode：

Disable – No peeling is allowed when adding not the first material
Enable - Automatic peeling when adding material is not the first material
 Start Delay: Delay time before starting each material feeding: 0~9999 x0.1 second
3) Page 3
 Auto Spill Adjust Mode: Disable – Self-learning is prohibited, Enable – Allow self-learning
 Auto Spill Factor: 0 – Self-learning, 1~100 – Revise the advance according to the learning factor
 Drain Time: Air time， 0~9999 x0.1s
4) Page 4
 Auto JOG Mode: Disable – Banned feeding
Manual – Manual feeding is allowed
Auto – Automatic filling material
 JOG ON Time: 0~99 x0.1s，Open the slow feed valve time when filling
 JOG OFF Time： 0~99 x0.1s，Shut off the slow feed valve time when filling
10
5) Page 5
 Weight—Out Mode: None – Prohibited discharge

M-Dump: Manual blanking and discharging mode
A – Dump: Automatic feeding time delay mode
M-Dose: Manual setting of feeding mode
A – Dose: Delay automatic constant feeding mode
 Weight—Out Enable Checking Mode:

Disable – Check the function of energy signal before starting discharge,
Enable - Check to enable signal function before starting discharge
 Weight—Out Start Delay Mode: 0~9999 x0.1 s, When starting discharge (blanking and discharging),
delay the setting time before starting discharge processing
6) Page 6
 Delay to Complete Empty : 0~9999 x0.1s

 Print Record： Disable – Disable recording printing and storage
Print – Allows printing batch record from serial
port
SaveSD – Allows printing records to be saved to an SD card
Prt&Save – Allow serial port printing and SD card to store printing records
7) Page 7
 Shake Mode: None – Vibration prohibition, 1 - Support 1 vibration output， 2 - Support 2

vibration output，3 - Support 1 vibration output， 4 - Support 2 vibration output 5 - Support
1 vibration output，
 Shake ON Time: 0~9999 x0.1 s： The lead time of vibration
output
 Shake OFF Time： 0~9999 x0.1 s： Shut-off time for vibration
output
2.2.6 Serial Port(Serial Port Configuration)
1) Page 1 (COM1)
 Assignment
None:
CRPT: 17 bytes continuous output weight , Refer to 4.1
CPRT-C: 18 bytes continuous output weight, with CHK(Checksum),Refer to 4.1
CRPT-1: 17 bytes continuous output Rate, Refer to 4.1

CRPT-1-C: 18 bytes continuous output Rate, with CHK(Checksum) Refer to 4.1
DPRT-1: Demand Input and 1-line to print display weight，Refer to 4.2, 4.3
DPRT-1-C: Demand Input and 1-line to print display weight with CHK(Checksum),
Refer to 4.2, 4.3
DPRT-2: Demand input and 1-line print gross weight, tare weight and
net weight output, Refer to 4.2, 4.3
DPRT-2-C: Demand input and 1-line to print gross weight, tare weight and
11
net weight output , with CHK(Checksum), Refer to 4.2, 4.3
DPRT-3: Demand input and 3-line to print gross weight, tare weight and
net weight output, Refer to 4.2, 4.3
net weight output with CHK(Checksum)，Refer to 4.2, 4.3
Record-1: Record the print format 1 Refer to 4.3.4

Modbus1: Point prescription format MODBUS-RTU Communications, See the

specific data definition 4.4 Modbus-RTU1
Modbus2: Floating point format MODBUS-RTU Communications, See the specific

data definition 4.4 Modbus-RTU2
Modbus3: Floating point format MODBUS-RTU Communications, See the specific

data definition 4.5 Modbus-RTU3
Bar-Scan: Connecting Bar code scanning
RFID: Connect the RFID reader
Modbus: MODBUS-RTU protocol communication, Refer to 4.4 Modbus-RTU
DPRT-5: Demand input and print display weight, date and time in lines
Refer to 4.3.4
 Baud Rate : 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200
 Data and Parity :

N,8,1 : No Parity,8 data bit, 1 stop bit
EVEN,7,1 : Even Parity,7 data bit, 1 stop bit
ODD,7,1 : Odd Parity,7 data bit, 1 stop bit
2) Page 2 (COM2)
 Assignment : Same to COM1
 Baud Rate : Same to COM1
 Data & Parity : Same to COM1
 Type : RS232 or RS485
3) Page 3 (MODBUS-RTU Node Address)

 MODBUS Address : 1~255
If COM1 or COM2 assigned as MODBUS-RTU，MODBUS-RTU Address is necessary.
12
2.2.7 I/O (I/O Option Assignment)
1) IN1~IN8 :Support Assignments
I/O Input Assignment Description

Tare OFF->ON trigger Tare Scale
Clear OFF->ON trigger Clear Scale
Zero OFF->ON trigger Zero Scale
Print OFF->ON trigger Print
PTare OFF->ON trigger Preset Tare Scale
Key Lock ON – Lock Keypad
OFF – Unlock Keypad
Start/Continue The batching process is in place，OFF->ON Start batching process
When the batching process is suspended，OFF->ON Continue batching process
Suspend/Cancel The batching process is in operation，OFF->ON Suspension of batching process
When the batching process is suspended，OFF->ON unbatching
Start the OFF->ON discharging，When the discharge mode is M-dose / A-dose), the constant
discharging value discharge is started.When the discharging mode is M-empty / A-empty), the
emptying mode is activated
Feeding can make ON will allow feed, and in operation, if the signal is OFF, will pause the process
The material can Conduction (ON) will allow blanking and constant blanking. In operation, if the
make signal is OFF, the process will be suspended
Start Empty OFF->ON trigger Start Empty
Manual filling OFF->ON Manual refueling once
material
Remove alarm OFF->ON Remove alarm
The cumulative OFF->ON The cumulative print ， Print formatrefer to 4.7The cumulative
print print(TotalPrt)
1 start OFF->ON Start number 1 material, only random batch support
Manual mode ON- for manual ingredients; OFF- for automatic ingredients
Forced slow output In the mobile mode, ON- the slow output is forced, and the vibration work allows the
work to be done
2） OUT1~OUT12: Support Assignments
13
Output Assignment
Motion ON – Motion Flag of Scale Status
Net ON – Net Flag of Scale Status
Center of Zero ON – Center of Zero of Scale Status
Zero Tol. OK ON – Zero Tolerance OK
Fast Feed Fast feed output of feed in batching process
Fine Feed Fine feed output of feed in batching process
Running The batching process is in operation
Suspended Suspension of batching process
Feeding time delay Start feeding
Tolerance Burden overshoot detection output
Feed complete ON - end of feed for ingredients
Discharge delay ON – The meter is in the delay before starting discharge (emptying and discharging)
Empty feeding Empty feed output
Rapid feeding Quick discharge output with constant value
Slow feeding Constant output of blanking at slow speed
Discharging End of discharge (empty discharge or constant discharge)
finished
Assist 1 Auxiliary one (Under) output
Auxiliary two Auxiliary two (Over) output
Ready Batch ready output
Alarm Charge alarm output
Material 1 Material 1 Output
Material 1 Fast Fast feed output of material no. 1
Material 1 Slow Slow feed output of material no. 1
Material 6 Slow Slow feed output of material no.6
Vibration 1 Feed shock 1 output
NO.1 Ready Material no. 1 ready state. In PFRand mode, flash - ready, slow flash - feed, long light
- finish
14
- finish
- finish
- finish
- finish
- finish
- finish
- finish
2.2.8 PLC Fieldbus (PLC Field Bus Configuration)
 PROFIBUS Option
 Node Address : 1~126
 Words :
2-W : 2-word Input, 2-word output, Integer data format
4-W : 4-word Input, 4-word output, Division data format
6-W : 6-word Input, 6-word output, Floating data format

Refer to 5.1
2.2.9 LAN (TCP/IP)
1) Page 1 (IP Address Configuration)

 IP Address : Set the instrument IP address
 Sub Mask Address :Set the instrument subnet mask address
 Gateway Address : Set the gateway address
2) Page2 (TCP/IP Application)
 Continuous Output :
Continuous output weight and receive demand through TCP connection of TCP1025 port and 2025
port.
None : Disable Continuous output connection
TCP1 ：Continuous output port 1025, 17 byte without checking
TCP2 ： Continuous output port 1025, 18 bytes
UDP1 ：2025 Continuous output port, 17 bytes without parity
UDP2 ： Continuous output port 2025, 18 bytes
15
 Demand Input/output :
Connection via TCP 1024 port or UDP 2024 port, the instrument will receiveCommand input, and print
the weight data in the appropriate format,
None : Disable Demand Input/Output connection
DPRT-1: Demand Input and 1-line print display weight output，Refer to 4.2, 4.3
DPRT-1-C: Demand Input and 1-line to print display weight output with
CHK(Checksum) Refer to 4.2, 4.3
net weight output Refer to 4.2, 4.3
net weight output, with CHK(Checksum), Refer to 4.2, 4.3
net weight output， Refer to 4.2, 4.3
net weight output with CHK(Checksum)，Refer to 4.2, 4.3
DPRT-5: Demand input and print display weight, date and time in lines
Refer to 4.3.4
 MODBUS-TCP Server :
MODBUS-TCP Server is supported through TCP connection of port 502.
Refer to 4.5 MODEBUS-TCP
None : MODBUS-TCP Server is disabled

Division : MODBUS-TCP Server is enabled and in division data format
Floating : MODBUS-TCP Server is enabled and in floating data format
2.2.10 Maintenance
1) Scale interface: check the working status of sensor through internal code, check the
overload record
2) I/O
Input status can be viewed by displaying IN1~ IN8
 View Inputs status, Light – ON, Dark – OFF
 Control Output, press key: 1 to 9 and F2(10), F3(11), F4(12) to control output ON/OFF
6) RTC: View and Change Date & Time
16
2.2.11 Total (Scale Print Total & Fill Total)
1) Page 1
 Total Mode :
 Disable: Turn off the accumulative function
 Print : Print command accumulation allowed
 Wt In : Feed accumulation of ingredients
 Wt Out : Aggregate output of ingredients
 In&Out : Feed/discharge accumulation of ingredients
 Total Count : Each time, the cumulative number will increase by 1
 Total Weight:
In Print command accumulative (Print) mode, the accumulative weight is the
accumulation of the displayed weight.
In Fill mode, the cumulative weight is the accumulation of the feeding weight.
Print : Print the accumulated information, refer to 4.6 ingredients record printing(FillPrt)
and 4.7 ingredients cumulative printing (TotalPrt)
 Clear Total : Accumulated times and accumulated weights can be cleared by keyboard
operation, modbus-rtu and profibus-dp communication
2) Page 2 (cumulative)
17
3) Page 3 (cumulative)
2.3Function key operation instructions
2.3.1 MEM
Input/see preset point target, zero tolerance, and auxiliary output threshold
2.3.2 STRT
Start the sequential batching only if the sequential batching mode and the batching number is greater than 1.
Start the recipe with the recipe management random ingredient mode (PFRand), and only allow to start a
certain ingredient after starting the recipe.
2.3.3 EMPTY
Start emptying
2.3.4 PAUS
Pausing of ingredients during batching
18
2.3.5 ABORT
The process of batching shall be suspended and the batching shall be completely terminated
2.3.6 RSUM
In the process of batching a suspension state, resume the batching
2.3.6 NEXT
In the process of manual sequence batching, when one kind of material feeding is finished, wait for
confirmation to proceed to the next material feeding
2.3.6 RST
Under PFRand, when the recipe is finished, the ingredient flow must be reset through the RST function key or
the stop cancel command of external input, and all completed output signals are cleared before starting the next
recipe.
Chapter 3.0 Ingredients used
3.1 Target setting
Enter the target value setting interface through

MEM of the main interface
1) Page 1 (Material 1) ： Target value, fine feed, advance
2) Page 2 (Material 2) ： Upper tolerance, lower tolerance
See page 3 to page 12 for material 2 to 8
3） Auxiliary comparator target value setting and preset tare setting
3） Target value setting of constant value feeding (Dose）
19
3.2 The process introduction
3.2.1 Sequence batching process（MSequen or ASequen）
 Support automatic zero clearing, automatic keyboard skinning and preset skinning before feeding of the
first material
 Support before feeding 2, 3, 4, 5, 6, 7 and 8 kinds of materials, automatic peeling (net weight batching
mode)
 In overshoot detection, overload is found and manual and automatic feeding is supported
 After the completion of feeding, if the feeding mode is configured as a-dump or a-dose, the feeding will be
performed automatically
 (M-dump or A-dump) must set the zero tolerance. When the weight is reduced to the zero tolerance range,
the emptying and discharging will be finished after the discharge delay
 In the process of feeding, the PAUSA button or external PAUSA can be used to cancel the input of PAUSA
to suspend the ingredient. When the ingredient is suspended, the external start continues signal can be
input to resume the ingredient
20
3.2.2 Random feed process（MRandom or ARandom）
 Starting material no. 1, starting material no. 2, starting material no. 3, starting material no. 4, starting
material no. 5, starting material no. 6, starting material no. 7, starting material no. 8 signals to trigger the
addition of various materials
 The feeding mode will not be detected after the end of feeding. The empty and the constant feeding will
always work in the manual mode (M-dump and M-dose).
 In the process of feeding, the PAUSA button or external PAUSA can be used to cancel the input of PAUSA
to suspend the ingredient. When the ingredient is suspended, the input of the external corresponding
material starting signal will resume the ingredient. If the input is suspended again, the ingredient will be
completely terminated
21
3.2.3 The process of random feed with formula （PFRand）
3.3 Filling materials
Automatic and manual blanking is supported for both incoming and fixed-value blanking.
Automatic feeding mode: if the feeding result is less than the set qualification range, the feeding can be realized
automatically
Manual feeding mode: if the feeding result is less than the set qualification range, the feeding can be realized
manually
When filling materials, by controlling the slow feeding output (ON/OFF) of various materials, the opening and
closing time must be set
3.4 Auxiliary comparator
 Zero tolerance comparator, when the gross weight is less than or equal to set the upper limit value, the
output conduction
 Upper limit comparator, the current gross weight is greater than or equal to the set upper limit value, and
the output is on
 Lower limit comparator, current gross weight less than or equal to set upper limit value, output on
22
Chapter 4.0 Serial communication application
4.1 Continuous output
COM1, COM2 and Ethernet all support continuous output. COM1 and COM2 baud rate are recommended to be no
less than 9600, otherwise it will affect the real-time performance of instrument weighing data.
Ethernet's continuous output ports are 1025COM1 and COM2, which support continuous output.
COM1 and COM2 baud rate are recommended to be no less than 9600, otherwise it will affect the
real-time performance of instrument weighing data.17- Byte Continuous output
Chara 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
cter
Data S S S S W0 W W2 W3 W4 W5 T T T T T T CR
T T T T 1 W0 W1 W2 W3 W4 W
X A B C 5
Instru
ctions A B- State C- Weight D - Tare weight E
18- Byte Continuous output

Char 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
acter
Data S S S S W W W W W W5 T T T T T T CR CH
T T T T 0 1 2 3 4 W0 W1 W2 W3 W4 W K
X A B C 5
Instru
ctions A B- State C- Weight D - Tare weight E F
Instructions：
A – The starting character STX,(ASCII 0x02)
STA, STB,STC – Please turn over B - State table
C – Display weight, net weight in the state of net weight;The gross weight is the gross weight
D – Tare Weight
** The weight in C and D has no symbol and decimal point. For the decimal point, please refer to the decimal
position definition section in the STA. For the symbol of weight, please refer to the symbol bit in STB
E – A carriage return(CR,ASCII 0x0D)
F – CHK, Is the sum of the first 17 characters low 7 bits, supported only when 18-byte continuous output
23
B – State
Bit 0~2 Point position Bit 0,1,2 Point position
2 1 0 2 1 0
0 0 0 XXXX00 1 0 0 XXXX．XX
0 0 1 XXXXX0 1 0 1 XXX．XXX
0 1 0 XXXXXX 1 1 0 XX．XXXX
0 1 1 XXXXX．X 1 1 1 X．XXXXX
STA
Bit3,4
4 3 Dividing factor
0 1 X1
1 0 X2
1 1 X5
Bit-5 Always 1
Bit-6 Always 0
Bit-7 EVEN/ODD Check digit
Bit-0 0 – Gross state, 1- Net state
Bit-1 0 – Weight positive, 1 – Negative weight
Bit-2 0 – No overload， 1 – Upper or lower overloads
STB
Bit-3 0 – The steady state， 1 – Dynamic
Bit-4 0 – X10 Disable， 1- X10 Enable
Bit-5 0 – It's not in the range of zero tolerance， 1- Within the range of zero
tolerance
Bit-6 Always 1
Bit-0 0
Bit-1 0
Bit-2 0
Bit-3 0
STC Bit-4 0
Bit-5 Always 1
Bit-6 0
24
4.2 Command input/output
Both COM1, COM2 and Ethernet support even command input/output, and Ethernet has a command input/output
port of 1024.
Ethernet also supports the following command inputs when working in continuous output mode, and
both COM1 and COM2 support even command input/output.Command input/output definition
Command Definition Response
C Clear None
T Tare None
D Preset Tare None
P Print Refer to 4.3 Print Output
Z Zero None
A Print the accumulated report See cumulative print reports
4.3 Print out (keyboard print or command print)
4.3.1 Single line printing shows the weight output format
Single line printing shows the weight – CHECKSUM Enable
Character 1 2~9 10 11 ~ 12 13 14 15 16 17
Data STX DWT SP kg SP G/N CR CHK LF
Single line printing shows the weight – CHECKSUM Disable
Character 1~8 9 10 ~ 11 12 13 14 15
Data DWT SP kg SP G/N CR LF
4.3.2 Single - line printing of wool, leather, net weight output format
Single - line printing of wool, leather, net weight – CHECKSUM Enable

Character 1 2~9 10 11~12 13 14 15 16~23 24
Data STX GWT SP kg SP G SP TWT SP
Character 25~26 27 28 29 30~37 38 39~40 41
Data kg SP T SP NWT SP kg SP
Character 42~44 45 46 47
Data NET CR CHK LF
Single - line printing of wool, leather, net weight– CHECKSUM Disable
Character 1~8 9 10 ~ 11 12 13 14 15~22 23 24~25

Data G SP kg SP G SP TWT SP kg
WT
Character 26 27 28 29~36 37 38~39 40 41~43
Data SP T SP NWT SP kg SP NET
Character 44 45
25
Data CR LF
4.3.3 Multi-line printing of wool, leather, net weight output format
Multi-line printing of wool, leather, net weight – CHECKSUM Enable

Character 1 2~9 10 11~ 12 13 14 15 16 17 18
Data STX GWT SP kg SP G SP CR CHK LF
Character 19~26 27 28~29 30 31 32 33 34
Data TWT SP kg SP T CR CHK LF
Character 35~42 43 44~45 46 47~49 50 51 52
Data NWT SP kg SP NET CR CHK LF
Multi-line printing of wool, leather, net weight – CHECKSUM Disable

Character 1~8 9 10~ 11 12 13 14 15 16
Data GWT SP kg SP G SP CR LF
Character 17~24 25 26~27 28 29 30 31
Data TWT SP kg SP T CR LF
Character 32~39 40 41~42 43 44~46 47 48
Data NWT SP kg SP NET CR LF
※Print out note：
STX – ASCII 0x02

SP – Space（ASCII 0x20）
kg – Two - byte - long units, right - sided, left - sided, such as： “kg”,’ g’
G/N – Gross/net weight mark， ‘G’ – Gross， ‘N’ – Net
G – Gross mark ‘G’
N – Net mark ‘N’
NET – Net mark “NET”
CR – Enter（ASCII 0x0D）
CHK – Checksum, CHK The sum of the low 7 bits of other data per row is 0
LF – A newline（ASCII 0x0A）
DWT – 8 byte length shows weight, right edge, left margin（ASCII 0x20）
GWT – 8 - byte gross, right edge, left margin（ASCII 0x20）
TWT – 8 - byte - length leather, right edge, left fill space（ASCII 0x20）
NWT – 8 byte length net, right edge, left space（ASCII 0x20）
26
4.4 MODBUS-RTU
Modbus-rtu protocol is supported in both COM1/COM2 and modbus-tcp Server is supported in Ethernet port with
port 502. Through modbus-rtu /TCP, the host can realize the following functions：
 Support 03, 06, 16 command, does not support the bit operation, 16 command is only valid for 32
digits
 32-bit integer and 32-bit floating point decoding order as follows: 3412
 Read instrument displays weight, tare and instrument status
 Parameter setting and remote scale calibration
MODBUS sampling frequency 50 Hz is the highest, it is suggested that the configuration when less than 30 Hz,
communication latency minimum 30 ms serial port baud rate must be above 9600, COM1 or COM2 support baud
rate is: 9600,19200,38400,57600, 115200(RS485 mode is not supported)
MODBUS-RTU / MODBUS-TCP
Address Instructions Action
attribute
40001 Display weight scale(1), signed 16-bit integer R(Only)
40002 Current gross weight scale(1) Signed 16-bit integers R(Only)
0 0 – Off center， 1 – In the center of the zero
1 0 – Gross， 1 – Net
2 0 – Steady state， 1 – Dynamic
40003 3 0 – No overloading， 1- Overload
4 0 – No underload， 1- Underload R(Only)
5 0 – Zero was not caught on startup，1-Boot to zero
6 0 – Weight data is invalid(2), 1 – Weight data available
7 0 – Not in Setup mode, 1 – In the Setup mode
8 0 – M7 Fast feed OFF， 1 – M7 Fast feedON
9~15 Dividing value Index 0-15
0 0 - Zero tolerance outside，1 – Within the range of zero
tolerance
1 0 - Auxiliary output one OFF， 1 - Auxiliary output one
ON
40004 2 0 - Auxiliary output two OFF， 1 - Auxiliary output two R(Only)
ON
3 0 - Run OFF， 1 - Run ON
4 0 – Suspended OFF， 1 - Suspended ON
5 0 – M1 Fast feed OFF， 1 – M1 Fast feed ON
6 0 – M1 Fine feed OFF， 1 – M1 Fine feed ON
8 0 – M2 Fine feed OFF， 1 – M2 Fine feed ON
10 0 – M3 Fine feed OFF 1 – M3 Fine feed ON
Next page
27
attribute
0 0 – M6 Fine Feed OFF 1 – M6 Fine Feed ON
1 0 – Error detection OFF， 1 – Error detection ON
2 0 – Feed end OFF， 1 – Feed end ON
40005 3 0 – Discharge delay OFF， 1 –Discharge delay ON R(Only)
4 0 – Empty feeding OFF， 1 – Empty feeding ON
5 0 – Quick discharge at fixed value OFF，1 –Quick discharge
at fixed value ON
6 0 – Slow feeding at set value OFF，1 –Slow feeding at set
value ON
7 0 – Discharging finished OFF， 1 –Discharging finished ON
8 0 – Alarm output OFF, 1 – Alarm output ON
9 0 - Super poor Under OFF, 1 –Super poor Under ON
10 0 - Super poor Over OFF, 1 –Super poor Over ON
11 0 – Ready OFF， 1 – Ready ON
15 0 – Keyboard unlock， 1 – Keyboard lock
0~7 Input 1 (IN1) ~ Input 8 (IN8)
40006 8~15 Output 1 (OUT1) ~ Output 8 (OUT8) R/W
0 0 1 Manual filling material
1 0 1 Keyboard reset
2 0 1 Tare
3 0 1 Clear
4 0 1 Print
5 0 1 Preset peeled
6 1 - The keyboard is prohibited， 0 – Keyboard allows
40007 R/W
7 0 1 Start/continue
8 0 1 Suspend/cancel
9 0 1 Empty feeding
10 0 1 Emptying or setting of blanks
11 0 1 The alarm reset
12
13
14
15 0 1 Active configuration parameter
40008 Zero tolerance difference degree(1) R/W
40009 Auxiliary comparator threshold of 1 degree(1) R/W
40010 Auxiliary comparator threshold of 2 degree(1) R/W
Next page
28
attribute
R/W
40011 M1 Target value degree (1) R/W

40012 M1 Fine feeding point degree (1) R/W
40013 M1 Take the lead point degree (1) R/W
40014 M1 Down tolerance point degree (1) R/W
40015 M1 Up tolerance point degree (1) R/W
40041 Constant value of feeding Target value degree (1) R/W
40042 Constant value of feeding Fine feeding point degree (1) R/W
40043 Constant value of feeding Take the lead point degree (1) R/W
40044 Constant value of feeding Down tolerance point degree (1) R/W
40045 Constant value of feeding Up tolerance point degree (1) R/W
Next page
29
attribute
40046/47 Print the cumulative weight fraction or the total cumulative weight of R/W
feed ingredients (1) (3)
40048/49 Printing cumulative times or batching cumulative times (1) (3) R/W
40050/51 Aggregate degree of M1 (1) (3) (4) R(only)
40062/63 Cumulative weight fraction of batching output (1) (3) R/W
40064/65 Cumulative number of batching discharge (1) (3) R/W
40066 Start batching command R/W
0 1 Start M1 batching 0 2 Start M2 batching
40067 M1 This time feed ingredients weight point degree (1) R(only)
MODBUS RTU Note

(1)
Suppose the meter score is 0.2
MB-RTU The main operating The actual weight The master station Write data to the
reads the data master station
The main station reads the 300.4 300.4/0.2=1502
weight
The master station reads the 100.8 100.8/0.2=504
preset point target value
The master station sets the 100.8 100.8/0.2=504
target value of the preset point
30
Only 40001 is a 16-bit signed integer, the others are unsigned 16-bit integers
(2) – When in the configuration menu, the startup fails to capture the zero, the upper overload, and the lower
overload state, the weight data is invalid.
Where 40001 is 0, the host needs to test this bit to ensure the system safety and reliability
※ After the host sets the new dividing value through MODBUS, it must be
re-initialized through Bit15 in 40007
(3) – The accumulative weight and accumulative number are all 32-bit integers. When writing, it must be written
by 16 command. Only 0 is supported to clear the accumulative weight and cumulative number
(4) – The accumulations of materials including M1, M2, M3, M4, M5 and M6 can only be read and cannot be
written. When 40054/55(cumulative weight of ingredients) or 40056/57 (cumulative weight of ingredients) is
cleared, 40058/59(cumulative weight of M1), 40060/61(cumulative weight of M2), 40062/63(cumulative weight of
M3), 40064/65(cumulative weight of M4), 40066/67(cumulative weight of M5) will be cleared automatically.
40068/69(M6 accumulated weight)
31
4.6 Batch record printing(FillPrt)
When the application of COM1, COM2 and Ethernet is configured as "FillPrt", the recording of batching is
supported, and the Ethernet printing output port is 1024.
The specific printing format is as follows:
The cumulative result will be automatically printed when the cumulative print command (A) is received
0… 4 5 6… 13 14 15…24 25 26..33 34 35…44 45 46…55 56 57…66 67 68…77 78 79…82 83 84

Scale Action Date Time Target +Tol –Tol Actual Unit CR LF
1 M1 11/8/2010 8:05:58 5.00 0.05 0.05 5.02 kg CR LF
1 M2 11/8/2010 8:15:03 10.00 0.05 0.05 9.98 kg CR LF
1 M3 11/8/2010 8:20:11 9.00 0.05 0.05 9.02 kg CR LF
1 M4 11/8/2010 8:26:27 7.00 0.05 0.05 6.97 kg CR LF
1 M5 11/8/2010 9:06:30 8.00 0.05 0.05 10.95 kg CR LF
1 M6 11/8/2010 9:18:38 11.00 0.05 0.05 10.95 kg CR LF
1 Empty 11/8/2010 10:34:44 49.96 kg CR LF
1 M1Tot 11/8/2010 10:34:44 51.56 kg CR LF
1 M2Tot 11/8/2010 10:34:44 100.56 kg CR LF
1 M3Tot 11/8/2010 10:34:44 101.56 kg CR LF
1 M4Tot 11/8/2010 10:34:44 70.56 kg CR LF
1 M5Tot 11/8/2010 10:34:44 81.56 kg CR LF
1 M6Tot 11/8/2010 10:34:44 101.56 kg CR LF
1 InTot 11/8/2010 20:34:44 566.32 kg CR LF
1 OutTot 11/8/2010 20:34:44 566.32 kg CR LF
0… 4 5 6… 13 14 15…24 25 26..33 34 35…44 45 46…55 56 57…66 67 68…77 78 79…82 83 84

Scale Action Date Time Target +Tol –Tol Actual Unit CR LF
1 M1 12/8/2010 11:05:58 5.00 0.05 0.05 5.02 kg CR LF
1 M2 12/8/2010 11:15:03 10.00 0.05 0.05 9.98 kg CR LF
1 M3 12/8/2010 1:20:11 9.00 0.05 0.05 9.02 kg CR LF
1 Dose 12/8/2010 11:21:11 3.00 0.04 0.04 3.01 kg CR LF
1 Dose 12/8/2010 11:25:11 3.00 0.04 0.04 3.00 kg CR LF
1 Dose 12/8/2010 11:30:11 3.00 0.04 0.04 2.99 kg CR LF
1 InTot 11/8/2010 20:34:44 1050.56 kg CR LF
1 OutTot 11/8/2010 20:34:44 1030.56 kg CR LF
4.7 The cumulative print(TotalPrt)
When the application of COM1, COM2 and Ethernet is configured as "TotalPrt", the accumulative result is
supported. When receiving the accumulative print command (A), the accumulative result will be automatically
printed out, and the Ethernet print outlet is 1024 port. The specific printing format is as follows:
Print Wt In Wt Out In&Out
Scale ID: 001 Scale ID: 001 Scale ID: 001 Scale ID: 001
Total Wt: 161306kg Total Wt In: 566.32kg Total Wt: 161306kg Total Wt In: 566.32kg
Total Count: 00020 Total In Count: 00010 Total Count: 00020 Total In Count: 00010
Date: 2011-06-13 M1 total weight: 51.56kg Date: 2011-06-13 M1 total weight: 51.56kg
Time: 09:26:38 M2 total weight: 100.56kg Time: 09:26:38 M2 total weight: 100.56kg
M3 total weight: 101.56kg M3 total weight: 101.56kg
Date: 2011-06-13 Date: 2011-06-13
Time: 09:29:14 Time: 09:29:14
32
Chapter 5.0 Bus options application
5.1 PROFIBUS-DP
5.1.1 Description of parameter preparation
Two modes of configuration are supported:
Integer format: in the menu, the configuration word length is set to 2-w. In this mode, the configuration
word length is 2W input / 2W output.
The meter weight data read by the host is converted to integer format data, such as:
Suppose the meter score is 0.1
PLC operation The actual weight PLC Read the PLC Write
data data
PLC Read display weight 300.5 3005
PLC Read the preset point 100.7 1007
target value
PLC Set the target value of 100.7 1007
the preset point
Floating point number format: in the menu, the configuration word length is set to 6-w. In this mode, the
configuration word length is 6W input / 6W output.
The meter weight data read by the host is the actual weight in floating point
format.
5.1.2 STEP7 The configuration wizard
5.1.2.1 Install ID510 GSD file to STEP7
Install ID510 GSD file Additional Field Device\General Find ID510
33
5.1.2.2 Configure configuration word length
Select floating point number format, configuration word length is 6 words (6W)
5.1.2.3 Monitor reading weight display
34
5.1.2 Data format definition
5.1.2.1 Integer form (configuration length is 2 words)
The request sent by PLC to instrument - in integer form

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
W0 Signed integer weights(-32768~32767)
Preset S S S
Ke Ke Ke Ke Ke Ke Ke Keep Zero Print Tare Clear Tare E E E
W1 ep ep ep ep ep ep ep L L L
3 2 1
SEL3 SEL2 SEL1

0 0 0 Gross
0 0 1 Net
0 1 0 Display Weight
0 1 1 Tare Weight
1 0 0 Keep
1 0 1 Traffic
1 1 0 Keep
1 1 1 Keep
Instrument sent to PLC in the corresponding - integer form

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
W0 Signed integer weights(-32768~32767)
Data A Net Dy Ke Aux Aux Ke Ke Ke Kee Kee
avail C na ep I I I outp outp Zero ep ep ep p p
W1 able T mi N N N ut2 ut1 tolera
I c 3 2 1 nce
V
E
35
5.1.2.2 Floating point form (configuration length is 6 words)
The PLC's request to the meter is in floating point form
15 14 1 12 11 10 9 8 7 6 5 4 3 2 1 0
3
W0 Sto Start Lo Em Sta Re
p the Pr ck pty rt set S S S S S S S S R/
can Cont in Ke the the 7 6 5 4 3 2 1 0 W
cel inue t yb dis ala
to oar cha rm
d rgi
ng
W1 Value_0
W2 Value_1
The Pre
O O O O O O O O O O O cum C set Ta Zer
W3 12 11 1 9 8 7 6 5 4 3 2 ulati l leat re o
0 ve e her
prin a for
t r peel
ing
W4
W5
Description - PLC's request to instrument - floating point form

W0_1~W0_8 S0-S7 Operation variable index number When W0_0~W0_10
changes and W0_0 is 1
W0_0 0 -- read operation;1 - write operation
(write operation), a write
operation is triggered. If
W0_0 is a bit read
operation, the variable
corresponding to the index
number is read in real time
W0_9 Keep
W0_10 0 1 Start the constant feeding(Dose)
W0_11 0->1 Touch to issue material(Dump)
W0_12 1 - keyboard lock, 0 - keyboard not locked
W0_13 0->1 Trigger print operation
W0_14 0->1 Triggers start/continue commands
(Start/Resume)
W0_15 0->1 Trigger the pause/cancel command
(Pause/Abort)
W1~W2 Write variable operation when the content

written, in the form of DWORD
W3_0: 0->1 Zero

W3_1: 0->1 Tare
W3_2: 0->1 Trigger preset peeling
W3_3: 0->1 Clear
W3_4: 0->1 Total Print
36
W3_5~W3_15 If the output IO does not have the application
function, the PLC can be applied as the output, 1
is ON and 0 is OFF
The meter's request to the PLC is in floating point form

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Dat Ov Un Da Net Dy
W0 a is erl der ta na W_ S S S S S S S S R
val oad ove bit mi FAI 7 6 5 4 3 2 1 0 /
id rlo 1 c L W
ad
W1 Value_0
W2 Value_1
W3 Display Weight Value_0
W4 Display Weight Value_1
Dat K A A Zer Co Co E M1 M1
a I I I I I I e u u o nsta nsta m Fine Fast
W5 bit N N N N N N y x x Tol nt nt p feed feed
2 6 5 4 3 2 1 lo o o ran val val t
c ut ut ce ue ue y
k p p in qui
ut ut slo ckl
2 1 w y
put
Description - instrument sent to PLC corresponding - floating point form

W0_0 0 -- the current execution is a read operation;1- the current Same as the
execution is a write operation request
W0_1~8 S0-S7 : Represents the index number of the currently made by the
operating variable PLC
See 5.1.2.4 S0~S7 corresponding variable comparison
table
Write operation result
W0_9 0 - success, 1- failure (failure is due to W_1 and W_2
1 - can't write, 2 - write something wrong, 3 - variable
retention)
W0_10 Dynamic output: 0 - invalid, 1- valid
W0_11 Net weight status: 0 - gross weight, 1 - net weight
W0_12 Data bit 1
W0_13 1 - Under overload
W0_14 1 - Overload
W0_15 1 - Data valid
W1/W2 Is the content of the variable corresponding to s0-s7 in the

form of DWORD
W3/W4 The display weight in the form of DWORD is net weight

and gross weight is gross weight
W5_0 M1 Fast Feed

W5_1 M1 Fine Feed
W5_2 Empty
W5_3 Dose Fast
37
W5_4 Dose Fast
W5_5 Zero tolerance output: 0 - invalid, 1- valid
W5_6 Auxiliary comparator 1 output
W5_7 Auxiliary comparator 2 output
W5_8 1 -- the keyboard is locked, 0 -- the keyboard is not locked
W5_9~W5_14 Enter the state of IO, 0 -- OFF, 1 -- ON
W5_15 Data bit 2
The batch state is output through combination of W5 and batch output state
2
Batch output state 2
Bit0 M2 Fast Feed
Bit1 M2 Fine Feed
Bit2 M3 Fast Feed
Bit3 M3 Fine Feed
Bit4 M4 Fast Feed
Bit5 M4 Fine Feed
Bit6 M5 Fast Feed
Bit7 M5 Fine Feed
Bit8 M6 Fast Feed
Bit9 M6 Fine Feed
Bit10 Run
Bit11 Suspend
Bit12 Out-of-tolerance alarm
Bit13 Under the super poor
Bit14 The super poor
Bit15 Material 1
Bit16 Material 2
Bit17 Material 3
Bit18 Material 4
Bit19 Material 5
Bit20 Material 6
Bit21 Ready
Bit22 Feed end
Bit23 Discharging finished
Bit24 Alarm output
Bit25 M7 Fast Feed
Bit26 M7 Fine Feed
Bit27 M8 Fast Feed
Bit28 M8 Fine Feed
Bit29 Material 7
Bit30 Material 8
38
5.1.2.4 Table of variables corresponding to S0~S7 in floating point form
Variable Variable declaration （R/W) Value range

index
number
00 Batch output state 2 R
01 Gross R
02 Tare Weight R
03 Traffic R
04 Preset tare R
Calibration results 255 – Correction failed 100 – Correction
dynamics
05 R 9..1 – In the calibration 0 –
Successful completion of correction
Calibration command 0->1 Zero calibration 0->2 Linear
06 R/W correction 1
0->3 Linear correction 2
20 Unit 0 – No unit 1 – kg 2–g

R/W 3-t
21 Capacity R/W
0 – 0.001 1 – 0.002 2 – 0.005
3 – 0.01 4 – 0.02 5 – 0.05
22 Dividing value R/W 6 – 0.1 7 – 0.2 8 – 0.5
9–1 10 – 2 11 – 5
12 – 10 13 – 20 14 – 50
15 - 100
23 Linear correction mode R/W 0 – Two points calibration, 1 – Three
points calibration
24 Linear correction weight R/W
(middle point)
25 Calibration weight (end point) R/W
26 Filtering mode R/W 0（Light），1(Middle)，2（Heavy）
27 Boot clearing range R/W 0~50
28 Keyboard reset range R/W 0~50
29 Automatic zero tracking range R/W 0~99
30 Peel the keyboard R/W 0 – Disable 1 – Enable
31 Automatic peeling threshold R/W
32 Automatic skin cleaning R/W
threshold
33 The dynamic monitoring R/W 0~9
34 Flow unit R/W 0 – s, 1 – M, 2- H
0- Disable, 1 – 0.1s, 2 – 0.5s
35 Average flow pattern R/W 3 – 1s, 4 – 5s, 5-10s
6 – 30s, 7- 60s
36 Flow display mode R/W 0 – Disable, 1 – Small, 1-Large
39
Variable Variable declaration （R/W） Value range

index
number
50 Number of feed ingredients R/W 0- Banned feeding,1~6Allowed to feed
51 Feeding and batching mode R/W 0 – Manual，1 – Auto
52 Feeding signal R/W 0 – Disable
1 – Enable
53 Feed start peeling R/W 0 – Disable
1 – Key-Tare
2 – PTare
3 – Key-Zero
54 Containing ingredients R/W 0 – Disable
1 – Enable
55 Feed start delay R/W 0~9999 x 0.1s
56 Self learning R/W 0 – Disable , 1 – Enable
57 Learning factor R/W 0 – Self learning, 1~99 – Correct factor
58 Feeding time R/W 0~9999 x0.1s
59 Feeding and feeding mode R/W 0 – Disable
1 – Manual
2 - Auto
60 Feed and fill opening time R/W 0~99 x0.1s
61 Feed and fill closing time R/W 0~99 x0.1s
R/W 0 – None, 1 – M-Dump
62 2 – A-Dump
Discharging mode 3 – M-Dose
4 – A-Dose
63 Discharge enabling signal R/W 0 – Disable
1 – Enable
64 Discharge delay R/W 0~9999 x0.1s
65 Feeding time delay R/W 0~9999 x0.1s
66 Zero tolerance R/W
67 Auxiliary comparator threshold 1 R/W
68 Auxiliary comparator threshold 2 R/W
69 M1 Target R/W
70 M1 Fine feed value R/W
71 M1 Advance value R/W
72 M1 Down tolerance R/W
73 M1 Up tolerance R/W
74 M2 Target R/W
79 M3 Target R/W
40
Variable index Variable declaration （R/W） Value range

number
84 M4 Target R/W
89 M5 Target R/W
94 M6 Target R/W
99 Dose Target R/W
100 Dose Fine feed value R/W
101 Dose Advance value R/W
102 Dose Down tolerance R/W
103 Dose Up tolerance R/W
104 Print accumulative weight or R/W Floating point number format, only supports
batching feed accumulative writing 0 to clear the accumulation
weight (1)
105 Printing cumulative times or R/W 32-bit long integer, only write 0 to clear the
batching cumulative times(1) accumulation
106 M1 Total weight (1) (2) R Floating point format
112 Cumulative weight of R/W Floating point number format, only supports
batching output (1) writing 0 to clear the accumulation
113 Cumulative number of R/W 32-bit long integer, only write 0 to clear the
batching discharge(1) accumulation
41
Variable Variable declaration （R/ Value range

index W）
number
114 Start batching command R/W 0 1 Start M1 Batch 0 2 Start M2 Batch
0 3 Start M3 Batch 0 4 Start M4 Batch
0->100:Start/Continue
0 101:Start/Continue
0 102: Dose
0 103: Dump
115 M1 This time weight of ingredients R Floating point format
PROFIBUS-DP Note
When you are in the configuration menu, the machine does not catch zero, upper overload, and lower overload, the
weight data is invalid at this time, such as the display weight, gross weight and net weight will be 0, and the host
needs to detect this bit to ensure the system safety and reliability
(1): You can only clear by writing 0
(2): M1-m6 accumulative weight will be automatically cleared when cleaning the cumulative
number of ingredients or accumulated weight
42
Chapter 6.0 SD memory card application
6.1 Print storage function
When the scale is applied, the printing storage is configured as "Enable" and loaded with SD memory card. When
the meter prints weight data, it will automatically save the printing Record to the high-capacity SD card. The file
name is fixed as Record.
The specific format is as follows:
Record Scale Date Time Gross Tare Net Unit
1 1 11/8/2010 8:05:58 5.04 0.04 5.00 Kg
2 1 11/8/2010 8:15:03 6.06 0.06 6.00 kg
3 1 11/8/2010 8:20:11 9.04 0.04 9.00 kg
4 1 11/8/2010 8:26:27 7.94 0.06 7.88 kg
5 1 11/8/2010 9:06:30 10.94 0.90 10.04 kg
6 1 11/8/2010 9:18:38 9.94 0.80 9.14 kg
7 1 11/8/2010 9:34:44 8.92 0.08 8.84 kg
6.2 Batch record printing and storage function
When the records in the ingredients are configured as "SaveSD" or "Prt&Save" and loaded into the SD card, the
specific records of the ingredients will be automatically saved to the SD card in the process of ingredients. The file
name is fixed as Fill.XLS, which can be opened directly under EXCEL.
Scale Action Date Time Target +Tol -Tol Actual Unit
1 M1 11/8/2010 8:05:58 5.00 0.05 0.05 5.02 Kg
1 M2 11/8/2010 8:15:03 10.00 0.05 0.05 9.98 kg
1 M3 11/8/2010 8:20:11 9.00 0.05 0.05 9.02 kg
1 Empty 11/8/2010 10:34:44 49.96 kg
1 M1Tol 11/8/2010 20:34:44 51.56 kg
1 M2Tol 11/8/2010 20:34:44 100.56 kg
1 M3Tol 11/8/2010 20:34:44 101.56 kg
1 InTol 11/8/2010 20:34:44 566.32 kg
1 OutTol 11/8/2010 20:34:44 566.32 kg
1 M1 12/8/2010 11:05:58 5.00 0.05 0.05 5.02 Kg
1 M2 12/8/2010 11:15:03 10.00 0.05 0.05 9.98 kg
1 M3 12/8/2010 11:20:11 9.00 0.05 0.05 9.02 kg
1 Dose 12/8/2010 11:21:11 3.00 0.04 0.04 3.01 Kg
1 Dose 12/8/2010 11:30:11 3.00 0.04 0.04 2.99 Kg
Attention:
After the SD card is inserted, the meter must be reenergized to ensure normal operation, and the SD card
writes a protection mark.If the SD card has no write protection, but "SD Fail!"The SD card is damaged
43
Chapter 7.0 Free weight calibration
7.1 Free weight calibration principle
ID510 supports the calibration function by entering the sensitivity of the sensor, thus eliminating the difficulty
that cannot be calibrated without weight, or all kinds of trouble caused by requiring large weight. The following
calibration process:
 The instrument is equipped with weight - free calibration
 The actual zero sensitivity of the input sensor (the attenuation coefficient of the sensor after it passes
through the junction box should be considered)
 Zero calibration
 At the end of calibration, place the object with known weight to test the weight. If necessary, adjust
the attenuation coefficient according to the test results.
7.2 Free weight calibration process
 Set the correction mode as: CalFree (no weight calibration)
 Set the correction parameters of the free code
 Zero calibration
7.3 Example of zero weight calibration
Suppose the platform is made up of three 5t sensors.
44
Chapter 8.0 Emergency recovery correction results
When the system fails and the instrument needs to be replaced, and the calibration is not available, it can be
handled through the emergency recovery correction result.
On the scale interface maintenance interface, page down to the correction result maintenance interface. If the
correction mode is "2-p", only the range correction maintenance can be seen.If it is "3-p", you can see the range
correction maintenance and linear correction maintenance;The result of emergency recovery is achieved by input
zero internal code, range correction weight, range correction result, linear correction weight and linear correction
result.
Attention: the emergency recovery results can only be used in the case that there is no way to calibrate,
and the scale is not guaranteed to be absolutely correct. Once the conditions are mature, it must be
re-calibrated before use.
Chapter 9.0 Hardware description
9.1 DIP switch
There are four switches on the motherboard, and the specific functions are defined as follows
1 2 3 4
ON - No calibration ON – Allow key lock ON – Load factory ON – Enter the update
(lead seal) OFF – Disable key defaults program mode, which
OFF – Allow the lock must be OFF for
calibration normal use
45
9.2 Wiring definition
9.2.1 The main board
9.2.2 I/O Choose plate
* Attention： that the output current of each OUT should not exceed 100mA!
A 24VDC can be 12 to 30VDC, with a typical reliable connection of 12VDC or
24VDC
46
Chapter 10.0 Machine size
Appendix 1 shows & error
Wrong starting zero, too heavy Wrong zero, too small weight Over Capacity
Under Capacity Cumulative function permission
Traffic display mode "Small" Flow display mode "Large"
47

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ID510 WEIGHING CONTROLER

ID510 WEIGHING CONTROLLER

BLEND FILLING VERSION

Version Change History

Version Changes Date

Procurement model selection

Order NO Model Configuration instructions

Chapter 1.0 Introduction

 Weighing ingredients for 1~8 materials

 IP65– Panel mount version, IP69K – Harsh version

Chapter 2.0 Keypad and Setup Menu

2.1 Keypad Operation

2.2 Operator Menu

2.2.1 Top Menu

 I/O : Enter I/O Application Configuration Page, See 2.2.7

 i-Recall : Enter Recall Information Page

 Scale ID : Enter Input Scale ID Page

 Total : Enter View Total page, see 2.2.11

2.2.2 Scale Configuration.(Scale Calibration Config.)

 Capacity : Input the capacity of the scale

 Increment Size : 0.001, 0.002, 0.005, 0.01, 0.02 0.05

2-P: 2-point mode (Zero-Point and End-Point)

1) Zero Point Calibration

2.2.4 Scale App.(Scale Application Configuration)

 Auto Zero Range :

 Auto Tare Threshold :

 Auto Clear Threshold :

<0.5d – Disable Auto Clear

<0.5d – Disable Preset Tare

 Under Zero Blank :

0 – Disable Under Zero Blank Checking

 Over Capacity Blank :

0 – Disable Over Capacity Blank Checking

 Net Sign Correction:

Net Sign Correction

 Print & Save Mode:

Disable —Disable Print & Save

0 – Disable Motion Checking,

 Rate Average Output :

Disable – Disable Rate calculation

 Rate Display Mode :

Disable —No Changes

2.2.5 Batching Control.(Batching Controller Configuration)

 Start Return Zero Mode ：

 Filling Net Weight Mode：

 Weight—Out Mode: None – Prohibited discharge

 Weight—Out Enable Checking Mode:

 Delay to Complete Empty : 0~9999 x0.1s

 Shake Mode: None – Vibration prohibition, 1 - Support 1 vibration output， 2 - Support 2

2.2.6 Serial Port(Serial Port Configuration)

CRPT-1: 17 bytes continuous output Rate, Refer to 4.1

Record-1: Record the print format 1 Refer to 4.3.4

Modbus1: Point prescription format MODBUS-RTU Communications, See the

Modbus2: Floating point format MODBUS-RTU Communications, See the specific

Modbus3: Floating point format MODBUS-RTU Communications, See the specific

Modbus: MODBUS-RTU protocol communication, Refer to 4.4 Modbus-RTU

 Data and Parity :

 Assignment : Same to COM1

 Baud Rate : Same to COM1

 Data & Parity : Same to COM1

 Type : RS232 or RS485

3) Page 3 (MODBUS-RTU Node Address)