Professional Documents
Culture Documents
List of Tables
Tab. 1: List of basic functions . . . . . . . . . . . . . . . . . 10
Tab. 2: List of I&M data 0-5. . . . . . . . . . . . . . . . . . . . 11
Tab. 3: List of possible optional functions . . . . . 15
Tab. 4: Network installation for different
Conformance Classes. . . . . . . . . . . . . . . . . . 23
Introduction
Ever-shorter innovation cycles for new products in machine building and well-proven in the food
makes the continuous evolution of automation and packaging, logistics and process industries.
technology a necessity. The use of fieldbus PROFINET has found its way into every area of
technology has represented a significant application. New application areas are constantly
development since the early 90s. It has made it emerging, such as marine and rail applications and
possible to migrate from centralized automation even day-to-day operations, such as in a beverage
systems to decentralized ones. PROFIBUS, the store.
global market leader, has set the benchmark here
for more than 25 years. PROFINET is currently the communication backbone
for Industrie 4.0 in automation technology. Thanks
In today's automation technology, Ethernet to its open architecture, a PROFINET network makes
and Information Technology (IT) are calling the all Ethernet-based IT functions fully available,
shots with established standards like TCP/IP and enables open access to devices and enables the
XML. Integrating information technology into easy integration of other standards, such as OPC
automation opens up significantly better commu- UA.
nication options between automation systems,
extensive configuration and diagnostic possi- PROFINET is standardized in IEC 61158 and IEC
bilities and system-wide service functionality. 61784. The ongoing development of PROFINET
The transition from PROFIBUS to the Ethernet- offers users a long-term solution for the implemen-
based PROFINET enables the integration of these tation of their automation tasks.
functions as an integral component of PROFINET For system and machine manufacturers, the
from the very beginning. use of PROFINET minimizes the cost of instal-
PROFINET is the open standard for indus- lation, engineering and commissioning. For
trial Ethernet, covering all the requirements of system operators, PROFINET offers ease of system
automation technology (Figure 1). Whether the expansion and high system availability through
application involves production automation, autonomously running system units and low
process automation or drives (with or without maintenance requirements.
functional safety), PROFINET is the first choice across The mandatory certification of all PROFINET devices
the board. This technology has become standard also ensures a high-quality standard.
in the automotive industry, widely disseminated
The Conformance Classes also serve as the basis for IO device: An IO device is a distributed IO field
certification and cabling guidelines. device connected to one or more IO controllers via
PROFINET. The IO device is the provider of input
Building upon the three Conformance Classes (A, data and the consumer of output data from the
B and C), which describe the basic communication IO controller.
properties, there are currently seven application
classes which combine a required scope of IO supervisor: This can be a programming device
functions for certain applications. (PG), personal computer (PC) or human machine
interface (HMI) device for commissioning or
A detailed description of the Conformance diagnostic purposes.
Classes can be found in the document entitled
"The PROFINET Conformance Classes" [7.041] A system unit contains at least one IO controller and
(www.profibus.com/pncc). one or more IO devices. IO supervisors are usually
integrated only temporarily for commissioning or
troubleshooting purposes.
Additional detailed information on the GSD can be Fig. 8: A field device can be accessed by multiple
found in the design recommendation for PROFINET application relations
field devices, which is available as a free download
(www.profibus.com/pnfd). An IO controller can establish one AR each with
multiple IO devices. Within an AR, several IO CRs
on different APIs can be used for data exchange.
2.4 Communication Relations This can be useful, for example, if more than one
user profile (PROFIdrive, encoder etc.) is involved
To establish communication between the higher- in communication and different submodules are
level controller and an IO device, the communi- required.
cation paths must be established. These are set
The OUI is available free of charge from the IEEE Standards Department.
PI provides all device manufacturers which do not want to apply for their own OUI with four K-areas of
the PI OUI. This service allows companies to acquire MAC addresses directly from the PI Support Center.
The OUI of PI is 00-0E-CF.
In a PROFINET system, each field device receives a During parameter configuration, the IO controllers
symbolic name which uniquely identifies the field and IO devices are defined in a PROFINET system.
device within the IO system (Figure 9). The device is The desired properties of the cyclic data exchange
identified and configured with this name within the within the communication relations are specified
engineering process. The exact MAC & IP addresses for this.
are resolved using this name when the PROFINET
For each IO device, the intended population of the
application is started.
slots and subslots with modules and submodules
The DCP protocol (Discovery and basic Configu- must be defined. The possible population varia-
ration Protocol) is used for this. The device name tions are saved in the GSD. At the same time, more
is assigned to the individual IO device and thus precise behavior and properties of the devices
to its MAC address by an engineering tool using and modules/submodules can be specified using
the DCP protocol during commissioning (device parameters. The configuring engineer configures
initialization). Optionally, the name can also be the real system, so to speak, symbolically in the
automatically assigned by the IO controller to the engineering tool. Figure 10 shows the relationship
IO device by means of a specified topology based between GSD definitions, the configuration and the
on neighborhood detection. Assignment of the IP real device view.
address occurs from the project via DCP, using the
During commissioning, the configuration of the
generally common and internationally widespread
PROFINET IO system is downloaded to the IO
DHCP (Dynamic Host Configuration Protocol) or
controller. This means that the IO controller has all
using manufacturer-specific mechanisms. In the
the information for addressing and data exchange
latter two cases, the IP addresses are read out of
with the IO devices.
the controller automatically via DCP so that no
manual access is required here either. The options
supported by a field device are defined in the GSD
file for the respective field device.
Fig. 14: System topology Fig. 16: Integration of network diagnostics into
the IO system diagnostics
A system owner can use a suitable tool to graphi-
cally display a system topology and port-granular For the integration of network diagnostics into the
diagnostics (Figure 14). The information found IO system diagnostics, it must also be possible to
during neighborhood detection is collected using model a switch as a PROFINET IO device. Acting as
the SNMP protocol for this purpose. This provides an IO device, this type of switch can signal identified
the system owner with a quick overview of the network errors of a lower-level Ethernet line and
system status. specific operating states to its IO controller by trans-
mitting acyclic alarms using the "alarm CR" (number
1 in Figure 16). In this way, network diagnostics can
4.4 Device Replacement be integrated into the IO system diagnostics. Access
from a network manager (number 2 in Figure 16)
If a field device fails in a known topology, it is
remains possible.
possible to check whether the replacement device
has been reconnected in the proper position. It is
even possible to replace devices without the use of
an engineering tool. When replaced, a device at a
given position in the topology receives the same
5. Synchronous Real-Time
name and parameters as its predecessor (Figure 15).
Fig. 20: Packing of individual frames into a group 6.1 Multiple Access to Field Devices
frame
S2 redundancy
Fig. 27: Preventing circulation of frames through
Simple and easy communication with a redundant
logical separation of the bus
controller is achieved with S2 redundancy. The
The task of a Media Redundancy Manager (MRM) is redundant IO controller is connected at the
to check the functional capability of the configured respective end of a PROFINET line. The IO devices
ring structure. This is done by sending out cyclic establish two connections to the redundant
test frames (control frames). As long as it receives controller: one to the "left" and one to the "right."
all of its test frames back, the ring structure is intact. One of the connections is active and connects
For all other frames, the redundancy manager the IO device to the active part of the redundant
logically opens the ring. Through this behavior, an controller. If the active connection is interrupted
MRM converts a ring structure into a line structure or the active IO controller fails, switching to the
and thus prevents the circulation of frames. second connection occurs in a very short period of
time.
8.3 PROFIenergy
The high cost of energy and compliance with legal
obligations are compelling the industry to engage
in energy conservation. Recent trends toward the
use of efficient drives and optimized production
processes have been accompanied by significant
Fig. 31: The "black channel" principle energy savings. However, in today's systems and
production units, it is common for numerous energy
An introduction to PROFIsafe can be found consuming loads to continue running during
in the "PROFIsafe System Description" pauses. PROFIenergy addresses this situation.
[4.341], which is available as a free download
(www.profibus.com/pssd).
PROFINET is based on a 100 Mbps, full-duplex PROFINET field devices are always connected as
Ethernet network. Faster communication is also network components via switches. Switches integ-
possible on all transmission sections (e.g. between rated in the field device are typically used for this.
switches, PC systems and camera systems). Using an integrated switch, the field device can
make two (or more) ports available externally.
PROFINET defines not only functionality, but the This makes devices like this ideal for line, star, tree
passive infrastructure components (cabling and and ring structures. PROFINET-suitable switches
connectors) as well. Communication may take must support "auto negotiation" (negotiation of
place via copper or fiber-optic cables. In a confor- transmission parameters) and "auto crossover"
mance Class A (CC-A) network, communication is (autonomous crossing of send and receive lines).
also allowed over wireless transmission systems As a result, communication can be established
(Bluetooth and WLAN) (Table 4). automatically and fabrication of the transmission
cable is uniform: 1:1 wired cables can be used
The cabling guideline defines 2-pair cabling throughout.
according to IEC 61784-5-3 for all Conformance
Classes. For transmission systems with Gigabit In addition, the switches must support VLAN
cabling requirements, 4-pair cabling may also be tagging with prioritization.
used.
VLAN tagging with prioritization is the basis for
reliable RT communication in PROFINET networks.
PROFINET supports the following topologies for • Immunity against extreme Electromagnetic
Ethernet communication: Compatibility (EMC) disturbances
• Transmission over distances of up to several
• Line topology, which primarily connects kilometers without using repeaters
terminals with integrated switches in the field
(Figure 34). For short distances, the use of 1 mm Polymer Optic
• Star topology, which requires a central switch Fibers (POF) is supported, the handling of which
located preferably in the control cabinet. conforms optimally to industrial applications.
• Ring topology, in which a line is closed to form
a ring in order to achieve media redundancy.
• Tree topology, in which the topologies
10.3 Connectors
mentioned above are combined. Connectors are classified based on their degree
of environmental protection. They have been
10.2 Cables for PROFINET subdivided into one class for use inside protected
environments, such as in a control cabinet, and one
The maximum segment length for electrical data class for use outside of control cabinets such as
transmission with copper cables between two those located directly in the field (Figure 35).
nodes (field devices or switches) is 100 m. The
copper cables are implemented uniformly in AWG The selection of suitable PROFINET plug connectors
22. The installation guideline defines different cable is dependent upon the application. If the emphasis
types that have been optimally adapted to their is on a universal network which is to be office-
respective industrial applications. Sufficient system compatible, electrical data transmission occurs via
reserves allows installations that are suitable for RJ 45, which is prescribed universally for ‘inside’
industraial use with no limitation on transmission environmental conditions. For ‘outside’ environ-
distance. ments, a push-pull plug connector also fitted with
the RJ 45 connector for electrical data transmission
PROFINET cables types conform to the cable types has been developed. M12 and M8 variants are also
required in industry: specified for PROFINET.
PROFINET type A: Standard permanently-routed For optical data transmission with Polymer Optic
cable, no movement after installation Fibers, the SCRJ plug connector based on the SC
plug connector is specified. The SCRJ is used both
PROFINET type B: Standard flexible cable, for inside environments as well as in combination
occasional movement or vibration with a push-pull housing for use in outside environ-
PROFINET type C: Special applications: Highly- ments.
flexible, constant movement (tow-chain or torsion, At the same time, plug connectors are also specified
for example) for the power supply, depending on the topology
PROFINET type R: Robot applications, tested speci- and the supply voltage. Besides the push-pull plug
fically for this application connector, a 7/8" plug connector, a hybrid plug
connector, an M12 A or an M12 L plug connector can
Fiber-optic data transmission with fiber-optic be used. The differences between these connectors
cable has several advantages over copper: lie in their connectible cross sections and thus their
maximum amperages.
• Electrical isolation when equipotential bonding
is difficult to achieve
Detailed information on PROFINET plugs can The security concept provides for the protection of
be found in the "PROFINET Cabling and Inter- both individual devices as well as whole networks
connection Technology" guideline available for from unauthorized access. In addition, there are
download (www.profibus.com/pncit). security modules that will allow networks to be
segmented and thus also separated and protected
from a safety standpoint. Only explicitly identified
10.4 Security and authorized messages reach the devices located
For networking within a larger production facility inside such segments from the outside. Additional
or over the Internet, PROFINET relies on a layered information regarding security can be found in the
security concept. This recommends a security "PROFINET Security Guideline" [7.002], which is
concept optimized for the specific application available for download (www.profibus.com/pnsg).
case, with one or more upstream security zones
(see Figure 36). On the one hand, this unburdens
the PROFINET devices, and on the other, it allows
the security concept to be optimized to changing 11. PROFINET Technology
security requirements in a consistent automation
engineering solution.
and Certification
PROFINET is standardized in IEC 61158 and IEC
61784-2. It enables devices in industrial systems to
be networked together and exchange their data
with one another in a standardized way. Approp-
riate quality assurance measures are required to
ensure interoperability in automation systems.
For this reason, PI has established a certification
process for PROFINET devices in which certificates
are issued based on test reports from accredited
test labs. While PI certification of a field device is
not yet required for PROFIBUS, the guidelines for
PROFINET have changed such that any field device
bearing the name PROFINET must be certified.
Since 1990, experience with PROFIBUS has shown
that a very high-quality standard is needed in order
to protect automation systems as well as system
owners and field device manufacturers.
Fig. 36: Security concept with multiple security
zones
Technical support
PI supports more than 60 accredited PI Compe-
tence Centers (PICC) worldwide. These facilities
provide users and manufacturers with various
types of advice and support. As institutions under
Fig. 38: PROFIBUS & PROFINET International (PI)
PI, they are independent service providers and
The key tasks performed by PI are: adhere to mutually agreed-upon rules. PICCs are
regularly checked for their suitability as part of an
• Maintenance and ongoing development of individually tailored accreditation process. Contact
PROFIBUS and PROFINET information for each can be found on the website.
• Promotion of the worldwide use of PROFIBUS
and PROFINET
Certification
• Protection of investment for users and
manufacturers by influencing the development PI supports approximately. 10 accredited PI Test
of standards Labs (PITL) worldwide, which assist in the certi-
• Representation of the interests of members to fication of products with a PROFIBUS/PROFINET
standards bodies and unions interface. As institutions under PI, they are manufac-
• Worldwide technical support of companies turer independent test service providers and
through PI Competence Centers (PICC) adhere to mutually agreed-upon rules. The testing
• Quality assurance through product certifi- services provided by the PITLs are regularly audited
cation based on conformity tests at PI Test Labs in accordance with a strict accreditation process to
(PITL) ensure that they meet the necessary quality requi-
• Establishment of a worldwide training standard rements. Contact information for each can be found
through PI Training Centers (PITC) on the website.
14. Outlook
Current further developments in industrial
automation are predominantly engaged with the
topic of Industrie 4.0. This primarily concerns indus-
Fig. 39: OPC enables uniform communication
trial communication, as IT networks and automation
with different systems
networks are increasingly merging. Two important
building blocks for Industrie 4.0 are TSN and The latest specification for OPC is OPC Unified
OPC UA. Architecture (OPC UA). As opposed to the OPC
Classic specification, it is platform-independent.
14.1 Time-Sensitive Networking (TSN) With OPC UA, the transmission of machine data,
interfaces, security mechanisms and the semantic
The goal of TSN is the provision of means for structure of data are described. OPC UA uses a
implementing real-time-capable Ethernet. While service-oriented, Internet-friendly architecture.
PROFINET was developed for automation, TSN
targets a larger area of application and is fully For Industrie 4.0 and the interaction with TSN,
specified in the IEEE 802 organization, which is expansions were made to OPC UA to enable a
relevant for Ethernet. Future areas of application publish/subscribe mechanism, for example.
will include audio/video streaming and real-time OPC UA is described in a series of IEC standards.
networks in the automotive field and in industrial The coordination and further development
systems. TSN is comprised of many individual IEEE of these standards occur at the OPC Found-
standards, not all of which are required for a TSN ation. Detailed information on OPC UA can
network. To define a TSN profile for optimal use be found on the OPC Foundation website:
in industrial plants, the IEC an IEEE hafe formed a https://opcfoundation.org.
Joint Working Group with the aim of publishing it
as standard IEC/IEEE 60802.
14.3 Industrie 4.0
To achieve open, real-time-capable Ethernet, TSN
uses principles comparable to those with IRT: With Industrie 4.0, the digitalization of indus-
trial production is to be improved through the
• High-precision time synchronization use of the latest communication technologies.
• Processing of communication in cycles Intelligently networked systems are to enable
• Division of communication cycles into a production which is as self-organizing as possible.
real-time phase and a phase for the remaining In addition, networking is to allow the entire life
traffic cycle of a product to be recorded, from the initial
• Communication planning idea to development, production, maintenance
• Consideration of alternate communication and recycling. The basis for this is internatio-
paths nally standardized communication technologies,
Detailed information on TSN is available on the IEEE
website: https://1.ieee802.org/tsn/.
Profile secification:
[3.172] PROFIdrive - Profile Drive Technology
www.profibus.com/pdpdt
[3.192] PROFIsafe
www.profibus.com/download/profisafe
[3.502] Profile Guidelines Part 1: Identification & Maintenance Functions
www.profibus.com/imf
[3.802] PROFIenergy
www.profibus.com/download/profienergy
[3.042] Process Control Devices
www.profibus.com/pcd
Publisher:
PROFIBUS Nutzerorganisation e. V. (PNO)
PROFIBUS & PROFINET International (PI)
Haid-und-Neu-Str. 7 · 76131 Karlsruhe · Germany
Phone: +49 721 96 58 590 · Fax: +49 721 96 58 589
E-Mail: info@profibus.com
www.profibus.com · www.profinet.com
Exclusion of Liability
Although the PROFIBUS Nutzerorganisation e.V. (PNO) has taken the most care in compiling the
information contained in this brochure, it cannot guarantee that the content is completely error-free,
and the PROFIBUS Nutzerorganisation e.V. (PNO) can assume no liability, regardless of the legal basis
for any potential claims. The information in this brochure is reviewed on a regular basis. Any necessary
corrections will be made in subsequent editions. We would be grateful for any suggestions as to how
the content could be improved.
Any designations that appear in this brochure could potentially constitute trademarks. Any use of such
trademarks by third parties for their own ends risks infringing the rights of the proprietors concerned.
This brochure is not intended to serve as a substitute for the relevant IEC standards, such as IEC 61158
and IEC 61784, or the relevant specifications and guidelines of PROFIBUS & PROFINET International. In
case of doubt, these standards, specifications, and guidelines are authoritative.