Equipment inspection records

Equipment ID CMMS System Equipment Technical Number
MI_EQUIP000_EQUIP_ID_C MI_EQUIP000_SAP_SYSTEM_C MI_EQUIP000_EQUIP_TECH_NBR_C

581 DL EQU1
581 DL EQU1
581 DL EQU1
581 DL EQU1
581 DL EQU1
581 DL EQU1
Item Category Item ID Item Description
MI_PROFINSP_ITEM_CAT_C MI_PROFINSP_ITEM_ID_C MI_PROFINSP_ITEM_DESC_C
BURNERS BURNERS test
INSULATION INSULATION test
SHELL SHELL test
TRAYS TRAYS test
VANES VANES test
RBI Component
MI_PROFINSP_COMPONENT_C
10" Pipe RBICOMP- ~ C-488 LUBE/SEAL OIL COOLER ~ 581 DL EQU1-PP-844
581 DL EQU1 Heat Exchanger-Shell

RBI Component Family Sequence
MI_PROFINSP_COMP_FAM_C MI_PROFINSP_SEQUENCE_N
4
5
3
1
2
581 DL EQU1
581 DL EQU1
581 DL EQU1
581 DL EQU1
581 DL EQU1
Item Category Item ID Method Category
MI_PROFINSP_ITEM_CAT_C MI_PROFINSP_ITEM_ID_C MI_INSPMETH_ITEM_CAT_C
BURNERS BURNERS MFL
BURNERS BURNERS UT-COMP
BURNERS BURNERS TML
BURNERS BURNERS MFL
BURNERS BURNERS MP-DP
Method ID RBI Degradation Mechanism Description
MI_INSPMETH_ITEM_ID_C MI_INSPMETH_DAMAGE_MECH_C MI_INSPMETH_ITEM_DESC_C
MFL Amine Cracking (ASCC) test
UT-COMP Erosion test
TML Criticality Calculator External Corrosion test
MFL Criticality Calculator Internal Corrosion test
MP-DP Temper Embrittlement test
HXST 152
HXST 152
HXST 152
Task ID Task Type Task Description Task Details
MI_TASK_ID MI_TASK_TASK_TYPE_CHR MI_TASK_DESC_TX MI_TASK_DETAILS_T
Task1 CUI Reoccuring
Task2 CUI Reoccuring with TBI
Task3 CUI NonReoccuring
Last Date Override Interval Desired Interval
MI_TASK_LAST_DATE_DT MI_TASK_OVERRIDE_INTER_F MI_TASK_DESIR_INTER_NBR
16/12/2015 True 10
16/12/2015 False 10
15/12/2015 False 10
Next Date Next Date Basis Coverage
MI_TASK_NEXT_DATE_DT MI_TASK_NEXT_DATE_BASIS_C MI_TASK_COVER_NBR
15/12/2015
15/12/2015
15/12/2016
Task Assigned To Reoccurring Unconstrain Min/Max Dates
MI_TASK_ASSGN_TO_C MI_TASK_REOCC_FLG MI_TASK_UNCONSTR_MN_MX_DT_FLG
True True
True True
False True
Min Interval Max Interval Inspection Document Type
MI_TASK_MIN_INTER_NBR MI_TASK_MAX_INTER_NBR MI_TASK_INSP_INSPTYPE_FMLYID_C
0 10
0 10
0 10
581 DL EQU1
581 DL EQU1
581 DL EQU1
581 DL EQU1
581 DL EQU1
Inspection Reference Family Id Inspection Headline Commencement Date
MI_EVENT_ID FMLY_ID MI_EVENT_SHRT_DSC_CHR MI_EVENT_STRT_DT
INSP-229 MI_INSPFULL OIL COOLER INSPECTION 10/26/2015
INSP-230 MI_INSP_GEN Gen Test 10/26/2015
INSP-231 MI_API510EXT_CHECK 581
INSP-232 CUST_CHECKLIST custom 10/26/2015
INSP-233 MI_PRD_PT_CHECK PRD
Completion Date Tasks Addressed Equipment Operating State
MI_EVENT_END_DT MI_EVENT_TASKKEYS_C MI_INSP_001_STATE_EQUIP_OP_C
10/26/2015 ON-LINE
10/26/2015 ON-LINE
10/28/2015
Reason for Inspection Inspection Summary Inspection Report Owner
MI_INSP_001_REASON_C MI_EVENT_LNG_DSC_TX MI_INSP_001_NAME_INSPECTOR_C
COMPLIANCE
Inspection Document Status Inspection Lock Reviewers Name
MI_INSP_001_STATUS_INSP_C MI_INSP_001_LOCK_INSP_L MI_INSP_001_NAME_REVIEWER_C
DRAFT False
DRAFT False
Reviewers Comments Final Inspection Lock Published
MI_INSP_001_COMMENTS_REVIEW_T MI_INSP_001_LOCK_FINAL_L MI_INSP_001_PUBLISHED_L
False False
False False
581 DL EQU1
Inspection Reference Inspection Confidence ID Degradation Mechanism Type of Inspection
MI_EVENT_ID MI_EVENT_SUB_INSP_ID MI_INSP_001_DEG_MECH_C MI_INSP_001_TYPE_C
INSP-229 InspectionConfidence-1 Brittle Fracture FLOOR SCAN
Extent
MI_INSP_001_EXTENT_C
581 DL EQU1
Inspection Reference Bundle Sub Inspection reference Bundle Tag
MI_EVENT_ID MI_EVENT_SUB_INSP_ID MI_EVENT_ASST_ID_CHR
INSP-229 Bundle-1 Test2
Bundle Type Total Number Of Tubes In Bundle
MI_INSPBUND_BUNDLE_TYPE_C MI_INSPBUND_TUBES01_N
SINGLE PASS 5
Action This Inspection Tubes Plugged At Inspection Start
MI_INSPBUND_ACTION_THIS_INSP_C MI_INSPBUND_TUBES02_N
PARTIAL RETUBE 3
Tubes Plugged During This Inspection - Not applicable if Action This Inspection is 'NO ACTION'
MI_INSPBUND_TUBES07_N
1
Tubes (Plugged At Start) Replaced - Not applicable if Action This Inspection is 'NO ACTION', 'TUBES PLUGGED', 'TOTAL
Tubes (Not Previously Plugged) Replaced - Not applicable if Action This Inspection is 'NO ACTION', 'TUBES PLUGGED',
Bundle Inspection Summary
MI_EVENT_LNG_DSC_TX
Test Inspection Summary Text
581 DL EQU1
Inspection Reference Pressure Test Inspection Reference Test Media - Shell Side
MI_EVENT_ID MI_EVENT_SUB_INSP_ID MI_INSPPTST_MEDIA_TEST_SH_C
INSP-229 PT-1
Test Media - Tube Side Test Pressure - Shell Side
MI_INSPPTST_MEDIA_TEST_TB_C MI_INSPPTST_PRESS_TEST_SH_N
123
Test Pressure - Tube Side Test Duration - Shell Side
MI_INSPPTST_PRESS_TEST_TB_N MI_INSPPTST_DURATION_TEST_SH_N
Test Duration - Tube Side Test Media Temperature - Shell Side
MI_INSPPTST_DURATION_TEST_TB_N MI_INSPPTST_MEDIA_TEMP_SH_N
Test Media Temperature - Tube Side No. of Gauges Used - Shell Side
MI_INSPPTST_MEDIA_TEMP_TB_N MI_INSPPTST_NO_GAUGE_USED_SH_N
No. of Gauges Used - Tube Side Witnessed By - Shell Side
MI_INSPPTST_NO_GAUGE_USED_TB_N MI_INSPPTST_WITNESS_BY_SH_C
Witnessed By - Tube Side SRV Set Pressure - Shell Side
MI_INSPPTST_WITNESS_BY_TB_C MI_INSPPTST_SRV_SET_PRESS_SH_N
SRV Set Pressure - Tube Side Test Comments - Shell Side
MI_INSPPTST_SRV_SET_PRESS_TB_N MI_INSPPTST_COMMENTS_TEST_SH_T
Test Comments - Tube Side
MI_INSPPTST_COMMENTS_TEST_TB_T
581 DL EQU1
581 DL EQU1
581 DL EQU1
581 DL EQU1
581 DL EQU1
Inspection Reference Inspection Profile Category Inspection Profile Item
MI_EVENT_ID MI_FIND_001_ITEM_PROFILE_CAT_C MI_FIND_001_ITEM_PROFILE_C
INSP-229 BURNERS BURNERS
INSP-229 INSULATION INSULATION
INSP-229 SHELL SHELL
INSP-229 TRAYS TRAYS
INSP-229 VANES VANES
Inspection Method Item Sequence Location Details
MI_FIND_001_ITEM_METHOD_C MI_FIND_001_SEQUENCE_N MI_FIND_001_LOCATION_DETAILS_C
4
5
3
1
2
Headline Finding Summary Type
MI_FIND_001_HEADLINE_C MI_FIND_001_SUMMARY_T MI_FIND_001_TYPE_C
OBSERVATION
OBSERVATION
OBSERVATION
OBSERVATION
OBSERVATION
As Found Degradation Mechanism Damage Mode Action Taken Code
MI_FIND_001_MECH_DET_C MI_FIND_001_MODE_DET_C MI_FIND_001_ACT_TAKEN_CODE_C
NONE
NONE
NONE
NONE
NONE
Action Taken Description Predictable
MI_FIND_001_ACT_TAKEN_DESC_T MI_FIND_001_PREDICTABLE_C
N
N
N
N
N
Inspection Reference Sub Inspection Reference Family Id
MI_EVENT_ID MI_EVENT_SUB_INSP_ID FMLY_ID
581 DL EQU1
Inspection Reference Recommendation ID Target Completion Date
MI_EVENT_ID MI_REC_ID MI_REC_TARGE_COMPL_DATE_DT
INSP-229 REC-2587 10/27/2015
Recommendation Headline Recommendation Description Recommendation Priority
MI_REC_SHORT_DESCR_CHR MI_REC_LONG_DESCR_TX MI_REC_PRIORITY_C
Recommendation Recommendation MEDIUM
Required Equipment Status Business Impact Mandatory Date
MI_REC_REQUI_EQUIP_STATU_CHR MI_REC_IMPAC_CHR MI_REC_MANDA_DATE_DT
ON-LINE UNIT SHUTDOWN 10/28/2015
Assigned To Name Author Name Reviewer Name
MI_REC_ASSIG_NM_CHR MI_REC_AUTHO_NM_CHR MI_REC_REVIE_NM_CHR
Final Approver Name Implemented Date
MI_REC_FINAL_APPROVE_NAME_C MI_REC_COMPL_DATE_DT
10/26/2015
581 DL EQU1
Inspection Reference Reference Document ID Description
MI_EVENT_ID CTIT_ID CTIT_DESC_TX
INSP-229 Ref Doc INSP-229 Reference Document Text
Document Path
MIRD_DOC_PATH_CHR
http://www.meridium.com
SHEET General_Finding
FIELD CAPTION Type
Field ID MI_FIND_001_TYPE_C
ID Description
OBSERVATION Observation
DEGRADATION Degradation
POTENTIAL FAILURE Potential Failure
FAILURE Failure
General_Finding General_Finding
Damage Mode As Found Degradation Mechanism
MI_FIND_001_MODE_DET_C MI_FIND_001_MECH_DET_C
ID Description ID
BLISTERING Blistering GENERAL CORROSION
EXTERNAL LEAK External Leak HIGH TEMPERATURE EMBRITTLEMENT
EROSION Erosion MICROBIOLOGICAL ATTACK
FOULING Fouling AMINE STRESS CRACKING
INTERNAL LEAK Internal Leak HIGH TEMPERATURE CREEP
MECHANICAL DAMAGE Mechanical Damage SIGMA PHASE FORMATION
OTHER Other HIGH TEMP CARBURIZATION
PITTING - LOCALISED Pitting - Localised CAUSTIC CRACKING
PLUGGING Plugging HYDROGEN EMBRITTLEMENT
PITTING - RANDOM Pitting - Random WET H2S CRACKING
PITTING UNIFORM Pitting Uniform GRAPHITISATION
CORROSION - GENERAL Corrosion - General NAPTHENIC ACID
UNKNOWN Unknown AMMONIA STRESS CORROSION CRACKING
NONE None DEZINCIFICATION
CORROSION - LOCALISED Corrosion - Localised HYDROFLUORIC ACID CORROSION
COATING BREAKDOWN Coating Breakdown CARBONIC ACID CORROSION
CRACKING - BASE METAL Cracking - Base Metal SULFURIC ACID CORROSION
CRACKING - HAZ Cracking - HAZ FATIGUE
CRACKING - WELD Cracking - Weld HIGH TEMPERATURE H2S CORROSION
DISTORTION Distortion GALVANIC CORROSION
EROSION/CORROSION Erosion/Corrosion EROSION
MECHANICAL DAMAGE
POLYTHIONIC STRESS CORROSION CRACKING
UNDER INSULATION CORROSION
OTHER
UNKNOWN
NONE
OXYGEN CORROSION
WET H2S CORROSION
SULFIDE STRESS CRACKING
HIGH TEMPERATURE HYDROGEN ATTACK
AMMONIUM BISULFIDE CORROSION
CHLORIDE STRESS CORROSION CRACKING
General_Finding General_Finding Press_Test_Sub_Inspection
und Degradation Mechanism Predictable Test Media (Shell)
_FIND_001_MECH_DET_C MI_FIND_001_PREDICTABLE_C MI_INSPPTST_MEDIA_TEST_SH
Description ID Description ID
General Corrosion Y Yes STEAM
High Temperature Embrittlement N No AIR
Microbiological Attack WATER
Amine Stress Cracking NITROGEN
High Temperature Creep PROCESS STREAM
Sigma Phase Formation DIESEL
High Temp Carburization CONDENSATE
Caustic Cracking
Hydrogen Embrittlement
Wet H2S Cracking
Graphitisation
Napthenic Acid
Ammonia Stress Corrosion Cracking
Dezincification
Hydrofluoric Acid Corrosion
Carbonic Acid Corrosion
Sulfuric Acid Corrosion
Fatigue
High Temperature H2S Corrosion
Galvanic Corrosion
Erosion
Mechanical Damage
Polythionic Stress Corrosion Cracking
Under Insulation Corrosion
Other
Unknown
None
Oxygen Corrosion
Wet H2S Corrosion
Sulfide Stress Cracking
High Temperature Hydrogen Attack
Ammonium Bisulfide Corrosion
Chloride Stress Corrosion Cracking
ess_Test_Sub_Inspection Press_Test_Sub_Inspection General_Finding
Test Media (Shell) Test Media (Tube) Action Taken Code
NSPPTST_MEDIA_TEST_SH_C MI_INSPPTST_MEDIA_TEST_TB_C MI_FIND_001_ACT_TAKEN_CODE_C
Description ID Description ID
Steam STEAM Steam NONE
Air AIR Air REPAIRED
Water WATER Water REPLACED
Nitrogen NITROGEN Nitrogen REFURBISHED
Process Stream PROCESS STREAM Process Stream
Diesel DIESEL Diesel
Condensate CONDENSATE Condensate
General_Finding Inspections
Action Taken Code Reason for Inspection
_FIND_001_ACT_TAKEN_CODE_C MI_INSP_001_REASON_C
Description ID Description
None REQUEST Request
Repaired INCIDENT INVESTIGATION Incident Investigation
Replaced OPERATING PERFORMANCE Operating Performance
Refurbished
Inspections Inspections
Reason for Inspection Equipment Operating State
MI_INSP_001_REASON_C MI_INSP_001_STATE_EQUIP_OP_C
ID Description ID Description
COMPLIANCE Compliance ON-LINE On-Line
REQUEST Request OFF-LINE Off-Line
INCIDENT INVESTIGATION Incident Investigation
FAILURE INVESTIGATION Failure Investigation
OPERATING PERFORMANCE Operating Performance
Inspections Inspection_Recommendati
Inspection Document Status Status
MI_INSP_001_STATUS_INSP_C MI_REC_STATU_CHR
ID Description ID
DRAFT Draft APPROVED
PENDING APPROVAL Pending Approval CREATED
RE-REFERRED Re-Referred PENDING REVIEW
APPROVED Approved REVIEWED
AUDITED Audited REJECTED
CANCELLED
SUPERSEDED
IN PROGRESS
IMPLEMENTED
pection_Recommendation Inspection_Recommendation
Status Recommendation Priority
MI_REC_STATU_CHR MI_REC_PRIORITY_C
Description ID Description
Approved MEDIUM Medium
Created LOW Low
Pending Review HIGH High
Reviewed
Rejected
Cancelled
Superseded
In Progress
Implemented
Inspection_Recommendation Inspection_Recommendation
Business Impact Required Equipment Status
MI_REC_IMPAC_CHR MI_REC_REQUI_EQUIP_STATU_C
ID Description ID
FACILITY SHUTDOWN Facility Shutdown ON-LINE
FACILITY SLOWDOWN Facility Slowdown OFF-LINE
UNIT SHUTDOWN Unit Shutdown NA
UNIT SLOWDOWN Unit Slowdown
SYSTEM SHUTDOWN System Shutdown
SYSTEM SLOWDOWN System Slowdown
PRODUCT DEGRADATION Product Degradation
NONE None
Inspection_Recommendation Bundle_Sub_Inspection
Required Equipment Status Bundle Type
MI_REC_REQUI_EQUIP_STATU_CHR MI_INSPBUND_BUNDLE_TYPE_C
Description ID
On-Line U-TUBE
Off-Line SINGLE PASS
Not Applicable MULTI-PASS
Bundle_Sub_Inspection Bundle_Sub_Inspection
Bundle Type Action This Inspection
NSPBUND_BUNDLE_TYPE_C MI_INSPBUND_ACTION_THIS_INSP_C
Description ID
U-Tube NO ACTION
Single Pass TUBES PLUGGED
Multi-Pass PARTIAL RETUBE
TOTAL RETUBE
BUNDLE REPLACED
Bundle_Sub_Inspection Inspection_Profile
Action This Inspection Item Category
PBUND_ACTION_THIS_INSP_C MI_PROFINSP_ITEM_CAT_C
Description ID
No Action ACTUATOR
Tubes Plugged BUNDLE
Partial Retube BURNERS
Total Retube CABLE
Bundle Replaced CAGE
CASING
CHANNEL COVER
CHANNEL SECTION
COILS
CONNECTION
CONVECTION TUBES
ALL
CORROSION PROTECTION
COUPLINGS
CYCLONES
CYLINDER
DIAPHRAGM
DISC
DISTRIBUTORS
ECONOMISER
ECONOMISER TUBES
EXTERNALS
ANNULAR PLATE
FANS
FIREBOX
FITTINGS
FLOOR
FOUNDATION
FOUNDATIONS & SUPPORTS
GATE
GEARS
HEAD
HEADERS
APPURTANCES
HOSE
IMPELLER
INSULATION
INTERNALS
LADDERS
LININGS AND COATINGS
LUBRICATION
MANWAYS
MOTOR
MUD DRUM
ATTACHMENTS
NOZZLES
OTHER INTERNALS
PACKING
PADS
PILOTS
PIPE
PISTON
PLATES
PLATFORMS & LADDERS
PLENUM
BAFFLES
PUMP
RADIANT
REFACTORY
ROOF
ROTOR
SEALS
SEAT
SHELL COVER
SHAFT
SHELL
BEARINGS
SILENCER
SPRING
STACK
STAIRS
STATOR
STEAM DRUM
STEM
STRUCTURE
SUPERHEATERS
SUPERHEATER TUBES
BODY
SUPPORT
TRAYS
TUBE SHEET
TUBES
TURBINE
VALVES
VANES
WINDING
BOILER TUBES
Inspection_Profile Inspection_Method
Item Category Category
_PROFINSP_ITEM_CAT_C MI_INSPMETH_ITEM_CAT_C
Description ID
Actuator ACFM
Bundle MP-WV
Burners PMI
Cable PTF
Cage PTV
Casing RFEC
Channel Cover RT-GAMMA
Channel Section RT-XRAY
Coils TML
Connection UT-COMP
Convection Tubes UT-HTHA
All AE
Corrosion Protection UT-IRIS
Couplings UT-PA
Cyclones UT-SW
Cylinder UT-TOFD
Diaphragm VACBOX
Disc VI
Distributors VI-B
Economiser VI-V
Economiser Tubes WHD
EXTERNALS CLT
Annular Plate ECT
Fans IR
Firebox MFL
Fittings ML
Floor MP-DP
Foundation MP-WF
Foundations & Supports
Gate
Gears
Head
Headers
Appurtances
Hose
Impeller
Insulation
Internals
Ladders
Linings and Coatings
Lubrication
Manways
Motor
Mud Drum
Attachments
Nozzles
Other Internals
Packing
Pads
Pilots
Pipe
Piston
Plates
Platforms & Ladders
Plenum
Baffles
BOWL
TUBES
Refactory
Roof
Rotor
Seals
Seat
Shell Cover
Shaft
Shell
Bearings
Silencer
Spring
Stack
Stairs
Stator
Steam Drum
Stem
Structure
Superheaters
Superheater Tubes
Body
Support
Trays
Tube Sheet
Tubes
Turbine
Valves
Vanes
Winding
Boiler Tubes
Inspection_Method
Category
MI_INSPMETH_ITEM_CAT_C
Description
Alternating Current Field Measurement
Magnetic Particle - Wet Visible
Positive Material Identification
Penetrant Testing - Fluorescent
Penetrant Testing - Visible
Remote Field Eddy Current Testing
Radiographic Test - Gamma Ray
Radiographic Test - X-Ray
Wall Thickness Measuring General
Ultrasonics - Compression Wave
Ultrasonic Test-High Temp H2 Attack - BackScatter
Acoustic Emission
Ultrasonic Test - Rotary Inspection
Ultrasonic Test - Phased Array
Ultrasonic Test - Shear Wave
Ultrasonic Test - Time Of Flight Defraction
Vacuum Box Testing
Visual Inspection
Borescope
Visual Video
Weld Hardness Testing
Coating / Lining Thickness Test
Eddy Current Testing
Infrared Thermography
Magnetic Flux Leakage
General Measurements
Magnetic Particle - Dry Powder
Magnetic Particle - Wet Fluorescent
Inspection_Task
Task Type
MI_TASK_TASK_TYPE_CHR
CUI
EXCHANGER BUNDLE/TUBE INSPECTION
EXTERNAL VISUAL - NON-INSULATED ASSET
EXTERNAL VISUAL - INSULATED ASSET
FFS
FLOOR SCAN
IN-LINE INSPECTION UT
INTERNAL VISUAL INSPECTION
MAGNETIC PARTICLE OR PENETRANT TESTING
N/A
PIPELINE CORROSION AND CP INSPECTION-NON PIGGABLE
PIPELINE CORROSION AND CP INSPECTION-PIGGABLE
PIPELINE CORROSION INSPECTION-NON PIGGABLE
PIPELINE CORROSION INSPECTION-PIGGABLE
PIPELINE THIRD PARTY DAMAGE INSPECTION
POP TEST W/VISUAL INSPECTION
PROOF TEST
RADIOGRAPHIC TESTING
RBI581 INTRUSIVE
RBI581 NON-INTRUSIVE
RD VISUAL INSPECTION
ULTRASONIC SHEAR WAVE TESTING
ULTRASONIC THICKNESS TESTING
VISUAL INSPECTION
Inspection_Confidence Inspection_Confidence
Degradation Mechanism Type of Inspection
MI_INSP_001_DEG_MECH_C MI_INSP_001_TYPE_C
Amine Cracking (ASCC) CUI
Erosion EXCHANGER BUNDLE/TUBE INSPECTION
Graphitization EXTERNAL VISUAL - NON-INSULATED ASSET
Hot Hydrogen Attack EXTERNAL VISUAL - INSULATED ASSET
Hydrogen Embrittlement FFS
Hydrogen Induced Cracking FLOOR SCAN
Hydrogen Stress Cracking (HSC)- Hydrofluoric Acid IN-LINE INSPECTION UT
Liquid Metal Embrittlement INTERNAL VISUAL INSPECTION
Mechanical Fatigue MAGNETIC PARTICLE OR PENETRANT TESTING
Phase Change Embrittlement N/A
Polythionic Acid SCC (PTA) PIPELINE CORROSION AND CP INSPECTION-NON PIGGABLE
Brittle Fracture PIPELINE CORROSION AND CP INSPECTION-PIGGABLE
Stress Corrosion Cracking PIPELINE CORROSION INSPECTION-NON PIGGABLE
Sulfide Stress Cracking (SSC) PIPELINE CORROSION INSPECTION-PIGGABLE
Temper Embrittlement PIPELINE THIRD PARTY DAMAGE INSPECTION
Thermal Fatigue PROOF TEST
Wet H2S (Blistering, SOHIC, HIC, SSC) RADIOGRAPHIC TESTING
Wet H2S Damage RBI581 INTRUSIVE
Ext Chloride SCC RBI581 NON-INTRUSIVE
Quality Assurance ULTRASONIC SHEAR WAVE TESTING
Refractory Failure ULTRASONIC THICKNESS TESTING
885 Embrittlement
Carbonate Cracking
Fire
Blocked Discharge
Blocked Discharge - Admin Control
Thermal Relief
Thermal Relief - Admin Control
Loss of Cooling
Electrical Power Failure
Control Valve Failure (Fail Safe)
Control Valve Failure (Fail Opposite)
Tower Pump Failures
Carburization
Runaway Reaction
Exchanger Tube Rupture
Liquid Overfill
Liquid Overfill - Admin Control
Leak
581-Hydrochloric Acid Corrosion
Third Party Damage
581-High Temperature Sulfuric and Naphthenic Acid
Microbiologically Induced Corrosion
581-High Temperature H2/H2S Corrosion
581-Sulfuric Acid Corrosion
581-Hydrofluoric Acid Corrosion
Caustic Cracking
581-Alkaline Sour Water Corrosion
581-Amine Corrosion
581-High Temperature Oxidation
581-Acid Sour Water Corrosion
581-Cooling Water Corrosion
581-Soil Side Corrosion
581-Atmospheric Tank Bottom Corrosion
581-Internal Component Lining Damage
581-Caustic Cracking
Chloride Stress Corrosion Cracking (CI SCC)
581-Amine Cracking
581-Sulfide Stress Cracking
581-HIC/SOHIC - H2S
581-Alkaline Carbonate Stress Corrosion Cracking
581-Polythionic Acid Cracking
581-Chloride Stress Corrosion Cracking
581-Hydrogen Stress Cracking
581-HIC/SOHIC - HF
581-Ferritic Component Atmospheric Corrosion
581-Ferritic Component Corrosion Under Insulation
Creep
581-Austenitic Component Atmospheric Cracking
581-Austenitic Component Cracking Under Insulation
581-High Temperature Hydrogen Attack
581-Brittle Fracture
581-Low Alloy Steel Embrittlement
581-885F Embrittlement
581-Sigma Phase Embrittlement
581-Piping Mechanical Fatigue
581-Other Cracking
581-Mechanichal Fatigue
Criticality Calculator External Corrosion
581-Thinning Damage
581-High Temperature Sulfidic and Naphthenic Acid
Criticality Calculator Internal Corrosion
Inspection_Confidence
Extent
MI_INSP_001_EXTENT_C
ID Description
TMLS_BY_CAT_10 10% of TMLs by category
INTERNAL_VISUAL_100 100% Visual Coverage of internal surface
AC_TOFD_WFMT_VI_100 100% A/C Scan + TOFD/SW + 100% VI
AC_TOFD_SWW_VI_WFMT_ACFM_05 35% A/C Scan + TOFD/SWW + 100% VI
AC_VI_WFMT_ACFM_UT 10% A/C Scan + 50% VI
SOHIC_CSCAN_TOFD_HIC_90 SOHIC 90% C-Scan + TOFD/SW & HIC C-Scan
CSCAN_HIC_65 65% C-Scan & HIC C-Scan
VI_UT VI + UT Scan
UT_VIDEO_SUR External Spot UT + Internal Video Survey
-NON PIGGABLE SP_UP Spot UT
VI_PLUS_UT VI + UT
GT_VI95 >95% VI
VISUAL_TUBE_SHEET_100_EC_IRIS_TUBES_100 100% Visual tube sheet/EC,IRIS 100% tubes
VI_INSULREM_EDDY_CURRENT_95 95% VI + 90% Insul Rem or 90% Pulse Eddy Current
GT_VI_50 >50% VI
VI_INSULREM_50EDDYCUR_95 95% VI + 50% Insul Rem or 50% Pulse Eddy Current
GT_VI_25 >25% VI
VI_30_INSULREM_30_EDDYCUR_95 95% VI + 30% Insul Rem or 30% Pulse Eddy Current
GT_VI_10 >10% VI
VI_10_INSULREM_10_EDDYCUR_95 95% VI + 10% Insul Rem or 10% Pulse Eddy Current
SOIL_GT_90_FSCAN_UT_PS SS(> 90% FS + UT) or PS (100% VI + 100% ST )
SOIL_GT_50_FSCAN_UT_PS SS (>50% FS + UT) or PS (100% VI + ST >75%)
SOIL_10_PLUS_FSCAN_UT_PS SS (5-10% FS+ UT) or PS(100% VI + ST (50-75) %)
SOIL_SPOTUT_FLOOD_UT_PROD_SID SS (Spot UT+FT+UT) or PS(> 50% VI + ST < 50 %)
AC_TOFD_VI_100 65%A/C Scan + TOFD+ 100% VI
VI_INSUL_25_PROF 100% VI + 25% Insul Rem
UTS_2_PER_HEAD_4_PER_SHELL_1_ON_50_PCT_NOZZLES 2 UTs per head, 4 per shell,1 on 50% of nozzles
UTS_4_PER_HEAD_BX_1_ON_50_PCT_NOZZLES 4 UTs on each header box, 1 on 50% of nozzles
UTS_4_PER_HEAD_8_PER_SHELL_1_ON_50_PCT_NOZZLES 4 UTs per head, 8 per shell, 1 on 50% of nozzles
EXTERNAL_VISUAL_100 100% External Visual of the outer surface
VI_EC_RFEC_IRIS_50 50% VI and EC, RFEC, or IRIS
VI_EC_RFEC_IRIS_70 70% VI and EC, RFEC, or IRIS
UTS_8_PER_HEAD_BX_1_ON_50_PCT_NOZZLES 8 UTs per header box, 1 on 50% of nozzles
MT_PT_10 MT or PT 10% of all potential locations
RT_INNER_PIPE RT inner pipe straight runs
RT_STRIP_10 RT or Strip 10% of the locations by category
FLOOR_SCAN_100_VACUUM_BOX_100 100% Floor Scan with 100% Vacuum Box testing
UT_SHEAR_WAVE_100 UT shear wave 100% of all potential locations
NO_INSP_REQ No inspection required
UT_NOT_APPLICABLE UT Thickness inspection is not applicable
AS_RECVD_POPTST_VISUAL_INSP As received Pop test w/Visual inspection
CLND_STMD_BENCH_TST Cleaned or steamed out prior to bench test
RMVD_VISUAL_INSP Removed and visually inspected
VISUAL_INSP_NO_POP Visual inspection without pop test
IN_PLC_VISUAL_INSP In-place visual inspection
VI_SPOT_50 50% VI & 50% Spot UT
ILI_100 In-line Inspection 100% of all potential locations
TPD Very High Confidence Inspection TPD Very High Confidence Inspection
TPD High Confidence Inspection TPD High Confidence Inspection
VI_05 5% VI
TPD Med Confidence Inspection TPD Med Confidence Inspection
UT_RT_SC_PRO 100% UT/RT or 10% UT Scan or 10% Profile RT
TPD Low Confidence Inspection TPD Low Confidence Inspection
SP_SC_PR_75 75% Spot UT or 5% UT Scan, or 5% Profile RT
SPOTUT_RANUT_50 50% Spot UT/Random UT Scan or Random Profile RT
No CP-DA 100%-Low Confidence-10yrs No CP-DA 100%-Low Confidence-10yrs
SPOTUT_25 25% Spot UT
No CP-DA 100%-Medium Confidence-2yrs No CP-DA 100%-Medium Confidence-2yrs
VI_FLWUP_100 100% VI & 100% Follow-up
No CP-DA 100%-Medium Confidence-4yrs No CP-DA 100%-Medium Confidence-4yrs
No CP-ILI 100%-Low Confidence-10yrs No CP-ILI 100%-Low Confidence-10yrs
No CP-ILI 100%-Medium Confidence-2yrs No CP-ILI 100%-Medium Confidence-2yrs
No CP-ILI 100%-Medium Confidence-4yrs No CP-ILI 100%-Medium Confidence-4yrs
UT_PROF_100 100% UT Scan or Profile RT
With CP-DA 100%-High Confidence-2yrs With CP-DA 100%-High Confidence-2yrs
With CP-DA 100%-High Confidence-4yrs With CP-DA 100%-High Confidence-4yrs
With CP-DA 100%-Medium Confidence-10yrs With CP-DA 100%-Medium Confidence-10yrs
UT_FLWUP_20 20% UT Scan or Profile RT
With CP-ILI 100%-High Confidence-2yrs With CP-ILI 100%-High Confidence-2yrs
VI_HLD_UT_100 100% VI & 100% Holiday Test & 100% UT/MT
With CP-ILI 100%-High Confidence-4yrs With CP-ILI 100%-High Confidence-4yrs
VI_UT_RT_PG_95 95% VI with UT/RT/Pit Gauge Follow-up
With CP-ILI 100%-Medium Confidence-10yrs With CP-ILI 100%-Medium Confidence-10yrs
UT_RT_PG_60 60% VI with UT/RT/Pit Gauge Follow-up
VI_INSUL_PROF_100 100% VI + 100% Insul Rem
VI_5_INSUL_PROF_100 100% VI + 50% Insul Rem
VI_INSUL_05_PROF 100% VI + 5% Insul Rem
DP_ECT_UT_FLWUP_60 100% DP or ECT with UT Follow-up
DP_ECT__UT_60 60% DP or ECT with UT Follow-up
VI_DP_ECT_100 100% VI + 100% DP/ECT with UT Follow-up
VI_EC_RFEC_IRIS_100 100% VI and EC, RFEC,backed up by IRIS
VI_60_DPECT_FLWUP 100% VI + 60% DP/ECT with UT Follow-up
AUBT_ABSA_PA_100 100% AUBT + ABSA/TOFD + PA/FM
AUBT_ABSA_TOFD_65 65% AUBT + ABSA/TOFD + PA/FM
AUBT_ABSA_PA_30 30% AUBT + ABSA/TOFD + PA/FM
AUBT_ABSA_PA_WFMPT_10 10% AUBT + ABSA/TOFD + PA/FM or 75% WFMPT
WFMT_ACFM_100 100% WFMT/ACFM
WFMT_ACFM_75 75 WFMT/ACFM
VI_SEALING_SURFACE_EC_IRIS_RT_NOZZLES_100 100% VI sealing surface/EC,IRIS /RT nozzles
UT_100 100% UT
UT_AE_75 75% UT SCAN or AE
UT_RT_35 35% UT SCAN or 35% RT
UT_65RT 35% UT SCAN or 65% RT
UT_RT_10 10% UT Scan or 10% RT
DP_ECT_100 100% DP/ECT
DP_ECT65 65% DP/ECT
VI_SEALING_SURFACE_EC_IRIS_RT_RETURNS_NOZZLE_100 100% VI sealing surface/EC,IRIS/RT returns,nozzle
UT_AE_100 100% UT Scan or AE
UT_RT_65 65% UT Scan or 65% RT
AC_TOFD_VI_95 95% A/C Scan + TOFD/SW + 100% VI
AC_VI_WFMT_UT_10 10% A/C Scan + 100% VI
CSCAN_SW_TOFD_HIC_90 90% C-Scan + 100% SW/TOFD & HIC C-Scan
CSCAN_SW_TOFD_HIC_65 65% C-Scan + 100% SW/TOFD & HIC
Inspection_Profile
RBI Component Family
MI_PROFINSP_COMP_FAM_C
ID Description
MI_CCRBICCS Criticality RBI Component - Cylindrical Shell
MI_CCRBICEB Criticality RBI Component - Exchanger Bundle
MI_CCRBICEH Criticality RBI Component - Exchanger Header
MI_CCRBICET Criticality RBI Component - Exchanger Tube
MI_CCRBICPI Criticality RBI Component - Piping
MI_CCRBICTB Criticality RBI Component - Tank Bottom
MI_CCPRDRLV Criticality PRD Component - Relief Valve
MI_CCPRDRPD Criticality PRD Component - Rupture Disk
MI_RBIPIPESEGM Criticality RBI Pipeline Segment
MI_CCRBIPCC Criticality RBI Component - Pump Compressor Casing
Inspections
Family Id
FMLY_ID
ID Description
MI_INSPBUND Bundle Inspection
MI_API510EXT_CHECK API 510 External Checklist
MI_API510INT_CHECK API 510 Internal Checklist
MI_API510IEX_CHECK API 510 Internal Exchanger Checklist
MI_API653INT_CHECK API 653 Internal Checklist
MI_EXTNL_PRD_CHECK External PRD Checklist
MI_GEN_INSP_TMP Generic Inspection Template
MI_ILI_CHECK ILI Checklist
MI_PRD_PT_CHECK PRD Pop Test Checklist
MI_THIRDPARTY_DMG Third Party Damage Checklist
MI_INSPFULL Full Inspection
MI_INSP_GEN General Inspection
MI_INSPPTST Pressure Test Inspection

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Equipment ID CMMS System Equipment Technical Number

MI_EQUIP000_EQUIP_ID_C MI_EQUIP000_SAP_SYSTEM_C MI_EQUIP000_EQUIP_TECH_NBR_C

581 DL EQU1 Heat Exchanger-Shell

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