Professional Documents
Culture Documents
IMPORTANT
Note:
WARNING
Before disconnecting the wiring from the nega-
Before disconnecting the battery: tive battery terminal, note the position of the wir-
ing.
- wait for the motor-driven fan assembly to stop,
- wait for the computer to finish saving (1
minute).
WARNING
The visual indicator cannot be considered reli-
able in After-Sales; do not use it to determine the
state of the battery.
80A-2
BATTERY
Battery: Removal - Refitting 80A
- the positive battery terminal wiring.
137319
137321
a Remove:
a Remove:
- the nuts (2) from the negative battery terminal wir-
ing, - the nut (6) of the battery disconnection unit wiring,
- the positive battery terminal wiring on the battery
- the wiring of the negative battery terminal.
disconnection unit.
a Unclip the wiring at (3) . a
a Move aside the negative battery terminal wiring.
Note:
Mark the position of the battery bracket on the
2 - Removal
battery.
137320
a Remove:
- the nut (5) from the positive battery terminal wiring,
80A-3
BATTERY
Battery: Removal - Refitting 80A
2 - Refitting
Note:
Fitting the battery bracket in the incorrect direc-
tion may cause contact with the wiring on the
negative batter y terminal.
137322
a Remove:
Note:
Do not remove the cover of the injection com-
puter.
137322
3 - Replacement a Pretighten the bolt (7) .
a Remove the battery connectors (see Battery termi- a Torque tighten in order (8) (7) , the battery bracket
nals: Removal - Refitting) . bolts (6.5 N.m).
a Refit:
REFITTING
- the positive battery terminal wiring on the battery
disconnection unit,
I - REFITTING PREPARATION OPERATION
- the wiring on the positive battery terminal,
a Check the battery (see Battery: Check) (Technical
Note 6002A, 80A, Battery).
WARNING
Incorrect tightening could cause heating of con-
II - REFITTING OPERATION FOR PART
tacts, starting or charging faults, sparking, or
CONCERNED
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
1 - Replacement page 80A-1) .
a Refit the battery terminals (see Battery terminals: a Torque tighten the positive battery wiring nuts (8
Removal - Refitting) . N.m).
80A-4
BATTERY
Battery: Removal - Refitting 80A
3 - Connection
137319
Note:
Positioning the negative terminal wiring incor-
rectly may prevent the battery cover from closing.
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
80A-5
BATTERY
Battery disconnection unit: Removal - Refitting 80A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
the repair, page 80A-1) .
137321
REMOVAL
a Loosen the supply wiring nut (2) from the battery dis-
connection unit.
I - REMOVAL PREPARATION OPERATION
a Remove the supply wiring from the battery discon-
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) . nection unit.
137325
a Remove the nuts (3) from the fuse box and the bat-
tery disconnection unit.
80A-6
BATTERY
Battery disconnection unit: Removal - Refitting 80A
137327 137329
a Partially remove the battery disconnection unit (7) .
a Move aside the fuse box at (5) .
137330
a Unlock the safety devices of the lower connectors
(8) .
137328
WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.
80A-7
BATTERY
Battery disconnection unit: Removal - Refitting 80A
a Refit:
- the upper wiring of the battery disconnection unit in
the position marked during removal,
- the fuse box,
- the supply wiring of the engine fuse and relay box
on the battery tray stud.
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
137331
WARNING
a Disconnect the lower and side connectors from the
Incorrect tightening could cause heating of con-
battery disconnection unit (9) .
tacts, starting or charging faults, sparking, or
a Remove the battery disconnection unit. could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
REFITTING
a Torque tighten:
I - REFITTING OPERATION FOR PART - the battery disconnection unit upper wiring
CONCERNED nuts (8 N.m),
a Connect the lower and side connectors of the bat- - the positive battery terminal wiring nut (8 N.m).
tery disconnection unit.
a Ensure that the lower and side connectors are cor- II - FINAL OPERATION
rectly clipped on.
a Connect the battery (see 80A, Battery, Battery: Re-
a Lock the lower connectors (8) of the battery discon- moval - Refitting, page 80A-2) .
nection unit.
a Refit the battery disconnection unit by sliding it into
its housing on the battery tray.
WARNING
To prevent damage to the wiring harness when
refitting, observe the original routing.
80A-8
BATTERY
Battery tray: Removal - Refitting 80A
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
137320
tion recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for a Remove:
the repair, page 80A-1) . - the nut (4) from the positive battery terminal wiring,
- the positive battery terminal wiring.
REMOVAL
80A-9
BATTERY
Battery tray: Removal - Refitting 80A
137321 137325
a Remove: a Remove the nuts (6) from the fuse box and the bat-
tery disconnection unit.
- the nut (5) of the battery disconnection unit wiring,
a Disconnect the supply wiring (7) from the engine
- the positive battery terminal wiring on the battery
fuse and relay box.
disconnection unit.
Note:
Mark the wiring routing and connections on the
battery disconnection unit.
137327
a Move aside the fuse box at (8) .
a Remove the upper wiring from the battery discon-
nection unit.
80A-10
BATTERY
Battery tray: Removal - Refitting 80A
137328 137322
a Remove the battery disconnection unit bolt (9) . a Remove:
- the air duct (11) from the injection computer,
WARNING - the injection computer cover (12) .
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.
136463
a Disconnect the injection computer connectors.
137329
a Partially remove the battery disconnection unit (10) .
a Move aside the battery disconnection unit.
80A-11
BATTERY
Battery tray: Removal - Refitting 80A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
136462
a Remove the injection computer support bolts (13) .
137334
a Extract the "support - injection computer" assembly
upwards.
a Unclip the injection computer wiring from the battery
tray.
a Remove the "support - injection computer" assem-
bly.
a Remove the battery (see Battery: Removal - Refit-
ting) .
137335
a Remove the Protection and Switching Unit support
bolts (16) .
a Unclip the wiring from the battery tray at (17) .
80A-12
BATTERY
Battery tray: Removal - Refitting 80A
REFITTING
137337
a Remove the bolts (18) from the battery tray.
a Remove the wiring channel mounting (19) .
a Move aside the battery tray.
137337
II - FINAL OPERATION
a Refit the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
137338
a Connect the injection computer connectors.
a Unclip the wiring at (20) . a Clip the injection computer wiring onto the battery
tray.
a Remove the battery tray.
a Unclip the battery acid drain pipe. a Refit:
- the "support - injection computer" assembly,
- the injection computer support bolts,
80A-13
BATTERY
Battery tray: Removal - Refitting 80A
a Refit the battery disconnection unit by sliding it into
its housing on the battery tray.
WARNING
To prevent damage to the wiring harness when
refitting, observe the original routing.
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
a Torque tighten:
- the battery disconnection unit upper wiring
nuts (8 N.m),
- the positive battery terminal wiring nut (8 N.m).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
80A-14
HEADLIGHTS
Front lighting: List and location of components 80B
B32
I - LIST OF COMPONENTS Halogen bulbs
FOG LIGHTS
- front fog lights,
- front fog light bulbs,
135388
Headlights
135365
135394
80B-1
HEADLIGHTS
Front lighting: List and location of components 80B
B32
Side indicator Front fog light bulb
135395 135346
FOG LIGHTS
135394
135396
80B-2
HEADLIGHTS
Front lighting: List and location of components 80B
B32
143967 135386
143965 135342
The front lighting computer is located behind the pas-
senger compartment fuse and relay box regardless of
the driver's position.
80B-3
HEADLIGHTS
Front lighting: List and location of components 80B
L38
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS
FOG LIGHTS
- front fog lights (see 80B, Headlights, Front fog
light: Removal - Refitting, page 80B-27) ,
- front fog light bulbs (see 80B, Headlights, Front fog
light bulb: Removal - Refitting, page 80B-25) , 143974
Halogen bulbs
DISCHARGE LAMPS
- discharge bulbs (see 80B, Headlights, Headlight
bulb: Removal - Refitting, page 80B-16) ,
- a headlight beam adjustment front sensor (see 80B,
Headlights, Headlight beam adjustment front sen-
sor: Removal - Refitting, page 80B-29) ,
- a headlight beam adjustment rear sensor (see 80B,
Headlights, Headlight beam adjustment rear sen-
sor: Removal - Refitting, page 80B-31) ,
- headlight high voltage units (see 80B, Headlights,
Xenon headlight high voltage unit: Removal - Re- 140192
fitting, page 80B-32) ,
(1) Direction indicator bulb
- a front lighting computer (see 80B, Headlights, Front
lighting computer: Removal - Refitting, page 80B- (2) Main beam headlight bulbs
33) . (3) Side light bulb
80B-4
HEADLIGHTS
Front lighting: List and location of components 80B
L38
140196 143974
Side indicator
140200
135395
80B-5
HEADLIGHTS
Front lighting: List and location of components 80B
L38
Headlight adjustment rear sensor
DISCHARGE LAMPS
144103
143965
Headlight adjustment front sensor
143967
135386
80B-6
HEADLIGHTS
Front lighting: List and location of components 80B
L38
Front lighting computer
135342
The front lighting computer is located behind the pas-
senger compartment fuse and relay box regardless of
the driver's position.
80B-7
HEADLIGHTS
Headlight: Removal - Refitting 80B
B32
DISCHARGE LAMPS
a
IMPORTANT
IMPORTANT 135389
To prevent burns, wait until the « computers -
a Remove:
power unit » assemblies are cold before removal.
- the headlight upper bolts (1) ,
a Disconnect the battery (see 80A, Battery, Battery:
- the collet.
Removal - Refitting, page 80A-2) .
a Move the headlight towards the front of the vehicle
(2) .
a Disconnect the headlight connectors.
a Remove the front bumper (see Front bumper: Re-
moval - Refitting) (55A, Exterior protection). a Remove the headlight.
DISCHARGE LAMPS
a Remove the xenon headlight high voltage unit (see
80B, Headlights, Xenon headlight high voltage
unit: Removal - Refitting, page 80B-32) .
80B-8
HEADLIGHTS
Headlight: Removal - Refitting 80B
B32
REFITTING
DISCHARGE LAMPS
a Refit the xenon headlight high voltage unit (see 80B,
Headlights, Xenon headlight high voltage unit:
Removal - Refitting, page 80B-32) .
II - FINAL OPERATION
DISCHARGE LAMPS
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
80B-9
HEADLIGHTS
Headlight: Removal - Refitting 80B
L38
DISCHARGE LAMPS
a
IMPORTANT
IMPORTANT
To prevent burns, wait until the « computers -
power unit » assemblies are cold before removal.
a Remove:
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the front section of the front wheel arch liners (see
Front wheel arch liner: Removal - Refitting) 143949
(55A, Exterior protection),
a Unclip the connectors from the headlight according
- the front bumper (see Front bumper: Removal - to the direction of the arrows (3) and (4) .
Refitting) (55A, Exterior protection).
a Remove the headlight.
DISCHARGE LAMPS
80B-10
HEADLIGHTS
Headlight: Removal - Refitting 80B
L38
REFITTING
DISCHARGE LAMPS
a Refit the xenon headlight high voltage unit (see 80B,
Headlights, Xenon headlight high voltage unit:
Removal - Refitting, page 80B-32) .
II - REFITTING OPERATION
a Proceed in the reverse order to removal.
a Adjust the headlights (see 80B, Headlights, Head-
light: Adjustment, page 80B-12) .
80B-11
HEADLIGHTS
Headlight: Adjustment 80B
B32
III - ADJUSTMENT OPERATION
Equipment required
ADJUSTMENT
II - TEST OPERATION
WARNING
Consult the device's operating manual to avoid
135392
incorrect use.
a Adjust the headlight beam using the headlight ad-
a Place the headlight adjustment and checking justment and checking tool and by turning the bolt
tool adjusted to -1% in front of the vehicle. (1) .
80B-12
HEADLIGHTS
Headlight: Adjustment 80B
B32
2 - Horizontal adjustment
WITHOUT DISCHARGE LAMPS
135393
a Use the headlight adjustment and checking tool
to horizontally adjust the headlight by turning the bolt
(2) .
a Position a small ratchet fitted with an 8 mm socket to
access the horizontal adjustment bolt (2) .
135391
IV - FINAL OPERATION
a Adjust the headlight beam using the headlight ad-
justment and checking tool and by turning the bolt a Close the bonnet.
(1) .
Note:
A setting recess is provided for beam adjust-
ment.
80B-13
HEADLIGHTS
Headlight: Adjustment 80B
L38
III - ADJUSTMENT OPERATION
Equipment required
ADJUSTMENT
Note:
Do not get into the vehicle throughout the opera-
tion.
140187
a Adjust the headlight beam using the headlight ad-
justment and checking tool and by turning the bolt
a Switch on the dipped headlights. (1) .
II - TEST OPERATION
WARNING
Consult the device's operating manual to avoid
incorrect use.
80B-14
HEADLIGHTS
Headlight: Adjustment 80B
L38
2 - Horizontal adjustment
135393
a Use the headlight adjustment and checking tool
to horizontally adjust the headlight by turning the bolt
(2) with a small ratchet (3) .
IV - FINAL OPERATION
a Close the bonnet.
80B-15
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B32
REMOVAL
DISCHARGE LAMPS
a
IMPORTANT
IMPORTANT
To prevent burns, wait until the « computers -
power unit » assemblies are cold before removal.
135389
a Remove:
I - REMOVAL PREPARATION OPERATION - the collet,
a Switch off the ignition.
- the headlight upper bolts (1) .
DISCHARGE LAMPS a Move the headlight towards the front of the vehicle
by approximately 8 cm (2) .
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED
135616
80B-16
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B32
Daytime running light bulb 1 - Dipped beam headlight bulb
DISCHARGE LAMPS
135616
a Remove the sealing cover.
135616
a Remove the sealing cover (6) .
135398
a Unlock the bulb holder (5) by turning it a quarter of a
turn anti-clockwise. 135396
a Remove: a Remove the xenon dipped headlight bulb by pulling
- the bulb holder from the headlight, it towards yourself (9) .
- the daytime running light bulb from the bulb holder. a Disconnect the connector (7) of the xenon dipped
headlight bulb.
a Unlock the xenon dipped headlight bulb by turning it
a quarter of a turn anti-clockwise (8) .
80B-17
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B32
2 - Main beam headlight bulbs
135388
135388
a Remove the sealing cover (13) .
135364
135365
a Unclip the main beam headlight bulb (15) .
a Disconnect the connector (1 1) from the dipped a Remove the main beam headlight bulb.
beam headlight bulb. a Disconnect the connector (14) from the main beam
a Unlock the clip (12) from the dipped beam headlight headlight bulb.
bulb.
a Remove the dipped beam headlight bulb.
80B-18
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B32
3 - Side light bulb
DISCHARGE LAMPS
135388
a Remove the sealing cover (16) .
116288
WARNING
To prevent any breakages, handle the bulb by its
base. If you should touch the glass, clean it with
alcohol and a lint-free cloth.
135330
WARNING
a Unclip: The bulb must be handled with care.
- the bulb holder (17) from the headlight, The external conductor is very fragile and must
not be damaged.
- the side light from the bulb holder.
REFITTING
II - REFITTING OPERATION FOR PART
I - REFITTING PREPARATION OPERATION
CONCERNED
a
When replacing a bulb, only use approved bulbs. a Refit the indicator bulb onto the bulb holder.
a Lock the bulb holder by turning it a quarter of turn
clockwise.
80B-19
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B32
a Lock the bulb holder by turning it a quarter of turn
clockwise.
DISCHARGE LAMPS
a Refit the sealing cover.
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
3 - Dipped beam headlight bulb
DISCHARGE LAMPS
a Connect the connector of the xenon dipped beam
headlight bulb.
a Refit the xenon dipped beam headlight bulb.
a Lock the xenon dipped beam headlight bulb by turn-
ing it a quarter of a turn clockwise.
a Refit the sealing cover.
80B-20
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
L38
IMPORTANT
IMPORTANT
To prevent burns, wait until the « computers -
power unit » assemblies are cold before removal. 140192
a Remove the sealing cover (4) .
DISCHARGE LAMPS
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
140195
a Unlock the bulb holder (5) by turning it a quarter of a
turn anti-clockwise.
a Remove the direction indicator bulb from the bulb
holder by turning it a quarter of a turn anti-clockwise.
143947
a Remove:
- the headlight bolts (1) ,
- the front bumper upper bolt (2) .
a Move the headlight according to the direction of the
arrows (3) .
80B-21
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
L38
2 - Side light bulb 3 - Main beam headlight bulbs
140194 140194
a Remove the sealing cover (6) by turning it a quarter a Remove the sealing cover (8) by turning it a quarter
of a turn anti-clockwise. of a turn anti-clockwise.
140197 140199
a Unclip: a Disconnect the connector (9) from the main beam
- the bulb holder (7) from the headlight, headlight bulb.
140198
80B-22
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
L38
4 - Dipped beam headlight bulb
DISCHARGE LAMPS
140193
a Remove the sealing cover (11) .
144103
140196
a Disconnect the connector (1 2) from the dipped
beam headlight bulb.
144104
a Unlock the clip (13) from the dipped beam headlight
bulb. a Disconnect the connector from the dipped beam
headlight bulb (15) .
a Remove the dipped beam headlight bulb.
a Remove the dipped beam headlight bulb.
REFITTING
Note:
When replacing a bulb, only use approved bulbs.
80B-23
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
L38
DISCHARGE LAMPS
a
WARNING
To prevent any breakages, handle the bulb by its
base. If you should touch the glass, clean it with
alcohol and a lint-free cloth.
WARNING
The bulb must be handled with care.
The external conductor is very fragile and must
not be damaged.
II - REFITTING OPERATION
a Proceed in the reverse order to removal.
80B-24
HEADLIGHTS
Front fog light bulb: Removal - Refitting 80B
B32, and FOG LIGHTS
135346
REFITTING
80B-25
HEADLIGHTS
Front fog light bulb: Removal - Refitting 80B
L38, and FOG LIGHTS
REMOVAL
143948
REFITTING
140202
a Remove the cover (1) of the front bumper by turning
it a quarter of a turn anti-clockwise. I - REFITTING OPERATION
a
II - REMOVAL OPERATION
Note:
When replacing a bulb, only use approved bulbs.
II - FINAL OPERATION
140200
a Disconnect the front fog light connector (2) .
140201
80B-26
HEADLIGHTS
Front fog light: Removal - Refitting 80B
FOG LIGHTS
REMOVAL REFITTING
- the front wheel arch liners (see Front wheel arch a Refit the front fog light.
liner: Removal - Refitting) (55A, Exterior protec-
tion), a Connect the front fog light connector.
II - OPERATION FOR REMOVAL OF PART - the front bumper (see Front bumper: Removal -
CONCERNED Refitting) (55A, Exterior protection),
- the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
135345
a Remove:
80B-27
HEADLIGHTS
Side indicator: Removal - Refitting 80B
Special tooling required
REMOVAL
135338
a Remove:
- the side indicator from the bulb holder,
- the bulb from the bulb holder.
REFITTING
135339
REFITTING OPERATION FOR PART CONCERNED
a
Note:
If the bulbs are changed, use approved bulbs.
a Refit:
- the bulb onto the side indicator bulb holder,
- the side indicator on the bulb holder.
a Clip the side indicator onto the door mirror.
135340
a Unclip the side indicator by inserting the tool (Car.
1363) in the end on the door mirror casing side to
press on the clip (1) .
80B-28
HEADLIGHTS
Headlight beam adjustment front sensor: Removal - Refitting 80B
DISCHARGE LAMPS, and EXPORT EQUIPMENT LEVEL ADDITIONAL
II - REMOVAL OPERATION
Special tooling required
Equipment required
Diagnostic tool
Tightening torquesm
REMOVAL
a Switch off the ignition. a Unclip the headlight beam adjustment front sensor
a Remove the front left-hand wheel (see Wheel: Re- linkage at (1) .
moval - Refitting) (35A, Wheels and tyres).
a Disconnect the headlight beam adjustment front
sensor connector (2) .
a Remove:
REFITTING
Note:
Replace the sensor if the linkage is damaged
along its length or at the "ball joint - lever - link-
age" connection.
II - REFITTING OPERATION
80B-29
HEADLIGHTS
Headlight beam adjustment front sensor: Removal - Refitting 80B
DISCHARGE LAMPS, and EXPORT EQUIPMENT LEVEL ADDITIONAL
143966
- go to repair mode,
80B-30
HEADLIGHTS
Headlight beam adjustment rear sensor: Removal - Refitting 80B
DISCHARGE LAMPS, and EXPORT EQUIPMENT LEVEL ADDITIONAL
REFITTING
Equipment required
I - REFITTING PREPARATION OPERATION
Diagnostic tool
a
REMOVAL Note:
Replace the sensor if the linkage is damaged
along its length or at the "ball joint - lever - link-
I - REMOVAL PREPARATION OPERATION
age" connection.
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
II - REFITTING OPERATION
a Switch off the ignition.
a Proceed in the reverse order to removal.
II - REMOVAL OPERATION a Apply the after repair procedure using the Diagnos-
tic tool :
- connect the diagnostic tool,
- select "Headlight adjustment computer",
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- select "Headlight beam adjustment rear sensor" in
the "List of components controlled by this comput-
er" section,
- carry out the operations described in the "After re-
pair procedure" section.
a Adjust the headlight beam (see 80B, Headlights,
Headlight: Adjustment, page 80B-12) .
143965
a Disconnect the connector (1) from the headlight
beam adjustment rear sensor.
a Remove:
- the ball joint (2) of the headlight beam adjustment
rear sensor linkage,
- the bolt (3) from the headlight beam adjustment
rear sensor,
- the headlight beam adjustment rear sensor.
80B-31
HEADLIGHTS
Xenon headlight high voltage unit: Removal - Refitting 80B
DISCHARGE LAMPS
REFITTING
IMPORTANT
I - REFITTING OPERATION FOR PART
To prevent burns, wait until the « computers - power
CONCERNED
unit » assemblies are cold before removal.
IMPORTANT
REMOVAL
Note:
To ensure that the high voltage unit is properly
sealed, perform the tightening procedure accord-
ing to the illustration above.
Failure to adhere to this advice may cause a
sealing fault in the high voltage unit.
II - FINAL OPERATION
a Refit the headlight (see 80B, Headlights, Head-
light: Removal - Refitting, page 80B-8) .
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
a Adjust the headlight beam (see 80B, Headlights,
Headlight: Adjustment, page 80B-12) .
135386
80B-32
HEADLIGHTS
Front lighting computer: Removal - Refitting 80B
DISCHARGE LAMPS
Equipment required
Diagnostic tool
REMOVAL
LEFT-HAND DRIVE
a Remove the dashboard lower trim (see Dashboard
lower trim: Removal - Refitting) (57A, Interior
equipment).
136960
a Cut the plastic clip (1) on the passenger compart-
ment fuse and relay box.
RIGHT-HAND DRIVE
a Disconnect the connectors (2) .
a Remove the glovebox (see Glovebox: Removal -
a Unclip:
Refitting) (57A, Interior equipment).
- the connector under the passenger compartment
fuse and relay box,
- the passenger compartment fuse and relay box.
a Remove the UCH (see 87B, Passenger compart-
ment connection unit, UCH: Removal - Refitting, a Move aside the passenger compartment fuse and
page 87B-1) . relay box.
80B-33
HEADLIGHTS
Front lighting computer: Removal - Refitting 80B
DISCHARGE LAMPS
II - OPERATION FOR REMOVAL OF PART
CONCERNED
LEFT-HAND DRIVE
a Refit the dashboard lower trim (see Dashboard
lower trim: Removal - Refitting) (57A, Interior
equipment).
RIGHT-HAND DRIVE
a Refit the glovebox (see Glovebox: Removal - Refit-
ting) (57A, Interior equipment).
REFITTING
II - FINAL OPERATION
a Clip the passenger compartment fuse and relay box
onto its mounting.
a Refit:
- a new plastic clip on the passenger compartment
fuse and relay box,
- the UCH (see 8 7 B, Passenger compartment
connection unit, UCH: Removal - Refitting, page
87B-1) .
a Connect the connectors of the passenger compart-
ment fuse and relay box.
a Clip on the connector under the passenger compart-
ment fuse and relay box.
80B-34
REAR LIGHTING
Rear lighting: List and location of components 81A
B32
I - LIST OF COMPONENTS Rear lights on the tailgate
135358
81A-1
REAR LIGHTING
Rear lighting: List and location of components 81A
B32
Rear light bulbs on the tailgate Rear fog lights
135332
135350
135333
135332
135332
81A-2
REAR LIGHTING
Rear lighting: List and location of components 81A
B32
Rear fog light bulb
143970
81A-3
REAR LIGHTING
Rear lighting: List and location of components 81A
L38
I - LIST OF COMPONENTS Rear wing light bulbs
140231
II - POSITION OF THE COMPONENTS
(1) Direction indicator bulb
Rear lights on the wing (2) Brake light and side light bulb
143973
140233
143973
81A-4
REAR LIGHTING
Rear lighting: List and location of components 81A
L38
High-level brake light
143973
138937
81A-5
REAR LIGHTING
Rear wing light: Removal - Refitting 81A
B32
REMOVAL
135363
a Remove the nuts (3) from the rear light on the wing.
a Remove:
REFITTING
- the cover of the jack support,
- the nuts (1) of the jack support, REFITTING OPERATION FOR PART CONCERNED
II - OPERATION FOR REMOVAL OF PART a Refit the bulbs for the rear light on the wing (see
CONCERNED 81A, Rear lighting, Rear light bulb: Removal - Re-
fitting, page 81A-10) .
81A-6
REAR LIGHTING
Rear wing light: Removal - Refitting 81A
L38
REMOVAL
REMOVAL OPERATION
140224
a Remove the bolts (1) from the rear light on the wing.
REFITTING
II - REFITTING OPERATION
81A-7
REAR LIGHTING
Rear opening element light: Removal - Refitting 81A
B32
The rear lights are split into two sections, one on the
wing and the other on the tailgate.
REMOVAL
135337
REFITTING
a Fit the wiring for the rear opening element light to the
luggage compartment lid.
a Connect and clip on the rear opening element light.
a Refit the rear opening element light.
a Clip on the tailgate trim flap.
81A-8
REAR LIGHTING
Rear opening element light: Removal - Refitting 81A
L38
II - REMOVAL OPERATION
143951
REFITTING
81A-9
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
B32
REMOVAL
a Remove:
135349
a Remove the bulb holder plate for the rear light on the
wing by pressing on the clips (1) .
135350
a Remove:
81A-10
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
B32
REFITTING
Note:
When replacing a bulb, only use approved bulbs.
II - FINAL OPERATION
81A-11
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
L38
REMOVAL
140229
a Remove the bulb holder plate for the rear light on the
wing by pressing on the clips (1) .
140233
a Remove the bulb holder plate of the reversing light
and rear fog light by pressing on the clip (4) .
81A-12
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
L38
143977
a Remove:
- the reversing light bulb (5) from the bulb holder,
- the rear fog light bulb (6) from the bulb holder.
REFITTING
REFITTING OPERATION
a
Note:
When replacing a bulb, only use approved bulbs.
81A-13
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
B32
a II - OPERATION FOR REMOVAL OF PART
CONCERNED
Note:
If the LEDs are faulty, replace the complete high
level brake light.
REMOVAL
138635
138951
a
Remove:
- the tailgate central trim (1) ,
- the blanking covers.
138636
REFITTING
81A-14
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
B32
II - REFITTING OPERATION FOR PART
CONCERNED
a Connect the high level brake light connector.
a Clip on:
- the rear screen washer jet,
- the high level brake light.
81A-15
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
L38
REMOVAL
REMOVAL OPERATION
a Open the boot lid.
140315
a Pull the top of the high-level brake light.
a Unclip the high-level brake light connector (4) .
a Remove the high-level brake light.
140313
a Insert a flat-blade screwdriver at (1) .
REFITTING
Note:
If the LEDs are faulty, replace the complete high-
level brake light.
II - REFITTING OPERATION
a Connect the high-level brake light connector.
a Clip the high-level brake light onto the rear parcel
shelf trim.
140314
a Unclip the high-level brake light by pressing on the
clips in the direction of the arrows (2) and (3) .
81A-16
REAR LIGHTING
Rear fog light bulb: Removal - Refitting 81A
B32
REMOVAL
II - REMOVAL OPERATION
143972
143970
a Remove:
- the bulb holder (2) of the rear fog light by turning it
a quarter of a turn anti-clockwise,
- the rear fog light bulb from the bulb holder.
REFITTING
a
Note:
When replacing a bulb, only use approved bulbs.
81A-17
REAR LIGHTING
Rear fog lights: Removal - Refitting 81A
B32
REMOVAL
II - REMOVAL OPERATION
143972
a Disconnect the rear fog light connector (1) .
143969
a Unclip the rear fog light at (2) .
a Remove the rear fog light.
REFITTING
a Proceed in the reverse order to removal.
81A-18
REAR LIGHTING
Number plate light: Removal - Refitting 81A
REMOVAL REFITTING
Note:
When replacing a bulb, only use approved bulbs.
B32
a Refit the translucent cover of the number plate light.
B32
121080
a Unclip the translucent cover (1) from the number
plate light.
81A-19
INTERIOR LIGHTING
Interior lighting: List and location of components 81B
I - LIST OF COMPONENTS Front courtesy light
144116
135369
81B-1
INTERIOR LIGHTING
Interior lighting: List and location of components 81B
Luggage compartment light
135367
Vanity light
137691
81B-2
INTERIOR LIGHTING
Interior light: Removal - Refitting 81B
Front courtesy light
Special tooling required
Note:
The front and rear courtesy lights are removed in
an identical manner.
REMOVAL
135373
135374
a
Note:
Removal is carried out by pressing on the two
clips (1) using the tool (Car. 1363).
135374
a Unclip:
81B-3
INTERIOR LIGHTING
Interior light: Removal - Refitting 81B
REFITTING
Note:
When replacing a bulb, only use approved bulbs.
a Clip on:
- the courtesy light bulbs,
- the translucent cover of the courtesy light.
81B-4
INTERIOR LIGHTING
Lower door light: Removal - Refitting 81B
Special tooling required
REMOVAL
135377
a Unclip the lower door light (1) using the tool (Car.
1363).
a Disconnect the connector from the lower door light.
a Remove the lower door light.
REFITTING
Note:
When replacing the bulb, use an approved bulb.
81B-5
INTERIOR LIGHTING
Courtesy light: Removal - Refitting 81B
Special tooling required
REMOVAL
135376
a Unclip the vanity light (1) from the headlining using
the tool (Car. 1363).
a Disconnect the vanity light connector.
a Remove the vanity light.
REFITTING
Note:
When replacing the bulb, use an approved bulb.
81B-6
INTERIOR LIGHTING
Storage compartment light: Removal - Refitting 81B
a Remove the storage compartment light.
Special tooling required
FINAL OPERATION
a Refit the glovebox (see Glovebox: Removal - Refit-
ting) (57A, Interior equipment).
LEFT-HAND DRIVE
a Clip on the storage compartment light switch cover.
135369
a Unclip the cover from the storage compartment light
switch (1) .
135378
a Unclip the storage compartment light (2) from the
dashboard using the tool (Car. 1363).
a Disconnect the storage compartment light connector
81B-7
FUSES
Fuses: List and location of components 81C
I - LIST OF COMPONENTS
II - LOCATION OF COMPONENTS
LEFT-HAND DRIVE
137120
RIGHT-HAND DRIVE
137114
137295
81C-1
FUSES
Fuses: List and location of components 81C
Front engine fuse box
137964
137327
Battery disconnection unit
137328 138404
For removal and refitting (see 80A, Battery, Battery
disconnection unit: Removal - Refitting, page 80A-
6) .
81C-2
FUSES
Fuses: List and location of components 81C
135722
The fuses in this unit can be accessed after the remov-
al of the Protection and Switching Unit (see 87G, En-
gine compartment connection unit, Protection and
Switching Unit: Removal - Refitting, page 87G-1) .
138405
The fuses in this unit can be replaced individually. Engine relay/fuse box
138402
137082
81C-3
FUSES
Fuses: List and location of components 81C
138401
The unit is located behind the left-hand headlight.
It may be necessary to remove the headlight to access
the fuses (see 80B, Headlights, Headlight: Removal
- Refitting, page 80B-8) .
81C-4
ENGINE IMMOBILISER
Immobiliser system: List and location of components 82A
I - LIST OF COMPONENTS Ignition switch
140323
II - LOCATION OF COMPONENTS
140328
Key
107734
82A-1
ENGINE IMMOBILISER
Immobiliser system: List and location of components 82A
Card reader
144112
125112
Start button
140331
144111
82A-2
ENGINE IMMOBILISER
Immobiliser system: List and location of components 82A
Front starting aerial Rear starting aerial
144123 136712
136678
82A-3
ENGINE IMMOBILISER
Ignition switch: Removal - Refitting 82A
KEY DOOR OPENING SYSTEM
Equipment required
Diagnostic tool
REMOVAL
140415
a Remove:
- the bolts (1) of the cowlings under the steering
wheel,
- the lower cowling cover (2) .
82A-4
ENGINE IMMOBILISER
Ignition switch: Removal - Refitting 82A
KEY DOOR OPENING SYSTEM
II - REMOVAL OPERATION II - REFITTING OPERATION
a
Note:
For security reasons, it is essential to tighten the
ignition switch using a shear bolt until the bolt
head ruptures.
Be sure to recover the sheared-off part of the
bolt after it has been tightened.
140324
REFITTING
82A-5
ENGINE IMMOBILISER
Transponder ring: Removal - Refitting 82A
KEY DOOR OPENING SYSTEM
Equipment required
Diagnostic tool
REMOVAL
II - REMOVAL OPERATION
140415
a Remove:
- the bolts (1) of the cowlings under the steering
wheel,
- the lower cowling cover (2) .
140328
a Disconnect the connector (5) of the transponder
ring.
82A-6
ENGINE IMMOBILISER
Transponder ring: Removal - Refitting 82A
KEY DOOR OPENING SYSTEM
140329
a Unclip the transponder ring at (6) .
a Remove the transponder ring.
REFITTING
a Proceed in the reverse order to removal.
a Unlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (88C, Airbag and pretensioners).
82A-7
ENGINE IMMOBILISER
Start button: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
136682
128097
REFITTING
82A-8
ENGINE IMMOBILISER
Start button: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
II - FINAL OPERATION
a Refit the centre front panel (see Centre front panel:
Removal - Refitting) (57A, Interior equipment).
82A-9
ENGINE IMMOBILISER
Electric steering column lock: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Equipment required
Diagnostic tool
Tightening torquesm
Note:
To remove the electric steering column lock, the air-
bag computer must be locked.
This operation enables the steering column to be
unlocked.
Note:
136675
Do not fit a steering column lock that shows signs
of impact (risk of an immobilising fault). a
WARNING
The bolt for the electric steering column lock has
REMOVAL
a left-hand thread. It unscrews in a clockwise
direction.
I - REMOVAL PREPARATION OPERATION
a Remove:
a To lock the airbag computer, apply the before repair
- the bolt (1) from the electric steering column lock,
procedure using the Diagnostic tool :
- the electric steering column lock.
- connect the Diagnostic tool,
a Disconnect the connector (2) from the electric steer-
- select the “Airbag computer”, ing column lock.
- go to repair mode,
REFITTING
- display the "Before/after repair procedure" for the
computer selected,
I - REFITTING PREPARATION OPERATION
- carry out the operations described in the "Before
repair procedure" section. a Always replace the bolt of the electric steering col-
umn lock.
a Switch off the ignition.
a Always replace the electric steering column lock if it
a Remove: falls on the ground or was impacted.
- the driver's side front footwell air distribution duct a Position the electric steering column lock in the
(see Front footwell air distribution duct: Re- steering column.
moval - Refitting) (61A, Heating). a Torque tighten the electric steering column lock
bolt (8 N.m).
a Position the steering wheel in the highest position
and pulled fully towards oneself. a Connect the electric steering column lock connector.
82A-10
ENGINE IMMOBILISER
Electric steering column lock: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
a Check that the connector of the electric steering col-
umn lock is correctly locked.
82A-11
ENGINE IMMOBILISER
Card reader: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
REMOVAL
136690
REFITTING
II - FINAL OPERATION
82A-12
ENGINE IMMOBILISER
Starting aerial: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
3 - Luggage compartment floor aerial
Special tooling required
a Remove the luggage compartment floor trim (see
Car. 1363 Set of trim removal levers. Luggage compartment floor lining: Removal -
Refitting) (71A, Body internal trim).
To enable starting in « hands-free » mode, the vehicle
is fitted with 3 aerials:
- a centre aerial,
REMOVAL
2 - Centre aerial
101628
a
WARNING
The retaining clips are fragile; handle with care.
136677
82A-13
ENGINE IMMOBILISER
Starting aerial: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
1 - Dashboard aerial and luggage compartment 2 - Centre aerial
floor aerial
139329
124212
a Unclip the starter aerial at (1 4) using the (Car.
1363).
101628
a Unclip the centre aerial (16) by pushing the clips (17)
.
124213 a Disconnect the connector of the centre starting aeri-
a Unclip the starter aerial at (1 5) using the (Car. al.
1363).
a Remove the centre starter aerial.
a Disconnect the starter aerial connector.
a Remove the starter aerial.
82A-14
ENGINE IMMOBILISER
Starting aerial: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
REFITTING
II - FINAL OPERATION
1 - Dashboard aerial
a Refit the centre console (see Centre console: Re-
moval - Refitting) (57A, Interior equipment).
2 - Centre aerial
a Connect the accessories socket connector.
a Clip on the centre console rear panel.
82A-15
ENGINE IMMOBILISER
Battery for remote door locking control: Removal - Refitting 82A
REMOVAL
125114
a Remove the battery (4) from the remote control for
door locking.
107732
125113 a Remove the bolt (5) .
a Unclip the battery cover (3) from the door locking re-
mote control
82A-16
ENGINE IMMOBILISER
Battery for remote door locking control: Removal - Refitting 82A
REFITTING
WARNING
To ensure that the remote control operates cor-
rectly, take care not to damage the battery con-
tacts.
Only handle the new battery with dry, grease-free
hands or wearing clean gloves to avoid any risk
of dirt and oxidation on the battery.
107734
a Refit:
a Open the key with a small flat-blade screwdriver at - the door locking remote control battery,
(6) . - the door locking remote control battery cover,
- the emergency key.
107731
a Remove the battery (7) from the door locking remote
control using a small flat-blade screwdriver.
82A-17
HORN
Audible warning: Removal - Refitting 82B
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
REMOVAL
a Remove:
- the horn.
REFITTING
a Remove the front upper deflector. a Torque tighten the horn nut (21 N.m).
II - FINAL OPERATION
a Refit:
82B-1
INSTRUMENT PANEL
Clock: Before/after repair procedure 83A
SETTING THE CLOCK
139780
a Adjusting the hour: press button (1) to obtain the cor-
rect value.
a Adjusting the minutes: press button (2) to obtain the
correct value.
Note:
Pressing and holding enables the values to be
scrolled through more quickly.
83A-1
INSTRUMENT PANEL
Instrument panel: Removal - Refitting 83A
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Ms. 1872 Instrument panel removal tool
RIGHT-HAND DRIVE
Equipment required
Diagnostic tool
REMOVAL
a Remove:
144113
- the instrument panel,
a Unclip the instrument panel surround (1) according
to the direction of the arrows (2) . - the tools (Ms. 1872) from the instrument panel.
83A-2
INSTRUMENT PANEL
Instrument panel: Removal - Refitting 83A
a Switch on the ignition.
LEFT-HAND DRIVE, and EXPORT EQUIPMENT a In the event of a replacement, apply the after repair
LEVEL ADDITIONAL procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "Instrument panel",
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.
144114
a Remove:
- the instrument panel bolt (6) ,
- the instrument panel according to the direction of
the arrow (7) .
a Disconnect the instrument panel connector.
a Remove the instrument panel.
REFITTING
II - FINAL OPERATION
83A-3
INSTRUMENT PANEL
Instrument panel: Before/after repair procedure 83A
Note:
The oil change interval must only be reinitialised
after a service in accordance with the maintenance
booklet.
139779
139793
a Select the « OIL CHANGE INTERVAL » information
on the display (1) by pressing the « Trip computer
scroll » button (2) .
a Keep the button (2) pressed for 10 seconds :
- the value on the display flashes 4 times,
- the value is replaced by the reinitialised oil change
interval value,
- this new value flashes 4 times.
a Release the « Trip computer scroll » button (2) .
The value illuminates continuously and is stored.
a Switch off the ignition.
83A-4
ON-BOARD TELEMATICS SYSTEM
Navigation: List and location of components 83C
NAVIGATION AID 1 LEVEL
"Computer - navigation screen" assembly
Equipment required
Diagnostic tool
I - LIST OF COMPONENTS
141263
RADIO 03A or RADIO 05A
- a screen printed aerial Navigation aerial
- a screen printed aerial amplifier
II - LOCATION OF COMPONENTS
128434
- go to repair mode,
83C-1
ON-BOARD TELEMATICS SYSTEM
Navigation: List and location of components 83C
NAVIGATION AID 1 LEVEL
137340
135352
To remove and refit the aerial amplifier (see 86A, Ra-
dio, Radio aerial amplifier: Removal - Refitting,
page 86A-8) .
83C-2
ON-BOARD TELEMATICS SYSTEM
Multimedia network interface unit: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Equipment required
Diagnostic tool
Note:
The multimedia network interface unit is located
behind the instrument panel, regardless of the
driver's position.
REMOVAL
WARNING
To prevent damaging the navigation system, wait
1 minute after switching off the + after ignition
feed. 138067
REFITTING
II - FINAL OPERATION
83C-3
ON-BOARD TELEMATICS SYSTEM
Multimedia network interface unit: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL
- display the "Before/after repair procedure" for the
computer selected,
- select “Multimedia network interface unit” in the
“List of components stored in the computer” sec-
tion,
- carry out the operations described in the "After re-
pair procedure" section.
83C-4
ON-BOARD TELEMATICS SYSTEM
Navigation screen: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL
Equipment required
Diagnostic tool
REMOVAL
WARNING
Do not press on the screen as this may damage
it.
136720
a Unclip the navigation screen upper trim (2) using the
tool (Car. 1363) (3) .
83C-5
ON-BOARD TELEMATICS SYSTEM
Navigation screen: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL
141262
136719 WARNING
a Remove the navigation screen support bolts (4) .
To ensure correct operation:
a Separate the navigation screen from the dashboard.
- do not pinch the aerial cables,
a Disconnect:
- do not bend the aerial cables,
- the connector of the navigation screen,
- do not force the aerial cables when refitting.
- the connector of the seat belt reminder warning
light.
REFITTING
WARNING
Do not press on the screen as this may damage
it.
WARNING
83C-6
ON-BOARD TELEMATICS SYSTEM
Navigation screen: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL
a Connect:
a Refit:
- go to repair mode,
83C-7
CRUISE CONTROL
Cruise control - speed limiter: List and location of components 83D
CRUISE CONTROL
I - LIST OF COMPONENTS Steering column switches
138982
LEFT-HAND DRIVE
II - LOCATION OF COMPONENTS
Brake switch
Switch
134356
136721
83D-1
CRUISE CONTROL
Cruise control - speed limiter: List and location of components 83D
CRUISE CONTROL
134659
134695
83D-2
CRUISE CONTROL
Cruise control - speed limiter: List and location of components 83D
CRUISE CONTROL
137154
83D-3
CRUISE CONTROL
Switch: Removal - Refitting 83D
CRUISE CONTROL
II - FINAL OPERATION
Equipment required a Refit the centre console upper panel (see Centre
console: Removal - Refitting) (57A, Interior equip-
Diagnostic tool ment).
a Switch on the ignition.
REMOVAL a Apply the after repair procedure using the Diagnos-
tic tool :
- connect the Diagnostic tool,
I - REMOVAL PREPARATION OPERATION
- select "Injection computer",
a Switch off the ignition.
- go to repair mode,
a Remove the centre console upper panel (see Cen- - display the "Before/after repair procedure" for the
tre console: Removal - Refitting) (57A, Interior computer selected,
equipment).
- select "Cruise control/speed limiter on/off switch" in
the "List of components controlled by this comput-
II - OPERATION FOR REMOVAL OF PART er" section,
CONCERNED
- carry out the operations described in the "After re-
pair procedure" section.
137969
REFITTING
83D-4
CONTROL - SIGNALS
Steering column switch assembly: List and location of components 84A
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS
The "steering column switch assembly" equipment Steering column switch assembly
includes:
- a steering column switch assembly
- hazard warning lights and central door control
- a lighting dimmer
- an exterior rear view mirror control switch
136723
REAR PROXIMITY RADAR Hazard warning lights switch and central door
control
- a parking distance control switch
To remove the parking distance control switch (see
87F, Parking distance control, Parking distance
control switch: Removal - Refitting, page 87F-3) .
137961
84A-1
CONTROL - SIGNALS
Steering column switch assembly: List and location of components 84A
Lighting dimmer
136723
136723
124199
This exterior rear view mirror control switch is not avail-
able separately. It cannot be separated from the driv-
er's electric window plate. To remove it (see 87D,
Electric windows - Sunroof, Front electric window
switches on driver's door: Removal - Refitting,
page 87D-3) .
136723
84A-2
CONTROL - SIGNALS
Steering column switch assembly: List and location of components 84A
REAR PROXIMITY RADAR
136723
To remove the parking distance control switch (see
87F, Parking distance control, Parking distance
control switch: Removal - Refitting, page 87F-3) .
138062
84A-3
CONTROL - SIGNALS
Rotary switch: Removal - Refitting 84A
Equipment required
Diagnostic tool
REMOVAL
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the 140415
diagnostic tool. a Remove:
When this function is activated, all the trigger - the bolts (1) from the half-cowling,
lines are inhibited and the airbag warning light on
- the cover (2) ,
the instrument panel lights up continuously (igni-
tion on). - the radio control satellite (see 86A, Radio, Radio
control satellite: Removal - Refitting, page 86A-
15) ,
WARNING
- the lower cover (3) ,
Incorrect wheel alignment may damage the
rotary switch. - the upper cover (4) .
WARNING 140342
To prevent damaging the rotary switch, do not a Remove the rotary switch bolts (5) .
turn the mobile section of the rotary switch.
84A-4
CONTROL - SIGNALS
Rotary switch: Removal - Refitting 84A
140343
a Unclip the rotary switch at (6) .
a Disconnect the rotary switch connectors (7) .
a Remove the rotary switch.
REFITTING
I - REFITTING OPERATION
a Proceed in the reverse order to removal.
84A-5
CONTROL - SIGNALS
Steering column switch assembly: Removal - Refitting 84A
Equipment required
Diagnostic tool
REMOVAL
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the 140415
diagnostic tool.
a Remove:
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on - the bolts (1) from the half-cover,
the instrument panel lights up continuously (igni-
tion on). - the cover (2) ,
WARNING
To prevent damaging the rotary switch, do not
turn the mobile section of the rotary switch.
140345
84A-6
CONTROL - SIGNALS
Steering column switch assembly: Removal - Refitting 84A
REFITTING
I - REFITTING OPERATION
a Proceed in the reverse order to removal.
84A-7
CONTROL - SIGNALS
Hazard warning lights and central door control: Removal - Refitting 84A
Special tooling required
REMOVAL
137962
137982
a Unclip the centre air vent using the tool (Car. 1363)
(1) while pressing on the clips (2) .
a Disconnect the hazard warning light and central
door locking switch connector.
84A-8
CONTROL - SIGNALS
Hazard warning lights and central door control: Removal - Refitting 84A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
REFITTING
Note:
The hazard warning light switch cannot be sepa-
rated from the central door locking switch. In the
event of a malfunction, replace the entire unit.
Note:
When clipping the air vent onto the dashboard,
take care that the wiring is not pinched between
the air vent and the air distributor.
84A-9
CONTROL - SIGNALS
ESP inhibitor switch: Removal - Refitting 84A
ELECTRONIC STABILITY PROGRAM
REMOVAL
137116
a Unclip the switch plate at (2) using the (Car. 1363).
a Disconnect the switch plate connectors.
137114
a Open the access flap to the passenger compartment
fuse box (1) .
137112
a Remove the ESP inhibitor switch by pressing on the
clips (3) .
84A-10
CONTROL - SIGNALS
ESP inhibitor switch: Removal - Refitting 84A
ELECTRONIC STABILITY PROGRAM
REFITTING
II - FINAL OPERATION
a Connect the switch plate connectors.
a Clip the switch plate on the dashboard lower trim.
a Close the access flap to the passenger compart-
ment fuse box.
84A-11
CONTROL - SIGNALS
Remote headlight beam adjustment control: Removal - Refitting 84A
WITHOUT DISCHARGE LAMPS
Note:
The remote adjustment control cannot be separated
from the lighting dimmer. In the event of a replace-
ment, replace the entire unit.
REMOVAL
137116
a Unclip the switch plate at (2) using the (Car. 1363).
a Disconnect the switch plate connectors.
137114
a Open the access flap to the passenger compartment
fuse box (1) .
137112
a Unclip the remote adjustment control by pressing on
the clips (3) .
84A-12
CONTROL - SIGNALS
Remote headlight beam adjustment control: Removal - Refitting 84A
WITHOUT DISCHARGE LAMPS
REFITTING
Note:
The remote adjustment control cannot be sepa-
rated from the lighting dimmer. In the event of a
replacement, replace the entire unit.
84A-13
CONTROL - SIGNALS
Lighting dimmer: Removal - Refitting 84A
Special tooling required
Note:
The lighting dimmer cannot be separated from the
remote adjustment control. In the event of a
replacement, replace the entire unit.
REMOVAL
137116
a Unclip the switch plate at (2) using the (Car. 1363).
a Disconnect the switch plate connectors.
137114
a Open the access flap to the passenger compartment
fuse box (1) .
137112
a Unclip the lighting dimmer by pressing on the clips
(3) .
84A-14
CONTROL - SIGNALS
Lighting dimmer: Removal - Refitting 84A
REFITTING
Note:
The lighting dimmer cannot be separated from
the remote adjustment control. In the event of a
replacement, replace the entire unit.
84A-15
CONTROL - SIGNALS
Exterior rear view mirror control switch: Removal - Refitting 84A
DOOR MIRRORS 02 or DOOR MIRRORS 03 or DOOR MIRRORS 04
124199
a The exterior rear view mirror control switch (1) can-
not be separated from the driver's front electric win-
dow plate. If the exterior rear view mirror control
switch malfunctions, replace the driver's front elec-
tric window plate (see 87D, Electric windows -
Sunroof, Front electric window switches on driv-
er's door: Removal - Refitting, page 87D-3) .
84A-16
CONTROL - SIGNALS
Heated seat pad switch: Removal - Refitting 84A
FRONT SEAT WITH HEATING
REMOVAL
138063
a Unclip the heated seat cover switch from the front
seat lower cover at (1) .
REFITTING
II - FINAL OPERATION
a Refit the front seat lower cover (see Front seat low-
er casing: Removal - Refitting) (77A, Front seat
trim).
84A-17
WIPING - WASHING
Wiping and washing: List and location of components 85A
I - LIST OF COMPONENTS - headlight washer jets (see 85A, Wiping - Washing,
Headlight washer jet: Removal - Refitting, page
85A-15)
The washing and wiping system comprises:
- windscreen wiper blades (see 85A, Wiping - Wash-
ing, Windscreen wiper blade: Removal - Refitting,
page 85A-5)
LIGHTS + AUTOMATIC WINDSCREEN WIPER
- windscreen wiper arms (see 85A, Wiping - Washing,
Windscreen wiper arm: Removal - Refitting, page - a rain and light sensor (see 85A, Wiping - Washing,
85A-6) Rain and light sensor: Removal - Refitting, page
85A-8)
- a windscreen wiper mechanism (see 85A, Wiping -
Washing, Windscreen wiper mechanism: Remov-
al - Refitting, page 85A-7)
B32
- a rear screen wiper blade (see Rear screen wiper
blade: Removal - Refitting)
- a rear screen wiper arm (see Rear screen wiper
arm: Removal - Refitting)
- a rear screen wiper motor (see Rear screen wiper
motor: Removal - Refitting)
137840
85A-1
WIPING - WASHING
Wiping and washing: List and location of components 85A
Windscreen wiper mechanism Windscreen washer jets
137847
137834
B32
137848
137854
137845
85A-2
WIPING - WASHING
Wiping and washing: List and location of components 85A
Windscreen washer bottle
B32
137845
137843
137846
137843
85A-3
WIPING - WASHING
Wiping and washing: List and location of components 85A
Rear screen wiper motor Headlight washer jets
137844 138121
137835 126307
85A-4
WIPING - WASHING
Windscreen wiper blade: Removal - Refitting 85A
REMOVAL
Note:
To avoid damaging the bonnet paint, initialise the
operating mode of the wiping system. The wiper
arms move to the vertical position.
125346
a Unclip the windscreen wiper blade by squeezing and
lowering each side at (1) .
a Remove the windscreen wiper blade at (2) .
REFITTING
II - FINAL OPERATION
a To cancel the operating mode, raise the wiper stalk
fully back up.
a Switch off the ignition.
85A-5
WIPING - WASHING
Windscreen wiper arm: Removal - Refitting 85A
- the wiper arm nut.
Tightening torquesm a Torque tighten the wiper arm nut (21 N.m).
a Refit the wiper arm nut cover.
wiper arm nut 21 N.m
REMOVAL
WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
a Turn the wiper stalk from (0) to (1), and then from (1)
to (0).
a Switch off the ignition.
a Visually mark the position of the wiper arms for the
refitting operation.
142097
REFITTING
85A-6
WIPING - WASHING
Windscreen wiper mechanism: Removal - Refitting 85A
a Switch on the ignition.
Note:
WARNING
The front windscreen wiper mechanism is removed
To ensure that the wiper arms can travel
in the same way for both right-hand drive and left-
smoothly, the wiper motor must be initialised.
hand drive vehicles.
a Turn the wiper stalk from (0) to (1), and then from (1)
to (0).
REMOVAL
a Switch off the ignition.
a Refit the windscreen wiper arms (see 85A, Wiping -
I - REMOVAL PREPARATION OPERATION Washing, Windscreen wiper arm: Removal - Re-
fitting, page 85A-6) .
a Switch on the ignition.
WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.
a Turn the wiper stalk from (0) to (1), and then from (1)
to (0).
a Remove:
REFITTING
II - FINAL OPERATION
85A-7
WIPING - WASHING
Rain and light sensor: Removal - Refitting 85A
LIGHTS + AUTOMATIC WINDSCREEN WIPER
Equipment required
Diagnostic tool
Note:
The rain and light sensor also controls the solar
radiation function depending on the vehicle equip-
ment level.
REMOVAL
126307
85A-8
WIPING - WASHING
Rain and light sensor: Removal - Refitting 85A
LIGHTS + AUTOMATIC WINDSCREEN WIPER
101630 124344
a Unclip the side clips (3) of the rain and light sensor a Remove the rain and light sensor's printed circuit
from the base of the windscreen, using the tool (Car. unit.
1363).
REFITTING
WARNING
The rain sensor should be removed and refitted
in totally clean conditions: any dust or cloth resi-
due could cause a malfunction.
Do not touch the electronic part of the sensor. Fit
the sensor to the vehicle immediately after
removing it from its packaging.
102446
a Unclip the rain and light sensor's printed circuit unit
by pressing on the clips (4) using a small flat-blade
screwdriver.
85A-9
WIPING - WASHING
Rain and light sensor: Removal - Refitting 85A
LIGHTS + AUTOMATIC WINDSCREEN WIPER
Replacing the rain and light sensor a Wait 5 minutes before connecting the rain and
light sensor.
a Connect the rain and light sensor connector.
124346
a On the inside of the windscreen, clean the sensor
mounting ring (5) using the (Car. 1363).
a Clean the outside of the windscreen in the area cov-
ered by the rain and light sensor.
124345
85A-10
WIPING - WASHING
Rain and light sensor: Removal - Refitting 85A
LIGHTS + AUTOMATIC WINDSCREEN WIPER
- select "Rain and light sensor" in the "List of compo-
nents stored by this computer" section,
- carry out the operations described in the "After re-
pair procedure" section.
85A-11
WIPING - WASHING
Screen washer pump: Removal - Refitting 85A
REMOVAL
a Remove:
Note:
When removing the windscreen washer pump,
use a container to collect the windscreen washer
fluid which will flow out of the bottle.
REFITTING
a Connect:
- the supply pipe from the rear jet (3) . a Fill-up the windscreen washer bottle.
85A-12
WIPING - WASHING
Headlight washer pump: Removal - Refitting 85A
HEADLIGHT WASHERS WITH BLADE
137835
a Disconnect the connector (1) from the headlight
washer pump.
Note:
Mark the headlight washer pump pipes before
removal to avoid inverting them during refitting.
Note:
When removing the headlight washer pump,
have a container ready for the flow of windscreen
washer fluid from the bottle.
REFITTING
85A-13
WIPING - WASHING
Headlight washer pump: Removal - Refitting 85A
HEADLIGHT WASHERS WITH BLADE
20389
a Clip the pipes (3) onto the headlight washer pump.
a Connect the headlight washer pump connector.
II - FINAL OPERATION
a Refit:
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
a Fill-up the windscreen washer bottle.
85A-14
WIPING - WASHING
Headlight washer jet: Removal - Refitting 85A
HEADLIGHT WASHERS WITH BLADE
Note:
The headlight washer jets cannot be separated
from the headlight washer.
REMOVAL
II - OPERATION FOR REMOVAL OF PART a Unclip the blanking cover by pressing on the clip (3)
CONCERNED using a small flat-blade screwdriver.
138121 138121
a Disconnect the supply pipe (1) . a Remove the headlight washer bolts (4) .
a Unclip the headlight washer at (5) .
a Remove the headlight washer.
85A-15
WIPING - WASHING
Headlight washer jet: Removal - Refitting 85A
HEADLIGHT WASHERS WITH BLADE
REFITTING
II - FINAL OPERATION
a Refit:
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
85A-16
WIPING - WASHING
Front screen washer jet: Removal - Refitting 85A
REMOVAL REFITTING
125329
137834
85A-17
WIPING - WASHING
Windscreen washer reservoir: Removal - Refitting 85A
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED
Note:
When removing the windscreen washer pump, 137837
use a container to collect the windscreen washer
fluid which will flow out of the bottle. a Remove:
a Remove the windscreen washer pump (see 85A, - the bolt (1) from the windscreen washer bottle,
Wiping - Washing, Screen washer pump: Re- - the windscreen washer bottle.
moval - Refitting, page 85A-12) .
a Refit:
II - FINAL OPERATION
a Refit:
85A-18
WIPING - WASHING
Windscreen washer reservoir: Removal - Refitting 85A
- the windscreen washer bottle neck (see 85A, Wip-
ing - Washing, Windscreen washer reservoir
neck: Removal - Refitting, page 85A-20) .
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
a Fill-up the windscreen washer bottle.
85A-19
WIPING - WASHING
Windscreen washer reservoir neck: Removal - Refitting 85A
REMOVAL
137846
a Unclip the windscreen washer bottle neck at (1) .
a Remove the windscreen washer bottle neck.
REFITTING
85A-20
RADIO
Radio: List and location of components 86A
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS
Radio
The radio system comprises:
- a radio aerial
- front speakers
- rear speakers
- a radio
136696
RADIO 03A or RADIO 05A
Front speaker
- a screen printed radio aerial
136731
- a display
86A-1
RADIO
Radio: List and location of components 86A
Radio aerial
137340
The aerial is screen printed onto the rear screen.
128434
The aerial connection to the vehicle wiring is located on To replace the aerial, the rear screen must be replaced
the rear right-hand quarter panel (1) . (see Rear screen: Removal - Refitting) (54A, Win-
dows).
135352
136701
86A-2
RADIO
Radio: List and location of components 86A
Radio filter Rear tweeter
140472 136730
Front tweeter
136699
136701
86A-3
RADIO
Radio: List and location of components 86A
RADIO 04A or RADIO 05A WITHOUT NAVIGATION AID, and RADIO 01A or
RADIO 02A or RADIO 03A or RADIO 04A or
RADIO 05A or RADIO 10B or VEHICLE WITHOUT
Offset multimedia socket computer
RADIO
Display
138070
The offset multimedia socket computer is located be-
hind the glovebox above the passenger compartment
fan assembly, regardless of the driver's position. 136701
86A-4
RADIO
Radio: Removal - Refitting 86A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Equipment required
REMOVAL
86A-5
RADIO
Radio: Removal - Refitting 86A
REFITTING II - FINAL OPERATION
a Refit the centre front panel (see Centre front panel:
I - REFITTING OPERATION FOR PART Removal - Refitting) (57A, Interior equipment).
CONCERNED a Switch on the ignition.
RADIO 01A or RADIO 02A or RADIO 03A or RADIO 01A or RADIO 02A or RADIO 03A or
RADIO 04A or RADIO 05A or RADIO 10B RADIO 04A or RADIO 05A or RADIO 10B
a a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
WARNING
- connect the Diagnostic tool,
To ensure correct operation: - select "Car phone",
- do not pinch the aerial cable, - go to repair mode,
- do not bend the aerial cable, - display the "Before/after repair procedure" for the
- do not force the aerial cable when refitting. computer selected,
- select "Radio" in the "List of components controlled
a Connect the aerial. by this computer" section,
- carry out the operations described in the "After re-
pair procedure" section.
137303
86A-6
RADIO
Radio aerial: Removal - Refitting 86A
REMOVAL II - FINAL OPERATION
a Refit the headlining (see Headlining: Removal -
I - REMOVAL PREPARATION OPERATION Refitting) (71A, Body internal trim).
a Connect the battery (see 80A, Battery, Battery: Re-
a Disconnect the battery (see 80A, Battery, Battery:
moval - Refitting, page 80A-2) .
Removal - Refitting, page 80A-2) .
112951
a Remove:
REFITTING
a Refit:
86A-7
RADIO
Radio aerial amplifier: Removal - Refitting 86A
RADIO 03A or RADIO 05A
B32
135352
a Disconnect:
L38 L38
a Remove the right-hand rear quarter panel trim (see
Quarter panel trim: Removal - Refitting) (71A,
Body internal trim).
144137
a Disconnect:
- the aerial amplifier connector (2) from the window,
- the aerial amplifier connector (3) .
a Remove:
- the aerial amplifier nut (4) ,
- the aerial amplifier.
86A-8
RADIO
Radio aerial amplifier: Removal - Refitting 86A
RADIO 03A or RADIO 05A
REFITTING
86A-9
RADIO
Tweeter: Removal - Refitting 86A
RADIO 03A or RADIO 04A or RADIO 05A
REMOVAL
Rear tweeter
1 - Front tweeter
137666
2 - Rear tweeter
137665
a Unclip the tweeter grille using the tool (Car. 1363)
(1) .
125125
86A-10
RADIO
Tweeter: Removal - Refitting 86A
RADIO 03A or RADIO 04A or RADIO 05A
REFITTING
1 - Front tweeter
a Connect the tweeter connector.
a Clip on:
- the tweeter onto the dashboard,
- the tweeter grille.
2 - Rear tweeter
a Refit the tweeter on the rear side door trim.
a Turn the tweeter a quarter of a turn clockwise.
II - FINAL OPERATION
Rear tweeter
86A-11
RADIO
Front speakers: Removal - Refitting 86A
REMOVAL III - FINAL OPERATION
a Refit the front side door trim (see Front side door
I - REMOVAL PREPARATION OPERATION trim: Removal - Refitting) (72A, Side opening ele-
ments trim).
a Switch off the ignition.
125124
a Remove:
REFITTING
a Refit:
86A-12
RADIO
Rear speakers: Removal - Refitting 86A
REMOVAL III - FINAL OPERATION
a Refit the rear side door trim (see Rear side door
I - REMOVAL PREPARATION OPERATION trim: Removal - Refitting) (72A, Side opening ele-
ment trim).
a Switch off the ignition.
a Remove the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim).
137658
a Remove:
REFITTING
a Refit:
86A-13
RADIO
Display: Removal - Refitting 86A
WITHOUT NAVIGATION AID, and RADIO 01A or RADIO 02A or RADIO 03A or RADIO 04A or RADIO 05A or
RADIO 10B or VEHICLE WITHOUT RADIO
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.
Equipment required
Diagnostic tool
REMOVAL
136710
REFITTING
a Disconnect the display connector. a Clip the "mounting - display" assembly onto the
dashboard.
- go to repair mode,
86A-14
RADIO
Radio control satellite: Removal - Refitting 86A
RADIO 01A or RADIO 02A or RADIO 03A or RADIO 04A or RADIO 05A or RADIO 10B
REMOVAL
137956
a Remove the radio control satellite bolt (2) .
a Unclip the radio control satellite at (3) .
a Disconnect the radio control satellite connector.
136716
a Remove the bolts (1) from the shells under the steer-
REFITTING
ing wheel.
a Put the steering column into the lower position.
I - REFITTING OPERATION FOR PART
a Remove the upper cover. CONCERNED
a Place the steering column in the upper position. a Connect the radio control satellite connector.
a Remove the lower cover. a Clip the radio control satellite onto the steering col-
umn switch assembly.
II - OPERATION FOR REMOVAL OF PART a Refit the radio control satellite bolt.
CONCERNED
a II - FINAL OPERATION
The steering column switch assembly does not a Refit the lower cover.
need to be removed. a Put the steering column into the lower position.
a Refit:
- the upper cover,
- the bolts to the covers under the steering wheel.
86A-15
RADIO
Offset multimedia socket: Removal - Refitting 86A
REMOVAL REFITTING
II - FINAL OPERATION
a Refit the centre console (see Centre console upper
front panel: Removal - Refitting) (57A, Interior
equipment).
137983
a Unclip the offset multimedia socket by pressing on
the clips (1) .
86A-16
RADIO
Offset multimedia socket computer: Removal - Refitting 86A
RADIO 04A or RADIO 05A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Equipment required
Diagnostic tool
REMOVAL
a Remove the glovebox (see Glovebox: Removal - a Unclip the offset multimedia socket computer to-
Refitting) (57A, Interior equipment). wards the rear (1) .
REFITTING
II - FINAL OPERATION
a Refit the glovebox (see Glovebox: Removal - Refit-
ting) (57A, Interior equipment).
a Connect the battery (see Battery: Removal - Refit-
ting) .
86A-17
RADIO
Offset multimedia socket computer: Removal - Refitting 86A
RADIO 04A or RADIO 05A
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.
86A-18
CAR PHONE
"Hands-free" microphone: Removal - Refitting 86B
RADIO 02A or RADIO 03A or RADIO 04A or RADIO 05A
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.
REMOVAL
144192
a Unclip the connector (3) of the "hands-free" micro-
phone.
a Disconnect the connector from the "hands-free" mi-
crophone.
144136
a Unclip the following using the tool (Car. 1363) :
- the courtesy light (1) ,
- the roof console (2) .
124777
a Unclip the "hands-free" microphone at (4) .
REFITTING
86B-1
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
Equipment required LEFT-HAND DRIVE
Diagnostic tool
WARNING
To avoid permanently locking the steering column
lock, never fit a UCH that has been previously used
on another vehicle.
REMOVAL
137964
a Remove the glovebox (2) (see Glovebox: Removal
- Refitting) (57A, Interior equipment).
87B-1
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
II - OPERATION FOR REMOVAL OF PART
CONCERNED
a
WARNING
To avoid permanently locking the steering col-
umn lock, never fit a UCH that has been previ-
ously used on another vehicle.
137958
a Move aside the UCH at (4)
a Mark the wiring routing.
WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
137957 mark the wiring routing and how to connect the
a Remove the bolt (3) from the UCH. connectors.
87B-2
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
REFITTING
137960
a Fit the UCH.
a Refit the wiring in the positions noted during remov-
al.
137960
a Position the lugs (8) opposite their housing (8) .
a Connect:
- the 3 dashboard wiring connectors (5) on the UCH,
- the 3 connectors (6) of the left-hand A-pillar wiring
on the UCH,
- the engine compartment wiring connector (7) on
the UCH,
137959
a Refit the UCH by pushing at (9) .
87B-3
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
137957
II - FINAL OPERATION
LEFT-HAND DRIVE
a Refit the dashboard lower trim (see Dashboard
lower trim: Removal - Refitting) (57A, Interior
equipment).
RIGHT-HAND DRIVE
a Refit the glovebox (see Glovebox: Removal - Refit-
ting) (57A, Interior equipment).
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.
87B-4
OPENING ELEMENT MANAGEMENT
Opening aerial: Removal - Refitting 87C
DOOR OPENING SYSTEM 433 NML
- the rear wheel arch liners (see Rear wheel arch - the rear wheels (see Wheel: Removal - Refitting)
liner: Removal - Refitting) (55A, Exterior protec- (35A, Wheels and tyres).
tion),
- the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
6) ,
- the rear bumper (see Rear bumper: Removal -
Refitting) (55A, Exterior protection).
137108
REFITTING
87C-1
OPENING ELEMENT MANAGEMENT
Remote central door locking warning: Removal - Refitting 87C
DOOR OPENING SYSTEM 433 NML
138120
a Remove:
REFITTING
87C-2
OPENING ELEMENT MANAGEMENT
Fuel filler flap locking motor: Removal - Refitting 87C
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED
125097
a Remove the nut (2) from the rod of the fuel filler flap
lock motor.
108364
a
Note:
During an electrical fault, activate the motor man-
ually by pulling the catch (1) .
a Check that the fuel filler flap lock motor is in the un-
locked position.
137790
a Disconnect the connector (3) from the fuel filler flap
lock motor.
a Remove the fuel filler flap lock motor through the ve-
hicle interior at (4) .
87C-3
OPENING ELEMENT MANAGEMENT
Fuel filler flap locking motor: Removal - Refitting 87C
REFITTING
II - FINAL OPERATION
a Refit:
- the access flap of the rear right-hand wheel arch
trim,
- the rear right-hand wheel arch liner (see Rear
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
- the rear right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).
87C-4
ELECTRIC WINDOWS - SUNROOF
Electric window: List and location of components 87D
I - LIST OF COMPONENTS
II - LOCATION OF COMPONENTS
137659
137789
124199
87D-1
ELECTRIC WINDOWS - SUNROOF
Electric window: List and location of components 87D
Front electric window switch on the passenger Child lock switch
door
124199
136963
136968
87D-2
ELECTRIC WINDOWS - SUNROOF
Front electric window switches on driver's door: Removal - Refitting 87D
Special tooling required
Note:
The rear window switches, the child safety switch
and the door mirror control switch cannot be sepa-
rated from the driver's front electric window plate.
In the event of a malfunction, replace the driver's
front electric window plate.
REMOVAL
137708
II - OPERATION FOR REMOVAL OF PART
CONCERNED a Unclip the driver's front electric window plate at (2)
using the tool (Car. 1363).
137707
a Unclip the driver's front electric window plate at (1) 137709
using the tool (Car. 1363).
a Unclip the driver's front electric window plate at (3)
using the tool (Car. 1363).
Note:
The switches cannot be removed from the
driver's front electric window switch plate.
87D-3
ELECTRIC WINDOWS - SUNROOF
Front electric window switches on driver's door: Removal - Refitting 87D
REFITTING
87D-4
ELECTRIC WINDOWS - SUNROOF
Front electric window switch on passenger door: Removal - Refitting 87D
Special tooling required
REMOVAL
136964
a Unclip the passenger front electric window plate at
(2) using the tool (Car. 1363).
136963
a Unclip the passenger front electric window plate at
(1) using the tool (Car. 1363).
136965
a Unclip the passenger front electric window plate at
(3) using the tool (Car. 1363).
a Disconnect the connector from the passenger front
electric window switch.
87D-5
ELECTRIC WINDOWS - SUNROOF
Front electric window switch on passenger door: Removal - Refitting 87D
136966
a Unclip the passenger front electric window switch
from the plate by pressing the clips (4) .
REFITTING
87D-6
ELECTRIC WINDOWS - SUNROOF
Rear electric window switch: Removal - Refitting 87D
ELECTRIC REAR WINDOW
REMOVAL
136969
a Unclip the rear electric window switch from the rear
electric window switch plate by pressing on the clips
(2) .
REFITTING
136968
a Unclip the rear electric window switch plate at (1) us-
ing the tool (Car. 1363).
a Partially remove the rear electric window switch
plate backwards from the rear side door trim.
a Disconnect the rear window winder switch connec-
tor.
87D-7
ELECTRIC WINDOWS - SUNROOF
Child safety switch: Removal - Refitting 87D
ELECTRIC REAR WINDOW
Note:
The child safety switch cannot be separated from
the driver's front electric window plate.
In the event of a malfunction, replace the driver's
front electric window plate.
REMOVAL
REFITTING
87D-8
PARKING DISTANCE CONTROL
Parking distance control: List and location of components 87F
REAR PROXIMITY RADAR
I - LIST OF COMPONENTS Parking distance control computer
II - LOCATION OF COMPONENTS
137103
137110
135331
87F-1
PARKING DISTANCE CONTROL
Parking distance control: List and location of components 87F
REAR PROXIMITY RADAR
137098
137106
87F-2
PARKING DISTANCE CONTROL
Parking distance control switch: Removal - Refitting 87F
REAR PROXIMITY RADAR
REMOVAL
137116
a Unclip the switch plate at (2) using the (Car. 1363).
a Disconnect the switch plate connectors.
137114
a Open the access flap to the passenger compartment
fuse box (1) .
137112
a Unclip the parking distance control switch by press-
ing on the clips (3) .
87F-3
PARKING DISTANCE CONTROL
Parking distance control switch: Removal - Refitting 87F
REAR PROXIMITY RADAR
REFITTING
II - FINAL OPERATION
a Connect the switch plate connectors.
a Clip the switch plate on the dashboard lower trim.
a Close the access flap to the passenger compart-
ment fuse box.
87F-4
PARKING DISTANCE CONTROL
Parking distance control buzzer: Removal - Refitting 87F
REAR PROXIMITY RADAR
L38
I - REMOVAL PREPARATION OPERATION
a Refit the left-hand quarter panel trim (see Quarter
panel trim: Removal - Refitting) (71A, Body inter-
L38 nal trim).
REFITTING
87F-5
PARKING DISTANCE CONTROL
Proximity radar: Removal - Refitting 87F
REAR PROXIMITY RADAR
WARNING
The proximity sensors are fragile. Handle with care
as the external part cannot withstand impacts.
REMOVAL
a Remove:
II - FINAL OPERATION
a Refit:
- the rear bumper (see Rear bumper: Removal -
Refitting) (55A, Exterior protection),
- the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
6) ,
- the rear wheel arch liners (see Rear wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the rear wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
137098
87F-6
PARKING DISTANCE CONTROL
Parking distance control computer: Removal - Refitting 87F
REAR PROXIMITY RADAR
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Equipment required
Diagnostic tool
REMOVAL
137105
87F-7
PARKING DISTANCE CONTROL
Parking distance control computer: Removal - Refitting 87F
REAR PROXIMITY RADAR
REFITTING
II - FINAL OPERATION
a Refit:
- the rear left-hand wheel arch liner (see Rear wheel
arch trim: Removal - Refitting) (71A, Body inter-
nal trim),
- the rear left-hand parcel shelf side trim (see Rear
parcel shelf side trim: Removal - Refitting) (71A,
Body internal trim).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
a Switch on the ignition.
a Apply the after repair procedure using the Diagnos-
tic tool :
- connect the Diagnostic tool,
- select "Parking distance control computer",
- go to repair mode,
- display the "Before/After repair procedure",
- carry out the operations described in the "After re-
pair procedure" section.
87F-8
ENGINE COMPARTMENT CONNECTION UNIT
Protection and Switching Unit: Removal - Refitting 87G
Equipment required
Diagnostic tool
REMOVAL
- go to repair mode,
137078
a Unclip the Protection and Switching Unit at (4) from
its unit by pressing on the clips (3) .
137067
87G-1
ENGINE COMPARTMENT CONNECTION UNIT
Protection and Switching Unit: Removal - Refitting 87G
REFITTING
135722
137082
a
a Move aside the Protection and Switching Unit wiring
(5) at the rubber rings. Note:
a Partially remove the Protection and Switching Unit to Connect the connectors with the shor test wiring
disconnect its connectors. first to avoid stressing the wiring and dislodging a
connector.
Note:
137083 If the Protection and Switching Unit does not clip
a Disconnect the Protection and Switching Unit con- on correctly, check the condition of the wiring of
nectors, marking their position. the Protection and Switching Unit connectors.
a Remove the Protection and Switching Unit.
a
Note:
Check that the wiring sealing rings are in the
notches on the UPC unit and are correctly and
fully located in their housing.
87G-2
ENGINE COMPARTMENT CONNECTION UNIT
Protection and Switching Unit: Removal - Refitting 87G
a Clip on the UPC passenger compartment wiring
support bracket.
a Clip the Protection and Switching Unit cover onto the
unit.
a Check that the clips are correctly clipped in place.
Note:
When the cover is correctly clipped in place, the
locks slide freely.
Note:
If a clip or a clip notch is broken, the faulty cover
or unit must be changed.
137067
a Lock the UPC cover safety catches by aligning the
lock mark with the mark on the cover of the unit.
II - FINAL OPERATION
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "Protection and Switching Unit",
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.
87G-3
WIRING HARNESS
Computers: List and location of components 88A
144352
- a front lighting computer (see 80B, Headlights, Front - a diesel injection computer (see Diesel injection
lighting computer: Removal - Refitting, page 80B- computer: Removal - Refitting) (13B, Diesel injec-
33) (7) tion) (9)
88A-1
WIRING HARNESS
Computers: List and location of components 88A
NAVIGATION AID 1 LEVEL
88A-2
WIRING HARNESS
Diagnostic socket: List and location of components 88A
136703 140465
136653
The diagnostic socket (1) is located under the centre
front panel above the offset multimedia socket.
140466
Note:
Use a small flat-blade screwdriver on the upper side
sections (2) of the cover to remove the clips (3) and
avoid damaging the brackets (4) .
88A-3
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: Precautions for the repair 88C
Equipment required
Diagnostic tool
IMPORTANT
All operations on airbag and pretensioner systems
must be carried out by qualified trained personnel.
The airbags have a pyrotechnic gas generator, with
an ignition module and bag which must not be sep-
arated.
The pretensioners have a pyrotechnic gas genera-
tor and an igniter which must, under no circum-
stances, be separated.
IMPORTANT
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked
flame - they may be triggered.
88C-1
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: Precautions for the repair 88C
I - PROCEDURE FOR DEACTIVATING AND
ACTIVATING THE SAFETY SYSTEMS
Disconnection, wiring operation and removal: Disconnect the battery (see Connect the battery (see
8 0 A , Battery , Battery: 8 0 A , B a t t e ry, B a t t e ry:
- dashboard
Removal - Refitting, page Removal - Refitting, page
- seat 80A-2) 80A-2)
- steering column switch assembly
- driver's front airbag
- passenger's front airbag
- front chest-level side airbag
- rear chest-level side airbag
- curtain side airbag
- anti-submarining airbag
- front seat lap belt pretensioner
- front side seat belt
- rear side seat belt
- pyrotechnic battery terminal
- automatic roll-hoops
Bodywork operation
- dent removal
- jacking
- replacing non-removable components (weld)
88C-2
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: Precautions for the repair 88C
Impact detection compo- Deactivation Activation
nent
Disconnection, wiring ope- Lock the airbag computer by applying Connect the battery (see 80A, Battery,
ration and removal: the "Before repair procedure" using the Battery: Removal - Refitting, page
Diagnostic tool : 80A-2)
- side impact sensors
- connect the diagnostic tool
- airbag computer
- select « Airbag computer » Unlock the airbag computer by applying
the "After repair procedure" using the
- go to repair mode
Removal of a door (if the Diagnostic tool :
door is equipped with a - display the « Before/after repair
- connect the diagnostic tool
side impact sensor) procedure » for the computer selected
- select « Airbag computer »
- carry out the operations described in
the « Before repair procedure » sec- - go to repair mode
Disconnection of passen-
tion
ger compartment/door con- - display the « Before/after repair
nection (if the door is procedure » for the computer selected
equipped with a side
Disconnect the battery (see 80A, Bat- - carry out the operations described in
impact sensor)
tery , Battery: Removal - Refitting, the « After repair procedure » section
page 80A-2)
Disconnection, wiring operation and removal: Switch off the ignition. Switch on the ignition
- inhibitor switch
- seat belt fastening detection connector
88C-3
AIR BAG AND PRETENSIONERS
Airbags and pretensioners: Recycling - Destruction 88C
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .
IMPORTANT
To eliminate the risk of any accident, do not reuse
pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only.
WARNING 96832
- Each part is intended for a specific vehicle type
and should not be fitted on another vehicle under a Always use the tooland three kits of adapters,and.
any circumstances. The parts are not interchange-
able. a Use a wiring connector kit 82 00 518 971.
- Do not trigger pretensioners which are to be a Attach the wiring connectors 82 00 518 971 to the
returned under warranty because of a faulty stalk. adaptersto obtain an adapter for each colour (green,
This makes analysis of the part by the supplier orange, blue, etc.) (see Wiring: Repair) (Technical
impossible. Return the defective part to Techline in Note 6015A, 88A, Wiring).
the packaging of the new part.
a Use a battery to power the destruction tool.
WARNING I - AIRBAGS
The destruction procedure cannot be carried out if
local regulations require a special procedure which a
has been confirmed and published by the Fault find- Note:
ing, Repair and Procedures Department.
The airbags must be destroyed outside the work-
shop, in an area with sufficient space.
The airbags to be destroyed must be removed.
Note:
If triggering is not possible (faulty ignition module)
return the part to Techline.
Note:
If the airbag has two levels of activation (i.e. it is
fitted with two connectors), destroy both connec-
tors.
a Connect:
88C-4
AIR BAG AND PRETENSIONERS
Airbags and pretensioners: Recycling - Destruction 88C
a Connect the two feed wires of the destruction toolto
a battery.
IMPORTANT
To prevent any risk of an accident when destroy-
ing a pyrotechnic component, check that no-one
is in the vicinity.
IMPORTANT
To prevent any risk of an accident when destroy-
ing a pyrotechnic component, check that no-one
is in the vicinity.
88C-5
AIR BAG AND PRETENSIONERS
Airbag computer: Removal - Refitting 88C
Equipment required
Diagnostic tool
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .
137970
REMOVAL a Make a 20 cm cut in the carpet.
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).
88C-6
AIR BAG AND PRETENSIONERS
Airbag computer: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
137972
a Remove the airbag computer protector (2) .
137973
a Mark the wiring routing.
WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.
REFITTING
88C-7
AIR BAG AND PRETENSIONERS
Airbag computer: Removal - Refitting 88C
a Torque tighten the airbag computer nuts (8 N.m).
a Refit the wiring in the position marked during remov-
al.
WARNING
To guarantee a good electrical connection, make
sure that the wiring does not place any stress on
the connectors or the surrounding components.
a Check that the earth wire and the earth terminal are
correctly positioned.
a Connect the airbag computer connector (5) .
a Connect the airbag computer connector (6) .
a Lock the airbag computer connector (6) .
88C-8
AIR BAG AND PRETENSIONERS
Driver's frontal airbag: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .
WARNING
To avoid the damaging the airbag or rotary switch
connectors, do not let the airbag hang by its con-
nectors.
IMPORTANT
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked
flame - they may be triggered.
136726
REMOVAL
18455
a Insert a flat screwdriver into the aperture (1) located
behind the steering wheel.
a Unclip the driver's front airbag by pushing in the di-
rection of the arrow (2) .
88C-9
AIR BAG AND PRETENSIONERS
Driver's frontal airbag: Removal - Refitting 88C
REFITTING
IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and
pretensioners: Precautions for the repair,
page 88C-1) .
IMPORTANT
Check that there are no foreign bodies (anti-rota-
101920
tion pin of the steering column controls, etc.)
between the steering wheel and the driver's front
a Unlock at (3) the driver's front airbag connectors (4) . airbag.
88C-10
AIR BAG AND PRETENSIONERS
Driver's frontal airbag: Removal - Refitting 88C
a Check the operating clearances for the audible
warning in the upper section of the driver's front air-
bag module on the steering wheel.
a Check that there are no faults on the instrument pan-
el.
88C-11
AIR BAG AND PRETENSIONERS
Passenger's frontal airbag: Removal - Refitting 88C
DRIVER'S + PASSENGER AIRBAG
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .
IMPORTANT
Never handle the pyrotechnic systems (pretension- 137981
ers or airbags) near to a source of heat or naked a Remove:
flame - they may be triggered.
- the bolts (1) mounting the passenger front airbag
on the dashboard,
REMOVAL - the passenger front airbag.
88C-12
AIR BAG AND PRETENSIONERS
Passenger's frontal airbag: Removal - Refitting 88C
DRIVER'S + PASSENGER AIRBAG
IMPORTANT
When the passenger front airbag is triggered, the
consequent damage caused to the mountings
always requires the dashboard to be replaced.
Affix the label warning against fitting a rear-facing
child seat on the front passenger seat to the pas-
senger side of the dashboard.
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-4) .
137981
a Use the centring devices (2) to refit the passenger
front airbag fitted with new bolts on the dashboard.
a Torque tighten the passenger front airbag bolts (4
N.m).
88C-13
AIR BAG AND PRETENSIONERS
Front (chest-level) side airbag: Removal - Refitting 88C
FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .
101920
IMPORTANT a Mark the wiring routing on the seat frame.
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked
flame - they may be triggered. WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
REMOVAL mark the wiring routing and how to connect the
connectors.
I - REMOVAL PREPARATION OPERATION a Unlock the front side (chest-level) airbag connector
a Disconnect the battery (see 80A, Battery, Battery: (1) at (2) .
Removal - Refitting, page 80A-2) .
a Remove:
- the front seat (see Complete front seat: Removal
- Refitting) (75A, Front seat frames and runners),
- the front seatback cover partially (see Front seat-
back trim: Removal - Refitting) (77A, Front seat
trim).
88C-14
AIR BAG AND PRETENSIONERS
Front (chest-level) side airbag: Removal - Refitting 88C
FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG
137830 137828
a Disconnect the connector (3) from the front side a Remove:
(chest-level) airbag.
- the « front (chest-level) side airbag - concentrator »
assembly,
- the front (chest-level) side airbag (5) from the con-
centrator (6) ,
REFITTING
IMPORTANT
After a pyrotechnic component is triggered, it is
essential to replace certain parts (see 88C, Air
bag and Pretensioners , Airbag and preten-
sioners: Precautions for the repair, page 88C-
1) .
a Refit:
88C-15
AIR BAG AND PRETENSIONERS
Front (chest-level) side airbag: Removal - Refitting 88C
FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG
a Torque tighten the front (chest-level) side airbag
nuts (8 N.m).
a Refit the wiring in the position marked during the re-
moval operation.
WARNING
To prevent damage to the wiring harness when
refitting, observe the original routing.
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-4) .
88C-16
AIR BAG AND PRETENSIONERS
Side impact sensor: Removal - Refitting 88C
FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG
2 - Front impact sensors
Equipment required a Remove:
Diagnostic tool - the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening elements
trim),
Tightening torquesm - the door sealing films (see Door sealing film: Re-
moval - Refitting) (65A, Opening element seal-
impact sensor bolt 8 N.m ing),
impact sensor bolt 8 N.m - the front side door run channel mounting (see
Front side door slide mounting: Removal - Re-
fitting) (51A, Side opening element mechanisms).
IMPORTANT a Disconnect the front impact sensor connector.
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera- II - OPERATION FOR REMOVAL OF PART
tion recommendations before carrying out any CONCERNED
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) . 1 - Central impact sensors
REMOVAL
IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).
- select « Airbag computer » , a Disconnect the central impact sensor connector (1) .
- go to repair mode, a Undo the central impact sensor bolt (2) by six turns.
- display the « before/after repair procedure » for the a Slide the impact sensor towards the top of the B-pil-
computer selected, lar (3) .
- carry out the operations described in the « Before a Remove the impact sensor from the B-pillar.
repair procedure » section.
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
88C-17
AIR BAG AND PRETENSIONERS
Side impact sensor: Removal - Refitting 88C
FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG
2 - Front impact sensors III - FINAL OPERATION
a Undo the front impact sensor bolt (9) by six turns. 3 - Final operation for the two side impact sensors
a Connect the battery (see 80A, Battery, Battery: Re-
a Remove the front impact sensor by removing it from
moval - Refitting, page 80A-2) .
the slot in the front side door run channel mounting.
a Unlock the airbag computer by applying the "After
repair procedure" using the Diagnostic tool :
REFITTING
- connect the Diagnostic tool,
- select « Airbag computer » ,
I - REFITTING PREPARATION OPERATION
- go to repair mode,
a parts always to be replaced: Side impact sen-
sors (31,02,01,21). - display the « before/after repair procedure » for the
computer selected,
- carry out the operations described in the « After re-
II - REFITTING OPERATION FOR PART
pair procedure » section.
CONCERNED
88C-18
AIR BAG AND PRETENSIONERS
Inhibitor switch: Removal - Refitting 88C
DISCONNECTABLE AIRBAG
REMOVAL
137988
a Unclip the inhibitor switch from the side panel at (2) .
REFITTING
88C-19
AIR BAG AND PRETENSIONERS
Front seat lap belt pretensioner: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .
IMPORTANT
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked
flame - they may be triggered.
101920
REMOVAL a Mark the wiring routing on the seat frame.
137821
88C-20
AIR BAG AND PRETENSIONERS
Front seat lap belt pretensioner: Removal - Refitting 88C
REFITTING a
Note:
I - REFITTING PREPARATION OPERATION Check that the seat belt is not twisted between
a the front side seat belt return mechanism and the
lap belt pretensioner.
IMPORTANT
After a seat belt pyrotechnic component is trig- a Clip the front side seat belt onto the lap belt preten-
gered, it is essential to replace certain parts (see sioner.
88C, Air bag and Pretensioners, Airbag and a
pretensioners: Precautions for the repair,
page 88C-1) . Note:
To check that the front side seat belt is correctly
a Always replace the bolt of the front seat lap belt pre- clipped in place, pull on the front side seat belt
tensioner. and check that the front seat belt strap remains
clipped onto the pretensioner.
II - REFITTING OPERATION FOR PART
CONCERNED a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-4) .
88C-21
AIR BAG AND PRETENSIONERS
Front seat belt buckle: Removal - Refitting 88C
REFITTING
Tightening torquesm
I - REFITTING PREPARATION OPERATION
bolt of the front seat belt 25 N.m
a Always replace the bolt of the front seat belt buckle.
buckle
137783
a Remove:
88C-22
AIR BAG AND PRETENSIONERS
Rear seat belt buckle: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
REMOVAL
137776
137777
a Remove:
Note:
The bolt for the buckle (13) also secures the rear
centre seat belt.
88C-23
AIR BAG AND PRETENSIONERS
Rear seat belt buckle: Removal - Refitting 88C
REFITTING
Note:
The bolt for the buckle (13) also secures the rear
centre seat belt.
Check that the wiring is not jammed between the
floor and the buckle fitting.
88C-24
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
B32
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .
IMPORTANT
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked
flame - they may be triggered.
137823
a Remove the bolt (1) from the rear side seat belt fit-
Note:
ting.
The seat belt must be handled by the inertia reel
a Mark the wiring routing at the inertia reel.
mechanism (risk of damaging the belt).
WARNING
REMOVAL
To prevent damage to the wiring harness when
refitting, observe the original routing.
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
a Remove:
- the rear parcel shelf trim (see Rear parcel shelf
side trim: Removal - Refitting) (71A, Body inter-
nal trim),
- the rear wheel arch trim (see Rear wheel arch
trim: Removal - Refitting) (71A, Body internal
trim),
- the rear quarter panel trim (see Quarter panel
trim: Removal - Refitting) (71A, Body internal
trim).
101920
88C-25
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
B32
II - REFITTING OPERATION FOR PART
CONCERNED
Note:
Check that the seat belt is not twisted between
the inertia reel and the rear side seat belt lower
fitting.
a Refit the rear side seat belt lower fitting on the wheel
arch.
a Torque tighten:
- the rear side seat belt inertia reel bolt (21 N.m),
137775
a Disconnect the connector (3) of the rear side seat - the rear side seat belt fittings bolt (21 N.m).
belt inertia reel.
a Refit the rear side seat belt return mechanism.
a Remove:
a Torque tighten the bolt of the rear side seat belt
- the bolt (4) of the rear side seat belt return mecha- return mechanism (21 N.m).
nism,
- the rear side seatbelt return mechanism, a Refit the wiring in the position marked during the re-
moval operation.
- the bolt (5) of the rear side seat belt inertia reel,
- the rear side seat belt.
WARNING
To prevent damage to the wiring harness when
REFITTING refitting, observe the original routing.
I - REFITTING PREPARATION OPERATION a Connect the connector (3) to the rear side seat belt
inertia reel.
a
IMPORTANT a Lock the connector of the rear side seat belt inertia
reel.
After a pyrotechnic component is triggered, it is
essential to replace certain parts (see 88C, Air
bag and Pretensioners , Airbag and preten- III - FINAL OPERATION
sioners: Precautions for the repair, page 88C-
1) . a Refit:
a parts always to be replaced: Rear seat belt iner- - the rear quarter panel trim (see Quarter panel
tia reel bolt (31,02,01,50). trim: Removal - Refitting) (71A, Body internal
trim).
a Always replace the bolt of the rear side seat belt fit-
ting. - the rear wheel arch trim (see Rear wheel arch
trim: Removal - Refitting) (71A, Body internal
trim),
88C-26
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
B32
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-4) .
88C-27
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
L38
Tightening torquesm
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air- 140781
bag and pretensioners: Precautions for the
a Remove:
repair, page 88C-1) .
- the bolt (1) from the rear side seat belt fitting,
Note:
The seat belt must be handled by the inertia reel
mechanism (risk of damaging the belt).
REMOVAL
a Remove: a Remove:
- the rear inner sill upper trim (see Rear inner sill - the bolt (2) of the rear side seat belt inertia reel,
upper trim: Removal - Refitting) (71A, Body in-
- the rear side seat belt.
ternal trim),
- the rear quarter panel trim (see Quarter panel
trim: Removal - Refitting) (71A, Body internal REFITTING
trim).
- the high level brake light (see 81A, Rear lighting, I - REFITTING PREPARATION OPERATION
3rd brake light: Removal - Refitting, page 81A-
14) (81A, Rear lighting), a parts always to be replaced: Rear seat belt iner-
tia reel bolt (31,02,01,50).
- the rear inner sill trim partially (see C-pillar lower
trim: Removal - Refitting) (71A, Body internal a Always replace the bolt of the rear side seat belt
trim). fitting.
88C-28
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
L38
II - REFITTING OPERATION
a Engage the indexing bracket of the rear side seat
belt inertia reel in the notch of the rear parcel shelf.
a
Note:
Check that the seat belt is not twisted between
the inertia reel and the rear side seat belt lower
fitting.
Note:
When fitting the parcel shelf trim, check that the
rear side seat belt strap does not jam between
the trim and the parcel shelf.
88C-29
AIR BAG AND PRETENSIONERS
Rear centre seat belt: Removal - Refitting 88C
Tightening torquesm
Note:
The seat belt must be handled by the inertia reel
mechanism (risk of damaging the strap)
REMOVAL
144138
2-POINT MIDDLE/REAR SEAT BELT
a Remove:
a Remove the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (76A, Rear seat - the bolt (2) of the rear side seat belt buckle,
frames and mechanisms). - the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (76A, Rear seat
frames and mechanisms),
- the 2/3 rear bench seatback trim (see 1/3 and 2/3
rear bench seatback trim: Removal - Refitting)
3-POINT MIDDLE/REAR SEAT BELT
or (see Single unit rear bench seatback trim:
a Remove the rear bench seat base (see Rear bench Removal - Refitting) (78A, Rear seat trim).
seat base: Removal - Refitting) (76A, Rear seat
frames and mechanisms).
88C-30
AIR BAG AND PRETENSIONERS
Rear centre seat belt: Removal - Refitting 88C
II - REMOVAL OPERATION
137786
a Remove:
- the bolts (3) for the rear centre seat belt guide,
- the rear centre seat belt guide.
144480
a Remove:
- the bolt (5) of the rear side seat belt buckle,
- the rear centre seat belt.
REFITTING
137787
a Remove: a parts always to be replaced: Rear seat belt buck-
le bolt (31,02,01,51)
- the rear centre seat belt inertia reel bolt (4) ,
- the rear centre seat belt. II - REFITTING OPERATION
88C-31
AIR BAG AND PRETENSIONERS
Rear centre seat belt: Removal - Refitting 88C
a Refit the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (76A, Rear seat
3-POINT MIDDLE/REAR SEAT BELT frames and mechanisms).
a Torque tighten the rear centre seat belt inertia reel
bolt (21 N.m). IV - CHECKING AFTER REPAIR
Note:
Check that the seat belt is not twisted between
the rear centre seat belt inertia reel and the rear
centre seat belt fittings.
Note:
Check that the rear centre seat belt strap slides
into the rear centre seat belt guide.
88C-32
AIR BAG AND PRETENSIONERS
Seat belt reminder warning light: Removal - Refitting 88C
NAVIGATION AID 1 LEVEL
138065
REFITTING
II - FINAL OPERATION
88C-33
DRIVER'S POSITION
Electrical accessories socket: Removal - Refitting 88D
REMOVAL REFITTING
II - FINAL OPERATION
136677
125094
88D-1
DRIVER'S POSITION
Cigarette lighter: Removal - Refitting 88D
REMOVAL
107727
a Keep the plastic support unlocked at (4) .
a Pull the cigarette lighter support at (5) .
a Unclip the plastic support from the centre front pan-
el.
REFITTING
II - FINAL OPERATION
a Refit the centre front panel (see Centre front panel:
Removal - Refitting) (57A, Interior equipment).
136686
a Unclip the bulb mounting from the cigarette lighter
using a flat-blade screwdriver at (2) and (3) .
88D-2