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BATTERY

Battery: Removal - Refitting 80A


Tightening torquesm

battery bracket bolts 6.5 N.m

positive battery wiring 8 N.m


nuts

negative battery wiring 8 N.m


nuts

IMPORTANT

To avoid all risk of damage to the systems, apply


the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair:
- (see 80A, Battery, Battery: Precautions for the
repair, page 80A-1) ,
137318
- (see Vehicle: Precautions for the repair) (01D,
Mechanical introduction). a Unclip the battery cover at (1) .

II - OPERATION FOR REMOVAL OF PART


REMOVAL CONCERNED

I - REMOVAL PREPARATION OPERATION 1 - Disconnection


a Switch off the ignition. a

Note:
WARNING
Before disconnecting the wiring from the nega-
Before disconnecting the battery: tive battery terminal, note the position of the wir-
ing.
- wait for the motor-driven fan assembly to stop,
- wait for the computer to finish saving (1
minute).

WARNING
The visual indicator cannot be considered reli-
able in After-Sales; do not use it to determine the
state of the battery.

80A-2
BATTERY
Battery: Removal - Refitting 80A
- the positive battery terminal wiring.

137319
137321
a Remove:
a Remove:
- the nuts (2) from the negative battery terminal wir-
ing, - the nut (6) of the battery disconnection unit wiring,
- the positive battery terminal wiring on the battery
- the wiring of the negative battery terminal.
disconnection unit.
a Unclip the wiring at (3) . a
a Move aside the negative battery terminal wiring.
Note:
Mark the position of the battery bracket on the
2 - Removal
battery.

137320

a Remove:
- the nut (5) from the positive battery terminal wiring,

80A-3
BATTERY
Battery: Removal - Refitting 80A
2 - Refitting

a Position the battery in its housing by placing it


against the rear panel and the panel on the engine
side.

a Refit the battery bracket in the position marked dur-


ing removal.

Note:
Fitting the battery bracket in the incorrect direc-
tion may cause contact with the wiring on the
negative batter y terminal.

137322

a Remove:

- the battery bracket bolts (7) and (8) ,

- the battery bracket.

Note:
Do not remove the cover of the injection com-
puter.

a Remove the battery.

137322
3 - Replacement a Pretighten the bolt (7) .
a Remove the battery connectors (see Battery termi- a Torque tighten in order (8) (7) , the battery bracket
nals: Removal - Refitting) . bolts (6.5 N.m).

a Refit:
REFITTING
- the positive battery terminal wiring on the battery
disconnection unit,
I - REFITTING PREPARATION OPERATION
- the wiring on the positive battery terminal,
a Check the battery (see Battery: Check) (Technical
Note 6002A, 80A, Battery).
WARNING
Incorrect tightening could cause heating of con-
II - REFITTING OPERATION FOR PART
tacts, starting or charging faults, sparking, or
CONCERNED
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
1 - Replacement page 80A-1) .

a Refit the battery terminals (see Battery terminals: a Torque tighten the positive battery wiring nuts (8
Removal - Refitting) . N.m).

80A-4
BATTERY
Battery: Removal - Refitting 80A
3 - Connection

137319

a Refit the negative terminal wiring on the negative


battery terminal in the position marked during re-
moval.

a Place the negative terminal wiring as far as it will go


into the battery tray holes (9) .

Note:
Positioning the negative terminal wiring incor-
rectly may prevent the battery cover from closing.

WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .

a Torque tighten the negative battery wiring nuts (8


N.m).

a Clip the negative battery terminal wiring onto the


battery tray.

III - FINAL OPERATION

a Clip on the battery cover.

a When refitting the battery or each time it is discon-


nected, carry out a certain number of simple pro-
gramming operations, without using the diagnostic
tool, so that the vehicle can operate correctly (clock,
radio, electric windows, sunroof, etc.).

80A-5
BATTERY
Battery disconnection unit: Removal - Refitting 80A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

bolt of the battery dis- 8 N.m


connection unit on the
battery tray

fuse box nuts 8 N.m

battery disconnection 8 N.m


unit upper wiring nuts

positive battery terminal 8 N.m


wiring nut

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for
the repair, page 80A-1) .

137321
REMOVAL
a Loosen the supply wiring nut (2) from the battery dis-
connection unit.
I - REMOVAL PREPARATION OPERATION
a Remove the supply wiring from the battery discon-
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) . nection unit.

a Mark the wiring routing and connections on the bat-


tery disconnection unit.

137325

a Remove the nuts (3) from the fuse box and the bat-
tery disconnection unit.

a Disconnect the supply wiring (4) from the engine


fuse and relay box.

80A-6
BATTERY
Battery disconnection unit: Removal - Refitting 80A

137327 137329
a Partially remove the battery disconnection unit (7) .
a Move aside the fuse box at (5) .

a Remove the upper wiring from the battery discon-


nection unit.

137330
a Unlock the safety devices of the lower connectors
(8) .
137328

a Remove the battery disconnection unit bolt (6) .

WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.

80A-7
BATTERY
Battery disconnection unit: Removal - Refitting 80A
a Refit:
- the upper wiring of the battery disconnection unit in
the position marked during removal,
- the fuse box,
- the supply wiring of the engine fuse and relay box
on the battery tray stud.

WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .

a Torque tighten the fuse box nuts (8 N.m).


a Refit the supply wiring of the battery disconnection
unit.

137331
WARNING
a Disconnect the lower and side connectors from the
Incorrect tightening could cause heating of con-
battery disconnection unit (9) .
tacts, starting or charging faults, sparking, or
a Remove the battery disconnection unit. could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .
REFITTING
a Torque tighten:
I - REFITTING OPERATION FOR PART - the battery disconnection unit upper wiring
CONCERNED nuts (8 N.m),
a Connect the lower and side connectors of the bat- - the positive battery terminal wiring nut (8 N.m).
tery disconnection unit.
a Ensure that the lower and side connectors are cor- II - FINAL OPERATION
rectly clipped on.
a Connect the battery (see 80A, Battery, Battery: Re-
a Lock the lower connectors (8) of the battery discon- moval - Refitting, page 80A-2) .
nection unit.
a Refit the battery disconnection unit by sliding it into
its housing on the battery tray.

WARNING
To prevent damage to the wiring harness when
refitting, observe the original routing.

a Torque tighten the bolt of the battery disconnec-


tion unit on the battery tray (8 N.m).

80A-8
BATTERY
Battery tray: Removal - Refitting 80A
Tightening torquesm

battery tray bolts 21 N.m

bolt of the battery dis- 8 N.m


connection unit on the
battery tray

fuse box nuts 8 N.m

battery disconnection 8 N.m


unit upper wiring nuts

positive battery terminal 8 N.m


wiring nut

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
137320
tion recommendations before carrying out any
repair (see 80A, Battery, Battery: Precautions for a Remove:
the repair, page 80A-1) . - the nut (4) from the positive battery terminal wiring,
- the positive battery terminal wiring.
REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .

80A-9
BATTERY
Battery tray: Removal - Refitting 80A

137321 137325
a Remove: a Remove the nuts (6) from the fuse box and the bat-
tery disconnection unit.
- the nut (5) of the battery disconnection unit wiring,
a Disconnect the supply wiring (7) from the engine
- the positive battery terminal wiring on the battery
fuse and relay box.
disconnection unit.

Note:
Mark the wiring routing and connections on the
battery disconnection unit.

137327
a Move aside the fuse box at (8) .
a Remove the upper wiring from the battery discon-
nection unit.

80A-10
BATTERY
Battery tray: Removal - Refitting 80A

137328 137322
a Remove the battery disconnection unit bolt (9) . a Remove:
- the air duct (11) from the injection computer,
WARNING - the injection computer cover (12) .
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.

136463
a Disconnect the injection computer connectors.

137329
a Partially remove the battery disconnection unit (10) .
a Move aside the battery disconnection unit.

80A-11
BATTERY
Battery tray: Removal - Refitting 80A
II - OPERATION FOR REMOVAL OF PART
CONCERNED

136462
a Remove the injection computer support bolts (13) .
137334
a Extract the "support - injection computer" assembly
upwards.
a Unclip the injection computer wiring from the battery
tray.
a Remove the "support - injection computer" assem-
bly.
a Remove the battery (see Battery: Removal - Refit-
ting) .

137335
a Remove the Protection and Switching Unit support
bolts (16) .
a Unclip the wiring from the battery tray at (17) .

80A-12
BATTERY
Battery tray: Removal - Refitting 80A
REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip on the battery acid drain pipe.

a Refit the battery tray by inserting both leader pins in


the battery tray support holes on the body.

137337
a Remove the bolts (18) from the battery tray.
a Remove the wiring channel mounting (19) .
a Move aside the battery tray.

137337

a Pretighten the bolt (25) .

a Torque tighten in order (23) , (24) , (25) the battery


tray bolts (21 N.m).

a Refit the bolt (22) .


a Clip the wiring onto the battery tray.

a Refit the Protection and Switching Unit support


bolts.

II - FINAL OPERATION
a Refit the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .

137338
a Connect the injection computer connectors.
a Unclip the wiring at (20) . a Clip the injection computer wiring onto the battery
tray.
a Remove the battery tray.
a Unclip the battery acid drain pipe. a Refit:
- the "support - injection computer" assembly,
- the injection computer support bolts,

- the injection computer cover,


- the air duct of the injection computer,

80A-13
BATTERY
Battery tray: Removal - Refitting 80A
a Refit the battery disconnection unit by sliding it into
its housing on the battery tray.

WARNING
To prevent damage to the wiring harness when
refitting, observe the original routing.

a Torque tighten the bolt of the battery disconnec-


tion unit on the battery tray (8 N.m).
a Refit:
- the upper wiring of the battery disconnection unit in
the position marked during removal,
- the fuse box,
- the supply wiring of the engine fuse and relay box
on the battery tray stud.

WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .

a Torque tighten the fuse box nuts (8 N.m).


a Refit the supply wiring of the battery disconnection
unit.

WARNING
Incorrect tightening could cause heating of con-
tacts, starting or charging faults, sparking, or
could cause the battery to explode (see 80A,
Battery, Battery: Precautions for the repair,
page 80A-1) .

a Torque tighten:
- the battery disconnection unit upper wiring
nuts (8 N.m),
- the positive battery terminal wiring nut (8 N.m).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .

80A-14
HEADLIGHTS
Front lighting: List and location of components 80B
B32
I - LIST OF COMPONENTS Halogen bulbs

The front lighting consists of:


- headlights,
- halogen bulbs,
- side indicator lights,

FOG LIGHTS
- front fog lights,
- front fog light bulbs,

135388

(1) Direction indicator bulb


DISCHARGE LAMPS
(2) Daytime running light bulb (not
- xenon bulbs, operational on Mégane III RS
equipped with LED daytime run-
- a headlight beam adjustment front sensor,
ning lights)
- a headlight beam adjustment rear sensor, (3) Main beam headlight bulbs
- xenon headlights high voltage units, (4) Side light bulb
- a front lighting computer.
WITHOUT DISCHARGE LAMPS

Halogen bulb (dipped beam headlight)


II - LOCATION OF COMPONENTS

Headlights

135365

135394

80B-1
HEADLIGHTS
Front lighting: List and location of components 80B
B32
Side indicator Front fog light bulb

135395 135346

FOG LIGHTS

Front fog light DISCHARGE LAMPS

Xenon bulb (dipped beam headlight)

135394

135396

80B-2
HEADLIGHTS
Front lighting: List and location of components 80B
B32

DISCHARGE LAMPS DISCHARGE LAMPS

Headlight adjustment front sensor Xenon headlight high voltage unit

143967 135386

Headlight adjustment rear sensor Front lighting computer

143965 135342
The front lighting computer is located behind the pas-
senger compartment fuse and relay box regardless of
the driver's position.

80B-3
HEADLIGHTS
Front lighting: List and location of components 80B
L38
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS

The front lighting consists of: Headlights


- headlights (see 80B, Headlights, Headlight: Re-
moval - Refitting, page 80B-8) ,
- halogen bulbs (see 80B, Headlights, Headlight
bulb: Removal - Refitting, page 80B-16) ,
- side indicators (see 80B, Headlights, Side indica-
tor: Removal - Refitting, page 80B-28) ,

FOG LIGHTS
- front fog lights (see 80B, Headlights, Front fog
light: Removal - Refitting, page 80B-27) ,
- front fog light bulbs (see 80B, Headlights, Front fog
light bulb: Removal - Refitting, page 80B-25) , 143974

Halogen bulbs

DISCHARGE LAMPS
- discharge bulbs (see 80B, Headlights, Headlight
bulb: Removal - Refitting, page 80B-16) ,
- a headlight beam adjustment front sensor (see 80B,
Headlights, Headlight beam adjustment front sen-
sor: Removal - Refitting, page 80B-29) ,
- a headlight beam adjustment rear sensor (see 80B,
Headlights, Headlight beam adjustment rear sen-
sor: Removal - Refitting, page 80B-31) ,
- headlight high voltage units (see 80B, Headlights,
Xenon headlight high voltage unit: Removal - Re- 140192
fitting, page 80B-32) ,
(1) Direction indicator bulb
- a front lighting computer (see 80B, Headlights, Front
lighting computer: Removal - Refitting, page 80B- (2) Main beam headlight bulbs
33) . (3) Side light bulb

80B-4
HEADLIGHTS
Front lighting: List and location of components 80B
L38

WITHOUT DISCHARGE LAMPS FOG LIGHTS

Halogen bulb (dipped beam headlight) Front fog light

140196 143974

Front fog light bulb

Side indicator

140200

135395

80B-5
HEADLIGHTS
Front lighting: List and location of components 80B
L38
Headlight adjustment rear sensor

DISCHARGE LAMPS

Discharge bulb (dipped beam headlight)

144103

143965
Headlight adjustment front sensor

Headlight high voltage unit

143967

135386

80B-6
HEADLIGHTS
Front lighting: List and location of components 80B
L38
Front lighting computer

135342
The front lighting computer is located behind the pas-
senger compartment fuse and relay box regardless of
the driver's position.

80B-7
HEADLIGHTS
Headlight: Removal - Refitting 80B
B32

REMOVAL II - OPERATION FOR REMOVAL OF PART


CONCERNED

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Switch off the ignition.

DISCHARGE LAMPS
a

IMPORTANT

To prevent eye injuries:


- do not look at a xenon bulb when lit (voltage
when lit 20000 V),
- do not light a bulb which has not been fitted into
its headlight.

IMPORTANT 135389
To prevent burns, wait until the « computers -
a Remove:
power unit » assemblies are cold before removal.
- the headlight upper bolts (1) ,
a Disconnect the battery (see 80A, Battery, Battery:
- the collet.
Removal - Refitting, page 80A-2) .
a Move the headlight towards the front of the vehicle
(2) .
a Disconnect the headlight connectors.
a Remove the front bumper (see Front bumper: Re-
moval - Refitting) (55A, Exterior protection). a Remove the headlight.

When replacing the headlight


a Remove the headlight bulbs (see 80B, Headlights,
Headlight bulb: Removal - Refitting, page 80B-
16) .

DISCHARGE LAMPS
a Remove the xenon headlight high voltage unit (see
80B, Headlights, Xenon headlight high voltage
unit: Removal - Refitting, page 80B-32) .

80B-8
HEADLIGHTS
Headlight: Removal - Refitting 80B
B32

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

When replacing the headlight


a Refit the headlight bulbs (see 80B, Headlights,
Headlight bulb: Removal - Refitting, page 80B-
16) .

DISCHARGE LAMPS
a Refit the xenon headlight high voltage unit (see 80B,
Headlights, Xenon headlight high voltage unit:
Removal - Refitting, page 80B-32) .

a Connect the headlight connectors.


a Refit:
- the headlight,
- the collet,
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).

II - FINAL OPERATION

DISCHARGE LAMPS
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .

a Adjust the headlight beam (see 80B, Headlights,


Headlight: Adjustment, page 80B-12) .

80B-9
HEADLIGHTS
Headlight: Removal - Refitting 80B
L38

REMOVAL II - REMOVAL OPERATION

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Switch off the ignition.

DISCHARGE LAMPS
a

IMPORTANT

To prevent eye injuries:


- do not look at a xenon bulb when lit (voltage 143946
when lit 20000 V),
a Remove the bolts (1) from the headlight.
- do not light a bulb which has not been fitted into
its headlight. a Move the headlight towards the front of the vehicle
according to the direction of the arrows (2) .

IMPORTANT
To prevent burns, wait until the « computers -
power unit » assemblies are cold before removal.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-2) .

a Remove:
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the front section of the front wheel arch liners (see
Front wheel arch liner: Removal - Refitting) 143949
(55A, Exterior protection),
a Unclip the connectors from the headlight according
- the front bumper (see Front bumper: Removal - to the direction of the arrows (3) and (4) .
Refitting) (55A, Exterior protection).
a Remove the headlight.

When replacing the headlight

a Remove the headlight bulbs (see 80B, Headlights,


Headlight bulb: Removal - Refitting, page 80B-
16) .

DISCHARGE LAMPS

a Remove the xenon headlight high voltage unit (see


80B, Headlights, Xenon headlight high voltage
unit: Removal - Refitting, page 80B-32) .

80B-10
HEADLIGHTS
Headlight: Removal - Refitting 80B
L38

REFITTING

I - REFITTING PREPARATION OPERATION

When replacing the headlight

DISCHARGE LAMPS
a Refit the xenon headlight high voltage unit (see 80B,
Headlights, Xenon headlight high voltage unit:
Removal - Refitting, page 80B-32) .

a Refit the headlight bulbs (see 80B, Headlights,


Headlight bulb: Removal - Refitting, page 80B-
16) .

II - REFITTING OPERATION
a Proceed in the reverse order to removal.
a Adjust the headlights (see 80B, Headlights, Head-
light: Adjustment, page 80B-12) .

80B-11
HEADLIGHTS
Headlight: Adjustment 80B
B32
III - ADJUSTMENT OPERATION
Equipment required

headlight adjustment and checking tool

ADJUSTMENT

I - PREPARATION OPERATION FOR CHECK

a Place the vehicle on a level horizontal working area.

a Do not apply the parking brake.

a Check and inflate the tyres (see Tyre pressure:


Identification) (35A, Wheels and tyres). 135343

a The headlight beams are adjusted by:


a Open the cover.
- the beam adjustment bolt at (1) ,
a Check:
- the horizontal adjustment bolt at (2) .
- that the luggage compartment is empty,

- that the headlights are clean. 1 - Beam adjustment

Note: DISCHARGE LAMPS


Do not get into the vehicle throughout the opera-
tion.

WITHOUT DISCHARGE LAMPS

a Position the headlight beam remote adjustment con-


trol on0.

a Switch on the dipped headlights.

II - TEST OPERATION

WARNING
Consult the device's operating manual to avoid
135392
incorrect use.
a Adjust the headlight beam using the headlight ad-
a Place the headlight adjustment and checking justment and checking tool and by turning the bolt
tool adjusted to -1% in front of the vehicle. (1) .

a Using the headlight adjustment and checking


tool, check the headlight beam adjustment.

80B-12
HEADLIGHTS
Headlight: Adjustment 80B
B32
2 - Horizontal adjustment
WITHOUT DISCHARGE LAMPS

135393
a Use the headlight adjustment and checking tool
to horizontally adjust the headlight by turning the bolt
(2) .
a Position a small ratchet fitted with an 8 mm socket to
access the horizontal adjustment bolt (2) .

135391
IV - FINAL OPERATION
a Adjust the headlight beam using the headlight ad-
justment and checking tool and by turning the bolt a Close the bonnet.
(1) .

Note:
A setting recess is provided for beam adjust-
ment.

80B-13
HEADLIGHTS
Headlight: Adjustment 80B
L38
III - ADJUSTMENT OPERATION
Equipment required

headlight adjustment and checking tool

ADJUSTMENT

I - PREPARATION OPERATION FOR CHECK

a Place the vehicle on a level horizontal working area.

a Do not apply the parking brake.

a Check and inflate the tyres (see Tyre pressure: 140193


Identification) (35A, Wheels and tyres).
a The headlight beams are adjusted by:
a Open the cover. - the beam adjustment bolt (1) ,

a Check: - the horizontal adjustment bolt (2) .

- that the luggage compartment is empty, 1 - Beam adjustment

- that the headlights are clean.

Note:
Do not get into the vehicle throughout the opera-
tion.

WITHOUT DISCHARGE LAMPS

a Position the headlight beam remote adjustment con-


trol on0.

140187
a Adjust the headlight beam using the headlight ad-
justment and checking tool and by turning the bolt
a Switch on the dipped headlights. (1) .

II - TEST OPERATION

WARNING
Consult the device's operating manual to avoid
incorrect use.

a Place the headlight adjustment and checking


tool adjusted to -1% in front of the vehicle.

a Using the headlight adjustment and checking


tool, check the headlight beam adjustment.

80B-14
HEADLIGHTS
Headlight: Adjustment 80B
L38
2 - Horizontal adjustment

135393
a Use the headlight adjustment and checking tool
to horizontally adjust the headlight by turning the bolt
(2) with a small ratchet (3) .

IV - FINAL OPERATION
a Close the bonnet.

80B-15
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B32

REMOVAL

DISCHARGE LAMPS
a

IMPORTANT

To prevent eye injuries:


- do not look at a xenon bulb when lit (voltage
when lit 20000 V),
- do not light a bulb which has not been fitted into
its headlight.

IMPORTANT
To prevent burns, wait until the « computers -
power unit » assemblies are cold before removal.

135389

a Remove:
I - REMOVAL PREPARATION OPERATION - the collet,
a Switch off the ignition.
- the headlight upper bolts (1) .

DISCHARGE LAMPS a Move the headlight towards the front of the vehicle
by approximately 8 cm (2) .
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
II - OPERATION FOR REMOVAL OF PART
CONCERNED

Direction indicator bulb

135616

a Unlock the bulb holder by turning it a quarter of a


turn anti-clockwise (3) .

a Remove the direction indicator bulb from the bulb


holder.

80B-16
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B32
Daytime running light bulb 1 - Dipped beam headlight bulb

DISCHARGE LAMPS

135616
a Remove the sealing cover.
135616
a Remove the sealing cover (6) .

135398
a Unlock the bulb holder (5) by turning it a quarter of a
turn anti-clockwise. 135396
a Remove: a Remove the xenon dipped headlight bulb by pulling
- the bulb holder from the headlight, it towards yourself (9) .

- the daytime running light bulb from the bulb holder. a Disconnect the connector (7) of the xenon dipped
headlight bulb.
a Unlock the xenon dipped headlight bulb by turning it
a quarter of a turn anti-clockwise (8) .

80B-17
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B32
2 - Main beam headlight bulbs

WITHOUT DISCHARGE LAMPS

135388

135388
a Remove the sealing cover (13) .

a Remove the sealing cover (10) .

135364

135365
a Unclip the main beam headlight bulb (15) .

a Disconnect the connector (1 1) from the dipped a Remove the main beam headlight bulb.
beam headlight bulb. a Disconnect the connector (14) from the main beam
a Unlock the clip (12) from the dipped beam headlight headlight bulb.
bulb.
a Remove the dipped beam headlight bulb.

80B-18
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B32
3 - Side light bulb

DISCHARGE LAMPS

135388
a Remove the sealing cover (16) .

116288

WARNING
To prevent any breakages, handle the bulb by its
base. If you should touch the glass, clean it with
alcohol and a lint-free cloth.

135330
WARNING
a Unclip: The bulb must be handled with care.

- the bulb holder (17) from the headlight, The external conductor is very fragile and must
not be damaged.
- the side light from the bulb holder.

REFITTING
II - REFITTING OPERATION FOR PART
I - REFITTING PREPARATION OPERATION
CONCERNED
a

Note: 1 - Direction indicator bulb

When replacing a bulb, only use approved bulbs. a Refit the indicator bulb onto the bulb holder.
a Lock the bulb holder by turning it a quarter of turn
clockwise.

2 - Daytime running light bulb


a Refit:
- the daytime running light bulb on the bulb holder,
- the bulb holder on the headlight.

80B-19
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
B32
a Lock the bulb holder by turning it a quarter of turn
clockwise.
DISCHARGE LAMPS
a Refit the sealing cover.
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
3 - Dipped beam headlight bulb

DISCHARGE LAMPS
a Connect the connector of the xenon dipped beam
headlight bulb.
a Refit the xenon dipped beam headlight bulb.
a Lock the xenon dipped beam headlight bulb by turn-
ing it a quarter of a turn clockwise.
a Refit the sealing cover.

WITHOUT DISCHARGE LAMPS


a Refit the dipped beam headlight bulb.
a Fasten the clip on the dipped beam headlight bulb.
a Connect the connector to the dipped beam headlight
bulb.
a Refit the sealing cover.

4 - Main beam headlight bulbs


a Connect the connector of the main beam headlight
bulb.
a Refit the main beam headlight bulb while clipping it
onto its reflector.
a Refit the sealing cover.

5 - Side light bulb


a Clip on:
- the side light bulb onto the bulb holder,
- the bulb holder on the headlight.
a Refit the sealing cover.

III - FINAL OPERATION


a Refit:
- the headlight,
- the collet.

80B-20
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
L38

REMOVAL II - REMOVAL OPERATION

DISCHARGE LAMPS 1 - Direction indicator bulb

IMPORTANT

To prevent eye injuries:


- do not look at a xenon bulb when lit (voltage
when lit 20000 V),
- do not light a bulb which has not been fitted into
its headlight.

IMPORTANT
To prevent burns, wait until the « computers -
power unit » assemblies are cold before removal. 140192
a Remove the sealing cover (4) .

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

DISCHARGE LAMPS
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .

140195
a Unlock the bulb holder (5) by turning it a quarter of a
turn anti-clockwise.
a Remove the direction indicator bulb from the bulb
holder by turning it a quarter of a turn anti-clockwise.

143947

a Remove:
- the headlight bolts (1) ,
- the front bumper upper bolt (2) .
a Move the headlight according to the direction of the
arrows (3) .

80B-21
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
L38
2 - Side light bulb 3 - Main beam headlight bulbs

140194 140194
a Remove the sealing cover (6) by turning it a quarter a Remove the sealing cover (8) by turning it a quarter
of a turn anti-clockwise. of a turn anti-clockwise.

140197 140199
a Unclip: a Disconnect the connector (9) from the main beam
- the bulb holder (7) from the headlight, headlight bulb.

- the side light from the bulb holder.

140198

a Unlock the clip (10) from the main beam headlight


bulb.
a Remove the main beam headlight bulb.

80B-22
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
L38
4 - Dipped beam headlight bulb

DISCHARGE LAMPS

140193
a Remove the sealing cover (11) .
144103

a Unlock the clip (14) from the dipped beam headlight


WITHOUT DISCHARGE LAMPS bulb.

a Partially move aside the dipped beam headlight


bulb.

140196
a Disconnect the connector (1 2) from the dipped
beam headlight bulb.
144104
a Unlock the clip (13) from the dipped beam headlight
bulb. a Disconnect the connector from the dipped beam
headlight bulb (15) .
a Remove the dipped beam headlight bulb.
a Remove the dipped beam headlight bulb.

REFITTING

I - REFITTING PREPARATION OPERATION

Note:
When replacing a bulb, only use approved bulbs.

80B-23
HEADLIGHTS
Headlight bulb: Removal - Refitting 80B
L38

DISCHARGE LAMPS
a

WARNING
To prevent any breakages, handle the bulb by its
base. If you should touch the glass, clean it with
alcohol and a lint-free cloth.

WARNING
The bulb must be handled with care.
The external conductor is very fragile and must
not be damaged.

II - REFITTING OPERATION
a Proceed in the reverse order to removal.

80B-24
HEADLIGHTS
Front fog light bulb: Removal - Refitting 80B
B32, and FOG LIGHTS

REMOVAL II - FINAL OPERATION


a Refit:
I - REMOVAL PREPARATION OPERATION - the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment). - the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
a Remove: tion),
- the front wheels (see Wheel: Removal - Refitting)
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
(35A, Wheels and tyres),

- the front wheel arch liners (see Front wheel arch


liner: Removal - Refitting) (55A, Exterior protec-
tion),

- the front bumper (see Front bumper: Removal -


Refitting) (55A, Exterior protection).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

135346

a Disconnect the front fog light connector (1) .

a Remove the front fog light bulb anticlockwise (2) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Refit the front fog light bulb clockwise.

a Connect the front fog light connector.

80B-25
HEADLIGHTS
Front fog light bulb: Removal - Refitting 80B
L38, and FOG LIGHTS

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).

143948

a Remove the bulb (3) by turning it a quarter of a turn


anti-clockwise.

REFITTING
140202
a Remove the cover (1) of the front bumper by turning
it a quarter of a turn anti-clockwise. I - REFITTING OPERATION

a
II - REMOVAL OPERATION
Note:
When replacing a bulb, only use approved bulbs.

a Refit the bulb by turning it a quarter of a turn clock-


wise.

a Connect the front fog light connector.

II - FINAL OPERATION

140200
a Disconnect the front fog light connector (2) .

140201

a Adjust the beam of the front fog light by turning the


bolt (4) .

a Refit the cover of the front bumper by turning it a


quarter of a turn clockwise.

80B-26
HEADLIGHTS
Front fog light: Removal - Refitting 80B
FOG LIGHTS

REMOVAL REFITTING

I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART


CONCERNED
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment). When replacing the front fog light
a Remove: a Refit the front fog light bulb (see 80B, Headlights,
Front fog light bulb: Removal - Refitting, page
- the front wheels (see Wheel: Removal - Refitting) 80B-25) .
(35A, Wheels and tyres),

- the front wheel arch liners (see Front wheel arch a Refit the front fog light.
liner: Removal - Refitting) (55A, Exterior protec-
tion), a Connect the front fog light connector.

- the front bumper (see Front bumper: Removal -


II - FINAL OPERATION
Refitting) (55A, Exterior protection).
a Refit:

II - OPERATION FOR REMOVAL OF PART - the front bumper (see Front bumper: Removal -
CONCERNED Refitting) (55A, Exterior protection),
- the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).

135345

a Disconnect the front fog light connector (1) .

a Remove:

- the bolts (2) from the front fog light,

- the front fog light.

When replacing the front fog light

a Remove the front fog light bulb (see 80B, Head-


lights, Front fog light bulb: Removal - Refitting,
page 80B-25) .

80B-27
HEADLIGHTS
Side indicator: Removal - Refitting 80B
Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

OPERATION FOR REMOVAL OF PART


CONCERNED

135338
a Remove:
- the side indicator from the bulb holder,
- the bulb from the bulb holder.

REFITTING

135339
REFITTING OPERATION FOR PART CONCERNED
a

Note:
If the bulbs are changed, use approved bulbs.

a Refit:
- the bulb onto the side indicator bulb holder,
- the side indicator on the bulb holder.
a Clip the side indicator onto the door mirror.

135340
a Unclip the side indicator by inserting the tool (Car.
1363) in the end on the door mirror casing side to
press on the clip (1) .

80B-28
HEADLIGHTS
Headlight beam adjustment front sensor: Removal - Refitting 80B
DISCHARGE LAMPS, and EXPORT EQUIPMENT LEVEL ADDITIONAL
II - REMOVAL OPERATION
Special tooling required

Sus. 1927 Positioning stop for headlight


height adjustment control

Equipment required

Diagnostic tool

Tightening torquesm

upper bolt of the head- 105 N.m


light beam adjustment
front sensor

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment). 143967

a Switch off the ignition. a Unclip the headlight beam adjustment front sensor
a Remove the front left-hand wheel (see Wheel: Re- linkage at (1) .
moval - Refitting) (35A, Wheels and tyres).
a Disconnect the headlight beam adjustment front
sensor connector (2) .

a Remove:

- the upper bolt (3) of the headlight beam adjustment


front sensor,

- the headlight beam adjustment front sensor.

REFITTING

I - REFITTING PREPARATION OPERATION

Note:
Replace the sensor if the linkage is damaged
along its length or at the "ball joint - lever - link-
age" connection.

II - REFITTING OPERATION

a Refit the headlight beam adjustment front sensor.

a Partially tighten the upper bolt of the headlight beam


adjustment front sensor.

80B-29
HEADLIGHTS
Headlight beam adjustment front sensor: Removal - Refitting 80B
DISCHARGE LAMPS, and EXPORT EQUIPMENT LEVEL ADDITIONAL

143966

a Position the (Sus. 1927) (4) .

a Clip on the headlight beam adjustment front sensor


linkage.

a Connect the headlight beam adjustment front sensor


connector.

a Tighten the upper bolt of the headlight beam ad-


justment front sensor (105 N.m).

a Remove the tool (Sus. 1927).

III - FINAL OPERATION

a Apply the after repair procedure using the Diagnos-


tic tool :

- connect the diagnostic tool,

- select “Headlight adjustment computer”,

- go to repair mode,

- display the "Before/after repair procedure" for the


computer selected,

- select "Headlight beam adjustment front sensor" in


the "List of components controlled by this comput-
er" section,

- carry out the operations described in the "After re-


pair procedure" section.

a Adjust the headlight beam (see 80B, Headlights,


Headlight: Adjustment, page 80B-12) .

80B-30
HEADLIGHTS
Headlight beam adjustment rear sensor: Removal - Refitting 80B
DISCHARGE LAMPS, and EXPORT EQUIPMENT LEVEL ADDITIONAL

REFITTING
Equipment required
I - REFITTING PREPARATION OPERATION
Diagnostic tool
a

REMOVAL Note:
Replace the sensor if the linkage is damaged
along its length or at the "ball joint - lever - link-
I - REMOVAL PREPARATION OPERATION
age" connection.
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
II - REFITTING OPERATION
a Switch off the ignition.
a Proceed in the reverse order to removal.
II - REMOVAL OPERATION a Apply the after repair procedure using the Diagnos-
tic tool :
- connect the diagnostic tool,
- select "Headlight adjustment computer",
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- select "Headlight beam adjustment rear sensor" in
the "List of components controlled by this comput-
er" section,
- carry out the operations described in the "After re-
pair procedure" section.
a Adjust the headlight beam (see 80B, Headlights,
Headlight: Adjustment, page 80B-12) .

143965
a Disconnect the connector (1) from the headlight
beam adjustment rear sensor.
a Remove:
- the ball joint (2) of the headlight beam adjustment
rear sensor linkage,
- the bolt (3) from the headlight beam adjustment
rear sensor,
- the headlight beam adjustment rear sensor.

80B-31
HEADLIGHTS
Xenon headlight high voltage unit: Removal - Refitting 80B
DISCHARGE LAMPS

REFITTING
IMPORTANT
I - REFITTING OPERATION FOR PART
To prevent burns, wait until the « computers - power
CONCERNED
unit » assemblies are cold before removal.

IMPORTANT

To prevent eye injuries:


- do not look at a xenon bulb when lit (voltage when
lit 20000 V),
- do not light a bulb which has not been fitted into its
headlight.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
a Remove the headlight (see 80B, Headlights, Head-
light: Removal - Refitting, page 80B-8) . 135386
a Connect the high voltage unit connectors.
II - OPERATION FOR REMOVAL OF PART a Refit the xenon headlight high voltage unit.
CONCERNED

Note:
To ensure that the high voltage unit is properly
sealed, perform the tightening procedure accord-
ing to the illustration above.
Failure to adhere to this advice may cause a
sealing fault in the high voltage unit.

a Tighten the bolts of the high voltage unit in order.

II - FINAL OPERATION
a Refit the headlight (see 80B, Headlights, Head-
light: Removal - Refitting, page 80B-8) .
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
a Adjust the headlight beam (see 80B, Headlights,
Headlight: Adjustment, page 80B-12) .

135386

a Remove the bolts (1) from the high voltage unit.


a Carefully disconnect the connectors (2) from the
high voltage unit.
a Remove the high voltage unit.

80B-32
HEADLIGHTS
Front lighting computer: Removal - Refitting 80B
DISCHARGE LAMPS

Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .

LEFT-HAND DRIVE
a Remove the dashboard lower trim (see Dashboard
lower trim: Removal - Refitting) (57A, Interior
equipment).

136960
a Cut the plastic clip (1) on the passenger compart-
ment fuse and relay box.
RIGHT-HAND DRIVE
a Disconnect the connectors (2) .
a Remove the glovebox (see Glovebox: Removal -
a Unclip:
Refitting) (57A, Interior equipment).
- the connector under the passenger compartment
fuse and relay box,
- the passenger compartment fuse and relay box.
a Remove the UCH (see 87B, Passenger compart-
ment connection unit, UCH: Removal - Refitting, a Move aside the passenger compartment fuse and
page 87B-1) . relay box.

80B-33
HEADLIGHTS
Front lighting computer: Removal - Refitting 80B
DISCHARGE LAMPS
II - OPERATION FOR REMOVAL OF PART
CONCERNED
LEFT-HAND DRIVE
a Refit the dashboard lower trim (see Dashboard
lower trim: Removal - Refitting) (57A, Interior
equipment).

RIGHT-HAND DRIVE
a Refit the glovebox (see Glovebox: Removal - Refit-
ting) (57A, Interior equipment).

a Connect the battery (see 80A, Battery, Battery: Re-


moval - Refitting, page 80A-2) .
a Apply the after repair procedure using the Diagnos-
tic tool :
- connect the Diagnostic tool,
135341
- select “Headlight adjustment computer”,
a Disconnect the connector from the lighting comput-
er. - go to repair mode,

a Remove: - display the "Before/after repair procedure" for the


computer selected,
- the bolts (3) from the front lighting computer,
- carry out the operations described in the "After re-
- the front lighting computer. pair procedure" section.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Refit the front lighting computer.
a Connect the connector of the front lighting computer.

II - FINAL OPERATION
a Clip the passenger compartment fuse and relay box
onto its mounting.
a Refit:
- a new plastic clip on the passenger compartment
fuse and relay box,
- the UCH (see 8 7 B, Passenger compartment
connection unit, UCH: Removal - Refitting, page
87B-1) .
a Connect the connectors of the passenger compart-
ment fuse and relay box.
a Clip on the connector under the passenger compart-
ment fuse and relay box.

80B-34
REAR LIGHTING
Rear lighting: List and location of components 81A
B32
I - LIST OF COMPONENTS Rear lights on the tailgate

The "rear lighting" equipment consists of:


- rear lights on the wing (see 81A, Rear lighting, Rear
wing light: Removal - Refitting, page 81A-6) ,
- rear lights on the tailgate (see 81A, Rear lighting,
Rear opening element light: Removal - Refitting,
page 81A-8) ,
- rear light bulbs (see 81A, Rear lighting, Rear light
bulb: Removal - Refitting, page 81A-10) ,
- a high-level brake light (see 81A, Rear lighting, 3rd
brake light: Removal - Refitting, page 81A-14) ,
- rear fog lights (see 81A, Rear lighting, Rear open- 135332
ing element light: Removal - Refitting, page 81A-8)
, Rear light bulbs on the wing
- number plate lights (see 81A, Rear lighting, Number
plate light: Removal - Refitting, page 81A-19) ,
- a rear fog light (see 81A, Rear lighting, Rear fog
lights: Removal - Refitting, page 81A-18) ,
- a rear fog light bulb (see 81A, Rear lighting, Rear
fog light bulb: Removal - Refitting, page 81A-17) .

II - POSITION OF THE COMPONENTS

Rear lights on the wing

135358

(1) Direction indicator bulb


(2) Brake light and side light bulb
(see 81A, Rear lighting, Rear light bulb: Removal -
135332 Refitting, page 81A-10)

81A-1
REAR LIGHTING
Rear lighting: List and location of components 81A
B32
Rear light bulbs on the tailgate Rear fog lights

135332

Number plate lights

135350

(3) Reversing light bulb


(4) Fog light and side light bulb

(see 81A, Rear lighting, Rear light bulb: Removal -


Refitting, page 81A-10)

High level brake light

135333

Rear fog light

135332

135332

81A-2
REAR LIGHTING
Rear lighting: List and location of components 81A
B32
Rear fog light bulb

143970

81A-3
REAR LIGHTING
Rear lighting: List and location of components 81A
L38
I - LIST OF COMPONENTS Rear wing light bulbs

The rear lighting consists of:

- the rear lights on the wing (see 81A, Rear lighting,


Rear wing light: Removal - Refitting, page 81A-6) ,

- rear opening element lights (see 81A, Rear lighting,


Rear opening element light: Removal - Refitting,
page 81A-8) ,

- rear light bulbs (see 81A, Rear lighting, Rear light


bulb: Removal - Refitting, page 81A-10) ,

- a high-level brake light (see 81A, Rear lighting, 3rd


brake light: Removal - Refitting, page 81A-14) ,

- the number plate lights.

140231
II - POSITION OF THE COMPONENTS
(1) Direction indicator bulb
Rear lights on the wing (2) Brake light and side light bulb

Rear opening element light bulbs

143973

Rear opening element lights

140233

(3) Reversing light bulb


(4) Fog light bulb

143973

81A-4
REAR LIGHTING
Rear lighting: List and location of components 81A
L38
High-level brake light

143973

Number plate lights

138937

81A-5
REAR LIGHTING
Rear wing light: Removal - Refitting 81A
B32

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Open the boot lid.

For the rear light on the wing (right-hand side)

135363

a Remove the nuts (3) from the rear light on the wing.

a Unclip and separate the rear light on the wing panel.


a Disconnect the connector from the rear light on the
wing.
a Remove the rear light on the wing.

When replacing the rear light on the wing


a Remove the bulbs from the rear light on the wing
(see 81A, Rear lighting, Rear light bulb: Removal
- Refitting, page 81A-10) .
143968

a Remove:
REFITTING
- the cover of the jack support,

- the nuts (1) of the jack support, REFITTING OPERATION FOR PART CONCERNED

- the jack support.


When replacing the rear light on the wing

II - OPERATION FOR REMOVAL OF PART a Refit the bulbs for the rear light on the wing (see
CONCERNED 81A, Rear lighting, Rear light bulb: Removal - Re-
fitting, page 81A-10) .

a Connect the connector for the rear light on the wing.


a Refit:
- the rear light on the wing,
- the access flap.

For the rear light on the wing (right-hand side)


a Refit:
- the jack support,

135348 - the nuts of the jack support,


a Remove the access flap (2) . - the cover of the jack support.

81A-6
REAR LIGHTING
Rear wing light: Removal - Refitting 81A
L38

REMOVAL

REMOVAL OPERATION

140224

a Remove the bolts (1) from the rear light on the wing.

a Unclip the rear light on the wing.

a Disconnect the connector from the rear light on the


wing.

a Remove the rear light on the wing.

When replacing the rear light on the wing

a Remove the bulbs from the rear light on the wing


(see 81A, Rear lighting, Rear light bulb: Removal
- Refitting, page 81A-10) .

REFITTING

I - REFITTING PREPARATION OPERATION

When replacing the rear light on the wing

a Refit the bulbs on the rear light on the wing (see


81A, Rear lighting, Rear light bulb: Removal - Re-
fitting, page 81A-10) .

II - REFITTING OPERATION

a Proceed in the reverse order to removal.

81A-7
REAR LIGHTING
Rear opening element light: Removal - Refitting 81A
B32

Special tooling required

Car. 1363 Set of trim removal levers.

The rear lights are split into two sections, one on the
wing and the other on the tailgate.

REMOVAL

OPERATION FOR REMOVAL OF PART


CONCERNED

135337

a Remove the rear opening element light bolts (2) .


a Unclip and separate the rear opening element light.
a Unclip and disconnect the connector for the rear
opening element light.
a Extract the wiring for the rear opening element light
on the luggage compartment lid.
a Remove the rear opening element light.

135347 When replacing the rear opening element light


a Unclip the tailgate trim flap (1) using the tool (Car. a Remove the rear opening element light bulbs (see
1363). 81A, Rear lighting, Rear light bulb: Removal - Re-
fitting, page 81A-10) .

REFITTING

REFITTING OPERATION FOR PART CONCERNED

When replacing the rear opening element light


a Refit the rear opening element light bulbs (see 81A,
Rear lighting, Rear light bulb: Removal - Refit-
ting, page 81A-10) .

a Fit the wiring for the rear opening element light to the
luggage compartment lid.
a Connect and clip on the rear opening element light.
a Refit the rear opening element light.
a Clip on the tailgate trim flap.

81A-8
REAR LIGHTING
Rear opening element light: Removal - Refitting 81A
L38

REMOVAL II - REFITTING OPERATION


a Proceed in the reverse order to removal.
I - REMOVAL PREPARATION OPERATION
a Partially remove the boot lid trim (see Luggage
compartment lid trim: Removal - Refitting) (73A,
Non-side opening elements trim).

II - REMOVAL OPERATION

143951

a Disconnect the rear opening element light connector


(1) .
a Remove:
- the nuts (2) of the rear opening element light,
- the rear opening element light.

When replacing the rear opening element light


a Remove the rear opening element light bulbs (see
81A, Rear lighting, Rear light bulb: Removal - Re-
fitting, page 81A-10) .

REFITTING

I - REFITTING PREPARATION OPERATION

When replacing the rear opening element light


a Refit the rear opening element light bulbs (see 81A,
Rear lighting, Rear light bulb: Removal - Refit-
ting, page 81A-10) .

81A-9
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
B32

REMOVAL

I - REMOVAL PREPARATION OPERATION

1 - Rear light on wing


a Remove the rear light on the wing (see 81A, Rear
lighting, Rear wing light: Removal - Refitting,
page 81A-6) .

2 - Rear light on tailgate


a Remove the rear light on the tailgate (see 81A, Rear
lighting, Rear opening element light: Removal -
Refitting, page 81A-8) .

II - OPERATION FOR REMOVAL OF PART


CONCERNED

1 - Rear light on wing 135358

a Remove:

- the indicator bulb (2) ,

- the brake light and side light bulbs (3) .

2 - Rear light on tailgate

135349
a Remove the bulb holder plate for the rear light on the
wing by pressing on the clips (1) .

135350

a Remove:

- the reversing light bulb holder (4) ,

- the fog light and side light bulb holder (5) ,

- the bulbs from the bulb holders.

81A-10
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
B32

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a

Note:
When replacing a bulb, only use approved bulbs.

1 - Rear light on wing


a Refit:
- the indicator bulb,
- the brake light and side light bulb,
- the bulb holder plate onto the rear light on the wing.

2 - Rear light on tailgate


a Refit:
- the bulbs to the bulb holders,
- the reversing light bulb holder,
- the fog light and side light bulb holder.

II - FINAL OPERATION

1 - Rear light on wing


a Refit the rear light on the wing (see 81A, Rear light-
ing, Rear wing light: Removal - Refitting, page
81A-6) .

2 - Rear light on tailgate


a Refit the rear light on the tailgate (see 81A, Rear
lighting, Rear opening element light: Removal -
Refitting, page 81A-8) .

81A-11
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
L38

REMOVAL

I - REMOVAL PREPARATION OPERATION

1 - Rear light on wing


a Remove the rear light on the wing (see 81A, Rear
lighting, Rear wing light: Removal - Refitting,
page 81A-6) .

2 - Rear opening element light


a Remove:
- partially the boot lid trim (see Luggage compart-
ment lid trim: Removal - Refitting) (73A, Non-
side opening elements trim).
- the rear opening element light (see 81A, Rear
lighting, Rear opening element light: Removal -
Refitting, page 81A-8) .
140231
II - REMOVAL OPERATION a Remove:
- the indicator bulb (2) ,
1 - Rear light on wing
- the brake light and side light bulb (3) .

2 - Rear opening element light

140229
a Remove the bulb holder plate for the rear light on the
wing by pressing on the clips (1) .

140233
a Remove the bulb holder plate of the reversing light
and rear fog light by pressing on the clip (4) .

81A-12
REAR LIGHTING
Rear light bulb: Removal - Refitting 81A
L38

143977
a Remove:
- the reversing light bulb (5) from the bulb holder,
- the rear fog light bulb (6) from the bulb holder.

REFITTING

REFITTING OPERATION
a

Note:
When replacing a bulb, only use approved bulbs.

a Proceed in the reverse order to removal.

81A-13
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
B32
a II - OPERATION FOR REMOVAL OF PART
CONCERNED
Note:
If the LEDs are faulty, replace the complete high
level brake light.

REMOVAL

I - REMOVAL PREPARATION OPERATION

138635

138951
a
Remove:
- the tailgate central trim (1) ,
- the blanking covers.

138636

a Unclip the high level brake light using a flat-blade


screwdriver by pressing on the clips (2) .

a Disconnect the high level brake light connector (4) .

a Unclip the rear screen washer jet by pressing on the


clips (3) .

a Remove the high level brake light.

REFITTING

I - REFITTING PREPARATION OPERATION

a parts always to be replaced: 3rd brake light (80,


02,06,08)

a Lubricate the seal of the high level brake light using


TYRE PASTE (see Vehicle: Parts and consum-
ables for the repair) (04B, Consumables - Prod-
ucts).

81A-14
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
B32
II - REFITTING OPERATION FOR PART
CONCERNED
a Connect the high level brake light connector.
a Clip on:
- the rear screen washer jet,
- the high level brake light.

III - FINAL OPERATION


a Refit the tailgate central trim.

81A-15
REAR LIGHTING
3rd brake light: Removal - Refitting 81A
L38

REMOVAL

REMOVAL OPERATION
a Open the boot lid.

140315
a Pull the top of the high-level brake light.
a Unclip the high-level brake light connector (4) .
a Remove the high-level brake light.
140313
a Insert a flat-blade screwdriver at (1) .
REFITTING

I - REFITTING PREPARATION OPERATION


a

Note:
If the LEDs are faulty, replace the complete high-
level brake light.

II - REFITTING OPERATION
a Connect the high-level brake light connector.
a Clip the high-level brake light onto the rear parcel
shelf trim.
140314
a Unclip the high-level brake light by pressing on the
clips in the direction of the arrows (2) and (3) .

81A-16
REAR LIGHTING
Rear fog light bulb: Removal - Refitting 81A
B32

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).

II - REMOVAL OPERATION

143972

a Disconnect the connector (1) from the rear fog light.

143970

a Remove:
- the bulb holder (2) of the rear fog light by turning it
a quarter of a turn anti-clockwise,
- the rear fog light bulb from the bulb holder.

REFITTING
a

Note:
When replacing a bulb, only use approved bulbs.

a Proceed in the reverse order to removal.

81A-17
REAR LIGHTING
Rear fog lights: Removal - Refitting 81A
B32

REMOVAL

I - REFITTING PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).

II - REMOVAL OPERATION

143972
a Disconnect the rear fog light connector (1) .

143969
a Unclip the rear fog light at (2) .
a Remove the rear fog light.

REFITTING
a Proceed in the reverse order to removal.

81A-18
REAR LIGHTING
Number plate light: Removal - Refitting 81A
REMOVAL REFITTING

OPERATION FOR REMOVAL OF PART REFITTING OPERATION FOR PART CONCERNED


CONCERNED
When replacing the number plate light
a

Note:
When replacing a bulb, only use approved bulbs.

a Refit the bulb on the number plate light.

B32
a Refit the translucent cover of the number plate light.

138937 a Connect the connector to the number plate light.


a Unclip the number plate light using a small flat-blade a Clip the number plate light onto the tailgate strip.
screwdriver.
a Disconnect the number plate light connector.

When replacing the number plate light

B32

121080
a Unclip the translucent cover (1) from the number
plate light.

a Remove the number plate light bulb.

81A-19
INTERIOR LIGHTING
Interior lighting: List and location of components 81B
I - LIST OF COMPONENTS Front courtesy light

The interior lighting consists of:


- lower door lights (see 81B, Interior lighting, Lower
door light: Removal - Refitting, page 81B-5) ,
- courtesy lights (see 81B, Interior lighting, Interior
light: Removal - Refitting, page 81B-3) ,
- a storage compartment light (see 81B, Interior light-
ing, Storage compartment light: Removal - Refit-
ting, page 81B-7) ,
- a luggage compartment light (see Luggage com-
partment light: Removal - Refitting) ,
- vanity lights (see 81B, Interior lighting, Courtesy 144115
light: Removal - Refitting, page 81B-6) .
Rear courtesy light
II - POSITION OF THE COMPONENTS

Lower door light

144116

Storage compartment light


135368

135369

81B-1
INTERIOR LIGHTING
Interior lighting: List and location of components 81B
Luggage compartment light

135367

Vanity light

137691

81B-2
INTERIOR LIGHTING
Interior light: Removal - Refitting 81B
Front courtesy light
Special tooling required

Car. 1363 Set of trim removal levers.

Note:
The front and rear courtesy lights are removed in
an identical manner.

REMOVAL

OPERATION FOR REMOVAL OF PART


CONCERNED

135373

a Unclip the courtesy light (2) from the headlining us-


ing the tool (Car. 1363) by pressing on the clips (1) .

a Disconnect the courtesy light connector.

a Remove the courtesy light.

When replacing the courtesy light bulbs

135374
a

Note:
Removal is carried out by pressing on the two
clips (1) using the tool (Car. 1363).

135374

a Unclip:

- the translucent cover from the courtesy light at (3) ,

- the courtesy light bulbs.

81B-3
INTERIOR LIGHTING
Interior light: Removal - Refitting 81B
REFITTING

I - REMOVAL PREPARATION OPERATION

When replacing the courtesy light bulbs


a

Note:
When replacing a bulb, only use approved bulbs.

a Clip on:
- the courtesy light bulbs,
- the translucent cover of the courtesy light.

II - REFITTING OPERATION FOR PART


CONCERNED
a Connect the courtesy light connector.
a Clip the courtesy light onto the headlining.

81B-4
INTERIOR LIGHTING
Lower door light: Removal - Refitting 81B
Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

OPERATION FOR REMOVAL OF PART


CONCERNED

135377
a Unclip the lower door light (1) using the tool (Car.
1363).
a Disconnect the connector from the lower door light.
a Remove the lower door light.

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a

Note:
When replacing the bulb, use an approved bulb.

a Connect the connector to the lower door light.


a Clip the lower door light onto the front side door trim.

81B-5
INTERIOR LIGHTING
Courtesy light: Removal - Refitting 81B
Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

OPERATION FOR REMOVAL OF PART


CONCERNED

135376
a Unclip the vanity light (1) from the headlining using
the tool (Car. 1363).
a Disconnect the vanity light connector.
a Remove the vanity light.

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a

Note:
When replacing the bulb, use an approved bulb.

a Connect the vanity light connector.


a Clip the vanity light onto the headlining.

81B-6
INTERIOR LIGHTING
Storage compartment light: Removal - Refitting 81B
a Remove the storage compartment light.
Special tooling required

Car. 1363 Set of trim removal levers. REFITTING


a
REMOVAL
Note:
When replacing the bulb, use an approved bulb.
I - REMOVAL PREPARATION OPERATION
a Connect the storage compartment light connector.
LEFT-HAND DRIVE a Clip the storage compartment light onto the dash-
board.

FINAL OPERATION
a Refit the glovebox (see Glovebox: Removal - Refit-
ting) (57A, Interior equipment).

LEFT-HAND DRIVE
a Clip on the storage compartment light switch cover.

135369
a Unclip the cover from the storage compartment light
switch (1) .

a Remove the glovebox (see Glovebox: Removal -


Refitting) (57A, Interior equipment).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

135378
a Unclip the storage compartment light (2) from the
dashboard using the tool (Car. 1363).
a Disconnect the storage compartment light connector

81B-7
FUSES
Fuses: List and location of components 81C
I - LIST OF COMPONENTS

The vehicle has several fuse boxes:


- passenger compartment fuse and relay box
- battery disconnection unit
- front engine fuse box
- Protection and Switching Unit fuses
- engine fuse and relay box

II - LOCATION OF COMPONENTS

LEFT-HAND DRIVE

Passenger compartment fuse and relay box

137120

RIGHT-HAND DRIVE

Passenger compartment fuse and relay box

137114

137295

81C-1
FUSES
Fuses: List and location of components 81C
Front engine fuse box

137964

137327
Battery disconnection unit

137328 138404
For removal and refitting (see 80A, Battery, Battery
disconnection unit: Removal - Refitting, page 80A-
6) .

81C-2
FUSES
Fuses: List and location of components 81C

135722
The fuses in this unit can be accessed after the remov-
al of the Protection and Switching Unit (see 87G, En-
gine compartment connection unit, Protection and
Switching Unit: Removal - Refitting, page 87G-1) .
138405
The fuses in this unit can be replaced individually. Engine relay/fuse box

Every time this unit is opened, the cover must be re-


placed.
For removal and refitting (see Additional fuse and re-
lay box: Removal - Refitting) .

Protection and Switching Unit fuses

138402

137082

81C-3
FUSES
Fuses: List and location of components 81C

138401
The unit is located behind the left-hand headlight.
It may be necessary to remove the headlight to access
the fuses (see 80B, Headlights, Headlight: Removal
- Refitting, page 80B-8) .

81C-4
ENGINE IMMOBILISER
Immobiliser system: List and location of components 82A
I - LIST OF COMPONENTS Ignition switch

KEY DOOR OPENING SYSTEM


The system comprises:
- a key,
- an ignition switch (see 82A, Engine immobiliser, Ig-
nition switch: Removal - Refitting, page 82A-4) ,
- a transponder ring (see 82A, Engine immobiliser,
Transponder ring: Removal - Refitting, page 82A-
6) ,

140323

DOOR OPENING SYSTEM 433 NML Transponder ring


The system comprises:
- a remote door locking control ("Renault" card),
- an engine starter button,
- a card reader,
- an electric steering column lock,
- starting aerials.

II - LOCATION OF COMPONENTS
140328

KEY DOOR OPENING SYSTEM

Key

107734

82A-1
ENGINE IMMOBILISER
Immobiliser system: List and location of components 82A
Card reader

DOOR OPENING SYSTEM 433 NML

Remote door locking control ("Renault" card)

144112

Electric steering column lock

125112

Start button

140331

144111

82A-2
ENGINE IMMOBILISER
Immobiliser system: List and location of components 82A
Front starting aerial Rear starting aerial

144123 136712

Central starting aerial

136678

82A-3
ENGINE IMMOBILISER
Ignition switch: Removal - Refitting 82A
KEY DOOR OPENING SYSTEM

Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION


a The wheels must be set straight ahead.
a Lock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbag and pretensioners).
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
a Remove:
- the driver's frontal airbag (see 88C, Air bag and
Pretensioners, Driver's frontal airbag: Removal
- Refitting, page 88C-9) , 144122
a Remove:
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly). - the radio control satellite nut (3) ,
- the radio control satellite (4) ,
- the upper cowling,
- the lower cowling,
- the rotary switch (see 84A, Control - Signals, Ro-
tary switch: Removal - Refitting, page 84A-4) ,
- the steering column switch assembly (see 84A,
Control - Signals, Steering column switch as-
sembly: Removal - Refitting, page 84A-6) ,
- the transponder ring (see 82A, Engine immobilis-
er, Transponder ring: Removal - Refitting, page
82A-6) .

140415
a Remove:
- the bolts (1) of the cowlings under the steering
wheel,
- the lower cowling cover (2) .

82A-4
ENGINE IMMOBILISER
Ignition switch: Removal - Refitting 82A
KEY DOOR OPENING SYSTEM
II - REMOVAL OPERATION II - REFITTING OPERATION
a

Note:
For security reasons, it is essential to tighten the
ignition switch using a shear bolt until the bolt
head ruptures.
Be sure to recover the sheared-off part of the
bolt after it has been tightened.

a Proceed in the reverse order to removal.

III - FINAL OPERATION


a Check the operation of the rotary switch:
140323 - turn the steering wheel to the left until it stops,
a Make a saw mark on the shear bolt (5) . - turn the steering wheel to the right until it stops,
- Check that there are no instrument panel faults.
a Remove the shear bolt (5) using a flat-blade screw-
driver.

140324

a Unlock the ignition switch connector (6) .

a Disconnect the connector of the ignition switch.

a Position the ignition key between the first and sec-


ond positions (+ Accessories and + After ignition) (7)
.

a Press the retaining lug (8) .

a Remove the ignition switch.

REFITTING

I - REFITTING PREPARATION OPERATION

a Always replace the ignition switch shear bolt.

82A-5
ENGINE IMMOBILISER
Transponder ring: Removal - Refitting 82A
KEY DOOR OPENING SYSTEM

Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION


a The wheels must be set straight ahead.
a Lock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbag and pretensioners).
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
a Remove:
- the driver's frontal airbag (see 88C, Air bag and
Pretensioners, Driver's frontal airbag: Removal
- Refitting, page 88C-9) , 144122
a Remove:
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly). - the radio control satellite nut (3) ,
- the radio control satellite (4) ,
- the upper cowling,
- the lower cowling.

II - REMOVAL OPERATION

140415
a Remove:
- the bolts (1) of the cowlings under the steering
wheel,
- the lower cowling cover (2) .
140328
a Disconnect the connector (5) of the transponder
ring.

82A-6
ENGINE IMMOBILISER
Transponder ring: Removal - Refitting 82A
KEY DOOR OPENING SYSTEM

140329
a Unclip the transponder ring at (6) .
a Remove the transponder ring.

REFITTING
a Proceed in the reverse order to removal.
a Unlock the airbag computer using the Diagnostic
tool (see Fault finding - Replacement of compo-
nents) (88C, Airbag and pretensioners).

82A-7
ENGINE IMMOBILISER
Start button: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML

REMOVAL II - OPERATION FOR REMOVAL OF PART


CONCERNED

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.
a Remove the centre front panel (see Centre front
panel: Removal - Refitting) (57A, Interior equip-
ment).

136682

128097

a Disconnect the start button connector.


a Remove the start button by pressing the clips (1) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the start button onto the centre front cover.
a Connect the start button connector.

82A-8
ENGINE IMMOBILISER
Start button: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
II - FINAL OPERATION
a Refit the centre front panel (see Centre front panel:
Removal - Refitting) (57A, Interior equipment).

82A-9
ENGINE IMMOBILISER
Electric steering column lock: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Equipment required

Diagnostic tool

Tightening torquesm

electric steering column 8 N.m


lock bolt

Note:
To remove the electric steering column lock, the air-
bag computer must be locked.
This operation enables the steering column to be
unlocked.

Note:
136675
Do not fit a steering column lock that shows signs
of impact (risk of an immobilising fault). a

WARNING
The bolt for the electric steering column lock has
REMOVAL
a left-hand thread. It unscrews in a clockwise
direction.
I - REMOVAL PREPARATION OPERATION
a Remove:
a To lock the airbag computer, apply the before repair
- the bolt (1) from the electric steering column lock,
procedure using the Diagnostic tool :
- the electric steering column lock.
- connect the Diagnostic tool,
a Disconnect the connector (2) from the electric steer-
- select the “Airbag computer”, ing column lock.
- go to repair mode,
REFITTING
- display the "Before/after repair procedure" for the
computer selected,
I - REFITTING PREPARATION OPERATION
- carry out the operations described in the "Before
repair procedure" section. a Always replace the bolt of the electric steering col-
umn lock.
a Switch off the ignition.
a Always replace the electric steering column lock if it
a Remove: falls on the ground or was impacted.

- the dashboard lower trim (see Dashboard lower


trim: Removal - Refitting) (57A, Interior equip- II - REFITTING OPERATION FOR PART
ment), CONCERNED

- the driver's side front footwell air distribution duct a Position the electric steering column lock in the
(see Front footwell air distribution duct: Re- steering column.
moval - Refitting) (61A, Heating). a Torque tighten the electric steering column lock
bolt (8 N.m).
a Position the steering wheel in the highest position
and pulled fully towards oneself. a Connect the electric steering column lock connector.

82A-10
ENGINE IMMOBILISER
Electric steering column lock: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
a Check that the connector of the electric steering col-
umn lock is correctly locked.

III - FINAL OPERATION


a Refit:
- the driver's side front footwell air distribution duct
(see Front footwell air distribution duct: Re-
moval - Refitting) (61A, Heating),
- the dashboard lower trim (see Dashboard lower
trim: Removal - Refitting) (57A, Interior equip-
ment).
a To unlock the airbag computer, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select the “Airbag computer”,
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "UCH",
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- select "Steering column lock" in the "List of compo-
nents controlled by this computer" section,
- carry out the operations described in the "After re-
pair procedure" section.

82A-11
ENGINE IMMOBILISER
Card reader: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Switch off the ignition.

a Remove the centre front panel (see Centre front


panel: Removal - Refitting) (57A, Interior equip-
ment).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

136690

a Remove the card reader (2) by pressing on the clips


(1) using a small flat-blade screwdriver.

a Disconnect the card reader connector.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Connect the card reader connector.

a Clip the card reader in its housing on the dashboard.

II - FINAL OPERATION

a Refit the centre front panel (see Centre front panel:


Removal - Refitting) (57A, Interior equipment).

82A-12
ENGINE IMMOBILISER
Starting aerial: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
3 - Luggage compartment floor aerial
Special tooling required
a Remove the luggage compartment floor trim (see
Car. 1363 Set of trim removal levers. Luggage compartment floor lining: Removal -
Refitting) (71A, Body internal trim).
To enable starting in « hands-free » mode, the vehicle
is fitted with 3 aerials:

- an aerial on the dashboard,

- a centre aerial,

- an aerial on the luggage compartment floor.

To locate the 3 starter aerials (see 82A, Engine immo-


biliser, Immobiliser system: List and location of
components, page 82A-1) .

REMOVAL

I - REMOVAL PREPARATION OPERATION 139538


a Remove the rear floor carpet height adjuster (13) .
a Switch off the ignition.

II - OPERATION FOR REMOVAL OF PART


1 - Dashboard aerial CONCERNED

a Remove the centre console (see Centre console:


Removal - Refitting) (57A, Interior equipment).

2 - Centre aerial

101628
a

WARNING
The retaining clips are fragile; handle with care.
136677

a Unclip the centre console rear panel.

a Disconnect the accessories socket connector (4) .

a Remove the centre console rear panel.

82A-13
ENGINE IMMOBILISER
Starting aerial: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML
1 - Dashboard aerial and luggage compartment 2 - Centre aerial
floor aerial

139329
124212
a Unclip the starter aerial at (1 4) using the (Car.
1363).

101628
a Unclip the centre aerial (16) by pushing the clips (17)
.
124213 a Disconnect the connector of the centre starting aeri-
a Unclip the starter aerial at (1 5) using the (Car. al.
1363).
a Remove the centre starter aerial.
a Disconnect the starter aerial connector.
a Remove the starter aerial.

82A-14
ENGINE IMMOBILISER
Starting aerial: Removal - Refitting 82A
DOOR OPENING SYSTEM 433 NML

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Connect the starter aerial connector.
a Clip on the starter aerial.

II - FINAL OPERATION

1 - Dashboard aerial
a Refit the centre console (see Centre console: Re-
moval - Refitting) (57A, Interior equipment).

2 - Centre aerial
a Connect the accessories socket connector.
a Clip on the centre console rear panel.

3 - Luggage compartment floor aerial


a Refit the luggage compartment floor trim (see Lug-
gage compartment floor lining: Removal - Refit-
ting) (71A, Body internal trim).

82A-15
ENGINE IMMOBILISER
Battery for remote door locking control: Removal - Refitting 82A
REMOVAL

OPERATION FOR REMOVAL OF PART


CONCERNED

DOOR OPENING SYSTEM 433 NML

125114
a Remove the battery (4) from the remote control for
door locking.

125112 KEY DOOR OPENING SYSTEM


a Unclip the safety key (1) by pressing the clip (2) .

107732
125113 a Remove the bolt (5) .
a Unclip the battery cover (3) from the door locking re-
mote control

82A-16
ENGINE IMMOBILISER
Battery for remote door locking control: Removal - Refitting 82A
REFITTING

I - REFITTING PREPARATION OPERATION


a

WARNING
To ensure that the remote control operates cor-
rectly, take care not to damage the battery con-
tacts.
Only handle the new battery with dry, grease-free
hands or wearing clean gloves to avoid any risk
of dirt and oxidation on the battery.

II - REFITTING OPERATION FOR PART


CONCERNED

DOOR OPENING SYSTEM 433 NML

107734
a Refit:
a Open the key with a small flat-blade screwdriver at - the door locking remote control battery,
(6) . - the door locking remote control battery cover,
- the emergency key.

KEY DOOR OPENING SYSTEM


a Fit the door locking remote control battery.
a Close the key.
a Tighten the bolt.

107731
a Remove the battery (7) from the door locking remote
control using a small flat-blade screwdriver.

82A-17
HORN
Audible warning: Removal - Refitting 82B
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

horn nut 21 N.m

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).
135784

a Disconnect the horn connector (2) .

a Remove:

- the horn nut (3) ,

- the horn.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
135786
a Unclip the front upper deflector at (1) . a Refit the horn.

a Remove the front upper deflector. a Torque tighten the horn nut (21 N.m).

a Connect the horn connector.

II - FINAL OPERATION

a Refit:

- the front upper deflector,

- the front bumper (see Front bumper: Removal -


Refitting) (55A, Exterior protection),

- the front wheel arch liners (see Front wheel arch


liner: Removal - Refitting) (55A, Exterior protec-
tion),

- the front wheels (see Wheel: Removal - Refitting)


(35A, Wheels and tyres).

82B-1
INSTRUMENT PANEL
Clock: Before/after repair procedure 83A
SETTING THE CLOCK

WITHOUT NAVIGATION AID, and VEHICLEWITH-


OUT RADIO
a Switch on the ignition.
a Switch the radio on.

139780
a Adjusting the hour: press button (1) to obtain the cor-
rect value.
a Adjusting the minutes: press button (2) to obtain the
correct value.

Note:
Pressing and holding enables the values to be
scrolled through more quickly.

83A-1
INSTRUMENT PANEL
Instrument panel: Removal - Refitting 83A
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Ms. 1872 Instrument panel removal tool
RIGHT-HAND DRIVE
Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION

a In the event of replacement, apply the before repair


procedure using the Diagnostic tool :

- connect the Diagnostic tool,

- select "Instrument panel",


138072
- go to repair mode,

- display the "Before/after repair procedure" for the


computer selected,

- carry out the operations described in the "Before


repair procedure" section.

a Switch off the ignition.

a Put the steering column into the lower position.

LEFT-HAND DRIVE, and EXPORT EQUIPMENT


LEVEL ADDITIONAL
138071

a Insert a tool (Ms. 1872) at each end of the instru-


ment panel as illustrated above at (3) .

a Press lightly (4) on both tools (Ms. 1872) towards


the ends of the instrument panel.

a Unclip the instrument panel at (5) using the two tools


(Ms. 1872).

a Remove the instrument panel.

a Disconnect the instrument panel connector.

a Remove:
144113
- the instrument panel,
a Unclip the instrument panel surround (1) according
to the direction of the arrows (2) . - the tools (Ms. 1872) from the instrument panel.

83A-2
INSTRUMENT PANEL
Instrument panel: Removal - Refitting 83A
a Switch on the ignition.
LEFT-HAND DRIVE, and EXPORT EQUIPMENT a In the event of a replacement, apply the after repair
LEVEL ADDITIONAL procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "Instrument panel",
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.

144114

a Remove:
- the instrument panel bolt (6) ,
- the instrument panel according to the direction of
the arrow (7) .
a Disconnect the instrument panel connector.
a Remove the instrument panel.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Connect the instrument panel connector.
a Clip the instrument panel onto the dashboard.

LEFT-HAND DRIVE, and EXPORT EQUIPMENT


LEVEL ADDITIONAL
a Refit the instrument panel bolt.

II - FINAL OPERATION

LEFT-HAND DRIVE, and EXPORT EQUIPMENT


LEVEL ADDITIONAL
a Refit the instrument panel surround.

83A-3
INSTRUMENT PANEL
Instrument panel: Before/after repair procedure 83A

Note:
The oil change interval must only be reinitialised
after a service in accordance with the maintenance
booklet.

REINITIALISING THE DISPLAY AFTER A SERVICE


IN ACCORDANCE WITH THE MAINTENANCE
PROGRAMME
a Switch on the ignition.

139779

139793
a Select the « OIL CHANGE INTERVAL » information
on the display (1) by pressing the « Trip computer
scroll » button (2) .
a Keep the button (2) pressed for 10 seconds :
- the value on the display flashes 4 times,
- the value is replaced by the reinitialised oil change
interval value,
- this new value flashes 4 times.
a Release the « Trip computer scroll » button (2) .
The value illuminates continuously and is stored.
a Switch off the ignition.

83A-4
ON-BOARD TELEMATICS SYSTEM
Navigation: List and location of components 83C
NAVIGATION AID 1 LEVEL
"Computer - navigation screen" assembly
Equipment required

Diagnostic tool

I - LIST OF COMPONENTS

The "navigation" equipment consists of:


- a multimedia network interface unit
- a "computer - navigation screen" assembly
- navigation aerials

141263
RADIO 03A or RADIO 05A
- a screen printed aerial Navigation aerial
- a screen printed aerial amplifier

II - LOCATION OF COMPONENTS

Multimedia network interface unit

128434

(1) Aerial connection with the vehi-


cle wiring on the rear right-hand
quarter panel

In the case of disconnection and reconnection, apply


the after repair procedure using the Diagnostic tool :
138067 - connect the Diagnostic tool,
The multimedia network interface unit is located behind
the instrument panel, regardless of the driver's side. - select "Navigation aerial",

- go to repair mode,

- display the "Before - after repair procedure" for the


navigation aerial,

- carry out the operations described in the "After repair


procedure" section.

83C-1
ON-BOARD TELEMATICS SYSTEM
Navigation: List and location of components 83C
NAVIGATION AID 1 LEVEL

RADIO 03A or RADIO 05A

Screen printed aerial

137340

Screen printed aerial amplifier

135352
To remove and refit the aerial amplifier (see 86A, Ra-
dio, Radio aerial amplifier: Removal - Refitting,
page 86A-8) .

To remove and refit the aerial(s) (see 86A, Radio, Ra-


dio aerial: Removal - Refitting, page 86A-7) .

83C-2
ON-BOARD TELEMATICS SYSTEM
Multimedia network interface unit: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Equipment required

Diagnostic tool

Note:
The multimedia network interface unit is located
behind the instrument panel, regardless of the
driver's position.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

WARNING
To prevent damaging the navigation system, wait
1 minute after switching off the + after ignition
feed. 138067

a Unclip the multimedia network interface unit at (1) .


a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) . a Disconnect the multimedia network interface unit
a Remove the dashboard (see Dashboard: Removal connector.
- Refitting) (57A, Interior equipment). a Remove the multimedia network interface unit.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Connect the multimedia network interface unit con-


nector.
a Clip the multimedia network interface unit onto the
dashboard cross member.

II - FINAL OPERATION

a Refit the dashboard (see Dashboard: Removal -


Refitting) (57A, Interior equipment).

a Connect the battery (see 80A, Battery, Battery: Re-


moval - Refitting, page 80A-2) .
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :

- connect the Diagnostic tool,

- select "Interface computer between the vehicle and


multimedia networks",
- go to repair mode,

83C-3
ON-BOARD TELEMATICS SYSTEM
Multimedia network interface unit: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL
- display the "Before/after repair procedure" for the
computer selected,
- select “Multimedia network interface unit” in the
“List of components stored in the computer” sec-
tion,
- carry out the operations described in the "After re-
pair procedure" section.

83C-4
ON-BOARD TELEMATICS SYSTEM
Navigation screen: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL

Special tooling required

Car. 1363 Set of trim removal levers.

Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION


a In the event of replacement, apply the Before repair
procedure using the Diagnostic tool :
141263
- connect the Diagnostic tool, a Take the SD card (1) out of its housing.
- select “Navigation computer”, a
- go to repair mode,
Note:
- display the "Before/after repair procedure" for the
computer selected, When replacing the computer, mark the removed
SD card and give it back to the customer when
- carry out the operations described in the "Before they come to collect the vehicle.
repair procedure" section.
a Switch off the ignition.
II - OPERATION FOR REMOVAL OF PART
CONCERNED
WARNING
To prevent damaging the navigation system, wait
1 minute after switching off the + after ignition
feed.

WARNING
Do not press on the screen as this may damage
it.

136720
a Unclip the navigation screen upper trim (2) using the
tool (Car. 1363) (3) .

83C-5
ON-BOARD TELEMATICS SYSTEM
Navigation screen: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL

141262

a Mark the position of the aerials (5) .


a Disconnect the aerials.

136719 WARNING
a Remove the navigation screen support bolts (4) .
To ensure correct operation:
a Separate the navigation screen from the dashboard.
- do not pinch the aerial cables,
a Disconnect:
- do not bend the aerial cables,
- the connector of the navigation screen,
- do not force the aerial cables when refitting.
- the connector of the seat belt reminder warning
light.
REFITTING

I - REFITTING PREPARATION OPERATION


a When replacing the navigation computer, always re-
place the SD card.

II - REFITTING OPERATION FOR PART


CONCERNED
a

WARNING
Do not press on the screen as this may damage
it.

a Connect the aerials in the position marked during re-


moval.

WARNING

To ensure correct operation:


- do not pinch the aerial cables,
- do not bend the aerial cables,
- do not force the aerial cables when refitting.

83C-6
ON-BOARD TELEMATICS SYSTEM
Navigation screen: Removal - Refitting 83C
NAVIGATION AID 1 LEVEL
a Connect:

- the connector of the navigation screen,

- the connector of the seat belt reminder warning


light.

a Refit:

- the navigation screen on the dashboard,

- the navigation screen support bolts.

a Clip on the navigation screen upper trim.

III - FINAL OPERATION

a Insert the SD card in its housing.

a When replacing the navigation computer, insert the


new SD card in its housing.

IV - CHECKING AFTER REPAIR

a Switch on the ignition.

a Check the operation of the seat belt warning light.

a In the event of a replacement, apply the after repair


procedure using the Diagnostic tool :

- connect the Diagnostic tool,

- select “Navigation computer”,

- go to repair mode,

- display the "Before/after repair procedure" for the


computer selected,

- carry out the operations described in the "After re-


pair procedure" section.

a When replacing the navigation computer, always


hand the following over the customer:

- the new card located in the housing of the naviga-


tion screen,

- the SD card used with the old computer so that the


customer can recover their personal data and
transfer it over to the new card.

a Check the operation of navigation system, if the sat-


ellites can be accessed.

83C-7
CRUISE CONTROL
Cruise control - speed limiter: List and location of components 83D
CRUISE CONTROL
I - LIST OF COMPONENTS Steering column switches

The "cruise control" function is composed of:


- a switch
- steering column switches
- a brake light switch
To remove the brake light switch (see Brake pedal
switch: Removal - Refitting) (37A, Mechanical com-
ponent controls).

5-SPEED MANUAL GEARBOX or 6-SPEED MAN-


UAL GEARBOX
- a clutch pedal switch
To remove the clutch pedal switch (see Clutch pedal
switch: Removal - Refitting) (37A, Mechanical com-
ponent controls).

138982

LEFT-HAND DRIVE
II - LOCATION OF COMPONENTS

Brake switch
Switch

134356
136721

83D-1
CRUISE CONTROL
Cruise control - speed limiter: List and location of components 83D
CRUISE CONTROL

RIGHT-HAND DRIVE LEFT-HAND DRIVE, and 5-SPEED MANUAL


GEARBOX or 6-SPEED MANUAL GEARBOX
Brake switch
Clutch pedal start of travel switch

134659
134695

83D-2
CRUISE CONTROL
Cruise control - speed limiter: List and location of components 83D
CRUISE CONTROL

RIGHT-HAND DRIVE, and 5-SPEED MANUAL


GEARBOX or 6-SPEED MANUAL GEARBOX

Clutch pedal start of travel switch

137154

83D-3
CRUISE CONTROL
Switch: Removal - Refitting 83D
CRUISE CONTROL
II - FINAL OPERATION
Equipment required a Refit the centre console upper panel (see Centre
console: Removal - Refitting) (57A, Interior equip-
Diagnostic tool ment).
a Switch on the ignition.
REMOVAL a Apply the after repair procedure using the Diagnos-
tic tool :
- connect the Diagnostic tool,
I - REMOVAL PREPARATION OPERATION
- select "Injection computer",
a Switch off the ignition.
- go to repair mode,
a Remove the centre console upper panel (see Cen- - display the "Before/after repair procedure" for the
tre console: Removal - Refitting) (57A, Interior computer selected,
equipment).
- select "Cruise control/speed limiter on/off switch" in
the "List of components controlled by this comput-
II - OPERATION FOR REMOVAL OF PART er" section,
CONCERNED
- carry out the operations described in the "After re-
pair procedure" section.

137969

a Disconnect the cruise control switch connector.

a Unclip the cruise control switch from the centre con-


sole upper panel by pressing on the clips (1) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Clip the cruise control switch onto the centre console


upper panel.

a Connect the cruise control switch connector.

83D-4
CONTROL - SIGNALS
Steering column switch assembly: List and location of components 84A
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS

The "steering column switch assembly" equipment Steering column switch assembly
includes:
- a steering column switch assembly
- hazard warning lights and central door control
- a lighting dimmer
- an exterior rear view mirror control switch

WITHOUT DISCHARGE LAMPS


- a remote headlight beam adjustment control

ELECTRONIC STABILITY PROGRAM


- an ESP inhibitor switch

136723

REAR PROXIMITY RADAR Hazard warning lights switch and central door
control
- a parking distance control switch
To remove the parking distance control switch (see
87F, Parking distance control, Parking distance
control switch: Removal - Refitting, page 87F-3) .

FRONT SEAT WITH HEATING


- a heated seat pad switch

137961

84A-1
CONTROL - SIGNALS
Steering column switch assembly: List and location of components 84A
Lighting dimmer

WITHOUT DISCHARGE LAMPS

Remote headlight beam adjustment control

136723

Exterior rear view mirror control switch

136723

ELECTRONIC STABILITY PROGRAM

ESP inhibitor switch

124199
This exterior rear view mirror control switch is not avail-
able separately. It cannot be separated from the driv-
er's electric window plate. To remove it (see 87D,
Electric windows - Sunroof, Front electric window
switches on driver's door: Removal - Refitting,
page 87D-3) .

136723

84A-2
CONTROL - SIGNALS
Steering column switch assembly: List and location of components 84A
REAR PROXIMITY RADAR

Parking distance control switch

136723
To remove the parking distance control switch (see
87F, Parking distance control, Parking distance
control switch: Removal - Refitting, page 87F-3) .

FRONT SEAT WITH HEATING

Heated seat pad switch

138062

84A-3
CONTROL - SIGNALS
Rotary switch: Removal - Refitting 84A
Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION


a

IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the 140415
diagnostic tool. a Remove:
When this function is activated, all the trigger - the bolts (1) from the half-cowling,
lines are inhibited and the airbag warning light on
- the cover (2) ,
the instrument panel lights up continuously (igni-
tion on). - the radio control satellite (see 86A, Radio, Radio
control satellite: Removal - Refitting, page 86A-
15) ,
WARNING
- the lower cover (3) ,
Incorrect wheel alignment may damage the
rotary switch. - the upper cover (4) .

a The wheels must be set straight ahead. II - REMOVAL OPERATION


a Lock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
(88C, Airbags and pretensioners).
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
a Remove:
- the driver's frontal airbag (see 88C, Air bag and
Pretensioners, Driver's frontal airbag: Removal
- Refitting, page 88C-9) ,
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly).

WARNING 140342
To prevent damaging the rotary switch, do not a Remove the rotary switch bolts (5) .
turn the mobile section of the rotary switch.

84A-4
CONTROL - SIGNALS
Rotary switch: Removal - Refitting 84A

140343
a Unclip the rotary switch at (6) .
a Disconnect the rotary switch connectors (7) .
a Remove the rotary switch.

REFITTING

I - REFITTING OPERATION
a Proceed in the reverse order to removal.

II - CHECKING AFTER REPAIR


a Switch on the ignition.
a Check the operation of the rotary switch:
- turn the steering wheel to the left until it stops,
- turn the steering wheel to the right until it stops,
- bring the steering wheel back to the central posi-
tion,
- check that there are no faults on the instrument
panel.

84A-5
CONTROL - SIGNALS
Steering column switch assembly: Removal - Refitting 84A
Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION


a

IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the 140415
diagnostic tool.
a Remove:
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on - the bolts (1) from the half-cover,
the instrument panel lights up continuously (igni-
tion on). - the cover (2) ,

- the radio control satellite (see 86A, Radio, Radio


WARNING control satellite: Removal - Refitting, page 86A-
Incorrect wheel alignment may damage the 15) ,
rotary switch.
- the lower cover (3) ,
a The wheels must be set straight ahead.
- the upper cover (4) ,
a Lock the airbag computer using the Diagnostic tool
(see Fault finding - Replacement of components)
- the rotary switch. (see 84A, Control - Signals, Ro-
(88C, Airbag and pretensioners).
tary switch: Removal - Refitting, page 84A-4)
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
a Remove: II - REMOVAL OPERATION

- the driver's frontal airbag (see 88C, Air bag and


Pretensioners, Driver's frontal airbag: Removal
- Refitting, page 88C-9) ,
- the steering wheel (see Steering wheel: Removal
- Refitting) (36A, Steering assembly).

WARNING
To prevent damaging the rotary switch, do not
turn the mobile section of the rotary switch.

140345

a Disconnect the connector (5) of the steering column


switches.

a Remove the steering column switches in the direc-


tion of the arrow (6) .

84A-6
CONTROL - SIGNALS
Steering column switch assembly: Removal - Refitting 84A
REFITTING

I - REFITTING OPERATION
a Proceed in the reverse order to removal.

II - CHECKING AFTER REPAIR


a Switch on the ignition.
a Check the operation of the rotary switch:
- turn the steering wheel to the left until it stops,
- turn the steering wheel to the right until it stops,
- bring the steering wheel back to the central posi-
tion,
- check that there are no faults on the instrument
panel.

84A-7
CONTROL - SIGNALS
Hazard warning lights and central door control: Removal - Refitting 84A
Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

137962

137982
a Unclip the centre air vent using the tool (Car. 1363)
(1) while pressing on the clips (2) .
a Disconnect the hazard warning light and central
door locking switch connector.

84A-8
CONTROL - SIGNALS
Hazard warning lights and central door control: Removal - Refitting 84A
II - OPERATION FOR REMOVAL OF PART
CONCERNED

REFITTING

I - REFITTING PREPARATION OPERATION


a

Note:
The hazard warning light switch cannot be sepa-
rated from the central door locking switch. In the
event of a malfunction, replace the entire unit.

II - REFITTING OPERATION FOR PART


CONCERNED
a Clip the hazard warning light and central door lock-
ing button onto the centre air vent.

III - FINAL OPERATION


a Connect the hazard warning light and central door
locking button connector.

Note:
When clipping the air vent onto the dashboard,
take care that the wiring is not pinched between
the air vent and the air distributor.

a Clip the centre air vent onto the dashboard.

84A-9
CONTROL - SIGNALS
ESP inhibitor switch: Removal - Refitting 84A
ELECTRONIC STABILITY PROGRAM

Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

137116
a Unclip the switch plate at (2) using the (Car. 1363).
a Disconnect the switch plate connectors.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

137114
a Open the access flap to the passenger compartment
fuse box (1) .

137112
a Remove the ESP inhibitor switch by pressing on the
clips (3) .

84A-10
CONTROL - SIGNALS
ESP inhibitor switch: Removal - Refitting 84A
ELECTRONIC STABILITY PROGRAM

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the ESP inhibitor switch onto the switch plate.

II - FINAL OPERATION
a Connect the switch plate connectors.
a Clip the switch plate on the dashboard lower trim.
a Close the access flap to the passenger compart-
ment fuse box.

84A-11
CONTROL - SIGNALS
Remote headlight beam adjustment control: Removal - Refitting 84A
WITHOUT DISCHARGE LAMPS

Special tooling required

Car. 1363 Set of trim removal levers.

Note:
The remote adjustment control cannot be separated
from the lighting dimmer. In the event of a replace-
ment, replace the entire unit.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

137116
a Unclip the switch plate at (2) using the (Car. 1363).
a Disconnect the switch plate connectors.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

137114
a Open the access flap to the passenger compartment
fuse box (1) .

137112
a Unclip the remote adjustment control by pressing on
the clips (3) .

84A-12
CONTROL - SIGNALS
Remote headlight beam adjustment control: Removal - Refitting 84A
WITHOUT DISCHARGE LAMPS

REFITTING

I - REFITTING PREPARATION OPERATION


a

Note:
The remote adjustment control cannot be sepa-
rated from the lighting dimmer. In the event of a
replacement, replace the entire unit.

II - REFITTING OPERATION FOR PART


CONCERNED
a Clip the remote adjustment control onto the switch
plate.

III - FINAL OPERATION


a Connect the switch plate connectors.
a Clip the switch plate on the dashboard lower trim.
a Close the access flap to the passenger compart-
ment fuse box.

84A-13
CONTROL - SIGNALS
Lighting dimmer: Removal - Refitting 84A
Special tooling required

Car. 1363 Set of trim removal levers.

Note:
The lighting dimmer cannot be separated from the
remote adjustment control. In the event of a
replacement, replace the entire unit.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

137116
a Unclip the switch plate at (2) using the (Car. 1363).
a Disconnect the switch plate connectors.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

137114
a Open the access flap to the passenger compartment
fuse box (1) .

137112
a Unclip the lighting dimmer by pressing on the clips
(3) .

84A-14
CONTROL - SIGNALS
Lighting dimmer: Removal - Refitting 84A
REFITTING

I - REFITTING PREPARATION OPERATION


a

Note:
The lighting dimmer cannot be separated from
the remote adjustment control. In the event of a
replacement, replace the entire unit.

II - REFITTING OPERATION FOR PART


CONCERNED
a Clip the lighting dimmer onto the switch plate.

III - FINAL OPERATION


a Connect the switch plate connectors.
a Clip the switch plate on the dashboard lower trim.
a Close the access flap to the passenger compart-
ment fuse box.

84A-15
CONTROL - SIGNALS
Exterior rear view mirror control switch: Removal - Refitting 84A
DOOR MIRRORS 02 or DOOR MIRRORS 03 or DOOR MIRRORS 04

124199
a The exterior rear view mirror control switch (1) can-
not be separated from the driver's front electric win-
dow plate. If the exterior rear view mirror control
switch malfunctions, replace the driver's front elec-
tric window plate (see 87D, Electric windows -
Sunroof, Front electric window switches on driv-
er's door: Removal - Refitting, page 87D-3) .

84A-16
CONTROL - SIGNALS
Heated seat pad switch: Removal - Refitting 84A
FRONT SEAT WITH HEATING

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Remove the front seat lower cover (see Front seat
lower casing: Removal - Refitting) (77A, Front
seat trim).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

138063
a Unclip the heated seat cover switch from the front
seat lower cover at (1) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the heated seat switch onto the front seat lower
housing.

II - FINAL OPERATION
a Refit the front seat lower cover (see Front seat low-
er casing: Removal - Refitting) (77A, Front seat
trim).

84A-17
WIPING - WASHING
Wiping and washing: List and location of components 85A
I - LIST OF COMPONENTS - headlight washer jets (see 85A, Wiping - Washing,
Headlight washer jet: Removal - Refitting, page
85A-15)
The washing and wiping system comprises:
- windscreen wiper blades (see 85A, Wiping - Wash-
ing, Windscreen wiper blade: Removal - Refitting,
page 85A-5)
LIGHTS + AUTOMATIC WINDSCREEN WIPER
- windscreen wiper arms (see 85A, Wiping - Washing,
Windscreen wiper arm: Removal - Refitting, page - a rain and light sensor (see 85A, Wiping - Washing,
85A-6) Rain and light sensor: Removal - Refitting, page
85A-8)
- a windscreen wiper mechanism (see 85A, Wiping -
Washing, Windscreen wiper mechanism: Remov-
al - Refitting, page 85A-7)

- a windscreen wiper motor


II - LOCATION OF COMPONENTS
The windscreen wiper motor cannot be separated from
the front windscreen wiper mechanism. To remove it
(see 85A, Wiping - Washing, Windscreen wiper Windscreen wiper blade
mechanism: Removal - Refitting, page 85A-7) .

- a windscreen washer pump (see 8 5 A, Wiping -


Washing, Screen washer pump: Removal - Refit-
ting, page 85A-12)
- windscreen washer jets (see 85A, Wiping - Wash-
ing, Front screen washer jet: Removal - Refitting,
page 85A-17)
- a rear screen washer jet (see Rear screen washer
jet: Removal - Refitting)
- a windscreen washer bottle (see 8 5 A, Wiping -
Washing, Windscreen washer reservoir: Removal 137840
- Refitting, page 85A-18)
- a windscreen washer bottle neck (see 85A, Wiping - Windscreen wiper arms
Washing, Windscreen washer reservoir neck: Re-
moval - Refitting, page 85A-20)

B32
- a rear screen wiper blade (see Rear screen wiper
blade: Removal - Refitting)
- a rear screen wiper arm (see Rear screen wiper
arm: Removal - Refitting)
- a rear screen wiper motor (see Rear screen wiper
motor: Removal - Refitting)

137840

HEADLIGHT WASHERS WITH BLADE


- a headlight washer pump (see 85A, Wiping - Wash-
ing, Headlight washer pump: Removal - Refitting,
page 85A-13)

85A-1
WIPING - WASHING
Wiping and washing: List and location of components 85A
Windscreen wiper mechanism Windscreen washer jets

137847

Windscreen wiper motor

137834

B32

Rear screen washer jet

137848

Windscreen washer pump

137854

137845

85A-2
WIPING - WASHING
Wiping and washing: List and location of components 85A
Windscreen washer bottle

B32

Rear screen wiper blade

137845

Windscreen washer bottle neck

137843

Rear screen wiper blade arm

137846

137843

85A-3
WIPING - WASHING
Wiping and washing: List and location of components 85A
Rear screen wiper motor Headlight washer jets

137844 138121

HEADLIGHT WASHERS WITH BLADE LIGHTS + AUTOMATIC WINDSCREEN WIPER

Headlight washer pump Rain and light sensor

137835 126307

85A-4
WIPING - WASHING
Windscreen wiper blade: Removal - Refitting 85A
REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch on the ignition.

Note:
To avoid damaging the bonnet paint, initialise the
operating mode of the wiping system. The wiper
arms move to the vertical position.

a To initialise the operating mode, lower the wiper


stalk down fully.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

125346
a Unclip the windscreen wiper blade by squeezing and
lowering each side at (1) .
a Remove the windscreen wiper blade at (2) .

REFITTING

I - REFITTING OPERATION FOR THE PART


CONCERNED
a Clip the windscreen wiper blade onto the wind-
screen wiper arm.

II - FINAL OPERATION
a To cancel the operating mode, raise the wiper stalk
fully back up.
a Switch off the ignition.

85A-5
WIPING - WASHING
Windscreen wiper arm: Removal - Refitting 85A
- the wiper arm nut.

Tightening torquesm a Torque tighten the wiper arm nut (21 N.m).
a Refit the wiper arm nut cover.
wiper arm nut 21 N.m

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch on the ignition.

WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.

a Turn the wiper stalk from (0) to (1), and then from (1)
to (0).
a Switch off the ignition.
a Visually mark the position of the wiper arms for the
refitting operation.

II - OPERATION FOR REMOVAL OF PART


CONCERNED
a Remove:
- the nut cover,
- the nut.

142097

a Remove the wiper arm using a 2-claw extractor.

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a Refit:
- the wiper arm in the position marked before remov-
al,

85A-6
WIPING - WASHING
Windscreen wiper mechanism: Removal - Refitting 85A
a Switch on the ignition.

Note:
WARNING
The front windscreen wiper mechanism is removed
To ensure that the wiper arms can travel
in the same way for both right-hand drive and left-
smoothly, the wiper motor must be initialised.
hand drive vehicles.
a Turn the wiper stalk from (0) to (1), and then from (1)
to (0).
REMOVAL
a Switch off the ignition.
a Refit the windscreen wiper arms (see 85A, Wiping -
I - REMOVAL PREPARATION OPERATION Washing, Windscreen wiper arm: Removal - Re-
fitting, page 85A-6) .
a Switch on the ignition.

WARNING
To ensure that the wiper arms can travel
smoothly, the wiper motor must be initialised.

a Turn the wiper stalk from (0) to (1), and then from (1)
to (0).

a Switch off the ignition.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-2) (80A, Battery).

a Remove:

- the windscreen wiper arms (see 85A, Wiping -


Washing, Windscreen wiper arm: Removal - Re-
fitting, page 85A-6) ,

- the scuttle panel grille (see Scuttle panel grille:


Removal - Refitting) (56A, Exterior equipment),

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Refit the windscreen wiper mechanism.

a Connect the windscreen wiper mechanism connec-


tor.

a Refit the reinforcement for the scoop under the scut-


tle panel grille.

II - FINAL OPERATION

a Refit the scuttle panel grille (see Scuttle panel


grille: Removal - Refitting) (56A, Exterior equip-
ment).

a Connect the battery (see 80A, Battery, Battery: Re-


moval - Refitting, page 80A-2) (80A, Battery).

85A-7
WIPING - WASHING
Rain and light sensor: Removal - Refitting 85A
LIGHTS + AUTOMATIC WINDSCREEN WIPER

Special tooling required

Car. 1363 Set of trim removal levers.

Equipment required

Diagnostic tool

Note:
The rain and light sensor also controls the solar
radiation function depending on the vehicle equip-
ment level.

REMOVAL

I - REMOVAL PREPARATION OPERATION


101630
a Switch off the ignition.
a Unclip the two side clips (2) from the rain and light
a Unclip the covers under the door mirror using the sensor using the (Car. 1363),
(Car. 1363). a Remove the rain and light sensor.
a Disconnect the connectors.
2 - Replace the windscreen

II - OPERATION FOR REMOVAL OF PART a


CONCERNED
Note:
After the rain and light sensor has been
1 - Replacing the rain and light sensor removed, do not reuse the old adhesive base.
Use a new adhesive base.

a Disconnect the rain and light sensor connector.

126307

a Disconnect the rain and light sensor connector (1) .

85A-8
WIPING - WASHING
Rain and light sensor: Removal - Refitting 85A
LIGHTS + AUTOMATIC WINDSCREEN WIPER

101630 124344
a Unclip the side clips (3) of the rain and light sensor a Remove the rain and light sensor's printed circuit
from the base of the windscreen, using the tool (Car. unit.
1363).
REFITTING

I - REFITTING PREPARATION OPERATION


a

WARNING
The rain sensor should be removed and refitted
in totally clean conditions: any dust or cloth resi-
due could cause a malfunction.
Do not touch the electronic part of the sensor. Fit
the sensor to the vehicle immediately after
removing it from its packaging.

102446
a Unclip the rain and light sensor's printed circuit unit
by pressing on the clips (4) using a small flat-blade
screwdriver.

85A-9
WIPING - WASHING
Rain and light sensor: Removal - Refitting 85A
LIGHTS + AUTOMATIC WINDSCREEN WIPER
Replacing the rain and light sensor a Wait 5 minutes before connecting the rain and
light sensor.
a Connect the rain and light sensor connector.

2 - Replace the windscreen

124346
a On the inside of the windscreen, clean the sensor
mounting ring (5) using the (Car. 1363).
a Clean the outside of the windscreen in the area cov-
ered by the rain and light sensor.
124345

a Position the new adhesive base with the transparent


II - REFITTING OPERATION FOR PART light guide (6) towards the bottom.
CONCERNED
a Position the rain and light sensor's printed circuit unit
a with the connector at the top.
Note: a Clip the rain and light sensor's printed circuit unit
The audible locking of the side clips fixing the onto the new adhesive base.
rain and light sensor into its mounting ring on the a Clip the rain and light sensor onto the windscreen
windscreen confirm that it is correctly held and mounting base using the side clips.
positioned.
a Wait 5 minutes before connecting the rain and
light sensor.
Note: a Connect the rain and light sensor connector.
To avoid damaging the adhesive base, do not
turn the rain and light sensor once it is positioned III - FINAL OPERATION
on the windscreen.
a Connect the connectors.
a Clip on the covers under the rear view mirror.
Note:
a In the event of a replacement, apply the after repair
Wait 5 minutes before connecting the rain and
procedure using the Diagnostic tool :
light sensor to allow air bubbles between the
adhesive base and the windscreen to disperse. - connect the Diagnostic tool,
- select "UCH",
1 - Replacing the rain and light sensor
- go to repair mode,
a Fit the rain and light sensor.
- display the "Before/after repair procedure" for the
a Clip on the side clips of the rain and light sensor. computer selected,

85A-10
WIPING - WASHING
Rain and light sensor: Removal - Refitting 85A
LIGHTS + AUTOMATIC WINDSCREEN WIPER
- select "Rain and light sensor" in the "List of compo-
nents stored by this computer" section,
- carry out the operations described in the "After re-
pair procedure" section.

85A-11
WIPING - WASHING
Screen washer pump: Removal - Refitting 85A
REMOVAL

I - REMOVAL PREPARATION OPERATION

a Position the vehicle on a two-post lift (see Vehicle:


Towing and lifting) (02A, Lifting equipment).

a Remove:

- the front right-hand wheel (see Wheel: Removal -


Refitting) (35A, Wheels and tyres),

- the front section of the front right-hand wheel arch


liner (see Front wheel arch liner: Removal - Re-
fitting) (55A, Exterior protection).

II - OPERATION FOR REMOVAL OF PART


CONCERNED
137845

Note:
When removing the windscreen washer pump,
use a container to collect the windscreen washer
fluid which will flow out of the bottle.

a Remove the windscreen washer pump (4) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Refit the windscreen washer pump to the bottle.

a Connect:

- the rear jet supply pipe,


20389
- the front jet supply pipe,
a
- the windscreen washer pump connector.
Note:
When removing the windscreen washer pump,
II - FINAL OPERATION
mark the two pipes before disconnecting them.
a Refit:
a Disconnect:
- the front section of the front right-hand wheel arch
- the connector (1) from the windscreen washer liner (see Front wheel arch liner: Removal - Re-
fitting) (55A, Exterior protection),
pump,
- the front right-hand wheel (see Wheel: Removal -
- the front jet supply pipe (2) , Refitting) (35A, Wheels and tyres).

- the supply pipe from the rear jet (3) . a Fill-up the windscreen washer bottle.

85A-12
WIPING - WASHING
Headlight washer pump: Removal - Refitting 85A
HEADLIGHT WASHERS WITH BLADE

REMOVAL II - OPERATION FOR REMOVAL OF PART


CONCERNED

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection).

137835
a Disconnect the connector (1) from the headlight
washer pump.

Note:
Mark the headlight washer pump pipes before
removal to avoid inverting them during refitting.

a Unclip the pipes (2) from the headlight washer


pump.

Note:
When removing the headlight washer pump,
have a container ready for the flow of windscreen
washer fluid from the bottle.

a Remove the headlight washer pump.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Refit the headlight washer pump to the bottle.

85A-13
WIPING - WASHING
Headlight washer pump: Removal - Refitting 85A
HEADLIGHT WASHERS WITH BLADE

20389
a Clip the pipes (3) onto the headlight washer pump.
a Connect the headlight washer pump connector.

II - FINAL OPERATION
a Refit:
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
a Fill-up the windscreen washer bottle.

85A-14
WIPING - WASHING
Headlight washer jet: Removal - Refitting 85A
HEADLIGHT WASHERS WITH BLADE

Note:
The headlight washer jets cannot be separated
from the headlight washer.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
124774
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection). a Pull on the blanking cover (2) to open the headlight
washer.

II - OPERATION FOR REMOVAL OF PART a Unclip the blanking cover by pressing on the clip (3)
CONCERNED using a small flat-blade screwdriver.

138121 138121

a Disconnect the supply pipe (1) . a Remove the headlight washer bolts (4) .
a Unclip the headlight washer at (5) .
a Remove the headlight washer.

85A-15
WIPING - WASHING
Headlight washer jet: Removal - Refitting 85A
HEADLIGHT WASHERS WITH BLADE

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the headlight washer onto the front bumper.
a Refit the headlight washer bolts.
a Clip on the headlight washer blanking cover.
a Connect the headlight washer pipe.

II - FINAL OPERATION
a Refit:
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).

85A-16
WIPING - WASHING
Front screen washer jet: Removal - Refitting 85A
REMOVAL REFITTING

REFITTING OPERATION FOR PART CONCERNED


OPERATION FOR REMOVAL OF PART
CONCERNED a Connect the supply pipe for the windscreen washer
jet.
a Clip the windscreen washer jet onto the bonnet.

125329

137834

a Open the bonnet.

a Unclip the windscreen washer jet (1) .

a Disconnect the supply pipe (2) from the windscreen


washer jet.

a Remove the windscreen washer jet.

85A-17
WIPING - WASHING
Windscreen washer reservoir: Removal - Refitting 85A
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres),
- the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the windscreen washer bottle neck (see 85A, Wip-
ing - Washing, Windscreen washer reservoir
neck: Removal - Refitting, page 85A-20) .

Note:
When removing the windscreen washer pump, 137837
use a container to collect the windscreen washer
fluid which will flow out of the bottle. a Remove:

a Remove the windscreen washer pump (see 85A, - the bolt (1) from the windscreen washer bottle,
Wiping - Washing, Screen washer pump: Re- - the windscreen washer bottle.
moval - Refitting, page 85A-12) .

HEADLIGHT WASHERS WITH BLADE REFITTING


a Remove the headlight washer pump (see 85A, Wip-
ing - Washing, Headlight washer pump: Removal I - REFITTING OPERATION FOR PART
- Refitting, page 85A-13) . CONCERNED

a Refit:

- the windscreen washer bottle,

- the windscreen washer bottle bolt.

II - FINAL OPERATION

HEADLIGHT WASHERS WITH BLADE


a Refit the headlight washer pump (see 85A, Wiping -
Washing, Headlight washer pump: Removal -
Refitting, page 85A-13) .

a Refit:

- the windscreen washer pump (see 85A, Wiping -


Washing, Screen washer pump: Removal - Re-
fitting, page 85A-12) ,

85A-18
WIPING - WASHING
Windscreen washer reservoir: Removal - Refitting 85A
- the windscreen washer bottle neck (see 85A, Wip-
ing - Washing, Windscreen washer reservoir
neck: Removal - Refitting, page 85A-20) .
- the front bumper (see Front bumper: Removal -
Refitting) (55A, Exterior protection),
- the front wheel arch liners (see Front wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the front wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).
a Fill-up the windscreen washer bottle.

85A-19
WIPING - WASHING
Windscreen washer reservoir neck: Removal - Refitting 85A
REMOVAL

OPERATION FOR REMOVAL OF PART


CONCERNED

137846
a Unclip the windscreen washer bottle neck at (1) .
a Remove the windscreen washer bottle neck.

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a Refit the windscreen washer bottle neck.

85A-20
RADIO
Radio: List and location of components 86A
I - LIST OF COMPONENTS II - LOCATION OF COMPONENTS

Radio
The radio system comprises:

- a radio aerial

- front speakers

- rear speakers

RADIO 01A or RADIO 02A or RADIO 03A or


RADIO 04A or RADIO 05A or RADIO 10B

- a radio

- a radio control satellite

- an offset multimedia socket

136696
RADIO 03A or RADIO 05A
Front speaker
- a screen printed radio aerial

- a radio aerial amplifier

- radio filters mounted in series on the heated rear


screen wiring

- tweeters in the dashboard

- tweeters in the rear doors or the rear panels

RADIO 04A or RADIO 05A

- an offset multimedia socket computer

136731

WITHOUT NAVIGATION AID, and RADIO 01A or


RADIO 02A or RADIO 03A or RADIO 04A or
RADIO 05A or RADIO 10B or VEHICLE WITHOUT
RADIO

- a display

86A-1
RADIO
Radio: List and location of components 86A
Radio aerial

RADIO 03A or RADIO 05A or RADIO 10B

Screen printed radio aerial

137340
The aerial is screen printed onto the rear screen.
128434
The aerial connection to the vehicle wiring is located on To replace the aerial, the rear screen must be replaced
the rear right-hand quarter panel (1) . (see Rear screen: Removal - Refitting) (54A, Win-
dows).

Offset multimedia socket


Radio aerial amplifier

135352

136701

86A-2
RADIO
Radio: List and location of components 86A
Radio filter Rear tweeter

140472 136730

Front tweeter

RADIO 01A or RADIO 02A or RADIO 03A or


RADIO 04A or RADIO 05A or RADIO 10B

Radio control satellite

136699

136701

86A-3
RADIO
Radio: List and location of components 86A
RADIO 04A or RADIO 05A WITHOUT NAVIGATION AID, and RADIO 01A or
RADIO 02A or RADIO 03A or RADIO 04A or
RADIO 05A or RADIO 10B or VEHICLE WITHOUT
Offset multimedia socket computer
RADIO

Display

138070
The offset multimedia socket computer is located be-
hind the glovebox above the passenger compartment
fan assembly, regardless of the driver's position. 136701

86A-4
RADIO
Radio: Removal - Refitting 86A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Equipment required

Diagnostic tool RADIO 01A or RADIO 02A or RADIO 03A or


RADIO 04A or RADIO 05A or RADIO 10B

REMOVAL

I - REMOVAL PREPARATION OPERATION

RADIO 01A or RADIO 02A or RADIO 03A or


RADIO 04A or RADIO 05A or RADIO 10B
a In the event of replacement, apply the Before repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "Car phone",
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- select "Radio" in the "List of components controlled
by this computer" section,
- carry out the operations described in the "Before
repair procedure" section. 136696
a Remove the radio using two (2) .
a Disconnect the audio equipment connectors.

a Switch off the ignition.


WARNING
a Remove the centre front panel (see Centre front
panel: Removal - Refitting) (57A, Interior equip-
To ensure correct operation:
ment).
- do not pinch the aerial cable,
- do not bend the aerial cable,
- do not force the aerial cable when refitting.

a Disconnect the aerial.

VEHICLE WITHOUT RADIO


a Remove the radio trayusing two (2) .
a Disconnect the connectors from the radio tray.

86A-5
RADIO
Radio: Removal - Refitting 86A
REFITTING II - FINAL OPERATION
a Refit the centre front panel (see Centre front panel:
I - REFITTING OPERATION FOR PART Removal - Refitting) (57A, Interior equipment).
CONCERNED a Switch on the ignition.

RADIO 01A or RADIO 02A or RADIO 03A or RADIO 01A or RADIO 02A or RADIO 03A or
RADIO 04A or RADIO 05A or RADIO 10B RADIO 04A or RADIO 05A or RADIO 10B
a a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
WARNING
- connect the Diagnostic tool,
To ensure correct operation: - select "Car phone",
- do not pinch the aerial cable, - go to repair mode,
- do not bend the aerial cable, - display the "Before/after repair procedure" for the
- do not force the aerial cable when refitting. computer selected,
- select "Radio" in the "List of components controlled
a Connect the aerial. by this computer" section,
- carry out the operations described in the "After re-
pair procedure" section.

137303

a Clip on the aerial wiring at (3) .


a Connect the radio connectors.
a Refit the radio.

VEHICLE WITHOUT RADIO

a Connect the connectors to the radio tray.


a Refit the radio tray.

86A-6
RADIO
Radio aerial: Removal - Refitting 86A
REMOVAL II - FINAL OPERATION
a Refit the headlining (see Headlining: Removal -
I - REMOVAL PREPARATION OPERATION Refitting) (71A, Body internal trim).
a Connect the battery (see 80A, Battery, Battery: Re-
a Disconnect the battery (see 80A, Battery, Battery:
moval - Refitting, page 80A-2) .
Removal - Refitting, page 80A-2) .

a Remove the headlining (see Headlining: Removal -


Refitting) (71A, Body internal trim).

RADIO 03A or RADIO 05A

a The screen printed radio aerial cannot be separated


from the rear screen window. If the radio aerial mal-
functions, replace the rear screen window (see Rear
screen: Removal - Refitting) (54A, Windows).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

112951

a Remove:

- the radio aerial nut (1) ,

- the radio aerial wiring,

- the radio aerial.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Refit:

- the radio aerial,

- the radio aerial wiring,


- the radio aerial nut.

86A-7
RADIO
Radio aerial amplifier: Removal - Refitting 86A
RADIO 03A or RADIO 05A

REMOVAL II - OPERATION FOR REMOVAL OF PART


CONCERNED

I - REMOVAL PREPARATION OPERATION


B32
a Switch off the ignition.

B32

135352
a Disconnect:

135356 - the aerial amplifier connector (2) from the window,


a Unclip the tailgate upper trim (1) . - the aerial amplifier connector (3) .

L38 L38
a Remove the right-hand rear quarter panel trim (see
Quarter panel trim: Removal - Refitting) (71A,
Body internal trim).

144137
a Disconnect:
- the aerial amplifier connector (2) from the window,
- the aerial amplifier connector (3) .

a Remove:
- the aerial amplifier nut (4) ,
- the aerial amplifier.

86A-8
RADIO
Radio aerial amplifier: Removal - Refitting 86A
RADIO 03A or RADIO 05A

REFITTING

a Proceed in the reverse order to removal.

86A-9
RADIO
Tweeter: Removal - Refitting 86A
RADIO 03A or RADIO 04A or RADIO 05A

Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

REMOVAL PREPARATION OPERATION


a Switch off the ignition.

Rear tweeter

OPERATION FOR REMOVAL OF PART


CONCERNED

1 - Front tweeter

137666

a Unclip the tweeter using the tool (Car. 1363).

a Disconnect the tweeter speaker connector.

a Remove the tweeter.

2 - Rear tweeter

137665
a Unclip the tweeter grille using the tool (Car. 1363)
(1) .

125125

a Turn the tweeter a quarter of a turn anti-clockwise


(2) .

a Remove the tweeter.

86A-10
RADIO
Tweeter: Removal - Refitting 86A
RADIO 03A or RADIO 04A or RADIO 05A

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

1 - Front tweeter
a Connect the tweeter connector.
a Clip on:
- the tweeter onto the dashboard,
- the tweeter grille.

2 - Rear tweeter
a Refit the tweeter on the rear side door trim.
a Turn the tweeter a quarter of a turn clockwise.

II - FINAL OPERATION

Rear tweeter

86A-11
RADIO
Front speakers: Removal - Refitting 86A
REMOVAL III - FINAL OPERATION
a Refit the front side door trim (see Front side door
I - REMOVAL PREPARATION OPERATION trim: Removal - Refitting) (72A, Side opening ele-
ments trim).
a Switch off the ignition.

a Remove the front side door trim (see Front side


door trim: Removal - Refitting) (72A, Side opening
elements trim).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

125124

a Disconnect the connector (1) .

a Remove:

- the rivets (2) (see MR 400),

- the front speaker.

REFITTING

I - REFITTING PREPARATION OPERATION

a Always replace the front speaker rivets.

II - REFITTING OPERATION FOR PART


CONCERNED

a Refit:

- the front speaker,

- new front speaker rivets (see MR 400).


a Connect the front speaker connector.

86A-12
RADIO
Rear speakers: Removal - Refitting 86A
REMOVAL III - FINAL OPERATION
a Refit the rear side door trim (see Rear side door
I - REMOVAL PREPARATION OPERATION trim: Removal - Refitting) (72A, Side opening ele-
ment trim).
a Switch off the ignition.

a Remove the rear side door trim (see Rear side door
trim: Removal - Refitting) (72A, Side opening ele-
ment trim).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

137658

a Disconnect the rear speaker connector (1) .

a Remove:

- the rear speaker rivets (2) (see MR 400),

- the rear speaker.

REFITTING

I - REFITTING PREPARATION OPERATION

a Always replace the rear speaker rivets.

II - REFITTING OPERATION FOR PART


CONCERNED

a Refit:

- the rear speaker,

- new rear speaker rivets (see MR 400).


a Connect the rear speaker connector.

86A-13
RADIO
Display: Removal - Refitting 86A
WITHOUT NAVIGATION AID, and RADIO 01A or RADIO 02A or RADIO 03A or RADIO 04A or RADIO 05A or
RADIO 10B or VEHICLE WITHOUT RADIO
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.

Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

136710

a Unclip the display from its mounting at (1) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Clip the display onto its mounting.

136708 II - FINAL OPERATION


a Unclip the "mounting - display" assembly using the
tool (Car. 1363). a Connect the connector to the display.

a Disconnect the display connector. a Clip the "mounting - display" assembly onto the
dashboard.

a In the event of a replacement, apply the after repair


procedure using the Diagnostic tool :

- connect the Diagnostic tool,

- select "Radio display",

- go to repair mode,

- display "Before/After repair procedure" in the se-


lected computer,

- select "Radio display" in the "List of components


controlled by this computer" section,

- carry out the operations described in the "After re-


pair procedure" section.

86A-14
RADIO
Radio control satellite: Removal - Refitting 86A
RADIO 01A or RADIO 02A or RADIO 03A or RADIO 04A or RADIO 05A or RADIO 10B

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

137956
a Remove the radio control satellite bolt (2) .
a Unclip the radio control satellite at (3) .
a Disconnect the radio control satellite connector.
136716
a Remove the bolts (1) from the shells under the steer-
REFITTING
ing wheel.
a Put the steering column into the lower position.
I - REFITTING OPERATION FOR PART
a Remove the upper cover. CONCERNED
a Place the steering column in the upper position. a Connect the radio control satellite connector.
a Remove the lower cover. a Clip the radio control satellite onto the steering col-
umn switch assembly.
II - OPERATION FOR REMOVAL OF PART a Refit the radio control satellite bolt.
CONCERNED
a II - FINAL OPERATION

Note: a Place the steering column in the upper position.

The steering column switch assembly does not a Refit the lower cover.
need to be removed. a Put the steering column into the lower position.
a Refit:
- the upper cover,
- the bolts to the covers under the steering wheel.

86A-15
RADIO
Offset multimedia socket: Removal - Refitting 86A
REMOVAL REFITTING

I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART


CONCERNED
a Remove the centre console (see Centre console
upper front panel: Removal - Refitting) (57A, Inte-
rior equipment). RADIO 01A or RADIO 02A or RADIO 03A or
RADIO 04A or RADIO 05A or RADIO 10B
II - OPERATION FOR REMOVAL OF PART a Connect the connectors of the offset multimedia
CONCERNED socket in the position marked during removal.

a Clip the offset multimedia socket onto the centre


console.

II - FINAL OPERATION
a Refit the centre console (see Centre console upper
front panel: Removal - Refitting) (57A, Interior
equipment).

137983
a Unclip the offset multimedia socket by pressing on
the clips (1) .

RADIO 01A or RADIO 02A or RADIO 03A or


RADIO 04A or RADIO 05A or RADIO 10B
a Mark how the connectors are connected on the off-
set multimedia socket.
a Disconnect the offset multimedia socket connectors.

86A-16
RADIO
Offset multimedia socket computer: Removal - Refitting 86A
RADIO 04A or RADIO 05A
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION


a In the event of replacement, apply the Before repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "Mobile connectivity computer",
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "Before
repair procedure" section.
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) . 138070

a Remove the glovebox (see Glovebox: Removal - a Unclip the offset multimedia socket computer to-
Refitting) (57A, Interior equipment). wards the rear (1) .

a Disconnect the offset multimedia socket computer


connectors.
a Remove the offset multimedia socket computer.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Connect the offset multimedia socket connectors.

a Clip the offset multimedia socket computer onto its


mounting.

II - FINAL OPERATION
a Refit the glovebox (see Glovebox: Removal - Refit-
ting) (57A, Interior equipment).
a Connect the battery (see Battery: Removal - Refit-
ting) .

a Switch on the ignition.


a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "Mobile connectivity computer",
- go to repair mode,

86A-17
RADIO
Offset multimedia socket computer: Removal - Refitting 86A
RADIO 04A or RADIO 05A
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.

86A-18
CAR PHONE
"Hands-free" microphone: Removal - Refitting 86B
RADIO 02A or RADIO 03A or RADIO 04A or RADIO 05A
II - OPERATION FOR REMOVAL OF PART
Special tooling required CONCERNED
Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

144192
a Unclip the connector (3) of the "hands-free" micro-
phone.
a Disconnect the connector from the "hands-free" mi-
crophone.

144136
a Unclip the following using the tool (Car. 1363) :
- the courtesy light (1) ,
- the roof console (2) .

124777
a Unclip the "hands-free" microphone at (4) .

REFITTING

a Proceed in the reverse order to removal.

86B-1
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
Equipment required LEFT-HAND DRIVE

Diagnostic tool

WARNING
To avoid permanently locking the steering column
lock, never fit a UCH that has been previously used
on another vehicle.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a In the event of replacement, apply the Before repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "UCH",
- go to repair mode,
- display the "Before/after repair procedure" for the 137114
computer selected, a Remove the dashboard lower trim (1) (see Dash-
board lower trim: Removal - Refitting) (57A, Inte-
- carry out the operations described in the "Before
rior equipment).
repair procedure" section.
a Switch off the ignition.
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
RIGHT-HAND DRIVE

137964
a Remove the glovebox (2) (see Glovebox: Removal
- Refitting) (57A, Interior equipment).

87B-1
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
II - OPERATION FOR REMOVAL OF PART
CONCERNED
a

WARNING
To avoid permanently locking the steering col-
umn lock, never fit a UCH that has been previ-
ously used on another vehicle.

137958
a Move aside the UCH at (4)
a Mark the wiring routing.

WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
137957 mark the wiring routing and how to connect the
a Remove the bolt (3) from the UCH. connectors.

a Disconnect the UCH connectors.


a Remove the UCH.

87B-2
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B
REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

137960
a Fit the UCH.
a Refit the wiring in the positions noted during remov-
al.
137960
a Position the lugs (8) opposite their housing (8) .
a Connect:
- the 3 dashboard wiring connectors (5) on the UCH,
- the 3 connectors (6) of the left-hand A-pillar wiring
on the UCH,
- the engine compartment wiring connector (7) on
the UCH,

137959
a Refit the UCH by pushing at (9) .

87B-3
PASSENGER COMPARTMENT CONNECTION UNIT
UCH: Removal - Refitting 87B

137957

a Secure the UCH on its support with the bolt (10) .

II - FINAL OPERATION

LEFT-HAND DRIVE
a Refit the dashboard lower trim (see Dashboard
lower trim: Removal - Refitting) (57A, Interior
equipment).

RIGHT-HAND DRIVE
a Refit the glovebox (see Glovebox: Removal - Refit-
ting) (57A, Interior equipment).

a Connect the battery (see 80A, Battery, Battery: Re-


moval - Refitting, page 80A-2) .
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :

- connect the Diagnostic tool,


- select "UCH",

- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.

87B-4
OPENING ELEMENT MANAGEMENT
Opening aerial: Removal - Refitting 87C
DOOR OPENING SYSTEM 433 NML

REMOVAL II - FINAL OPERATION


a Refit:
I - REMOVAL PREPARATION OPERATION - the rear bumper (see Rear bumper: Removal -
a Switch off the ignition. Refitting) (55A, Exterior protection),
- the rear lights on the wing (see 81A, Rear lighting,
a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment). Rear wing light: Removal - Refitting, page 81A-
6) ,
a Remove:
- the rear wheel arch liners (see Rear wheel arch
- the rear wheels (see Wheel: Removal - Refitting) liner: Removal - Refitting) (55A, Exterior protec-
(35A, Wheels and tyres), tion),

- the rear wheel arch liners (see Rear wheel arch - the rear wheels (see Wheel: Removal - Refitting)
liner: Removal - Refitting) (55A, Exterior protec- (35A, Wheels and tyres).
tion),
- the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
6) ,
- the rear bumper (see Rear bumper: Removal -
Refitting) (55A, Exterior protection).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

137108

a Unclip the connector (1) from the opening aerial (2) .


a Disconnect the opening aerial connector.
a Unclip the opening aerial by pressing on the clip (3) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the opening aerial on to the rear absorber.
a Connect the opening aerial connector.
a Clip the opening aerial connector on to the rear ab-
sorber.

87C-1
OPENING ELEMENT MANAGEMENT
Remote central door locking warning: Removal - Refitting 87C
DOOR OPENING SYSTEM 433 NML

REMOVAL II - FINAL OPERATION


a Refit:
I - REMOVAL PREPARATION OPERATION - the scuttle panel grille (see Scuttle panel grille:
Removal - Refitting) (56A, Exterior equipment),
a Remove:
- the windscreen wiper arms (see 85A, Wiping -
- the windscreen wiper arms (see 85A, Wiping - Washing, Windscreen wiper arm: Removal - Re-
Washing, Windscreen wiper arm: Removal - Re- fitting, page 85A-6) (85A, Wiping - Washing).
fitting, page 85A-6) (85A, Wiping - Washing),

- the scuttle panel grille (see Scuttle panel grille:


Removal - Refitting) (56A, Exterior equipment).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

138120

a Disconnect the connector (1) from the remote cen-


tral door locking warning.

a Remove:

- the bolt (2) of the remote central door locking warn-


ing,

- the remote central door locking warning.

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Refit the remote central door locking warning.

a Connect the connector of the remote central door


locking warning.

87C-2
OPENING ELEMENT MANAGEMENT
Fuel filler flap locking motor: Removal - Refitting 87C
REMOVAL II - OPERATION FOR REMOVAL OF PART
CONCERNED

I - REMOVAL PREPARATION OPERATION


a Position the vehicle on a two-post lift (see Vehicle:
Towing and lifting) (02A, Lifting equipment).
a Remove:
- the rear right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres),
- the rear right-hand wheel arch liner (see Rear
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
- the access flap of the rear right-hand wheel arch
trim.

125097
a Remove the nut (2) from the rod of the fuel filler flap
lock motor.

108364
a

Note:
During an electrical fault, activate the motor man-
ually by pulling the catch (1) .

a Check that the fuel filler flap lock motor is in the un-
locked position.

137790
a Disconnect the connector (3) from the fuel filler flap
lock motor.
a Remove the fuel filler flap lock motor through the ve-
hicle interior at (4) .

87C-3
OPENING ELEMENT MANAGEMENT
Fuel filler flap locking motor: Removal - Refitting 87C
REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Refit the fuel filler flap lock motor.
a Connect the fuel filler flap lock motor connector.

II - FINAL OPERATION
a Refit:
- the access flap of the rear right-hand wheel arch
trim,
- the rear right-hand wheel arch liner (see Rear
wheel arch liner: Removal - Refitting) (55A, Ex-
terior protection),
- the rear right-hand wheel (see Wheel: Removal -
Refitting) (35A, Wheels and tyres).

87C-4
ELECTRIC WINDOWS - SUNROOF
Electric window: List and location of components 87D
I - LIST OF COMPONENTS

ELECTRIC REAR WINDOW


The electric window equipment consists of:
- electric window motors Rear electric window motor
- front electric window switches on the driver's door
- a front electric window switch on the passenger door

ELECTRIC REAR WINDOW


- rear electric window switches
- a child safety switch

II - LOCATION OF COMPONENTS

Front electric window motor

137659

Front electric window switches on the driver's door

137789

124199

87D-1
ELECTRIC WINDOWS - SUNROOF
Electric window: List and location of components 87D
Front electric window switch on the passenger Child lock switch
door

124199
136963

ELECTRIC REAR WINDOW

Rear electric window switches

136968

87D-2
ELECTRIC WINDOWS - SUNROOF
Front electric window switches on driver's door: Removal - Refitting 87D
Special tooling required

Car. 1363 Set of trim removal levers.

Note:
The rear window switches, the child safety switch
and the door mirror control switch cannot be sepa-
rated from the driver's front electric window plate.
In the event of a malfunction, replace the driver's
front electric window plate.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

137708
II - OPERATION FOR REMOVAL OF PART
CONCERNED a Unclip the driver's front electric window plate at (2)
using the tool (Car. 1363).

137707
a Unclip the driver's front electric window plate at (1) 137709
using the tool (Car. 1363).
a Unclip the driver's front electric window plate at (3)
using the tool (Car. 1363).

a Disconnect the connector from the driver's front


electric window plate.

Note:
The switches cannot be removed from the
driver's front electric window switch plate.

87D-3
ELECTRIC WINDOWS - SUNROOF
Front electric window switches on driver's door: Removal - Refitting 87D
REFITTING

REFITTING OPERATION FOR PART CONCERNED


a Connect the driver's front electric window plate con-
nector.
a Clip the driver's front electric window plate onto the
driver's front door trim.

87D-4
ELECTRIC WINDOWS - SUNROOF
Front electric window switch on passenger door: Removal - Refitting 87D
Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

136964
a Unclip the passenger front electric window plate at
(2) using the tool (Car. 1363).

136963
a Unclip the passenger front electric window plate at
(1) using the tool (Car. 1363).

136965
a Unclip the passenger front electric window plate at
(3) using the tool (Car. 1363).
a Disconnect the connector from the passenger front
electric window switch.

87D-5
ELECTRIC WINDOWS - SUNROOF
Front electric window switch on passenger door: Removal - Refitting 87D

136966
a Unclip the passenger front electric window switch
from the plate by pressing the clips (4) .

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a Clip the passenger front electric window switch onto
the passenger front electric window plate.
a Connect the passenger front electric window switch
connector.
a Clip the passenger front electric window plate onto
the passenger front door trim.

87D-6
ELECTRIC WINDOWS - SUNROOF
Rear electric window switch: Removal - Refitting 87D
ELECTRIC REAR WINDOW

Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

136969
a Unclip the rear electric window switch from the rear
electric window switch plate by pressing on the clips
(2) .

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a Clip the rear electric window switch onto the rear
electric window switch plate.
a Connect the rear electric window switch connector.
a Clip the rear electric window switch plate onto the
rear side door trim by engaging the front clip (3) of
the plate.

136968
a Unclip the rear electric window switch plate at (1) us-
ing the tool (Car. 1363).
a Partially remove the rear electric window switch
plate backwards from the rear side door trim.
a Disconnect the rear window winder switch connec-
tor.

87D-7
ELECTRIC WINDOWS - SUNROOF
Child safety switch: Removal - Refitting 87D
ELECTRIC REAR WINDOW

Note:
The child safety switch cannot be separated from
the driver's front electric window plate.
In the event of a malfunction, replace the driver's
front electric window plate.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

II - OPERATION FOR REMOVAL OF PART


CONCERNED
a Remove the driver's front electric window plate (see
87D, Electric windows - Sunroof, Front electric
window switches on driver's door: Removal - Re-
fitting, page 87D-3) .

REFITTING

REFITTING OPERATION FOR PART CONCERNED


a Refit the driver's front electric window plate (see
87D, Electric windows - Sunroof, Front electric
window switches on driver's door: Removal - Re-
fitting, page 87D-3) .

87D-8
PARKING DISTANCE CONTROL
Parking distance control: List and location of components 87F
REAR PROXIMITY RADAR
I - LIST OF COMPONENTS Parking distance control computer

The parking distance control equipment consists


of:
- a parking distance control switch
- a parking distance control computer
- rear proximity sensors
- a rear parking distance control buzzer

II - LOCATION OF COMPONENTS

Parking distance control switch

137103

Rear proximity sensors

137110

135331

87F-1
PARKING DISTANCE CONTROL
Parking distance control: List and location of components 87F
REAR PROXIMITY RADAR

137098

Rear parking distance control buzzer

137106

87F-2
PARKING DISTANCE CONTROL
Parking distance control switch: Removal - Refitting 87F
REAR PROXIMITY RADAR

Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.

137116
a Unclip the switch plate at (2) using the (Car. 1363).
a Disconnect the switch plate connectors.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

137114
a Open the access flap to the passenger compartment
fuse box (1) .

137112
a Unclip the parking distance control switch by press-
ing on the clips (3) .

87F-3
PARKING DISTANCE CONTROL
Parking distance control switch: Removal - Refitting 87F
REAR PROXIMITY RADAR

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the parking distance control switch onto the
switch plate.

II - FINAL OPERATION
a Connect the switch plate connectors.
a Clip the switch plate on the dashboard lower trim.
a Close the access flap to the passenger compart-
ment fuse box.

87F-4
PARKING DISTANCE CONTROL
Parking distance control buzzer: Removal - Refitting 87F
REAR PROXIMITY RADAR

REMOVAL III - FINAL OPERATION

L38
I - REMOVAL PREPARATION OPERATION
a Refit the left-hand quarter panel trim (see Quarter
panel trim: Removal - Refitting) (71A, Body inter-
L38 nal trim).

a Remove the left-hand quarter panel trim (see Quar-


ter panel trim: Removal - Refitting) (71A, Body in-
ternal trim).
B32
a Refit:
- the rear left-hand quarter panel trim (see Quarter
panel trim: Removal - Refitting) (71A, Body inter-
B32 nal trim),
- the rear left-hand wheel arch liner (see Rear wheel
a Remove: arch trim: Removal - Refitting) (71A, Body inter-
nal trim),
- the rear left-hand parcel shelf side trim (see Rear
- the rear left-hand parcel shelf side trim (see Rear
parcel shelf trim: Removal - Refitting) (71A,
parcel shelf trim: Removal - Refitting) (71A,
Body internal trim), Body internal trim).
- the rear left-hand wheel arch liner (see Rear wheel
arch trim: Removal - Refitting) (71A, Body inter-
nal trim),

- the rear left-hand quarter panel trim (see Quarter


panel trim: Removal - Refitting) (71A, Body inter-
nal trim).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

REFITTING

I - REFITTING PREPARATION OPERATION

a Always replace the plasti rivets for the parking dis-


tance control buzzer.

II - REFITTING OPERATION FOR PART


CONCERNED

a Refit the parking distance control buzzer.

a Connect the parking distance control buzzer con-


nector.

87F-5
PARKING DISTANCE CONTROL
Proximity radar: Removal - Refitting 87F
REAR PROXIMITY RADAR

WARNING
The proximity sensors are fragile. Handle with care
as the external part cannot withstand impacts.

REMOVAL

I - REMOVAL PREPARATION OPERATION

a Switch off the ignition.

a Position the vehicle on a two-post lift (see Vehicle:


Towing and lifting) (02A, Lifting equipment).

a Remove:

- the rear wheels (see Wheel: Removal - Refitting)


(35A, Wheels and tyres),

- the rear wheel arch liners (see Rear wheel arch


137101
liner: Removal - Refitting) (55A, Exterior protec-
tion), a Unclip the proximity sensors by pressing the clips (2)
.
- the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
6) , REFITTING
- the rear bumper (see Rear bumper: Removal -
Refitting) (55A, Exterior protection). I - REFITTING OPERATION FOR PART
CONCERNED
a Clip the proximity sensors into place.
II - OPERATION FOR REMOVAL OF PART
CONCERNED a Connect the proximity sensor connectors.

II - FINAL OPERATION
a Refit:
- the rear bumper (see Rear bumper: Removal -
Refitting) (55A, Exterior protection),
- the rear lights on the wing (see 81A, Rear lighting,
Rear wing light: Removal - Refitting, page 81A-
6) ,
- the rear wheel arch liners (see Rear wheel arch
liner: Removal - Refitting) (55A, Exterior protec-
tion),
- the rear wheels (see Wheel: Removal - Refitting)
(35A, Wheels and tyres).

137098

a Disconnect the connectors (1) from the proximity


sensors.

87F-6
PARKING DISTANCE CONTROL
Parking distance control computer: Removal - Refitting 87F
REAR PROXIMITY RADAR
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Apply the before repair procedure using the Dia-
gnostic tool :
- connect the Diagnostic tool,
- select "Parking distance control computer",
- go to repair mode,
- display the "Before/After repair procedure",
- carry out the operations described in the "Before
repair procedure" section.
a Switch off the ignition.
a Disconnect the battery (see 80A, Battery, Battery:
137103
Removal - Refitting, page 80A-2) .
a Remove: a Undo the parking distance control computer bolts (1)
.
- the rear left-hand parcel shelf side trim (see Rear
parcel shelf side trim: Removal - Refitting) (71A, a Move the parking distance control computer at (2) to
Body internal trim), free its bolts from the oblong hole.
- the rear left-hand wheel arch liner (see Rear wheel
arch trim: Removal - Refitting) (71A, Body inter- a Partially remove the parking distance control com-
nal trim). puter to disconnect its connectors.

137105

a Disconnect the connectors (3) from the parking dis-


tance control computer.

87F-7
PARKING DISTANCE CONTROL
Parking distance control computer: Removal - Refitting 87F
REAR PROXIMITY RADAR

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Connect the parking distance control computer con-
nectors.
a Fit the parking distance control computer in its hous-
ing.
a Tighten the parking distance control computer bolts.

II - FINAL OPERATION
a Refit:
- the rear left-hand wheel arch liner (see Rear wheel
arch trim: Removal - Refitting) (71A, Body inter-
nal trim),
- the rear left-hand parcel shelf side trim (see Rear
parcel shelf side trim: Removal - Refitting) (71A,
Body internal trim).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
a Switch on the ignition.
a Apply the after repair procedure using the Diagnos-
tic tool :
- connect the Diagnostic tool,
- select "Parking distance control computer",
- go to repair mode,
- display the "Before/After repair procedure",
- carry out the operations described in the "After re-
pair procedure" section.

87F-8
ENGINE COMPARTMENT CONNECTION UNIT
Protection and Switching Unit: Removal - Refitting 87G
Equipment required

Diagnostic tool

REMOVAL

I - REMOVAL PREPARATION OPERATION

a In the event of replacement, apply the before repair


procedure using the Diagnostic tool :

- connect the Diagnostic tool,

- select "Protection and Switching Unit",

- go to repair mode,

- display the "Before/after repair procedure" for the


computer selected,
137073
- carry out the operations described in the "Before a Remove the bracket (2) from the passenger com-
repair procedure" section. partment UPC wiring by opening the bracket lugs
outwards and then lifting the bracket.
a Switch off the ignition.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-2) .

II - OPERATION FOR REMOVAL OF PART


CONCERNED

137078
a Unclip the Protection and Switching Unit at (4) from
its unit by pressing on the clips (3) .

137067

a Unlock the safety devices of the Protection and


Switching Unit cover.

a Unclip the Protection and Switching Unit cover.

87G-1
ENGINE COMPARTMENT CONNECTION UNIT
Protection and Switching Unit: Removal - Refitting 87G
REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

135722
137082
a
a Move aside the Protection and Switching Unit wiring
(5) at the rubber rings. Note:
a Partially remove the Protection and Switching Unit to Connect the connectors with the shor test wiring
disconnect its connectors. first to avoid stressing the wiring and dislodging a
connector.

a Connect the passenger compartment wiring connec-


tors to the UPC according to the position marked at
the time of removal in the order (1) , (2) , (3) , (4) and
(5) .

a Connect the engine wiring connectors to the UPC


according to the position marked at the time of re-
moval in the order (6) , (7) , (8) and (9) .

a Connect the connector (10) for the passenger com-


partment wiring to the UPC according to its position,
marked at the time of removal.

a Refit the rubber rings for the UPC wiring in their


housing on the UPC unit.

a Clip the Protection and Switching Unit onto its unit.

Note:
137083 If the Protection and Switching Unit does not clip
a Disconnect the Protection and Switching Unit con- on correctly, check the condition of the wiring of
nectors, marking their position. the Protection and Switching Unit connectors.
a Remove the Protection and Switching Unit.
a

Note:
Check that the wiring sealing rings are in the
notches on the UPC unit and are correctly and
fully located in their housing.

87G-2
ENGINE COMPARTMENT CONNECTION UNIT
Protection and Switching Unit: Removal - Refitting 87G
a Clip on the UPC passenger compartment wiring
support bracket.
a Clip the Protection and Switching Unit cover onto the
unit.
a Check that the clips are correctly clipped in place.

Note:
When the cover is correctly clipped in place, the
locks slide freely.

Note:
If a clip or a clip notch is broken, the faulty cover
or unit must be changed.

137067
a Lock the UPC cover safety catches by aligning the
lock mark with the mark on the cover of the unit.

II - FINAL OPERATION
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
a In the event of a replacement, apply the after repair
procedure using the Diagnostic tool :
- connect the Diagnostic tool,
- select "Protection and Switching Unit",
- go to repair mode,
- display the "Before/after repair procedure" for the
computer selected,
- carry out the operations described in the "After re-
pair procedure" section.

87G-3
WIRING HARNESS
Computers: List and location of components 88A

144352

The vehicle is fitted with:


- a passenger compartment fuse and relay box (1) DP0
- a UCH (see 87B, Passenger compartment connec- - an automatic transmission computer (see Automatic
tion unit, UCH: Removal - Refitting, page 87B-1) gearbox converter: Removal - Refitting) (23A, Au-
(2) tomatic transmission) (8)
- an instrument panel (see 83A, Instrument panel, In-
strument panel: Removal - Refitting, page 83A-2)
(3)
- a UPC (see 87G, Engine compartment connection
unit, Protection and Switching Unit: Removal - K4M
Refitting, page 87G-1) (4)
- a petrol injection computer (see Petrol injection
- a brake hydraulic unit (see Hydraulic brake unit: Re- computer: Removal - Refitting) (17B, Petrol injec-
moval - Refitting) (38C, Anti-lock braking system) (5) tion) (9)
- an airbag computer (see 88C, Air bag and Preten-
sioners, Airbag computer: Removal - Refitting,
page 88C-6) (6)

DISCHARGE LAMPS K9K

- a front lighting computer (see 80B, Headlights, Front - a diesel injection computer (see Diesel injection
lighting computer: Removal - Refitting, page 80B- computer: Removal - Refitting) (13B, Diesel injec-
33) (7) tion) (9)

88A-1
WIRING HARNESS
Computers: List and location of components 88A
NAVIGATION AID 1 LEVEL

- a multimedia network interface unit (see 83C, On-


board telematics system, Multimedia network in-
terface unit: Removal - Refitting, page 83C-3) (10)

- a navigation screen (see 83C, On-board telematics


system, Navigation screen: Removal - Refitting,
page 83C-5) (13)

RADIO 03A or RADIO 05A

- an offset multimedia socket computer (see 86A, Ra-


dio, Offset multimedia socket computer: Removal
- Refitting, page 86A-17) (11)

WITHOUT NAVIGATION AID

- a display (see 86A, Radio, Display: Removal - Re-


fitting, page 86A-14) (12)

RADIO 01A or RADIO 02A or RADIO 03A or


RADIO 04A or RADIO 05A or RADIO 10B

- a radio (see 86A, Radio, Radio: Removal - Refit-


ting, page 86A-5) (14)

AIR CONDITIONING or CLIMATE CONTROL

- an air conditioning control panel (see Control panel:


Removal - Refitting) (61A, Heating system) (15)

REAR PROXIMITY RADAR

- a parking distance control computer (see 87F, Park-


ing distance control, Parking distance control
computer: Removal - Refitting, page 87F-7) (16)

88A-2
WIRING HARNESS
Diagnostic socket: List and location of components 88A

136703 140465

136653
The diagnostic socket (1) is located under the centre
front panel above the offset multimedia socket.

140466

Note:
Use a small flat-blade screwdriver on the upper side
sections (2) of the cover to remove the clips (3) and
avoid damaging the brackets (4) .

Unclip the cover using a small flat-blade screwdriver at


(2) .

88A-3
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: Precautions for the repair 88C
Equipment required

Diagnostic tool

IMPORTANT
All operations on airbag and pretensioner systems
must be carried out by qualified trained personnel.
The airbags have a pyrotechnic gas generator, with
an ignition module and bag which must not be sep-
arated.
The pretensioners have a pyrotechnic gas genera-
tor and an igniter which must, under no circum-
stances, be separated.

IMPORTANT
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked
flame - they may be triggered.

Always replace any pyrotechnic system that has fallen


on the ground or shows signs of impact.
Always replace any restraint system that shows deteri-
oration (tears or damage to the strap, damaged ap-
pearance parts, cover unclipped, damaged clips or
indexing brackets, etc.).

88C-1
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: Precautions for the repair 88C
I - PROCEDURE FOR DEACTIVATING AND
ACTIVATING THE SAFETY SYSTEMS

Bodywork and pyrotechnic component Deactivation Activation

Disconnection, wiring operation and removal: Disconnect the battery (see Connect the battery (see
8 0 A , Battery , Battery: 8 0 A , B a t t e ry, B a t t e ry:
- dashboard
Removal - Refitting, page Removal - Refitting, page
- seat 80A-2) 80A-2)
- steering column switch assembly
- driver's front airbag
- passenger's front airbag
- front chest-level side airbag
- rear chest-level side airbag
- curtain side airbag
- anti-submarining airbag
- front seat lap belt pretensioner
- front side seat belt
- rear side seat belt
- pyrotechnic battery terminal
- automatic roll-hoops

Bodywork operation
- dent removal
- jacking
- replacing non-removable components (weld)

Operation on a door (if the door is equipped with


a side impact sensor):
- adjustment with a striking tool
- removal of an electric window mechanism
- removal of a lock
- removal of an exterior handle
- removal of a window

88C-2
AIR BAG AND PRETENSIONERS
Airbag and pretensioners: Precautions for the repair 88C
Impact detection compo- Deactivation Activation
nent

Disconnection, wiring ope- Lock the airbag computer by applying Connect the battery (see 80A, Battery,
ration and removal: the "Before repair procedure" using the Battery: Removal - Refitting, page
Diagnostic tool : 80A-2)
- side impact sensors
- connect the diagnostic tool
- airbag computer
- select « Airbag computer » Unlock the airbag computer by applying
the "After repair procedure" using the
- go to repair mode
Removal of a door (if the Diagnostic tool :
door is equipped with a - display the « Before/after repair
- connect the diagnostic tool
side impact sensor) procedure » for the computer selected
- select « Airbag computer »
- carry out the operations described in
the « Before repair procedure » sec- - go to repair mode
Disconnection of passen-
tion
ger compartment/door con- - display the « Before/after repair
nection (if the door is procedure » for the computer selected
equipped with a side
Disconnect the battery (see 80A, Bat- - carry out the operations described in
impact sensor)
tery , Battery: Removal - Refitting, the « After repair procedure » section
page 80A-2)

Occupant management device Deactivation Activation

Disconnection, wiring operation and removal: Switch off the ignition. Switch on the ignition
- inhibitor switch
- seat belt fastening detection connector

II - TRIGGERING OF THE SAFETY SYSTEMS


Check the safety systems using the Diagnostic tool :
IMPORTANT
- after an accident, To eliminate the risk of any accident, do not reuse
- after theft or attempted theft of the vehicle, pyrotechnic components.

- before selling a used vehicle. It is essential to destroy pretensioners or airbags


before scrapping a vehicle or a part only (see 88C,
The side impact sensors are fragile. When working in- Air bag and Pretensioners, Airbags and preten-
side the door box section, protect the sensor in order to sioners: Recycling - Destruction, page 88C-4) .
prevent any accidental damage (cardboard and adhe-
sive).
III - DURABILITY OF THE PYROTECHNIC
After detection of an impact, the airbag computer is de-
COMPONENTS
finitively locked and the « airbag fault » warning light il-
luminates on the instrument panel. The airbag The precautions which recommended that pyrotechnic
computer and the side impact sensors must always be components (airbags and pretensioners) were re-
replaced. placed 10 years after the registration of the vehicle
have now been lifted.
Pyrotechnic components (airbags and pretensioners)
do not therefore require any maintenance.

88C-3
AIR BAG AND PRETENSIONERS
Airbags and pretensioners: Recycling - Destruction 88C
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .

IMPORTANT
To eliminate the risk of any accident, do not reuse
pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only.

WARNING 96832
- Each part is intended for a specific vehicle type
and should not be fitted on another vehicle under a Always use the tooland three kits of adapters,and.
any circumstances. The parts are not interchange-
able. a Use a wiring connector kit 82 00 518 971.

- Do not trigger pretensioners which are to be a Attach the wiring connectors 82 00 518 971 to the
returned under warranty because of a faulty stalk. adaptersto obtain an adapter for each colour (green,
This makes analysis of the part by the supplier orange, blue, etc.) (see Wiring: Repair) (Technical
impossible. Return the defective part to Techline in Note 6015A, 88A, Wiring).
the packaging of the new part.
a Use a battery to power the destruction tool.

WARNING I - AIRBAGS
The destruction procedure cannot be carried out if
local regulations require a special procedure which a
has been confirmed and published by the Fault find- Note:
ing, Repair and Procedures Department.
The airbags must be destroyed outside the work-
shop, in an area with sufficient space.
The airbags to be destroyed must be removed.
Note:
If triggering is not possible (faulty ignition module)
return the part to Techline.
Note:
If the airbag has two levels of activation (i.e. it is
fitted with two connectors), destroy both connec-
tors.

a Prepare the adapter corresponding to the airbag to


be destroyed.

a Connect:

- the adapter to the destruction tool,

- the adapter to the airbag.

88C-4
AIR BAG AND PRETENSIONERS
Airbags and pretensioners: Recycling - Destruction 88C
a Connect the two feed wires of the destruction toolto
a battery.

IMPORTANT
To prevent any risk of an accident when destroy-
ing a pyrotechnic component, check that no-one
is in the vicinity.

a Destroy the airbag by pressing the two push buttons


on the tool simultaneously.

II - PYROTECHNIC PRETENSIONERS AND INERTIA


REELS

1 - Destruction of part fitted on the vehicle to be


scrapped:
a Move the vehicle outside the workshop.
a Mark the adapter corresponding to the pyrotechnic
96834 component to be destroyed.
a Put the airbag on two wooden blocks. a Connect:
- the destruction toolto the adapter,
- the adapter to the pyrotechnic component.
a Unwind the tool wiring fully, so that you are far
enough away from the vehicle (approximately ten
metres) when the device is triggered.
a Connect the two feed wires of the destruction toolto
a battery.

IMPORTANT
To prevent any risk of an accident when destroy-
ing a pyrotechnic component, check that no-one
is in the vicinity.

a Destroy the pyrotechnic component by pressing the


two push buttons on the tool simultaneously.

2 - Destruction of part removed from the vehicle:


96835 a Proceed in the same way as for an airbag (in a stack
of old tyres).
a The destruction procedure is carried out in a stack of
old tyres.
a Make sure that the airbag deployment will not be
hindered.
a Unwind the full length of the wiring for the tool, in or-
der to distance it as far away as possible from the
pyrotechnic component to be destroyed.

88C-5
AIR BAG AND PRETENSIONERS
Airbag computer: Removal - Refitting 88C
Equipment required

Diagnostic tool

Tightening torquesm

airbag computer nuts 8 N.m

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .

137970
REMOVAL a Make a 20 cm cut in the carpet.

I - REMOVAL PREPARATION OPERATION

IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).

a Lock the airbag computer by applying the "Before re-


pair procedure" using the Diagnostic tool :

- connect the Diagnostic tool,

- select « Airbag computer » , 137971


a Move aside the soundproofing (1) .
- go to repair mode,

- display the « before/after repair procedure » for the


computer selected,

- carry out the operations described in the « Before


repair procedure » section.

a Disconnect the battery (see 80A, Battery, Battery:


Removal - Refitting, page 80A-2) .

a Remove the centre console (see Centre console:


Removal - Refitting) (57A, Interior equipment).

88C-6
AIR BAG AND PRETENSIONERS
Airbag computer: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED

137972
a Remove the airbag computer protector (2) .
137973
a Mark the wiring routing.

WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
mark the wiring routing and how to connect the
connectors.

a Unlock the airbag computer connector (6) .


a Disconnect the airbag computer connector (6) .
a Disconnect the airbag computer connector (5) .
a Remove:
- the airbag computer nuts (7) ,
- the airbag computer.

REFITTING

I - REFITTING PREPARATION OPERATION


a parts always to be replaced: Airbag computer
protector (31,02,01,46).
a Always replace the retaining clip on the airbag com-
puter protector.
a Always replace the airbag computer nuts.

II - REFITTING OPERATION FOR PART


CONCERNED
a Refit the airbag computer.

88C-7
AIR BAG AND PRETENSIONERS
Airbag computer: Removal - Refitting 88C
a Torque tighten the airbag computer nuts (8 N.m).
a Refit the wiring in the position marked during remov-
al.

WARNING
To guarantee a good electrical connection, make
sure that the wiring does not place any stress on
the connectors or the surrounding components.

a Check that the earth wire and the earth terminal are
correctly positioned.
a Connect the airbag computer connector (5) .
a Connect the airbag computer connector (6) .
a Lock the airbag computer connector (6) .

III - FINAL OPERATION


a Refit a new airbag computer protector.
a Use a new retaining clip to fix the protector.
a Position the soundproofing.
a Clip the carpet where it was cut using clips (part
number: 77 01 047 751).
a Refit the centre console (see Centre console: Re-
moval - Refitting) (57A, Interior equipment).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
a Unlock the airbag computer by applying the "After
repair procedure" using the Diagnostic tool :
- connect the Diagnostic tool,
- select « Airbag computer » ,
- go to repair mode,
- display the « before/after repair procedure » for the
computer selected,
- carry out the operations described in the « After re-
pair procedure » section.

88C-8
AIR BAG AND PRETENSIONERS
Driver's frontal airbag: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .

WARNING
To avoid the damaging the airbag or rotary switch
connectors, do not let the airbag hang by its con-
nectors.

IMPORTANT
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked
flame - they may be triggered.
136726

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
a Remove:
- the bolts on the cowlings under the steering wheel,
- the cowlings under the steering wheel.

18455
a Insert a flat screwdriver into the aperture (1) located
behind the steering wheel.
a Unclip the driver's front airbag by pushing in the di-
rection of the arrow (2) .

88C-9
AIR BAG AND PRETENSIONERS
Driver's frontal airbag: Removal - Refitting 88C
REFITTING

I - REFITTING PREPARATION OPERATION


a

IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and
pretensioners: Precautions for the repair,
page 88C-1) .

II - REFITTING OPERATION FOR PART


CONCERNED
a

IMPORTANT
Check that there are no foreign bodies (anti-rota-
101920
tion pin of the steering column controls, etc.)
between the steering wheel and the driver's front
a Unlock at (3) the driver's front airbag connectors (4) . airbag.

a Connect the connectors for the driver's frontal air-


bag.
a Lock the driver's front airbag connectors.
a Refit the driver's front airbag onto the steering
wheel.
a Clip on the driver's front airbag.
a Check that the driver's front airbag is properly clip-
ped onto the steering wheel:
- try to unclip the driver's front airbag by pushing up-
wards.

III - FINAL OPERATION


a Refit the covers under the steering wheel.
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .
136725
a Disconnect the connectors (4) from the driver's front IMPORTANT
airbag. To eliminate the risk of any accident, do not
a Remove the driver's front airbag. reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
IMPORTANT
88C, Air bag and Pretensioners, Airbags and
To prevent the any component from being thrown pretensioners: Recycling - Destruction, page
upwards, store the airbag with the inflatable 88C-4) .
cushion facing upwards.

IV - CHECKING AFTER REPAIR


a Switch on the ignition.

88C-10
AIR BAG AND PRETENSIONERS
Driver's frontal airbag: Removal - Refitting 88C
a Check the operating clearances for the audible
warning in the upper section of the driver's front air-
bag module on the steering wheel.
a Check that there are no faults on the instrument pan-
el.

88C-11
AIR BAG AND PRETENSIONERS
Passenger's frontal airbag: Removal - Refitting 88C
DRIVER'S + PASSENGER AIRBAG
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

passenger front airbag 4 N.m


bolts

passenger front airbag 8 N.m


bolts on the dashboard
cross member

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .

IMPORTANT
Never handle the pyrotechnic systems (pretension- 137981
ers or airbags) near to a source of heat or naked a Remove:
flame - they may be triggered.
- the bolts (1) mounting the passenger front airbag
on the dashboard,
REMOVAL - the passenger front airbag.

I - REMOVAL PREPARATION OPERATION IMPORTANT


a Disconnect the battery (see 80A, Battery, Battery: To prevent the any component from being thrown
Removal - Refitting, page 80A-2) . upwards, store the airbag with the inflatable
a Remove the dashboard (see Dashboard: Removal cushion facing upwards.
- Refitting) (57A, Interior equipment).

88C-12
AIR BAG AND PRETENSIONERS
Passenger's frontal airbag: Removal - Refitting 88C
DRIVER'S + PASSENGER AIRBAG

REFITTING III - FINAL OPERATION


a Refit the dashboard (see Dashboard: Removal -
I - REFITTING PREPARATION OPERATION Refitting) (57A, Interior equipment).

a a Torque tighten the passenger front airbag bolts


on the dashboard cross member (8 N.m).
IMPORTANT
After a seat belt pyrotechnic component is trig-
gered, it is essential to replace certain parts (see
88C, Air bag and Pretensioners, Airbag and
pretensioners: Precautions for the repair,
page 88C-1) .

IMPORTANT
When the passenger front airbag is triggered, the
consequent damage caused to the mountings
always requires the dashboard to be replaced.
Affix the label warning against fitting a rear-facing
child seat on the front passenger seat to the pas-
senger side of the dashboard.

a parts always to be replaced: Passenger's frontal


airbag mounting on dashboard (31,02,01,44).
a parts always to be replaced: Passenger's frontal
airbag mounting on dashboard cross member
(31,02,01,45). 137744
a Connect the passenger front airbag connectors (3) .
II - REFITTING OPERATION FOR PART
a Lock the passenger front airbag connectors (3) .
CONCERNED
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .

IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-4) .

IV - CHECKING AFTER REPAIR


a Switch on the ignition.
a Check that there are no faults on the instrument pan-
el.

137981
a Use the centring devices (2) to refit the passenger
front airbag fitted with new bolts on the dashboard.
a Torque tighten the passenger front airbag bolts (4
N.m).

88C-13
AIR BAG AND PRETENSIONERS
Front (chest-level) side airbag: Removal - Refitting 88C
FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

front (chest-level) side 8 N.m


airbag nuts

The front side (chest-level) airbag is fixed to the lower


section of the seatback of each front seat on the door
side.
The airbag tears the module cover and the seatback
cover when it deploys.

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .

101920
IMPORTANT a Mark the wiring routing on the seat frame.
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked
flame - they may be triggered. WARNING
To prevent any risk of noise, premature wear,
short circuits, etc. after the refitting operation,
REMOVAL mark the wiring routing and how to connect the
connectors.
I - REMOVAL PREPARATION OPERATION a Unlock the front side (chest-level) airbag connector
a Disconnect the battery (see 80A, Battery, Battery: (1) at (2) .
Removal - Refitting, page 80A-2) .
a Remove:
- the front seat (see Complete front seat: Removal
- Refitting) (75A, Front seat frames and runners),
- the front seatback cover partially (see Front seat-
back trim: Removal - Refitting) (77A, Front seat
trim).

88C-14
AIR BAG AND PRETENSIONERS
Front (chest-level) side airbag: Removal - Refitting 88C
FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG

137830 137828
a Disconnect the connector (3) from the front side a Remove:
(chest-level) airbag.
- the « front (chest-level) side airbag - concentrator »
assembly,
- the front (chest-level) side airbag (5) from the con-
centrator (6) ,

- the front side (chest-level) airbag.

REFITTING

I - REFITTING PREPARATION OPERATION

IMPORTANT
After a pyrotechnic component is triggered, it is
essential to replace certain parts (see 88C, Air
bag and Pretensioners , Airbag and preten-
sioners: Precautions for the repair, page 88C-
1) .

137829 a Always replace the nuts for the front (chest-level)


a Loosen the nuts (4) of the front (chest-level) side air- side airbag.
bag.
II - REFITTING OPERATION FOR PART
CONCERNED

a Refit:

- the front (chest-level) side airbag in the concentra-


tor,
- the « front (chest-level) side airbag - concentrator »
assembly.

88C-15
AIR BAG AND PRETENSIONERS
Front (chest-level) side airbag: Removal - Refitting 88C
FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG
a Torque tighten the front (chest-level) side airbag
nuts (8 N.m).
a Refit the wiring in the position marked during the re-
moval operation.

WARNING
To prevent damage to the wiring harness when
refitting, observe the original routing.

a Connect the front side (chest-level) airbag connec-


tor.
a Lock the front side (chest-level) airbag connector.

III - FINAL OPERATION


a Refit:
- the front seatback cover (see Front seatback
trim: Removal - Refitting) (77A, Front seat trim),
- the front seat (see Complete front seat: Removal
- Refitting) (75A, Front seat frames and runners).
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .

IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-4) .

IV - CHECKING AFTER REPAIR


a Switch on the ignition.
a Check that there are no faults on the instrument pan-
el.

88C-16
AIR BAG AND PRETENSIONERS
Side impact sensor: Removal - Refitting 88C
FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG
2 - Front impact sensors
Equipment required a Remove:

Diagnostic tool - the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening elements
trim),
Tightening torquesm - the door sealing films (see Door sealing film: Re-
moval - Refitting) (65A, Opening element seal-
impact sensor bolt 8 N.m ing),

impact sensor bolt 8 N.m - the front side door run channel mounting (see
Front side door slide mounting: Removal - Re-
fitting) (51A, Side opening element mechanisms).
IMPORTANT a Disconnect the front impact sensor connector.
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera- II - OPERATION FOR REMOVAL OF PART
tion recommendations before carrying out any CONCERNED
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) . 1 - Central impact sensors

REMOVAL

I - REMOVAL PREPARATION OPERATION


a

IMPORTANT
To avoid any risk of triggering when working on
or near a pyrotechnic component (airbags or pre-
tensioners), lock the airbag computer using the
diagnostic tool.
When this function is activated, all the trigger
lines are inhibited and the airbag warning light on
the instrument panel lights up continuously (igni-
tion on).

a Lock the airbag computer by applying the "Before re-


pair procedure" using the Diagnostic tool :
- connect the Diagnostic tool, 137822

- select « Airbag computer » , a Disconnect the central impact sensor connector (1) .

- go to repair mode, a Undo the central impact sensor bolt (2) by six turns.

- display the « before/after repair procedure » for the a Slide the impact sensor towards the top of the B-pil-
computer selected, lar (3) .

- carry out the operations described in the « Before a Remove the impact sensor from the B-pillar.
repair procedure » section.
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .

1 - Central impact sensors


a Remove the B-pillar lower trim (see B-pillar lower
trim: Removal - Refitting) (71A, Body internal trim).

88C-17
AIR BAG AND PRETENSIONERS
Side impact sensor: Removal - Refitting 88C
FRONT SIDE AIRBAG or FRONT SIDE + CURTAIN AIRBAG
2 - Front impact sensors III - FINAL OPERATION

1 - Central impact sensors


a Refit the B-pillar lower trim (see B-pillar lower trim:
Removal - Refitting) (71A, Body internal trim).

2 - Front impact sensors


a Connect the front impact sensor connector.
a Refit:
- the front side door run channel mounting (see
Front side door slide mounting: Removal - Re-
fitting) (51A, Side opening element mechanisms),
- the door sealing films (see Door sealing film: Re-
moval - Refitting) (65A, Opening element seal-
ing),
- the front side door trim (see Front side door trim:
Removal - Refitting) (72A, Side opening elements
trim).
139531

a Undo the front impact sensor bolt (9) by six turns. 3 - Final operation for the two side impact sensors
a Connect the battery (see 80A, Battery, Battery: Re-
a Remove the front impact sensor by removing it from
moval - Refitting, page 80A-2) .
the slot in the front side door run channel mounting.
a Unlock the airbag computer by applying the "After
repair procedure" using the Diagnostic tool :
REFITTING
- connect the Diagnostic tool,
- select « Airbag computer » ,
I - REFITTING PREPARATION OPERATION
- go to repair mode,
a parts always to be replaced: Side impact sen-
sors (31,02,01,21). - display the « before/after repair procedure » for the
computer selected,
- carry out the operations described in the « After re-
II - REFITTING OPERATION FOR PART
pair procedure » section.
CONCERNED

1 - Central impact sensors

a Connect the central impact sensor connector.

a Refit the side impact sensor in the slot on the B-pil-


lar.

a Slide the side impact sensor down to the bottom of


the slot.

a Torque tighten the impact sensor bolt (8 N.m).

2 - Front impact sensors

a Refit the impact sensor on the front side door run


channel mounting by sliding it fully into the slot.

a Torque tighten the impact sensor bolt (8 N.m).

88C-18
AIR BAG AND PRETENSIONERS
Inhibitor switch: Removal - Refitting 88C
DISCONNECTABLE AIRBAG

Special tooling required

Car. 1363 Set of trim removal levers.

REMOVAL

OPERATION FOR REMOVAL OF PART


CONCERNED
a Switch off the ignition.

137988
a Unclip the inhibitor switch from the side panel at (2) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED
a Clip the inhibitor switch onto the side panel.
a Connect the inhibitor switch connector.
137963
a Refit the side panel.
a Remove the side panel using the tool (Car. 1363) (1)
.
II - FINAL OPERATION
a Disconnect inhibitor switch connector.
a Switch on the ignition.
a Check:
- the operation of the deactivation switch,
- the « airbag OFF » warning light on the instrument
panel.

88C-19
AIR BAG AND PRETENSIONERS
Front seat lap belt pretensioner: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

bolt of the front seat lap 25 N.m


belt pretensioner

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .

IMPORTANT
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked
flame - they may be triggered.

101920
REMOVAL a Mark the wiring routing on the seat frame.

I - REMOVAL PREPARATION OPERATION WARNING


a Disconnect the battery (see 80A, Battery, Battery: To prevent any risk of noise, premature wear,
Removal - Refitting, page 80A-2) . short circuits, etc. after the refitting operation,
a Remove: mark the wiring routing and how to connect the
connectors.
- the front seat (see Complete front seat: Removal
- Refitting) (75A, Front seat frames and runners), a Unlock (1) the connector (2) of the front seat lap belt
pretensioner.
- the front seat base outer cover (see Front seat
lower casing: Removal - Refitting) (77A, Front
seat trim).

137821

a Disconnect the connector (2) of the front seat lap


belt pretensioner.
a Remove:
- the bolt (3) of the front seat lap belt pretensioner,
- the front seat lap belt pretensioner.

88C-20
AIR BAG AND PRETENSIONERS
Front seat lap belt pretensioner: Removal - Refitting 88C
REFITTING a

Note:
I - REFITTING PREPARATION OPERATION Check that the seat belt is not twisted between
a the front side seat belt return mechanism and the
lap belt pretensioner.
IMPORTANT
After a seat belt pyrotechnic component is trig- a Clip the front side seat belt onto the lap belt preten-
gered, it is essential to replace certain parts (see sioner.
88C, Air bag and Pretensioners, Airbag and a
pretensioners: Precautions for the repair,
page 88C-1) . Note:
To check that the front side seat belt is correctly
a Always replace the bolt of the front seat lap belt pre- clipped in place, pull on the front side seat belt
tensioner. and check that the front seat belt strap remains
clipped onto the pretensioner.
II - REFITTING OPERATION FOR PART
CONCERNED a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .

IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-4) .

IV - CHECKING AFTER REPAIR


a Switch on the ignition.
137821
a Check that there are no faults on the instrument pan-
a Refit the front seat lap belt pretensioner by position- el.
ing the anchor point (4) in the seat base frame.

a Torque tighten the bolt of the front seat lap belt


pretensioner (25 N.m).

a Refit the wiring in the position marked during the re-


moval operation.

a Connect the connector of the front seat lap belt pre-


tensioner.
a Lock the connector of the front seat lap belt preten-
sioner.

III - FINAL OPERATION


a Refit:

- the front seat base outer cover (see Front seat


lower casing: Removal - Refitting) (77A, Front
seat trim),
- the front seat (see Complete front seat: Removal
- Refitting) (75A, Front seat frames and runners).

88C-21
AIR BAG AND PRETENSIONERS
Front seat belt buckle: Removal - Refitting 88C
REFITTING
Tightening torquesm
I - REFITTING PREPARATION OPERATION
bolt of the front seat belt 25 N.m
a Always replace the bolt of the front seat belt buckle.
buckle

II - REFITTING OPERATION FOR PART


CONCERNED
REMOVAL
a Refit the front seat belt buckle.
a Torque tighten the bolt of the front seat belt buck-
I - REMOVAL PREPARATION OPERATION
le (25 N.m).
a Position the vehicle on a two-post lift (see Vehicle: a Clip on the front seat belt buckle wiring.
Towing and lifting) (02A, Lifting equipment). a Connect the front seat belt buckle connector.
a Disconnect the battery (see 80A, Battery, Battery: a Check that the front seat belt buckle connector is
Removal - Refitting, page 80A-2) . properly connected by pulling the wiring harness
downwards with a force of between 10 N and 30 N.
a Remove the front seat (see Complete front seat:
Removal - Refitting) (75A, Front seat frames and III - FINAL OPERATION
runners).
a Refit the front seat (see Complete front seat: Re-
moval - Refitting) (75A, Front seat frames and run-
II - OPERATION FOR REMOVAL OF PART ners).
CONCERNED a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .

IV - CHECKING AFTER REPAIR


a Switch on the ignition
a Check that the warning light on the display or on the
instrument panel illuminates.
a Fasten the front seat belts.
a Check that the warning light on the display or on the
instrument panel goes out.

137783

a Disconnect the font seat belt buckle connector (1) .

a Unclip the front seat belt buckle wiring at (2) .

a Remove:

- the bolt (3) from the front seat belt buckle,

- the front seat belt buckle.

88C-22
AIR BAG AND PRETENSIONERS
Rear seat belt buckle: Removal - Refitting 88C
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

bolts of the rear seat 21 N.m


belt buckles

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Switch off the ignition.
a Remove the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (76A, Rear seat
frames and mechanisms).

137776

137777

a Remove:

- the bolts (13) from the rear seat belt buckles,

- the rear seat belt buckles (14) and (15) .

Note:
The bolt for the buckle (13) also secures the rear
centre seat belt.

88C-23
AIR BAG AND PRETENSIONERS
Rear seat belt buckle: Removal - Refitting 88C
REFITTING

I - REFITTING PREPARATION OPERATION


a parts always to be replaced: Rear seat belt buck-
le bolt (31,02,01,51).

II - REFITTING OPERATION FOR PART


CONCERNED
a Refit the rear seat belt buckles by inserting the lugs
in the floor holes.

Note:
The bolt for the buckle (13) also secures the rear
centre seat belt.
Check that the wiring is not jammed between the
floor and the buckle fitting.

a Torque tighten the bolts of the rear seat belt buck-


les (21 N.m).

III - FINAL OPERATION


a Refit the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (76A, Rear seat
frames and mechanisms).

88C-24
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
B32
II - OPERATION FOR REMOVAL OF PART
CONCERNED
Tightening torquesm

bolt of the rear side seat 21 N.m


belt return mechanism

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air-
bag and pretensioners: Precautions for the
repair, page 88C-1) .

IMPORTANT
Never handle the pyrotechnic systems (pretension-
ers or airbags) near to a source of heat or naked
flame - they may be triggered.

137823

a Remove the bolt (1) from the rear side seat belt fit-
Note:
ting.
The seat belt must be handled by the inertia reel
a Mark the wiring routing at the inertia reel.
mechanism (risk of damaging the belt).

WARNING
REMOVAL
To prevent damage to the wiring harness when
refitting, observe the original routing.
I - REMOVAL PREPARATION OPERATION
a Disconnect the battery (see 80A, Battery, Battery:
Removal - Refitting, page 80A-2) .
a Remove:
- the rear parcel shelf trim (see Rear parcel shelf
side trim: Removal - Refitting) (71A, Body inter-
nal trim),
- the rear wheel arch trim (see Rear wheel arch
trim: Removal - Refitting) (71A, Body internal
trim),
- the rear quarter panel trim (see Quarter panel
trim: Removal - Refitting) (71A, Body internal
trim).

101920

a Unlock at (2) the connector (3) of the rear side seat


belt inertia reel.

88C-25
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
B32
II - REFITTING OPERATION FOR PART
CONCERNED

a Engage the indexing brackets of the rear side seat


belt inertia reel in the notches of the quarter panel
reinforcement.

a Refit the rear side seat belt.

Note:
Check that the seat belt is not twisted between
the inertia reel and the rear side seat belt lower
fitting.

a Refit the rear side seat belt lower fitting on the wheel
arch.

a Torque tighten:

- the rear side seat belt inertia reel bolt (21 N.m),
137775
a Disconnect the connector (3) of the rear side seat - the rear side seat belt fittings bolt (21 N.m).
belt inertia reel.
a Refit the rear side seat belt return mechanism.
a Remove:
a Torque tighten the bolt of the rear side seat belt
- the bolt (4) of the rear side seat belt return mecha- return mechanism (21 N.m).
nism,
- the rear side seatbelt return mechanism, a Refit the wiring in the position marked during the re-
moval operation.
- the bolt (5) of the rear side seat belt inertia reel,
- the rear side seat belt.
WARNING
To prevent damage to the wiring harness when
REFITTING refitting, observe the original routing.

I - REFITTING PREPARATION OPERATION a Connect the connector (3) to the rear side seat belt
inertia reel.
a

IMPORTANT a Lock the connector of the rear side seat belt inertia
reel.
After a pyrotechnic component is triggered, it is
essential to replace certain parts (see 88C, Air
bag and Pretensioners , Airbag and preten- III - FINAL OPERATION
sioners: Precautions for the repair, page 88C-
1) . a Refit:

a parts always to be replaced: Rear seat belt iner- - the rear quarter panel trim (see Quarter panel
tia reel bolt (31,02,01,50). trim: Removal - Refitting) (71A, Body internal
trim).
a Always replace the bolt of the rear side seat belt fit-
ting. - the rear wheel arch trim (see Rear wheel arch
trim: Removal - Refitting) (71A, Body internal
trim),

- the rear parcel shelf trim (see Rear parcel shelf


side trim: Removal - Refitting) (71A, Body inter-
nal trim).

88C-26
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
B32
a Connect the battery (see 80A, Battery, Battery: Re-
moval - Refitting, page 80A-2) .

IMPORTANT
To eliminate the risk of any accident, do not
reuse pyrotechnic components.
It is essential to destroy pretensioners or airbags
before scrapping a vehicle or a part only (see
88C, Air bag and Pretensioners, Airbags and
pretensioners: Recycling - Destruction, page
88C-4) .

IV - CHECKING AFTER REPAIR


a Check for correct operation by unreeling the rear
side seat belt 300 mm and allowing it to return twice.
a Check for correct locking of the rear side seat belt by
pulling the rear side seat belt with progressive accel-
eration 200 to 300 mm maximum until the inertia
reel locks.
a Switch on the ignition.
a Check that there are no faults on the instrument pan-
el.

88C-27
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
L38

Tightening torquesm

rear side seat belt iner- 21 N.m


tia reel bolt

rear side seat belt fit- 21 N.m


ting bolt

IMPORTANT
To avoid all risk of damage to the systems, apply
the safety and cleanliness instructions and opera-
tion recommendations before carrying out any
repair (see 88C, Air bag and Pretensioners, Air- 140781
bag and pretensioners: Precautions for the
a Remove:
repair, page 88C-1) .
- the bolt (1) from the rear side seat belt fitting,

- the rear parcel shelf trim (see Rear parcel shelf


IMPORTANT trim: Removal - Refitting) (71A, Body internal
Never handle the pyrotechnic systems (pretension- trim).
ers or airbags) near to a source of heat or naked
flame - they may be triggered.
II - REMOVAL OPERATION

Note:
The seat belt must be handled by the inertia reel
mechanism (risk of damaging the belt).

REMOVAL

I - REMOVAL PREPARATION OPERATION


a Remove the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (76A, Rear seat
frames and mechanisms).
a Pull down the rear bench seatback. 144190

a Remove: a Remove:

- the rear inner sill upper trim (see Rear inner sill - the bolt (2) of the rear side seat belt inertia reel,
upper trim: Removal - Refitting) (71A, Body in-
- the rear side seat belt.
ternal trim),
- the rear quarter panel trim (see Quarter panel
trim: Removal - Refitting) (71A, Body internal REFITTING
trim).
- the high level brake light (see 81A, Rear lighting, I - REFITTING PREPARATION OPERATION
3rd brake light: Removal - Refitting, page 81A-
14) (81A, Rear lighting), a parts always to be replaced: Rear seat belt iner-
tia reel bolt (31,02,01,50).
- the rear inner sill trim partially (see C-pillar lower
trim: Removal - Refitting) (71A, Body internal a Always replace the bolt of the rear side seat belt
trim). fitting.

88C-28
AIR BAG AND PRETENSIONERS
Rear side seat belt: Removal - Refitting 88C
L38
II - REFITTING OPERATION
a Engage the indexing bracket of the rear side seat
belt inertia reel in the notch of the rear parcel shelf.
a

Note:
Check that the seat belt is not twisted between
the inertia reel and the rear side seat belt lower
fitting.

Refit the rear side seat belt.


a Torque tighten:
- the rear side seat belt inertia reel bolt (21 N.m),
- the rear side seat belt fitting bolt (21 N.m).
a Proceed in the reverse order to removal.

Note:
When fitting the parcel shelf trim, check that the
rear side seat belt strap does not jam between
the trim and the parcel shelf.

III - CHECKING AFTER REPAIR


a Check for correct operation by unreeling the rear
side seat belt 300 mm and allowing it to return twice.
a Check for correct locking of the rear side seat belt by
pulling the rear side seat belt with progressive accel-
eration 200 to 300 mm maximum until the inertia
reel locks.

88C-29
AIR BAG AND PRETENSIONERS
Rear centre seat belt: Removal - Refitting 88C
Tightening torquesm

rear centre seat belt 21 N.m


inertia reel bolt

rear side seat belt 21 N.m


buckle bolt

Note:
The seat belt must be handled by the inertia reel
mechanism (risk of damaging the strap)

REMOVAL

I - REMOVAL PREPARATION OPERATION

144138
2-POINT MIDDLE/REAR SEAT BELT
a Remove:
a Remove the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (76A, Rear seat - the bolt (2) of the rear side seat belt buckle,
frames and mechanisms). - the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (76A, Rear seat
frames and mechanisms),
- the 2/3 rear bench seatback trim (see 1/3 and 2/3
rear bench seatback trim: Removal - Refitting)
3-POINT MIDDLE/REAR SEAT BELT
or (see Single unit rear bench seatback trim:
a Remove the rear bench seat base (see Rear bench Removal - Refitting) (78A, Rear seat trim).
seat base: Removal - Refitting) (76A, Rear seat
frames and mechanisms).

88C-30
AIR BAG AND PRETENSIONERS
Rear centre seat belt: Removal - Refitting 88C
II - REMOVAL OPERATION

2-POINT MIDDLE/REAR SEAT BELT


3-POINT MIDDLE/REAR SEAT BELT

137786
a Remove:
- the bolts (3) for the rear centre seat belt guide,
- the rear centre seat belt guide.
144480

a Remove:
- the bolt (5) of the rear side seat belt buckle,
- the rear centre seat belt.

REFITTING

I - REFITTING PREPARATION OPERATION

3-POINT MIDDLE/REAR SEAT BELT

a parts always to be replaced: Rear seat belt iner-


tia reel bolt (31,02,01,50)

137787
a Remove: a parts always to be replaced: Rear seat belt buck-
le bolt (31,02,01,51)
- the rear centre seat belt inertia reel bolt (4) ,
- the rear centre seat belt. II - REFITTING OPERATION

3-POINT MIDDLE/REAR SEAT BELT


a Refit the rear centre seat belt equipped with a new
bolt onto the rear bench seatback.

88C-31
AIR BAG AND PRETENSIONERS
Rear centre seat belt: Removal - Refitting 88C
a Refit the rear bench seat base (see Rear bench
seat base: Removal - Refitting) (76A, Rear seat
3-POINT MIDDLE/REAR SEAT BELT frames and mechanisms).
a Torque tighten the rear centre seat belt inertia reel
bolt (21 N.m). IV - CHECKING AFTER REPAIR

3-POINT MIDDLE/REAR SEAT BELT


a Check for correct operation by unreeling the rear
2-POINT MIDDLE/REAR SEAT BELT centre seat belt 300 mm and allowing it to return
twice.
a Refit the rear centre seat belt fitting equipped with a
new bolt with the rear side seat belt buckle. a Check for correct locking of the rear centre seat belt
by pulling the rear centre seat belt strap with pro-
a Torque tighten the rear side seat belt buckle bolt
gressive acceleration 200 to 300 mm maximum until
21 N.m. the inertia reel locks.

III - FINAL OPERATION

3-POINT MIDDLE/REAR SEAT BELT


a Refit:
- the 2/3 rear bench seatback trim (see 1/3 and 2/3
rear bench seatback trim: Removal - Refitting)
or (see Single unit rear bench seatback trim:
Removal - Refitting) (78A, Rear seat trim),
- the rear bench seatback (see Rear bench seat-
back: Removal - Refitting) (76A, Rear seat
frames and mechanisms).

3-POINT MIDDLE/REAR SEAT BELT


a Refit the rear centre seat belt fitting equipped with a
new bolt with the rear side seat belt buckle.

Note:
Check that the seat belt is not twisted between
the rear centre seat belt inertia reel and the rear
centre seat belt fittings.

a Torque tighten the rear side seat belt buckle bolt


(21 N.m).

Note:
Check that the rear centre seat belt strap slides
into the rear centre seat belt guide.

88C-32
AIR BAG AND PRETENSIONERS
Seat belt reminder warning light: Removal - Refitting 88C
NAVIGATION AID 1 LEVEL

REMOVAL a Check that the warning light on the display illumi-


nates.

I - OPERATION FOR REMOVAL OF PART a Fasten the seat belts.


CONCERNED a Check that the warning light on the display goes out.
a Switch off the ignition.

a Remove the navigation screen (see 83C, On-board


telematics system, Navigation screen: Removal -
Refitting, page 83C-5) .

II - OPERATION FOR REMOVAL OF PART


CONCERNED

138065

a Unclip the seat belt reminder warning light from the


navigation screen by pressing on the clips (1) .

REFITTING

I - REFITTING OPERATION FOR PART


CONCERNED

a Clip the seat belt reminder warning light onto the


navigation screen.

II - FINAL OPERATION

a Refit the navigation screen (see 83C, On-board


telematics system, Navigation screen: Removal -
Refitting, page 83C-5) .

III - CHECKING AFTER REPAIR


a Switch on the ignition

88C-33
DRIVER'S POSITION
Electrical accessories socket: Removal - Refitting 88D
REMOVAL REFITTING

I - REMOVAL PREPARATION OPERATION I - REFITTING OPERATION FOR PART


CONCERNED

Central accessories electrical socket


Central accessories socket
a Clip the electrical accessories socket onto the centre
console rear panel.

II - FINAL OPERATION

Central accessories electrical socket


a Connect the connector.
a Clip on the centre console rear panel.

136677

a Unclip the rear panel (1) from the centre console.

a Disconnect the connector.

II - OPERATION FOR REMOVAL OF PART


CONCERNED

125094

a Unclip the electrical accessories socket at (3) .

88D-1
DRIVER'S POSITION
Cigarette lighter: Removal - Refitting 88D
REMOVAL

I - REMOVAL PREPARATION OPERATION


a Remove the centre front panel (see Centre front
panel: Removal - Refitting) (57A, Interior equip-
ment).

II - OPERATION FOR REMOVAL OF PART


CONCERNED

107727
a Keep the plastic support unlocked at (4) .
a Pull the cigarette lighter support at (5) .
a Unclip the plastic support from the centre front pan-
el.

REFITTING

I - REFITTING OPERATION FOR PART


136685
CONCERNED
a Remove the cigarette lighter (1) .
a Clip the plastic support onto the centre front panel.
a Refit the cigarette lighter support.
a Clip the bulb support onto the cigarette lighter.
a Refit the cigarette lighter.

II - FINAL OPERATION
a Refit the centre front panel (see Centre front panel:
Removal - Refitting) (57A, Interior equipment).

136686
a Unclip the bulb mounting from the cigarette lighter
using a flat-blade screwdriver at (2) and (3) .

88D-2

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