Professional Documents
Culture Documents
May 2022
REPORTER AND
ENGINEERING NEWS
marinelink.com
BIG BEN
Ben Kinnaman personifies an emerging
class of next-gen innovators that will
help deliver decarbonization in maritime.
Wastewater Management
The WETT Solution
On the Cover
Source: Greensea Systems
Features
16 What’s Old can be Green again
As we look to a future of emission reduction and elimination, it’s wise
Departments
to look at past technologies and transformations. 4 Authors & Contributors
By Rik van Hemmen 6 Editorial
8 By the Numbers:
24 Future Fuels: What’s Next? Greek Shipowners
The only certainty surrounding future marine fuels is change. We break 10 Analysis: OSV Sales
down the pros and cons of future fuel options. 12 Digitalization: Future Fuels
By William Stoichevski 14 Training Tips for Ships
18 Legal Beat: NY Fuel Tax
34 A Technology Heart & Maritime Soul 19 Eye on the Navy: Electric
Decarbonization in the maritime sector is spawning a new generation 20 Government Update
of innovators and entrepreneurs. Ben Kinnaman, founder and CEO 22 The Path to Zero
of Greensea Systems, personifies the trend. 38 Tech Feature Coatings
By Greg Trauthwein 53 Tech Feature: Wastewater
53 Tech Feature: Bearings
44 Inside the eMachines Hybrid Drive 53 In the Shipyard
Later this year Scania will deliver its eMachine hybrid marine power 56 The Final Word:
solution. MR takes a look under the hood. Maritime Safety
By Maritime Reporter Staff 59 Buyer’s Directory
60 Classifieds
64 Advertising Index
ISSN-0025-3448
USPS-016-750
No. 5 Vol. 84
POSTMASTER:
SUBSCRIPTION INFORMATION
In U.S.:
One full year (9 printed issues) $90.00;
Two years (18 printed issues) $150.00
www.eagle.org
HQ
118 E. 25th St., 2nd Floor
New York, NY 10010 USA
T +1 212 477 6700; F +1 212 254 6271
FL Office
215 NW 3rd St
Boynton Beach, FL 33435-4009
T +1 561 732 4368; F +1 561 732 6984
CEO
John C. O’Malley
jomalley@marinelink.com
@ShipNews
Publisher & Editorial Director
Greg Trauthwein
trauthwein@marinelink.com
What, exactly, does ‘green marine’ mean ture maritime fuels under consideration, Offshore Energy Editor
to you? As media covering this indus- with insights on the pros and cons of each. Bartolomej Tomic
tomic@offshore-engineer.com
try since 1939 – myself personally since Everyone reading these pages knows all Science & Technology Editor
1992 – the ‘green marine’ mantra has been too well that there is no single silver bullet Tom Mulligan
tom.mulligan@marinelink.com
bandied about seemingly forever, and until solution to the emission reduction mountain
Production Manager
most recently, mainly as a marketing slogan ahead, but that doing nothing is no longer Irina Vasilets
vasilets@marinelink.com
rather than true, positive action toward an option, particularly if your company is
improving one’s carbon footprint. (In fact, if intended to be a long-term player in this Production & Graphic Design
Nicole Ventimiglia
you’re reading this title in its paper format space. His story starts on page 24. nicole@marinelink.com
delivered by truck or plane, you might want Featured on this month’s cover is Ben Corporate Staff
Manager, Marketing
to consider switching quickly to the elec- Kinnaman, founder and CEO of Greensea Mark O’Malley
momalley@marinelink
tronic delivery method as it just might count Systems and recent spin-off Armach Robot-
Accounting
positively for your company on the carbon ics. I have known Ben and the Greensea Esther Rothenberger
credit ledger … you never know!) brand for more than a decade, and per rothenberger@marinelink.com
212-477-6700 ext 6810
I write this from Houston and the 2022 previous cover story coverage in sister Manager, Information Technology Services
Offshore Technology Conference. While publication Marine Technology Reporter, Vladimir Bibik bibik@marinelink.com
the OTC is, understandably, a mere shadow he is a man on a mission to not only build Circulation
Kathleen Hickey k.hickey@marinelink.com
of its former self – a rough guesstimate of a growing and successful business, but also 212-477-6700 ext 6320
about one-third of its former self – what’s an innovator with … as the headline on Sales
Vice President, Sales
most striking to me from the ‘Energy page 34 says … a Technology Heart and a Terry Breese
Capital of the World’ is the plethora of signs Maritime Soul. Armach Robotics was cre- breese@marinelink.com; +1 561-732-1185
that the offshore oil and gas industry is now ated to be a Robotics as a Service solution Advertising Sales Managers
National Sales Manager
touting “decarbonization” and “new energy” to provide shipowners globally with a clean Lucia Annunziata
annunziata@marinelink.com;
solutions. and efficient hull. While charting the path +1 212-477-6700 ext 6240
‘Green Marine’ is all around us, and while and pace of any start-up is uncertain, Kin- John Cagni
cagni@marinelink.com; +1 631-472-2715
the mantra gains volume and pace, the fact naman and his mission were perfect fodder
Frank Covella
is that still today the maritime sector oper- for coverage, as he and his growing team covella@marinelink.com; +1 561-732-1659
ates mostly as it always has: burning diesel embody the legions of inventors and in- Mike Kozlowski
fuel to deliver the bulk of the world’s goods novators, dreamers and creators that will un- kozlowski@marinelink.com; +1 561-733-2477
from point A to point B, hands-down the doubtedly play a role – small and large – in Gary Lewis
lewis@marinelink.com; +1 516-441-7258
most effective and environmentally kind the global maritime industries push toward
International Sales
means to deliver masses of goods globally. both digitalization and decarbonization. Scandinavia & Germany
Roland Persson
But change is underway. Orn Marketing AB, Box 184 , S-271 24
Ystad, Sweden
This month I am pleased to welcome roland@orn.nu; +46 411-184 00
Oslo-based journalist William Stoichevski Germany, Austria & Switzerland
back to our pages. William is a long-tenured Tony Stein
tony.r.stein@btinternet.com
and seasoned energy journalist, and I asked +44 1892 512777
him to deliver ‘the future fuels manifesto’ United Kingdom, France, Italy & Spain
Paul Barrett
which examines the wide variety of fu- Gregory R. Trauthwein Hallmark House, 25 Downham Road, Ramsden
Health, Essex CM11 1PU UK
Editor & Associate Publisher ieaco@aol.com; +44 7778 357722
trauthwein@marinelink.com Founder:
John J. O’Malley [1905 - 1980]
6 Maritime Reporter & Engineering News • May 2022 Charles P. O’Malley [1928 - 2000]
John E. O’Malley [1930 - 2019]
Serious Radar.
Simply Reliable.
Being aware of your surroundings is paramount.
Your primary line of defense is a Radar you can
count on, from a company you can depend on.
Tranquil conditions can quickly change. Evade the ravages of Mother Nature with the world's most relied upon Radar.
Unmatched detection Available in Conventional Unique features including ACE Identify hazards quickly with X-Band or S-Band
at every range or Solid-State Models (Automatic Clutter Elimination) Target Analyzer™ and Fast Target Tracking Configurations Available
Powered by
Greece
As the maritime world eyes a return to
Posidonia in Athens, Greece early next
month, we explore here the latest sta-
tistics on Greek shipowners, courtesy of
input from our friends at Vessels Value.
Jan 30 $630
Feb 13 $212
Mar 7 $120
Apr 10 $218
May 13 $314
2020
Jun 26 $405
Jul 23 $371
Aug 18 $225
Sep 32 $405
Oct 42 $654
Nov 34 $453
Dec 33 $510
Jan 40 $711
Feb 44 $673
Mar 42 $828
Apr 35 $721
May 40 $652
2021
Jun 43 $957
Jul 44 $942
Aug 14 $526
Sep 19 $383
Oct 29 $587
Nov 32 $1,293.0
Dec 29 $791.7
Jan 27 $511
2022
Feb 23 $483.8
Mar 39 $981.4
Apr 18 $360.1
Grand Total 799 $15,917
T
hose who are old enough (or young enough) to re- was reduced by 50%. This was a truly remarkable asking price
member Justin Timberlake’s poignant lyrics, ‘What for an AHTS that was just over 5 years old.
goes around, goes around, goes around, comes all Many within the industry described this reduction as a one
the way back around’, will appreciate their signifi- off, a sale to be ignored and not representative of the actual mar-
cance and relatability to the offshore oil and gas market. ket. Others blamed the unit’s lower specifications: the fact the
On that theme, it appears a vessel very close to my heart, the Japanese had written the book value down to zero, its poor fuel
AHTS previously known as Sanko Energy (now Ena Shogun), consumption, or because it was considered a forced bank sale.
has come ‘all the way back around.’ In any case, the vessel was sold to Eastern Navigation (Singa-
News is filtering through the market that Eastern Navigation pore) for $5.8 million. The day before the sale, VV valued the
(Singapore) has sold the vessel five years after purchasing it vessel at $6.8 million.
from Sanko Steamship in early 2017. In any softening market, there is always one defining sale
So why does this vessel resonate with me? Well, from a pro- where the achieved price is often a lot lower than the market
fessional perspective, it was my first analyst experience of a perception. In our case, it was the Sanko Energy. However,
sale that went against everything established market experts we must remember that VesselsValue is a transactional-based
thought about values and sale prices. It also set off a chain re- model, and we cannot base ourselves on one data point alone.
action for other distressed AHTS sales, truly illustrating how So, when the en-bloc sale of 11 Very Large AHTS for $75 mil-
poor the offshore market was, and many point-blank ignored or lion from suffering Hartmann Offshore to Breakwater Capital
refused to accept the situation. occurred, it supported our valuations and reinforced these new
In January 2017, Sanko Steamship was keen to exit the trou- prices were not a one-off or something to be ignored. Sales are
bled offshore market and therefore took the executive decision outlined in table below and associated VV values.
to sell its remaining AHTS vessels - the Sanko Energy (16,315
blt 2011 Keihin), Sanko Brilliance, and Sanko Baron (12,228 What goes around, comes around
blt 2009 Keihin). First up for sale, and the subject of this article, Recent market rumors suggest that Eastern Navigation Sin-
was the Sanko Energy AHTS. gapore has sold the Ena Shogun for $13 million to Chinese in-
Sanko Energy AHTS was marketed for sale at $10 million, terests likely to be engaged in the Chinese domestic offshore
which even by 2017 standards was considered a very low ask- renewables market. VV value for the vessel today is $10 mil-
ing price, compared to other sales candidates and general valu- lion. This represents a $7.2 million cash gain from their original
ation opinion. Sanko Energy AHTS was to cause further disrup- investment of $5.8 million in 2017.
tion to the market when around a month later its asking price There are a few offshore owners who can claim to have made Vessels Value
Market Tightening
The consensus is the large AHTS sector
is tightening, and the number of available
large AHTS units is quickly diminishing,
while inquiries are increasing. This sud-
den tightening is a product of vessels be-
ing sold out of the offshore sector, thus
reducing overall fleet numbers, China
purchasing large numbers of vessels to
service their growing renewables market,
and a lack of any meaningful newbuild
orders since c. 2014.
Finally, larger owners have sent signifi-
cant numbers of older AHTS assets to the
demolition yards as part of their overall
fleet renewal program, i.e., Tidewater
www.marinelink.com 11
O
EMs and engine lubricant providers are acutely Awareness on using advanced engine oil lubrication with the
aware of the operational challenges that shipown- marine fuels of the future is important for the shipping commu-
ers face. The lubrication of engines requires nu- nity to seize added value opportunities, and importantly meet
merous and flexible solutions. We are committed their environmental challenges head on.
to ensuring there is industry understanding that developing lu- For a vessel operator, managing the procurement pressures
bricating solutions, which are suitable in today’s new world, is of day-to-day operations onshore and offshore can be complex
more complex than simply tweaking existing tools. and exhausting.
An example to simplify the process is Lube-On-Time, a digi-
The role of digitalization tal order and management platform from Lubmarine. It pro-
Data and digitalization is increasingly a core strategic focus vides users with confidence in how to manage their lubricant
with current, reliable, timely and trusted data a growing re- stocks, supplies and ordering overcoming delays. It allows
quirement. Data on how lubricants work has helped custom- for easy optimization of a company’s procurement process
ers improve the operational performance and integrity of their through product information, price inquiries and ordering. Us-
engines 24/7. Lubmarine have developed new ways in which ers can even enquire on product availability for every port to
information is obtained from product data that provides its help gain the information needed to make fast and effective
customers with a deep-dive in to how they use lubricants ver- procurement decisions.
sus engine cleanliness, operating parameters, and engine wear Lube-On-Time helps you select where and when you want
damage protection. your delivery of lubricants, and even track the status of orders
The best way to reduce emissions is to reduce energy con- 24/7 while dealing direct with Lubmarine’s customer service
sumption. One of the areas of key discussions is around the team. All in one tool.
new build market with operators wanting to tap into extensive While there continues to be a vast scope for more technolo-
lubrication knowledge to support their project planning. In ad- gy-based applications in the near-future, there is value in how
dition to discussions around fuel strategies and how this will digitization can further enhance today’s operations. The mari-
impact the lubricant market and engine lubrication manage- time sector, and shipping in particular, is one of the growing
ment, wider developments in the shape of increased focus on optimized industries, and with abundant opportunities for im-
digitization to support customers is an increasing focus. provements through data and digital transformation. Areas ripe
Operational excellence is key. New digital tools will fur- for a new wave of innovation include fuel efficiency, engine
ther help vessel operators and owners across the optimization, monitoring and efficiency, ship to shore data exchange, real-
monitoring, analysis and interpretation aspects of their lubri- time logistics, automation and environmental impact. At the
cation management strategies. Engine condition, engine load, heart of this evolution is how to drive customer value across
fuel type, running hours and temperature help to gain real in- our networks as we see benefit in the enablers that help to im-
sight in to how engines and their lubrication perform. prove customer and supply chain insight.
See us at
Booth #629
Tip #35
I
n the previous edition of Training trainee to internalize some knowledge or a we are trying to teach how something
Tips for Ships we discussed the concept? Or is it skills or reasoning we are works. This goes beyond a list of facts
choice of media for learning mate- hoping to impart? These are very different to yield an understanding of how, for ex-
rials and which media would lead learning goals and different media types ample, a piece of equipment operates.
to the best results. Is it text? Images? will better support some goals than others. 3. Be able to perform a task.
Videos? Interactive exercises and simu- Let’s look at these in a bit more detail. Here we are trying to teach the ability
lations? All too commonly it is claimed There are many ways to categorize to get something done, safely and effec-
that interactive media with fancy (and learning goals, but for our purposes I tively. Examples might be to launch a
expensive) graphics will produce bet- have broken it into the following four rescue craft or take a sounding.
ter learning outcomes. The reality is simple categories: 4. Be able to reason and make
not nearly so simple. So, how do we 1. Assimilation of knowledge. decisions. Here we are preparing the
choose? It’s not hard. Here we simply have some information trainee to make decisions and perform
The first question we should be asking that the trainee needs to know. For exam- actions in response to novel situations.
is not one of media choice, but instead is ple - what is the draught of the vessel? Given any training we wish to do,
one of learning outcomes. Do we want the 2. Understand a concept. Here we first need to decide which of these
© Uladzislau/AdobeStock
www.marinelink.com 15
T
he use of certain technologies is rarely a stand ship, Fulton’s 1814 Demologos, had a paddlewheel that was
alone decision. The switch from sail to steam did almost invulnerable to gun fire.) More significantly, a screw
not happen overnight and they actually coexisted propeller is much less sensitive to a seaway and to changes in
for over a century, where, based on available tech- draft. I saw no reason to use paddlewheels and ignored them
nologies, in certain applications steam was more attractive until very recently.
and in other applications sail was more attractive. I started thinking about paddlewheels because of an upcom-
The eventual dominance of screw propellers over paddle ing event. In 2026 we will be celebrating the United States
wheels was not even driven by technological considerations, Sesquicentennial (let’s call it USA250 for short). I like a party,
but rather by a tug of war between a paddlewheel propelled ves- and it made me think of the 1976 Operation Sail. That was a
sel and a screw propelled vessel. This trial was organized by the fun event and maybe we should organize something like it
British Admiralty and occurred in 1845 between two similarly again. I live on a river in striking range of New York City, and
sized ships, the screw Rattler and the paddlewheel Alecto. Rat- maybe we could use the next few years to build a local replica
tler won and most development money went to screw propel- vessel that could participate in such an event. The river was
lers and paddle wheels started their fade into obscurity. famous for three types of vessels. Shrewsbury packets, shal-
It is actually very difficult to compare the effectiveness of low draft centerboard schooners that carried people, produce,
one against the other. As a matter of fact, many years ago I and oysters to New York City, shallow draft side wheeler pas-
came across a 1940’s or 1950’s SNAME paper that performed senger vessels that ran passengers between the river and New
a further analysis of paddlewheels that indicated that in cer- York City into the 1920’s, and rum runners based on Seas
tain speed and draft ranges articulated paddle wheels are more Bright Skiffs that became the prototypes of today’s modern
efficient than screw propellers. Articulated paddlewheels are recreational planing power boats. A replica on one of those
paddle wheels that allow the blades to stay vertical when they could be a great way to celebrate USA250.
pass through the water (think in terms of mounting a Voith A replica schooner initially seemed most attractive since it
Schneider prop as a paddlewheel). touches on the earliest days of the United States and I prefer
However, alternatives like this are not always decided on sailing over anything, but it is very difficult to get the financials
efficiencies alone. In 1845 the British Admiralty particularly to work on a USCG public sailing vessel. I also liked the idea
liked propellers because they were harder to disable by gunfire of a rum runner, but once I started to think in terms of actual
(a flawed argument if one considers that the first naval steam designs a “replica” side wheeler became very attractive. I put
Photo courtesy Martin & Ottaway
www.marinelink.com 17
T
here’s an “electrification of the seas” happening for have to know what that future technology is. You just have to
navies around the world. know that it will have an electrical interface,” said Smith.
Whether it’s to achieve greater military capabili- Another trend is static energy storage, like batteries and ca-
ties, operational economics and efficiencies or to be pacitors, that deliver improved power density.
better stewards of the environment. “Even in a combat situation at high speed, power can be
There’s a trend moving from direct mechanical drives to- diverted momentarily from propulsion to charge up energy
wards more flexible electrical propulsion systems. Ships can weapons such as lasers, without slowing down,” Smith said.
still have the same propellers and engines, but they now have “We can have a battery bank with a capacitor bank on top for
a much more flexible power system architecture that benefits short-term pulses, such as launching a plane from an EMALS
design, operations and sustainment. catapult. If you’ve got electric grid and lose a prime mover, the
“With an electric propulsion system, we can connect to the batteries can provide power to the grid for a while until you can
same gas turbine or diesel. Any prime mover can run any load, restart an engine.”
whether it’s for propulsion, the ship’s electric power distribu- Awiszus said GE’s new composite enclosure module for the
tion system, or sensors or weapons,” said George Awiszus, di- LM 2500 provides about 6,000 lbs. in weight savings per gas
rector of military marine marketing and business development turbine package. “It’s half the weight of the steel enclosures.
with GE’s Marine Solutions in Cincinnati, Ohio. It’s cooler to the touch—25 to 50 degrees cooler--and its quiet-
For naval applications, this trend favors larger ships as op- er. So it’s better for the Sailors in the engine room, and reduces
posed to corvettes or patrol boats, because destroyers and the ships acoustic signature providing a tactical advantage.”
aircraft carriers have bigger electrical loads and the need for Awiszus said the future will bring simpler power systems.
immediate power to apply to directed energy weapons, or elec- “We’ll see more power-dense solutions with fewer moving
tro-magnetic catapults and weapons elevators. parts. Instead of 20 parts, there will be 10 parts, or just five.
Ships such as the USS Zumwalt (DDG 1000) class of guided Our ultimate goal is a single machine with nothing else--no
missile destroyers and the Royal Navy’s HMS Queen Eliza- converters, dynamic braking, resistors, or filters. The machine
beth class of aircraft carriers are examples of ships using gas will directly connect to the grid--nothing else needed.”
turbines and integrated electric propulsion instead of dedicated Awiszus said electrification offers the maximum flexibility
propulsion prime movers coupled directly to the shaft with for any of the future generating, weapons or sensor technologies
large reduction gears. that will come along. “It really does give you ‘future proofing.’
The DDG 1000s, for example, have higher voltage electri- You don’t have to worry about what it might look like. There
cal systems compared to USS Arleigh Burke (DDG 51) surface could be 50 things in the pipeline, and only five might make it
combatants. through to the final stage, but they’ll all be electric.”
“It’s still electricity, but at higher scales,” Awiszus said.
According to Nick Smith, executive tech-
nology leader with GE Power Conversion
in Rugby, UK, it’s the electrical grid in the
middle that offers the flexibility. “You can
change prime movers as the technology ad-
vances, upgrade sensors or add new weapons.
Once you have established the grid in the cen-
ter, you can innovate at both ends.”
“We can adapt all of the current prime
movers and energy sources to the grid. To-
day we can install an LM-2500 gas turbine on
the grid. But in the future, when we have fuel
cells and other green technologies, which will
be electric, and they will connect. You don’t
Photo courtesy GE
www.marinelink.com 19
T
he growing demand
for marine technolo-
gies is generating
new export possibili-
ties for U.S. companies. To help
American businesses pursue
these opportunities, the Depart-
ment of Commerce is hosting
Discover Global Markets: The
Blue Economy, in Providence,
R.I., Sept. 20-22, 2022. Inter-
national Trade Specialist Mary-
anne Burke (pictured right)
leads the Marine Technology
Team of the International Trade
www.marinelink.com 21
Asbjørn Halsebakke
Yaskawa Environmental Energy/The Switch
the possibility to introduce a new DC-Hub. When I speak with When you look at the world today, where do you see the
ship owners today, a leading concern for ships being built to- best prospects for this solution by vessel type?
day is they know that energy sources will change during the It has been a quite fast development of DC-Hubs, and today
life of the vessel, but today they don’t know exactly what that almost all our offerings and all our deliverers are with the DC-
energy source will be. Hub. I do believe that most vessels can benefit from having a
By having our EBL in the DC-Hub, we can connect a new DC-Hub on board.
DC-Hub into the system that then might have the new energy I don’t believe that all vessels should have a complete DC
source that will come in 5, 10, 15 years down the line. system, that all vessels today, where it’s better to have a mix of
That might be a fuel cell, or it might be a new engine, or an AC and a DC system, but the more energy source you have
maybe it’s something that we are not even discussing today. on batteries, on fuel cells, on variable speed engines, the better
The key to the future (and maintaining a good value and long- it is to have it on a DC-Hub.
life for the ship) is to be flexible. So there are many vessel types that can benefit. We’re see-
ing interest from a wide variety of vessel types, from tankers
Is the new DC-Hub installed on a ship today? to fast passenger ferries to reefer ships; even new Navy ves-
Yes, it is. The first installation we did was installed and com- sels we can see are coming into the DC-Hub configuration. We
missioned during one of the really bad COVID periods here in believe that this makes everything a lot easier for the vessel
Europe during the summer of 2021. We had to do a lot of the owner to reach the goals that IMO are setting to make vessels
commissioning over phone. We have six more vessels coming. more environmentally friendly.
www.marinelink.com 23
FUTURE FUELS:
THE STATE OF THINGS
Two years of IMO sulfur cap has highlighted
certain truths. Scrubbers still “decarbonize”.
Dual-fuel engines provide carbon-intensity
indicator options, or CII. Certain fuels look
destined for certain vessel types, and OEMs
are seeing public and private money to
produce new engine types and future fuels. A
survey suggests “no one really knows” which
future fuels will survive, or which of ammonia,
hydrogen, methanol, LNG, LPG or additives-rich
biofuels might dominate. Changing rules, war
and tech disruption make following along key.
BY WILLIAM STOICHEVSKI
I
matically in just a few weeks. That meant that the price dif-
ferential between high- and lower-sulfur fuels was not there.
n just 12 years, the EU has moved from compelling Ships with scrubbers were still using high-sulfur fuel, but it
the use of LNG to renouncing it in favor of battery wasn’t making the case for more scrubber installations.”
power and then putting LNG partly back on the Now, with a European war underway, fuel oil prices and
mantle of clean fuels. In Norway, during that time, the price differential between high and low-sulfur is up again.
Oslo’s industrialists heavily promoted biodiesel for “Scrubbers are very attractive again, but I don’t thing we’ll be
cars before climbing aboard the all-electric bandwagon and seeing more scrubber installations. It’s just that for those who
forcing generous financing for Teslas. have scrubbers, they have an incentive to keep on using them
Despite the social engineering, there is now greater certain- for as long as possible.” So, scrubbers are attractive today, just
ty on decarbonizing ship’s engines. Under the IMO sulfur cap, not in newbuilds, “because people have a different focus, and
ship owners have strived to comply by choosing lower-sulfur that is decarbonization.”
fuels or scrubbers, depending on price, says Christos Chrys- The IMO’s Energy Efficiency Design Index, Phase 3, will
sakis, DNV business development manager and a decarbon- soon enforce a 50 percent carbon-intensity cut (over 2008 lev-
ization expert. els) on any newbuild of a large containership and, by 2025, a
“Fuels have been available. (Not having them) was one of 30 percent carbon-intensity reduction on any newbuild. So,
the concerns before 2020. This has not been the case,” he says. from sulfur to carbon.
Low-sulfur HFO and MGO were made available by refineries
once at odds with shipowners over who’d pay the lower-sulfur LNG
tab, producer or end-user. Overwhelmingly, new vessel orders in early 2022 are for
Back in 2019, Chryssakis says, scrubbers were installed on new fuel types, especially LNG.
larger vessels based on an assumption that low-sulfur fuels The numbers of these orders are under 500, and DNV says
would be pricier. It was thought that 10 to 15 percent of ma- the amount of LNG bunkering going on relative to the fuels
rine fuel consumption would, by 2022, be high-sulfur fuels market is also fairly small. Chryssakis’ own estimate is be-
with installed scrubbers. tween two and three percent of marine fuel consumption, “But
www.marinelink.com 25
Courtesy BW LPG
Methane-ready:
xxxx
the MAN L28/32 DF and L23/30 DF
methane fuelled engine.
Courtesy MOL
No emissions methane
oxidization on a MOL design
www.marinelink.com 27
Methanol’s combustion performance “might not be best- it, and of course at what price,” the DNV expert says, a nod
in-class”, he says, but it does allow priority to be given the to the stated aim of getting methanol from renewables. Those
electrical supply in a MAN-made engine. MAN execs note ordering vessels with methanol-capable engines today are
that four-stroke RPMs are “10-times faster” with methanol, “trying to secure green methanol production, and what we see
so you need more fuel in the combustion chamber — and a in general is that potential producers are trying to understand
larger chamber. what the demand will be. So, I think it’s the chicken and the
egg story we had with LNG—producers are not certain about
Challenges the demand, the ship owners are not certain about the supply.”
Chryssakis says methanol has benefits, especially for crews. DNV confirms, however, that ship owners and potential
“From among all of the alternative fuels that we have, it’s the suppliers of methanol are talking volumes and filling loca-
one that’s easiest to handle,” he says, adding that “the CAPEX tions. Owners know methanol will be pricier but that it’ll be
or investment for a vessel is relatively low because you don’t inline with other greener fuels. In some segments, like con-
have cryogenic or pressurized tanks”. tainer shipping, charterers are seen paying extra knowing that,
Methanol might need more space than LNG for plant and “In the medium and long-term, we’re going to have regula-
storage, up to two-and-a-half-times more space than with fuel tions that will ask for less carbon in fuels.”
oil, or about what LNG needs. But, apart from room, “The In August 2021, Maersk ordered eight green methanol fu-
main challenge is how do you produce green methanol, and eled ocean-going vessels to be delivered from Q1 2024. They
if we’re going to have enough green methanol when we need also invested in WasteFuel, another California start-up mak-
World First:
a hydrogen powered bulker design by Norwegian
Ship Design for shipyard Egil Ulvan Rederi.
ing greener bio-methanol from waste. Waterfront Shipping ammonia-as-an-additive combustion tests in a drive for engine
also declared CH3OH “safe and reliable” before ordering six concepts. As with hydrogen — the production of which is key
clean product tankers of 84,000 dwt. to extracting volumes of “green ammonia” — “A powerful
consortium of shipping stakeholders” wants two-stroke and
Ammonia (NH3) four-stroke marine engines to run on the toxic gas. Ship owner
New regulations, including EU 2030 “carbon-neutral” goals MSC and Italy’s National Research Council are involved, and
set to be added to, pave the way for the anticipated use of am- 10 million euro in Horizon Europe research cash is in place.
monia, at least for some types of shipping.
The Continent, led by Germany, Sweden, Finland and Den- Euro test bed
mark, are putting government money into ammonia-burning Ammonia is described by Wärtsilä Marine Power research
programs. Leading those efforts are OEMs Wärtsilä and GM, Sebastiaan Bleuanus, as “a main candidate in shipping’s
MAN, as they endeavour to get the most of NH3’s specific search for future fuels”. Despite its hazards, engines have
energy (18,6 MJ/kg) and its lower CI measure, which is 50 been run on blends of “up to 70-percent” ammonia. By 2023,
% lower than for fuel oil. Wärtsilä is coordinating an EU- a pure ammonia engine is expected.
funded project to kickstart ammonia engine development, While DNV is partner to the project, Chryssakis admits
and the Danes of MAN are compiling the parts list ammonia ammonia “is not ready yet”. Meaningful interest in the fuel
engines will need. was shown from 2021, but “a lot of discussion about am-
The Wartsila-led project, Ammonia 2-4, picks up on earlier monia” has yet to translate into new engines. “We expect the
first engines to become commercially available from around
2024,” he says, acknowledging that the engine makers will
decide. “There are still a lot of questions to be answered in
regards to safety, and we’re working a lot on that by assessing
different designs.”
MAN management in late March affirmed the DNV view,
saying “Ammonia is more long-term. It’s all long-term, lon-
ger-term than hydrogen”.
Ammonia-aware
Modifications to engines for ammonia would have to cover
a “different combustion process”; unique viscosity, including
“hidden lubrication issues”; multiple and/or larger injectors
due to lower energy density; more fuel in the combustion
chamber and abrasiveness. “These fuels can be very aggres-
sive,” a MAN exec says, adding, “Stainless steel is needed.
Engine electrical would need new parameters of control. Spe-
cial welds. Piping …”
As with methanol, the availability of “green ammonia” is,
for now, a curb on EU ambitions. “The ammonia we have
today is not green,” Chryssakis says. “It’s produced mainly
from natural gas. So, in order to produce the green fuel, we
need to produce it from green electricity. Investments point
to “two to three years” for its availability. He sees 2025-2030
becoming a test-period “similar to what we saw with LNG
back in the early 2000’s”.
By 2025, DNV envisions a handful of vessels. “By 2030,
we’ll be testing the technology, we’ll be testing the opera-
tions, we’ll be testing the bunkering infrastructure, and if ev-
erything seems to be working well, and we build confidence
in the industry, then I think it’ll be around 2030 when ship
owners start ordering ammonia-fuelled vessels.”
One Nor-Shipping delegate confided that even if the indus-
try gets it right, ammonia will never be trusted for passenger
www.marinelink.com 29
vessels. Chryssakis, too, admits “we should not underestimate “launch” is associated with commercial quantities of green
it” as we endeavour to get ammonia right. That includes refuel- methanol and green ammonia derived from hydrogen. “We
ling, and Class is involved in studies of port-area bunkering (as expect that (development) to play a significant role” in the
at Singapore’s new Global Maritime Decarbonization Center). uptake and engine development for all three of these linked
fuels, he says. So, while hydrogen-fuelled four-stroke engines
Hydrogen (LH2) with gen sets are not yet on-order en masse, there is evidence
Liquid hydrogen has its detractors, and not just for its low and an expectation that hydrogen from electrolysis and hydro-
energy density of 8,500 MJ/m3. Opponents of the gas or its gen from natural gas is about to be more abundant.
liquid variant will be vocal when it comes to passenger ship- “Tell them we have a hydrogen engine,” says an Anglo-
ping. It will always be linked in the human psyche to flaming Belgian delegate to NorShipping 2022 — “and an LNG one”.
air ship disasters and the hydrogen bomb. Indeed, the thing about hydrogen is its similarities to running
Its proponents look to the expected 2025 “launch” of an LNG (lots of “plumbing”), and so the EU has had little diffi-
array of vessels, although it is “not considered a prominent culty forming the giant Hydrogen Europe consortium of com-
fuel for larger merchant marine vessels”, one expert says. The panies. Pilot projects abound.
On Demand
RIX methane to
hydrogen plant
RIX
tesy
Cour
www.marinelink.com 31
US ports
“There has been keen interest in (LPG), but this is only in
LPG carriers,” Chryssakis notes, adding, “We have not seen
any other vessels taking LPG.”
LPG, or propane-butane blends, is at the heart of some de-
carbonization efforts. LPG even inspires hope in hydrogen
proponents for looking like it’ll have “the same containment”.
In March, the U.S. Department of Transportation released
$450 million in funding to cut port greenhouse gases. LPG is
described by the Department as “an available clean, power-
ful, dependable energy option”. The money is “for refueling
infrastructure”, as LPG in the Act is “an emerging alterna-
tive energy source” to be used in U.S. “alternative fuel corri-
dors” powering generators that recharge electric vehicles and,
logic dictates, battery powered vessels. The Government asks
suppliers to submit applications for their clean port ideas to
grants.gov (by May 16, 2022).
Marine promise
In Brazil, and among the national oil companies, LPG is
promoted as “likely to take over the marine fuel market” by
being “clean, energy-efficient, portable” and affordable. It’s
the developing world’s go-to fuel.
NOCs see LPG fulfilling the IMO’s 2050 regulation calling
for a 50-percent cut in greenhouse gas emissions (understood
to be carbon-dioxide). Sourced from gas and oil, LPG’s dis-
tribution and bunkering infrastructure — over 1,000 storage
sites and 700 smallish LPG carriers — has been around and
can be grown cheaply, as under the Biden plan.
The World LPG Association supply side guide notes that
LPG emits 20 percent less NOX, 97-% less SOX and 24 %
less greenhouse gas, along with 90 % less particulate matter
(of interest in the Arctic). LPG is cleaner than heavy fuel oil
(HFO) and at 300 MM tpa, LPG is plentiful. No cryogenic
tech is needed, so CAPEX payback is quicker.
Finally, there’s no end to LPG engine designs, dual-fuel
companion options, hybrid drives, conversion options. Even
a tri-fuel propulsion option that ignites diesel first is on-hand.
Courtesy US Department of Transport
LPG appeals to a whole slew of vessel types, from VLPG car-
riers to outboards and inboards.
Biodiesel
Limitless feedstock: Running auxiliary engines on biofuels is usually what is
fuel derived from methanol and air. meant by dual-fuel shipping, but the slow uptake of these en-
ergy stores at sea has been puzzling.
Electro-fuels (e-fuels)
The end of this fuels report begins with what might be the
future of biofuels. Electricity prices willing, e-fuels made
from “green” electricity and captured CO2 look promising.
Already, around the world, public and private investments
have been made in forward-looking start-ups making excit-
ing claims.
In Norway, and elsewhere, car maker BMW has taken an
interest in US e-fuels start-up Prometheus Fuels, only to see
its investment pack-up and move north along the coast from
southern Norway, where electricity prices are sky high (up
100-fold from pre-cables-to-Europe levels). BMW’s invest-
ment in CO2-derived gasoline involves a filtration system
the US-based Prometheus that separates the greenhouse gas
using water and electrical power. Already Prometheus has
licensed the tech to others, including in Norway, for its pro-
cess converting biomass-derived ethanol to “net-zero carbon
gasoline” and jet fuel.
In September 2021, Maersk Growth invested in Pro-
metheus’ obvious upside for direct air-capture technology
sure to enter the energy transition’s fuels mix. The shipping
giant says e-fuels and synthetic alcohols made from renew-
able energy have “long-term scalability advantages (as in the
limitless feedstock of air) compared to biobased fuels”.
(Technology)
HEART
SOUL &
34 Maritime Reporter & Engineering News • May 2022
(Maritime)
By Greg Trauthwein
B
en Kinnaman has a solid foundation in both the Armach Robotics is Born
maritime and technology worlds, an innovator Greensea Systems is a software company known for its
and technologist at heart who wrote his first software platform on ocean robotics primarily, but also known
computer program at the age of 8, earning an for its unique navigation and autonomy solutions. The latter is
undergraduate degree in Computational Phys- a core key to the Armach Robotics solution, as Kinnaman con-
ics and eventually earning his Master’s Degree is in Mechani- tends that keeping a ship’s hull clean via robotics is not neces-
cal Engineering through Johns Hopkins’ Robotics and Control sarily a mechanical solution, rather a navigation solution.
program. But he is also a ‘maritime guy’ in his soul, growing “A few years ago we started a program with the Office of
up on the Outer Banks of North Carolina, his first job at 13 Naval Research (ONR) developing a very accurate navigation
working on fishing boats and sailboats, working too as an off- solution for robots transiting on a ship hull for the purposes
shore and deep ocean salvage diver. Kinnaman is the founder of proactive in-water cleaning the hulls,” said Kinnaman.
and CEO of Greensea Systems, a software architecture firm “ONR was a pioneer in the development of proactive in-water
headquartered in Richmond, VT about 15 years ago, develop- grooming of ship hulls back in the early to mid-2000s. This
ing technology that addressed the relationship between man requires the insurance of a 100% coverage of the hulls, and to
and machine, integrating disparate technologies into a com- be really effective and efficient, it needs to be a robotic solu-
mon operating platform, “ultimately making the operator’s tion; and you can’t field an autonomous robotic solution un-
job a little bit easier and a lot more effective.” less you have an accurate navigation solution. We have an ac-
His company has grown by leaps and bounds, and earlier curate navigation technology (created working in partnership
this year he launched Armach Robotics, subtly touted as “The over many years with ONR). The more we began exploring
Future of Ship Hull Maintenance,” a Robotics as a Service proactive in-water cleaning, the more opportunity we saw.”
model that melds advanced software, intelligence, robotics To be clear, Greensea is not a robot manufacturer; Green-
and navigation. sea is also not a service provider: Greensea develops software
www.marinelink.com 35
John Dunn Rob Howard James Truman Alex Kern Karl Lander Harrison Gardner
“Team and culture is everything to me. It’s critical to the suc- were in graduate school at Johns Hopkins together. James
cess of a company, it’s critical to our enjoyment of our jobs,” and I have built a lot of robots almost two decades.”
said Ben Kinnaman, who had hand-picked the management • Alex Kern, Director, Sales & Marketing: “Alex knows how
team for Armach Robotics, including: to sell internationally and brings a lot of enthusiasm and
• John Dunn, VP of Operations: “John solves problems, he energy.”
outworks things.” • Karl Lander, Senior Program Manager: “He was the pro-
• Rob Howard, VP of Growth and Strategy: “He knows gram manager (at Greensea) that led the hull navigation
everybody in the industry; he knows the trends in the and technology development. He was interfaced ONR.”
industry; he knows the industry from the robotics side.” • Harrison Gardner, Robotics Engineer: “Harrison had
• James Truman, VP of Engineering: “James and I have been working at FIT, which was the academic pioneer of
worked together since the early to mid-2000s, he and I proactive in water cleaning.”
solutions, partnering with other manufacturers that build ro- applying data fusion and the use of robotics, we can maintain
bots to generate a path to market. But Kinnaman said when he these hulls in a more efficient and more productive manner.
went to commercialize the hull cleaning solution that he envi- So, we’re using brains over brawn here.” The cherry on top is
sioned, “we couldn’t find a manufacturer or a vehicle partner the resulting data product, allowing ship and fleet managers
that was ready to achieve the level of potential that we saw. to more closely monitor hull condition and act proactively,
So, we spun the technology out of Greensea into a new entity instead of reactively when and if a failure occurs.
called Armach Robotics, which is going forward with a com-
plete, proactive in-water cleaning solution for ships and ship The Value Proposition
hulls based on autonomy, data fusion and intelligence.” Saving the planet provides nice headlines, but in the case of
Armach Robotics is a Robot as a Service (RaaS) company, shipowners, money talks, and in fact Kinnaman suggest that
aiming to provide resident vehicles to ships, resident vehicles there are five clear value propositions to Armach Robotics
to ports and harbors and vehicles to establish service provid- RaaS solution.
ers on a monthly subscription basis. 1. Fuel Savings: If you have a clean hull, you have less
“What we are offering ship owners is a very simple prod- drag going through the water, it takes less fuel to move that
uct: a constantly clean hull for a basic subscription fee. But ship. You’re going to have a very clear fuel savings benefit,
they also receive intelligence on the hull. After we clean we’re with estimates ranging between 10-20% of fuel savings by
able to produce a data product that is a geo-referenced and maintaining a clean hull.
accurate. So, we are not a robot provider. We’re not a service 2. Operational Efficiency: If you can clean on your terms,
provider. We are a clean hull provider and we do that through and if you can maintain your hull on your terms, you are going
a subscription method.” to realize increased operational efficiency. You can clean any-
where, anytime you can maintain your hull and you know pro-
Advancing Technology actively the condition of your hull. Maintenance on your terms.
While much of the focus tends to fall on the mechanics and 3. Maintenance Cost Savings: If you’re maintaining and
machinery, Kinnaman is adamant that solving the clean hull cleaning the hull, you’re going to save money on maintenance
conundrum rests with the navigation system that service as the costs an extend the life of your coating.
heart, soul and central nervous system of the machine. “It’s 4. Fleet Readiness. If that ship hull is clean and if the pro-
all about navigation, because if you don’t have navigation, cess of maintaining that hull is done within the normal day-to-
you don’t have anything,” said Kinnaman, saying that lack day cycle and transit cycle of the ship, the ship is going to be
of accurate navigation results in undo wear-and-tear on coat- ready for deployment more often.
ings, with systems overworking the coating, using very large 5. Environmental Benefits: Kinnaman calls this “the fifth,
systems or cleaning reactively, not proactively. final and perhaps most significant benefit. With a clean hull, we
“With an accurate navigation solution, we can enable a require less fuel to push the ship to the water, which means re-
small, efficient robot that’s going to cover 100% of the hull. duced carbon emissions. In fact he cites this as the number one
It can a fully autonomous, so we get the diver out of the wa- motivator for him, personally, is the ability to provide a mean-
ter. And if you have an accurate navigation solution, you also ingful change in the impact shipping has on the environment.
have a data product,” said Kinnaman. “There are a lot of solu- While predicting the pace and direction of any company, par-
tions in the field claiming hull survey, thickness survey, NDT ticularly a start-up, can be perilous in the best of time, Kinna-
coating surveys, but there’s no navigation solution. So, I really man is confident that Armach – grounded in a solid technical
question the quality of the data if you don’t know where the core matched with regulatory mandate and market demand – is
data was taken on the ship hull. So, it all comes down to navi- “well-positioned to be the leader of a paradigm shift in industry.
gation. We approach this problem entirely from a navigation “We’re at the very beginning of realizing the benefits of
perspective; if you know where the robot is on the hull, you proactive in-water cleaning and survey,” he said. “The reac-
can assure 100% coverage.” tive methods of maintaining ship hulls is changing, and I think
The result is a continuously cleaned hull, optimized for per- that we’re seeing decisions that are going to start being made
formance, helping to minimize fuel burn and emissions. by data and by intelligence versus reaction. I think five years
“We maintain ship hulls today almost exactly like we main- from now, we are going to see proactive, in-water cleaning
tained ship hulls when we first started sailing the oceans: we as a default method of maintaining hulls. I think that ships
coat them with a toxic substance, we put divers in the wa- engineers and stakeholders and asset owners are going to be
ter to scrape them clean and when the coating wears out, we maintaining and making decisions based on the data. And five
haul them out and re-coat them,” said Kinnaman. “There’s a years from now, Armach will be the leader in this concept,
more intelligent way of maintaining hulls. By applying intel- will be the leader in hull data, we will be the leader of in-water
ligence, by applying navigation, by applying autonomy, by proactive and water cleaning.”
www.marinelink.com 37
W
ith protective marine technology to be overspecified. These For hauling operations, crewmembers
coatings, a little extra parties are used to the five- to seven- on The Providence fill the vessel’s inte-
insurance can go a long year maintenance intervals realized with rior 6-foot deep pontoon ballast tanks
way. That may mean ap- traditional coatings. However, FastClad with river water to submerge the float-
plying thicker coats or specifying more ER offers a 15- to 20-year service life ing dry dock below the vessel that’s go-
durable coatings to get you more time at – triple to quadruple that of traditional ing to be hauled. After getting that ves-
sea and longer intervals between main- coatings – making it an excellent choice sel into place between the 14-foot tall
tenance drydockings. And that’s exactly to meet Biblia’s goal of extending main- wing walls of The Providence and over
what Biblia Marine Towing and Trans- tenance intervals and minimizing down- its submerged deck, operators pump wa-
portation did when it specified protec- time for The Providence. With the coat- ter from the ballast tanks to raise both
tive coatings for The Providence, a new ing meeting Biblia’s longevity goals, the vessels out of the water. Maintenance
500-ton lift capacity floating dry dock vessel owner specified the coating sys- crews can then repair the dry-docked
the company had built for its operations tem to protect its new investment inside vessel right from the deck of The Provi-
in Savannah, Ga. and out. dence or transport it to a shipyard.
The Providence is a 120 x 60 ft. float- Because the vessel’s ballast tanks
ing dry dock that Biblia will primarily Extending Maintenance for the New would be frequently immersed with
use for hauling tugboats, including its Floating Dry Dock brackish water from the Savannah
own fleet and other vessels navigating Biblia offers an array of marine ser- River, the design team specified the ap-
local waters. It will replace Biblia’s ex- vices from shipyard repairs to barge plication of a coating system to prevent
isting dry dock and serve as a primary rentals and also maintains its own fleet corrosion and damage that could other-
means for pulling vessels out of the wa- of tugs and barges that perform bed- wise lead to expensive steel repairs and
ter for repairs. With the dry dock being a leveling, dredging and dragging ser- longer downtime during maintenance
critical part of the company’s repair and vices throughout the waters of Savan- activities. Traditional systems used to
maintenance services for its own tug- nah, Georgia; Delaware Bay, Delaware; line ballast tanks are two-component,
boats, as well as a money maker when Charleston Harbor, South Carolina; and high-solids, polyamine-cured epoxies
transporting other vessels for similar Fernandina and Jacksonville, Florida. that offer roughly five to seven years of
service, Biblia wanted to maximize up- Stationed near the company’s Savannah life before requiring maintenance. With
time for The Providence. River facilities, The Providence will Biblia requesting a more robust system
Looking for some added insurance to primarily haul tug boats with a maxi- that could offer longer maintenance in-
protect this lifeblood of its operations, mum length of 120 feet and maximum tervals, Sherwin-Williams suggested the
Biblia specified an edge-retentive, ultra- draft of 10 feet. JMS Naval Architects FastClad ER system, which is expected
high solids epoxy amine coating system from Mystic, Connecticut, developed a to last 15 to 20 years or more. This time
from Sherwin-Williams Protective & complete engineering and design pack- span provides a far longer maintenance
Marine that’s fit for the U.S. Navy. In age for the vessel that meets the require- interval and will keep The Providence
fact, the coating – FastClad ER – has ments of the ABS Rules for Building on the water ready to service other ves-
been a Navy staple since 2004. Yet, it and Classing Steel Floating Dry Docks. sels in need of repair – and continuing to
had not yet been used before in the com- Conrad Shipyard constructed The Prov- contribute to Biblia’s operating income
mercial marine industry as many ship- idence at the company’s Morgan City , instead of sitting more frequently in dry
yards and vessel owners considered the Louisiana, yard. dock itself for repairs.
Systems like the 100%-solids Fast- pared two approaches, noting that all coats. The FastClad ER system only re-
Clad ER have been predominantly re- parties involved would realize signifi- quires one coat – and no stripe coating.
served for U.S. Navy vessels where lon- cant benefits with the proposed FastClad It is also applied at a higher total film
ger maintenance intervals are desired to ER specification compared to using build of 20 to 30 mils DFT, providing
reduce the overall cost of ownership for traditional coatings. First, applicators additional protection.
vessels. The Navy has had success with would save two coating application
the coating, to the point of retiring some steps, several hours of curing time and Dialing In Coating Applications
vessels with tanks that have outlasted all of the associated labor costs with the For Conrad Shipyard, the 100% solids
the ships themselves. FastClad ER material. Second, the own- coating specification triggered a train-
“We were not aware of the FastClad er would realize far longer service lives. ing opportunity for its crew. Because
ER system prior to this project, but I was Traditional systems require a stripe the shipyard’s applicators were unfamil-
not surprised that Biblia was looking for coat over welds, edges, corners and dis- iar with spraying this type of coating,
a longer lasting coating system for the turbed areas to build up film thickness Sherwin-Williams and Graco provided
dry dock,” said David Forrest, P.E., Na- prior to applying two full coats at 5 to hands-on training at a Mobile, Alabama,
val Architect for JMS. “We were happy 7 mils DFT for a total of 10 to 14 mils Sherwin-Williams store. Company reps
to look at other coating systems with a DFT, with slightly higher thicknesses on helped pump operators understand how
track record of increased lifespan.” stripe-coated areas. Each coat requires to dial in settings to enable good flow
To help make the case for the more time to complete the applications, as and atomization of the thick, ultra-high
robust coating, Sherwin-Williams com- well as six- to eight-hour waits between solids material. Sprayed in one coat at
www.marinelink.com 39
a higher thickness than traditional epox- with traditional systems. These factors ogy for better quality control. This for-
ies, the material requires more care to all contributed to fast shipyard through- mulation features an optional additive
ensure proper mixing and that lines and put for Conrad Shipyard. that provides visual feedback for appli-
gun tips don’t get clogged. In addition, to streamline activities, cators and inspectors. OAPs embedded
“We did not have experience with this reduce waste and save money, Conrad in the coating will fluoresce under eye-
particular system so we had some reser- Shipyard used cartridge systems – fea- safe ultraviolet (UV) lighting, allowing
vations as to what it would take to apply turing the same coatings they applied applicators to shine a light on the single-
per the specification. But the learning with equipment – for any necessary coat lining while it’s still wet and eas-
curve was faster than we expected,” said repairs or touch ups. The cartridges ily spot coating deficiencies so they can
Robert Sampey II, Vice President Busi- dispense properly mixed coating mate- touch them up then. After coatings have
ness Development for Conrad Shipyard. rial on demand, allowing applicators to cured, inspectors can do the same, easily
“The representatives from all involved make minor touchups without having to spotting any non-fluorescing areas that
worked together to get our crews trained mix small batches of coatings by hand, indicate a pinhole, coating discontinuity
up and comfortable with the applica- some of which may be wasted if appli- or thin area. The technology helps in-
tion.” cators mix too much. crease the likelihood of having holiday-
Pump operators and applicators eas- All steel was shipped to Conrad free film builds, while also accelerating
ily picked up the nuances of working Shipyard already surface prepped to an the inspection process.
with the 100% solids epoxy, noting how SSPC-SP 10/NACE NO. 2 near-white For the exterior of The Providence’s
quickly they were able to apply high metal blast cleaning and primed with freeboard and pontoons, Conrad Ship-
film builds in a single coat. There was Zinc Plate Ultra II PCP, a two-compo- yard applied a single coat of FastClad
no difference at the gun for applica- nent, inorganic preconstruction zinc ER topped by a high-gloss finish using
tors in spraying this material other than shop primer applied at 0.5- to 1.2-mils Sher-Loxane 800, a versatile, high-
slowing their passes down to enable the DFT. Applicators at the shipyard then performance epoxy siloxane hybrid that
thicker builds compared to when spray- sprayed FastClad ER directly over the combines the properties of both a high-
ing traditional systems. They were also primer after constructing the vessel, performance epoxy and a polyurethane.
able to touch up coatings quickly due to building up other coating layers on top This high-performance finish will retain
the product’s one-hour recoat window. as needed. the high gloss and radiant color of the
Inspection timing could also be stream- Inside the vessel’s ballast tanks, ap- vessel’s Biblia Blue and Biblia Gray
lined, as the coating can handle foot plicators spray applied a single coat of colors, as well as its white logo and let-
traffic in three hours, which is much FastClad ER featuring Opti-Check opti- tering. Using this high-gloss finish was
faster than the six- to eight-hour wait cally activated pigment (OAP) technol- important to enhancing Biblia’s image,
as the company operates across the Sa- tended overcoat window of four days, from sticking to and growing on ves-
vannah River from the city’s busy enter- which meant applicators would not have sels. The coating has a moderately high
tainment district. to retack the coatings prior to applying concentration loading of cuprous oxide
For the underwater hull, applicators the antifoulant coating if weather delays and a chemically-modified binder that
again sprayed the FastClad ER system postponed applications. Traditional sys- only slightly dissolves upon immersion
in a single coat at 20 to 30 mils DFT tems would need to be coated with anti- service.
to provide the same additional protec- foulants within a couple of hours. Biblia’s new floating dry dock, along
tive insurance the robust coating offers For the antifoulant coating, applica- with other upgrades and expansions for
on the rest of The Providence. Because tors sprayed two layers of SeaGuard the marine services company, were made
the hull will be constantly submerged, Copper Bottom Antifouling Paint #45 possible by a $1.3 million grant from the
the use of an antifoulant coating was at 3 to 5 mils DFT each. This single- U.S. Department of Transportation that
also warranted. In the spirit of ensuring component formulation is designed for supported improvements at 28 small
long-term maintenance intervals, Sher- use on shallow draft vessels that sit for shipyards across the U.S. The company
win-Williams recommended using an extended periods of time with insuffi- is protecting the investment of that grant
epoxy tie coat to provide even stronger cient movement and friction for an abla- money with the added insurance of the
adhesion of the antifoulant coating. Ap- tive antifoulant coating to be effective. long-lasting FastClad ER coating cover-
plied at 4 to 6 mils DFT, the SeaGuard® Instead, the coating forms a very hard ing nearly the entire square footage of
Tie Coat gave Conrad Shipyard an ex- barrier that prevents marine biofouling The Providence.
www.marinelink.com 41
I
n the months and years before the Certainly, the primary consideration self-indicating technology, if the coating
Covid-19 pandemic, the world was for any conversion project is the anti- appears transparent, then film thickness
getting used to the idea of reducing corrosion coatings used on the vessel’s is incorrect. When it is opaque, the spec-
its reliance on oil with more focus hull, and ballast, fuel and potable water ified film thickness has been achieved.
on liquefied natural gas (LNG). Conse- tanks. But if the correct film thickness is The special pigmentation used in
quently, shipyards and shipowners re- not achieved during application the ves- the NOA (Nippon Optimized and Ad-
sponded to the shift by building new or sel could be susceptible to corrosion and vanced) range is carefully adjusted to
recommissioning existing LNG carriers structural failure. the correct dry film thickness of the sys-
and storage vessels. It was for the internal carbon steel tem so applicators and inspectors can
However, reducing dependence on tanks and pipework of offshore vessels see immediately if an area meets the
Russian oil and gas from much of the and installations that Nippon Paint Ma- specification or needs to be corrected.
world market – where it was the second rine’s unique self-indicating NOA60HS Applied in two coats at 160μm per
biggest exporter of the product – has coating was certified in 2020 by the coat, NOA 60HS meets all PSPC accep-
instigated a greater scramble for alter- Norwegian Technology Standards In- tance criteria, is easy to clean and has
native suppliers and a corresponding stitution as meeting the requirements of low emissions of volatile organic com-
increase in demand for ships able to the NORSOK M-501 standard. pounds.
transport and store gas from all corners “The NORSOK standards were de- There is also a cost-efficiency ele-
of the world. veloped in 1994 by Norway’s petroleum ment to a NOA application since correct
Indeed, the decision by Germany to industry to ensure protective coatings thickness of the film has significant im-
cancel the Nord Stream 2 gas pipeline were suitable in offshore oil and gas en- pact on the amount of time a vessel can
from Russia to mainland western Eu- vironments. The addition of NOA60HS remain on station and out of drydock,
rope – resulting in an EU-US deal at to the NORSOK M-501 approved prod- particularly important for static vessels.
the end of March for the latter to start uct range marked a significant develop- A number of LNG carriers are cur-
supplying billions of cubic metres of ment in the structural safety of offshore rently operating with NOA 60HS in
additional LNG capacity – is likely to vessels and installations, such as FSOs, their ballast water tanks, with Nippon
exacerbate demand. FSRUs and FPSOs,” says Yamanoue. Paint Marine anticipating a rush of new
“We were already seeing increased “As floating oil and gas storage fa- orders as demand for gas ships and con-
demand for LNGC to FSRU conver- cilities are often built to NORSOK stan- versions heats up.
sions before the recent drastic disrup- dard, we need to offer certified coatings The same can be said of NOA10F and
tion in oil and gas markets, but demand products. These assets are designed with NOA10M, which the Japanese coatings
is now expected to exceed those initial much longer service intervals than con- company developed to protect the outer
expectations,” says Niko Yamanoue, Di- ventional vessels, and an effective and hull areas above and below the water-
rector, Nippon Paint Marine (Europe). reliable long-life anti-corrosive coating line. For newbuilding and maintenance
“We are seeing increased interest in is crucial to their safe operation. NO- projects respectively, the anti-corrosion
countries considering storage and regas A60HS eliminates the risk of anti-cor- paint incorporates the same self-indicat-
units to supplement and strengthen ex- rosion coatings applied with low film ing technology as all the coatings in the
isting shore-based infrastructure. But ir- thickness, a contributory factor in corro- NOA range.
respective of whether owners build new, sion influenced structural failure.” With an eye to the future use of alter-
recommission tonnage laid up during Yamanoue furthers that correctly ap- native fuels, Nippon Paint Marine has
the offshore downturn or convert exist- plied coatings, especially to tank edges also developed a NOA system to add
ing LNG carriers into FSRUs or FSUs, and corners, improves the structural greater protection to fuel tanks. NOA
the performance of the protective coat- integrity of internal spaces, providing PC 700, a phenolic/novolac-based ep-
ings specified will be key.” greater protection. With NOA’s unique oxy also approved by NORSOK, is re-
sistant to a wide range of chemicals, sol- the application process.” cation, offshore units are less prone to
vents and petroleum products, including While a NOA application improves rusting early.”
those containing xylenes, methyl ethyl coating quality and helps to reduce man- While various NOA products have
ketone, methanol, caustic soda and LSA hours and costs, Yamashita emphasises been developed according to the anti-
fuel oil. the importance of NOA in maintaining corrosive requirements of different parts
Hiro Yamashita, Technical Manager, structural integrity. of the ship or offshore structure, all the
Nippon Paint Marine (Europe), says: “Correct film thickness is crucial coatings are based on pigments that
“The addition of NOA PC 700 to our es- in mitigating against corrosion risk to have various opacities depending on
tablished NOA range significantly pro- maintain ship structural strength,” Ya- film thickness.
tects inner tanks from corrosion while mashita says. “This is becoming more Since the first NOA coating was
preventing contamination. As with all and more apparent with the increase in launched in 1998, some 1770 newbuilds
NOA coatings, application is self-indi- areas requiring coating and the reduc- have benefitted from NOA60 HS. NO-
cating which enables the applicator to tion in the availability of skilled applica- A10M, however, has been used to re-
visually confirm the correct (wet/dry tors. By improving corrosion resistance pair and maintain the hulls of more than
film thickness has been achieved during through more accurate coating appli- 14,000 ships of all types.
www.marinelink.com 43
eMachine:
Scania’s New Hybrid Marine Power
T
his is a transcendent time in the built-in intelligence,” said Torben Dab- hybrid solution as a sandwich, you will
marine industry as stakeholders rowski, Global E-Mobility Sales Devel- have the same interface,” Dabrowski
explore new technologies to drive opment Manager, Scania. said. “With that comes even more good
efficiency gains and reduce emis- The number of hybrid and electric things, like you could add additional
sions. At the end of 2022, Scania will solutions available on the market today eMachines to double to triple the pow-
introduce its new its new electric hybrid is growing, but Dabrowski said Sca- er.”
package, eMachine, at the Electric & nia’s offering boasts several features Thanks to these two features, Scania
Hybrid Exhibition. that make it unique. He described a is able to control the entire solution,
The hybrid and full electric offering clutching system that automatically and Dabrowski said. “You’ll ask for RPM,
ranges from 150 to 230 kilowatts con- seamlessly allows the vessel to switch or you will ask for torque, and we will
tinuous electric power, with all hard- between totally diesel or full electric make sure that you get that from the
ware and intelligence included. “The operations. “Either the eMachine would most reliable source at the time. You
package we’re launching is made for rev up and clutch into the diesel engine, will have a big flexibility, and we will
making sustainable solutions easy and or the diesel would rev up and clutch manage everything seamlessly with our
accessible for all our customers—cur- into the eMachine,” he said. power control units.”
rent and new ones. The package allows Secondly, the interface is modular and Dave Hughes, Sales Manager, Scania
customers to choose the electric or hy- flexible, and it’s the same as is used for USA, said, “Many of the current product
brid setup and still always receive our diesel engines. “So, when we make this offerings here in the United States focus
on either a parallel or
an inline design, and
really kind of focus
on the redundancy
aspect. With the
eMachine and the in-
ternal clutching and
the technology and
design that we have,
that helps us provide
the inline solution
while still being able
to ensure that the
customer is going to
have the redundancy
should there be an in-
ternal problem.”
Hughes also noted
that the entire pack-
age comes from a
single source: Sca-
Image courtesy Scania
3D drawing of
Scania DI13 with
eMachine
By Greg Trauthwein
H
andling a variety of shipboard dyes or certain type of cleaning products. this type of waste waters can use our
waste water efficiently, effec- And it’s a technology that can be fully au- WETT-S technology.”
tively, is a central tenant to tomated, that doesn’t require so much op-
ship operations. erator interaction; you don’t have to dose Inside WETT Tech
Operating in the harsh saltwater envi- chemicals, you don’t have to clean filters. Central to all WETT systems is a
ronment, with a broad spectrum of ship It’s easy to work with, easy to maintain marinized Electrocoagulation (EC)
movements and vibrations, waste water and, in short, it’s plug-and-play.” unit which has been developed over the
treatment systems on ships at sea must be The WETT line today consists of years to overcome the difficulties that
rugged and adaptive, able to handle a vari- three main products: are common to many simple EC units
ety of contaminants while requiring mini- ■ WETT-O, which stands for oily available commercially.
mal crew intervention and maintenance, water or bilge water and The EC unit has self-cleaning and
particularly today as the duties of the ■ WETT-S, which stands for sewage. anti-passivation features. It operates
seafarer are stretched thin with increasing ■ WETT-G, which stands for grey- continuously and performs automated
levels of technological sophistication. water (WETT-G is in the final stages of contaminant coagulation, flocculation,
Terragon has spent more than a de- development) flotation, separation and removal in a
cade engineering, developing and de- According to Pristavita, WETT-O and single enclosed reactor. No polymer
livering its WETT family of products. WETT-S have been developed and cer- addition, settling or flotation tanks, or
Terragon’s patented approach that can tified by class specifically for marine ap- filters are required.
be used to treat water for recycle or re- plications. “It’s state-of-the-art technol- Typically, the EC unit removes about
use and treat water for safe discharge. ogy, very modern and easy to use with 75% or more of the total suspended sol-
The WETT solution is based on electro- touch screens.” ids (TSS) and chemical oxygen demand
chemistry and a design philosophy that While optimized for maritime, the (COD) present in the wastewater, along
eliminates biological treatment, dispos- WETT line-up is equally well-suited with complete removal of phosphorus
able filters and membranes, and the need and proven for land-based operations. and heavy metals.
to add chemical reagents. “Electrochemistry is a solid process, so There are two sizes of EC unit avail-
The WETT approach is particularly you can use it in different industries for able; a smaller one that treats at 1.0-1.5
well-suited for: decentralized water different waste water streams, for grey- Lpm, and a larger one that treats at 5-7.5
treatment; situations with low to moder- water, for example, treatment for use in Lpm. Multiple EC units can be arranged
ate flowrates; variable influent loadings oily water. For example, we have other in a parallel fashion to treat larger flow-
and concentrations; highly contami- clients use the same technology we in- rates than can be accommodated by a
nated wastewater; need for automated stall on ships. It’s garages, where the single EC unit.
and maintenance-free operation; and the maintenance facilities for aircrafts and “If you install a WETT-O system, it’s
need for on/off capability. for trains. Anyone who’s producing oily going to remove all the contaminants,
“Electrochemistry is a very solid pro- water for example, can use our WETT- not just the oil,” said Pristavita. “So it’s
cess,” said Pristavita, who a chemist by O. The same way with the black water going to remove suspended particles,
training. “The process is not affected by and sewage, anyone who’s producing rust, dyes, nutrients, heavy metals …
everything that it’s in there and can be Depending on the type of WETT sys- paratively high current densities. This
coagulated, it’s going to be removed tem deployed, treatment units are added simplified approach means that installa-
from the waste water and it forms a before or after the EC unit. tion of a new set of electrodes take less
foamy sludge.” “For example, on WETT-O, we have than 10 minutes, which depending on
That foamy sludge floats on top of the a free oil separator before the electroco- system design may be required every
reactor and is periodically removed. Key agulation unit that removes everything 1-3 months.
to the WETT system is that it does not that can easily float or sink. Then the “(The electrodes) produce hydroxy
add mass in the process. “The volume of emulsified oil, the very small particles radicals, which are very strong oxi-
this sludge is very low. It’s about 5% by that cannot settle or float, are removed dants” that essentially kill and mineral-
volume,” said Pristavita. “Because for in the electrocoagulation unit.” ize everything in the stream. “So you
example, if you compare with chemi- For black water treatment, streams are not only doing a polishing in terms
cal coagulation, we don’t add a mass that are generally heavily contaminated of removing contaminants, but you are
of salts. We add aluminum items and with organics and viruses and bacteria, also disinfecting and you don’t have to
the treatment can be fine-tuned for how “we use for polishing, we use electrolyt- add any chlorine or any other disinfec-
much aluminum is needed to remove the ic oxidation and we use a special type of tion products,” said Pristavita. “They
concentration of contaminants.” electrodes, which are not consumables,” are robust, they remove virtually ev-
Key to the WETT system is automa- said Pristavita. erything from the stream, they disinfect
tion, as operator participation is not Each EC unit contains one pair of without the need to store on onboard
needed to dose the system, measure pH sacrificial metal electrodes, given the chlorine products and you don’t have to
or clear filters. ability of the system to operate at com- backwash filters.”
www.marinelink.com 47
Tony
Hamilton
Technical
Watch the video @
bit.ly/3kDgjCs
Director
E
arlier this year Thordon Bear- (in thickness) both radially and circum- allowing the seal to be replaced in port.”
ings debuted the BlueWater ferentially. “What that does is it pro- “Although we can offer the seal as an
Seal, a new propeller shaft seal vides a better pressure distribution when individual component, it forms a funda-
for the commercial shipping in- the seal is doing its job,” said Hamilton. mental part of the Thordon COMPAC
dustry featuring a unique Safe Return “So when you take a different draft, dif- open seawater lubricated propeller shaft
to Port (SRTP) design. Tony Hamilton ferent pressure conditions, the seal ad- bearing system,” said Hamilton.
Thordon’s technical director, takes us justs to keep the ceiling face at the right The COMPAC system includes Thor-
for an inside look. pressure, minimizing wear on the mate- don’s proprietary seawater lubricated
Completing the COMPAC open sea- rial itself. That’s where the longer life COMPAC bearings, shaft liners, Thor-
water lubricated propeller shaft bear- comes in. It also keeps the leakage rate Shield anti-corrosion shaft coating,
ing system, Thordon’s new BlueWater down to minimum, zero to five liters per a Thordon Water Quality Package, a
Seal is described by the manufacturer day.” Thordon Bearing Condition Monitoring
as a cost effective, commercial grade “The Safe Return to Port is a unique System, and, now, the new BlueWater
axial lip seal specifically designed for feature as is the RENFORM seal, the lip Seal.
merchant shipping fleets. It incorporates seal itself,” said Hamilton. “The Safe The seal can be installed to all vessels
Thordon’s emergency SRTP capability, Return to Port is basically a bladder, with shaft diameters between 300mm to
first used in the company’s TG100 and inflated with air to about 120 PSI. It’s 1000mm (11.8in to 39.4in), and has re-
SeaThigor – designed for the workboat inflated when you want to replace the ceived class approvals from ABS, LR,
and specialized naval vessel markets re- RENFORM seal.” The SRTP features DNV, BV and CCS.
spectively – representing the first SRTP offers two methods to replace the lip “This seal minimizes water leakage
seal designed for the merchant fleet. seal: at sea or in port. and dramatically improves hydrody-
“At first glance the Thordon BlueWa- “You already have a spare on the namic and lubrication efficiency,” Ham-
ter Seal may look like any other axial shaft, you inflate the bladder and you ilton said.
lip face seal out there,” said Hamilton. can fix the seal right there at sea. Or, “The development is a real boon to
“But what makes this seal unique is you can motor the vessel into port,” said those ship owners and operators look-
its SRTP capability and revolutionary Hamilton. That’s what’s unique about ing to adopt an open seawater lubricat-
RENFORM main seal ring.” the material: it can take a certain amount ed shaft line arrangement as the entire
According to Hamilton, the Renform of friction, allowing you to operate, turn propeller shaft line system can now be
seal is a proprietary material, that varies the shaft while that bladder’s inflated; sourced from one company.”
EST-Floattech: A Diesel-Electric
Carnival Corporation
© Wärtsilä
Wärtsilä Launches
46TS-DF Marine Engine
Wärtsilä launched the 46TS-DF medi-
um-speed marine engine. The first order
for this engine type was placed by Chan-
tiers de l’Atlantique for Royal Carib-
bean Cruises in April 2021. The engines
e5 Lab Inc.
will be installed on its latest Oasis class
ship ‘Utopia of the Seas’. The ship is be-
ing built by the shipyard Chantiers de
l’Atlantique and will feature six Wärtsilä
46TS-DF engines with Gas Valve Units, was signed in December 2021 and the Exeno Yamamizu Corporation, Mitsui
NOx Reducer SCR systems, LNGPac project commenced in February 2022. O.S.K. Lines, Ltd. and Mitsubishi Cor-
and Transverse Thrusters. Under the program, a digital model of poration, with the purpose of developing
The overriding basis for this new en- Regal Princess will be created by com- renewably powered commercial ships.
gine launch is to be able to offer a fu- bining operational data from several dif- e5 Lab has recently unveiled ROBO-
ture-proof solution for owners and op- ferent sources. Modelling capabilities SHIP – a design for a biomass fuel car-
erators to reach decarbonization targets. and machine-learning algorithms devel- rier, powered by a fully standardized,
The Wärtsilä 46TS-DF has a two-stage oped by Wärtsilä will deliver a detailed electric propulsion system to attain zero
turbocharging designed to deliver high analysis of vessel operational data. emission operations at harbour. Built by
levels of efficiency and power density The model will be used to simulate the Honda Heavy Industries Co., Ltd., the
across a wide operational range. impact of several technologies. A spe- 70-m, 499-gt carrier will be equipped
Wärtsilä 46TS-DF is available in 6 to cific focus will be given to E-start, Wärt- with ABB’s complete modularized elec-
16-cylinder configurations, correspond- silä’s patented electric smokeless start trical propulsion package, enabling it
ing to a power output range of 7.8 to solution, as well as the Wärtsilä HY hy- to utilize multiple energy sources for
20.8 MW at 600 rpm. brid power concept with energy storage. optimized operational efficiency and
The simulations will identify the most emissions-free operations. Additional
Carnival, Wärtsilä beneficial retrofittable solution while
minimizing the required installation.
benefits of the system include reduced
noise and vibration, lower maintenance
Cooperate on Fleet costs, and improved steering capabili-
Decarb Program World’s First Hybrid- ties that make pier docking and undock-
Wärtsilä will deliver its new Decar- ing operations easier.
bonization Modeling Service to Carni- Electric Biomass Fuel ABB’s full scope of supply includes
val Corporation. Initially tasked with Carrier a standard sytem package comprising
establishing an optimal decarbonization The Japanese Shipowners’ Association the hardware for electric propulsion,
path for the cruise ship Regal Princess announced that the Japanese shipping in- including propulsion motors, DSC
the – a 330-m , 142,000-gt cruise ship dustry will take on the challenge of 2050 switchboards, energy storage batteries
built in 2014 – the project will expand to net zero GHG1. One of its most signifi- and generators, and ABB Ability Marine
model solutions which could be applied cant initiatives is e5 Lab Inc., a consor- Remote Diagnostic System for continu-
to the entire Carnival fleet. The contract tium comprising Asahi Tanker Co., Ltd., ous monitoring and remote support.
www.marinelink.com 51
Aquarius Eco
Handymax II:
Zero Emission
Photo: Ulstein
Handymax Bulker
The global push for Ulstein Thor: Zero Emission Cruise Ship
U
decarbonization in the
lstein unveiled a vessel concept that it pose ‘power station’ that will enable a new
transport sector has pre-
dictably inspired a wave claims is capable of making the vision of battery revolution,” said Cathrine Kristiseter
of new designs for the zero emission cruise operations a reality. Marti, CEO Ulstein.
shipping sector, includ- Dubbed Ulstein Thor, the 149m 3R (Replenish- Thorium has been identified as having huge
ing a new ‘Zero-Emission ment, Research and Rescue) design will feature potential for a maritime industry hunting for
Handymax Bulker’ design a Thorium Molten Salt Reactor (MSR) to gener- clean alternative fuels. MSRs work by dissolv-
from the hands of Eco Ma- ate electricity. This enables the vessel to operate ing Thorium – an abundant, naturally occurring
rine Power, a design that as a mobile power/charging station for a new metal with low radioactivity – in liquid salt. The
incorporates renewable breed of battery driven cruise ships. ensuing chain reaction heats the salt, producing
energy solutions, electric Ulstein believes Thor may be the missing steam to drive a turbine and create electricity.
propulsion and fuel cells. piece of the zero emissions puzzle for a broad Although developments on land are well docu-
The ship design concept range of maritime and ocean industry appli- mented, its potential for delivering clean mari-
is known as the Aquarius cations. To demonstrate its feasibility, Ulstein time power has yet to be incorporated into a ves-
Eco Handymax II and all has also developed the Ulstein SIF concept, a sel design. Thor’s charging capacity has been
the technologies currently 100m long, 160 POB capacity, zero emission scaled to satisfy the power needs of four ex-
encompassed in the design expedition cruise ship. This Ice Class 1C ves- pedition cruise ships simultaneously. ‘Thor’
are either currently avail- sel will run on next generation batteries, using itself would never need to refuel. As such,
able or under-development. Thor to recharge while at sea. ‘Thor’ is intended to provide a blueprint for
The Aquarius Eco ‘Thor’ is essentially a floating, multi-pur- entirely self-sufficient vessels of the future.
Handymax II ship design
includes the integrated
sail-assisted propulsion
& solar power system The Power ARK Project Japan’s coastal waters, and this project is in
the design and development stage towards a
known as Aquarius Marine
demonstration experiment and full-scale op-
Renewable Energy or
eration in 2025.
Aquarius Aquarius MRE.
Photo: PowerX
C
have also been added
along with electric propul- lassNK signed a Memorandum of Under- pletion in 2025, Power ARK 100 will carry 100
sion & fuel cells. Aquarius standing (MOU) with PowerX, Inc. (Pow- grid batteries, hence 200MWh of power. The
MRE was granted Approv- erX) for a collaboration on the development of vessel will be designed to travel up to 300km
al-In-Principle by ClassNK the Power Transfer Vessel (Power ARK). when running only on electricity and will be
in 2021 & a further patent PowerX is carrying out a project of the first able to unlock long-distance, intercontinental
related to this system was model of the Power ARK series, which is de- clean power transmission when it is powered by
applied for recently. signed for transferring renewable energy in both electricity and sustainable biodiesel fuels.
C
lassNK issued an Approval in
Principle (AiP) for the design
of an ammonia-ready LNG-fu-
eled Panamax bulk carrier developed by
Planning and Design Center for Greener
Ships (GSC).
In 2021, ClassNK published its “Guide-
Photo courtesy GSC
www.marinelink.com 53
Hybrid
Photo: GSI
G
uangzhou Shipyard Interna- AB and Switzerland headquartered Pro- tershed moment’ in the development of
tional (GSI) began sea trials of man in 2019, the other two ships pres- methanol as an alternative fuel for MR
the Stena Pro Patria, the first ently under construction being Stena Pro tankers. He said each tanker will sig-
methanol powered dual-fuel tanker con- Marine and Stena Prosperous which are nificantly slash NOx emissions by us-
structed in China. GSI signed the deal to due to complete this year. ing around 12,500 tons of methanol as
build three 49,990 dual-fuel DWT tank- GSI vice president William Zhou marine fuel a year powered by an MAN
ers with Proman Stena Bulk, a joint ven- hailed the start of sea trials and testing dual-fuel 6G50ME C9.6 engine, with-
ture between Sweden based Stena Bulk of the propulsion equipment as ‘a wa- out catalyst conversion.
U
-Ming Marine Transport Corp.
contracted with Japan’s Sumi-
tomo Marine Co. Ltd. to com-
mission Oshima Shipbuilding Co., Ltd.
to build a 99,990 DWT Post Panamax
Bulk Carrier M.V. Cemtex Excellence,
a ship that was christened earlier this
year. M.V. Cemtex Excellence has
Photo: U-Ming/Sumitomo
www.marinelink.com 55
Maritime Safety:
A New Approach is Needed
By Dr. Torkel Soma, Chief Scientific Officer, SAYFR
F
or years, the shipping in- are engaged by classification societies, through, for example, training courses.
dustry has focused on regu- flag and port state authorities, vetting Changing the culture is key and that
lations and procedures to and insurance companies and HSEQ de- process takes time. To help operators
improve safety. Yet shipping partments. They verify that ships do the improve their approach to safety, proven
is still at risk of major accidents. The right thing and comply with technical methodologies must be used.
whole industry needs to change its fo- and procedural requirements. However,
cus. Ticking boxes never made anyone ticking boxes never made anyone safer. Safety leadership behaviors
safer. Also, assessing culture using valid Put simply, it involves observing and
and reliable survey instruments can help Cover-up culture identifying working methods on board
to improve safety – Dr Torkel Soma, Also, and worryingly, there is a cov- and then working with all the officers
Chief Scientific Officer at SAYFR. er-up culture causing errors and unsafe and crew in teams and as individuals to
It has been well documented that most practices. There are now so many proce- deliver the eight-point safety leadership
maritime accidents (~80%) are caused dures and checklists that, in some cases, behaviors, namely:
by human error. Still, most of the focus it is impossible to comply with all of • Giving feedback
on learning is rooted in technical causes them. The fear of failure is driving ac- • Speaking up
and adding procedures and checklists. cident statistics, and surveys reveal that • Building trust
Despite this bias, many accident in- 45% of seafarers admit that they regu- • Creating openness
vestigation reports pinpoint that the larly do not comply with procedures. • Showing care
leadership or safety culture was the root I firmly believe that human factors • Facilitate learning
cause of more recent accidents such as are key to prevent threats and failures • Promoting teamwork
the Bulk Jupiter, El Faro, Helge Ingstad from escalating. Yet improving safety • Managing dilemmas
and Costa Concordia, as well as older or performance is about improving not Experience shows that the focus on
accidents such as the Exxon Valdez, only individuals but also the collabo- the eight behaviors work because they
Bow Mariner, Herald of Free Enterprise ration between sea and shore staff, be- address the blind spot. By encouraging
and Amoco Cadiz. tween officers and crew and between the participants to openly share errors,
different nationalities and cultures on failures and concerns, they are able to
Industry blind spot board ships. break the chain of events that can lead
The critical failures leading to the up to a major accident. Also, this ap-
accident were in most cases known Huge potential to reduce accidents proach helps to move beyond the culture
before the accident took place. This Although this is recognized, it is not of punishment to the positive safety-
demonstrates that failures which are always addressed, so I believe a new ap- enhancing culture where crew members
not handled properly may develop into proach is necessary to improve collabo- help each other.
critical situations and accidents. This is ration and reduce risks. Indeed, collabo-
a blind spot because the biased focus on ration is strongly correlated with the risk Culture Assessments
technicalities and “impeccable” safety of accidents and business interruption. In order to understand how the organi-
inspections makes people reluctant to Our experience of working on multiple zation culture influences safety, there is
be open about their failures, concerns projects over the years shows that it is a need to use methodologies specialized
and mistakes. We at SAYFR think ship- possible to reduce the risk of major ac- for this purpose. One thing that many
ping companies, and the whole industry, cidents by up to 75%. However, there people are ignorant of is that a key pro-
needs to change its focus. Thousands of is no quick fix to improve collaboration fessional competence of organizational
auditors and inspectors across the world and implement behavioural changes psychology is advanced mathematics
and data analysis. The evaluation of but the root cause of the problem – i.e. two independent measurements per-
organizational culture relies on inter- human neglect, whether cultural or cir- formed at the same time. An increase in
views, observations and questionnaires cumstantial – was not factored in. the ability to manage failures, for ex-
applying psychometric instruments that ample, will necessarily correlate with
are tailor-made to ensure valid and reli- Reliability through Data the number of incidents that occur.
able results. The professionals drive the Reliability of the survey instrument Construct validity is when a theoreti-
process while the data provides the re- is also key and that is ensured statisti- cal model of cause and effect – for ex-
sults. As a consequence, the more and cally by use of data. Factor-analysis is a ample, do the improvements prescribed
better the data on these topics, the more statistical method used to describe vari- following appraisal of the 8SLBs – ac-
valid, reliable and to-the-point are the ability among correlated items in terms curately replicate the real-world sce-
results. However not all the instruments of a potentially lower number of unob- narios they are intended to represent?
used in the industry are valid and reli- served variables, called factors. For our Construct validity is the ultimate va-
able. In a recent review of safety cul- instrument, the eight factors are equal to lidity measurement, and necessarily
ture maturity instruments, only 3 of 43 the eight SAYFR leadership behaviours incorporates all other validity factors.
instruments were valid. Indeed, there is (8SLBs) mentioned above.
not one single test alone that can dem- Moreover, predictive validity is the Cutting Frequency of Accidents
onstrate the validity of a survey instru- instrument’s ability to predict some- Also, it’s not only the psychometric
ment. Therefore, SAYFR has developed thing in the future such as an event, instruments that rely on data. The use
tailor-made psychometric instruments to or correlations with instrument mea- of digitalization, the internet of things
assess these topics and has a database of surements made by other instruments. (IoT), sensor data, machine learning,
responses from about 300 000 seafarers. If an organization scores low in terms and big data has picked up in recent
When it comes to the qualitative and of the 8SLBs, it is a good indicator of years. The idea is that those with the
quantitative tests that can be made to future problems. This has been shown most data can create the best analytics
verify validity, the basic one is content on a number of occasions when depart- and forecasts. With the use of more qual-
validity. This dictates how well a safety ments, units or suborganizations have ity data, risk assessments and worst-case
instrument addresses a safety issue. It received low 8SLB scores only to have scenario simulations provide reliable
specifies that the survey instrument ade- accidents occur in the intervening time, predictions and identify effective inter-
quately covers the topic being studied as before action was taken. Predictive va- ventions to prevent accidents. In short,
well as having sound scientific grounds lidity can also be applied to solutions. what we at SAYFR see is that the best
and references. This is important be- When action was taken based upon a shipowners and operators have a proac-
cause so many historical examples show low 8SLBs score, a shipping company tive organizational culture that goes be-
risks that were identified well ahead of experienced a 60% reduction in the fre- yond ticking the ‘compliance boxes’ and
time but were not addressed. These in- quency of serious accidents, to a level instead applies a collaborative, trusting
clude the Deepwater Horizon blowout, which was maintained five years subse- approach from top to bottom in the com-
which claimed 11 lives and caused huge quent to the investigation. Concurrent pany’s organization. This also includes
environmental damage, rig personnel validity and construct validity are also assessing culture using valid and reli-
had knowingly by-passed safety barri- important elements. Concurrent valid- able survey instruments. This is what
ers. In this case, failures were identified ity measures the correlation between really helps to improve safety.
www.marinelink.com 57
DIRECTORY AND SERVICES. A LISTING IS PROVIDED, AT NO COST FOR ONE YEAR IN ALL ISSUES, ONLY TO COMPANIES WITH CONTINUING ADVERTISING PROGRAMS IN THIS PUBLICATION, WHETHER AN
ADVERTISEMENT APPEARS IN EVERY ISSUE OR NOT. BECAUSE IT IS AN EDITORIAL SERVICE, UNPAID AND NOT PART OF THE ADVERTISERS CONTRACT, MR ASSUMES NO RESPONSIBILITY
FOR ERRORS. IF YOU ARE INTERESTED IN HAVING YOUR COMPANY LISTED IN THIS BUYER’S DIRECTORY SECTION, CONTACT MARK O’MALLEY AT MOMALLEY@MARINELINK.COM
APPROVED U.S. COAST GUARD MECHANICALLY ATTACHED FITTINGS Viega, 585 Interlocken Blvd., Broomfield, CO , USA ,
MARINE SANITATION DEVICES (MAFS) tel:(410) 299-6724, tj.tracy@viega.us contact: T.J. Tracy,
Environmental Marine, Inc., 711 Colyer Rd., Bronson, KY Viega, 585 Interlocken Blvd., Broomfield, CO , USA , www.Viega.us
, USA , tel:(606) 561-4697, bobkenison@aol.com contact: tel:(410) 299-6724, tj.tracy@viega.us contact: T.J. Tracy, PRESS FITTINGS
Bob Kenison, www.envmar.com www.Viega.us Viega, 585 Interlocken Blvd., Broomfield, CO , USA ,
CLEAN, QUIET, PROVEN: POWER & MEMS MOTION SENSING tel:(410) 299-6724, tj.tracy@viega.us contact: T.J. Tracy,
PROPULSION SOLUTIONS Silicon Sensing Systems Ltd, Clittaford Road Southway, www.Viega.us
BAE Systems, Power & Propulsion Solutions, Bldg. 14, Plymouth, Devon PL6 6DE United Kingdom , UK , tel:+44 PROPULSION - HYBRIDRIVE
1098 Clark Street Endicott, NY 13760 , tel:(360) 306-2844, (0) 1752 723330, sales@siliconsensing.com SOLUTIONS
joseph.hudspeth@baesystems.com contact: Joe METEOROLOGICAL INSTRUMENTS BAE Systems, Power & Propulsion Solutions, Bldg. 14,
Hudspeth, www.GetToZero.com R.M. Young Company, 2801 Aero Park Dr., Traverse City, 1098 Clark Street Endicott, NY 13760 , tel:(360) 306-2844,
COMMUNICATIONS MI , tel:231-946-3980, fax:231-946-4772, joseph.hudspeth@baesystems.com
David Clark Company (Wireless Headsets / Digital vsherman@youngusa.com SENSORS
Intercom Systems), 360 Franklin Street, Worcester, MA NAVAL ARCHITECTS, MARINE Silicon Sensing Systems Ltd, Clittaford Road Southway,
77060, USA , tel:(800) 298-6235 , ENGINEERS Plymouth, Devon PL6 6DE United Kingdom , UK , tel:+44
www.davidclarkcompany.com/marine Bristol Harbor Group, Inc., 103 Poppasquash Rd., (0) 1752 723330, sales@siliconsensing.com ,
ELECTRIC PROPULSION Bristol, RI 02809, USA , tel:401-253-4318, fax:401-253- www.siliconsensing.com
BAE Systems, Power & Propulsion Solutions, Bldg. 14, 2329, design@bristolharborgroup.com VIBRATION ANALYSIS
1098 Clark Street Endicott, NY 13760 , tel:(360) 306-2844, The Shearer Group, Inc, 3118 Harrisburg Blvd., Suite M.A.C.E. Inc., 3013 NE 12th Terrace Oakland Park, FL
joseph.hudspeth@baesystems.com contact: Joe 100, Houston, TX , USA , tel:(281) 532-2080, 33444 , tel:(954) 563-7071, rudy@mace-inc.com
Hudspeth, www.GetToZero.com info@shearer-group.com WASTE WATER TREATMENT
ENGINE ORDER TELEGRAPH NAVIGATION AND CONTROLS Environmental Marine, Inc., 711 Colyer Rd., Bronson, KY
Prime Mover Controls, 3600 Gilmore Way Burnaby B.C. Prime Mover Controls, 3600 Gilmore Way Burnaby B.C. , USA , tel:(606) 561-4697, bobkenison@aol.com
V5G 4R8 Canada , tel:604 433-4644, fax:604 433-5570, V5G 4R8 Canada , tel:604 433-4644, fax:604 433-5570,
Michael.Combs@pmc-controls.com Michael.Combs@pmc-controls.com
INERTIAL SENSING SYSTEMS PIPING SYSTEMS FOR SHIP REPAIR &
Silicon Sensing Systems Ltd, Clittaford Road Southway, NEW CONSTRUCTION
Plymouth, Devon PL6 6DE United Kingdom , UK , tel:+44
(0) 1752 723330, sales@siliconsensing.com
www.marinelink.com 59
www.marinelink.com 61
M.A.C.E.
In
e
in
du
FT. LAUDERDALE - USA
ar
str
M
WORLDWIDE
y
Phone: (954) 563-7071
Fax: (954) 568-6598
s .$4 3ERVICES
s 6IBRATION
NOISE
STRUCTURALMODAL ANALYSIS
s &IELD BALANCING ,ASER !LIGNMENT
s 4ORQUE
TORSIONAL VIBRATION ANALYSIS
s )2
4HERMOGRAPHY INSPECTION
SHIP DESIGN & s %MMISION TESTS %NGINE 0ERFORMANCE TESTS
ENGINEERING SERVICES s ,OW ,OCATION ,IGHT 4ESTING
)NNOVATION s !NALYSIS
s /PTIMIZATION s "743
s 0OST
&UEL 1DYDO$UFKLWHFWVDQG0DULQH(QJLQHHUV
s 3AFETY s %FlCIENCY 'HVLJQDQG$QDO\VLV)($&)'
s %NVIRONMENTAL 0ERFORMANCE 4615 S. Carrollton Avenue
510-814-9700 | www.herbert.com New Orleans, LA 70119
ZZZPLQRPDULQHFRP
BOLLARD™
MARINE
GENERATORS
DESIGNED & BUILT FOR
THE HARSH MARINE
Maritime Propulsion is the largest ENVIRONMENT
online database for marine power &
propulsion equipment - the fastest
way to find engine reports, specs,
suppliers and exclusive articles on
industry developments.
99kW
Log on to the
MarineLink.com
and register to receive 206.286.1817
LOCATE A DEALER:
your copy online or WWW.MEREQUIPMENT.COM
(877) 534-6445
www.wilkesandmclean.com
info@wilkesandmclean.com
http://bit.do/MaritimeNetwork
Specializing In Barges
s 3INGLE OR $OUBLE (ULL )NLAND
OR /CEAN
'OING
s #HARTERING 3ALES
!SK FOR "ILL 'OBEL
s
37 TH !VE 3UITE
0ORTLAND /2
www.marinelink.com 63
ADVERTISER INDEX
Page Advertiser Website Phone#
5 . . . . . .ABS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .www.eagle.org . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(281) 877-6306
The listings above are an editorial service provided for the convenience of our readers.
If you are an advertiser and would like to update or modify any of the above information, please contact: productionmanager@marinelink.com
WEKA Boxcooler®
• Over 20 Years of Experience with Copper Nickel Boxcoolers
offering longer product life cycle than standard coated tube units.
• Weka Guard and Protector eliminate the need for bulky and
costly copper sacrificial anodes.
© 2022 R.W. Fernstrum & Company. All rights reserved. FERNSTRUM® and GRIDCOOLER® are registered trademarks of R.W.
Fernstrum & Company. All other trademarks cited are the property of their respective owners.