jr wud hy Coit, Vooks ‘ARAMCD PIPING CBT QUESTIONS -NEW PATTERN “The pressure lass ain neve by ASME 165 are 180,30, 400 600,80, 1500,2500 150, 300,400,600 00,1500, ©1225 150,300 400,600,500,15002500 2. Maximum temperature forhydo testing iting 28.32 F 25 casper construction code requirement A 12F as pr quastion covered in APS70 3. Adass 400 flanged iting must be hydro tested at what pressure, temperature 125-175 ¢ ating 206. 4 cass 1500 flanged ftingmust be hydro tested at what pressure, if temperature 185 200 ¢ rating 920 bar $5 Flanged iting sal pressue test shal be a per alow 21.2 tmes pressure ating b. 15 times pressive rating 8.2.2 Test Conditions. The shell pressure test for flanged fittings shall be at a pressure no less than 15 times the 38°C (100°F) pressure rating rounded off to next higher 1 ba- (25 psi) increment. Minimum duration of hyarotest pressure 3¢ per ASME 821.37 30 mints B. 10 mints e2 hour 4.2 hour AAsper ASME 9323, 3452.2 Other Test Requirements (a) Exemination for Laks. A leak test shall be main- tained for at least 10 min andl all joints and connections shall be examined for leas. 7. Pneumatic esting state for 160 ps what wl be the st hoaing pressure for preliminary check? laobar bosbar ‘A Asper ASME 631.3, 345.5.5 Procedure, The pressure shall be gradually. tnereased until a gage pressure which is the lesser of Sne-hall the test preamare or 170 Kia (25 psi) ls attained, atwhich timea preliminary check shallbemade, includ ing examination of Joints in accordance with Para. 3i1c.1(a). Thereafter, the preasuse slwll be gras lly incteased in steps until the test pressure is reached, olding the pressure at each step long enough to equal” ‘ze piping stains. The pressure shall then be reduced (o the design pressure Before examining lor leskage in ‘eccordance with para, 3452-28), Selection of ase 5 per wig adr? JN same sis ative ies Paste 1620.4. asMe 1621 edo Thrensed Joint ove ral wre in YD Credic Joad Suite‘A. he per the scape of work ASME B65. ‘Metalic 8 non-metal lage connection which type of gasket using? ‘Ring type b Flfe typo Ga lock Karmmprofil A. Ws per ASME 8313 312.2 Metal to Nonmetal Flanged Joints ‘Whereametalledangeisbltedtoa nonmetal ange, bothshouldbe nate afl aed gasetspefetred. 1 a gasket extending only to the inner edge of the bolts is used, bolting torque shall be limited so that the nonme- tallic flange Is not overloaded. 10, Wher wl be the mixing diferent compound in a process? 2} Mixture) Blendoreinjetpn aes ‘As por APSO, | 482 | rx palnts | Process mk pants ae pints of janing of process steams of cing composition endor temperature hers fool desig lation, operating as ax process moran afe uid Ye avoid cares pce. Not th peocoss rm pea petite however they hed to be dad and erated fer peste doradahon metho. 3433 Injection point Inton punts ore cao we carhns process natives ae redueod to «proses eam, Conoien "vrs, neuter proce ilo, des conus, oxygen scavengers, caste, an wae washes fra most olen Yecognaed a: requ spac tionson in desing te pit of injector. roves eddies, ‘Semel nd water are ye prose soc nro oat spec proces otecves. NOTE sion pos oot een wer wo roces eer in (mt pe), [EXAMPLE chisel as ren, wate njecton in overhead sytem, pls pan netic ‘Sach os, afoul eh, orale Mag vs ‘shld servic in which he gauge pressure doesnt exceed 15073 andthe design temperature ‘sfrom-129etnrourh 1866? | category 0d b) sever eye eM dermal id A Aeper ase #33. (a) Category D Fuid Sereice: a fluid service in which all the following apply: (D) the fluid handled is nonflammable, nontoxic, and not damaging to human tissues as defined in, para. 300.2 { (2) the design gage pressure does not exceed 1035 kPa (150 psi) (3) the design temperature is from -29°C (-20°F) through 186°C (36°F) 12,For impact testing how many coupons eaires?an be eB ae 3]8313 b)8311 €) 8314 4) Al ofthe above, As per the ASME code for pressure piping is ASME B31, So answer all ofthe above ‘The ASME UDI Code for Pressure Piping consists of a number of individally published Sections, each an American National Standard, snder the diction of ASME Comite Cade fr Pree Piping. ule foreach Section elec the kin sopping installations consiered ding its development, follows wo13 wos mais 318 ower Piping: piping typically found in eectse power generating stations in indus- ‘sland instisatona plants geothermal eating systems, and catalan dre eating and cooling ystems Process Piping: piping typicll found in petroleum rfineres chemical, phaemaceut iso doa lars ele a +70 ratos us 2o and rer eames e/Dupte 5% Wek zo and le, sanles (10> 3% ibe 4 ¢ = Nominal wall hcxess. 8 0 = Ordered outs cametr. 46 what isthe permissible ie welghage, ot more thar-—not ss than-—? ‘As per ASME SECII part A 8530, 7. Permissible Variation in Weight 7.1 The weight of any length of pipe NPS 12 and under shall not vary more thin @iBover or QHD under that specified. For sizes over SBSHB the weight of agdeneth of pipe shall not vary more than (8 over or S#@Minder thal specified. Unless otherwise specified, pipe of NPS 4 and smaller may be weights47. 1ftwo Nangesin a fanged jit de not have the ame pressure: temperature rating, the ating of AAs per ASME B65, 2.3.2 Mixed Flanged Joints. If the two flanges in a flanged joint do nothave the same pressure-temperature rating, the rating of the joint at any temperature is the lower of the two flange ratings at that temperature, 48, Use of ange jit tether high or low temperatures shal tke ito consideration the of ont Foon? A Asper ASME 165, 2.5 Temperature Considerations 2.5.1 General. Use of flanged joints at either high ox low torperatares shall tbe tvs conatéerata te in paras. 2.5.2 and 2.5.3 are included as advisory with the aim of lessening these risks, 48, Application at temperatures in the creep range what wilresut in bol load? AAs per ASME B 165, 2.5.2 High Temperature. Application at - tures in the creep rany Bons, ‘takes place. Flanged joints subjected to thermal gradients may likewise be subject to decreasing bolt loads. Decreased bolt loads diminish the capacity of the flanged joint to sustain loads effectively without leakage. At tempera- tures above 200°C (400°F) for Class 150 and above 400°C (750°F) for other class designations, flanged joints may develop leaka; lems unless care is taken to avoid ingore tera os sore ta a 50, Whatisthe maximum wording temperature fr 1504 flange? A 200depre. SL What iow strength bok? AAs per ASME 165, 5.3.4 Low-Strength Bi specified minimum yield strength are listed as low strength in Table 1B. 52, Bolthols are in mules of..-722 A Four6.5 Flange Bolt Hotes © in multiples of four Bolt holes shall be and pairs of bolt holes shall straddle 53. Flange an flanged iting hal have bearing surfaces or bong that are paral to the Nange face win? A. degree. 6.6 Bolting Bearing Surfaces Flanges and flanged fittings shall have bearing sur faces for bolting that are parallel to the flange face within Any back facing of spot facing shall not reduce the flange thickness, below the dimensions given in Tables 8,9, 11,12, 14, 16, 18, 20, and 22 (Tables IL-8, IL9, 1-11, 1-12, 1-14, 116,118, 1-20, and I-22 of Mandat Append Spigot 54. strength of bolt specif in? A 55, Whatie dos les? |. Ae per APLS70, 236 ‘Some examples include banked branches, ay. oged Bink vaves, anes wih ane end "re pump pig evel pump ti bypass nes, hig poht vents sample pant, aa, leedes, and mstunent connectons. 56. fw dinar metals and Ps wed a jon conbinston and they have fret preheat temperate Wha wl beth pebeat temperature required? AAeper ASMEB3L3, 330.2 Specific Requirements 330.2.1 Different P-No, Materials. When welding two different P-No. materials, the preheat temperature shall be sown in Table 330.1.1. whats the standard for valve testing? A APISTE, 58, Which among these electrodes are low hydrogen type? ‘A. All electrode ending with §68(€ 7015, € 8018, £7018) ‘58, Which standard wl be used fr markings on flanges they are of not th4 MARKING 4. General Exceptas modifid here shall be marked as required in pt as noted in para. 42. 4.2 Identification Markings 4.2.1 Wame, The manufcturer's name or trade mark shal be appli, en ererenens Eee rep ati lteter and bor sitet sero ee a rennet te Steep Sie ea tater smth aes fr = iste licences a alee thereat Saar ate emia, mee ‘on ey mediate miteen nists Sie peta 424 onlumaee The deigoaton B16 BIAS tlt apie ts tng or ge ay, fo Upon ecto the ve dengan da Welorance othe Sandan, The wo the pric ASHE pico 25 Temper, Topsite king oe seguted om flange Hanged fing: Rowen ‘td temperate beso ce fg bul ps tng th sa 426 Size, The NIS dosigntion shall be mak on fangos a aged tg. Raacing fang ‘ecg aged ssf mh th apy ‘SHENFSdongten toque by me 12 an 63 4.27 fing it anges The ge pep) of coc gp gel be ark er Ul he epomig ig pe mine 428 Moti Matranga oso pers dn eet erent fr ta oe ‘peaeton crgataspetin eda fae TA nate mance sep bem wah ee than so fh ap pete or rade se tek These Metenon marge sal placed so {to tll sefsenIn een, Th mig ‘aking atl bn scone whe ne at 50, where are the locations whic require frequent inspections de to Corasion under Insulation(Cun? AAs per APIO,556 CUlIneprction fo CU st be cst nos or ean wt tesa ABLBUAEES hepa eye conan or pa oa HCA dara nd dit pl eek No wepecte stu ep iar sap aes on Te nen touch extra insion me gpa en ood ender, CU danage maybe ccna CU inspection ‘nay req removal of ome a aan. ara coverings ae in Qo eon a er 0 Feason {tsp damag Gti ham, ki othe to rerowe than kx pon of th agua. CU dane slong ous na coer aras where teers ly. Coneersons stan ove ano ited to tat indde 9) ty of CU oho spt ping system er comporabl picing sms 1) un ont ofthe xa cover end nso: 6) dene fi oakoe (oa stabs or wp 4) hahe to ping systems me net sores ©) canine of extn costing ioe 1 etenc of xcs wn wot nso, 9) he ype of ston sod and wheter at nuns noun oa ard oid wa (61, Whats calle erosion? ‘AAs pr APLS7L, 42.4 rosionlEzosion~ Cotosion 42141 Description of Damage “SERRE aR te a 1b) Exesm-carsin isa despon forthe damage hat curs when earosien contbuts to ereion erovng protective fs or soles thy exposing the mall suracs to ue eaten inde ‘he combined steno eso ni eroson. 2, For pneumatic test what s the pressure lint for testing? (2 quastions based on this) ‘A. Asper ASMEB3L3, (19) 345.5.4 Test Prossure. The test pressure shall be not les than RH the design pressure and shall not texened the lesser 0) the pressure that would produce a nominal pres: ‘ire stress of longitudinal stress n excess of 90% of the yield strength of any componentat the test temperature 63, ASTAA ASS grade Is wat isthe service temperature that it can be used without impact testing? AAs per ASME B 313, Fyne 23224 Miu Temperstnes Wis pat Tsing fo Caben Se Mates {see Tone ur anc for Dest Cave fora Usted Matera ee Tt 3252 24 fo abr Vas)scatman nm gta 9 Hecate cremate a ASO am gen” TS cine eens o atta tu tg Sees aeiss oo Ranta) cence eam 64. what isthe preferred method for thickness inspection Ia Inservice ping? The prefered matods of inspcing injection rot wage de i ih te minim thickness at ech TAL. Close gid uitaserie measuemens or saning maybe se, as lng as tempers ae apport, AGFA atematng curent fld measurement AE Scot essonexanaton tech AUT atlomated utzon exarnaton acne @iM. Condon anton ction Cul resend inalaton ON rina dame (sed Sl systemtodesrbe pip ize) EMAT _Gectoragnte sous vansduer ERW crc rela weed ET esyeurenecaminaten etnve Foc faideatayte eacking FRE fbrrotooe ase Hic hyetogen ized racking D ince amet rf ital pce Lcd inion plays LED tghtenting cote Mir magnet pags exarinatontchrique uw microwave examination techniqueNDE randetetve examination NPS haminal pe see lowed when appropriate, by he specie size desgnatonnuber without an neh bed) 00 site darter Pall pastve mater identcation PRE personal pret equlpment Pr lq pentrantexamnatonecique PWHT posted eat reatment al "sk ased inspection Rr ‘adographc earinaton tcbriaue SiAierace salto iertce sap omalbore pra SCC sess eosin eacing THe tctnese menting laciton TOFD tine-otAight dracon ' ur Uitrasone exarinton etnique w. ‘irae. FRET wel orescantmagnet parce examinationtchrique 6. Which method isnot used for checking piping sytem inservice? A. AsperAP1570, '512 er NOE Tetnques Pang Sysems bras tne montane examen ciguas maybe apeei ety o moniter or othr {cts paso doraga mazretme Fst te tera] owe dung wong epcen,e pose ‘pes of Carege er ech pig co shou bs aan nto sostertan Te peso sul nad ith “rcs spect ran ena issn pee rage he NOE wan sn ote orton [857 Plate mtmna sgl goes on epecton alee at re ope een rage ‘Snchnona Bumpin of NCE tahun tama be fre ce helo. «2 Magne ptise exaninafon cach an ta ins cine aan ot ston te mater 'Eronoarmic manos NSM BUC: Secon V, Arce 7 Mh nates gusare on pete MT 1) Ui pannt urinating crc prety, ora aes thatthe fh rn ‘nd uring ster suce npc, epscyh nonmagete reals KSME BPVC Secon Ace 1 pote putance peering PT nomraon 1) RT for dtcing aliens such e6poosy.val lg nls crc, and ines ‘Separate ASIE BOVE, Secon Ale? pes guano eeming FT 4 Usa fa anti cteng ne andere realing crac ad ta nga cern [ASE BP! Seaton Arcee andre 39 pro gusanc npeoing UT =) Aerating crt x hae eraminsiontcvius fr elecng sutacebeakng rch and soos 1 ty curant orainaon etc aint meals, cds, nd eng cicnintes ASME BPVC, sconce 0 prove guano paformng 60 caret examin. 2) Fld metstagptic repeat ter nying metal changes 1) Acct omen examen fe ecg stay sient dec, ASME PVC, Scien VA 1 feats 12 rowan guanes on perm sous omsinerariatn,1) Theory fr deni erga of omponent | Leah eng fr dtc ch tilnes detect ASHE BPVC Seton e101, ovis pian on peeing bat sing 1) Long oe UT th dtc ttle. (66, Flange tings an Fangejoints tobe tested at what temperature and pressure? A 8.2.2 Test Conditions. The shell pressure test for aes Salil i at a pressure no less than 15 67 Flange ting sto be used at 1000 and 280 bor ating wht the testing pressure? ‘A.LStimes the rating. 68, ASTM A106 Grade A, 8, C whats the diference? ‘A Asper ASME SECA Part TABLE 1 CHEMICAL REQUIREMENTS Composition, % Grade A Grade BB Grave C TENSILE REQUIREMENTS ‘isco in PO SoSeiist Soca doom ant rs os iat” same “Gal” Tamme “Sol 69, Whatis the heat treatment: where the metals coled suddenly? ‘A-Asper ASME 8313, () quenching: when used as a part of a heat-treating operation, a rapid cooling process that results in micro- structural stabilization or changes in material properties that would not have occurred without rapid cooling.20. For inspection ofa joint intended for use in high amine content what shoul an Inspector cheek te confi Rs we in service? AAs per APIS7L, 5122 Amine Sess Caosion Cracking 51221 eseipton of Damage 4) Amine caching ea comnon tem apple tote cracking of sels under he combined aton of {era sess nd conoson h equotia akanoarine aye used fo removeatued HS andlor (CO; athe mires om varios as sndiqul hyrocatbon sean. b) Amin raking a emo aainestesscoresion racking. ©) mot ten fund at adjacent non PWHT carbon ste weldments ori Nigh eo worked pats, 4) Amin eracing shold rot be conized vith savers oer ype of SCC that can oecur in amine ‘Snivnment hich are father descrbedinS|2S and S125 512.22 Alfected Matte Carbon ste! ad ow aly sts 51226 Prevention itgation 8) PWWHT al carbon sea ls niin ae queen accordance wih API RB 945. The same Feaurenent apis trepar vals an tna and extra tachnant wats pure 93), 1) Use sold ela staloss ste, Aloy 400 cer corosion ein alloy in eu of abon sel ©) Wer wash non-PYT carbon ste ping ad equipment por to welding, heat eater or eanoit 4564 Affected Une or Equipment 2) Saar Hee ancem nce cto epg andes wel a sees nF. essing li sou aor serves and HE owaver mid see ured fr ‘vessels ar png nest rtrag, ost a ‘nd a6 ly not suncaplble HE excopt at wel sale PHT Ts rt a _1%ahat beng refered an authorited inspector a per P1570? a 1. Scope 44. General Apptcaion 1A coverage P1570 ovr nspecn ang pa, nd tron ocd frac ond eagle inked (RP) Fig sone stesso pessre envy Saves at ave een pacereaiee. ‘72. whatisthe minimum tines require to withstand pressure? A sas ibng sytem based on te spproprote devon nde calcul chica! and stra oags ‘Ary, ned Mowe cn be neeeaea ug Fewer Fr Sain sai Saas wih AY S201 isheees 7, whats tho lash point temperature if we tan to use serie fd or testing?AAs per APLS70, 5a Test Fut ‘The test uid shoud be water ness tari the poss of damage def reesing a ater ars fects of vale onthe ping ystom orth process or ness the tat alr il bacon contaminated ans psa vl fresantenironneral probs. In ele: ease, anather suitable nonoieIqud ay be sod he hui Is ‘trate, shes atleast 120° (9C)or grea, an consideration shal be given to the fect of th ost onvonmenton te et ping fabricated or having omponanis of 200 sales stale so! should be hysotetad ith soon made Up of poabie var (see pos. dosnaedde minerazed water or steam cordansee having fl code encentaton nt He cline concent) fas than 6D pn NOTE Poti woar nis nb flows US, race, 250 pr orion sma aie site wih too 74. The flange fof ralsed fare ana tebe converte to fit face then what the dimension tobe followed. As per what standard? A-ASper ASME 8165, 6.3 Flat Face Flanges 6.3.1 General. This Standard permits flat face flanges in all classes. 6.3.2 Conversion. A raised face may be removed from a raised face flange to convert it toa flat face flange, provided that the required dimension, fy shown in Fig. 6 (Fig. IL-6 of Mandatory Appendix II) is maintained. 6.3.3 Facing, The flat face flange facing finish shall be in conformance with para. 6.45 for the full width of the seating surface for the gasket. 175, Whats /F stands for in hinge? 76. How cana testing be done or lnes pata blacked and have rai vale, therm expansion of ‘uid? AAs per APISTO, 58:4 Procautions and Procedures Dung where he st resol xcaed tha st pressure of presi ave va on sien,tama, each valve dk shal beheld down by a suitably designed st amp. The sppetn ofan atonal ad ‘2'tne vave spang by turn the aquenng see protined. Uther appurenences that are Neapable of "snag the est restr suchas gage lsat, presrre gape, expansion ns, oh pe dk shoud be ‘moved or Hanke nes inaingexpanion jars that canst be Teroved or iad may be tated at 8 ‘ede peesire in acconone wih he prncpee of ASME B31. ack vales af used nda 8 pipng Sjtom ora resets aon shoud be usd ot ceed the pees esa peste as desorbed ih ASME 181634 orapleable valve mature ‘Upon competion ofthe presse ts, possue role devies ofthe proper stings and oer appurtenances removed or ade nperale cing the pressure test shallbe etal er rosctrated eta apphing passe et appropri precaution and procedures shuld be akan int acour to esse th ‘afaty of personel led th the pressure es A cose visual epecton of piping components should nt be torn unt the expen pressure fat x Blow he MANE Ths revo serps Inpetar for eserves Pin. “7. when do we need to ntl pad in pong? |A.As per ASME 831.3 para 32853, ‘heranalv aah upc oe elds ‘ewes mise theme elsharings vr dann ot lea Se gue sno. iN artneng pd ore shal 1) hreting pd ores taco bein ey tier "aya hyped ore wold with 2 cov et wea having sat Seton nt st Steer exw ang rt eso ot os tha OPS Fg 3050, “)TheSerogrtarnriigpator nd oabe stot pp ay et el barn eat enon an han 03 ne 9, ae teats (a (8. (6) etforcing pads ana sales sha tae a god wttepartosich theyre stahed. Avent cal ‘De promied atte sd no atthe coc) oan pa Slt rete atage nthe weld ere rach and ‘aba alo veuing dug welding and eat est ‘eat pudarsadle a beta mmoretha oe lee {os beteecnplaer nee srengh ever por sade pr each pce has 3 veut le (i) Bramiston anda’ neccesary rats a he ‘completed eld betwocs brane sar shall be ‘made Before ang pd sae i) Flere S08. shows atonal nepal ets {ote bach connetons ppl of HSS S97 ts {hat abut the ote of he an tah by 2 lp ‘watongrove wed Tawelsshalbe insedyethcover ‘es svagatvone dimension not eethan, The cove 78, Ae suction side of pump what kind offing tobe used? ‘A eceentiewith fat atton. 79 Pine materia intended or ow temperature service? asa 80, what to be considered wile designing piping? ‘old sing.hangers will not be displaced as far from their original settings. Inasmmuchas the service life ofapiping system is affected more by the range of stress variation than by the magni tude of stress at a given time, no credit for cold spring is, permitted in stress range calculations. However, in calcw- Tating the thrusts and moments where actual reactions as, well as thelr range of variations are significant, credit Is, given for cold spring, 319.24 Cold Spring, Cold spring ts the intentional deformation of piping during assembly to produce a desired initial displacement and reaction. Cold spring ts beneficial in that ft serves to balance the magnitude of the reaction under iittal and extreme displacement conditions. When cold spring is properly applied there {s less likelihood of overstrain during initial operation; hence, itis recommended especially for piping materials of limited ductility. There is also less deviation from as- installed dimensions during initial operation, so that 1. Whats the temperature range in which for CU require regula inspection? AAs per APIS70, AAA Insulated Piping ystems Suscepube to CU Cefn area fing stom re potertly more surcopteo CU ning 12) Boe epost mit orga om eolng wate ters ) Rose eposedta seam vows: ) Hose eporedto deluge ters: 4) ose subject process ele ingress of mitre or ai apo ©) carbon sto 2, inclusing ones insulated fr personnel protection, aperaing between 10 F (HG) 0. MRM Ca ray Spgeat e perng wre caus fio cin 1 con tn aaa wich nema con sericea 60 F175 bt a nn 8) dendtgs and stacker that rode fom edad png and operate a ‘eperatng temperate oft ace 1) sustntic stress ste! ping systems operating btwaon 12°F (60°C) and 40 (205°C) (susceptle © ‘lode 820) 1) brain ppg syste tha have a eneny te nic aape tne jckntng providing a path wai nomen teen ompertur than he|) steam waced ing sien that can expdence tach leaks, cepeily ating ings beneth he ination: 1) ping syste wih detixate insulation coatings, endirwrarplngs: bulges er staining ofthe lsuaon er [atktng syste or ising bands (bulges can fiat coroscn product bul) 1) ping eystams eusoptblee physical damage fhe coaing or sua, thereby expcing the ping ote TAA2 ‘Typlel Locations onPipng Cuts Susceptible to CU ‘The above noted asa of ppg stems can have spec cans vin tem tha are result CU. Thate eee ince be flown. 1) Alpaneatins or beaches in th alton acting syste, sch as — seadegs (vents, ahs te} ~ pipe hangers and ote suppers: ates and ings fragt insulsoneuaces = battonpipe shows and = steam ad elect weer bing panetatns, Termination ofinsuatin at tangs and other ping coments ©) Damaged or missing ston acting. 4) Isuacn jockting soars located onthe tp of hazonl ping or mpropet lapped or seed inulaon inch. 6) Teminaton otnslton ina verte pie 1) Cauting which 5) Low pit piping ats tat haves known breach he auleon ate, incising ow pit ong ‘cupped ping un. hardre,soparate,crismising 1) Carbon row-lay sel ange, bling, and tar components understate nigral sping syste. Prieta tnton shouldbe geno eatons where lbiaton plugs have ben emoved pet ping thickens ‘moasurrens ennui png. Thee plgs shal be prorat replaced and stole, Several pes offomovable hugs are comma avalab tat pert napecton and Henfetn of inspec pls fer fare eerence,