Professional Documents
Culture Documents
2. A. X-ray Technology
B. Radiation Sources
C. Gamma Radiography Equipment
5. Defectolo gy
8. Advances in Radiography
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There are six major NDT methods viz., visual and optical aids; die rah testing, ul Masonic
testing, eddy cuirent testing, magnetic particle testing and dye penetrant testing. q h se are
regularly used by industry.
Each of these methods, has its own flaw detection capability and therefore no method can
I
replace other methods. These methods are discussed in brief.
Commonly employed NDT methods can be broadly divided. into two groups
Basic principle of radiographic testing is shown in figure 1.1. The radiation transmitted
.through a material, is recorded on an X-ray film. In this method, different types of radiations
and films are u,ed, depending upon the type of information required.
Z Object
Defect
Distribution of
E- transmitted intensity
through the object
1.1
3.1.1: X and Gamma Radiography
Radiography testing is most widely used in industry for inspection of welds, castings and
assemblies . The image of a material produced on an X-ray film shows optical density (degree
of blackening) variation depending on the internal structure of the object.
Industrial X-ray machines ""in the range of 50-400 kV are used for inspection of meta)
thicknesses ul;-to 7.5 cm steel equivalents. Betatrons and linear accelerators upto 30 MeV are
used is r highr T _
thicknesses..
Ultrasound waves are generated by piezo electric ransducers which convert electrical energy
to mechanical vibrations and vic-versa . These waves are made ' to fall on the material to be
tested . As the wave travels through the material, it may get reflected , refracted , scattered or
transmitted depending upon the structure of the material.
Longitudinal
waves
7/77 /
!x x
!
Most commonly used frequency range for industrial inspec_rion is 0 .5 - 25 mega llerrz. Three
important methods of ultrasonic testing are pulse-echo , transmission aid resonance techniques.
In this method, evenly timed pulse waves are transmitted into the material to be tested. Ina
homogeneous material, the wave travels through the material and gets reflected from the back
swfaee. in case of a aefect, the original pulse reflects back from-the. defect loce.tion and
returns to the transducer before the return of hack surface echo pulse as shown in figure I.2a"
A single transducer canOerve both as.transrnirter and receiver.
1.2
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.uyilc lll(WJd. ^ Ill III' hcm'1 g
thedtywd^i c,.ue/.uJw .•.,1•,n+^r/avrY ' l/iar^
It »•^•^•av,t !t flu'fridtL • IWIIr#t1.e f, •u(1... t ,.... 1.._I .,
In this method, two separate transducers are used on.either.side of the material, one as
transmitter and the other as receiver (Fig. 1.20) Variation in intensity across the-transmitted
beam indicates the soundness of the material. Attenuation of the sound beam is indicative of
coarse grain structure of the material. When the wave length is comparable to the grain size
of the medium, scattering process predominates.. Transmission method is less sensitive.
This method is mainly useful for measurement of thickness of plates -r sheets and
also in case
of bonded materials . In this method, ultrasonic wave of continuously
varying frequency is fed
into the material .. The frequency is varied till a standing wave is set up within the material,
causing it to resonate at the fundamental frequency or multiples of it at a greater
amplitude as
shown in figure 1.3. The resonance is sensed by an instrument. Change in resonant frequency
is an indication of discontinuity.
Examinatio n of cracks and other irregularities on the surface under visible light is the cheapest,
. - simplest and qu ckest NDT method. However, all . defects cannot be seen , byvnaiddd eyes.
Therefore , techr.iques to increase the contrast of the discontinuity to make it visible , are used.
Coloured and fluorescent dyes are made to seep into the surface cracks to provide contrast
against the background.
?.3
4.2 : Rayleigh Wave Testing
COIL
The method employs alternating currents i{ the range (50-5000 kHz),.and is useful for detection
of surface and near surface defects in electrically conducting materials. When a coil
carrying
alternating current is placed in the proximity of metal specimen, as shown in'figure 1.4eddy
currents are induced on the surface layer. Strength of these eddy currents depends on z la; n:^
number of surface variables.
,,Depth.of inspection depends upon type-of material and frequency of the alternating current and it
is'about •140 mm:
.C 5 LEAK TESTING
Leak testing ,method is used-to check fabricated components and systems , ifor nuclear reactors,
pressure-vessels, electronic valves ,. vacuum equipment, gas containers, etc.; A leak is passage of
:,a gas frpm one side of the wall of the container to the other side, un er pressure or concentration
difference. It is*measured as cc/sec.
Depending upon the range of leak , detection capability, a number ofl test - methods are available.
Some examples are; pressure*drop / rise, ultrasonic leak detectors, bubble tests and ammonia
sensitised paper, with detection capabilities upto 10-4 cc /sec. Halogen diode sniffer, Helium
mass spectrometer and Argon mass spectrometer have detection sensitivities in the range
10-' 10.11 cc/sec.
ffisagz^
1B• PROPERTIES OF MATERIA,LS
X ' INTROD
• UCTION "`
Selection of a material for a given job depends upon its physical and i
Most structural mat er i als mech an
are subject to external forces, an i cal properties.
'
stresses which generate internal me
The reaction of the part to these str
Hence esses can be critical to its continued fun t onin ^
, it is important for the NDT personnel to know the normal material ro er i
as effect of discontinuity upon-the material servic
eab ility. P P t ^, as weir 14
2 TYPES OF PROPERTIES
The application for ch a material is usrd, determines which property is most important.
2.1 : Chemical. Properties
Strains beyond the elastic limit, which result in residual strains on unto sn
inelastic-or plastic strains.
Materials which u n d e r g are called
are referred to as "ductile go relatively IargePlastic to ru
". Those which under g o littl e or n o plastic strain ptore
;
1. e . tare,
1.6
Mnll`.I'#II twt
The toughness of a material is defined as the ability of an unnotched member (e.g. a smooth
round bar) to absorb energy, when loaded slowly. Notch toughness of a material, is defined as
the ability of a material to absorb 'energy in the presence of a sharp notch , when. loaded very
rapidly with an impact load.
2.3.3 : Creep
Creep is the flow of material overa period of time,.when under a load too small to produce any
measurable plastic deformation at the time of.application . The simplest type of creep test is
made by just hanging a weight on the test specimen and observing its elongation , as a function of
time by using a microscope or other sensitive detector of strain.
2.3.4: Fatigue
Fatigue testing determines the ability of a material to withstand repeated applications of stress
which in itself is tors small .to produce appreciable plastic deformation . Fatigue, usually is a more
critical design criterion than any other, for the structural safety and reliability of machinsry or
structural compone nts_. T!.:.•.. , .
2.3.5: Hardness
The hardness. of a materiaLis measured- byhatdness .tester. - Threexypes_of hardness- test are.the.
scratch ,' rebound and penetration tests . - Hardness measurements are extremely useful as a quick
and rough-indication ofthe mechanical properties of a metal.
Jim
1C. DEFECTS IN MATERLAL,S
I: INTRODUCTION
A discontinuity can occur any time in the history of a piece of metal. If it is introduced during
the initial production from the molten state, it is termed as inherent discontinuity. If caused
during further processing, fabrication or finishing, it is called processing discontinuity.
Finally, if it arises during the use of the end product either due to environment, load or both, it
is called service discontinuity.
2: CASTING DEFECTS
Casting is the process of causing liquid metal to fill a cavity and solidify into a useful shape.
The discontinuity that can occur during casting process are given below
a. Non-metallic inclusions
the impurities in the starting Non-metallic inclusions within the. molten metal, are caused by
material and most of the non-metallic matter being lighter. rise to
the top of the ingot, but some are tra ppe d , w i t h
in, because the molten metal above them
hardens before it could reach the surface. These inclusions are irregular in shape.
b. Porosity : It is spherical or nearly spherical shaped and i
molten material. s caused by the entrapped gas in the
f. Shrinkage cavity
:Shrinkage cavity is caused by lack of enough molten :1 etal to fill the
space created by shrinkage of the solidifying metal, just as a "PIPE" is formed
in an ingot. It
can be found anywhere in the cast product, unlike the "pipe" in the ingot, which always occurs
only at the top portion of the ingot.
1.8
metal . These, are called :' tungsten inclusions ; Y..; tLf
h. Lack of penetration : Lack of penetrations due to failure of weld metal to ex :end into the
i root of the joint . The most frequent cause for this type of defect is 'the unsui able groove
design for the selected welding process.
i. Undercut : During welding of the final or cover pass, the exposed upper edges of the weld
preparation tend to melt or run down into the deposited metal in the weld groove.
Undercutting occurs when insufficient fillet metal is 'deposited to fill the resultant, at the edge
of the weld bead . The result is- a groove that may be intermittent or continuous . and'parallel to
the weld bead . Undercutting may be caused by excessive welding current, incorrect arc
length, high speed , incorrect electrode manipulation, etc.
._ 1
The response of metals to various stages of manufacture , construction or service rife can vary
widely depending upon chemical composition ; heat treatment , mechanical working, surface
conditions , presence of discontinuity and other material characteristics.
Products and structures may be subjected to. ,a number of service conditions , as mentioned
below, which may result in discontinuity.
a. stationary load,
b. dynamic load, unidirectional or multidirectional, multi-directional - more serious,
c. high temperature,
d. pressure creating stress above a material 's elastic limit
e. corrosive environment,
f. vibrations,
g. excess loading,
h. improper maintenance and
i. ageing-
There are two generally accepted types of material failure in service : one is the easily
recognized 'FRACTURE' or separation into two or more parts; the second is the.less easily
recognized "EXCESSIVE PLASTIC DEFORMATION" or change of shape-and/or position.
4.1 : Corrosion
4.2 : Fatigue
Failures occurring under ;onditions of dynamic loading are called "FATIGUE FAILURES".
Most. service failures occur as a result of tensile stress.
1.12
i
metal : These are called 'tungsten inclusions
t' S'M'#FCSii
Jiow { ^ $it7r5 ^ ^,icisrsj
9. -Lack f fuscon Lack of fusion or ncomplete fusion , asst ^jstfrequently
'termed describes
E the failure fof adjacent field metal and base metal or . lidtetweld passes to fuse together
completel y. This failure ` to 'obtain fusion may occur at side wall or in the interpass region.
Lack of fusion . is usuall y. e'on gated in the direction of welding and :may have either rounded or
sharp edges depending on h ow it is formed.
i. Undercut : During. welding of the final or cover pass, the `exposed upper edges of the weld
preparation tend to melt or run down into the deposited metal in the weld groove.
Undercutting occurs when irsufficient .filler metal is deposited to . fill the
' resultant, at the edge
of the weld bead . The result is a groove that may be intermittent or continuous. and parallel to
the weld bead . Undercutting may be caused by excessive welding current
, incorrect arc
length , high speed , incorrect electrode *manipulation, etc.
ID. MATERIAL DEFECTS AND FAILURES IN SERVICE •
1: INTRODUCTION
3 : TYPES OF MATERYAL'FA1LURE
There are'two generally accepted types of material failure in service: one is the easily
recognized 'FRACTURE' or separation into two or more parts; the second is the less easily
recognized "EXCESSIVE PLASTIC DEFORMATION" or change of shape and/or position.
4.1 : Corrosion
4.2 : Fatigue
1.12
•'1
Wear . isprobabl ythe most --important factor in. the deterioration of machinery with moving
components , oftep limiting both the - life-and the performance of such equipment . Wear is the
loss of material from the surface. Wear is.affected by a variety of conditions , such. as the type
of lubrication , loading, speed , temperature, materials , surface finish and hardness.
C
4.4 Overstress
it may happen when a part . is accidentally exposed to a load which is much greater than its
design load. When this happens, the component may undergo plastic deformation . or fracture,
to relieve the high stress -within the part.
I
X-rays were discovered by a German, scientist , Prof. Wilhelm Conrad Roentgen in 189.,.
Some of the properties of X-rays are given below.
1. X-rays are electromagnetic radiations, similar to visible light, with higher energy.
2. They can pass througl}t mattet and get absorbed/scattered in the process.
3. They can affect X-ray,Pphotographic films.
4. They can excite and i' nize atoms'of the medium , through which they pass.
5. They can cause injury ytobiological systems.
X and gamma rays have similar properties , Gamma rays are emitted by the nucleus , whereas
X-rays are generated outside.the nucleus when high speed electrons intera c th atoms=
Gamma rays have d , discrete energies, whereas,X - rays have continuous energies. The
efinite
maximum energy of X-rays depends on the incident electron energy (Fig. 2.1).
f Characteristic H-raBs
Relative
7 of Tungsten
Intensitg
Applied Voltage
=200 kV
a. Advantag
2. They have small focal spot size, which helps to obtain sharper images.
2.1
3 [3se of^tys results in
} better image contrast
, as X_ rays have contin uou s
4 . X ray un i spectrum
ts ensure complete radiation safety, when they are switched 'OFF.
b. Dsadvanta^PS
1. X-ray units are bulky, for use at indicate & inaccessible locations.
2. They require electric power for operation.
3. They require high capital investment.
X-rays are produced when a beam of high energy electrons collides with any material (target).
X-ray production increases with increase
in atomic number of the target atom and with
increase in the incident electron energy. In an X-ray machine, less than one per cent of the
electrical power supplied is converted to X-rays and the -remaining power
this heat is not
. removed efficiently, the target material may melt. p appears as heat. if
Although X-ray intensity is different for different" target material, the distributi X-ray
energies for all targets is similar, the maximum on of
electrons . In an energy being the energy of the incident
X-ray
or the applied=kilovoltagemachine, if the potential difference between the filament and the target
* is 200 kV, then the energy of the electrons hitting the target is
200 keV and the maximum energy of the X rays would be 200 keV -`A typical X-ray
spectrum is shown ins 2 i
sharppeaks. .. g The continuous X-ray spectrum will
These also contain one
mote or
.._A,
peaks
called characteristic X-rays. are of definite energies, dependent in the target element, hence are
t
The quality of an X-ray beam can be described by its Half Value Thickness (HVT). • The
HVT is a function of the effective energy of the X-ra
the applied kilovoltac, y beam, which is approximately 1/3rd of
filtration. tag e. also depends upon'the nature of the power supply and the added
t.
GIas.5 casing
X-ray tube is contained in a suitably shaped steel shell for ruggedness. I'lie
viz., kilovoltage (kVp), tube current
( mA), besides the cooling pattern, decides t e `,1 ratings,
an X-ray unit. ucture of
4 RE^UIFEIKENTS
OF AN INDUSTRIAL X_P
^Ay TUBE,
1. An industrial X-ray tube must be capable of operating
indefinite periods at maximum loading. continu oL_1^
^^ , ffor
or
2. It should. be able to pass appreciable current over the low
voltages
This is to permit such radiographs to be taken, est
voltage techniques whi n
, essit to low
within reasonable exposure periods.
3. It should
defi .^..:.ti possess the smallest possible focal area . For ni a^
oa, a point source of radiation is one of the r '^ radicgr ^p
tubes have very y small focal areas . rquireme 't -,;,dEr r, X-ray
2._
`/FY"Y .., tO ..W M dtJ.. _.
AC
4'96 •ry. 6 ^'p4^'a!1
r^ratriovw„ t^A
Industrial radiography involves inspection of objects of various materials and ip,qany shapes
and sizes . For objects containing organic compounds , eg., food .stuff, plastic insulating'
materials, etc., the required voltage is in the range of 50 - 100 kV. The examination of light
metal and steel castings , welds in pipelines , pressure vessels , ships-and bridges and weapons of
war, requires kilovoltage'in the-range 150-kV - 2 MV.- Most frequently used voltage is
between 150 kV and -400W.' Portable X-ray units, in the voltage range -150 kV to 250 kV
are used for field radiography. - X-ray units of higher voltage are generally stationary ones,
r
for use in enclosed installations.
X-ray units can also be used as -cabinet installations with incorporated lead. shielding and safety
interlocks . (eg., the unit becomes operable, by actuation of certain microswitches , only when
the object occupies a preset position in front of the beam port).
5.1 : Fluoroscopy
The fluoroscopy technique is used for continuous production line scanning of die castings, in
food processing. industry, etc. A fluoroscopy unit consists of X-ray source, fluorescent screen
(line i adm.iam sulphide). and leaded 'glass barrier. The equjpment is normally supplied in
shielded enclosures. The object-to be examined isplaced in between X-ray beam and
fluorescent-screen. ;.A_shadpw image-is. produced on the screen-and it is viewed through
television monitorsystem or-by the use of image intensifiers.
The use of fluorescent scree is, for examination of castings and assemblies at considerable
magnification, is made- possible by using a tube. with a very fine focus of about 0.2 mm in
.;..diameter. The small size--nf the spot reduces- geometric unsharpness and also produces image
magnification. -
Target
Electron
beam
These units are.useful for cross-country pipe lint. inspection, with automatic movement from
joint to joint and are becoming increasingly popular. The power input is obtained from diesel
generators.
The power, supply required for the operation of an X-ray tube ars
The filament of an X-ray tube is normally operated at 6-12 volts with 5-6 amps of-current.
This-is derived from the mains line using a step- down transformer. The high' voltage is usually
obtained from a step-up transformer.
To maintain the target at positive potential with respect to the filament, different types of
rectification circuits are used, viz., half-wave rectification, full-wave rectification and constant
potential units. There are various advantages of using a constant potential X-ray unit. It
yields better X-ray output than that produced by a pulsating potential having the same peak
kilovoltages. It gives a more penetrating beam; as. required in industrial radiography.
7: LINEAR ACCELERATOR
To obtain high energy X-rays in the McV.rani;e, for inspection of very thick objects, linear
accelerators are used. In these, the X-ray intensity can be of the order of few hundred
Roentgen per minute at one metre.
2.5
•ZB. Rt3yJAT P.. LO ,.
2: PRODUCTION OF RADIOISOTOPES*:,.
.27 24
lAl (n,a) 11Na
When a target containing ' m' gram of the element of interest- is exposed to a neutron flux of
v en b y th e relation
n/cm2-sec. the activity induced in the target (S^) is gi
S`_0.6Xm_X0Xor
A r l-e-o.693vr Bq
2.6
For production of iridium-192 , cobalt- 60 and thulium- 170 radiography sources , thin metal
discs of purity better than 9W9 per cent are used as targets.
Iridium - 192 and cobalt - 60 are two commonly used radioisotopes in industrial radiography.
Table 2.1 gives the characteristics of then; tio radioisotopes.
1.17 &
60 Co 5.3 y 59 Co (n,r) 1.3 50-200
27 27 1.33
The specific activity of a radioisotope is measured in gigabequerels per gram (GBq/g) or curies
per gram (Ci/g). A high specific activity indicates that a radioisotope of given activity will be
of smaller mass. In industrial radiography, to obtain a sharper image, the size 'of the source
should also be small. This is achieved by a source of higher physical density. Iridium-192,
2,7
with a physical density .2 ..4 g
radiography...
4 : FABRICATION OF R PYOISOTOPES
C
Fabrication of a sealed. radioisotopes involves sealing' of the active material in-an'inactive
capsule, resistant ^voughltowithstandunder nprmal-conditions of use, dispersion ;of active
materials : General y, stainless steel is used as the encapsulation material.
Board of Radiation and * Is xtope Technology (BRIT), M . umbai-400 094, fabricates and supplies
cobalt- 60 and iridi in-192 radiography sources for use in a variety of.equipment and in a range
of activity values. Although there are differences in shapes and sizes of source assemblies,
the inner source capsule , loaded in these , are similar in shape and dimensions. It is a stainless
steel capsule with dimensions: 8mm length, 4.5mm diameter... Eacharidium-192'pellet is of
dimension 2.5mm diameter and 0.3mm thickness. The number, of pellets in a capsule
depends on the activity required. A 1000 GBq capsule may have fdur.,or five such pellets.
TABLE. 2.2 DECAY CHART FOR COBALT -60 SOURCE
'(Half-life: 5.27 years)'
Months-> 02 08 10
Years
..y
00 - 0.98 0.96 0.94 0.92 0.90
01. 0.88 0.86 0.84 0.82 0,80 0.78
02 0.76 0.75 0.73 0.72 0.70 0.69
03 0.67 0. 66 0.64 0.63 O.61 0.60
04 0.58 0.57 0.56 0.55 0.54 0.53
05 0.51 0.50 0.49 0.48 0.47 0.46
06 0.45 0.44 0.43 0.42 0.41 0.40
07 0.39 0. 38 0.38 0.37 0.36 0.35
08 0.34 0.34. 0.33 0.32 0.32 0.31
09 0.30 0. 29 . 0.29 0.28 M28 0.27
10 0.26 0,26 0.25 0.24 0,24 0.24
Days 0 5 10 15 20 25 30 35 40 45
000 - 0.95 0.91 0.87 0,83 0.79 0_'x`5 0.72 0.69 0.66
050 0.63 0.60 0.57- 0.54 0.52 0.50 0--7 0.45 0.43 0.41
100 0.39. 0.37 0.36 0.34 0.32 0.31 0. 3 28 0.27 0.26
150 0.25 0.23 0,22 0.21 0.20 0.19 0. (.18 0.17 0.16
200 0.15 '0.15 0.14• 0.13 0.13 0.12 0. f.1II 0.11 0.10
2.9
OL*Z
C 0 0 FnACTUHI (EMAINItIC
8
N
8
N
o 0 0 O
0 0. 0
K)
N IW Ian
J
0
FIIACTION UIEMAtN11IC
0
0
0 00 0
N
C
N .- .. °122
_ Jr
2C. GAMMA RADIOGRAPHY EQUIPMENT
1 : INTRODUCTION ,
Gamma radiography equipment or camera consists of the following :
1. A source housing, which serves as a shielded container for the gamma source during
its storage and it has an arrangement to give a controlled radiation beam, when
needed.
2. An 'Exposure Mechanism', built in the source housing or separately attachable and
3. Accessories such as source manipulators, teleflex cable and gear drive system,
,flexible guide tubes for the cable and source travel , source position indicators,
radiation beam collimators , source changers (for transport), etc.
Design and development of radiography equipment has special importance in the programme of
NDT inspection..
The design and test criteria for radiographic exposure devices are based upon both use and
transport considerations , as these devices are also used as transport packages.
Size , shape and weight of a.radiography camera is dependent upon the types .ofThe exposure
heart
` the shielding material used
mechanism , the activity . of the. radioisotope and also on l'he design
. '
of the gamma' adiography , ezposure device is sourceassembly with its housing
and fabrication criteria to be considered are
1. shielding material
2. exposure mechanism
3. source assembly
4, safety interlocks
5. control unit
6. accessories
7. feasibility and reliability
8. easy maintenance and- source replenishment
9. installation
10. transportation
In general , the exposure devices can be. broadly classified on the basis of their weight.
30
) (Portable)
a) Manually handled (light) - upto 50 kg (Class P
b) 'Holley mounted (medium ) 50-500 kg (Class M ) (Mobile)
c) Nixed (Inhouse) '(Heavy ). - Over 500 kg (Class F ) (Fixed)
Classifications
Trolley and manually handled units can be moved at the site for exposures .
given in brackets are as per ISO 3999.
I
2.11
---- 0e , fiii, n74
--
a) Source held -in the housing and the shutter is displaced to expose the source
(Fig; 2.5a).. . It could be used 'only. in portable cameras because of practical
limitations on size and weight of the shutter. (no longer in use in Indic)
b) Source held on a cylindrical drum which is rotated to expose the. source -(Fig. 2.5b).
( It provides wide radiation beam.
c) Source enclosed in a rigid source holder which is moved through a small distance-for
giving the exposure (Fig..2.5c).. This type is used generally for sources with more-
penetrating radiation such as cobalt-60, of:higher activity, and for use in permanent
exposure rooms.
d) Source :as ombly attached to the`tipof a-flezible cable and-driven out of the source
housing for panoramic exposure (Fig. 2.5d).
3: DESIGN
The impprtant points to be considered, whip designing a radiography camera are ;
The radiation source in a radiography camera is always housed in a secondary. container called
'source assembly '. The source assembly can be of two types, rigid or flexible . Rigid source
holder is preferred for source housings shown in fig . 2.5a to 2.5c. Flexible source assembly is
:used , when the source ,is required to travel large distance to and from the source housing,
through bends and at different planes . (Fig 2.6)
v77`7'.17.1. 1..7°77`
Tecliop5-660 source assemblg-
\` \
Teletron source assemblg
As stated earlier, size and weight of a source housing is decided by-theshielding material and its
thickness . Properties of different shielding materials are given Table 2.4.
2.13
1. Atomic number 82 88% tungsten (Z=?4) 92
9% copper (29)
3 % nickel (28)
.9 19.07
2. Density in gram /cc 11.3 18
2.14
r'l^ ti^r
Panoramic exposures are made by moving the source assembly out of thesource housing , using
remote driving devices, operated by pneumatic , electrical or mechanical systems. With flexible
source assembly, only mechanical systems using teleflex cable are favoured.
All radiography equipment should be provided with safety devices such as inu :rlocks,
source.
couplings source holder locking, immobilizing device for the source , etc. In -house facilities
are planned with more elaborate safety devices, such' as door interlocks, audio
-visual' signals,
search-operatiotas .in exposure areas, and other fool-proof safety features . In.addiFion,
radiation m3Tnitoring instruments should also be, incorporated in the design.
3.5 : Fabrication
Design of the unit should be done keeping in mind the limitations during the fabrication of
components . These components are evaluated .for soundness and reliability to ensure fool
-
proof performance over the designed life of the equipment.
3.6 : Maintenance
The equipment should b e designed in such a way that minimum maintenance is required during
its service and.defective part is easily replaceable.
3.7 : Transportation
The design of the camera , when loaded with source should meet the <prescribed transport
regulations.
3.8 : Installation
Installation of units with kilocurie activity needs special gadgets. These gadgets should be
designed in conjunction with the unit to be installed.
2.15
QUALITY CONTROL DURING PROUI^CTIO^T:
All radiography cameras are .
confirm the Integrity of required to be sublet ed to strict gt,alrty^control examinatior. to
mechanical parts and also to ensure that radiation leakage levels are
below the permissible limits. The existing
permissible radiation . leakage. levels on the source
housings in 'off position are given in..the table 2.5.
Prototype lu nits x' ith remote control system are specially tested for
simulated nditie ns to assess the life of components . operational reliability under
N and associated accessories.
5: EQU PMENT IN USE IN INDIA
1. Portable
2. Mobila
Fri&d
These have either depleted uranium orr heavy alloy material for shielding. Fabrication of these
source. housings is not as easy lead ource housings. The cost of the material is also very high.
.The built-in safety of gamma radiography equipment, both from radiation and operational point
of view,, is very essential because majority of the radiography work is carries out in workshop
and construction
-sites which call for a strong and rugged equipment. kshop
As per the present safety requirements, in addition to shielding adequacy, all models of
radiography equipment must be so designed,
tests, such as as to withstand various
drop test, fire test., vibration. test, shock test, water mechanica l and operational
test, as per the specifications laid down by Inter immersion test and endurance
national Standards. Organisation (ISO 3999).
Only those :equipmnt which conform to all the provisions of ISO 309e
permitted to be used for industrial radiography work. ar approved and
2.17
1. Source assembly 2.' Source 3. Lead Shield
4. Locking system 5 . Secondary container
1. Source position
2. Source assembly
3. Rotating shutter
4. Lead shield
5. Shutter handle
6. Shutter arrestor plug
7.'Shipping cap
8. Front side cover
9. Rear side cover
l
1. Shield-
2. Source
3. Source assembly
4.- Source assembly catch
5. Key lock for shutter
6. Shutter opening handle
7. Spring lock for shutter
8.'.Shielding plug
--1. Source ._ . .
2. Lock
3. Source assembly
4. Stopper
5. Shield
2.19
1. Source .capsule . 4. Source assembly
2. Safety plug ;, L^F;.,1 5:lunger type lock=.. ;=;,,_.- - :.mac
- 3. Depleted uranium-shield '=
1. Source assembly
2. Source
3. Shield
4. Shutter
2.21
3A. pH .:TOGRAPx-HC AND, NON-PHOTOGRAPHIC
C -RECORDING
1: INTRODUCTION
The type of X-ray - film used in radiography, plays an important role din the detection of flaws.
It is therefc re, important to have detailed knowledge about structure and properties of films.
Polyester-Base (175µ)
2.2 : Emulsion
This layer acts as binder between film base ' and emulsion.
3.1
3: CHARACTERISTICS OF FILMS
3.1 : Film Density
X-ray
film on exposure to radiation and processing produces black deposits of silver. 1
blackening of the film is called optical density (
D) and is given by the expression,
L
D = Loges
Optical
density is measured with an instrument called 'Densitometer'.
a. type of film
b: energy of radiation
c. amount of exposure and
d. processing conditions
0 2 3
Log relative exposure -^
If:, number of different exposures are given to various areas of an X-ray film and densities
obtained at these areas after processing are plotted as a function of
Logo ( exposure), the
3.2
ewr4wagme
resulting curve is called ' Characteristic; ;urye , of thed-Win (1.1g .. 2}. ^
giv: s information on
3.2.1 Speed
(
Speed is defined as the density recorded on a film due to a given radiation exposure. It is
measured in terms of inverse' of exposure . required to produce a radiograph of a particular
a film which requires less
density, under given conditions . Keeping other factors constant ,
exposure is faster. Figure 3 . 2 shows characteristic ,, of two industrial X-ray films in which
film A is faster than, film B.
TABLE 3.1 : FILM FACTORS OF SOME COMMON FILMS
Type of ' Film Film Factor Source Type of Film . Film Factor
Source with Double
with Double
Lead Screen Lead Screen
The amount of exposure of a given radiation energy required on a film to produce a given film
' film factor'. A film
density (usually. 2.0) under specified conditions of processing is called
with lower film factor is faster than the one with a higher value.. Film factor depends on
energy of radiation . Film factor values fora few commonly used films are given in Table 3.1.
3.2.2 Contrast
Film contrast or gradient is defined as the•.change in density recorded on a. film for a given
change in radiation intensity.
The slope of the characteristic curve at a given density is the measure of the gradient of the
film, Gd, at that density,
D2 D1
Log E2 - Log
3.3
The gradient of a film depends on the size of its crystals . • Gradient of industrial X - ray films
goes on increasing with optical density , as shown in figure 3 3 . it is practicall inde nd
J
of the radiation energy. In general , compared to coarse grain film fine grain films
pe ent
have lower
speeds , but, higher gradient at a given density.
Film Speed
H>Y>Z
1 2 3
Density --7
There is very little effect on the shape of the characteristic curve due to energy of radiation.
. However, the film speed depends on radiation energy ,
as can be seen in table 3.1.
The films can be divided into three groups on the basis of radiography requirements.
1. Films for use with fluorescent screens, also known as salt screen films.
2. Films for use with metal screens or without screens (also called
'direct films'). This
group covers a large range of industrial X-ray films. The films are classifies
depending upon the grain - size of the films;
3.4
,r n A» > TT0RFSCENT.SCREENS:
(I
C 1. INTRODUCTION
there are two disturbing factors.
When an object is radiographed without using screens ,
, radiography screens
Hence, to reduce exposure time and improve image quality of radiographs
are used.
Radiation transmitted
i from object
l
V1I
Card board I plastic
=- I ead-screen (front)
......•::.:r:: ^:;. ::asp - Film
Lead screen (back)
Intensifying Screens.
Fig. 3.4 : X-ray Film Sandwiched Between a Pair of Lead
3.5
3.1 : Reduction of scattered radiation
In this definition ,
it is assumed that same film avid radiation source are
exposures. 'IF' due to double lead screen exposure with action -192 used for both tfx
source is about 4.5.,
Intensification action occurs due to the photoelectrons, emitted as a resultof interaction
rays with the material.
of X o(
4 : FLUORESCENT SCREENS
3.6
^Viwm
C,F.*- yv'-yew
Each._crystal.. in salt screen emits light . This light'ldiiverges in all directions and gives image
unsharpness.
InIgamina 'radiography, ° the-,intensification factors with salt screens , are not very much -greater
than that'obtained with lead screens. Secondly, these screens give poor quality image . Hence,
these screens are not'much used in industrial radiography.
- X or gamma rays
IH..1lllbl -Card board / plastic
3.7
4A. WORK PARAMETERS AND CONDITIONS
1: INTRODUCTION
In' radiography, work parameters and conditions
play an equally im p ortant role as th e applic^.
radiography techniques . The handling of X-ray films before
and after exposure and filr>
processing are important in this respect.
2: HANDLING OF FILMS
Films should be held by edges in order to prevent finger or pressure marls . P recaut i
on shou t
be taken to avoid handling films in a manner which would cause frictio1 and give confusing:
black marks on the radio grap h .
3: FILM STORAGE
X-ray film should be protected from X - rays and gamma rays to avoid
fogging.
Film should not be kept in a chemical storage room or in any loca' io- where there
of gas . Chemical vapours , is leakage
high humidity and temperatures also cc :_:-ibute to film fogging.
Film should be stored in as cool a place as possible , and in tropi :<
regions, temperatures
control in the store r o om is recommended .
Films may be stored for lo ng periods in a
refrigerator.
4.1
1. Development oreation of the visible . image.
2. Stop bath removal of excess developer solution and stopping of developing
action.
2. Fixation : removal of unwanted, unexposed silver halide and making image
permanent.
6 : EFFECT OF DEVELOPMENT
The function c•f developer solution is to reduce only exposed grains of silver bromide into
additional metallic silver and leave unexposed , unaffected grains . The rate of development of
exposed crystals is much greater than corresponding rate of unexposed crystals.
Ag+ + e: ---> Ag
c
The electron for the reaction is donated by developer solution.
Some of the commercially available developers for manual processing of X-ray films are given
in Table 4.1.
ideal developing temperature is 200 C and duration of 5 minutes. To avoid faults during
developing , it should be properly agitated during developing.
4.2
Make
Trade Name
Size of the pack
to make (in litres
of working solution
Kodak Indian
Photographic 2.25
Co developer
4.50
9.00
13.50
22.50
Agfa-Gaevert C-230
developer 2.25
4.50
9.00
13.50
22.50
May& B
aker Solidex X-ray
Developer 2.50
4.50
9.00
13.50
22.50
*7 :STOP BAjj. .
Th only fault which can occur at this stage is due to delay in puffin'
instop bath. A thin layersto the
of oxidized developer on the film can lead developer laden
in filn
to production of brows
wn
4.3
^'.^rtty.'
"w'^t^rla ult: Cd^ . ^t. ^3rtll^J
.^wi .^w•'l11 ^ ^ . ' w ^. y i.
8: FLING BATH
The fixer reacts with undeveloped silver bromide in the film and transforms it into water.
soluble compound which gets dissolved ' in washing operation. In addition , it enables the
image to become.permanent . Since the silver halide is still sensitive to .light to a small extent,
and so will slowly darken. if it is al?lowed io•remain on the film.
8 1 • Filing Agent I N3
The most widely used agent is sodium thiosulphate (Na2S2Og), commonly known as 'h pot ..
Its solution in Water rapidly dissolves silver chloride and bromide . uAc- A-dd IV4 ,
Generally, the film is kept for 2-3 minutes in rapid fixing bath and for about 10 minutes in
ordinary hypo bath.
Most of the defects arise clue to contamination of fixer by developer into fixer , through
careless use of stop bath stage. Faults may also arise if films are inserted without agitation.
Streaks may be produced , due to uneven removal of developer.
0.1': Washing
Washing is carried out to eliminate unwanted products from the emulsion after the fixing
operation . For this purpose, . the film is washed in running water for about 20 minutes and
then taken for drying. It is important to ^ use' flowing water , so-that the film on its removal
from bath is•taken out from uncontaminated water. -
Usually twenty minutes are allotted for this stage, b ut the period may prove insufficient if,
4.4
Each of these factors will lead to incomplete elimination of thiosulphate complexes from
gelatin. This will make the film yellow/brown on storage.
9.2 : Drying
It is necessary to remove excess water, as a wet radiograph is not convenient to handle and is
I
liable to mechanical, damage. Usually the wet films are dried by blowing a current of hot aif
over the films, and various types of drying cabinets exist for this purpose.. These cabinets
often include filter at their air intake to free the air from dust, which may stick to the wet film.
Black streaks / blotches Light leaks due to faulty film holders or cassette.
Streaks White and black streaks at points where film was attached to hanger
caused by processing solution remaining-on clips from earlier use.
Inadequate agitation during development. Removing film to view
during development time causing developer to run across film
unevenly. Contamination by chemically active deposits,
contamination of developer / fixer.
,/Drying spots and Drops of water on semi-dried film or drops of water running
streaks down semi-dried surface.
4.5
- in temperature of
Solution too warm , extreme- d ifferences
Reticulation (leather successive processing baths.
like appearance)
Fixing in warm or exhausted bath.
Frilling (loosbning Prolonged washing at high temperature.
of emulsion)
Due to'static electric discharges caused friction between film and
Static marks (Black
birdtrack effects) some other object.
Improper handling.
Scratches (black,
crack-like lines),
"Dark fingerprints Film touched . with dirty fingers before development.
Film touched with greasy fingers before. development.
"sight fingerprints
fitted or worn screens . Dirt on film screens.
White spots and'areas
Excessive hardening in fixer.
Brittle radiographs Excessive drying time.
VNEWINIXIMEMEN/I A / r / / / / % r . 7 / / I d ^/f / f i l 1
Small source 11 Large source Large SFD
Small U9 Ug Large Ug Small Ug
$
I
I
1
^,9I/
fI/I/7IJ0UlUflf/,
Thinner object Thicker ob ject Film close to
Small Ug Large Ug object F
Small Ug
1 Film awag from
object-
Large Ug
C S - Source, 0 - Object
F -. Film, Ug- Unsharpness
C - Central radiation beam axis
4.7
Radiation .. X-ray _
Material : Steel :=
Film : DuPont NDT 65
Film Density : 2.0
Distance : 36 inches
Screens : Lead
Front 0.12 mm
Back : 0.25 mm
Development : 5 minutes
20°C
Radiation : Iridium-192
SAW - _ 9y 1ti gamma rays
Material : Steel
4 , CC - _ - - - `1'
0.000 Film .: DuPont NDT 35-75
UAW - -
^.
Film Density 2.0
Distance - : 24 inches
Screens Lead
600
- - -
- - Front . : 0.12 mm
400
300 Back : 0.25 mm
- - - - Development : 5.minutes
200
20° C
$00
6o
40
rl -
30
20 71!
0.6
4.8
Lead screen : 0.1 mm front Lead screen : 0.15 mm front
'0.15 rnm back 0.20 mm back
Iridium - 192 Cobalt - 60
1. source or focal spot size should be as small as practicable . Ideal source will bei
point source,
4. source location should be-such , that radiation pass normal through object thickness. I
4.9
For calculating the exposure time, the following steps should be followed :
1.Calculate the present source -activity in curies (Ci) from the decay charts.
2.Find thickness (cm) of the object.
3.Find HVT (cm) of object material; for the given source, from the HVT tables.
4.Find SFD (cm) for the object thickness.
5.Write RHM value (0.5 for iridium-192 and 1 .33 for cobalt-60)
6.Find film factor (F in Roentgen) from table 4.2.
It may be noted.thatfthis formula is not very accurate for higher thicknesses, particularly when
using cobalt-60 source. Exposure charts as given in figures 4.2 - 4.4 are more accurate and
are recommended for use.
z rci e 1 : Calculate the exposure time in minutes for 0.75 inch. thick steel using 180 kV
X-rays. The machine is operated at 5 mA settings.
From figure 4.2, the exposure for 0.75 inch steel at I^J kY is 35 mA.min.
( Exercise Z :.Calculate the exposure time in minu tes for 1.5 inch thick steel using NDT 65 film
at 12 inch SFD'to produce optical density 2.0, using iridium-192 source of 8 curies.
(
From figure 4.3, the exposure time for.1.5 inch steel on NDT 65'film is 250 Ci.min.
(
a The exposure chart is made for.SFD of 24 inch.
EF (curie. min) x di 250 x 122
i ` t Exposure time (min) _ - = 7.8 minutes
cxd2 8x242
d2 New 1,SFD .
4.10
Exercise 2 : Calculate the exposure time, with the following data :
Let SFD be 50 cm
From exposure chart (Fig. 4.2) we can see that for 25mr a steel and SFD 50 cm, we need
around 2 . 8 curie x hour. It means the product of source activity and time in hours should be
2.8.
4.11
QUALITY
4B. EVALUATION OF RAD IOGRAPHIC
The sensitivity, in turn,
is assessed by radiographic sensitivity .
The quality of a radiograph control contrast and definition of the image.
depends upon factors which
r t Contras
1.2: Radiographic
of . It depends upon
Radiographic Contrast is the density difference in two areas a radiograph
Radiog p
the subject contrast and film contrast.
gamma ray intensities transmitted
1.2.1 Subject Contrast is defined as the ratio of X or g sintensity
on quali ty, nsed
It depends upon the radiation ect
d be thesubj
ns
through two different areas of a^ec^ woul
distribution, and scattered radiation. Higher the radiation energy, lower
contrast.
G) refers to the slope of characteristic curve of the film at a given
1.2.2: Film Contrast ( rocessing conditions and optical density. It is
upon the type o f film
,p
density .- It depends it can be expressed as
. Mathematically,
independent of radiation quality
D
(i = Log E
4.12
i I
s efflrtr^t by Affected 1 y
Affected b
a. Focal spot/ a. '^ype of
a. Thickness a. Type of film
film source size
difference
in specimen
b. Source to b. Type of
b. Atomic number b. Film screen
processing film distance
and density
.of specimen parameters
c. Specimen to c. Film.
c. Radiation c. Radiographic development
density film distance
quality
d. Activity of d. Sudden change
d. Scattered in thickness
radiation developer
of specimen
e. Screen film
contrast
This type of IQ' is a constant thickness plate having three drilled holes of diffeieit diameters.
If the plate thickness is T, the hole diameters are T, 2 T and 4T with minimum hole diameters
, 0 and 0.040 inches respectively. The plaque must be of the same material as
are 0.010, 0.0'
specimen. Th. same penetrameters are accepted by ASME Boiler and Pressure Vessel Code.
Identification numbers and notches, specifying the material and the IQI thickness are fixed
each plate. The number indicates thickness in thousands of an inch. Three quality levels c:.n.
be determined with a given ASTM IQI, as given in table 4.4.
4.13
Wire Diameter (mm) tDIN 62 1 E
Set 1-ISO-7 6-ISO- 12 10-ISO-16
3.2X68 1 .0 0.4'' .
2.5 0.8 . 632.
2.0 0.63 0.25•
1.6 0.5 0.2,
1.25 0.4: •0.16'
1.0 0.32 0:13'
0.8 0.25 0.1, .$
10 ISO. 16
DIN WIRE I
Set A B C D
O
A-STM'
0.0032' 0.010 0. 032 0.100
0.004X ..iuS 0.013': 0.040 0.126
0.005 0.016 0.050 0-160-
0.0063 0 .020 0.063 '0.20
0.008 0 .023 0.080 0.25
0.010 0 .032 0. 100 0.32 ^$.5
4T
1 A
I
ASTM PLAQUE RSTM WIRE
1-1T 1 IT 0.7
1-2T 1 2T 1
I 4T 1.4
1-4T 1.4
2-1T 2 IT
2 2T 2.0
2-2T
2 4T 2.8
2-4T
4 IT 2.8
4-IT
2T 4
4-2T 44 5.6
4-4T OT .
4.14
I
Equivalent sensitivity SE is calculated as
Wire type IQI consists of a series of wires of minimum length 25 mm, mounted side by side
parallel with a distance between the axis of wires of not less than three times the wire diamc
and notless-titan -5 mm and arranged in order of increasing diameter.
Wire type of IQIs have been adopted internationally. Most commonly used are DIN type z
Ap I IntypeTQls.
As ageneral practice, IQI must be placed on the source side of the specimen . Film side 10
are also pe;nu tted in some codes only in special circumstances.
o f plaque type IQI , it is generally placed parallel to the wei j at a location of p oore l
"sitiviiy for a given technique . Wires QI is placed across the weld (Fig 4.6). When
weld with t-he.reinforcement is examined, a shim of metal should b: placed under the IQI
match the total thickness.
When the objects are too small or have a complicated. structure for IQI placement, iQI can
p!aced on a uniform block of the same material.
`,
ASTM -
I el!
o, 01
4.15
^"-^; -s4^^=[FCTIQN^ OF:AS'i^'1Z
f1J
C -Penetrameters
- 0.008 10 2T 0.006
Upto 0. 25 incl 12 2T
12 2T 0.008
0.25 to 0.375 1.5 2 T 0.010
17 _ 0.013 15 2T 0.010
0.375 to 0.5 2 T
0.016 17 2T 0.013
0.5 to 0.75 `20 2T
0.020 20 2T 0.016
0/..75 to. 1.0 25 2T
0.025 25 2T 0.020
^.Y.O to -1.5 30 2 T
0.032 30 . 2T 0.025
1.25 to 2:0 35 2T
0 40 "35' 2T 0.032
2.0 to 2.5 40 2.T.
0.050 40 2T 0,040
2.5 to 4:0 . 50 . 2T
50 2T 0.050
2T 0.063
4.0 to 6.0 60 2T 0.063
'80 2T 0.100
6.0. to 8.0 g0 2T 0.100
100 2 T 0.126
8.0 to 10.0 100 2T 0.126
1'20 2 T 0.160
10.0 to 12.0 120 2T 0.160
1b0.._ 2T 0.250.
12.0 to 16.0 160 2T 0.250
200 2T 0.320
16.0 to-20.0
4 IDENTIFICATIONS
Every radiograph must have permanent identification marks which identify the job, the -region
thick steel sections , thin lead letters
examined and the orientation of the film. Except on very
and:characters can be used for placement on the specimen or film to be visible on the
They should be fixed on the specimen when it is casting or weld and left in
radiograph .
position whenever used.
However, moist of the specimen will have permanent marking either by stamping, engraving or
service condition of the specimen.
painting according to what is most appropriate for the
4.16
Material and its Thickness data is essential to select the "source , SFD and other important
radiography parameters . Whenever possible, fabrication procedure such as welding, casting.
etc. should be made available.
Film and Screen used are checked up with the recommendations of the code with respect to
the technique classification.
Film Processing should be standard as:per the recommendations of mane facturer of the
chemicals . -Shortened and prolonged development time must be avoid e^.
Density of the Radiograph should be between 2-3. Higher density malt be employed provided
high intensity illuminator is available for viewing the radiographs. Fog{deny it;- and expiry date
of the film should be checked. Fog density should not exceed 0.2.
Identification Marking System has to be* explicit to enable finding thc: exact area of the
specimen without any ambiguity. Lead. markers impression must appear on the radiograph.
Source, its active dimensions and calibration data should be verified with recommendations of;
the code.
SFI) is directly linked with specified c value It also determines the diagnostic area coverage
of the specimen.
Exposure geometry with relative position of source, specimen and films shown be given in a
sketch-for verification. 1 I
IQ', its location bears the most important information leading to assessment of the, sensitivity
of a radiograph. Observed sensitivity is calculated in terms ofth'ckness )f plaque/hole or 'f
diameter of the wire discernible-by eye.
Besides the above points, the radiograph. is carefully examined on both sides with reflected
light to r-weal superficial marks such as scratches, crimps and.other processi.ig marks. Use of
a magnifying glass would be helpful. Familiarity with film artifacts and their indication is also
essential to determine the genuine discontinuity as different from the spurious indication on the
film.
6: UNSATISFACTORY RADIOGRAPHS
Excessive film density can be due to overexposure, over-devciopment of film or fog. in casc
of over-exposure, the film can be viewed on high intensity illuminator. Another exposure may
be made by cutting down the exposure time by 1/3.
4.17
^,1ittl ti::
s recommendations
of film can- be avoided by following the manufacturer '
Over= developfient • ed tdevel rs can also cause high density
for processing . Unsuitable and wrongly intx
In addition, possible movement of the source, film, 'specimen should be arrested to eliminate
6.6 : fog
inadequate film storage
including safe light ),
It can result from excessive exposure to. light (
facility or improper film processing.
brigh ness
ined for
loading and processing area should be examn ocafading l ighcoating dyest d ueotf
tt
on safe light- should also be -exan
safe light. The filter
use of high wattage bulb.
r. radi?lion or excessive heat,
;e facility may result in improper pw:ectiOr, ,,,,..
Inadequate storage Improper film processing can be corrected by mixing proper solutions,
ty. humidity and gases .
4:18
i
controlling their temperature ,
development .procedures: light proofness or dark - room and
follow-up of correct-
Viewing the radiographs on the illuminator is generally carried out in a room fitted with dim
lights, free from glare, dazzle and reflections. This helps in quick dark adaptation of eyes.
reduces eye fatigue and improves visual acuity.
7.2 Illuminators
Minimum illuminator brightness to view film densities 1. 2 and 3 should be 300, 3000 and ((1
30,000'cd/mz respectively. Brightness of the viewing screen
photographic exposure can be . checked with
meter., if required,
Other recommendations are as follows : by holding its sensitive element close to the screen. 1
1. Colour of light
are acceptable. shall be normally white, but colours between orange and pale green
2. Diffusion of l'tght r
through one sheet of thin opal glass is found to be adequate..
3. Uniformity of brightness
should be achieved by masking the illuminated area to the
minimum required for viewing radiographic image. The edge of the radiograph
should always
considered 1 essbed masked and if the radiograph contains regions of d
ense than. the area under examination ens: which are
, these shall a lso be m
asked.
7.3 : Viewing Conditions
4.19.
Gee- s'ly, the light transmitted through the radiograph on the illuminated screen is sufficient
for writing etc., but if felt necessary, the ambient lighting can be'increased provided it does
not produce: anyuspecular .,reflections of the surface of the radiograph.
C'
The luminance of white opaque card put in place of radiograph contributing to ambient light
C should not exceed 10 per cent of the luminance of illuminated film, in the area under
inspection.
C 7.3.2 : Adaptation : Eye adaptation d pends upon the light condition to which the observer is
an lobserver coming from full sunlight should allow
subjected befot a viewing. . A. a- guida ,
; from ordinary artificial
at least 10 mir:.utes in subdued lightin . before commencing viewing
room light about 30 seconds adaptati is necessary. The adaptation period should.be one
continuous period of time . If eyes ar subject to full brightness of the illuminator during the
changing of radiographs , at least 30 seconds readaptation is necessary.
7.3.4: Magnifying Lens :.Low powered magnifying lens (x3 to x4 ) of reasonable area is
C recommended.
r^) All film readers shall check their eye sight annually for ability to see small
.7.3.5: Eye Sight :
details at normal film viewing distance.
1. Optimum film density for viewing with maximum sensitivity is inter-related with
brightness of viewing screen.
2. Minimum observable contrast, ie., minimum density difference discernible on a film
minated screen, depends upon the brightness of light reaching the
placed = on the illu
eye of the observer.
4.20
3. It is reasonable to assume that discernibility of fine'details such as low contrast lines
If
(crack images ) also depends , in the same manner. on brightness of the image as
presented on the eye of the observer.
4. Most codes on good radiography practices specify a minimum acceptable film
This is based on the
density, usually 2 , when metal intensifying screens are used .
density/contrast characteristics of good commercial X-ray film.
4.21
Y : INTRODUCTION
Radiographic: image is formed by differential absorption of radiation , while passing through. the
I thickness or presence of inclusions in the object
specimen . Variation in density, composition ,
can be recorded on an X -ray film.
I = 1 0 e''" .:........(1)
where 14 . is the linear absorption coefficient of the object for the radiation.
i
d' is present in the material, the transmitted intensity under
Now, if a discontinuity of thickness '
the.portion of discontinuity would be
I = lo a Ptx-k)' .........(5)
5) represents the apparent increase or decrease of radiation attenuation in the
'k' in equation (
region of discontinuity.
10
..
d
------ X __--__-31
Fig. 5.1
rat.
The above discussion also leads to the defect Image contrastiwtttch depends uponthd(ferenoe
aeK
of attenuation co-efficient of the defect aril ie sound material More the difference; higher
would be the contrasi 'and hence, easily de'te(`t
C From known values of attenuation coefficients of the specimen and discontinuity ,- it is possible to
calculate the image contrast • percentage foiatcertain size defect present in the specimen This
can be 'illustrated by the following example.`
Source Material
Lead Steel Aluminum
From the above, the subject contrast in percentage for the cavity. of 5 mm can be calculated as
given in Table 5.2. It can .be.seen from the values that the image of a cavity filled with lead will
be seen as positive image, ,whereas with - aluminum , it will be seen as negative image. On an
X-ray film, the positive image ~would be brighter and negative image would be darker.
The example discussed above shows that radiation from iridium - 192 source produces a better
subject contrast , as compared to that from cobalt - 60 source.
Greater contrast helps in detection
of smaller defects.
A defect will be visible when the radiographic contrast dD is equal tc or greater than
minimum perceptible density difference (AD ,,a ,), which depends upon;
a. image size,
b. density distribution,
c. radiation energy
d. film processing,
e. viewing conditions, etc.
4: DEFECT INDICATIONS
Examples of casting and welding defects and their radiographic appearances are given in tables
5.3 and 5.4.
Defect Cause
Radiographic Appearance
Cold shuts Failure of molten metal to fuse Well-defined continuous dark
with solid metals. line.
Hot tears Due to stresses near solidification Many ragged dark lines often
temperatures when metal is weak. discrete and taper identified by their
location near change of section.
Shrinkage Lack of enough molten metal to Dark areas of regular outline
metal to fill up the shrinkages. tending to taper identified by
I position of feeding head.
Shrinkage Contraction of metal during . Continuous irregular dark lines
porosity during solidification when feed with branches. Lines may be very
(filamentary) hole is blocked. fine, similar to layer porosity.
Gas and Blow Discrete cavities of 1.6 min dia. Dark areas of smooth outlines
hole or more due to entrapment of gas may be circular.
evolved from molten metal
or mould.
Cracks (hot) Rupture of metal under stress Dark lines, some tree like
above,400° F, usually associated branching.
with grain boundary.
Cracks ^.. Hardening of base metal in Dark defined lines from weld
reinforcement into base metal.
(base metal) weld area.
Incomplete Improper fusion between weld and Dark lines usually running
fusion parent metal, usually with parallel to weld.
trapped weld.
Lack-of Failure of penetration due to Dark continuous line in the
penetration poor gap, low current.- middle of the weld.
Dark round or elongated images
-Gas inclusions entrapment of gas due to • •
inclusions inadequate regulation of current with defined outline.
or wetVelectrode.
Concavity Normally in the root due to Localized dark areas in the
of sink improper movement of electrode or centre. of weld. _
too much heat in II pass over I pass.
Dark irregular shapes may be
Slag inclusion' 'Entrapment of nonmetallic solid
continuous with sharp edges.
materials.
Tungsten Entrapment of tungsten from tip , White, distinctively marked
inclusion of electrode in TIG process. in the weld.
The selection ofa particular radiographic technique is based upon sensitivity requirements
The visibility of the image of a small discontinuity, in a test.object, is possible only when a
prop er radiograph y tech nique is used.
1. Radiation source
.J. Films used
. Source to film distance (SFD)
4. Radiation beam alignment.
A technique is selected on the basis of the knowledge about the following factors :
Table 6.1 gives the source selection for various steel equivalent thicknesses.
Choice of film from'class I to class IV, is made as in table 6.2 a & b. Generally, for detec-
tion of fin,_r defects, fine grain, high contrast films are used.
6.1
High Sensitivity Low Sensitivity
Technique Technique
10 keV 10 .. 25
X-rays 50
15a kev 15
20) keV 25 75
400 keV 75 115.
MeV 125 165
2 MeV 200 250
J MeV 300 350
30 MeV 325 375
12- 62 6- 100
Iridium = 192.
25-100 • 12-112
Caesium - 137
40 - 150 12 - 190
Cobalt - 60
Where,
SFD - source to film distance, d 'effective source size / e
in
us - geometrical unsharpness, t -object thickness..
•.2.4::-Sensitivity
. High sensitivity technique is
The sensitivity of a radiography technique can be high or low
. Latitude
employed in all applications where rzdiographic examination is mandatory
, is a low sensitivity
in which a single radiograph covers a range of thickness
technique , - uniform
generally used for examination of assembled parts, or an object of non
technique ;
thickness.
Thickness of
Material Iridium-192
mm) Cobalt-60
MaPneciin„ •,__ _
0- 06
'06
12 -2*5
'12 D2,D4
D2, D4 D2.D4;DSD7
D2,D4 D4;D5,D7
25 5O A4 D4.,D5 D4,
2 - 100 , D4 , D5 , D7
D4,D5,D7 D7 N. D5, D7
Over 100 D7 D7 DS; D7
D7 D7 D7
0- 06 D2 D4 . D2
06 - 12 D2 . D2
D2 , D4 , D2,D4
12 - 25 D2,D4 D2
D4 , D 5, D7 D4, D5
25- 50 _ D7 D4 D2
50 - 100
D4,D5 D4 D4
D7 D4; IYSD7
`100 - 200 D4
D7 D4
Aluminium
0- 06 D2,D4
06 - 12 D2,D4 D4
D5 , D7 D2
D4 D2 , D4
12 25 D7 D2
25 - 50 D4, DS 62
D7
50 - 100 D5, D7 D4,D5; D;' D4
100 - 200 D7 D7
D4, D5, NDT 55
D7 D7 NDT 65
0- 06
.06 - 12 D7 D4,D5,D7 D2,D4
12- .25 D4,D5,D7 D2,D4,D5,D7
25 - 50 . D7 D4,D5;D7
50 - 100 D7 D4,D5 , D7
07
Some of-the recommended p t'tor latitude technique are given below :
_ A raf
,)
1. Use of Low Contrast Film : Using a low contrast film, the thinnest portion of the
specimen is exposed for highest acceptable film. density. Depending u pon the film
gradient, higher thickness , represented by the lower ltmif: of acceptable.filmm' density,
can be covered in the inspection .
2. Use of Harder Radiations : Use of harder radiation reduces the density difference
between the. thicker and thinner section . So, in the permissible film density range,
the: latitud e i mproves. While using X-ray machine , higher kV helps in reducing
exposure time also.
3. Use of Filter : A filter placed in the beam removes the softer components and it
improves the latitude.
Fusion weld:; can be on flat plates-or cylindrical objects, such as pipes. The weld can also be
of butt oi.fillet type . Radiographic. inspection of these welds with sensitive'techniques reveals
flaws , such as cracks , lack of root penetration , lack of fusion ,
porosity, inclusigns, etc.
Occurrence of such defects in weld can generally be identified with joint preparations , welding
procedure , heat treatment , etc. Information on all these basic factors '
guides in anticipating the
occurrence of flaw at a location and thus', helps in selecting a particular exposure geometry.
4.1.1:: Butt Welds Butt joints on flat plates are usually made with edge preparation of single
double Vor square. Welds with single and double V edge preparation are examined, with
the possible exposure geometries as shown in figure - 6 . I. Technique (a) & (c) with source
located perpendicular to the weld is ideal for detection of root flaws such as cracks , lack of
root penetration . Angular exposure (b) & (d)' is best for detection of lack of fusion between
weld and parent metal.
Inspection techniques for butt welds with ASTM image quality indicators are shown in
figure 6.2.. These.are applicable for
4.1.2: Fillet Welds : Fillet welds are generally made with square or bevel edge preparation.
The exposure set up for joints having 100 per cent corner penetration and 1007per cent
standing : leg penetration are shown in figure 6 .3 (a & b). The source is positioned at an angle
to enable detection of lack of side fusion and also lack of root fusion.
1
Q
90 ° It
CA)
MEMMEM
Ru.
(b)
450
1
Q 1
X90° /
i \"v-3
(c)
(d)
El "'11,11" 1 FBI,
1. Source 3. Line of fusion or the angle of edge preparation
2. Film 4. Fusion line
1. Source
IMMNMW
ftg, , ^^O^,-."I Sx" 7//,
W/' ON. 2. fiiltn
3 image quality indicator
4. Shim
5.. Backing strip
Fig. 6.2 :. Radiography of Butt
-Welds with use of ASTMp
eaetrameters.
Sruare joints with four fillets
elfigure
up as shown and lap joints
inare examined
for root + vl etration with exposure
s 6 . 3(c & d).
6.5
3: LATITUliig 'rECRT^'QUE.
Some of the recommended p t ,' for latitude technique are given below :
rtion
Using a low contrast film, the thinnest pupon the fttim
1. Use of Low Contrast Film : .
specimen is exposed for highest acceptable film.density bie flijt°'eensity,
, represented by the lower limit of accep
gradient , higher thickness
can be covered in the inspection. difference
i harer rad iation
the perm ssib eefilm density range,
(% 2: Use eHarder
e
ker and thinn er sect on. So,machine, higher kV helps in reducing
betwe the. thicth prov
the.. latitude improves. While using X-ray
exposure time alsb.
3: We of Filter : A filter placed in the beam removes the softer components and it
improves the latitude.
(
a) welds without reinforcement
b) welds with reinforcement ,
c) welds with reinforcement and integral backing strip
: base material
d) & (e) welds with reinforcement and cladding
4.1.2 Billet Welds :Fillet welds are generally made with square or bevel edge preparation.
per cent
core s
The exposure set up for joints having 100 per cent o etratipositoned at an angle
srce is
standing : leg penetration are shown in figure 6.3 (a & b).
to enable detection of lack of side fusion and also lack of root fusion.
1. Source 3 . Line of fusion or the angle of edge preparation
2. Film 4 . Fusion line
Fig. 6.1 : Radiography techniques for inspection of Butt Welds on flat plates.
I^
//ji It\
rf
1
I.-Source
2. Film
3:- image quality indicator
4. shim
5. Backing strip
Fig. 6.2 :
Radiography of Butt-Welds with use of ASTM peaetrameters.
Sruare joints with four fillets and lap joints are examine
se' up as shown in figure 6 3(c P. d d for root eretration with exposufie
.).
///-/% i'/%%
/ I
r/yki% ` iii` 1
d. Lap joint
I
. Source _ 2. Film
c. Square joint
p
4
I ,45
e
Corner joint with Plane corner joint with
double V 100 % penetration
(b) (c)
1. Source . - 2. Film
Depending
are adopted. upon the size and accessibility of both sides of the pipe, the following
techniqu„
divided into several segments and the exposures are carried out.
srr.r.av
the source can be o.ff the centre andithe ex%^osures can be taken as in (b). The welds car.
s Le
c
a. Source in centre
b. Source eccentric
%
i
\ 'I /I
/I1
It
1. Source 2. Film
4.2.2 Double wall single image If there is no access to the inner side of the pipe, to keep
either the film or the source , this technique may be adopted (Fig. 6.6). This is mi sdy suitable
for the pipes of diameter above . 80-mm.. Sources can be kept on the pipe or away from'the
pipe, depending on the diameter of the pipe, SFD required and accessibility.
4.2.3 : Double Wall Double Image : This technique is adopted . for smaller size pipes of
diameter upto 80mm . The source is kept at one angle with respect to the weld, so as to avoid
overlap. of the top and bottom weld. Generally , 10 -. 12° offset angle is given for-the
exposures (Fig. 6.6). Two exposures are .taken by rotating the pipe through 90°.
7. RADIOGRAPHIC STANDARDS AND SELECTION t
TEST METHODS
A
1: INTRODUCTION
There are several national and international standards and codes practiced in indusi
radiography. Some of the prominent ones
are ASTM, ASME, B.S, DIN and ISO. The j^
broa
AI.y c l assified into four groups.
These standards specify the type, material , size and shape of IQI and method for ralculnr"
sensitivity.
Standards in this group cover specific areas of applications, such as fabrication of pre;
7.1
of the standards include guidelines fortest procedures and
vessels and pipeline s . Conte nt" Some of the important codes are
acceptance and rejection criteria during fabrication .
Welds
Castings (Steel)
Thickness in mm
Energy Screen
Front Back
(minimum)
Iridium-192
Cobalt - 60 Lead 0.05 - 0.16 0.16
ISO R 1106
According to ISO 2405, only direct types of films with medium speed fine grain and very fin.
grain films can be used. Recommendations for screens , as per BS 2600, are given ii
table 7.1.
Minimum SFD depends upon the permissible Ug values. It also decidfs the field of cover*
in a single unidirectional exposure.
In ISO 1106, the resulting.U, value should not be more than 0.4 mm for techniques A and G
and 0.2 mm for technique B.
7.3
.. 6: CIRCUMFE 1,':'L',L WELDS ON PIPES AND CYLINDRICAL
OBJECTS
ASME Boiler and Pressure Vessels Code Section V exclusively deals with NDT requirements.
The code prescribe minimum qualification of the personnel as well as their visual activity.
8: RADIOGRAPHY OF CASTINGS
Though ASTM and ASME do not specify separate codes for radiographic examination of
castings, the :;pecifications cover important aspects of radiography procedures in' various
designations . Some of the important ones are °
B esides these, there are number of sets of casting reference radiographs , covering
;materials
such as steel, copper -nicke` alloy, tin, bronze, aluminum and magnesium ,. described in
different designations. BS 4080 gives procedure for radiographic examination of alt-typee of
I - _t- - - , .. . .. .. -
steel cast ngs . mportar
given below.
b. IQI Use of wire or step type IQI:..as given in BS 3971 and their acceptable
sen s iti v i ty l eve l s for di fferent thickness are specified
c. Only' direct type X-ray films td be'Used in conjunction with metal foils made: of lead,
copper, tantalum and tungsten, -the thick ness, and' the material depending upon
radiation energy employed.
7.6 i
While using doable film technique to cover thick and thin sections ' in a casting, the kilo'l!
or the energy of the radiation will be determined by the thicker section.
Except IS 3657, all other standards cover radiography pra :ices in a general way. l-lighi
of these specifications are as under
Group B : Group B is for the spot radiographic examination comprising of at least -40%, of the
whole length of the weld. Individual radiographs are not shorter ..than 25 . cm, unless
necessitated by the shape of the joint. In all cases, -the radiographic examination covers joints
of intersections of welds . Spot 'radiograph ic• examination is generally applicable for the butt
welds in furnaces, combustion chambers, etc.
Acceptance or rejection of welds, castings or other articles based on the magnitude of the
discontinuity, as (etected by radiographic examination , is complicated and needs a background
knowledge on interpretation of radiographs . These limits are generally established with
reference data c n 'effect of flow on the strength of the. material under various service
conditions ' .
A radiograph of a weld or casting may show certain indication due to discontinuity, which may
not lower or reduce the material strength and also: nc failure could be caused because of them.
Such flaws are considered acceptable . For example, in a casting, the defects whiOb occur on'
or near surface and likely to be removed ' in the final machining , are acceptable, Weld
indications such as central line crevices , high-low, limited tungsten. inclusion , wagon tracks
and weld spatters are considered as not harmful.
First step, towards arriving at acceptance /rejection limits of defects would be to-classify them
in broad categories, such as surface and internal discontinuity. In case of internal;defects,it
would further be necessary to identify -their nature,. such as planar type or volume type . Next
step would be to assess their severity and arrange them in order of severity levels,and group
them together with common identifier.
10.3: Acceptance/Rejection
b. Measuring dimensions of the flaws and tallying their sum witli the acceptable_ norms,
given in the standard...
J Acceptance Standards
10.4: TYpi!
10.4.1 .• Wells
n which
has p ublished an atlas of 'Collection of Reference Radiog splis oh f w lds', i blue, gre^
and codified in different colours,
IIW
flaw s have been grouped together ti
severity.
and red , in order of increasing
baseld on sy:ven nominal we
E390 has volumes of reference radiograp hs, Tided flaws are gig(
ASTM= in five severity levels U
There are graded flaws shown pdimensions as obser'
thicknesses. When flaws are to be evaluated on the bases O t tl.etr
for information .
the general guidelines are as follows
on the radiograph ,
X4.2: Cracks {
odes for pressure vessels , and pipelin
unacceptable, under the c
Any type of crack is
exception being crater crack upto 4mm permissible under API-1104.
Penetration
10.4.3 : Incomplete Fusion and
• r all codes applicable to pressure vessels. However, codes applicable
Not acceptable, unde
pipelines carrying fluids such as BS 2654 Part 2, API 1104, BS 2633, BS 4677, t: '• '^ .1;,
rejectable when the length exceeds the specified limit.
11,1.4.4 : Inclusion.
in a certain length and thicknes
Slag inclusions of certain dimensions are permissible
weld.
mcase of tungsten inclusion, only a small size less than 3 mm or 1/4 of thickness of
10.4.5: Porosity
Acceptable limits of porosity are determined by total permissible area cf porosity, in a t
length of weld. Porosity charts indicating the size, number and their d:istributinn patter:
th,ckness of weld, are usually available for comparison.
Root cavitiesresulting in thickness of welds lesser than that of parent metal al 'e,
7.9
wv •^vilir
i ). i.8 , aaerculs
Undercuts should not exceed certain per cent of.the pipe wall thickness, 'mazimum•permitted=
being 0.8 mm.
10.4.9 : Castings
Casting defects in. these- standards have been divided'in seven groups,
such as gas porosity,
sand and slag inclusions , shrinkages hot tears, cracks, linear discoi,
^tinuity, inserts and
mottling . These defects have been presented
in 5 classes representing increasing severity
levels. Maximum acceptable severity' limits under ASME section VIII are given in table 7.8.
TABLE 7.8
For ^errous castings, weighing 50 kg and above, suggested acceptance guidelines are given in-
table:7.9.
TABLE 7.9': ACCEPTANCE GUIDELINES FOR FERROUS CASTINGS
Unacceptable
2. Sponginess Unacceptable
B.S. ^ 633 Specifications for Class I arc welding of ferrite steel ; =;ed k .r
.1965 carrying fluids.
B.S. 4677 Specifications for Class I arc welding of 1971 gust ass steel pipe
work, used for carrying fluids.
DIN 54111 German standard.
7.11
Conventional radiography techniques use X-ray machines.upto 400 acV and gamma sources, like
iridium-192 and cobalt-60. These are useful for examination of steel equivalent thicknesses
-upto 200 mm'. When*it is required to,radiograph greater thicknesses of materials , on-line
examination of objects or have high "resolution radiography testing, advanced radiography
techniques are: used . Some of these are mentioned here.
X-ray machines producing radiations of 1 MeV or more energy are considered as 'High Energy
Sources '. The useful energy range in radiography extends from 1 MeV to about 30 MeV.
• i•
2. reduces the ratio.-of scattered to direct radiation intensity reaching the-film, for a
given object thickness,
3. increases the quantity of radiation . emitted and -
The equipment now available for radiography work are listed in table 8.1.
2.2 :. Applications
v4, ^
I
3. examination of dense materials, like-.uranium alloys,
4
4. projective magnification .: Because of small focal spots, width of the order of I mm
in-betatrons , this technique can be used for detecting small flaws.
In this technique , image of defect is projected bigger than its natural size, by
{ keeping the film cassette at a distance behind the object. By this technique,
sensitivity is improved , since the comparative size of defect image to film
unsharpness increases . In addition, proportion of scattered radiation reaching
the film reduces. a •
5. Stroboradiography and Flash radiography : Since high energy X-rays f om linac and
betatrons are produced in series of short high intensity pulses, it is possible to
inspect vibrating and rapidly moving systems and the techniques are called
stroboradiography and flash radiography, respectively.
1. Test Specimen
2. Thin Metal Electrode
3. Photo-conductive Layer
4. Opaque Interphase
5. Electroluminescent Layer
6. Transparent Electrode
4 6
7. Support Plate
b. Solid State Intensifier
1. Test Specimen
2. Photo-conductor
3. Screen Grid
4. Viewing Screen
c. X-ray Vidicon
8 .3
3.1 : Advantages
With conventional radiography equipment, when inspecting small diameter pipes, panoramic t
exposures are not possible , as U becomes more than the permitted limits. In addition, the
image magnification is not possibfe due to the same reasons.. Hence, small discontinuity in the
objects, may not be visible.
Microfocus X-ray units which have focal spots of the order of 10-100 microns are very useful for
examination of such objects. Principle of projection radiography, using microfocus X-ray units
is shown figure 8.2.
`^t- Focal
flit spot
/ 1t\
/ I t1\
11\ \
Object -4
8.4
C
t
C ''TRAINING COURSE ON
(VOLUME 2)
Compiled by
M.J. SUBRAMANYA AND S.P. AGARWAI,
Radiological Physics and Advisory Division, BARC
6. *Operational Limits
1
•1. BASIC 'MAT HEMAT1CS
, say, for determining the radiation
In industrial radiography, we need' to do certain calculations
C exposure to-6e given for getting a good radiograph; for finding cordoning off distance, etc.
These are simple calculations involving some.basic-mathematics..
C
C POWERS i. -
1 kg = 1000. gm
By these; we understand
103 , =10x lOx 10 1000 ----______ (Kilo)
Similarly,
102 = lOx 10 = 100 ---- --------- --
106 = 1O x to x 10'x 10 x 10 x 10 = 1,000,000 (Mega)
109 = lox lox lox lox lox lox 10x lox 10( Olga)
If y = 0.5
20y=20x0:5= 10
If 6x=210
x = 210 = 35
A. If one mango costs Rs . 2/- what is the cost of six mangoes?
If radiation level at a place with one curie source is 12 mR/h, what would be the level at the
same place with 8,Ci source?
In a similar way, if the exposure rate at 1 meter from an I 'd' I Um-,Y,1 source mR/h,
what is the activity of the source if on e cur i e i ridium
-192 gives 500 mR/h at1 meter ?
I
Given : Exposure rate at 1 meter
= 2000 mR/ h from the source
DECIMAL REPRESENTATION
b. If the distance between A and B is 254 cm, what is the distance in meters ?
254
100 = 2.54 meters [Since 1 meter = 100 cm]
C. 0.057 = 57
1000
e. 2500 mR = 2500
1000 R = 2.5 R
1.2
h. 15cm= m=0.15m
1VV
TYPICAL PROBLEMS
.
la. If a man travels 2500
meters in 30 minutes what is the'speed per minute and per hour ?
lb., If a man standing at a place for 15 minutes receives 50 mR exposure, what is the expo-.
sure rate per hour or radiation level at that place ?
_ Exposure in 15 minutes = 50 mR
Exposure in I :minute = IS mR
2a. If a man drinks 0.5 litres milk per day. How much milk will drink in 2 months ?
1 month = 30 days
2 months = 30 x 2 = 60 days
in 1 day hedrinks 0.5 litres milk
2b. If the
radiation level at a particular distance from a nne c^wr?e.iridium -
20 mR/ h, what is the radiation level at the same distance 192 source is
source? . from. a'curie. iridium-192
With 60 minutes, the job requires only one operator. With 1 minute permitted for
operator, the job requires 60 operators. or
SQUARE ROOTS
5 25 :3x5x5x5x5
3 5625
= 3x5x5
3 1875
= 75
5. 625
Therefore the square
root of 5625 is 5 125
equal to 75
5 1 25
81
8 I 6561
+8 - 64
161 ' 161
^- 161
1.4
125
L- 15625
+1 -1
22 056
+2 - 44
245 1225
- 1225
0 The square root of 15625 is 125.
2. BASIC RADIATION PHYSICS
. Hydrogen , oxygen, iron,
All materials in the universe are made of different elements
iridium , gold, lead are - some of the elements we are familiar with.
charged central portion
Atom is the smallest part of an element. An atom has a positively
electrons going around the nucleus, in
called ' nucleus '. It also has negatively charged
protons which are positively charged
different orbits . The nucleus has two types of particles -
which do not carry any charg An atom, is electrically neutral as the number
and neutrons
of protons in its nucleus is equal to the number of^electrons in the orbits. structures of some
atoms are shown in figure 2 . 1. The r &L-Q f- 2 Lin-an atom is kncLiacn.as its gtvm* ic
number M . Every atom of a particulars element has a definite number of protons eg.,
aluminum has 13, cobalt has 27, iridium has 77 protons.
The mass of an atom is almost completely concentrated in the nucleus, as electrons have
negligible mass. A proton or a neutron is about 1800 times heavier than an electron. Mass
_ nber of neutrons--M) in its
number (A) of an atom is the number of protons (Z) plus the nu
-nucleus, ie., A = N + Z. Atom of any element X ispresented
re as
A A - Mass number
X
Z Z - Atomic number
3H
1H
1 Tritium
Hydrogen
2.1
(' The chemical behavi oLan element . is de endent urel on the atomic - number,. Any. atom or
.^_ . but haven different number of neutrons (N) is
nuclide haven me number bfprotons W
Isotopes of hydrogen are s hown in figure 2.2.
called an isotope of the element .
3 92. 1' 58
r,
1H' 1' 77 27 Co
e
Radioactivity is a spontaneous process. It is not affected by-external influences
the element ets
temperature, pressure; .dilution, etc. On emission of alpha or beta particles
to transform (disintegrate
converted intnew element. 'Thus, a radioisotope is said
into a new element along with the emission cf one or two types of particulate
or decay) . Quite often, this is followed by the emission of electrQmaanetic radiation
radiations calied ll
gamma radiation. Emission of. different types of radiation are shown in figure 2.3. A
radioisotopes mentioned above, except 3H, emit gamma radiation.
Alpha particle
(a protons &
P. neutrons
Radiation.
Fig-.:23 :;' Emission of Different Types of
naturaUX
nerall among Heavier elements . They are called
Radioactivity exists in natuce , g,e 238 are some of. the naturally
40, carbon - 14, uranium -
occurring radioisotopes . . Potassium-
elements can be made radioac^t' ve by bombarding them
occurring radioisotopes . Many other
with charged particles and neutrons . These are called
Cobalt-60, iridium - 192; caesium - 137 are some artificially made radioisotopes.
of the artificially made radioisotopes.
Thllllilllili
llItIlillll! Illlil
1liIIIIIIIllII1i JIIIIIIIjjj
Iilll'I !33I II tli Iiiljfli
IillJl flhf I illi+E I!I^Ill
it I I.
II ^1 ( l! r^!
^^^I ^III^j ll ^
Initiallg r- Af ter
1 Halflife 2 Httlflives 3 Halflives
1
Number of
radioactive i N
atoms
Activity (Bq) , A
4 8
Source size r No No No
change change change
Radiation 1 No No No
energg change change change
Rate of transformation
(transformation / second or disintegration / second) gives the amount
of radioactivity or strength of the source. Activity is expressed in units of
Curie (CY). Becquerel (Bq) or
2.3.
ENERGY OF RADIATIONS ;
All radiations have energy. Energies of'various radiations (a, B, r) are usually specified in
electron volts.
One electron volt is the energy given o a sijigle election as-it moves across a potential
difference. of one volt.
Data regarding the most commonly used radioisotopes in industrial radiography is given in the
'Fable 2.1.
PRODUCTION OF X RAYS
X and gamma radiations are similar in nature, biological effects and' action on photographic
are
film. Gamma rays are emitted by the nucleus of a radioisotob whereas, X-rays are
(target). `a
produced outside the nucl hen high energy electrons interact with' atoms
these electrons interact with the field near The nucleus: they are stopped •or def! d with lesser
energy. * The energy difference between, the incident electron and the deflected electron is
given out in the form off:X-rays.. The energy of X-rays depends upon the closeness of the
aced wi continuous energ ,ith
are pr oddi
electron path to. the, target_nuc)yA. tenncce...X-rays
H
.. equal to the energy' of the .inc^ ent electrons X-ray production increases with
a maximum
increase in atomic numbet of the target atom.. It also increases with increase'in the incident
electron energy.
2. Atom consists of NUCLEUS at the centre and ELECTRONS around the nucleus.
I
3. The nucleus consists of PROTONS and NEUTRONS.
11. Some isotopes emit gamma radiatiens;..after the emission of alpha.or beta radiations.
13. ALPHA RADIATION has two protons and two neutrons and is
least penetrating. positively charged and is
16. HALF LIFE of radiation source is the period in which its activity reduces to half of its
initial activity.
17. X-rays are similar to gamma rays, except their origin and method of production.
18. All the above radiations can ionize and excite matter and hence, are called IONIZING
RADIATIONS.
2.7
.j
a. photoelectric effect
b. Compton effect
c. pair production
But, for energies we normally come across in industrial radiography, only the first. two
interactions are important.
and an orbital
is an interaction between a gamma ray (photon)
The photoelectric effect
The gamma radiation looses its complete energy to the electron and the electron is
electron .
removed from its orbit. This electron is called pho ol1n` ise^redominagt.i?th_
s
particle easily gets absorbed in the medium. Thi 4---Pt with ,i
eraction
ncrease, in ato llm^
wu^^ ^^^^^. a^^ .•• .o, ._
energies and it decreases uranium , tungsten, etc.
of the object. Hence, higher atomic number materials, like ea , aluminum,
absorb gamma radiations better than lower atomic number materials,. likeplastic,
iron, etc.
The
radiation interacts with a free eecttrOIn. i
In Compton effect, gamma (ee am maeradiation
.gives part of its energy to'the electron and travels in a different
is predominant at
decreased energy. The electron moves in another direction. This effect
r a^^1 it is nnr t4-nP .nrlPnt on the atomic
number of the material,
420
ionization . When an electron is raised from an inner orbit -,o an outs orbit. the elc:cron gets
extra energy. In other words , the atom gets exciu.d. Hence, this process is •; alled excitation.
Alpha, beta and gamma radiations can directly or indirectly cruse ionization and excitation in
material with which they interact. Hence, these radiations are called ionizing radiations.
scattered
photon
The intensity of radiation reduces on passing through any material. In case of gamma
radiations., the attenuation follows an exponential law :
I = I0 e^'
The thickness of the material, usually called absorber, (eg., steel , lead, depleted
needed to reduce the intensity of radiation to half its initial value is known as t
thickness .(HVT).
The HVT depends on the energy of radiation and the nature of the absorber.
In the case of X-rays, the HVT value for any kV depends to some extent on
inherent filtration of the X-ray tube. However,'the value of HVT for a given r.
taken as constant for heavily filtered beam.
As higher atomic number materials provide better shielding than lower at_
i
3.2
material,-for a given energy, HVT value is lesser fo: higher atomic number material.
One BVT of any material_reduces the intensity to half of the original ' intensity. Two HVT
reduces the intensity to 16 x,'h.. _ (1h)2; ie., 1/4 .of.the original intensity. In general , 'n'. HVT
C reduces. the intensity to ('h)°. (Recall the decrease of.radioactivity4-with time)"
The reduction in radiation intensity with abs rbers c'f different half value thickness is shown in
figure 3.2.
Radiation
tntenaltg
1/2
1/4
. ......... .... ........... . .....
I/8
Source
MN1\N}NN\\}\\}NNNN^IN\W\'
x
Detector
2 3
No. of HVT 0 1
Radiation I I I I
2 4 a
intenaitg
100 GBq Ir-192 11.4 rGU 5.7 mGg 2.85 mGg 1.43 mGg .
at 1m
Tenth value thickness is the thickness of any material needed to reduce the radiation intensity
to one tenth of its initial value . Similarly , Two TVT reduces the intensity to 1/10 x 1/10 =
the intensity by a
(1/10)2 ie ., 1/100 of the original intensity . Generally, 3.3 TVT reduces
factor of 10, hence
1TVT=3.3HVT
Example 3.1
The radiation level at a place, due to an iridium-192 source is 10 mR/h. What is the thickness
of steel required to reduce the level to 2.5 mR/h?
3.4
y'L.p Lx.' h 'fN^ Q{' '^.,.^•ryY 'L 5.:4 ^I < ^'^Y}`Tr'y `I `^. ^y ^°}'H
9. Alpha,
beta
radiations areand gamma radiations can cause ionization or excitation .
called IONIZING RADIATIONS Hence. these'
3.6
Ex-ample 3.2
What is
the thickness of lead required to reduce the radiation intensity at a place, due to
cobalt-60 source from 1000 mR/h 5
Examale 3.3
The radiation intensity at a place from a 200 kV X-ray beam is 5000 mR/h. This has to be
reduced to 2.5 mR/h. What is the thickness of concrete required to achieve this?
SUMMARY
1. Beta radiations can be absorbed completely. But X and gamma radiations cannot be
absorbed completely.
3. X and gamma radiations undergo three types of interactions in any material: Photoelectric
effect, Compton effect and Pair production.
4. For energies of interest in industrial radiography, only photoelectric effect and Compton
interactions are important.
7. IONIZATION is a process, in which electrons are knocked off (removed) from an atom.
8. EXCITATION is a process, in which electrons are raised from an inner orbit to an outer
orbit.
3.5
C
4. RADIATION.QUANTTFLES & UNITS
Units are necessary. for quantitative description of any physical processor phenomena.
radiological physics, units are required to measure
a. Radioactivity,
b. Exposure,
c. Dose,
d. Equivalent Dose.
RADIOACTIVITY
of transformations it undergoes
Radioactivity of a source is measured in terms of the number
in one second.
EXPOSURE
DOSE.
to matter by the ionizing r:.: iation,
The dose from ionizing . radiation is the energy imparted ,
per unit mass of the irradiated. material at the place of interest.
k
I I
1 Gray = 1 Joule/kg
= 10 erg/kg
= 104 erg/g = 102 rad
Hence,
1 Gy = 100 rad or I rad = 0.01 Gy.
The biological
That damagedamage
is, the biological suffereddue
by to
theI tissue
G y exposed to different radiations may
due
1 Gy of gamma dose. y of alpha dose would be different y be different.
types of radiation is different This is because the energy loss per unit path lan, -
greater ionization particles, because of their larger charge and mass, cause
per unit path length than gamma radiations, which mediate through singly
4.2
C
charged electrons, _..Hence, one:Gy of. alpha dose is approximately 20. times more effective in
causing biological :damage, compared to one Gy of gamma or X-ray dose . To account for
c this variation among different types of radiations, a term known as the Radiation Weighting
Factor (WJ is used to modify the doses due to each type. of radiation. Thus, Equivalent Dose
is obtained by multiplying 'd9se' by the radiation weighting factor corresponding to the
radiation of interest.
Formerly, the equivalent dose was called Dose Equivalent and its unit of was rent and WR
was called Quality Factor (QF).
I Sv 1Gy
1 rem = 1 rad
KILOVOLTAGE (kV)
The potential difference applied between the cathode and the anode-of an X-ray machine is
expressed in terms of kilovoltage ( kV). It determines the maximum energy of X-rays
produced by the equipment . For example, when the potential difference applied is 300 kV,
energy of X-rays produced varies from 0 to 300 ke7. Higher the -applied potential
difference , higher is the energy of the X-rays emitted and : higher is the penetration. In an
X-ray equipmer . t, the energy of X-rays can be varied , depending upon the thickness of the
. object to be radiographed , by altering the applied potential difference.
MILLIAMPERE (mA)
Milliampere (mil.) of an X-ray unit indicates the current flowing through the it-lament circuit.
The intensity of X-rays at a given applied voltage is proportional to the current flowing
through the filament. The •intensity of X-rays at 10- mA is twice the intensity at 5 mA. The
exposure to be given for a radiograph , at a given potential is indicated in terms of mAs, ie.,
the product of filament current and duration of exposure (sec). The exposure due ,C ^ A
current for 2 minutes is equal to that due to 5 mA current for 4 minutes ( 1200 mAs). The
total use of X-ray equipment or work load is expressed as mA - minutes or mA-seconds.
c.
c
SUMMARY
,QUEREL is
=cad. the new unit of radioactivity. It corresponds to one transformation
P^
CIE was the earlier unit of radioactivity It corresponds to 3.7 x 1010 transformatior°
I&aha and neutrons cause more biological damage than gamma radiations. -
IS.X-ray
MILLIAMPERE (mA) indicates the current flowing through th
machine. e filament circuit of an
4.4
I 5. BIOLOGICAL EFFECTS OF RADIATION
CELL
C
Cells are the basic units of living organisms . All tissues are made of cells. Adult human
body consists of about 1014 cells. Cells of different organs carry out the functions specific for
those organs . For example , nerve cells are responsible for transmitting electrical impulses
from one part of the body to the other ; liver cells are responsible for metabolizing the food 'we
l
take and preparing nutrition for all other tissues in the body; red blood cells carry oxygen and
nutrition to all tissues.
Cells of different tissues have different siies and shapes. However, in general , they all contain
a central nucleus' (with the exdeption :of red blood cell), surrounded by a viscous-fluid called
cytoplasm . The nucleus contains chromosomes which constitute an array of genes. The
chromosomes control all the functions of the cell and hence , of the tissue. The cytoplasm
contains various membrane systems and other components that are necessary for the function
of the cell.
Cell Division
Cells originate or multiply from preexisting cells by the process of cell division . For example,
a human being, like any other animal, develops from a single cell, which is formed by the
fusion of .two gcrm-ceiis, one from - the father and the other from the mother. Duringthe nine
month period o :' pregnancy, this cell undergoes a number of divisions. The new cells in turn
specialize to form various organs of the fetus (unborn baby). After birth, cell division
continues until ^ he organs attain adult proportions . Cells in many tissues of the body have life
span shorter than that of the body, as a whole ., For example , intestinal cells , blood cells,:skin
cells, etc., have life span ranging from a few days to a few weeks. They wear out and die.
They are continuously replaced for the proper function of the tissue. Hence, even in an
adult , cell division continues in some tissues. Tissues undergoing cell division are. more -
sensitive to radiation than others.
From the point of view of radiation hazard , cells. can be classified into two groups : a) Somatic
Cells, b) Germ Cells. Germ cells are the ones involved in reproductive process . T1iey are
sperms in the male and eggs in the female . All other cells in the body are somatic cells.
When radiation passes through the body, it transfers some of its energy to the cells in the form
of ionizations and excitations , which in turn lead to a number of chemical changes.
Generally, these chemical changes are harmful to the cells. Depending upon the seriousness
of the harm, a cidier dies or gets modified . All the biological effects of radiation arise
from these two effects on cells - Cell Death or Cell Modification.
Radiation can cause breaks in chromosomes . Majority of these breaks get rep^.ired, but
certain breaks may lead to loss-or rearrangement of genetic material which can,,be se::. under a
microscope . Such events are called
Chromosome Aberrations.
Biological effects of radiation can be classified into two groups, depending upon the t
cells damaged. They are somatic ype
effects and heredita effects.
As the name itself suggests,
somatic effects arise from damage to somatic cells and they occur in the tissues of the exposed
person (eg., effects on skin , blood ,
lung, bone, thyroid, etc.). Hereditary effects arise from
damage caused to the germ cells and occur in the progeny of the irradiated person.
Instead of the whole body, if only a part of the body is exposed, the damage is confined to the
.exposed part. Depending upon the part of the body exposed, different local effects at different
doses are produced. Skin is the most frequently exposed organ. Doses less than 5 G
cause only a transient (temporary) erythema which lasts for 1-2 days. Higher doses ofy the can
order of 10 Gy can cause reddening of the skin, fixed erythema and very high doses cause dry
or wet desquamation depending upon the severity of loss of epidermal basal cells, within 3-6
weeks (10-25 Gy). Doses higher than 25 Gy
lead to late phase of erythema during 8-16 weeks,
finally leading to death of the tissue. If hairy parts are exposed, in addition to erythema, hair
falls off, leading to epilation. Another sensitive organ is the reproductive organ - testes in
male and ovaries in female. Due to death of the germ cells sterilization results. This may be
temporary or permanent depending upon the dose. When eyes are exposed, the cells in the
lens are killed leading to the opacity of the lens, which is called cataract. Unlike her effects
which appear within a few days -or weeks after exposure, cataract formation takes a mean
latent period of 2 to 3 years.
In brief, radiation exposure may lead to various types of early somatic effects depe;;,jing upon
whether
effects whole or only part of the body is exposed. The characteristic of the eariv somatic
are:
5.2
1'
c. they appear within a short time after exposure (except cataract).
Table 5 .
1 shows some of the early somatic effects and their threshold doses . It is generally
assumed that the exposure takes place within a short time - minutes to hours (
acute exposure)
If the doses are .protracted ( chronic exposure),
then the threshold doses will be -much higher,'.
since the effectiveness - of radiation decreases due to the recovery process.
Dog(- Significance
1-2 mSv/y 100-200 mrem/y Whole body Background radiation level at sea level
(outdoors)
I
1 mSv/y 1(0 mrem/y Whole body Limit for non- radiation workers.
5 mSv/y 500 mrem/y Whole body Average occupational exposure..
10 mGy . ' 1 rad Whole body Risk'of cancer mortality,
about 5 per 10000 exposed
20 mSv/y 2 rem./y Whole body Limit for radiation workers.
150 mSv/y 15.rem/y Eye Limit for- t,ye lens.
500 mSv/y 50'rem/y.. . Partial body Limit for skin and extremities.
100' mGy I0 rad ' Whole body Detectable increase in
chromosome aberrations.,
No detectable injury or sickness.
1 Gy 100 rad Whole body . Threshold for radiation sickness
[Nausea, Vomiting, Diarrhea (NVD)j
(5-10 %.of exposed individuals).
1 •Gy , 100 rad Reproductive Temporary sterility in men.
system
2.3 Gy 200-300 rad Whole body Threshold for epilation'
Threshold for induction of cataract.
Radiation sickness in most individuals.
Early erythema induction.
3-5 Gy ' 300-500 rad Whole body LD 50/ 60 for human beings.
> 6 Gy . > 600 rad. Partial body Threshold dose of skin erythema.
Permanent loss of hair.
The threshold doses for early effects are generally, much higher than doses received by
persons during normal working conditions .
Hence, when proper working conditions are
practiced, these early effects of radiation do not occur . Compare the limit for radiaion
exposure with the threshold dose for various acute effects in table 5. L However, accidents
such as holding sources by bare hands, hiding stolen sources in pockets.-etc, leading to severe
skin burn and tissue damage have been reported.-
The most important late somatic effect is cancer. When the irradiated cell is modified rather
than killed, it may develop into cancer, after a prolonged delay. The delay may vary from
5 years (blood cancer) to 30 years or more (lung cancer). Unlike the case of early effects, the
probability of cancer resulting from radiation increases with every increment of dose, probably
without any threshold. Radiation is not the only agent which induces cancer. A number.of
chemical agents (such as tobacco and its fumes, as in beedi and cigarette smoke) and biological
processes can also induce cancer. Compared to these, radiation is a week carcinogen.
However, cancers induced by radiation are indistinguishable from those induced by other
agents.
Hereditary Effects
Hereditary effects may result when the irradiated germ cell is modified rather than killed and if
it also participates in the reproductive process. Under such circumstances, the damage caused
to the genetic material in the modified germ cell will be transmitted to the subsequent
generations. -As in the case of cancer, there is probably no threshold dose for hereditary
effects. Even though radiation is found to induce hereditary effects in experimental animals,
there is no conclusive evidence of the same in man. Furthermore, natural incidence of
hereditary defects in man is quite high. Mutations in germ cel,s could lead to a variety of
skeletal abnormalities leading to malformations, neonatal cataract and a variety of gen,;;tic
diseases associated with mental retardation (eg., Downs Syndrome). Fetus and a,re
generally known to be more sensitive than adults to all effects of radiation.
In normal radiation work, it is necessary to ensure that the risk of radiation induced cancer and
hereditary defects are kept at acceptable limits.
SUMMARY
1. IONIZING RADIATION can CAUSE DAMAGE to living beia ^gs, hence one should inn
careful while handling radiation sources.
5.4
7. Same DOSE received over a SHORT PERIOD cause . MORE-DAMAGE than that
e receives over a tong perry
f
8 . Large d ose rece i ved by apart of the body might cause injury only to that part. But,' the
same dose to the whole body might be more serious.
I L If 100 persons receive a dose of 3 to 5 Gra }^ (300.0 500 rad), 50 persons would die within
60 days. This is called LETHAL DOSE 10/60 (LDsot6o for human beings.
)
I
I
6. OPERATIONAL LIMITS ,
Every
profession has its own risks and benefits. While radiati
of benefi c i a l purposes , on can be utilized for a number(
it can produce early and late harmful effects in the exposed persons.
Hence, it is necessary to set up safety standards in the use of radiation. The International
Commission on Radiological Protection (ICRP) sets guidelines in this respect in the fi of
annual dose limits
easily prevented by to individuals. Since the early effects have dose thresholds, they can be (
setting
the dose limits below
the threshold. On the other hand late effects
such as cancer and hereditary effects have no threshold, which means that there is no dose
below which they can be completely prevented. Hence, in setting up the dose limits, it should
be ensured that the risk of cancer and hereditary defects do not exceed certai
limits, n acceptable
Application
Dose Limit
Occupational
Public
Whole boo .
(effective dose) 20 mSv per year, averaged I mSv in a
over defined period of
5 years, with no more than year, averaged
50 rraSv in a single year over 5 years
^{^ .%.^L q
Parts of the body
(equivalent dose)
Lens of the eye 150L :nSv per year i_titi ^^v^E2
Skin* 3 lS mSv in a yr
500 mSv
Hands and feet** 500 mSv 50 mSv "
Averaged over areas of-no more than any 1 cm2 regardless of die area exposed.
6.1
^'3^JMl^Ft'.^i'Lb^ .^.^ _ YID... _ - ^ ^,
!^./`1TO.V^-T •1^ 4-^`•^^^^`..
The dose limits for radiation workers is about 10 times higher than the dose due to normal
natural background radiation. But, the average occupational dose is of the same order as the
natural background. This corresponds to about 100 mSv over ones lifetime. If 1000 persons
receive 100 mSv over their lifetime, 4 persons may suffer from cancer.
It should be noted that care, rather- than fear, is needed while handling radiation sources and
the associated risk should be viewed in relation with other risks. The procedures available to.
control exposures to. ionizing radiations are sufficient, if used properly, to make sure that the
risk due to radiation is small compared to many other risks to which we are all exposed.
SUMMARY
1. Any profession has some risk associated with it.
3. In radiation work we are concerned with both acute and chronic exposures and the associ-
ated hazard.
5. While setting operational limits, the well being of the radiation worker and his future
generation are considered.
6. There are separate operational limits for the whole body and the individual organs.
7. These limits do not .include medical exposure and exposures due to natural background
radiation.
9. The annual operational limit for whole body is 20 mSv (2 rem) for radiation workers and
1 mSv (100 mrem) for non-radiation workers.
It is considerably easy to eatima^re the external radiation hazard and there are a number o"
devices suitable for this purpose. Thesz devices incorporate radiation detectors to sense the
presence of.radiation, so that radiation level or dose to individuals can be evaluated. The)
function on the basis that radiation can cause ionization in a medium, i.e., produce charged
particles from originally neutral atoms and molecules. The detectors are linked with a display
unit to indicate the detector response.
Radiation monitoring devices differ from each other in the medium in which the ionization
takes place and in the method by which this ionization is detected and measured. The
following are the media generally used for radiation detection.
The selection of a particular type of detector depends on the purpose for which it is needed.
'wwwwwwin,+
Radiation
Outer electrode
Gas filled detectors are generally, of cylindrical shape, with two electrodes, a central elect,> e
and an outer sheath, separated by an insulator (figure 7. 1). A positive voltage is applied to
7.1
(
the central electrode, with respect to outer sheath. On exposure to radiation, ionization takes
.C place in the gas medium, ie., electrons are knocked off the gas molecules. The ionized gas
molecule is called the positive ion. The positive ions and the negative electrons, thus formed,
respectively move to the outer (negative) and central (positive) electrodes. These ion pairs are
collected and the resulting pulse/current is measured. These gas filled detectors function
differently, at different voltages applied to the central electrode. There are five 'different
regions of response. Of these, two regions are of interest to us.
a. Ionization Chamber Region: In this low voltage region (- 200 volts), the number of
ion pairs produced and collected are same. For radiation monitoring, the ionization chambers
are filled with air, generally, at atmospheric pressure. The effective atomic number of the
wall material would be close to that of air. Hence, such an ionization chamber would give
energy independent response. Beta Gamma Exposure Rate Meter (SM 140) of Electronics
Corpbration'of India Ltd., Hyderabad, incorporates an ionization chamber as a radiation
detector.
Pocket dosimeter is another device which has an ionization chamber. It has a built-in
capacitance which can be chz.rged by an external voltage and when exposed to radiation, the
ionization in the chamber decreases the voltage across the capacitance.. The reduction in the
voltage across the capacitance is a measure' of the amount of ionization and hence the quantity
of radiation exposure.
b. Geiger. Mueller (GM) Region : This occurs at a higher voltage 1300-1400 volts),
wherein multiple ionization takes place in the gas medium. As a result, the number of ion
pairs collected are much more than that collected in the ionization chamber region.
GM detector functioning in this region, is. the most widely used detector of ionizing radiation,
because it has high sensitivity.
In a GM counter, the central electrode is a fine wire (0.2 mm to 0.1 mm diameter) of tungsten
and the outer electrode is usually of metal. The filling gas is generally argon with quenching
gases; like .ethyl alcohol or.halogen vapour, to suppress secondary discharge. Depending
upon the gas used and the pressure, the voltage difference between the two electrodes may
anywhere be between 300 volts. to 1400 volts. There are GM detectors of different shapes and
sizes, depending on the purpose of use and radiation level to be monitored.
GM detectors may fail to respond when the radiation level is very high.
7.2
k' s:
detection. These detectors are used for monitoring very low radiation levels..
PHOTOGRAPHIC FILMS
Photographic film consists of a sensitive layer of silver halide crystals in gelatin spreadI on
cellulose acetate base. The thickness of the emulsion layer ranges from 10 - 25 0m.
Radiation, incident on the film causes ionization in the silver bromide crystal . Silver clumps
containing several silver atoms are formed on the surface of the crystal. During development,
each exposed grain is reduced to metallic silver. The unaffected, undeveloped silver halide
crystals are dissolved by immersing the film in fixer solution. The processed film shows
blackening and the amount of blackening expressed in terms of optical density is related to the
quantity of radiation a^soroed in the film. The optical density is measured using an
instrument known as Densitometer.
Photographic films are used in industrial radiography for revealing defects in castings, welds,
etc. Photographic films are also used for personnel monitoring, by loading personnel
monitoring films in film cassettes containing different metallic filters, designed for monitoring
different types of radiations.
PERSONNEL MONITORING
Personnel monitoring is the evaluation of radiation doses received by the personnel working
with radiation sources and X-rays. The most commonly used personnel monitoring device is
t
the film badge which consists of a photographic film (PM film) kept in a cassette containing a
set of filters (Fig. 7.2). Using film badges doses from 0.1 mSv to 10CSv (10 mrem to
10000em) of different types of radiations can be evaluated. The film serves as a permanent
record and if worn on chest, gives the most representative value of the whole body dose under
normal working conditions. =films can be used. to assess the radiation dose received from
exposure to beta rays, X-rays, € amma rays or thermal neutrons.
The dose received by radiation worker can also be determined by the use of thermoluminescert
dosimeter (TLD) badges. This consists of three CaSO4:Dy TLD discs embedded in a metallic
framework and enclosed in a multifilter cassette (Fig. 7.2). The TLD badge can be used to
monitor beta, gamma and X-rays. The TLD badge can cover a wide range of doses
from 0.1 mSV to 100Sv (10 mrem to 1000 rem).
Radiation dose to personnel can also be assessed by using pocket dosimeters (Fig. 7.3).
Pocket dosimeters are very useful in certain operations, where the radiation levels vary
considerably and may be quite hazardous. They give an on-thc-spot information of radiation
dose, as the dose recorded can be read directly by the person. Pocket dosimeters in the
7.3
range of 200 mR, 5 R, 10 R,,etc., are available.
11ft^t}Gitinl^t^nc^uv^^^^^+•:
V11111 t t -
I
R. Charging rod
B. Insulator ring
C. Fixed quartz fibre
D. Movable fine metal
coated quartz fibre
E. Transparent scale
F. Lens
AREA MONITORING .
The assessment of radiation levels at different locations in the vicinity of radiation sources
and X-ray equipment is generally known as area monitoring.. On the basis of the
measurements taken, one would be able to determine the adequacy/inadequacy of. the existing
radiation protection measures.
Normally, are i monitoring systems should be able to determine radiation levels in the range of
0.2 mR/h to 5 R/h and also have audio indication. Lower range in the instrument is 'useful, in
assessing radiation level at occupied areas and for general radiation survey around X-ray
installations.
The most commonly used radiation monitors (eg. MINIRAD, MR 4500) have miniature. GM
counters, making them useful over wide range of exposure-rates. MINIRAD monitor can
measure upto 5 R/h and MR 4500 can measure upto 50 R/h 'making it useful in radiation
emergencies . Both these instruments can be used
for area monitor in ; as well as fort
monitoring , leakage radiation level around source housings, X-ray equipment.
The area monitors mentioned above, are a few typical ones. There are many other radiation
monitors which can cover the range of interest and serve the purpose of area monitoring.
In addition to these area monitors, a zone monitor, located at a suitable place inside the
exposure room, would help in warning people when the radiography equipment is being
operated, so that they can avoid entering the exposure room. A zone monitor, generally,
contains audio and visual indication, which gets switched 'ON' when the radiation level at the
location of the zone. monitor, exceeds a certain preset level.
Radiation monitors should be kept in good working condition. They should be periodically
7.5
r c.; confirm that reliaable readings are indicated. They should also be checked after any
( servicing or repairs. The most simple method of checking the instrument performance is to
use the instrument just after it has been calibrated by the manufacturer and record for future
reference .the exposure-rate at a specific distance from a check radiation source of known
activity. Performance checks can then be made at any time by comparing the recorded
reading with check readings made at the same distance from the source , after making
necessary correction for radioactivity decay. If the check reading, after corrections, varies
considerably, the instrument should be sent for servicing Add recaMibration. In addition, the
operational and handling instructions should be scrupulously observy :d to ensure prolonged and
trouble-free performance of the instrument.
SUMMARY
1. Radiatio.i detectors function on the basis that radiation can cause IONIZATION
2. Commonly used radiation monitors (eg., MR-121, MINIRAD, MR-4500) have GEIGER
MUELLER (GM) COUNTER as the radiation detector.
7. In PHOTOGRAPHIC FILM radiation ionizes silver bromide crystal and these are
reduced to metallic silver on processing. The processed film shows blackening.
10. Film badge has many filters , to help in assessment of dose due to X-rays, gamma rays,
beta rays and thermal neutrons.
11. TLD badge can be used to assess personnel dose due to beta, gamma and X-rays.
12. POCKET DOSIMETERS are for on - the-spot information about the dose received.
7.6
8. R A.DIATION HAZARD CONTROL .
Use of gamma or X-ray equipment in
industrial radiography poses external radiation haza.
X-,rays are emitted only when an X-ray machine
is switched 'ON'. Hence, we are said
from radiation hazard , when the machine is switched
'OFF'. But, in gamma ray equipme)
ev(.n in the 'OFF' condition,
there is a certain amount leakage radiation coming out of tb"
source housing.
Cobalt-60 source has gamma radiation of two energies 1.17 MeV and 1.33 MeV. Gamma
radiation energies from a given radioisotope are the same whether it's activity is 1 GBq,
000 GBq or of a;-,y other value. Gamma radiation of higher energy has higher penetrating
power.
The radiation level or the exposure-rate at a particular location increases with increase ir,
activity of source.
Radiation level
at I metre d'stance from a source of unit. activity (GBq or Ci) is called the.
Exposure Rate Constant
of the source. It is a constant for a particular source. Radiation.
level (R/h) -at 1 metre from a l Ci radioactive source is known as the Ru M (Roentgen/Hour at
I Metre) of the source.
R 1
Uss of garama or X-ray._ equipment in. industrial radiography poses external radiation hazard.
X-rays are emitted ^ only when an X-ray "machine is switched ' ON'. • Hence , we are safe
from radiation hazard, when the machine is switched 'OFF'.' But, in gamma ray equipment,
even in the '.OFF' condition, there :ih°:a certain amount leakage radiation coming out of the
source housing.
Each radiography soutce emits gamma radiation of one or more energies. The energy of the
gamma radiations emitted by cobalt-60 source is different from those by iridium-192 source
('Fable 8 IN
Cobalt-60 source has gamma radiation of two energies 1.17 MeV and 1.33 MeV. Gamma
radiation energies* from a given radioisotopeare.the same whether it's activity is 1 GBq,
1000 GBq or of any other value. Gamma radiation of higher energy has Higher penetrating
power.
The radiation. level or the exposure-rate at a-particular location in..reases with increase in
activity of source.
Radiation level at 1 metre distance from a source of unit activity (GBq or Ci) is called the
Exposure Rate Constant of the source . It is a constant for a particular source . Radiation
level (R/L) at 1 metre from a 1 Ci radioactive source is known as the R11M Moentgen /Hour at
1 Metre) of the source.
8.1
Radiation output at I mete (
100 cm ), from a given source
= Exposure Rate
Constant x activity of the source
Thus,
('
the radiation level at 1 metre from a 7 Ci iridium-192 source is
KttM of iridium- 192 . x 7 0 .5x7 = 3.5R/h
Similarly
, the radiation level at 1 metre from a 200 GBq cobalt
.r -I
,60 source is
= Exposure rate constant of cobalt-60 x 200
mGy/h = 0.31 x 200 = 62 mG
y/h
If the radiation level at 1 metre is known
, the activity of the sou ..a
if the radiation level at 1 metre from an iridium
- 192 source is 1.5 R/h, then
0.5 x Ci = 1.5 R/h
8.2
Radiation hazard from an X-ray equipment depends on
X-ray output (Rlh) depends not only on the kV and mA of the X-ray equipment, but also on
various other factors such as construction of-the tube, size of the target, type of rectification;
inherent filtration, etc. The radiation output from an X-ray equipment is very high as
compared to the radiation output from gamma sources, normally used in industrial-
t radiography. Table.8.2 gives an idea about the radiation output of some common industrial
X-ray equipment.
The three basic factors by which external radiation hazard can be controlled are
a. time
b. distance
c. shielding
It is essential, from radiation protection point of view, that the time spent near gamma or
X-ray equipment during radiographic exposures should be minimum. The radiation dose
received by a radiographer depends upon the total time spent by him near a source. _
T
Exposure
Source :100 GBq Iridium-192
Distance : one metre
5.7 mGg
2.85 mGg
15. 30 45
In view of high radiation output from an X-ray equipment, even a few seconds of exposure to
direct X-ray beam will result in very high dose to the exposed person.
8.3
If an operator takes 1 minute while working with a source and is.exposed to 10'mR aiiotl%er
`tioperator who takes 2 minutes to do the same job.would be exposed to.2 x 10 = 20 mR. If he
only 1/4 x 1D-=:2.5 mR.
were to take 1 /4 minute, he would have been exposed to
exposure of 2 mR
Example 8.1 : Each radiography shot with an X-ray equipment results in an
to the operator. How many operators are necessary to take 120 such- shots in a week?
Distance :
Larger the distance, lesser is the radiation level. The most effective and economic method of
reducing external radiation hazard is to increase the distance between the radiation source and
persons.
a. Use long cables between X-ray unit and the control panel
8.4
MAINTAIN MAxmUMDISTANCE FROM SOURCE OF R,AiD'.T ON
The- radiation intensity or radiation level from a given source decreases as we move away from
the.source. It is governed by the following inverse square law.
I^Di = l2Di _
where h radiation level at a distance Di "metres from the source.
.4 5
Distance (D) meters -> 25
1
16
D2---->
Source
100 GBq Ir -182 - >
8'.5
125 22=I2x52
I _ 125 x 4: _
20 mR/h
2 25
Example 8.3 :i Determine the radiation level at - 6 distance of 5 metres from a 74 GBq (2 Ci)
iridium-192 sorrce?
Example 8.4 : The radiation level at 4 metres from a gamma source is 500 mR /h. What is the
distance required to reduce the radiation level to 20 mR/h ? _
Example 8.5 : What is the distance in metres required to reduce the radiation level from a
150 GBq iridium - 192 source to 2 microGy/h?
18000
o^.,D2
2 2- = 9000
It = 2O R/min L), = 50 cm
1 2 =? D2=10m
I
ID2=
1 i '2 D2
2
20xO. 5xO.5 =12xlOx10
2 _ 40000 = 400
D2 100
D2 = f 400 = . 20 metres
Shielding : .
When maximum distance and minimum time do not bring down the radiation level to an
steel or lead are used as a shield between the
acceptably low value , materials like concrete ,
source of radiation and the operator.
8.7
Example 8.8
: Calculate the lead shielding, thickness required to
from a 14 C: iridium-192 source to 3.5 mR/h at 10 metres. reduce the radiation level
4^t
' r!? ?f`t{ ><: r.
r.0mmmoolm"
Exposure Room
Collimated Exposure
Control
Room Dark Room
The "maximum activity of the source that can be handled in such open top installations is
mainly decided by the skyshine considerations . The. construction material used for such
installations . may be either brick or concrete. These ins'
talla'tions should preferably be
located in the least occupied areas. Expert advice on the p l an ni ng o f such radiography
installations is given by the Radiological Physics and Advisory
Division (RP&AD), Mumbai 400 t ^o.
The following are some of the salient points which need to be considered while planning
radiography enclosures as well as, during the use of radiography sources inside such enclosed
installations.
2. All walls, floors, ceilings and doors shall have sufficient shielding so as to minimize
radiation levels, below the recommended dose limits. The shieldirg material
chosen should be structurally strong and should be properly supported.
3. All exposures should be given from a separate control room, situated outside the
exposure room.
6. The entrance door to the exposure room should be locked during exposures. A
suitable electrical or mechanical interlocking system for the door
may be
incorporated so that the radiation beam cannot be made 'ON' when the door is
open.
7. Underground conduits should be provided, for cables, between the control room and
. 4. it.
C
the exposure room. There shall not be any ihrOugh and through ojicninl. or hole in
any of the walls of exposure room.
S.
w
8. If there is ' ;j lead glass viewing win m its eaaall valence, so that it provides
exposure room, it is essential to co i 9
adequate protection. It is also necessary to confirm that there is no radiation
streaming through the fixing frame of the viewing window.
Exhaust
9. There should not be anwin odows on the walls o the
n walls adjoining unoccupie I arueas!a a height of at
openings should be provided
least 2.5 metres above the floor level. These ventilators r exhausts or any such
bl baffl s _ i
nnenin9s in the walls should be provided with sutta e
d r as well as inside the
10. A red warning light shall be providedb theentrance
a ove
made 'ON' whe ever the radiography
exposure room and this light shall be
equipment is energized . Radiation warning signs with 1 gends "RADIATION -
or its equivalence in local language ) shall. be
DANGER - KEEP AWAY" (
conspicuously painted on the entrance door.
, so as to indicate
11. A radiation zone monitor should be installed at a suitable location ' ON' or safe
the radiation levels during exposures and also to positively indicate the
position of the source.
top of
, red the
12. In the case o f exposures as a warning tto th crane
ould be madel' ON' during g
walls and should
operator.
13. All operations with the equipment should be done from the control room.
14_. An emergency switch to turn the X-ray equipment 'OFF' and a means of
communication shall be provided inside the exposure room. which can be made use
of by'persons who are trapped there by mistake. It should be possible to energize
the X-ray equipment from the control panel, only after pressing a reset switch
provided inside the exposure room.
15. Setting up of objects; films, etc. for radiographic inspection should be duly
completed, before starting the exposure.
16. Wherever possible, the radiation beam should be directed towards areas of
minimum occupancy. The beam should never be pointed towards doors, windows
or the control panel. Any restrictions on the beam directions which are assumed
vhile planning the installation should be strictly followed.' This information
should also be prominently displayed in a poster in.the radiography area.
17. All safety accessories, tools and handling devices required for routine or
emergency use in the exposure room must be readily available in good working
condition.iri the control room.
18. All important information pertaining to radiation safety, such as radioisotope,
activity, maximum ratings of the X-ray equipment, the directions towards which
the primary beam can be pointed and the maximum weekly work load, etc., shall
be conspicuously exhibited inside the exposure room, as well as in the control
room..
19. If, more than one radiation machine is used in the same room, it should be ensured
that only one.of them is operated, at a time. .
8.13
ti.
Field Radiography Installation
In some cases, it may not be' possible to restrict the radiography work within the exposure
room, eg., huge objects, radiography at erection sites, etc. In such cases radiography work in
the field/plan area is permitted subject to the approval of the site by the RP&AD, BARC.
2. Exposures shall be performed only when minimum number of people are present
around the radiography site. (for example; third shift (during night) or holidays).
3. Certain area around Vie source, should be cordoned off using ropes and radiation
warning symbols. The radiation level outside the cordoned area should be within
the dose limit of non-radiation, workers.
4. The exact area to be cordoned off will depend upon the nature and activity of the
source, type of exposures (collimated or panoramic), work load and the nature of
occupancy around.
5. The cordoning distance during field radiography, should be computed such that the
radiation level beyond the cordon is less than 20 ,cSv/wk (2 mrem/wk).
6. Proper collimators should be used to limit the radiation beam to the job to be
radiographed.'
7. The collimated beam or in case of X-rays, the primary beam, shall be directed
only towards unoccupied areas or adequately shielded areas.
8. Entry of unauthorized persons into these cordoned areas during exposures should be
strictly prohibited.
11. Maximui7 length of the cable, provided between the control panel and radiography
equipment, shall always be mad(. use of.
12. Whenever possible, the control panel of the X-ray equipment should be
positioned behind some temporary shielding barrier. A temporary shield,
preferably lead, should also be provided behind the object, in the direction of the
primary beam.
13. The primary X-ray beam shall never be pointed towards the control unit.
14. Pro )erly calibrated radiation monitors, shall always be used, to confirm that
rad ation levels, in controlled areas, as well as along the cordon,
spec ified limits. are, below
8.14
• •I rc ortcd to
of ;6uri
16. Any radiation a ccident
and also to Head,* .. 460-085.
RP&AD. Mumbat14U0
...harp
(.
TRANSPORT OF RADIOGRAPHY SOURCES
8.15
Fig. 8.6 : Transport Lable.
TABLE 8.4
'I hereby certify that the package containing radioactive material has
been properly packed, marked and labeled and as such the consignment
is in conformity with the relevant regulations for Safe Transport of
Radioactive Material'.
8. Forward the package to the carrier along with the above transport documents.
8.16
at the site during exposures. • A person must be
5. Never leave the - source unattended
exposures to have a.constant watch so that the sources arg
present at the site during
not picked up by others:
or
6. Never do the radiography work at crowded locations. Do it either during -night
on holidays or when there is :eery little occupancy around.
7. Never forget to cordon off the area with ropes. Radiation warning symbols or red
lights should also be provided along the cordon to warn people.
8. Never allow anybody to enter these cordoned areas during exposures.--
9. Never attempt to take out the source assembly from the camera.
exposures.
10. Always try to use the minimum required source activity for panoramic
LESSER THE SOURCE ACTIVITY, LESSER WILL, BE THE DOSE RECEIVED
IN ANY GIVEN PERIOD.
11. Try dummy operations prior to giving the actual exposures in order to reduce the
time of operation' with radiation source.
LESSER THE TIME SPENT NEAR THi, SOURCE,- LESSER -WILL BE THE
DOSE.
12. Always keep maximum possible distance from the source during exposures.
8.19
9. RADIATION ACCIDENTS IN INDUSTRIAL RADIOGRAPHY
Use of radioactive sources in industrial radiography has been increasing steadily during the last
few decades .
Radiation sources of activity of a few curies to a few hundred curies are used in
industrial radiography .
In spite of all the precautions taken during use, some abnormal events/
radiation accidents ,
may happen which may result in higher dose to concerned people and to
others in the vicinity.
I
Total radiation safety is achieved by built-in safety in the equipntent/inrtallatior; accompanied
by good administrative control.. review.of radiation accidents indicates that human error and
'equipment error are the main causes of these accidents.
1. inadequate training,
2. failure to monitor,
3. failure to maintain the equipment,
4. ignorance about operation and handling and
5. takiig things for granted.
Of these, the last factor, the tendency of the operators to overlook some of the basic
requirements for proper work practice during routine work, has been the major cause in
maximum number of accidents in industrial radiography.
The following are some of the events which may lead to radiation emergencies.
The following are some of the accidents which have occurred in our country.
1.1. After completion.. of exposure with a remote operated camera, the operator, when he
retracted the c ible, did no[ see the rear end of the pigtail assembly. Even then, without
properly cliecl inc, with a radiation monitor, he rolled the guide tube and carried it on his
shoulder to the dark room, where some radiography films and personnel monitoring badges
were kept. Incidentally, the guide tube had the source and this was detected only on the next
day with the ht lp of radiation monitors. The dose to the operator could not be determined by
9.1
as it got exposed along with many radiography films in the dark room. The
on the part of the operator to check the
accident occurred due to faulty coupling and negligence
C integrity of coupling before use. In addition ,
he neglected to use a radiation monitor to
C confirm, after use, proper return of the source into the camera.
1.21. In a similar accident elsewhere, the presence of the pigtail assembly in the guide tube was
of the drive cable. This
det4cted by routine monitoring, immediately after the retraction
averting further damage and excessive
hell ed in taking necessary action promptly and also in
do to the operators and others in the vicinity.
f 1. c'rive cable of a cobalt-60 camera was kept coupled to the.source assembly.. Once
3. The
during use, the source assembly got detached from the drive cable and remained in the guide
tube. The operator thought that the source is safe inside the camera as he. could rotate the
shutter drum, after retraction of cable. He failed to confirm this, with a radiation monitor.
After some time, that too after completion of job for the day, the source assembly fell out of
efforts to put the source assembly back
the guide tube, whedit was uncoupled. He made some
into the camera. He received, considerably high dose..This_accident.occurred because. the
coupling between the source assembly and the drive cable was not checked periodically. No
monitoring was done with survey meters to confirm the position of the source.
3.1. When a radiographer drove back the drive cable, after radiographic exposure, he detected
higher radiation level at the gear box. He felt that the source assembly has got stuck up in the
guide tube and thought, that he can bring it back by operating the driving system a few times.
Later, a technician opened the gear box to check whether the-cable had been Completely
retracted or not. Actually, the source capsule had got ruptured and the source pellets had go-,
dispersed to different parts of the equipment, because of repeated operations of the driving
system. One pellet was even found on a road nearby. Management.of the situation required
elaborate procedure. The above incident resulted not`only in. high radiation dose to concerned
9.2
UZU
I
people,
but alsa led to contamination of the radiography equi ment
Cause;
Poor d--sign of source A
capsule .
4. TRANSPORT Operator failed
to apply his common sense.
INCIDENT
2. Awareness of haz;.rd.
9.3
lr 1
t!ho I t.%^ :;te p;.nicky. - The operator should stop work with the equipment, cordon the
area and report the matter to his higher authorities and Radiological Physics & Advisory
Division (RP&AD), Bhabha Atomic Research Centre, Mumbai 400 085.
The site incharge /R.S.O. should monitor around the place of accident and analyze the
situation . No attempt should be made without calm thinking and proper planning . If he has
necessary tools, radiation monitors, pocket dosimeters and if he is familiar with the equipment
and confident of handling the situation with least exposure to himself and to others in vicinity,
he ma}^l do t. In such a case, he should inform RP&AD, BARC, Mumbai 400 085, about the
{ accidett and write in detail about the situation and the procedure adopted in handling it and
the do recei ied by those who handled it. If he feels that: he would not be able to handle it
.and th situation is complicated , he should cordon the requisite area , provide necessary
shielding arot::id the source and inform RP&AD, for further action.
Meddling with the equipment or in other words, groping in the dark when an unusual
incident occurs, would make the situation worse and complicate the management of the
accident.
POINTS TO BE REMEMBERED
** Only certified and trained person are permitted to work with radiography sources.,
9.4
10• REGULATORY ASPECTS OF RADIATION 4.VOTECTION
Work with radiation sources may involve exposure of workers ant ic.
with radiation should be controlled by the Government. Such con-, Therefore, work
rules and regulations are made by the Government. The Governme<. be effective only it
Protection Rules, 1971. These rules prescribe that a licences .be issain Rad y any
person, pr;or to handling radioactive materials b any
b
. The rules are en o;- _-
Regulatory Board AERB , l the Atomic th e Atom
Energy
ic
The chairman , AERB is the Compete r ..:..
rules, a surveillance order was issued in 1980, with particu;ar Under trial
vasty'
radiography. The salient features of this order are given below. nce to industral
1. EQUIPMENT :
2. THEORY :
Radiation intensity decreases with increase in distance from the source. It follows
inverse square law, which states that "Radiation intensity is inversely proportional to the
square of the distance from the source." Mathematically, it can be expressed as
where, I is the radiation intensity and d is the distance from the source. Similarly, if I1
and 12 are radiation intensities at distances d1 and d2, 'respectively, from the source,
then
2
L1d12 = 12d2'
c. Place the source container in such a way that the radiation beam can be made.'ON'
horizontally, towards unoccupied area.
e. Place the survey meter at the first distance, in such a way that the meter can be
read from a distance.
f. Turn the beam 'ON' and note down the meter reading. After noting down the
reading switch 'OFF' the beam.
i. Take care to see that minimum time is spent near the source and hands are not put
in the radiation beam.
j. Calculate I x d2 for each, distance and note down the values in the table.
4. OBSERVATION
Source
: Activity:
on dater
Survey meter used and its serial no.:
I S.No Distance
I ^ Exposure r ate I I d-
metres (d) in mR/h (I)
I I
I
I I I_ I
I ^ j ^ I
I I IJ
5. RESULT/ CONCLUSION
Observe whether i x d2 is
fairly constant at different
inverse square law is verified. If variations distances
. If the value is cones
contribution of radiation arenearby
observed, it would generally^ta^^
be
scattered by objects.
11.2
_. ^v!(^ r .... _ r •1"^^a r
i7iiJ^n''L^k ^ r ......
1. EQUIPMENT :
2. THEORY
Radiation output from a given gamma radiation source of unit activity is constant. This
constant output at one metre 'is known as RHM. RHM is defined as exposure rate in
R/h at 1 metre from a gamma source of 1 Ci activity. By measuring exposure rate at a
certain distance from the source, activity can be calculated as per the following relation:
AxRHM
Exposure rate = d2 [ A is activity of source in Ci I
Exposure rate x d2
A = Ci
RHM
c. Place the source container in such a. way that the radiation beam can be made 'ON'
horizontally, towards unoccupied area.
e. Place the survey meter at the first distance, in such a way that the meter can be
read from a distance.
f. Turn the beam 'ON' and note down the meter reading. After noting down the
reading ;witch 'OFF' the beam.
I. Take care to see that minimum time is spent near the source and hands are not put
in the radiation beam.
Calculate I x d2 for each distance, divide this by RHM for the source and note down
the values in the table.
11.3
4. OBSERVATION
Source
: Activity:
on date:
Survey meter used and its serial no.:
r--
I S No Distance
I Exposure rateIx2
d
I I metres ( d) in mR
/h (I) IA
RHM
`I I I i
I I I I
I I I I I
I I I I I
I I
I III I
i
J
Average
ge A Ci
5. RESULT/CONCLU
SION
Activity of the given
source is
Ci.
xkz"i log 11 11111i I
1. EQUIPMENT
2. THEORY
When gamma rays pass through matter, some of them undergo absorption.
Transmitted radiation intensity decreases with increase. in the thickness of the absorber.
The thickness of the absorber which reduces the radiation intensity to half of its original
.value is known as Half Value Thickness. Similarly, the thickness of the absorber
which reduces the radiation intensity to one tenth of the original value is known as
Tenth Value Thickness.
1
2 3
No. of Half Value Lagers ->
.T-w'
The curve given above is obtained after Plotting radiati intend
thickness of the abso on
rber. From this curve ,
we can find out the HVT of the absorbers to
3. PROCEDURE (including safety precautions)
c. Place the source container in such a way that the radiation beam cE n be made 'ON'
horizontally, towards unoccupied area.
d. Fix a suitable distance between snurce position and survey meter so that absorbers
can be conveniently placed in between.
e. Position yourself in such a way that survey meter can be read from a distance'
f- Take readings by inserting absorbers one by one and record them in a table.
g. Take care to see that minimum time is spent near the source and hands are not put
in the radiation beam.
4. OBSERVATION
5. CALCULATION :
6. RESULT/CONCLUSION
11.6
D. Safety Procedure for Open Field Radiography
1 . EQUIPMENT
2. THEORY :
All radiation safet y procedures should be followed during setting up of radiography unit.
All procedures should he such that under the given conditions, radiation exposure to the
individual and to the public should as low as reasonably achievable and chances of any
overexposure or radiation incidents are reduced.
g. Connect smallest guide tube possible. The source assembly (pigtail) should be in lock
position.
i. Positior. the collimator in such a way that the radiation beam would be towards
unoccupied area. .
j. Spread out maximum length of drive cable and couple it with the source assembly
properly. -
q. Check proper return of source into the camera with survey meter.
I
1
I
1. EQUIPMENT
2., THEORY :
200 50 2
200 100 I 5
200 100 I 10
_j
11.9
-eW
^cTr= 1 ^1t7^ r ^t jn gi..^"may. a .
4. OBSERVATION :
A• B C D E
FRONT
BACK
Reacings (mR/h)
1 2 3 4 5 1 6 7 A
Segment
L
A II -- I I
B I
C
I)
-i---
I = I I
F I I
Rear
L ^ I
1 Front I
I J 1. _
5. CALCULATION :
Permissible leakage limit
Capacity of the camera = x Present activity
Observed max. leakage
6. RESULT/CONCLUSION :
The camera shielding is adequate from radiation safety point of view, The maximum
activity^.whicch can be loaded in the camera is Ci.
11.10