The pitch of the screw thread on an English micrometer is

a) 0.050 in
b) 0.001 in
Ans c) 0.025 in

The best way to check control cables for broken wires is to

a) examine them visually
b) increase the tension and check with a magnifying glass
Ans c) run a rag along the cable in both directions

If the turnbuckles in a control system are tightened excessively the result will be
a) the cable will break
Ans b) the aircraft will be heavy on controls
c) the cables will vibrate excessively and cause failure of controls

The "Lay Line" on a flexible hose is

a) a white line painted the full length of the hose to indicate any stretch in the hose
b) an arrow painted on the hose to show the direction of fluid flow
Ans c) a white line painted the full length of the hose to indicate any twist in the hose
Backlash is a type of wear associated with
Ans a) gears
b) bearings
c) rivets

After a chain has been cleaned in paraffin it should be

a) hung up to drip dry
Ans b) dried in hot air
c) washed in soapy water then hung to drip dry

What fraction of the minimum breaking load should be the proof load for a chain?
a) 0.1%.
b) 0.1
Ans c) 1/3

A control cable is proof loaded to ensure that

a) it will not break after fitting in an aircraft
b) it will not stretch after fitting in an aircraft
Ans c) the end fittings on the cable are secure

To check the structure of a wing, which NDT is used?

Ans a) Radiographic
b) Dye penetrant
c) Magnetic Flaw

British turnbuckles are checked for safety by

Ans a) attempting to pass a hardened pin probe through the inspection hole
b) attempting to push locking wire through the hole
c) looking through the hole and checking for threads showing

If corrosion is found on a chain

Ans a) replace the chain
b) clean off the corrosion and if acceptable re-fit the chain
c) lubricate the chain

A suspected chemical spillage on a cable, you should

a) clean the cable and inspect 24 hours later
Ans b) replace the cable
c) clean, inspect and refit immediately

The riveting defect in the figure shown is

a) too much hammering
Ans b) the snap was not square
c) the dolly was not square

Rivet allowance is
a) the distance between rivets in the same row
Ans b) the amount of material required to form the rivet on installation
c) the distance the rivet is positioned from the edge of the repair plate

This electrical symbol represents a

a) single pole – double throw switch
Ans b) double pole – double throw switch
c) double pole – single throw switch

In the Push-pull Tube linkage used in aircraft flying control systems, how is the
length of the tube adjusted?
a) It is fixed and does not require adjusting
Ans b) By adjusting end fittings at each end of the tube
c) Fit anew push-pull tube

The three principle dimensions specified for a chain is the diameter of the rollers and
a) the pitch and width across the outside of the plates
Ans b) the pitch and width between the inner plates
c) pitch and chain length

The distance between the centres of the rollers of a chain is called

a) length
b) crest
Ans c) pitch

What is the approximate distance of the sphere of influence of a rivet?

a) 4 D
b) 2 D
Ans c) 5 D

Rivet clearance is
Ans a) the amount that the rivet hole diameter exceeds the rivet diameter
b) the distance between rivets in the same row
c) the distance between rows of rivets

This electrical symbol represents a

a) variable inductor
Ans b) iron core inductor
c) air core inductor

This electrical symbol represents a

Ans a) PNP transistor
b) NPN transistor
c) Zener diode

The minimum rivet pitch is

a) 2 x the rivet diameter
b) 2 1/2 x the rivet diameter
Ans c) 3 x the rivet diameter

Spotfacing is done to
a) provide a good surface for welding
Ans b) provide a flat area on a rough surface
c) compensate for height in lieu of a spring washer
If ice and snow is found on the wings of an aircraft. Before flight the
a) ice should be removed but snow can remain because the airflow will remove it
b) snow should be removed but ice can remain because it has no appreciable affect
on the airflow
Ans c) all snow and ice must be removed

HTS aircraft control cables are protected from corrosion by

a) zinc plating
b) cadmium coating
Ans c) Galvanising

The maximum allowable extension of a chain assembly over a nominal length is

a) 3%
b) 5%
Ans c) 2%

In a first angle orthographic projection the plan view is placed

Ans a) below the front elevation
b) below the side elevation
c) above the front elevation
When a cutting plane on a drawing cuts a web longitudinally, the web is
a) sectioned the same as the rest of the view
Ans b) not sectioned
c) sectioned with different direction of hatch

A shaft dimension given as 1.225” +/- 0.003” followed by “MMC” should be

manufactured to what size?
Ans a) 1.228”
b) 1.222”
c) 1.225”

2 microns is
a) 0.002”
Ans b) 0.002 mm
c) 0.000 002“

The edge or surface of a part from which dimensions are measured from is called
the
a) reference plane
Ans b) datum
c) water line

This electrical symbol represents a

a) push to reset circuit breaker
Ans b) push-pull circuit breaker
c) toggle switch circuit breaker

What is the purpose of the hole in the swaged end fitting on a swaged cable?
a) To allow trapped air to escape
Ans b) To ensure the cable end passes the inspection hole on drilled through type
fittings but leaves the locking wire hole clear
c) To allow a split pin to be inserted

With a serviceable chain not required for use, how should you store it?
a) clean, lubricate, wrap the chain in grease proof paper and suspend
Ans b) carefully coil, lubricate, lay flat and wrap in grease proof paper
c) lay the chain flat in full length , lubricate and wrap in brown paper to exclude all
dirt and moisture

The riveting defect in the figure shown is

a) an incorrect snap has been used
b) the snap was not square
Ans c) the hole was too small

The inspection hole in a turnbuckle is

a) to allow the locking wire to pass through for the purpose of locking
Ans b) to ensure that the turnbuckle is in safety
c) to ensure that the locknuts are adequately tightened

Which of the following could be a primary cause of HIRF protection failure?

Ans a) Unserviceable radio filters
b) Broken or missing static wicks
c) Corrosion on bonding leads

This electrical symbol represents a

a) light bulb
Ans b) fuse
c) flexible coupling

The ‘grip’ of a rivet is

a) the area of the plates held firmly together
Ans b) the thickness of plates which can be fastened
c) the length of rivet left to form the head

Water Lines are

a) front to rear measurements on the fuselage
Ans b) vertical measurements on the fuselage
c) left and right measurements on the fuselage

When a cutting plane goes through a bush and bolt assembly, on the sectioned view
Ans a) the bush will be hatched but the bolt will not
b) neither the bush nor the bolt will be hatched
c) both the bush and the bolt will be hatched

This symbol indicates that

Ans a) machining is required on a particular surface
b) machining is required on all surfaces
c) chisels must not be used

When checking a diode forward bias function, the positive lead of the ohmmeter
should be placed on the
Ans a) anode and the negative lead to the cathode
b) cathode and the negative lead to the anode
c) cathode and the negative lead the earth

An avometer can measure alternating current because it has a

a) moving coil
b) moving iron
Ans c) bridge rectifier circuit

Which of the following could be a primary cause of HIRF protection failure?

Ans a) Unserviceable radio filters
b) Broken or missing static wicks
c) Corrosion on bonding leads

The basic equipment of an aircraft is

a) the crew equipment, and other equipment including fuel and oil necessary for a
particular flight
b) all equipment including fuel and oil necessary for a particular flight
Ans c) that equipment which is required for every role of the aircraft for which the
aircraft is operated plus unusable fuel.

Taper reamers are classified by

a) the diameter of the small end
b) the diameter of the large end
Ans c) a type number (1 to 10)

Silver solder is made from

a) tin, copper and zinc
b) copper, tin and silver
Ans c) copper, zinc and silver

Brazing material is made from

a) copper and tin and lead
b) copper, silver and tin
Ans c) copper zinc and silver

When clamping cable looms containing co-axial cables

Ans a) avoid distortion to the co-axial cable to maintain the dielectric constant
b) distortion of the outer sheath is allowed providing the inner cable is not affected
c) the clamps must be no more than 1 metre apart

When fitting coaxial cable connectors it is important to

a) fit the correct lock nuts
Ans b) not damage any seals fitted
c) make sure the outer cup is fitted the correct way round

The bonding resistance of primary structure must not exceed

a) 0.5 ohms
b) 0.005 ohms
Ans c) 0.05 ohms

A crimped electrical connection is suspected to be high resistance. How would you

verify this without disconnecting the circuit?
a) Measure the resistance with a 250 volt megger
b) Measure the resistance with an ohmmeter
Ans c) Measure the millivolt drop across the connection with a millivolt meter

How would you measure continuity of a coaxial cable?

a) With a 250 volt megger
b) With a safety ohmmeter
Ans c) With a reflectometer

What is the licensed engineer responsible for when fitting a new component to an
aircraft?
a) That is has a green serviceable tag
b) That the paperwork is signed by an approved signatory
Ans c) The correct part number, the modification state and the serviceability of the
component

Where would you find documented, the fore and aft limits of the C of G position?
Ans a) In the Flight Manual (or the documentation associated with the C of A)
b) In the aircraft Maintenance Manual
c) In the technical log
If a test or inspection instrument has no calibration data supplied by the
manufacturer, you would use the calibration data provided by
a) CAAIPs
b) the Maintenance Manual
Ans c) the British Standards Quality Assurance documentation referring to calibration
of instrumentation and test equipment

Why are test or inspection instruments regularly calibrated and certified?

a) To ensure they are being used regularly
Ans b) To ensure they will perform within the required limits of operation
c) To ensure they can handle the range of measurements required of them

Who is responsible for ensuring that weight and balance instrumentation is

serviceable before use?
a) An engineer holding a license in the instrument category
Ans b) The person responsible for carrying out the weight and balance procedure
c) The manufacturer of the equipment

The term 'reaction' used in weighing an aircraft refers to

Ans a) the individual loads on each landing gear
b) the sum of the loads on all of the landing gear
c) the sum of the loads on the main landing gear only

When inspecting a weld, you should make sure that

Ans a) the parent (or basis) materials are fully fused together
b) the weld has inclusions inside the bead
c) there are voids either side of the weld

A hole drilled at the intersection of two bends in a fabricated sheet metal component
is called
a) a crack stopper
Ans b) a relief hole
c) a drain hole
This is a diagram of
a) a voltage divider
Ans b) a potentiometer
c) a voltage regulator

Aluminium alloy pipe used for hydraulics systems is flared

Ans a) as supplied
b) annealed
c) normalized

Material used for springs is

a) Low carbon steel or alloy steel with high working stresses
b) Low carbon steel or alloy steel with low working stresses
Ans c) High carbon or alloy steel with low working stress

Magnetic Flux detection will show defects which are

Ans a) transverse only
b) longitudinal and Transverse
c) longitudinal only

Thrust bearings transmit

Ans a) thrust loads, thus limiting axial movement
b) thrust loads, thus limiting radial movement
c) radial loads, thus limiting axial movement

Chipping of a ball bearing indicates

a) brinelling
b) chattering
Ans c) spalling

When testing thermocouples using a test set the ambient temperature

a) never needs to be considered
Ans b) is considered every time
c) is only considered when temperatures of 20 degrees C or above

After a heavy landing you should check

a) engine module alignment
b) engine compressor shaft alignment
Ans c) engine thrust alignment

Refueling should not take place when

a) APU running
b) Nav lights and landing lights on
Ans c) within 30 m (100 ft) of radar equipment being operated

When Ground Power is connected to aircraft, the generators are

a) paralleled to supply
b) paralleled to supply for ground starting only

Ans c) never be parallel

Which electrical measuring device needs a power source

a) a voltmeter
b) an ammeter
Ans c) an ohmmeter

When measuring voltage or current with a digital multimeter, the indication is

a) peak values
Ans b) RMS values
c) Average values

On a multimeter, what colour lead is connected to the Common socket

a) red
Ans b) black
c) green
The Vernier scale of a Bevel Protractor is shown below. What is the reading?
a) 86º15’
b) 38º45’
Ans c) 63º15’

A phosphate based flux paste is for soldering

a) aluminium
b) brass
Ans c) stainless steel

What type of lubricant should be used when drilling aluminium?

Ans a) Paraffin
b) Vegetable oil
c) None

How are spring dividers sharpened?

a) By grinding the inside of the points
b) By filing the outside of the points
Ans c) By stoning the outside of the points

Three point micrometers are for measuring

a) linear dimensions
b) external dimensions
Ans c) internal dimensions

When is a coarse hacksaw blade used?

a) When cutting material of thin cross section
Ans b) When cutting material of thick cross section
c) When cutting ferrous metals only

To neutralize spilled battery acid on aluminium alloy, use

a) caustic soda
Ans b) bicarbonate of soda
c) sulphuric acid

Hydrogen embrittlement of high tensile steel is caused if it is treated with

Ans a) Phosphoric acid
b) Zinc Chromate
c) Nitric acid

The regulations concerning the levels of competence for personnel authorized to

carry out Non-Destructive testing are described in
a) the Air Navigation Order
b) JAR 66
Ans c) Airworthiness Notice No.94

What would be the result of an insufficient clearance angle on a twist drill?

Ans a) It would cut slowly, if at all
b) It would produce an oversize hole
c) It would tend to pull through the hole

Dents in a tubular push-pull rod

a) are not allowed in the end thirds of the rod
Ans b) in the middle third of the rod
c) anywhere on the rod

A voltage drop across a component is measured by placing the meter in

Ans a) parallel with the component
b) series with he component
c) series with the power source

Which of the following reamers would you use in a hole having a keyway?
a) Parallel reamer
b) Expanding reamer
Ans c) Spiral fluted reamer
Which of the following actions would be taken to fit a locking device to a nut or bolt, if
the correct torque has been reached but the locking device will not fit
a) tighten further until device fits
b) file the base of the nut
Ans c) change the nut or bolt for one that will achieve the desired condition

A tolerance given on a dimension is indicated

Ans a) by a plus and minus sign preceding the permitted tolerance
b) by the prefix TOL with the permitted tolerance
c) by enclosing the permitted tolerance within a triangle

How much material should be allowed for reaming?

a) 0.010" to 0.015"
Ans b) 0.003" to 0.007"
c) 0.001" to 0.010"

This symbol found on an engineering drawing would mean

Ans a) concentricity
b) cylindricity
c) angularity

The purpose of the CRS is

a) to ensure that the log book entry is complete
Ans b) to turn a log book or job card entry into a legal document and to ensure that
the signatory takes full responsibility for the work done
c) to comply with article 15 of the ANO which states that an aircraft must not fly
unless it is properly equipped for the intended flight

Duplicate inspections are

a) Inspections signed by a mechanic and countersigned by an approved signatory or
licensed engineer
Ans b) Inspections certified by one approved signatory or LAE and then certified by a
second approved signatory or LAE
c) Inspections which have to be duplicated but which can finally be certified by one
LAE or approved signatory
This symbol means
Ans a) first angle projection
b) second angle projection
c) third angle projection

When a piece of metal is bent, the surface of the metal on the outside of the bend is
a) in compression
Ans b) in tension
c) neither in tension or in compression

The abbreviation B.A. means

a) British Assembly
b) British Arrangement
Ans c) British Association

The resistance between a flexible hose and a component should not exceed
Ans a) 0.05 ohm
b) 0.5 ohm
c) 1 ohm

Why is it necessary to use flux in all silver soldering operations?

Ans a) To chemically clean the base metal of oxide film
b) To prevent overheating of the base metal
c) To increase heat conductivity

Oxides form very rapidly when alloys or metals are hot. It is important, therefore,
when welding aluminium to use a
a) solvent
b) filler
Ans c) flux

Bore tests of flexible hoses are carried out using a suitable ball or bobbin of
a) 25% of the diameter of the end fittings
b) 85% of the diameter of the end fittings
Ans c) 90% of the diameter of the end fittings

When related to aeronautical engineering , the term “Inspection" is defined in the

publication
a) ANO article 11
Ans b) Airworthiness Notice (AWN) 3
c) BCAR Section L

The technical laws relating to Civil Aviation are contained in

a) the Civil Aviation Act 1971
Ans b) the Air Navigation Order
c) the Civil Aircraft Inspection Procedures

Technical and Administrative information is circulated to licensed engineers, aircraft

owners, and approved organizations in
a) A.N.O. revisions
b) Air Navigation Regulations
Ans c) Airworthiness Notices

Civil aircraft manufactured in the UK are constructed from parts that have been
a) tested to destruction
b) manufactured by British Aerospace
Ans c) manufactured to approved drawings

Design drawings of aircraft components are produced by organisations approved by

Ans a) C.A.A. in accordance with BCAR
b) British Standards Institute
c) S.B.A.C.

The sight line of a bend is

a) half a radius from the tangent line
b) at the tangent line
Ans c) one radius from the tangent line
In Gas Tungsten Arc (GTA) welding, a stream of inert gas is used to
Ans a) prevent the formation of oxides in the puddle
b) concentrate the heat of the arc and prevent its dissipation
c) lower the temperature required to properly fuse the metal

A resurfaced soldering iron cannot be used effectively until after the working face
has been
a) fluxed
b) polished
Ans c) tinned

What is the proof loading for cables after swaging?

a) 1/3 minimum breaking strain
Ans b) 50% minimum breaking strain
c) 2/3 minimum breaking strain

Control chains should be fitted in an aircraft

Ans a) with the minimum of slack in the chain
b) so that the chain can be removed easily
c) with as much slack as possible to allow for contraction

This tolerance symbol means

a) angularity
Ans b) position
c) diameter

Where are correct layout, dimensioning, numbering and reference procedures for
engineering drawing are to be found
a) BS 1916
Ans b) BS 308
c) BS 31

What is the purpose of a Morse taper on large sizes of twist drills?

a) To allow the drills to be fitted to a drilling machine
b) To ensure that the drill is fitted correctly
Ans c) To give a positive drive when fitted into a tapered chuck

10:1 on an engineering drawing indicates

a) the drawing is one tenth full size
Ans b) the drawing is ten times full size
c) the drawing is full size

After cutting a 3/8 " BSF internal thread and stud, it is found that the stud is too large.
How is a fit achieved?
a) Remove the male thread crests with a fine emery cloth
b) Grind a taper on the end of the bolt
Ans c) Re-adjust the die and re-cut the male thread

Civil Aircraft Airworthiness Information Procedures

a) contain information of a mandatory nature
Ans b) are a guide to the general maintenance of aircraft
c) contain approved inspection schedules

British Civil Airworthiness requirements

Ans a) list the minimum design requirements for aircraft
b) specify the minimum qualifications for aircrew and engineers
c) give General technical information

What should be the included angle of a twist drill for hard metal?
Ans a) 118 degrees
b) 100 degrees
c) 90 degrees

You have reamed out a hole in a piece of titanium. How should you remove the
reamer safely to prevent unnecessary damage?
a) Anti-clockwise
b) Allow the reamer to pass right through the hole
Ans c) Remove it, but in the same rotation as if cutting

The sharpest bend that can be placed in a piece of metal without critically weakening
the part is called the
a) bend allowance
Ans b) minimum radius of bend
c) maximum radius of bend

Increasing the weight of an aircraft

a) decreases the glide range
b) increases the glide range
Ans c) has no affect on the glide range

The Datum point on an aircraft, for measuring C of G position could be

Ans a) anywhere on the aircraft
b) the front bulkhead
c) the nose of the aircraft

What work has to be recorded and signed for

Ans a) all work carried out
b) only work involving replacements
c) only work which entails a duplicate inspection

Are C.A.A.I.P. mandatory?

a) Only selected parts which are in B.C.A.R.
b) Yes, but only for six months at a time
Ans c) No, nothing in C.A.A.I.P.s is mandatory

When reading an engineering drawing, this symbol means

Ans a) profile of a surface
b) profile of a position
c) profile of a line

The threads per inch on the spindle of an English micrometer are

a) 25 t.p.i.
Ans b) 40 t.p.i.
c) 50 t.p.i.

Variable load is weight of

Ans a) crew, their baggage and equipment relevant to role
b) fuel, oil and non-expendable equipment relevant to role
c) basic weight plus operating weight

The spring loaded ratchet attached to the spindle of a standard external micrometer
produces
Ans a) a pre-set feel during use
b) a smooth free run during use
c) a means for controlling thread binding

Solders are available in two forms

a) stick solder with a rosin core and solder in a wire form having a rosin core
Ans b) stick solder needing a separate flux and solder in wire form having a rosin
core
c) Solder in a wire form needing a separate flux and stick solder needing no flux at
all

The purpose of the land on a twist drill is to

Ans a) reduce friction
b) present the cutting edge at the required angle
c) to allow clearance for swarf

When weighing an aircraft, the hydraulic system should be

a) completely full
b) empty
Ans c) filled to “maximum level” mark

Lines known as short dashes (thin) are used on drawings to indicate

a) visible outlines
Ans b) hidden detail
c) cutting revolved

Cargo placed aft of the datum will produce a

Ans a) positive moment
b) negative moment
c) neutral moment

If the C of G of an aircraft with a full complement of fuel is calculated

Ans a) the C of G must be recalculated with zero fuel to ensure it will still be within
limits
b) the C of G will always be within limits if it was within limits with full fuel tanks
c) the C of G will only need to be recalculated if the fuel weight is behind the aircrat
C of G position

The name given to the moving scale on the Vernier caliper is

a) the cursor
b) the main scale
Ans c) the vernier scale

This symbol means

Ans a) flatness
b) position
c) perpendicularly

What is the reading of the Vernier caliper scale in inches shown below?
Ans a) 1.816
b) 1.8016
c) 0.1816

What does the cut of a file refer to

a) Number of teeth per inch
Ans b) Arrangement of the teeth
c) Grade
Why are teeth of hacksaw blades off-set?
a) To provide greater strength
Ans b) To provide clearance for non-cutting part of the blade
c) To allow a quick cutting positive action

Why are some components torque loaded?

Ans a) To ensure they do not vibrate loose
b) To ensure that they are tightened to their yield point
c) To ensure that their elastic limit is not exceeded

Any change to a drawing

Ans a) must be accompanied by the new issue number and date
b) requires a new drawing number
c) must be notified to the S.B.A.C.

This symbol on a drawing means

a) washed and packed
Ans b) solution treated and precipitated
c) solution treated and requiring precipitation

This symbol means

a) diameter
b) dimensionality
Ans c) concentricity

How are files classified?

a) By length, grade and material
Ans b) By length, grade, cut and section
c) By length, grade, cut, section and material

Details on recording of weight and C of G position can be found in

Ans a) BCAR section A
b) Air Navigation Order
c) Airworthiness Notices

Hammers are classified by

a) shape of head and length of shaft
b) weight and length of shaft
Ans c) weight and type of head

What does the term 'second cut' indicate as applied to hand files?
Ans a) The grade of the file
b) A reconditioned file
c) The section of the file

A Weight and Centre of Gravity Schedule is required by

a) all aircraft regardless of weight
Ans b) all aircraft above 2730 kg MTWA
c) all aircraft not exceeding 2730 kg MTWA

When using a reamer, in which direction should it be turned?

a) Anti-clockwise when Cutting and removing
Ans b) Clockwise when cutting and removing
c) Clockwise when cutting and anti-clockwise when removing

What comprises a full set of BA taps?

a) A taper, second and plug tap
Ans b) A taper and plug tap
c) A taper and second tap

Click Here For EASA Module 7 : Maintenance Practices Questions - Part 3

Break lines are used

a) to show where components are expected to break
b) in sectional drawing
Ans c) where it would be inconvenient (because of limited space) to draw long
lengths of the same section

An oblique projection
a) is the same as an isometric projection
Ans b) has one view looking directly at one face with the lines representing depth
drawn at a constant angle
c) has one view looking directly at one face with the lines representing depth drawn
at 90 o

A Weight and Centre of Gravity Schedule is to be raised

a) in triplicate, for the CAA, the operator and the maintenance organisation
b) once only, for the CAA
Ans c) in duplicate, for the CAA and the operator

The teeth on a hacksaw blade

Ans a) should point away from the handle
b) should point towards the handle
c) does not matter which way they point

What is the clearance angle on a twist drill

Ans a) 12 degrees
b) 59 degrees
c) 130 degrees

If a new Weight and Centre of Gravity Schedule is issued, the old one must be
retained for
a) one year
b) two years
Ans c) six months

When tapping blind holes

a) a single tap is used
b) a set of two taps is used
Ans c) a set of three taps is used
On a torque wrench the torque loading is
a) the tangential application of the force divided by the perpendicular distance to the
centre of the bolt
b) the tangential application of the force plus the perpendicular distance to the centre
of the bolt
Ans c) the tangential application of the force times the perpendicular distance to the
centre of the bolt

Surface Plates are used

Ans a) for marking out work and testing flat surfaces
b) for filing flat surfaces
c) only on surface tables

Draw filing produces

a) a course finish
Ans b) a fine finish
c) a mottled finish

For purposes of calculating weight and C of G position, an adult male is considered

to have a mass of
a) 65 kg
b) 75 kg
Ans c) 85 kg

Aircraft must be reweighed

a) after two years from manufacture only
Ans b) after two years from manufacture then at periods not exceeding five years
c) at periods not exceeding five years

A Weight and Centre of Gravity Schedule must be signed by

a) the pilot
b) the CAA
Ans c) a Licensed aircraft engineer
A drawing in which the subassemblies or parts are shown as brought together on the
aircraft is called
a) a sectional drawing
b) a detail drawing
Ans c) an installation drawing

A safe edge of a file is used

a) against a rough unfinished surface
Ans b) against a finished surface
c) to give a fine polished finish to a smooth surface

What is the minimum number of hacksaw blade teeth that should be in contact with
the material being cut
a) 4
b) 2
Ans c) 3

Scribers are used to

Ans a) mark guide lines on material
b) produce an accurate finish
c) make centre pop marks for drilling

The main scale of a Metric Vernier Caliper is calibrated in

a) millimetres
Ans b) millimetres and half millimetres
c) micro-meters

A thread on a drawing is labeled ½ - 20 UNF – 1B. The thread is

a) external
Ans b) internal
c) either external or internal, depending on the application

NTS on a drawing stands for

a) Not True Scale
Ans b) Not To Scale
c) No Tolerance System

A load sheet
Ans a) is always carried on the aircraft
b) need not be carried on the aircraft if one remains at base
c) is never carried on the aircraft

A load Sheet must be signed by

Ans a) the Commander of the aircraft
b) the Loading Officer
c) a licensed aircraft engineer

Variable Load is
a) weight of fuel and oils
b) weight of passengers
Ans c) weight of crew, their baggage and their equipment

When reading a blueprint, a dimension is given as 4.387 inches + 0.005 - 0.002.

Which statement is true?
a) The maximum acceptable size is 4.385 inches
Ans b) The minimum acceptable size is 4.385 inches
c) The maximum acceptable size is 4.389 inches

A hydraulic system schematic drawing would indicate the

a) specific location of the individual components within the aircraft
Ans b) direction of fluid flow through the system
c) type and quantity of the hydraulic fluid

for a drill to cut properly it is essential that the point angle be the same on each side,
for general use the angle is
a) 130o
Ans b) 59o
c) 12o
Chalk when used with a fine file produces
Ans a) a finer finish
b) a ground type surface
c) a milled type surface

The pitch of a hacksaw blade is

a) its length
b) the number of teeth on the blade
Ans c) the number of teeth per inch

When using a hand file correctly, the downward pressure should be used only
a) on a return stroke
b) on the forward and return stroke
Ans c) on the forward stroke

When using a bench grinding machine the wheel rotates

a) from the bottom upwards past the work piece
Ans b) from the top down towards the work piece
c) either direction as selected on starting the machine

A Load Sheet is compiled in the order of

a) Basic Weight, Variable Load, Fuel Load, Disposable Load
b) Variable Load, Fuel Load, Disposable Load, Basic Weight
Ans c) Basic Weight, Variable Load, Disposable Load, Fuel Load

An aircraft which has its C of G forward of the Forward Limit

Ans a) will have a longer take-off run
b) will have a shorter take-off run
c) the take-off run will not be affected

Which statement is true regarding an orthographic projection?

a) There are always at least two views
b) It could have as many as eight views
Ans c) One-view, two-view, and three-view drawings are the most common

A line used to show an edge which is not visible is a

a) phantom line
Ans b) hidden line
c) break line

One purpose for schematic diagrams is to show the

Ans a) functional location of components within a system
b) physical location of components within a system
c) size and shape of components within a system

The size of the nibs of vernier calipers can be ascertained by

Ans a) noting the dimension engraved on the instrument
b) measuring the steel rule
c) using the standard of 0.693 inches

The thimble of an English micrometer is divided into

a) 50 equal divisions
Ans b) 25 equal divisions
c) 40 equal divisions

The reading on the inch micrometer scale shown is

a) 4.758 ins
Ans b) 0.483 ins
c) 0.488 ins

A flux is used in soldering to

a) etch the metals surface for more adhesion
Ans b) to dissolve oxides
c) to prevent solder spikes
This type of break line represents
a) square tube
b) round tube
Ans c) round bar

What angle of turn will double the weight of the aircraft

a) 30o
b) 45o
Ans c) 60o

The Vernier Height gauge uses the same principle as

a) the micrometer
b) the bevel protractor
Ans c) the vernier caliper

What type of line is normally used in a mechanical drawing or blueprint to represent

an edge or object not visible to the viewer?
Ans a) Medium-weight dashed line
b) Light solid line
c) Alternate short and long light dashes

A specific measured distance from the datum or some other point identified by the
manufacturer, to a point in or on the aircraft is called a
a) zone number
b) specification number
Ans c) station number

Steel wire brushes or steel wool should

a) be used to clean magnesium alloys
b) be used to clean aluminium sheet
Ans c) never be used on light alloys

If an English micrometer is showing 4 main divisions, 3 sub-divisions and the 25th

thimble division was in line, what would the reading be?
a) 0.555in
Ans b) 0.475in
c) 0.175in

An open circuit on an ohmmeter would be indicated by a reading of

Ans a) infinite resistance
b) zero resistance
c) a negative resistance

The leads of an ohmmeter should be replaced if their resistance is greater than

a) 0.05 ohms
b) 0.5 ohms
Ans c) 1 ohm

Torque loading is determined by multiplying the tangent force applied at the free end
of the spanner
a) by the dia. of the bolt and the distance of its point of application
Ans b) by its distance of application from the axis of the bolt
c) by the distance moved by the point of application

Hot air drying of articles during liquid penetrant testing is carried out at a temp. of
a) 75° F
Ans b) 130°F
c) 250°F

A fire resistant cable is proof tested by exposure to a standard fire for

Ans a) 5 minutes
b) 15 minutes
c) 30 minutes

Zinc Chromate applied between faying surfaces will

a) improve bonding between them
b) improve adhesion thus relieving the amount of riveting necessary
Ans c) inhibit dissimilar metal (electrolytic) corrosion

In order for dye penetrant inspection to be effective, the material being checked must
a) be magnetic
b) be non-magnetic
Ans c) have surface cracks

Which of the following metals can be inspected using the magnetic particle
inspection method?
Ans a) iron alloys
b) Aluminium alloys
c) Magnesium alloys

Which of the following shafts would you use to obtain a clearance fit in a bush 0.750
inch diameter?
a) 750 inch
b) 0.752 inch
Ans c) 0.748 inch

To prevent corrosion where aluminium alloy pipelines are supported by rubber

cleats, the pipe should be treated over the area of contact with
Ans a) varnish
b) petroleum jelly
c) French chalk

Which of the following is checked when using a 'GO -NO/GO' gauge?

Ans a) Tolerance
b) Clearance
c) Allowance

The international marking for an instrument air pipe line is a

Ans a) zig zag line
b) wavy band
c) series of dots
The maximum distance between end fittings to which a straight hose assembly is to
be connected is 50 inches. The minimum hose length should be
a) 51 inches
Ans b) 51½ inches
c) 3 inches

The length of a hose assembly with elbowed end fittings is taken from
Ans a) the centre of the bore at the nipple extremity
b) the extreme overall length
c) the maximum length of the straight portion of hose

The international marking for a breathing oxygen pipe line is a series of

a) diamonds
b) dots
Ans c) rectangles

If a non-ferrous metal being examined by chemical test turns black when caustic
soda is applied to the surface, the metal is
a) aluminium
b) alclad
Ans c) duralumin

Which of the following is a 'Bilateral Tolerance?

Ans a) 2 inches ± 0.002
b) 2 inches - 0.002
c) 2 inches + 0.002

The term "dry joint'” is usually applied to

a) a water tight joint
b) a metal being lightly heated
Ans c) a defect associated with a soldered joint

A tolerance is
a) a required difference in dimension between mating parts to obtain a certain class
of fit
Ans b) a permitted variation on a dimension to allow for inaccuracy of equipment
c) a permitted difference between new and worn dimensions

When an aircraft is pulled out of soft ground, the equipment should be attached to
Ans a) the main gear
b) the nose gear
c) the tail cone

A transition fit is one in which the shaft is

a) larger than the hole
b) smaller than the hole
Ans c) the same size as the hole

Cross cut files

Ans a) cut on the forward stroke only
b) cut on the backward stroke only
c) cut in both directions

When making a small soldered electrical connection, using flux-cored solder

a) the soldering iron should be loaded with solder and then applied to the connection
b) the connection should be heated first and then solder applied
Ans c) the soldering iron and solder should be applied simultaneously to the
connection

In a torque wrench of handle length, L = 12 in. and an extension E = 3 in, the desired
torque value is 300 lbs.in. the dial should read
a) 280 lb.ins.
b) 375 lb.ins.
Ans c) 240 lb.ins.

The correct size spanner for use on a unified 5/16 in. threaded hexagon headed bolt
is
a) 5/16 in A/F
b) 1/4 in A/F
Ans c) 1/2 in A/F

When a torque loading is specified for a castellated or slotted nut on an undrilled

new bolt
a) the bolt should be pre-drilled and the torque increased if necessary to allow the
split pin to be fitted
Ans b) the torque should be applied and the bolt suitably drilled for the split pin
c) the bolt should be pre-drilled, the torque applied and the nut eased back, if
necessary, to allow the split pin to be fitted

The length of the Vernier Scale in a 24/25 Vernier Caliper is

a) 1.2 in
Ans b) 0.6 in
c) 2.45 in

After completion of electro-magnetic crack detection, the test piece must be

a) allowed to cool to room temperature as slowly as possible
b) allowed to lose any residual magnetism over as long a period
Ans c) de-magnetised before returning to service

Which of the following N.D.T. techniques cannot be used on a component

manufactured from austenitic stainless steel
a) penetrant dye
Ans b) magnetic - particle
c) hot oil and chalk

A reamer with spiral flutes is removed

Ans a) clockwise
b) anticlockwise
c) straight

To aid marking out on Fe metals use

a) graphite grease
Ans b) copper sulphate solution
c) engineer's blue

What is used on Magnesium to reprotect it?

a) Selenious Acid
b) Deoxidine
Ans c) Chromic Acid

The sight line on a sheet metal flat layout to be bent in a cornice or box brake is
measured and marked
a) one-half radius from either bend tangent line
b) one radius from either bend tangent line
Ans c) one radius from the bend tangent line that is placed under the brake

Fluorescent penetrant processes for the detection of cracks or material defects are
used with
Ans a) an ultra-violet radiation source
b) a tungsten light source
c) an infra-red light source

A jury strut is one giving

a) additional support to a stressed area
Ans b) a temporary support
c) a part of the structure that takes only tensile loads

What is the power source of an Isotope?

Ans a) Gamma Rays
b) Ultra Violet Rays
c) X-Rays

The fluid used in the 'Oil and Chalk' method of Non-Destructive testing is a mixture of
a) lubricating oil and petrol
Ans b) lubricating oil and lard oil
c) lubricating oil and paraffin
A non-destructive testing technique which is suitable for inspecting for delamination
in Redux bonded structure of light aluminium alloys is
a) magnetic flow
Ans b) ultrasonic
c) eddycurrent

Vital point inspections are carried out

a) on an "A" Check
Ans b) after an area is disturbed
c) on a "C" check

The difference between high and low limits of a size for a dimension is known as the
Ans a) tolerance
b) deviation
c) fit

Rubber components should be stored

a) in warm and humid conditions
b) in a well lit room
Ans c) in a cool dark area

If you are unable to identify a structure 'classification' as either primary or secondary,

what action should you adopt?
a) Grade it as 'secondary'
Ans b) Upgrade it to ‘primary’
c) Paint it red and stamp it as 'tertiary'

Under magnetic particle inspection, a part will be identified as having a fatigue crack
under which condition?
a) The discontinuity pattern is straight
b) The discontinuity is found in a non-stressed area of the part
Ans c) The discontinuity is found in a highly stressed area of the part

When inspecting a component which is being subjected to the hot fluid chalk
process, the examination for defects should be carried out
a) immediately on removal of the item from the chalk cabinet
Ans b) when the item is quite cool
c) whilst the item is still quite hot

Circular magnetization of a part can be used to detect which defects

a) defects parallel to the long axis of the part
b) defects perpendicular to the long axis of the part
Ans c) defects perpendicular to the concentric circles of magnetisation

In the procedure to be followed after spillage of battery acid, neutralizing is carried

out
Ans a) with a dilute solution of sodium bicarbonate
b) by washing with distilled water
c) by applying a coating of Vaseline

Which type of repair has to be used where the damage is large and lost strength of
the area has to be restored?
a) Filling plate and patch
Ans b) Insert and butt strap
c) Patch repair to the punctured skin

An indication of porosity when using a penetrant dye crack detection method is

Ans a) an area of scattered dots of dye
b) closely spaced dots of dye formed in a line
c) areas where dye is not showing

In a test for adequate demagnetization of a component after a magnetic particle test,

the test compass should not deflect
a) more than 1o when standing due south of the component
b) more than 1o when standing north-east of the component
Ans c) more than 1o when standing due east of the component

If copper sulphate is used on magnesium alloy it will

Ans a) effervesce to a black colour
b) effervesce to a copper colour
c) have no effect

If on application of developer it all turns to a pinkish hue, what has happened?

Ans a) Incorrect cleaning
b) The hue has pinked
c) Thin porosity

If dye penetrant inspection indications are not sharp and clear, the most probable
cause is that the part
a) was not correctly degaussed before the developer was applied
b) is not damaged
Ans c) was not thoroughly cleaned before developer was applied

When comparing the machining techniques for stainless steel sheet material to those
for aluminium alloy sheet, it is normally considered good practice to drill the stainless
steel at a
a) higher speed with less pressure applied to the drill
Ans b) lower speed with more pressure applied to the drill
c) lower speed with less pressure applied to the drill

If it is necessary to compute a bend allowance problem and bend allowance tables

are not available, the neutral axis of the bend can be
a) represented by the actual length of the required material for the bend
b) found by subtracting the stock thickness from the bend radius
Ans c) found by adding approximately one-half of the stock thickness to the bend
radius

When drilling stainless steel, the drill used should have an included angle of
a) 90 degrees and turn at a low speed
b) 118 degrees and turn at a high speed
Ans c) 140 degrees and turn at a low speed

The pattern for an inclusion is a magnetic particle build-up forming

Ans a) a fernlike pattern
b) a single line
c) parallel lines

Aluminium clad alloy sheet should not be polished with mechanical buffing wheels as
this
a) will cause large static charges to build up
Ans b) may remove the aluminium coating
c) may remove the alloy coating

When carrying out a penetrant dye crack test, before the dye is applied the surface
being tested should be
a) etch primed
b) painted with developer fluid
Ans c) thoroughly degreased

What colour is used to indicate a tertiary structure on a diagram or drawing?

a) Yellow
Ans b) Green
c) Red

When stop drilling a crack, what is the typical drill size used?
a) 0.250"
b) 0.025"
Ans c) 0.125"

Which parts of the aircraft are classified secondary structures?

a) Lightly stressed parts such as fairings, wheel shields and minor component
brackets etc
Ans b) Highly stressed parts but if damaged will not cause failure of the aircraft
c) Highly stressed parts and if damaged may cause failure of the aircraft and loss of
life

When degreasing aluminium alloys, and no trichloroethylene is available, a suitable

alternative is
a) M.E.K.
Ans b) white spirit and naphtha
c) dilute sulphuric acid

When mixing acid and water

a) the water should always be added to the acid
Ans b) the acid should always be added to the water
c) it does not matter which way the two are mixed

What is used to measure the depth of a blend after a corrosion repair?

Ans a) Dial Test Indicator
b) Straight edge and slip gauges
c) Vernier caliper

Vacu-blast beads re-used on a steel component, after being used on an aluminium

component will
a) be ineffective in abrasion
Ans b) cause corrosion to the steel component
c) cause clogging of the vacu-blast machine

What colour is used to identify a 'primary structure' when using the aircraft
Maintenance Manual?
a) Yellow
b) Green
Ans c) Red

A grinding wheel is normally refaced by

a) holding a hard wood scraper against the rotating wheel
b) grinding through using another grinding wheel
Ans c) dressing with a special tool

The main scale on a 49/50 Vernier caliper is divided into

a) inches, tenths and fortieths
Ans b) inches, tenths and twentieths
c) inches, tenths and thousandths
Centre punches are made of
a) high carbon steel hardened and tempered
b) case hardened mild steel
Ans c) high carbon steel with the tip hardened and tempered

When checking a torque wrench 15 inches long, the load required to give torque of
120 lbs.in. is
a) 6 lbs
Ans b) 8 lbs
c) 10 lbs

The formula for setback for a 90 o bend is

a) (R + ½T)
Ans b) (R + T)
c) (½R + T)

What type of flutes should be used in a reamer for cutting titanium?

a) Straight flutes
b) Tapered flutes
Ans c) Spiral flutes

The depth micrometer reading shown is

a) 0.336 ins.
Ans b) 0.261 ins.
c) 0.361 ins.

You are involved with a fire caused by titanium swarf. What type of extinguishant
should you use to deal with the fire?
a) CO2
b) Chemical foam
Ans c) Dry asbestos wool and chalk powder
When carrying out a dye penetrant inspection, what time should elapse after
applying the developer before inspecting the component?
Ans a) Initial inspection after 30 seconds followed by a 2nd inspection after 10
minutes
b) After 10 minutes
c) After 15 minutes

Caustic soda placed on the edge of alclad will turn

a) black – white – black
Ans b) white – black – white
c) all white

The length of a blended repair of corrosion should be no less than

a) 10 times its depth
Ans b) 20 times its depth
c) 5 times its depth

What should be the included angle of a twist drill for soft metals?
a) 118 degrees
Ans b) 90 degrees
c) 65 degrees

A cable is replaced
a) when each strand is worn to limits
Ans b) if a chemical spillage is suspected
c) when a shiny portion is found

If there is a positive allowance between the smallest possible hole and the largest
possible shaft, the fit is known as
Ans a) a clearance fit
b) an interference fit
c) a transition fit

An aircraft should not be refueled when

a) the APU is running
Ans b) within 10 metres (30 feet) of radar operating
c) navigation and landing light in operation

Which of the following NDT methods can be carried out and certified by a mechanic
not approved specifically for NDT inspections
a) Ultrasonic
b) Magnetic Particle
Ans c) Neither of the above

When should the developer be applied to the component

Ans a) after excess penetrant has been removed and the area completely dried
b) before the penetrant dries
c) before applying penetrant

Why is an extra layer of fibre glass added to a composite repair?

a) To increase the strength of the repair
Ans b) For sacrificial sanding
c) To provide additional flexibility

Plumbers solder is grade

a) B
b) C
Ans c) D

The basic weight of an aircraft is

Ans a) the aircraft, minimum equipment, fuel and oil required to fly the aircraft
b) the passengers, baggage and fuel
c) the pilot, flight crew and their luggage

To check the structure of a wing

a) low voltage X-rays are used
Ans b) high voltage X-rays are used
c) ultrasound NDT is used

How would you check the setting of an adjustable reamer?

Ans a) Ring gauge
b) Dial test indicator and ‘V’' blocks
c) External calipers

What is the specified lubricant for drilling brass?

a) Paraffin
b) Lard oil
Ans c) None

What should the point angle of a drill be if it is to be used for drilling titanium (drill
size below 1.4 inch)?
Ans a) 105 to 120°
b) 90°
c) 90° to 105°

In the Limit System, the term 'allowance' is the

a) shaft diameter variation
b) hole diameter variation
Ans c) difference between shaft and hole diameters

Which of the following NDT methods requires that the orientation (or direction) of the
defect be known before the test can commence?
a) X-Ray and Magnetic Particle
b) Ultrasonic and Dye Penetrant
Ans c) Magnetic Particle and Ultrasonic

Before soldering stainless steel it must be

a) cleaned with emery cloth
b) sand papered
Ans c) pickled
Silver solder melts within the range
a) 200° C - 400° C
b) 400° C - 550° C
Ans c) 600° C - 850° C

How are pin punches classified?

a) By overall length and type
b) By length and diameter of the small end
Ans c) By type and diameter of the small end

How are spring dividers classified?

a) The diameter of the largest circle that can be scribed
b) The diameter of a circle scribed with the legs at 600
Ans c) The length of the legs

Which is correct concerning the use of a file?

a) Apply pressure on the forward stroke, only, except when filing very soft metals
such as lead or aluminium
Ans b) A smoother finish can be obtained by using a double-cut file than by using a
single-cut file
c) The terms `double-cut` and `second-cut` have the same meaning in reference to
files

Which procedure is correct when using a reamer to finish a drilled hole to the correct
size?
a) Turn the reamer in the cutting direction when enlarging the hole and in the
opposite direction to remove from the hole
Ans b) Turn the reamer only in the cutting direction
c) Apply considerable pressure on the reamer when starting the cut and reduce the
pressure when finishing the cut

When fitting a thread insert

a) a thread the next size up from the original should be tapped
Ans b) the hole should be expanded using a tap supplied by the insert manufacturer
c) the insert should be tapped in using a hammer
B.C.A.R’s
a) are issued by Ministry of Trade and Industry
Ans b) contain minimum requirements to be met
c) detail mandatory requirements for aircraft design and construction

Which of the following defects could not be detected by Eddy Current NDT
inspection?
a) A crack in a magnesium alloy wheel casting
Ans b) A crack in a glass fibre reinforced plastic cowl
c) Heat damage of a Haynes Alloy turbine blade

Which of the following methods could be used to detect the presence of tiny drops of
Mercury in a large area of aircraft hull structure after an accident with a mercury
thermometer?
a) Ultrasonic
Ans b) X-Ray
c) Magnetic Particle

On completion of soldering a non-activated flux

a) must be cleaned off with a selected solvent
b) must be cleaned off with an acid solution
Ans c) need not be cleaned off

The purpose of a taper tap is to

a) form a tapered thread
b) produce a fine thread
Ans c) start a thread

Why is the Vee cut in the base of a scribing block?

a) to reduce the contact area with the marking off table and reduce friction
Ans b) to trap any dirt that may be adhering to the surface of the marking off table
c) to allow the scribing block to be used on the edge of the marking off table
How should a scraper be finally sharpened?
a) By draw filing
b) On a grindstone
Ans c) On an oilstone

How is a D.T.I. initially set up?

a) The gauge plunger should be fully extended and the needle zeroed
b) The needle zeroed, then the plunger fully extended
Ans c) The gauge plunger should be partly depressed and the needle zeroed

A lightning strike on an aircraft would show

a) the entry point only
b) the exit point only
Ans c) the entry and exit point

When drilling a 3/8" hole in titanium

a) the hole should be drilled straight through with the 3/8" drill
b) the hole should be centre punched, pilot drilled and then drilled
Ans c) a centre drill should be used

How should a dead weight tester be used?

a) The pressure increasing handle should be screwed in before the addition of fluid
and screwed out when fluid is added
b) The platform should be removed and fluid poured into the hole
Ans c) The outlet should not be connected to the instrument until the required
weights are raised by the platform

Which of the following NDT methods requires that the surface of the test piece is
cleaned down to bare metal?
Ans a) Dye-penetrant
b) Eddy Current
c) Magnetic Particle

An inside micrometers normal measurement range is

a) ½.in. to 10in
Ans b) 2in. to 10in
c) 2in. to 12in

What is the purpose of Target Points on a Vernier caliper?

a) To zero the caliper
b) For scribing lines inside tubes
Ans c) To enable spring dividers to be accurately set

General purpose solders are graded by

a) a colour coding
Ans b) a letter coding
c) a numerical coding

What action is taken when soldering flux residue may have lodged in deep crevices
of an assembly
a) it must be thoroughly rinsed with a weak solution of sulphuric acid and washed in
cold water
b) it must be immersed in a weak solution of phosphoric acid and rinsed in water
Ans c) it must be immersed in a weak solution of hydrochloric acid and rinsed
thoroughly in running water

Die Nuts are used to

a) form external threads
Ans b) clean up damaged threads
c) form internal threads

In marking a light alloy

a) the scriber must be held at an angle to give a smooth line where bending is
required
b) caustic soda is used
Ans c) a pencil is used to mark the material and all marks removed after bending

When assembling metals of different potential, corrosion may be inhibited by

application of
Ans a) zinc or barium chromate & assemble while wet
b) zinc or chromic acid & assemble while wet
c) nothing - assemble bare

When using the colour contrast NDT

a) the surface should be lightly scuffed
Ans b) the surface paint should be removed
c) the surface should be bead blasted

When using dye penetrant field kit, removal of excess penetrant is done by applying
the solvent by
a) spraying twice direct on the part
b) spraying once direct on the part
Ans c) using a lint free cloth

A Dial Test Indicator may be used for

a) checking dimensions to within 0.125''
b) checking any known depth
Ans c) checking a round bar for bow

Which cut of a file should be used on mild steel?

a) Single cut
b) Second cut
Ans c) Double cut

Nickel alloy chisels should be sharpened

a) on a grindstone
Ans b) on a oilstone
c) by filing

Which of the following statements is correct?

a) To cut an aluminium block use a fine hacksaw blade
b) To cut thin mild steel plate use a coarse blade
Ans c) To cut thin sheet metal use a fine blade

A power meter indicates that a circuit has a power of 16 kW. Separate readings of
the voltage and current are 400 V and 20 A respectively. The Power factor is
Ans a) 2
b) ½
c) 20

What is a key-seat rule used for?

a) Providing a positive driving force
b) Marking lines which are parallel to a true edge
Ans c) Marking lines parallel to an axis of a round bar

When measuring current in a circuit, the ammeter is placed

Ans a) in series with the circuit
b) in parallel with the circuit
c) in series with the shunt

A 3 ½ bit multimeter will indicate readings up-to

a) 9999
b) 999 ½
Ans c) 1999

Liquid penetrant tests can be used to detect

a) internal porosity in castings
b) corrosion wall thinning in pipes and tubes
Ans c) fatigue cracks in magnesium alloy parts

Water-washable liquid penetrants differ from Post-emulsification penetrants in that

they
a) need not be removed from surfaces prior to development
b) can only be used on aluminium alloys
Ans c) do not need an emulsifier added
The accuracy a bevel protractor can be read to is
a) 1º
b) 50'
Ans c) 5'

When using a post-emulsification penetrant, the timing is most critical during

a) penetration
Ans b) emulsification
c) penetrant removal

A liquid penetrant test cannot

a) be used on porous materials
Ans b) locate sub-surface discontinuities
c) be used on non-metallic surfaces

After mechanical removal of corrosion on an aluminium alloy casting, the length of

the blended recess should be
a) no more than twenty times the depth
b) no less than ten times the depth
Ans c) no less than twenty times the depth

After carrying out an identification test of aluminium alloy with caustic soda, the
caustic soda should be neutralized with
a) Phosphoric acid
b) Copper sulphate solution
Ans c) Chromic anhydride solution