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Article
Boosting electrosynthesis of urea from N2 and
CO2 by defective Cu-Bi
Wenjie Wu, Yulu Yang, Yitong
Wang, ..., Qingchao Liu,
Zhaomin Hao, Shuyan Song
zmhao@henu.edu.cn (Z.H.)
songsy@ciac.ac.cn (S.S.)
Highlights
It is the first time that Cu-Bi alloy
was applied to the
electrosynthesis of urea
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Boosting electrosynthesis of urea
from N2 and CO2 by defective Cu-Bi
Wenjie Wu,1 Yulu Yang,1 Yitong Wang,1 Tiantian Lu,1 Qingsong Dong,1 Junwei Zhao,1 Jingyang Niu,1
Qingchao Liu,2 Zhaomin Hao,1,4,* and Shuyan Song3,*
To test the above hypothesis, we then embarked on a systematic study on the feasi-
bility of producing urea from N2 and CO2 molecules, synthesizing Cu-Bi catalysts
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and some control samples that included bimetallic and monometallic catalysts,
which enabled us to establish a structure-to-activity correlation of Cu-Bi catalyst.
Unexpectedly, the study reported herein identifies a successful synthesis of defec-
tive Cu-Bi by employing characterizations from the double-corrected spherical
aberration electron microscope and electron paramagnetic resonance (EPR). The
subsequent experimental result indicated that the defective Cu-Bi catalyst offered
a maximum urea concentration of 0.45 G 0.06 mg L1 and the largest faradaic
efficiency of 8.7% G 1.7% at 0.4 V (versus reversible hydrogen electrode [RHE]),
in combination with electrochemical evidence of controlled samples, isotope label-
ing experiments, and in situ Raman spectroscopy, our studies pointed to a strategy
in which the rational utilization of defects is a promising approach for the electrosyn-
thesis of urea by coupling N2 and CO2 in an aqueous solution. Theoretical calcula-
tions further confirmed that the defective Cu-Bi catalyst could offer important
advantages over that intact Cu-Bi alloy on coupling C–N intermediates. Taken
together, the experimental and computational trends established on Cu-Bi catalysts
provide insights into intriguing relationships between defective structure and cata-
lytic activity, shedding light on the rational design of more defective electrocatalysts
for producing urea from N2 and CO2 molecules.
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prepared using our synthesis protocol. Since electrons or holes trapped in or around
the defect can form materials with a single electron, the EPR assay was performed to
check the vacancy on the surface of the defective Cu-Bi alloy.25 Compared with
intact Cu-Bi that was prepared through the method of electro-deposition, the EPR
spectra and higher signal intensity of g-factor (g = 2.107 G 0.002) reflected the
higher concentration of unsaturated Bi sites with unpaired electrons in defective
Cu-Bi alloy (Figures 1I and S8).26,27
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Combined with the collected data from online gas chromatography, ion chromatog-
raphy, nuclear magnetic resonance hydrogen spectrum (1H NMR), and UV-visible
absorption spectra (Figures S13–S15), the urea concentrations and the calculated
faradaic efficiencies (FEs) were plotted (Figure 2A). Chronoamperometric curves of
defective Cu-Bi demonstrated the stability of the catalyst for at least a 7,200 s dura-
tion of the experiment at the range of 0.2 to 0.6 V (versus RHE) (Figure 2B and
S16–S18). For quantitative analysis of the concentration of urea, the diacetyl monox-
ime (DAMO) method was conducted by measuring the absorbance of the aqueous
solution at 525 nm (see Figures S19 and S20). Specifically, it is shown that the defec-
tive Cu-Bi delivered low urea concentration at high biases of 0.5 and 0.6 V (versus
RHE) mainly because of the competitive hydrogen evolution reaction (HER). When
the applied potential is 0.4 V (versus RHE), the defective Cu-Bi offered a maximum
urea concentration of 0.45 G 0.06 mg L1 and the largest FE of 8.7% G 1.7% (Fig-
ure 2C). Accordingly, the calculated rate of urea generation is 5.27 3 1011 mol s1
cm2, which is higher than most of the latest work.6–8 Both the concentration and FE of
urea decreased at 0.3 and 0.2 V (versus RHE), primarily from the increased domi-
nance of the CO2 reduction reaction (CO2RR) that prohibited effective N2 adsorp-
tion. For the co-reduction of CO2 and N2 in an aqueous solution, the CO2RR and
the HER are the main competitive reactions. The introduction of Bi could induce
the positive shift of the d-band center for Cu, and these could contribute to reduced
formation energies of *CH2O and *CH3O intermediates, which is the potential-
determining step of CO2RR and thus facilitates the electrocatalytic CO2 reduction
to CH4.28,29 In addition, CO is also a major by-product. The release of CO occupied
the adsorption sites of CO2 and N2, resulting in a substantial decrease in urea pro-
duction and FEs, and further induced the diversification of the distribution of reduc-
tion products. For the by-product of H2, the H2 content could increase significantly
with the increase of overpotential, which was consistent with the previously reported
literature.30
From side-by-side comparisons, convincing new evidence supported the fact that
the defective Cu-Bi could be explored as a potential electrocatalyst for efficient pro-
duction of urea from N2 and CO2. As a greater relative error may be ultimately af-
forded by a low concentration of urea, our attempts have been made to longer cat-
alytic time (10 h). When different gas atmospheres were used for producing urea by
the defective Cu-Bi, the urea could be generated only by coupling N2 and CO2
(Figures 2D, S21, and S22). Moreover, the defective Cu-Bi could be proved to be
highly active in producing urea from N2 and CO2 by comparing Cu, Bi, mixed Cu-
Bi, and intact Cu-Bi alloy (Video S1; Figures 2E and S23–S26). The electrocatalytic
activity of urea synthesis by coupling N2 and CO2 in an aqueous solution was also
comparable to the values reported for the maximum formation rates of urea, such
as BiBiVO4 (4.9 3 1011 mol s1 cm2) and BiFeO3/BiVO4 hybrids (1.39 3 1011
mol s1 cm2) (Figures 2F; Table S1),7,8 which indicated that the defective Cu-Bi
was as good as the most excellent catalysts for the production of urea from N2
and CO2 molecules.
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To provide more convincing evidence for the electrosynthesis of urea from N2 and
CO2 molecules and further clarify the nature of the electrocatalytic activity, the
isotope tracing technique based on NMR and mass spectrometry (MS), as well
as the in situ electrochemical surface-enhanced Raman spectroscopy (SERS),
were employed to trace the evidence of the urea catalyzed by defective Cu-
Bi.31,32 The 1H-NMR spectrum based on a 700 M NMR instrument indicated that
a peak belonging to urea appeared at about 5.64 ppm for the gas atmosphere
of 12CO2+14N2, while the two peaks (5.54 and 5.67 ppm) from an additional qual-
itative control experiment using 15N2 isotope confirmed the activity of our catalysts
toward producing urea (Figure 3A).7,8 Besides, the comparison of standard
12
CO(14NH2)2 and 12CO(15NH2)2 with practical chemicals from 12CO2+14N2 and
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Figure 3. Isotope measurements and in situ Raman signals to check the activity of defective Cu-Bi
(A) 1 HNMR spectrum of CO( 14 NH 2 ) 2 (produced by 12 CO 2 + 14 N 2 ) and CO( 15 NH 2 ) 2 (produced by
12
CO2 + 15 N 2 ).
(B) Comparison of mass spectrometry (MS) for standard CO(14NH 2 ) 2 ( 14 urea, green) and
CO(15NH 2 ) 2 ( 15 urea, yellow) with in situ-generated urea by 12 CO2 + 14 N 2 ( 14 urea, red) and
12
CO2 + 15 N 2 ( 15 urea, blue).
(C–F) In situ Raman signals for defective Cu-Bi during the electrocoupling of N 2 and CO 2 for various
biases (C), zoom-in Raman signals from 0.35 to 0.45 V (RHE) (D), and comparison of Raman
signals with different feeding gases (E) and catalysts (F).
12
CO2+15N2 further proved that the defective Cu-Bi could be effective in the direct
synthesis of urea from N2 and CO2 (Figure 3B). Moreover, in situ Raman signals for
defective Cu-Bi during the electrocoupling of N2 and CO2 were also used to detect
the microstructure information of electrode surface (interface) molecules. In this
work, no peaks have been observed when there is no bias on the defective Cu-
Bi electrode. During the negative potential excursion from 0.2 to 0.6 V (versus
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RHE), the peaks around 1,540 cm1 were attributed to the signal of C–N interme-
diates, while the peak around 3,150 cm1 could be assigned to the N–H stretching
vibration (Figure 3C).33 The detailed SERS, as exemplified from 0.35 to 0.45 V
(versus RHE), suggested that the co-reduction of N2 and CO2 may present a pref-
erence for an appropriate range of bias (Figure 3D). To eliminate the overestima-
tion of the catalytic activity due to the commonly present operation error or inter-
ference of the environment, several control experiments using Ar, independent N2,
and CO2 instead of the gas source from urea were measured at 0.4 V (versus
RHE). Impressively, there was no observable Raman signal for C–N intermediates
in the range from 1,450 to 3,200 cm1, except for the defective Cu-Bi immersed
in both N2 and CO2 atmosphere (Figure 3E). Similarly, no evidence of co-reduction
N2 and CO2 was found for Raman signals when different samples including Cu, Bi,
mixed Cu-Bi, and intact Cu-Bi were checked for evidence of C–N intermediates
(Figure 3F), which is consistent with the conclusion of electrochemical measure-
ments, suggesting that the defective Cu-Bi have effective active sites to produce
urea by coupling N2 and CO2.
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Conclusion
In summary, we have identified, through a combined experimental and theoretical
approach, that the defective Cu-Bi could be a promising electrocatalyst for produc-
ing urea by coupling N2 and CO2 molecules. The new understanding we develop
herein and the experimental implementation pave the way to further advances in
designing other defective electrocatalysts for N2 and CO2 co-reduction operation,
making it possible for the practical applications of urea production.
EXPERIMENTAL PROCEDURES
Resource availability
Lead contact
Further information and requests for resources should be directed to and will be ful-
filled by the lead contact, Zhaomin Hao (zmhao@henu.edu.cn).
Materials availability
All materials generated in this study are available from the lead contact upon
request.
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Chemicals
Copper chloride (CuCl2 2H2O; 99.99%); ammonia solution (NH3 H2O; 30%); ammo-
nium bismuth citrate (C12H22BiN3O14; 99.99%); bismuth nitrate pentatydrate
(Bi(NO3)3$5H2O; 99.99%); dimethyl sulfoxide (DMSO; 99.9%); ethylene glycol
(C2H6O2; R99.5%); phosphoric acid (H3PO4; R85%); sulfuric acid (H2SO4; R85%);
sodium borohydride (NaBH4; 99.9%); copper nitrate (Cu(NO3)2 3H2O; 99.99%); citric
acid (C6H8O7; 99.9%); nitric acid (HNO3; 65%); diacetylmonoxime (C4H7NO2; AR);
thiosemicarbazide (CH5N3S; 99%); and potassium bicarbonate (KHCO3; R99.99%)
were purchased from Aladdin. All reagents are analytical rank and were used without
further purification.
Synthesis of Cu
The sample of Cu was synthesized following previous work.14 Firstly, a mixed solu-
tion (6 mL DMSO, 2 mL NH3 H2O, 4 mL H2O) was added into CuCl2 2H2O
(400 mg), and the mixture was placed in an ice-water bath. Next, NaBH4 (5 M,
2 mL) solution was injected rapidly into the mixed system until no bubbles formed.
The as-prepared precipitate was subsequently washed three times with water and
acetone to completely remove the unreacted precursors and other possible by-
products. Finally, the powder of Cu was gotten by drying under vacuum conditions.
Synthesis of Bi
The synthesis scheme of Bi is similar to the above Cu except that the CuCl2 2H2O was
replaced with C12H22BiN3O14 (400 mg).
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Characterization
XRD pattern was recorded on a BrukerD8 Focus Powder X-ray diffractometer using
Cu Ka (l = 0.15405 nm) radiation (40 kV, 40 mA). XPS was performed on a VG
ESCALAB MK (VK Company, UK) at room temperature by using an Al Ka X-ray source
at 12 kV and 20 mA. The morphology was observed on a JSM-7610 field-emission
SEM (FE-SEM) with 10 kV and 10 mA. TEM was performed using an FEI TECNAI
G2 S-Twin instrument with an FE gun operating at 200 kV. Inductively coupled
plasma (ICP) emission spectroscopy analysis was conducted on an Optima
2100DV instrument. Formate (HCOO) concentration was analyzed in duplicate by
ion chromatography (Thermo Fisher Scientific ICS-900). The gaseous products for
electrocatalytic reaction were analyzed on PANNA-A91Plus gas chromatography.
The 1HNMR spectra were measured on a Bruker 700M NMR spectrometer equipped
with an ultralow temperature probe. Moreover, the UV-visible absorption spectra
were recorded on a spectrophotometer (UH4150). The atomic image was filmed
by a double-corrected spherical aberration electron microscope (TEM, FEI Theims
Z). The signal of defects was measured by EPR, which was carried out by a Bruker
EMXplus-6/1 EPR spectrometer at the room temperature of 300 K. The specific pa-
rameters in the EPR measurement are as follows: center field, 3504.00 G; sweep
width, 200G; microwave power, 6.325 mW; power attenuation, 15.0 dB; sweep
time, 30.00 s; modulation amplitude, 3.00 G; modulation frequency, 100.00 kHz.
In situ Raman spectroscopy was carried out with a Renishaw inVia Raman spectrom-
eter. Mass spectra measurement was analyzed on a GCMS-QP2010 S spectrometer
(Shimadzu). Platinum electrodes and Hg/Hg2Cl2 were used as the counter and refer-
ence electrodes, respectively. As-prepared Defective Cu-Bi or control sample was
used as the working electrode with 0.1 M KHCO3 electrolyte.
The signal of defective was measured by EPR. It was carried out by a Bruker EMX-
plus-6/1 EPR spectrometer at the room temperature of 300 K. The detailed param-
eters followed: Center Field is 3504.00G, Sweep Width is 100G or 200G, Power is
6.325 mW, Power Atten is 15.0 dB, Frequency Mon is 9.832416 GHz, Sweep Time
is 30.00 s, Mod Amp is 3.000 G and Mod Freq is 100.00 kHz.
Electrochemical measurement
A Modulab-XM electrochemical workstation was used in all electrochemical urea ex-
periments at fixed potentials with Nafion-117 membrane in an H-cell arrangement.
Both catholyte and anolyte are 0.1M KHCO3 aqueous solutions. All electrochemical
measurements were based on a typical three-electrode test system, a nickel foil and
an SCE were used as the counter and reference electrodes, respectively. To prepare
the working electrode, the catalyst (2 mg) was dispersed in 450mL of ethanol
and 25 mL of Nafion (5 wt % aqueous solution) with sonication for 30min to form a
homogeneous ink. Then, all catalyst ink was loaded onto a piece of carbon paper
(1cm * 1cm, from FuelCell Store) and dried naturally.
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In the electrocatalytic experiment, the catholyte was pre-saturation with the corre-
sponding gases before starting the test. The N2 was pre-purified through flowing
into alkaline solution (pH = 13 KOH aqueous solution) and acid solution
(pH = 1H2SO4 aqueous solution) in the electrocatalytic experiment. After that, the
gas flow rate was maintained at 40 sccm for electrochemical urea synthesis, which
contained 50 vol % N2 (20 sccm) and 50 vol % CO2 (20 sccm). All potentials vs
Hg/Hg2Cl2 reference electrode were converted to values vs RHE using the equation:
ERHE = ESCE + 0.241V + 0.0591 3 pH. For quantitative comparison of catalytic per-
formance, the volume of each electrolyte was set to 60 mL. The pH value was 6.8 for
the CO2-saturated electrolyte or N2- and CO2-saturated electrolyte, and pH = 8.3 for
the 0.1M KHCO3 aqueous solution saturated solely with N2, and pH = 8.0 for Ar-
saturated electrolyte in 0.1 M KHCO3.
Calculation of FE
The FE is an important reference to electrocatalytic performance. Herein, the FE
was defined as the charge ratio between producing urea and the total charge
passed through the electrodes during the electrolysis. Assuming six electrons
were needed to form one urea molecule, the FE for urea could be calculated as
follows:
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ngaseous products 3 Z 3 F
FEgaseous products = : (Equation 2)
Q
ngaseous products are moles of gas products, Z is the number of electrons transferred
(H2 is 2e, CO is 2e, and CH4 is 8e), F is the Faraday constant, and Q is the electric
quantity. The ngaseous products in this work could be calculated as follows:
P 3 Vgaseous products
ngaseous products = ; (Equation 3)
R3T
V = VMFC 3 t; (Equation 5)
where P is pressure, Vgaseous products is gaseous products volume, R is the molar gas
constant, T is temperature, Cgaseous products is gaseous products concentration (the
values obtained from gas chromatography), V is the volume of gas passed through
during the test, VMFC is the value of flowmeter, and t is time.
Theoretical section
DFT calculations in this study were carried out using the VASP code. The ion-electron
interaction was described with the projector augmented wave (PAW) method. Elec-
tron exchange correlation was represented by the functional of Perdew, Burke, and
Ernzerhof (PBE) of generalized gradient approximation (GGA).38 The energy cutoff
for the plane-wave basis set was 400 eV, and a (1 3 1 3 1) k-point sampling was
used following the Monkhorst-Pack scheme. In all the calculations, the convergence
criterion of the electronic structures was set to 105 eV, and the atomic positions
were allowed to relax until the forces were less than 0.01 eV Å1. A vacuum region
of about 20 Å was used to decouple the periodic replicas. For the differential charge
density, we followed a technique similar to that of ground-state energy calculations:
Dr = rAB rA – rB, where rAB, rA, and rB are the charge densities of Cu-Bi*NN,
Cu-Bi, and *NN, respectively. To get an appropriate Dr, the NGX, NGY, NGZ,
NGXF, NGYF, and NGZF of rAB, rA, and rB must be consistent with each other
in the same catalyst.
SUPPLEMENTAL INFORMATION
Supplemental information can be found online at https://doi.org/10.1016/j.checat.
2022.09.012.
ACKNOWLEDGMENTS
This work was supported by financial aid from the National Key Research and Devel-
opment Program of China (2020YFE0204500). In addition, the authors are grateful
for financial aid from the National Natural Science Foundation of China (grants
21401203 and 21702045) and the Educational Administration of Henan Province
(22A150033). The authors would like to thank Zhangbin Zheng from Shiyanjia Lab
(https://www.shiyanjia.com) for the EPR analysis.
AUTHOR CONTRIBUTIONS
W.W. performed the experiments and wrote this manuscript; Y.Y. prepared the sam-
ples; Y.W. and T.L. performed of the electrochemical tests; Q.D. and J.Z. performed
in situ Raman tests; J.N. and Q.L. performed the theoretical calculations; Z.H. and
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S.S. instructed the project and wrote this manuscript. All authors discussed the re-
sults and commented on the article.
DECLARATION OF INTERESTS
A China patent application based on the technology described in this work was
granted to W.W., Z.H., Y.Y., Y.W., and T.L. at Henan University (patent number:
CN114232023A).
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