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Article history: Carbon dioxide as an abundant carbon resource can be used for the production of useful chemicals
Received 6 November 2015 through electrochemical conversion. Catalyst is a key element for CO2 electrochemical reduction, which
Received in revised form 18 February 2016 determines the crucial factors in the process. In this paper, a series of Sn catalytic electrodes were pre-
Accepted 20 February 2016
pared using electro-deposition method with controlled current density at room temperature, and applied
Available online 27 February 2016
to the electrochemical reduction of CO2. The experimental results showed that the deposited Sn catalysts
exhibited a crystal pattern of the (1 0 1) and (1 1 2) faces and the thickness of deposited layer varied with
Keywords:
the deposition current density. The activity of these electrodes was determined in H-type and 3-
Electrochemical reduction
Carbon dioxide
elelctrode system, and the reduction product was quantitatively analyzed by ion chromatography. The
Sn catalyst optimized deposition current density for Sn fabrication was found to be 15 mA cm2, on which the
Formic acid Faradaic efficiency of CO2 conversion was over 91% at 1.4 V vs. SCE.
Electro-deposition Ó 2016 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.cej.2016.02.084
1385-8947/Ó 2016 Elsevier B.V. All rights reserved.
162 C. Zhao, J. Wang / Chemical Engineering Journal 293 (2016) 161–170
Scheme 1. Preparation of electrodeposited Sn electrodes prepared at different current density (a) 5; (b) 10; (c) 15; and (d) 20 mA cm2.
2. Experimental
Fig. 2. SEM images of the surfaces and cross-sections of the four electrodes (a) 5; (b) 10; (c) 15; and (d) 20 mA cm2.
then washed with ethanol, deionized water to remove the oil and 2.2. Characterization techniques
then for removing the oxide on the surface. The deposition
experiments were carried out in a rectangular cell connected to a 2.2.1. X-ray diffraction (XRD)
potentiostat (Princeton Parstat 2273) [27]. The non-active surface XRD patterns of the catalysts were acquired on a Bruker D8
of Cu film was covered with insulation tape to make sure that only Advance X-ray diffractometer with filtered Cu-Ka radiation at
one surface was covered with Sn. 40 kV and 40 mA. The crystalline phases were identified by
The electro-deposition current densities were 5, 10, 15 comparing with reference patterns in previous studies.
and 20 mA cm2 and deposition time was fixed at 10 min. The pre-
pared electrodes were washed in deionized water and dried in an 2.2.2. Scanning electron microscope (SEM)
oven at 60 °C. The schematic process for preparation is shown in The SEM images of both cross-section and surface of the cata-
Scheme 1. lysts were observed using a HITACHI SU-8010 scanning electron
164 C. Zhao, J. Wang / Chemical Engineering Journal 293 (2016) 161–170
Table 1
The cathodic peak potential Epc and current density jpc, and current density at the end
of each LSV test jend of electrodeposited Sn electrodes.
Fig. 4. LSVs of Sn electrodes in 0.1 M KCHO3 (v = 10 mV s1). Black curves: N2-saturated solution. Red curves: CO2-saturated solution. (a) 5; (b) 10; (c) 15; and (d)
20 mA cm2; (e) Cu film as blank sample. (f) Comparison of the five LSVs. (For interpretation of the references to color in this figure legend, the reader is referred to the web
version of this article.)
Fig. 5. CO2 reduction electrolysis at constant potential for 1 h on different electrodes (a) 5; (b) 10; (c) 15; and (d) 20 mA cm2.
5 mA cm2 sample, the deposition current density was too low to could influence electrode potentials for H2 and CO2 reduction, the
achieve enough Sn grains to cover the Cu base film completely, LSV data should be replotted to RHE as reference scale using E
while the coarse Sn grains were formed under low current, both (RHE) = E(vs. SCE) + 0.242 V + 0.0591 V⁄pH [22]. Both type of LSV
resulting in the observed dark surface. For 10 and 15 mA cm2, curves were depicted in Fig. 4. The cathodic peak Epc, cathodic
they were appropriate for the deposition, creating fine and tightly current density jpc, as well as current density at the end of each
compacted structure. However, 20 mA cm2 was so high that LSV test jend are summarized in Table 1.
hydrogen evolution reaction took place, resulting in loose surface Generally, in N2-saturated electrolyte only reduction of HCO 3
structure and long tin columns, as well as deep color appearance and H2O occurs, while under CO2 saturated environment both
of electrode. HCO 3 and CO2 take part in reduction of CO2, and hydrogen
The deposited amount of Sn was determined by weighing the evolution reaction (HER) takes place as a competing process at
electrode before and after electro-deposition. An approximate metal electrode [35,36]. As reported previously [37], Sn electrode
linear relationship between the amount of Sn and the electro- had a thin native oxide layer on surface. A cathode peak from
deposition current density was discovered (Fig. 3). The thickness 0.02 V to 0.1 V vs. RHE was attributed to the reduction of tin
did not increase linearly with current density. oxide during electrolysis [38], which could be observed in all
deposited Sn electrodes (Fig. 4a–d), but did not appear in Cu blank
3.2. Electrochemical measurements sample (Fig. 4e). After replotting, this peak almost overlapped in
both N2 and CO2 saturated electrolyte at 15 mA cm2 electrode
To examine the reduction of dissolved carbon dioxide in the [38], while a difference of about 40–60 mV was observed for the
electrolyte solution, linear scanning voltammogram (LSV) technol- other 3 samples. In most cases, the current density exhibited a
ogy was employed in a typical 3-electrode system. To exclude the comparatively faster increase in current value after 0.05 V vs.
formic acid oxidation on the commercial Pt wire counter electrode, RHE. Fig. 4f compared five electrolysis curves of CO2 reduction. In
H type cell was adopted. All electrodes, including pure Cu film as general, current value increased with increase of Sn amount,
blank sample, were investigated. The scanning direction was from except 15 mA cm2 deposited sample.
0.5 V to 1.8 V vs. SCE with sweeping rate of 10 mV s1, and The chronoamperometry experiments were applied to examine
0.1 M KHCO3 solution was saturated with N2 and CO2, respectively. the stability of the electrodes in 3600 s. Moreover, HCOOH pro-
The pH value of N2 and CO2 saturated 0.1 M KHCO3 was mea- duced in solution was collected and analyzed. Given E0 = 0.67 V
sured to be 8.8 and 6.8, respectively. As pH value of the electrolyte vs. SCE for CO2/HCOO couple [21,39], electrolysis was performed
C. Zhao, J. Wang / Chemical Engineering Journal 293 (2016) 161–170 167
Fig. 6. Variations in the faradaic efficiency, concentration of generated HCOOH and total charge passed through tin electrode with electrolysis potential. (a) 5; (b) 10; (c) 15;
and (d) 20 mA cm2.
potentiostatically at potentials between 0.6 V and 1.8 V vs. SCE ilar trend was observed on 20 mA cm2 sample. For 15 mA cm2
at 0.2 V intervals. CO2 was bubbled throughout the reaction pro- deposited sample, the curve for Faradaic efficiency exhibited a
cess to ensure adequate supply of feedstock. The resultant reduc- mountain-like shape and the highest value was obtained at
tion current profiles were shown in Fig. 5. The current density 1.4 V (91.7%), which was also the highest Faradaic efficiency
during electrolysis remained steady and no obvious degradation observed during whole work.
was observed for all four samples. It has been reported previously that possible pathway for CO2
reduction on Sn-based catalyst was mainly related to a chemical
4. Productivity of HCOOH rate-determining step, as illustrated in Eqs. (5)–(9) [10,21].
CO2 ðsolutionÞ ! CO2 ðadsÞ ð5Þ
As mentioned above, electrochemical conversion of CO2 was
performed in H-cell from 0.6 V to 1.8 V vs. SCE at 0.2 V inter- CO2 ðadsÞ þ e ! CO
2 ðadsÞ ð6Þ
vals. In this work, no HCOOH was detected within the tested
potential range on Cu substrate, because formic acid only forms CO 2
2 ðadsÞ þ HCO3 þ e ! HCO2 ðadsÞ þ CO3 ð7Þ
at high over-potential [40,41]. Moreover, no formic acid was
detected at 0.6 V for all electrodes due to low applied potential. HCO2 ðadsÞ ! HCO2 ðsolutionÞ ð8Þ
In Fig. 6 we summarized the Faradaic efficiency, generated amount
of HCOOH and total charge per unit area during electrolysis at dif-
CO2
3 þ CO2 þ H2 O ! 2HCO3 ð9Þ
ferent potential of each Sn electrode.
For all electrodes, the generated amount of HCOOH displayed a To investigate the possible mechanical pathways of CO2 reduc-
strong but not linear dependence on the applied potential. It can be tion with Sn deposited electrodes, Tafel plot of over-potential vs.
seen that as cathode potential decreased from 0.8 V to 1.8 V, log of partial current density for HCOOH formation was depicted
more formic acid was produced, while total charge passing through using the data described above (Fig. 7). As shown in Fig. 7, for 5,
electrode increased too, and reached maximum at 1.8 V. As illus- 10, 15, 20 mA cm2 deposited electrodes, the slope was 169, 145,
trated in Eq. (1), the Faradaic efficiency was proportional to the 131 and 171 mV dec1 at low over-potential region, respectively.
amount of HCOOH and inversely proportional to charge, resulting The slope for 10 and 15 mA cm2 samples were close to values that
in different dependence to applied potential. The 5 mA cm2 were previously reported (120 mV dec1 for Sn catalysts) [42], sug-
deposited sample was only one that the efficiency increased with gesting that rate-determining step (RDS) was initial electron trans-
increase of over-potential, rising from 8.6% (at 0.8 V) to 64.8% fer to CO2 to form a surface-adsorbed CO 2 intermediate [38]. It
(at 1.8 V). For 10 mA cm2 sample, the Faradaic efficiency was speculated that the larger slope of 5 and 20 mA cm2 elec-
increased with potential until 1.2 V but dropped after that, and trodes was due to the exposed Cu substrate and loose packing
then rose again while going to more cathodic potentials. The sim- among large Sn columns, respectively.
168 C. Zhao, J. Wang / Chemical Engineering Journal 293 (2016) 161–170
Fig. 7. HCOOH partial current density Tafel plots for different electrodes. (a) 5; (b) 10; (c) 15; and (d) 20 mA cm2.
Table 2
Faradaic efficiency and Tafel slopes of HCOOH formation by CO2 reduction on
electrodeposited Sn electrodes.
Table 3
Comparison of CO2 electrochemical conversion to formate/formic acid with Sn-based catalyst.
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