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1. DEFECT(DEFINITION)
2. UNDERCUT(DEFINITIION)
A GROOVE MELTED INTO THE BASE METAL ADJACENT TO THE WELD ROOT AND LEFT
UNFILLED BY WELDMETAL. (PG. NO: 9)
3. WHAT ARE THE THINGS THAT A WELDING INSPECTOR SHOULD REVIEW PRIOR TO WELDING?
PROCESS IS PRIMARILY SUITABLE FOR ONLY CARBON STEEL AND LOW ALLOY STEELS.
(PG. NO:34)
UT STRAIGHT BEAM
UT A SCAN
RT
UT SHEAR WAVE (PG. NO:80)
10. THE TEMPERATURE OF THE CALIBRATION STANDARD BETWEEN THE PART AND THE
CALIBRATION BLOCK IS
ASME SEC V
2. HOLE TYPE IQI SELCTIONN FOR A WELD SIZE 1.125” WHEN BOTH SIDE ACCESS IS POSSIBLE
ATLEAST ONE NOTCH IS PERPENDICULAR TO THE APPLIED MAGNETC FIELD. (PG. NO: 228)
2. GUIDED BEND SPECIMENS SHALL HAVE NO OPEN DISCONTINUITY IN THE WELD OR HEAT
AFFECTED ZONE
EQUAL TO 1/8”
GREATER THAN 1/8” (PG. NO: 19)
1. WHICH IS THE MINIMUM ACCEPTED TENSILE STREGTH FOR THE TENSILE SPECIMENS?
MATERIAL P1 SA 516 GR 70
T1 73000KSI BREAKS IN BASEMETAL
T2 72000KSI BREAKS IN BASE METAL
3
2. GROOVE WELD DIAMETER LIMITS QUALIFIED FOR A WELDER WELDING WITH PQR ( 2
8
7
1” TO 2 ”
8
API 576
3. IF THE INITIAL POP IS AT A PRESSURE HIGHER THAN THE CDTP, THE NEXT STEP IS
API 572
3. THE EXTERNAL INSPECTION OF PRESSURE VESSELS AND EXCHANGERS SHOULD START WITH
4. CREVICE CORROSION EXISTS AROUND THE HEADS OF NUTS AND BOLTS CAN BE
DETERMINED BEST USING
HOT SPOTS THAT HAVE DEVELOPED ON THE SHELL OR HEADS OF VESSELS SHALL
10. WHICH OF THE FOLLOWING DAMAGE MAY TAKE PLACE AT AND ABOVE THE LIQUID REGION
WHEN ACIDIC LIQUID IS PRESENT?
API 578
1. FIND THE MINIMUM REQUIRED THICKNESS OF THE VESSEL SHELL FOR A GIVEN PR., STRESS,
TYPE 1 WITH RT4, INSIDE DIA., (1 SIMPLE CALCULATION) (PG. NO: 19)
2. (*DRAG AND DROP) WHICH OF THE FOLLOWING ARE USED IN DETERMINING THE MINIMUM
REQUIRED THICKNESS OF THE VESSEL SHELL?
INTERNAL PRESSURE, STRESS, LOADING, INSIDE RADIUS, PRESSURE, OUTSIDE DIAMETER (PG.
NO: 19)
4. PG. NO: 5 LAST QUESTION (WITH SAME VALUES) FROM THE ABOVE SHARED DOCUMENT
5. FIND THE PNEUMATIC TEST PRESSURE FOR A GIVEN MAWP AND SAME STRESS VALUES FOR
BOTH AMBIENT TEMPERATURE AND DESIGN TEMPERATURE (St=Sd) AND IN HOW MANY
STEPS THIS TEST PRESSURE WOULD BE ACHIEVED?
10. WHAT OVERLAP IS NEEDED WHEN HEATING THE VESSEL IN MORE THAN ONE HEAT IN A
FURNACE?
12. PWHT HOLDING TEMPERATURE AND THE TIME FOR A WELD METAL THICKNESS OF 2” FOR
P4 MATERIAL?
14. FOR A MATERIAL WITH MDMT LESS THAN 120°F WHAT IS THE MINIMUM THICKNESS FOR
WHICH IMPACT TESTING IS NOT REQUIRED?
API 571
1. WHICH OF THE FOLLOWING MATERIAL GETS MOST AFFECTED BY AMINE STRESS CORROSION
CRACKING?
FROM FIGURE IN (PG. NO: 75) CARBON STEEL NEED STRESS RELIEVE
7. WHAT MAY SUFFER SEVERE WELD AND OR HAZ CORROSION IN FRESH OR BRACKISH
WATER?
11. AT WHAT pH DOES THE CORROSION INHIBITION LAYER FORMS IN A SORE WATER
CORROSION?
13. TIME TO FAILURE BY SSC _________AS THE STEEL STRENGTH, LEVEL OF TENSILE STRESS,
AND HYDROGEN CHARGIN POTENTIAL OF THE ENVIRONMENT INCREASES?
API 510
10. WHO IS RESPONSIBLE FOR THE WELDER AND WELDING OPERATION WORK?
REPAIR ORGANISATION (PG. NO: 15)
12. IDENTIFYING AND EVALUATING POTENTIAL DAMAGE MECHANISM ARE IMPORTANT STEPS
IN ASSESSING THE
OPERATOR PERSONNEL RESPONSIBLE FOR THE PRESSURE VESSEL (PG. NO: 20)
16. WHO SHOULD THE INSPECTOR CONSULT TO REMOVE THE LININGS OR DEPOSITS?
18. DURING EXTERNAL INSPECTION PARTICULAR ATTENSION SHOULD BE GIVEN TO THE WELDS
OF
20. ANY PERSON WHO OBSERVE VESSEL DETERIORATION SHOULD REPORT THE CONDITION TO
THE
21. WHO IS RESPONSIBLE TO ASSURE THAT ALL INDIVIDUALS TAKING THICKNESS READINGS ARE
TRAINED AND QUALIFIED IN ACCORDANCE WITH THE APPLICABLE PROCEDURE
22. THE INSPECTOR SHOUD BE AWARE THAT CUI DAMAGE IS OFTEN HIGHLY LOCALIZED AND
DIFFICULT TO DETECT FROM THE INSIDE DIAMETER OF THE VESSEL (PG. NO: 27)
23. THE NEXT INSPECTION INTERVAL FOR VESSELS IN CORROSIVE SERVICE SHOULD BE
DETERMINED BY CALCULATING THE REMAINING LIFE OF THE
24. WHAT THE INSPECTOR SHOULD DO BEFORE CMLS ELIMINATED OR THE NUMBER
SIGNIFICANTLY REDUCED?
28. BEFORE APPLYING A HYDROSTATIC TEST WHAT SHOULD BE REVIEWED TO ASSURE THEY ARE
SUITABLE FOR THE TEST LOAD?
30. AT WHO’S DISCRETION THE PMI FOR A NEW MATERIALS TAKES PLACE?
33. WHEN A RBI INTERVAL FOR THE INTERNAL OR ON-STREAM INSPECTION EXCEEDS THE 10-
YEAR LIMIT, THE RBI ASSESSMENT SHALL BE REVIEWED AND APPROVED BY THE ENGINEER
AND INSPECTOR AT INTERVALS?
34. ONSTREAM INSPECTION MAY BE SUBSTITUTED FOR THE INTERNAL INSPECTION WHEN
THE VESSEL DOES NOT HAVE A NONINTEGRALLY BONDED LINER SUCH AS STRIP LINING OR
PLATE LINING (PG. NO: 36)
35. FOR A LARGE VESSEL WITH TWO OR MORE ZONES OF DIFFERING CORROSION RATES, WHEN
DETERMINING THE INSPECTION INTERVALS OR FOR SUBSTITUTING THE INTERNAL
INSPECTION WITH AN ON-STREAM INSPECTION.
EACH ZONE SHALL BE INSPECTED BASED ON THE INTERVAL FOR THAT ZONE (PG. NO: 37)
37. FOR EQUIPMENT WITH RBI INTERVAL THE EXISTING RISK ASSESSMENT SHOULD BE UPDATED
TO DETERMINE THE
CHANGE IN RISK THAT MAY EXIST BY NOT DOING THE ORIGINAL PLANNED INSPECTION (PG.
NO: 39)
38. (PG. NO: 8) 4TH QUESTION FROM THE ATTACHED DOC.
(2 MORE SIMILAR TYPE OF QUESTIONS WITH UNWANTED OTHER DATAS JUST TO CONFUSE)
39. FOR A CORRODED AREA OF CONSIDERABLE SIZE OF 60” THE WALL THICKNESSES MAY BE
AVERAGED OVER A LENGTH NOT EXCEEDING
FOR VESSELS WITH INSIDE DIAMETERS LESS THAN OR EQUAL TO 60” (150 CM), ONEHALF
THE VESSEL DIAMETER OR 20” (50 CM), WHICHEVER IS LESS (PG. NO: 42)
41. FOR A JOINT WITH EFFICIENCY OF 0.85. WHAT IS THE CONDITION FOR THE JOINT TO HAVE
AN EFFICIENCY OF 1?
THE SURFACE AT THE WELD INCLUDES 1” ON EITHER SIDE OF THE WELD OR TWICE THE
REQUIRED THICKNESS ON EITHER SIDE OF THE WELD, WHICHEVER IS GREATER. (PG. NO: 43)
42. WHAT IS THE JOINT EFFICIENCY FOR A VESSEL WITH NO NAMEPLATE AND SEAMLESS SHELL,
HEADS AND NOZZLE?
43. WHO SHOULD AUTHORIZE THE REPAIR TO A PRESSURE VESSEL THAT COMPLIES WITH SEC
VIII DIV 2?
45. FILLET WELD PATCH PLATES SHOULD HAVE ROUNDED CORNERS WITH
49. WHAT TECHNIQUE CAN BE USED TO DETECT THE CRACKING ON A STAINLESS STEEL WELD
OVERLAY AND CLADDING?