Motor Graders 865B 885B IM1619502112 - 1

845B VHP
865B VHP
885B VHP
Graders
Operator’s Manual
84498434
Replaces p/n. 84300297
1st Edition
English 03/12
CNH Latin America LTDA.
reserves the right to make improvements in design or changes in specifications at any time without
incurring any obligation to install them on units previously sold.
All data given in this publication is subject to production variations.
Dimensions and weights are only approximate.
Illustrations do not necessarily show products in standard condition.
For exact information about any particular product, please consult your Dealer.
GRADERS
845B VHP / 865B VHP / 885B VHP
84498434
1st Edition
English 03/12
This operation manual covers the following models:

845B VHP Graders, equipped with Tier 3 engine and ZF Transmission – Starting with NAAF12000 series
845B VHP Graders, equipped with Tier 3 engine and FUNK Transmission – Starting with NAAF13000 series
865B VHP Graders, equipped with Tier 3 engine and ZF Transmission – Starting with NAAF14000 series
885B VHP Graders, equipped with Tier 3 engine and ZF Transmission – Starting with PCAF00871 series
READ, UNDERSTAND, AND FOLLOW ALL PRECAUTIONS

AND SAFETY INSTRUCTIONS CONTAINED IN THIS MANUAL
BEFORE OPERATING THE MACHINE.
Any use of editorial or pictorial content is strictly prohibited without express written permission from
CNH Latin America LTDA. – Av. Gal. David Sarnoff, 2237 – 32210-900 – Contagem MG – Brazil.
II
ATTENTION: THIS WARNING SYMBOL INDICATES AN IMPORTANT SAFETY MESSAGE CONTAI-
NED IN THIS MANUAL. WHEN YOU SEE THIS SYMBOL, READ THE FOLLOWED MESSAGE CARE-
FULLY AND BE AWARE TO THE POSSIBILITY OF PERSONAL INJURY OR DEATH.
The alert symbol indicated on this machine use the words Danger, Warning or Caution, which are defined
in the following way
•• DANGER: indicates an immediate danger situation which, if not avoided, will cause death of seve-
re injuries. The color associated to the Danger is RED.
•• WARNING: indicates a potential danger situation which, if not avoided, will cause severe injuries.
The color associated to Warning is ORANGE.
•• CAUTION: indicates a potential danger situation which, if not avoided, may cause a minor or mo-
derate injury. It can also be used to warn against unsafe practices. The color associated to Caution
is YELLOW.
In case the Safety Decals of this machine are ISO two graphic panels type, the decals are defined as follows:
•• The first plate indicates the nature of danger.
•• The second plate indicates the proper actions to prevent the danger.
•• The background color is YELLOW.
•• Symbols of prohibition such as and PARE if used, are in RED.
! WARNING
THE UNDUE OPERATION OF THIS MACHINE MAY CAUSE INJURY OR DEATH. BEFORE USING
THIS MACHINE, MAKE SURE EACH OPERATOR:
•• Has been instructed on the safety and proper use of the machine.
•• Has read and understood the manual(s) which is (are) related to the machine.
•• Has read and understood ALL alert symbol indicated on the machine.
•• Has emptied the area.
•• Learn and practice the safety information for this machine in an isolated area before opera-
ting it at a working place.
The operator is responsible for observing the corresponding laws and regulations, and following the
instructions given by CASE on the operation and maintenance of the machine.
III
IV
Table Of Contents
Chapter 1
GENERAL INFORMATION
TO THE OWNER .................................................................................................................................................... 1-1
OPERATOR MANUAL STORAGE COMPARTMENT ............................................................................................. 1-3
RIGHT, LEFT, FRONT AND REAR SIDES OF THE MACHINE . ............................................................................ 1-3
IDENTIFICATION NUMBERS . ............................................................................................................................... 1-4
MACHINE COMPONENTS . ................................................................................................................................... 1-7
Chapter 2
SAFETY / DECALS / HAND SIGNALS
SAFETY RULES ..................................................................................................................................................... 2-1
BEFORE OPERATION ........................................................................................................................................... 2-2
MACHINE OPERATION ......................................................................................................................................... 2-3
ADDITIONAL SAFETY RULES .............................................................................................................................. 2-5
PARKING THE MACHINE AND STOPPING THE ENGINE ................................................................................... 2-6
BURN PREVENTION ............................................................................................................................................. 2-6
FIRE EXTINGUISHER ............................................................................................................................................ 2-6
FIRE OR EXPLOSION PREVENTION ................................................................................................................... 2-7
MAINTENANCE ...................................................................................................................................................... 2-8
WHEEL AND TIRE MAINTENANCE . ..................................................................................................................... 2-9
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) .............................................................................................. 2-9
MAINTENANCE .................................................................................................................................................... 2-10
READ OPERATORS MANUAL ............................................................................................................................. 2-13
SAFETY RULES ................................................................................................................................................... 2-13
SYMBOLS . ........................................................................................................................................................... 2-14
SAFETY DECALS . ............................................................................................................................................... 2-16
HAND SIGNALS ................................................................................................................................................... 2-22
Chapter 3
INSTRUMENTS AND CONTROLS
OPERATOR’S COMPARTMENT ............................................................................................................................ 3-1
Front Console ................................................................................................................................................. 3-2
Graders Operations With ZF Power-Shift Transmission .............................................................. 3-36
Graders Operations With FUNK Transmission . ................................................................................. 3-39
Parking Brake (845B / 865B / 885B models with ZF Transmission) .................................................... 3-41
Air Conditioning, Heating and Air Circulating System . ................................................................. 3-42
OPERATORS SEAT . ............................................................................................................................................ 3-44
Seat Belt ........................................................................................................................................................... 3-46
Parking Brake (845B / 865B / 885B Models with FUNK Transmission) ............................................. 3-46
Cab . ..................................................................................................................................................................... 3-47
V
TABLE OF CONTENTS
Chapter 4
OPERATING INSTRUCTIONS
BEFORE STARTING THE ENGINE ....................................................................................................................... 4-1
FIRST SERVICE INTERVALS ................................................................................................................................ 4-3
AFTER FIRST 100 HOURS OF OPERATION ........................................................................................................ 4-3
SEAT BELT ............................................................................................................................................................. 4-3
DIFFERENTIAL LOCK . .......................................................................................................................................... 4-3
RUN-IN ................................................................................................................................................................... 4-4
BOOSTER BATTERY CONNECTIONS . ................................................................................................................ 4-5
Jump Start .......................................................................................................................................................... 4-6
Operation ........................................................................................................................................................... 4-7
Typical Operation ......................................................................................................................................... 4-13
Transporting an out of service machine . ......................................................................................... 4-16
Chapter 5
WHEELS AND TIRES
WHEELS AND TIRES ............................................................................................................................................. 5-1
Chapter 6
LUBRICATION / FILTERS / FLUIDS
GENERAL SAFETY BEFORE YOU SERVICE . ..................................................................................................... 6-1
ENGINE HOURMETER .......................................................................................................................................... 6-2
TRANSPORT AND MAINTENANCE Service Pin . ............................................................................................. 6-3
ENGINE HOOD ...................................................................................................................................................... 6-3
MAINTENANCE ...................................................................................................................................................... 6-4
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM ........................................................................................ 6-4
FLUIDS AND LUBRICANTS ................................................................................................................................... 6-5
Lubrication & Maintenance Chart ............................................................................................................ 6-6
ACCESS DOORS ................................................................................................................................................... 6-8
FLUID LEVELS ....................................................................................................................................................... 6-9
Hydraulic Tank and Engine Fuel Filter . ................................................................................................ 6-11
GREASE FITTINGS . ............................................................................................................................................ 6-12
Engine ................................................................................................................................................................ 6-17
AIR FILTER SYSTEM ........................................................................................................................................... 6-20
ENGINE COOLING SYSTEM . ............................................................................................................................. 6-22
FUEL SYSTEM ..................................................................................................................................................... 6-25
HYDRAULIC / BRAKE SYSTEM .......................................................................................................................... 6-29
TRANSMISSION . ................................................................................................................................................. 6-32
REAR AXLE .......................................................................................................................................................... 6-37
Tandem ............................................................................................................................................................... 6-39
Swing / Circle turn gear box ................................................................................................................... 6-40
WINDSHIELD WASHER RESERVOIR (OPTIONAL) ........................................................................................... 6-40
VI
TABLE OF CONTENTS
Chapter 7
MAINTENANCE AND ADJUSTMENT
Checking of the parking brake . ............................................................................................................... 7-1
ROLL-OVER PROTECTIVE STRUCTURE (ROPS) .............................................................................................. 7-3
TORQUE SPECIFICATIONS FOR SEAT AND SEAT BELTS . ............................................................................... 7-5
Cab Headliner ................................................................................................................................................... 7-6
Doors Hinges .................................................................................................................................................... 7-6
Hoses and Wiring . ........................................................................................................................................... 7-6
FIRE EXTINGUISHER MOUNTING (IF EQUIPPED) ............................................................................................. 7-6
ALTERNATOR BELT AND AIR CONDITIONING COMPRESSOR BELT ............................................................... 7-7
Circle Guides .................................................................................................................................................... 7-8
Chapter 8
ELECTRICAL SYSTEM
Battery Safety ................................................................................................................................................. 8-1
BATTERY SERVICE ............................................................................................................................................... 8-2
Starting the Engine Using Booster Batteries ................................................................................... 8-3
TRANSMISSION AUXILIARY SYSTEM ................................................................................................................. 8-4
Precautions To Be Taken Before Performing Any Welding Procedure on the Machine .. 8-6
Fuse Box . ............................................................................................................................................................ 8-8
Radio . ................................................................................................................................................................. 8-13
Chapter 9
MACHINE STORAGE
MACHINE STORAGE ............................................................................................................................................. 9-1
Chapter 10
SPECIFICATIONS
Engine ................................................................................................................................................................ 10-1
Transmission . ................................................................................................................................................. 10-4
Tires ................................................................................................................................................................... 10-5
Brakes ............................................................................................................................................................... 10-5
Tandem ............................................................................................................................................................... 10-5
Front Axle . ...................................................................................................................................................... 10-5
Rear Axle .......................................................................................................................................................... 10-5
Steering . .......................................................................................................................................................... 10-6
Electrical System ........................................................................................................................................ 10-6
Operating Weights ....................................................................................................................................... 10-7
Circle . ............................................................................................................................................................. 10-10
Draw Bar . ....................................................................................................................................................... 10-10
Frame ............................................................................................................................................................... 10-10
Blade (Moldboard) . ..................................................................................................................................... 10-11
Hydraulic System ....................................................................................................................................... 10-12
Accessories .................................................................................................................................................. 10-13
OPERATING DATA AND DIMENSIONS ............................................................................................................. 10-14
VII
TABLE OF CONTENTS
Chapter 11
ALPHABETICAL INDEX
Índice . ................................................................................................................................................................. 11-1
Chapter 12
WARRANTY
TERM OF WARRANTY ........................................................................................................................................ 12-1
AFTER DELIVERY CHECK .................................................................................................................................. 12-3
VIII
Chapter 1
GENERAL INFORMATION
TO THE OWNER
Graders CASE
845B VHP / 865B VHP / 885B VHP
Read this manual before you start the engine or operate the machine. If you need more information, see your dealer.
Your dealer can give you help with Case approved service parts. Your dealer has specially trained technicians who
know the best methods of repair and maintenance for your machine.
Use this manual as a guide. Your Grader will remain a reliable working tool as long as it is kept in working condition
and serviced properly.
1-1
CHAPTER 1 - GENERAL INFORMATION
DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and
understand the safety, operation and maintenance instructions in this manual. Use only trained operators who have
demonstrated the ability to operate and service this machine correctly and safely.
This motorgrader, with standard equipment and attachments, is intended to be used for above ground level general
earth moving purpose such as land leveling and material rehandling.
DO NOT use this machine for any application or purpose other than those described in this manual. If the mo-
torgrader is to be used in an application that involves special attachments or equipment, such as forestry, etc., consult
an authorized dealer or the CASE. Consult an authorized dealer or CASE on changes, additions or modifications that
can be required for this machine to comply with various country regulations and safety requirements.
Unauthorized modifications can cause serious injury or death. Anyone making such unauthorized modifications is res-
ponsible for the consequences.
This Operators Manual is to be stored in the manual compartment equipped on this machine. Make sure this manual
is complete and in good condition. Contact you dealer to obtain additional manuals. Contact your dealer for any further
information or assistance about your machine. Your dealer has CASE approved service parts. Your dealer has techni-
cians with special training that know best methods of repair and maintenance for your motorgrader.
Before permitting a new operator on this machine, make sure:
1. That the operator has received the necessary training on how to operate the machine correctly and safely in one of
our training centers or from an approved organization.
2. That the operator has read and understood the instructions given in this manual.
Call your dealer if you need any assistance or information.
1-2
OPERATOR MANUAL STORAGE COMPARTMENT

READ THIS MANUAL COMPLETELY and make sure
you understand the controls. All equipment has a limit.
Make sure you understand the speed, brakes, steering,
stability and other characteristics of this machine before
you start to operate.
DO NOT remove this manual from the machine. See your
dealer for additional manuals.
OPERATORS MANUAL STORAGE COMPARTMENT
RIGHT, LEFT, FRONT AND REAR SIDES

OF THE MACHINE
Right-hand and left-hand, when used in this manual, indicate the right and left sides of the machine as seen from the
operators seat.
RIGHT SIDE
FRONT REAR
LEFT SIDE
1-3
IDENTIFICATION NUMBERS
Write your machine Product Identification Number (P.I.N.) and Serial numbers on the lines provided below. If needed,
give these numbers to your dealer when you need parts or information for your machine. Make a record of the numbers.
Keep the record in a safe place. If the machine is stolen, report the numbers to your local law enforcement agency.
MACHINE MODEL NUMBER ______________________________________________________________________
PRODUCT IDENTIFICATION NUMBER _____________________________________________________________
ENGINE SERIAL NUMBER _______________________________________________________________________
TRANSMISSION MODEL AND SERIAL NUMBER _____________________________________________________
ROPS CAB OR CANOPY SERIAL NUMBER _ ________________________________________________________
FRONT AXLE MODEL AND SERIAL NUMBER ________________________________________________________
REAR AXLE MODEL AND SERIAL NUMBER _________________________________________________________
Product Identification Number – P.I.N.
1-4
Engine Number
Transmission Number
ZF Transmission FOR 845B / 865B / 885B models FUNK Transmission for 845B / 865B / 885B models
1-5
ROPS Cab and Canopy
Rear Axle Number
Rear axle for 845B Models Rear axle for 865B / 885B Models
1-6
MACHINE COMPONENTS
7
1
9 6
8
5 10
4
11 14
12
13
1. HAND RAILS 8. Front BRADE

2. ROPS CAB 9. REAR RIPPER
3. BLADE LIFT CYLINDER 10. DRAWBAR CIRCLE AND BLADE
4. BLADE CIRCLE 11. CIRCLE SIDE SHIFT CYLINDER
5. ARTICULATION CYLINDER 12. BLADE PITCH CYLINDER
6. STEPS 13. BLADE SIDE SHIFT CYLINDER
7. ENGINE ACCESS HOOD 14. TRANSPORT SERVICE PIN
1-7
15 15
19
20
22
16
17
18 21
15. LIFT AND TIE EYES (if equipped)

16. Air conditioning condenser
(for 845B / 865B / 885B models with FUNK transmission)
17. FAN HYDRAULIC FLUID COOLER
(for 845B / 865B / 885B models with FUNK transmission)
18. HYDRAULIC FILTER
19. RADIATOR AND FAN
20. Transmission fluid cooler
(for 845B / 865B / 885B models with ZF transmission)
21. Air conditioning condenser
22. Fan hydraulic fluid cooler and Air conditioning condenser
1-8
Chapter 2
SAFETY / DECALS / HAND SIGNALS
SAFETY RULES
Most accidents involving machine operating and mainte-
nance can be avoided by following basic safety rules and
precautions. Read and understand all the safety messa-
ges in this manual, and the safety signs on the machine
before you operate or service the machine. See your de-
aler if you have any questions.
READ THIS MANUAL COMPLETELY and make sure you
understand the controls. All equipment has a limit. Make
sure you understand the speed, brakes, steering, stability
and other characteristics of this machine before you start
to operate.
DO NOT remove this from the machine. See your dealer
for additional manuals. Also see the manual information
on the inside of the rear cover of this manual.
OPERATORS MANUAL STORAGE COMPARTMENT
The safety information given in this manual does not replace
safety codes, insurance needs, federal, state or local laws.
Make sure that your machine has the correct equipment ac-
cording to these rules or laws.
IMPORTANT: Safety messages in this section point out
situations which can happen during the normal operation
and maintenance of your machine. These safety messa-
ges also give possible ways of dealing with these condi-
tions.
Additional safety messages are used in the text of the
manual to show specific safety hazards.
ATTENTION: THIS SAFETY ALERT SYM-

BOL INDICATES IMPORTANT SAFETY
MESSAGES IN THIS MANUAL. WHEN YOU
SEE THIS SYMBOL, CAREFULLY READ
THE MESSAGE THAT FOLLOWS AND BE
ALERT TO THE POSSIBILITY OF PERSO-
NAL INJURY OR DEATH.
2-1
CHAPTER 2 – SAFETY / DECALS / HAND SIGNALS
BEFORE OPERATION
•• Different jobs will require different protective equip-
ment. Items such as hard hats, protective shoes, hea-
vy gloves, reflector type vests, respirators, ear protec-
tion, and eye protection can be required. Before you 1
start the job, determine what protective equipment is
required. Use this equipment at all times.
•• Be prepared for emergencies. Always have a first aid
kit and a working fire extinguisher with you and know
how to use each. 1
•• Know the hand signals used on your job. Follow the
instructions of the flagman, signs, etc. See Hand Sig-
nals for more information.
•• Know the rules, laws, and safety equipment necessa-
ry for transporting this machine on a road or highway.
Rotating beacon, backup alarm, slow moving vehicle
emblem and other safety equipment items are availa- 2
ble from your dealer CASE.
•• Avoid loose fitting clothing, loose or uncovered long
hair, and jewelry.
•• Check that all doors, guards, and covers are installed
correctly or closed. 1. H AND RAILS
•• F
oreign material or grease on the steps and hand rails 2. STEPS
can cause an accident. Keep the steps and hand rails
clean.
•• Before you start each day, walk around the machine
•• To avoid falling, always face the machine and use and check for oil or fluid leaks. Replace all broken
the hand rails and steps when getting on or getting or missing parts and do the required lubrication and
off. This will provide greater security in the movement maintenance as shown in this manual. Clean all trash
of the feet and hands, thereby helping to avoid acci- and debris from the machine, especially from the en-
dents. gine area.
•• Remove all loose objects from the cab. Loose objects •• Make sure all persons are away from the machine be-
can jam controls and cause accidents. fore you start the engine.
•• Operate the machine controls from the operators seat •• Before starting the engine make sure that the parking
only. brake is applied and all controls are in NEUTRAL po-
sition.
•• Before you start the engine, always fasten the seat
belt. Securely fasten your seat belt. Your machine is •• The horn must be activated to alert the people present
equipped with a ROPS cab or canopy for your protec- in the working area.
tion. The seat belt can help insure your safety if it is
•• Before you operate at night, check that all lamps illu-
used correctly and maintained. Never wear a seat belt
minate.
loosely or with slack in the belt system. Never wear
the seat belt in a twisted condition. •• If your machine has a cab make sure that all win-
dows are clean and that the windshield wipers work
correctly.
2-2
MACHINE OPERATION
•• Do not steer the steering wheel if any person is pre- •• Digging through underground cables, pipes, lines,
sent next to the machine and the center articulation. etc., can cause injury or death. Learn the location of
•• Check all controls in a clear area and make sure the all underground hazards before you operate your ma-
machine is operating correctly. chine in any area.
•• A frequent cause of accidents with injuries or death •• If this machine roll over, you may hurt yourself or die.
is people falling from the machine and subsequent You must make a judgment if weather, road, or earth
trampling. DO NOT allow other persons to ride on conditions will permit safe operation on a hill, ramp, or
the machine. Other persons can fall or can cause rough ground.
an accident. This is a one person machine with one
•• Stay away from hazardous areas such as ditches,
operator’s seat.
overhangs, etc. Walk around the work area before you
•• Engine exhaust fumes can cause death. If you operate start and look for hazards.
this machine in an enclosed area, make sure there is
ventilation to replace the exhaust fumes with fresh air. •• Be alert and always know the location of all workers
in your area. Keep all other persons completely away
•• Dust, fog, smoke, etc., can decrease your vision and
from your machine. Injury or death can result if you do
cause an accident. Stop the machine or decrease the
not follow these instructions.
speed until you can see everything around you in the
work area. •• When working in areas where traffic is heavy always
•• Contact with high voltage power lines, underground have a person direct the traffic and direct other per-
cables, etc., can cause serious injury or death from sons for you. Have guard rails, warning signs, etc., as
electrocution. Make sure there is enough space be- required for your job.
tween the machine and ohigh voltage power lines. •• Stop operating the machine if a malfunction occurs.
Before you drive or operate in an area with high volta- Watch the indicator and warning lamps in the machi-
ge lines, cables, or a power station, tell the power or ne. Listen and smell for things that are not normal on
utility company what you are going to do. You MUST your machine.
HAVE THE POWER DISCONNECTED OR KEEP A
SAFE WORKING DISTANCE from the lines, cables, •• Drive around large objects such as large rocks or trees.
or power station. Keep all parts of the machine at least •• Operate the machine within the specified capacities
15 feet (5 m) away from the power source. You must and limits. See Specifications section of this manual.
also know any federal, state / provincial, or local safe-
ty codes or regulations that apply to the job site. •• Operate the machine controls from the operators
seat only.
•• If a part of the machine touches high voltage power:
•• Warn other workers NOT TO TOUCH THE MA- •• DO NOT operate this machine if under alcohol or drug
CHINE and to stay away from the machine. effect.
•• If you can break contact, reverse the operation that
caused contact with the high voltage power, and
move the machine away from the danger area. If
you cannot break contact, stay in the machine until
the utility company de-energizes the line and tells
you that the power is off.
•• If you have extreme conditions, such as a fire, etc.,
and you are forced to leave the machine, do not
step off the machine. Jump as far from the machi-
ne as possible with your feet together and do not
touch the ground with your hands.
•• Then, hop away with your feet together until you
are a safe distance from the machine and the elec-
trical current. Do not take large steps. Because of
the voltage differential across the ground, one foot
can be in a higher voltage area than the other foot.
This difference can kill you.
2-3
Start Up Shut Down

•• Do not start or operate an unsafe machine. Before •• Never leave the machine unattended with the engi-
working the machine, be sure that any unsafe condi- ne running. Always before leaving the operator’s seat
tion has been satisfactorily remedied. and after making certain all people are clear of the
machine, slowly lower attachments or tools flat to the
•• Check brakes and steering and attachment controls
ground in a positive ground support position. Move
before moving. Advise the proper maintenance autho-
any multipurpose tool or attachment to positive closed
rity of any malfunction part or system.
position. Return the controls to hold. Place transmis-
•• Before starting machine, check, adjust and lock the sion control in neutral and move engine controls to off
operator’s seat for maximum comfort and control of position. Engage all control locks, set parking brake,
the machine. and open and lock the master (key) switch.
•• Be sure all people in the area are clear of the unit •• Park in a nonoperating and non-traffic area or as ins-
before releasing the parking brake or moving the ma- tructed.
chine or its attachments. Walk completely around ma-
•• Park on firm level ground if possible. Where not pos-
chine before mounting. Sound horn.
sible, position machine at a right angle to the slope,
•• Obey flagman, safety signals and signs. making sure there is no danger of uncontrolled sliding
movement. Set the parking brake. If parking in traffic
•• Due to the presence of flammable fluid, never check or
lanes cannot be avoided, provide appropriate flags,
fill fuel tanks, storage batteries, or use starter fluid near
barriers, flares and warning signals in the traffic lane
lighted smoking materials or open flame or sparks.
for approaching traffic.
Operating •• Never lower attachments or tools from any position
•• Do not run the engine of this machine in closed area other than seated in operator’s seat.
without proper ventilation to remove deadly exhaust
gases.
•• Do not use machine to carry loose objects by means
other than attachments designed for such objects.
•• Do not carry riders unless the machine is equipped for
carrying people to reduce personal exposure to being
thrown off.
•• Observe and know the mechanics of alternate exit
routes.
•• Do not attempt to climb on or off machine while it is
in motion.
•• When operating always look at the direction of the
movement of the machine. Be sure exposed person-
nel in the area of operation are clear of the unit before
moving the machine or its attachments, mainly chil-
dren. If someone arrives in operation area, stop the
machine immediately.
•• Maintain a safe distance from other machines. Provi-
de sufficient clearance for ground and visibility con-
ditions.
2-4
ADDITIONAL SAFETY RULES

Neutral Start and Reverse Warning Checks
IMPORTANT: Perform these checks before operating machine.
NEUTRAL START CIRCUIT CHECK REVERSE WARNING ALARM CHECK

•• Be sure the area around machine is clear of personnel. •• Be sure area around machine is clear of personnel.
•• Disengage the parking brake. •• Engage the parking brake.
•• Completely depress the inching control pedal (only for •• Completely depress the inching control pedal (only for
845B, 865B and 885B models with FUNK transmis- 845B, 865B and 885B models with FUNK transmis-
sion). sion).
•• Move transmission control lever to the forward position. •• Move transmission control lever to 1st gear in Reverse.
•• The starting motor must not run. •• The reverse warning alarm must sound.
•• O motor de partida NÃO DEVE funcionar. For more information, see “Inching Control Pedal”, “Trans-
mission Control Lever”, “Ignition Switch”, in the section
•• Move the transmission control lever to the reverse po-
“Instruments and Controls”.
sition.
•• Turn the key switch to START.
•• The starting motor must not run.
IMPORTANTE:
1. Move the transmission control lever to the reverse po-
sition.
•• Engage the parking brake.
•• The starting motor should run.
2. Move the transmission control lever to the neutral po-
sition.
3. Move the transmission control lever to the forward po-
sition.
2-5
PARKING THE MACHINE AND STOPPING THE ENGINE

1. Before you leave the machine, make sure the machi- NOTE: Turning the engine OFF at higher than IDLE RPM
ne is parked on a level surface. The machine must be will damage the turbocharger.
on level ground before you do any maintenance.
5. Move the hand throttle forward to the IDLE position
IMPORTANT: If you must temporarily park the machine and stop the engine.
on a hillside, put the front of the machine toward the bot-
6. Turn the key switch to OFF to stop the engine. Remo-
tom of the hill. Make sure the machine is behind an object
ve the key.
that will not move.
2. Lower the implements to the ground (moldboard, sca- WARNING: Jumping on or off the machine
rifier and ripper). can cause an injury. Always face the machi-
3. Apply the parking brake and shift the transmission ne, use the hand rails and steps, and get on
control lever to NEUTRAL position. or off the machine slowly.
4. Let the engine run at idle speed for two minutes or

more if the engine has been working at full load. This
procedure will cool the engine parts evenly.
BURN PREVENTION
•• Batteries contain sulfuric acid which can cause seve- •• When the battery electrolyte is frozen, the battery can
re burns. Avoid contact with skin, eyes, or clothing. explode if, (1) you try to charge the battery, or (2) you
Antidote EXTERNAL: Flush with water. INTERNAL: try to jump start and run the engine. To prevent the
Drink large quantities of water or milk. DO NOT in- battery electrolyte from freezing, keep the battery at
duce vomiting. Seek medical attention immediately. full charge. If you do not follow these instructions, you
EYES: Flush with water for 15 minutes and seek me- or others in the area can be injured.
dical attention immediately. BATTERIES PRODUCE
•• Hot coolant can spray out if the expansion tank cap is
EXPLOSIVE GASES. Keep sparks, flame, cigars and
removed too quickly. To remove the expansion tank
cigarettes away. Ventilate when charging or using
cap, let the cooling system cool, turn the cap to the
in enclosed area. Always wear eye protection when
first notch, wait until the pressure is released, then re-
working with the batteries. Wash hands after handling.
move the cap.
KEEP OUT OF REACH OF CHILDREN.
FIRE EXTINGUISHER
It is recommended that you have a fire extinguisher on your machine. See your CASE dealer for availability. A dry che-
mical fire extinguisher is approved for Class A, B, and C fires.
2-6
FIRE OR EXPLOSION PREVENTION

•• Engine fuel can cause an explosion or fire. Do not fill •• A fire can cause injury or death. Always have a fire
the fuel tank while the engine is running or if next to a extinguisher near or on the machine. Make sure
flame, performing any type of welding work, smoking, the fire extinguisher is serviced according to the
etc. Use nonflammable cleaning solvent to clean manufacturer’s instructions. If a fire extinguisher has
parts. Sparks or flame can cause the hydrogen gas been used, always recharge or replace the fire extin-
in a battery to explode. To prevent an explosion, do guisher before operating the machine.
the following:
•• Remove all trash or debris from the machine as re-
1. When disconnecting the battery cables, disconnect quired. Make sure you do not store oily rags or other
the negative (-) cable first; when connecting the flammable materials on the machine.
battery cables, connect the negative (-) cable last.
2. When connecting jumper cables to start the engi- •• If the machine has an oil, fuel, or hydraulic leak, always
ne, use the procedure as shown in “Booster Battery repair the leak and clean the area before operating.
Connection” on section “Operating Instructions”. •• Keep the cooling system clean and maintain the cor-
3. Do not short circuit the battery posts with metal rect coolant level.
items.
•• Before welding on this machine, disconnect the bat-
4. Do not weld, grind, or smoke near a battery. Keep tery ground (-).
open flame away from the battery.
•• Check the electrical system for loose connections or
•• Sparks from the electrical system or engine exhaust frayed insulation. Repair or replace the loose or da-
can cause an explosion or fire. Before you operate maged parts.
this machine in an area with flammable dust or va-
pors, use good ventilation to remove the flammable
dust or vapors.
•• DO NOT smoke while refueling the machine.
•• Its not recommended to operate the machine in places
where combustible organic material exists or in public
areas, using a natural aspiration engine or functioning
by methane gas, unless an appropriate optional mu-
ffler for sparkles detention is used.
2-7
MAINTENANCE
•• Before you service the machine, put a Do Not Operate
tag on the steering wheel. One Do Not Operate tag
is included with your new machine. Additional tags,
part number 321-4614, are available from your CASE DO NOT REMOVE DO NOT
dealer.
THIS TAG! OPERATE
•• Improper service or repair procedures can cause
injury or death. If you do not understand a service
or adjustment procedure, see the service manual for REASON:
this machine or see your Case dealer. SEE OTHER SIDE
•• Unauthorized modifications to this machine can cause

injury or death. Do not make unauthorized modifica- CASE CORPORATION
tions to this machine. Always see your Case dealer Código CASE:
SIGNED BY:
before you weld, cut, or drill holes in your machine. 321-4614
•• If you must service this machine with the engine run-

•• The hydraulic fluid or grease penetration in the skin
ning, have another person help you. Follow the ins-
may cause serious injuries or death. Keep hands
tructions in this manual or the service manual. Do not
and body far away from under pressure leakage of
leave the operator’s seat while the engine is running.
substances. If the hydraulic fluid penetrates your skin,
•• Disconnect the batteries before working on the elec- seek medical assistance immediately in order to re-
trical system. move the fluid.
•• If you are exposed to or come in contact with hazar- •• Fluids such as Gasoline, Kerosene, Diesel Fuel,
dous chemicals you can be seriously injured. The flui- Hydraulic Oil, etc. contain chemicals that can be dan-
ds, lubricants, paints, adhesives, coolants, etc., used gerous to your health and can cause cancer and/or
with your machine can be hazardous. Material Safety birth defects. Contact either internally or externally
Data Sheets (MSDS) provide (1) information about can cause infection or other injury. If any internal or
the chemical substances within a product, (2) safe external contact occurs, see your local Poison Control
handling procedures, (3) first aid measures, and (4) Center or doctor IMMEDIATELY.
procedures to be taken when the product is acciden-
•• If the machine needs maintenance to be performed
tally spilled or released. Material Safety Data Sheets
with the blade lifted, support and block always the lif-
(MSDS) are available from your CASE dealer. Before
ting cylinders.
you service your machine, check the MSDS for each
fluid, lubricant, etc., used in this machine. This infor- •• When you service this machine, always wear face or
mation indicates what the risks are and how to service eye protection, safety shoes, and other protective ite-
the machine safely. Follow this information when ser- ms as required.
vicing the machine.
•• Before you service this machine and before you dis-
•• Keep distance from the center articulation area of this pose of the old fluids and lubricants, always remember
machine when the engine is running unless the lock the environment. Do not put oil or fluids into the ground
pin for transport and maintenance is at the LOCKED or into containers that can leak. Check with your local
position. After maintenance is completed, return the environmental or recycling center or your Case dealer
lock pin to the OPERATION position. for correct disposal information.
•• Metal chips or debris can cause eye injury. Always •• Clean the machine regularly. A buildup of grease, dirt,
wear eye or face protection when you use a hammer and debris can cause possible injury or machine da-
on this machine. Use a hammer with a soft face, such mage. Keep your work shop clean.
as brass, to drive hardened pins.
•• Before welding on this machine, disconnect the bat-
tery ground (-).
2-8
WHEEL AND TIRE MAINTENANCE

•• Use an air hose equipped with a remote shutting valve •• A tire may blast during the inflating operation and cau-
and an extension with the pressure gauge and keep se serious injuries or death. Never inflate a tire with air
distance from the tire being inflated in order to avoid pressure higher than 35 psi (2,4 bar) in order to force
possible injuries due to the separation between the the tire bead seating on the rim. Replace a defective
tire and rim, etc. tire. Replace a wheel which rim shows cracks, wear or
serious corrosion. Before removing a tire from a rim,
•• Explosive separation of the tire and/or rim parts can
make sure that all the air has been removed from it.
cause injury or death. When tire service is necessary,
Never try to force the removal of a tire which is totally
have a qualified tire mechanic service the tire.
or partially inflated. Make sure the tire is properly sea-
•• DO NOT weld to wheel or rim when a tire is installed. ted on the rim before inflating it.
Welding may cause an explosive air / gas mixture that
will be ignited with high temperatures. This can ha-
ppen to tires inflated or deflated. Removing air or bre-
aking bead is not adequate. Tire MUST be completely
removed from the rim prior to welding.
ROLL-OVER PROTECTIVE STRUCTURE (ROPS)

•• Do not modify ROPS in any manner. Unauthorized modifications such as welding, drilling, cutting, or adding attach-
ments can weaken the structure and reduce your protection. Replace ROPS if it is subjected to roll-over or damage.
Do not attempt to repair.
2-9
MAINTENANCE
General
Prior to working on or servicing the machine:: If the machine must be towed, use only tiedowns provi-
•• Read carefully all safety rules in this Manual; ded. Engage carefully, ensuring prior to towing that the
•• Read and follow all safety decals and instructions required pins and locks are firmly attached in place.
attached to the machine. When transporting a damaged machine, utilize as much
Do not allow non-authorized people to operate or carry out as possible a flat, low deck trailer. If the machine must be
any servicing on the machine. Do not carry out any ser- towed, use local traffic signs and signaling. To load and
vicing without prior authorization. Follow the procedures unload the machine, choose a flat area that offers good
provided in this manual for maintenance and servicing. ground support for the truck wheels.
Do not carry rings, wrist watches, jewelry, loose clothing Use loading ramps of sufficient height and slope. Quickly
such as ties, torn clothes, neck scarfs, unbottoned or zi- attach machine to loading deck of the truck and block the
ppered shirts or sweaters that may get caught in moving wheels with wedged chocks.
parts. Use of helmets, slip proof shoes, safety gloves, ear If there is a need for lifting or transportation of heavy
mufflers, safety goggles, etc., is recommended. parts, use a hoist or similar equipment of proper capacity.
Keep all hand rails, ladders and steps clean and free from Use lifting supports, if provided. Ensure there are no other
any foreign objects or oil spots, grease or mud to keep the persons in the vicinity.
chance of slipping or stumbling to a minimum. For cleaning purposes, never use gasoline, diesel fuel or
Do not jump on or off the machine. other flammable fluids such as detergents. Use authori-
zed commercial, non-flammable, nontoxic solvents.
Always keep both hands and one foot or both feet and
one hand on the ladders and grab handles. When using compressed air to clean parts, use sidefla-
pped safety glasses. Keep air pressure to 2 kg/cm2 ma-
Do not carry out any servicing on the machine with people ximum.
seated on the operator’s seat other than an experienced
and licensed operator who is assisting in the operation. Never operate the machine in closed areas, unless there
is an efficient system for aspiration of the exhaust gases.
If an implement must be operated during servicing or whi-
le working on the machine, ensure the operation is carried Do not smoke, light flames or cause sparks when refue-
out from the seat operator’s position only. ling or using readily flammable products.
Keep the operator’s immediate vicinity free from any loose Do not use naked flames as lighting means when servi-
objects at all times. Always lock the implements or the ma- cing or looking for leaks.
chine parts that will be raised, prior to carrying out any work When carrying out any servicing on the braking system,
under these parts while they are in the raised position. which will likely make them temporarily inoperative, park
Do not allow any persons to circulate near or under the machine on level ground and chock all wheels with proper
raised implement in the unlocked condition. Avoid as chocks.
much as possible standing under an attachment in the When working under the machine or beneath raised at-
raised position, even if it is locked. tachments, move with caution. Wear proper safety equi-
Never carry out any servicing on the machine with the pment such as: safety helmet, safety goggles, anti-slip
engine running, other than as recommended. shoes and ear mufflers.
Where the servicing operation contemplates access to Check that all tools are in good state of repair.
components that cannot be reached from the ground, use When carrying out any checks where the engine must be
a ladder or raised catwalk. If neither of these are availa- kept running, use the help of an operator who must be in
ble, use any means of access available on the machine. the operator’s seat and keep him at all times within your
All servicing operations shall be carried with maximum area of visibility.
care and caution.
Never carry out any service for which you have not been
Do not check or fill the fuel tank and batteries while authorized. Follow procedures and recommendations
smoking or near a naked flame or sparks as the fluid and provided in the technical service publications.
fluid vapors are highly flammable.
2-10
In the event of carrying out any work outside the Safety glasses must also be used by persons in the adja-
workshop, park machine on level ground and chock all cent area, even if not participating in the work.
wheels. Do not rely on damaged cables or chains. Ne-
Never stare into the weld beam without proper eye pro-
ver use them for lifting or towing. Use only proper safety
tection.
gloves to handle them.
Prior to performing any welding work on fuel tanks or ad-
The area where service operations are carried out must
jacent to fuel tanks, drain all the contents from the tank
be kept clean and dry at all times. Immediately eliminate
and flush it properly to remove all residue and fumes that
any impounded water or oil spills on the floor.
may have remained inside the tank.
Do not pile up rags or cloth soaked in oil, grease or flam-
Try to become thoroughly familiar with the capacity and
mable fluid. These are serious fire hazards. Dispose of
operation of hydraulic jacks or other lifting devices.
them in closed metal containers.
Remember that the attaching point for lifting the machine
Prior to operating the machine or engaging any im-
must be appropriate to the load to be lifted and that the
plements or attachments, check, adjust and lock the
machine area of support on the ground must be stable.
operator’s seat in position. Ensure no one is within the
machine’s area of operation. Any loads lifted with a hydraulic jack or loads lifted with
other lifting means are hazardous. Prior to lifting, transfer
Rust inhibitors usually are volatile, flammable products.
the weight from the hydraulic jacks to other more secure
These must always be used in properly ventilated envi-
means (stands, etc.).
ronments. Containers must be kept in fresh, dry, ventila-
ted places not accessible to non-authorized people. Wire cables fray out with use. When handling wire cables,
wear proper protection (safety goggles, leather rasp sa-
Do not carry in your pockets objects that can drop into
fety gloves, etc.).
machine slots or openings.
Handle all parts with extreme care. Keep your hands and
Clutches, brakes and other auxiliary equipment (distribu-
fingers out of slots, gears and similar items.
tor, cylinders, etc.) must be properly adjusted according
to procedures published in the technical literature. Do not
adjust with the engine running.
When welding, use of safety welder’s glasses, safety hel-
met, leather apron, gloves and safety shoes is mandatory.
2-11
Starting Hydraulic System

Do not run engine in closed areas without proper ventila- Fluid gushing from a hole can be invisible to the eye but
tion systems for the exhaust gases. have sufficient force to penetrate the skin causing serious
injuries. Under these circumstances, if you have to locate
Never expose your head, body, feet, hands and fingers
leaks, use a piece of cardboard or wood.
close to rotating fans or belts.
Never use your bare hands: if the fluid penetrates your
skin, see a doctor immediately. Lack of quick medical at-
Engine tention may lead to serious complications and skin dise-
ase.
Turn the expansion tank cap slowly to relieve system
pressure before removing it. If any coolant is needed, add Relieve internal system pressure prior to removing any
only to a cold or slow running engine. caps, plugs, etc. (See applicable instructions).
Do not refuel machine with the engine running, particular- When checking system pressures, use appropriate mea-
ly if it is too hot, so as to prevent fire. suring instruments.
Never attempt to check or adjust belt tensions with the

engine running.
Implements
Avoid running the engine with air intakes open without the
Keep your head, body, feet and hands away from the rai-
protective guards.
sed implements. Use supports provided as a safety me-
If for any technical reasons, this is not possible, fit pro- asure, prior to proceeding to servicing and repair opera-
per protections over these openings prior to servicing or tions. Use proper safety elements.
operation.
If you must operate an attachment using the hydraulic
machine control system, remember that this operation
must be carried out only from the operator’s seat position.
Electrical System The operator is responsible for any non-authorized per-
If you have to jump start, remember cable ends must be sons allowed into the cab.
connected as follows: (+) to (+) and (-) to (-). Avoid short- Ensure no other persons are within the machine’s radius
circuits. Follow carefully the instructions in this Manual. of operation.
Before any intervention in the electric system, make sure
the ignition key is placed to the OFF position. Give warnings using the horn or using your own voice. Lift
the attachment slowly.
The fumes released by the battery are highly flammable.
While recharging, leave batteries uncovered for better Do not use the machine for transporting loose objects,
ventilation. Never check battery charge by short-circuiting unless suitable means are provided for this purpose.
the battery terminals. Do not smoke near batteries to pre- When leaving the operator’s cab, lower the attachment to
vent explosions. the ground.
Prior to carrying out any servicing, check for fuel or bat- Prior to carrying out any servicing or repair operation with
tery electrolyte leaks. Eliminate these leaks prior to pro- raised attachments, these must be supported on stable
ceeding with the work. supports.
Do not charge batteries in closed areas. Check for proper It is recommended that you carry a FIRST AID kit in the
ventilation to prevent possible inadvertent explosion cau- machine.
sed by fumes buildup from the charging operation.
2-12
READ OPERATORS MANUAL
READ OPERATORS MANUAL READ SERVICE MANUAL
Decals which display the “Read Operators Manual” sym- When a decal displays the symbol shown below, refer to
bol are intended to direct the operator to the Operators the appropriate page of the Service Manual.
Manual for further information regarding safety, mainte-
nance, adjustments and/or procedures for specific areas
of the machine. When a decal displays the following sym-
bol refer to the Operators Manual.
SAFETY RULES
This symbol is your safety alert sign. It means
ATTENTION! BECOME ALERT! YOUR SAFE-
TY IS INVOLVED!
Read and heed all safety instructions carrying the signal
words WARNING and DANGER.
READ AND UNDERSTAND THOROUGHLY THE OPE-
RATION AND MAINTENANCE MANUAL BEFORE STAR-
TING AND OPERATING THE MACHINE, PERFORM
MAINTENANCE OR REPAIRS AND FUELLING.
Machine mounted safety signs have been color coded
yellow with black borders and lettering for warning and
red with white borders and lettering for danger points.
MOST ACCIDENTS ARE CAUSED BY FAILURE OF
SOME INDIVIDUAL TO FOLLOW SIMPLE AND FUNDA-
MENTAL SAFETY RULES. FOR THIS REASON MOST
ACCIDENTS CAN BE PREVENTED BY RECOGNIZING
THE REAL CAUSE AND DOING SOMETHING ABOUT
IT BEFORE ACCIDENT OCCURS. REGARDLESS OF
THE CARE USED IN THE DESIGN AND CONSTRUC-
TION OF ANY TYPE OF EQUIPMENT THERE ARE
MANY CONDITIONS THAT CAN’T BE COMPLETELY
SAFEGUARDED AGAINST WITHOUT INTERFERING
WITH REASONABLE ACCESSIBILITY AND EFFICIENT
OPERATION.
2-13
SYMBOLS
Main Symbols used in this Manual
WARNING (Warning signal) DIFFERENTIAL LOCK
FUELING HOURMETER
AIR CLEANER RESTRICTION OPERATOR’S SEAT ADJUSTMENT
PARKING BRAKE LOCKED
HYDRAULIC OIL FILTER RESTRICTION UNLOCKED
TRANSMISSION OIL FILTER RESTRICTION BLADE FLOATATION (Right Cylinder)
BATTERY BLADE FLOATATION (Left Cylinder)
BRAKE OIL LOW PRESSURE FRONT BLADE FLOATATION
ENGINE WATER TEMPERATURE RIPPER
ELECTRICAL SYSTEM SCARIFIER
HYDRAULIC OIL TEMPERATURE SADDLE LOCK
TRANSMISSION OIL TEMPERATURE HORN
HAZARD WARNING LIGHTS RIGHT TURN SIGNAL
SUPPLEMENTAL STEERING LEFT TURN SIGNAL
LIGHTS LOW ENGINE RPM
LOW TRANSMISSION HYDRAULIC OIL

HIGH ENGINE RPM
PRESSURE
LOW ENGINE OIL PRESSURE
2-14
FRONT WINDSHIELD WIPER HEADLIGHTS – HIGH BEAM
WIPER / LOWER FRONT WINDSHIELD

BLADE ANTI-SHOCK SYSTEM
WASHER – LEFT AND RIGHT (OPTIONAL)
FRONT WINDSHIELD WASHER COLD STARTING (OPTIONAL)
FAN / HEATER (OPTIONAL) WARNING (Fluid under pressure)
WINDSHIELD DEFROSTER WARNING (Toxic gas)
REAR LIGHT WARNING (Electrical shock)
CAB LIGHT WARNING (Tire pressure)
BLADE LIGHT WARNING (Blood poisoning)
REAR WINDOW – WASHER AND WIPER

WARNING (Radiator heat)
(OPTIONAL)
STROBE LIGHT (OPTIONAL) DANGEROUS (Your safety is involved)
POSITION LIGHTS ARTICULATION
2-15
SAFETY DECALS
WARNING: Injury or death can result if you cannot read a safety decal or if a safety decal is missing. Re-
place any missing or damaged safety decal and keep all safety decals clean. See your CASE dealer for
new safety decals.
Make sure that you read all the safety decals and all instructional decals. Check these decals every day before you
start. Clean these decals if you cannot read the words.
When you clean the decals, use only a cloth, water, and soap. Do not use solvent, gasoline, etc.
You must replace a decal if the decal is damaged, missing, or cannot be read. If a decal is on a part that is replaced,
make sure the decal is on the new part. See your CASE dealer for new decals.
Interior Cab View
7 6
15
6 15 7
WARNING WARNING ENGINE STARTING INSTRUCTIONS

TO START TURN KEY SWITCH UNTIL ENGINE STARTS.
IF ENGINE DOES NOT START IN 30 SECONDS, ALLOW
STARTER TO COOL FOR 2 MINUTES BEFORE ANOTHER
PRESSURIZED SYSTEM STARTING ATTEMPT.
HAZARD COLD ENGINE

Relieve pressure START ENGINE AT LOW IDLE OR ONE-FOURTH THROTTLE.
INCREASE ENGINE SPEED TO ONE-HALF THROTTLE UNTIL
before maintenance. COOLANT TEMPERATURE GAUGE NEEDLE MOVES FROM
ITS MINIMUM POSITION. WORK ENGINE WITH NO MORE
THAN ONE-HALF LOAD UNTIL NORMAL COOLANT
AVOID CRUSHING 75325025
TEMPERATURE IS REACHED.
DO NOT JUMP
IF MACHINE TIPS WARM ENGINE
START ENGINE WITH APPROXIMATELY ONE-FOURTH
THROTTLE.
USE ENGINE SHUT-DOWN INSTRUCTIONS
SEAT ALLOW TO RUN FOR 3 TO 4 MINUTES AT ONE-FOURTH
BELT THROTTLE BEFORE SHUT-DOWN THE SWITCH KEY.
75325000
321-7030
2-16
Interior Cab View
22
11
26 25
F
N
R
27
10
6 10 25 25
845B / 865B / 885B MODELS 845B / 865B / 885B MODELS
WARNING WARNING WITH ZF TRANSMISSION WITH FUNK TRANSMISSION
MISUSE HAZARD
Read Operator’s Manual.
Use proper safety equipament.
Keep others away.
75325007
AVOID CRUSHING
DO NOT JUMP
IF MACHINE TIPS
11
USE
SEAT
BELT
321-7030
22
26 27
ATTENTION
BEFORE STARTING TO WORK,
LOCK CAB DOORS ON EITHER
OPENED OR CLOSED POSITION.
75325122
2-17
Rear View
24
28
13 20
2 2
13
24 2 20
WARNING
ENTANGLEMENT
HAZARD
Keep clear or
stop engine before
servicing.
388112A1
13
28
DANGER
RUNOVER
HAZARD
Keep clear of
machine.
75259367
2-18
Rear View
16
29 29
18 2
21 21
1
1 1
20 1
2
1
1 16 18
! WARNING WARNING WARNING

HOT SURFACE
HAZARD
Keep clear.
75259376
PINCH POINT
HAZARD 20 CRUSH
HAZARD
Engage lock link
Keep clear
before service or
WARNING transport.
75259377
283609A1
ENTANGLEMENT
HAZARD
Keep clear or
2 stop engine before 29
servicing.
388112A1
21
ATTENTION
DO NOT STEP AND SUPPORT
ON THIS SURFACE
75325777
2-19
Rear View
12
15
3 12 9
WARNING WARNING
CRUSH 15 ENTANGLEMENT
HAZARD HAZARD
Keep WARNING Keep clear or stop

engine before
clear. servicing.
PRESSURIZED SYSTEM
HAZARD
323694A1 384267A1
Relieve pressure
before maintenance.
75325025
2-20
Upper View
23
14
4
17
14 4 23
WARNING DANGER IMPORTANT

COOLING SYSTEM IS PROTECTED
EXPLOSION HAZARD WITH 50-50 SOLUTION OF ETHYLENE GLYCOL
Read procedure in AND WATER FOR PROTECTION TO -36ºC (-34ºF)
Operator’s Manual
DO NOT USE SOLUBLE OIL ADDITIVES
before jump start or
service to avoid
injury. 73109097
412471A1
PRESSURIZED
SYSTEM HAZARD 5
Relive pressure
before maintenance.
335889A1
WARNING
HOT LIQUID UNDER

PRESSURE HAZARD
17 Service when cool.
329044A1
DANGER
Start engine from

operator’s seat.
Transmission in
NEUTRAL.
75259368
2-21
HAND SIGNALS
It is recommended that you and the flagman on the job use hand signals for communications. Before you start, make
sure that you both understand the signals that will be used.
START ENGINE STOP ENGINE
COME TO ME ALL STOP AND HOLD

Move hands forward and rearward (palms in). Move hands forward and rearward (palms out).
2-22
GO THIS FAR ALL STOP AND HOLD
STOP EMERGENCY STOP
Move one hand back and forth. Fast movement of both hands from side to side.
RAISE EQUIPMENT LOWER EQUIPMENT
2-23
RAISE EQUIPMENT SLOWLY LOWER EQUIPMENT SLOWLY
TURN MACHINE LEFT TURN MACHINE RIGHT

(Tilt the moldboard to the left) (Tilt the moldboard to the right)
To stop movement, stop moving hand and make a fist. To stop movement, stop moving hand and make a fist.
2-24
Chapter 3
INSTRUMENTS AND CONTROLS
OPERATOR’S COMPARTMENT
WARNING: When the terms right and left are used in this manual, the reference point is the operator`s post (seat) in
driving position, looking toward the front part of the machine.
Some of the following descriptions and instructions refer
to optional items. Consult your CASE dealer with respect
to the optional equipment available for your machine.
To facilitate reading and learning about the instruments
and controls of this machine, it has been separated in 5
groups, as shown in the figure.
GROUP 1
Implement control levers (left side).
Implement control levers (right side).
GROUP 2
Steering wheel, front console, instrument panel (digital),
pedals, ignition switch and front console fuse box.
GROUP 3
Side console fuse box, control lever of manual accelerator,
transmission control lever, switchboard and power takeoff
(all models) and parking brake (only for 845B / 865B / 885B
models with ZF transmission).
GROUP 4
Operator’s seat, seat belt (all models) and parking brake
(only for 845B / 865B / 885B models with FUNK trans-
mission).
GROUP 5
Cab
3-1
CHAPTER 3 – INSTRUMENTS AND CONTROLS
GROUP 1
Front Console
Implement control levers (left side)
3. BLADE SIDE SHIFT LEVER
This lever shifts the blade to the right or left. Push the le-
ver forward to shift the blade to the left or pull it rearward
to move the blade to the right. After shifting the blade to
2 4 the desired position, release the lever to return it the neu-
tral position.
5 4. BLADE PITCH LEVER
1
This lever allows the change of the blade pitch angle.
Push the control lever forward (increase) or pull it rea-
rward (decrease) until the desired pitch angle is achieved.
3 Release the lever to return it the neutral position.
5. CIRCLE TURN LEVER
1. BLADE LIFT LEVER (LEFT END) This lever is used to return the circle in clockwise or coun-
terclockwise rotations.
This lever is used to lower or raise the left end of the bla-
de. Move the lever forward to lower or rearward to raise Push the lever forward to rotate counterclockwise or pull
the blade. After reaching the desired height, release the it rearward to rotate the circle clockwise. After moving the
lever to return it the neutral position. circle to the desired position, release the lever to return it
the desired position.
2. FRONT SCARIFIER / RIPPER
OR BLADE LEVER
This lever is used to lower or raise the front scarifier /
ripper or blade. Move the lever forward to lower or rea-
rward to raise. After reaching the desired height, release
the lever to return it the neutral position.
3-2
Implement control levers (right side)

9. BLADE LIFT LEVER
7 This lever is used to lower or raise the right end of the bla-
de. Move the lever forward to lower or rearward to raise
6
8 the blade. After reaching the desired height, release the
9 lever to return it to the neutral position.
10. WARNING Lights
10
6. CIRCLE SIDE SHIFT LEVER

This lever is used to move the circle to the right or to the
left. Move the lever forward to shift the circle to the left or
rearward to shift the circle to the right. After moving the
circle to the desired position, release the lever to return it
to the neutral position.
7. ARTICULATION LEVER Actuate this signal whenever the machine is
Move the lever forward for left articulation or rearward encountered in dangerous situations.
for right articulation until the desired articulation angle is
achieved. Release the lever to return it to the neutral po-
sition.
8. FRONT WHEEL LEAN LEVER
The front wheel lean lever leans the front wheels to the
left or to the right to maintain stability when grading or
ditching and to reduce turning radius. Move the lever
forward to lean the wheels to the left or rearward to lean
the wheels to the right. After reaching the desired posi-
tion, release the lever to return it to the neutral position.
3-3
GROUP 2
Steering wheel, console, pedals and fuse box
1
4
6 11
3
2 5
10
7
8 9
1. F
loodlights, headlights low and high beam,
directional lights and horn lever
2. Steering wheel
3. Steering wheel tilting lever
4. Front console (above steering wheel)
5. Front console (below steering wheel)
6. Switchboard
12
7. inching Pedal
(only for 845B / 865B / 885B models
with FUNK transmission
8. Console tilt pedal
9. Brake pedal
10. Accelerator / decelerator pedal
11. front console Fuse box and relays
12. Ignition Switch
3-4
1. FLOODLIGHTS, HEADLIGHTS LOW AND

HIGH BEAM, HORN AND TURNING SIGNALS
LEVER
RIGHT
LEFT
To activate the right directional signal: push the direc-

tional signal lever away from the operator seat.
To activate the left directional signal: pull the directional
To turn on the Parking Lights: rotate the light switch on signal lever towards the operator seat.
the end of the directional signal lever one position.
To turn on the Driving Lights: rotate the light switch on
the end of the directional signal lever two positions.
2. STEERING WHEEL
The steering wheel is attached to an orbitrol steering con-
trol unit. The orbitrol is a combination valve and oil pump
which is responsible for the supply of oil to the steering
cylinder.
HIGH BEAM
3. Steering Wheel Tilting Lever
The steering wheel as well as the console can be reclined
through a lever in order to provide a more adequate ope-
HORN
ration position to the operator.
Release the lever and adjust the steering wheel posi-
tion forward or backwards in order to drive the machine
comfortably. Lock again the lever making sure that the
steering wheel is not moving.
LOW BEAM
To Operate the High and Low Beams: Move the lever

up (vertically) one position (with the light switch rotated to
the “on” position) and the hi-beam lights come on.
To Operate the High and Low Beams: Move the lever
up (vertically) two positions (with the light switch rotated
to the “on” position) and the low-beam lights come on.
Move the lever up (vertically) to the top momentary po-
sition and release the lever (with the light switch rotated
to the “on” position) and the hi-beam lights will flash and
return to the low-beam position.
To sound the horn: push in on the end of the directional Steering Wheel Tilt Lever
signal lever.
3-5
4. Front Console (above steering wheel)
A B C D
A. MAIN / LEFT SIDE DOZER FLOATING SWITCH (OPTIONAL)

This switch activates and deactivates the floating function of the main / left side dozer.
It is an on/off type switch, allowing activating and deactivating the floating of the main / left side dozer.
For activating floating, place the switch to the “on’” position, and for deactivating change the switch to the “off”
position.
B. FRONT DOZER FLOATING SWITCH (OPTIONAL)

This switch activates and deactivates the floating function of the front dozer.
It is an on/off type switch, allowing activating and deactivating the floating of the front dozer.
For activating front dozer floating, place the switch to the “on’” position, and for deactivating change the switch to
the “off” position.
C. DIFFERENTIAL LOCK SWITCH

(OPTIONAL for 845B Models, STANDARD for 865B / 885B Models).
This switch activates and deactivates the differential lock function.
It is a on/off type switch, allowing activating and deactivating the differential locking.
For activating the differential locking, place the switch to the “on’” position, and for deactivating change the switch
to the “off” position.
D. MAIN / RIGHT SIDE DOZER FLOATING SWITCH (OPTIONAL)

This switch activates and deactivates the floating function of the main / right side dozer.
It is an on/off type switch, allowing activating and deactivating the floating of the main / right side dozer.
For activating the dozer floating, place the switch to the “on’” position, and for deactivating change the switch to the
“off” position.
3-6
5. Front Console (below steering wheel)
A E
D
B
C
A. CYLINDERS ACCUMULATOR SWITCH (OPTIONAL)

This switch activates and deactivates the blocking function of the main dozer lifting cylinders.
It is a on/off type switch, allowing activating or deactivating the main dozer lifting cylinders blocking.
For activating the main dozer lifting cylinders blocking, place the switch to the “on’” position, and for deactivating
change the switch to the “off” position.
B. BLIND COVER
C. WARNING LIGHTS SWITCH

This switch turns warning lights on and off.
It is a on/off type switch allowing operating warning lights.
For activating the warning lights, place the switch to the “on’” position, and for deactivating change the switch to the
“off” position.
D. MULTIFUNCTIONAL LCD DISPLAY NAVIGATION SWITCHPAD

This switchpad is used for changing LCD display from one screen to another, choosing several selections, monito-
ring machine functions, and recovering information.
E. BLIND COVER
3-7
6. Instrument Panel Cluster Assembly
C F
D
A A
Cluster Assembly
When the ignition key is turned to the ON position the cluster assembly will check each monitored system. All LED’s
(Light Emission Diodes) will turn on, and the warning alarm will sound for three seconds. At the end of this checking all
monitored systems will return to normal functions. The existence of any open circuit between a sensor and the cluster
assembly will cause the LED’s flashing, and the warning alarm will sound for 5 seconds.
IMPORTANT: If the stop main indicator light (on the instrument panel) turns on and the warning alarm
sounds continuously during operation, stop the machine and shut-off the engine immediately and identify
the cause.
A. WARNING LIGHTS AND Steering Direction E. PARKING BRAKE INDICATOR light

Indicator Lights
This indicator light will turn-on when the pa-
The green indicator light will flash when you rking brake is applied. When the parking brake
signal a direction or when you turn-on the war- is applied and the transmission gear-shift lever
ning lights. is in FORWARD or in REVERSE, the warning
alarm will sound for 3 seconds and the warning
B. BRAKE PRESSURE Gauge
main indicator light will be yellow.
This indicator light turns on when the brake
F. ENGINE GRID HEATER INDICATOR LAMP
system pressure is too low. The warning alarm
will sound continuously and the stop main indi- To start the engine, turn the key switch to the
cator light will be red. ON position. The indicator (F) illuminates when
NOTE: Stop the machine, and correct the problem. the engine grid heater is operating. Wait until
the indicator light goes OFF before moving the
C. INDICATOR Light key switch to the START position to start the
This indicator light will turn-on when the lights engine. The indicator light may come on again
will be SWITCHED-ON. during cranking and shortly after the engine
starts for post heating of the air. This allows for
smooth running conditions during cold weather
D. Steering Auxiliary Indicator (If equipped) warm up.
This indicator light turns on when the steering G. LOW FUEL LEVEL WARNING INDICATOR LIGHT
system main pressure is too low. The warning This light is on continuously when the fuel level in
alarm will sound continuously and the stop the fuel reservoir is too low.
main indicator light will be red.
NOTE: In this situation, stop the machine immediately
and contact your dealer.
3-8
I H
H. STOP Main Indicator Light (RED, CRITICAL)

The stop main indicator light is an indicator for critical warnings. Refer to critical warning indicator lights.
Critical Warning Indicator Lights

When the Stop Main Indicator Light turns on, the machine must be stopped safely and the engine STOPPED immedia-
tely. The non compliance of this instruction may result in injury and/or damage to the machine.
The following table lists some of the critical warning indicators that may be shown on the cluster assembly, and the
necessary corrective action. When a failure occurs, a continuous sound alarm is heard and a RED stop main indicator
light is displayed on the message area.
Critical Warnings
Display Description Corrective Action

ENGINE OIL PRESSURE Low Engine Oil Pressure Bring the machine to a safe stop and shut the engine OFF immediately.
Below 10 PSI. Contact your Dealer.
BRAKE PRESSURE Low Brake Pressure. Bring the machine to a safe stop and shut the engine OFF immediately.
Contact your Dealer.
COOLANT High Engine Bring the machine to a safe stop and shut the engine OFF immediately.
TEMPERATURE Coolant Temperature. Check the coolant levels after allowing the engine and the coolant to
cool down. Contact your Dealer.
HYDRAULIC OIL High Hydraulic Bring the machine to a safe stop and shut the engine OFF immediately.
TEMPERATURE Oil Temperature. Contact your Dealer.
TRANSMISSION OIL High Transmission Bring the machine to a safe stop and shut the engine OFF immediately.
TEMPERATURE Oil Temperature Contact your Dealer.
3-9
I. Warning Main Indicator Light (YELLOW, NON-CRITICAL

The warning main indicator light is an indicator for non-critical warnings. Refer to “Non-Critical Warning
Indicator Lights”.
Non-Critical Warning Indicator Lights

When the warning light turns on, alter the operation mode, program an interruption for the maintenance works or, if the
condition persists, contact your dealer. The following table lists some of the warnings that may be shown on the cluster
assembly, and the necessary corrective action.
When a failure occurs, a sound alarm is heard for 3 seconds and the YELLOW warning main indicator light turns on
and is displayed on the message area. When this occurs, take the machine back to the working location and stop the
engine to avoid onerous repair risks.
Non-Critical Warnings
Display Description Corrective Action

PARKING BRAKE Parking brake engaged and shift 1. Apply the brake pedal.
lever to F or R. 2. Release the parking brake pedal before putting transmission selec-
tor lever in forward or reverse.
COOLANT High engine 1. Idle machine and monitor temperature.
TEMPERATURE coolant temperature. 2. Clean radiator or operate fan reverser (If equipped).
3. Check the coolant level and add coolant if necessary.
4. If condition persists, contact your dealer.
HYDRAULIC FLUID High hydraulic 1. Idle machine and monitor temperature.
TEMPERATURE fluid temperature. 2. Clean hydraulic fluid cooler or operate fan reverser. (If equipped)
3. Check hydraulic fluid level.
TRANSMISSION FLUID High transmission fluid 1. Idle machine and monitor temperature.
TEMPERATURE temperature. 2. Clean transmission cooler or operate fan reverser. (If equipped)
3. Use a lower gear.
AIR FILTER High air filter restriction. 1. Clean air filter.
2. Replace primary and secondary filters.
TRANSMISSION FILTER Transmission filter high 1. Replace transmission filter.
restriction. 2. If condition persists, contact your dealer.
HYDRAULIC FILTER Hydraulic filter high 1. Replace hydraulic filter.
restriction. 2. If condition persists, contact your dealer.
ALTERNATOR Alternator malfunction. 1. Check electrical system.
2. Voltages are out of range.
3. Change operating procedure.
FUEL Low fuel level. 1. Fill fuel tank as soon as possible.
3-10
J K
J. TRANSMISSION Fluid TEMPERATURE Gauge

This indicator shows the transmission fluid temperature. The normal operation temperature is within the
green band. When the transmission fluid temperature raises, the indicator will pass to the yellow band,
the warning alarm will be actuated for three seconds, and the warning main indicator will change to yellow.
When the temperature continues raising, the indicator changes to the red band, the warning alarm will sound
continuously and the stop main indicator will be red. The machine MUST NOT be operated when the tem-
perature is in the red band.
TRANSMISSION OIL TEMPERATURE GAUGE

Gauge Indication Condition Master Indicator Gauge Status Alarm Status
20°C and below Transmission oil

Caution (Yellow) Continuous 3 Seconds
(68°F and below) temperature is very low.
20°C to 120°C Transmission oil

(68°C to 248°F) temperature is normal.
120°C to 125°C
Transmission oil
(248°F to 257°F) Caution (Yellow) Continuous
temperature is high.
(See the note below)
Intermittent
125°C and above Transmission oil
Stop (Red) Continuous (0,5 sec. ON and
(257°F and above) temperature is very high.
0,2 sec. OFF)
NOTE: In order to avoid damages to the transmission, stop the machine, shift the transmission in NEUTRAL position,
and run the engine at maximum throttle until transmission is cooled. If the transmission fluid temperature does not re-
turn to normal operation temperature, run the engine at idle speed and check the fluid level in the transmission. Correct
the defect before continuing the operation of the machine.
3-11
K. HYDRAULIC Fluid TEMPERATURE Gauge

The gauge shows the hydraulic oil temperature. The operating normal temperature is within the green area.
When the hydraulic oil temperature rises, the gauge goes to the yellow area, the warning alarm sounds for
3 seconds, and the master warning indicator changes to yellow. When the temperature continues rising, the
gauge goes to the red area and the warning alarm sounds continuously. The master stop indicator becomes
red. The machine MUST NOT be operated when the temperature is in the red area.
HYDRAULIC OIL TEMPERATURE GAUGE

20°C and below Hydraulic oil temperature

(68°F and below) is very low.
20°C to 105°C Hydraulic oil temperature

(68°F to 221°F) is normal.
105°C to 110°C Hydraulic oil temperature

Caution (Yellow) Continuous
(221°F to 230°F) is high.
Intermittent
110°C and above Hydraulic oil temperature
Stop (Red) Continuous (0,5 sec. ON and
(230°F and above) very high.
0,2 sec. OFF)
NOTE: Do not operate the machine, if the indicator is red and the alarm sounds continuously. Stop the machine and
correct the defect.
3-12
M L
L. FUEL LEVEL GAUGE

This indicator shows the fuel level in the reservoir. The normal operation band is within the green band.
When the fuel reservoir is almost empty, the indicator passes to the yellow band and the fuel warning indi-
cator lights continuously, the warning alarm will sound for three seconds, and the warning main indicator will
change to red.
IMPORTANT: Do not operate the machine with few fuel.
WARNING: If the machine is out of fuel, do not try any service on the pressurized hydraulic piping. The
hydraulic piping is under high pressure. The non compliance of this instruction may result in injuries or
death.
FUEL LEVEL GAUGE

10 percent and below Fuel level low. Caution (Red) Continuous 3 Seconds
10 percent and above Fuel level normal.
3-13
M. ENGINE COOLANT TEMPERATURE GAUGE

This indicator shows the engine coolant temperature. The normal operation temperature is within the green
band. When the engine coolant temperature raises, the indicator will pass to the yellow band and the warning
alarm will be actuated for three seconds. The warning main indicator is yellow. When the temperature conti-
nues raising, the indicator changes to the red band and the warning alarm will sound continuously. The stop
main indicator is red. The machine MUST NOT be operated when the temperature is in the red band.
ENGINE COOLANT TEMPERATURE GAUGE

20 °C and below Coolant temperature is

(68 °F and below) very low.
20 to 105 °C Coolant temperature is

(68 to 221 °F) normal.
105 to 110 °C Coolant temperature is

Caution (Yellow) Continuous
(221 to 230 °F) high.
110 °C and above Intermittent

Coolant temperature is
(230 °F and above) Stop (Red) Continuous (0,5 sec. ON and
very high.
See the note below 0,2 sec. OFF)
NOTE: Do not operate the machine, if the indicator is in red and the alarm sounds continuously. Stop the machine and
correct the defect.
3-14
N. LCD Multi-Function Display
3 B
LCD MULTI-FUNCTION DISPLAY

Information will be displayed in three zones on the LCD,
The LCD Multi-Function Display (liquid crystal display) is as directed by the operator or machine. In most situations
located at the center of the modular dashboard. On start the operator or technician will be given specific informa-
up, the console indicator lamps will momentarily flash. tion prompts to follow if conditions are not correct.
The LCD Multi-Display will flash Case along with the ma- 1. Zone One: The top section of the LCD display will
chine model. The initial standard driving screen will then show the machine hours, speed, or RPM’s. The dis-
appear. Once operator preferences are set, the screen play is controlled by machine technology and geared
will reflect those selections. toward operator preferences. The screen shown is the
NOTE: Upon initial startup, the operator can push the re- default screen.
turn / escape key, and the language selection screen will In the example shown, the machine hours are dis-
appear immediately. This allows the operator to make a played. Machine hours will always be displayed briefly
language selection without having to use an unknown lan- on start up. After the machine is started, the display will
guage to scroll through to preferences. change to show engine RPM’s. When the machine is
moving, this area will change to show speed or RPM’s.
The operator can make a preference selection, pro-
gramming the screen to show MPH, km/h, or RPM’s.
2. Zone Two: This center of the display is dedicated to
transmission signals. The example above shows the
transmission control lever in neutral (N), the gear nu-
merically (4th), and the automatic transmission mode
(A) (models equipped with ZF transmission) or Manu-
al (M). Fault codes will be displayed in Zone 2. As an
example this section may list transmission fault codes.
If the transmission is not operating correctly the dis-
play may show:
C – Substitute clutch
L – Safety Mode
Limp Home (845B / 865B / 885B models
with transmission ZF) or
Come Home (845B / 865B / 885B models
with transmission FUNK)
For additional information,
refer to pages 8-4 and 8-5
S – Transmission shutdown
U – Transmission control unit shutdown
3. Zone Three: The lower section of the LCD display is
divided in two sections. The left hand section indicates
if the gearbox is clutched or unclutched. It also indica-
tes the power mode Max/Std/Auto/Eco. The example
above displays Auto. The right hand section (B) dis-
plays the clock. Time can be set in either 12 or 24 hour
increments.
3-15
Navigating Through the LCD Multi-Function Display Screens
KEY PAD Using the Arrow Keys
A C
B D
The key pad is located on the console just below the ste- At any time during operation or with the key switch on,
ering wheel. Use this key pad to move from one screen to the operator may scroll through three information scre-
another, choose various selections, monitor the machine ens and two trip screens by using the arrow keys. These
functions, and retrieve information. five screens are in a circular loop and may be accessed
by pressing the up or down key. The following sequence
All selections made with the computerized technology of
shown uses the down key only.
the LCD screen are essentially programmed in the same
manner. NOTE: Pressing the escape key will return the LCD back
to the normal driving screen. In order to lock the changes
When using the screen, use the arrow keys (C and D) to
into memory, the operator must press the confirm key, then
scroll to the desired selection, highlight that selection and
use the escape key to return to the main screen. Turning
press the confirm / enter key (B).
the machine off will also lock the settings into memory.
Follow any screen prompts when given and use the con-
From the driving screen, push the down arrow, as shown.
firm key to enter the selection. Use the escape key (A) to
return to the main menu. This will lock the chosen selec-
tion into memory.
All functions can be accessed in the same basic manner.
A. Escape key: Use this key to exit and return to the
driving screen. This key can be used anytime to
start over and begin again or to exit a field. It can
also be used to electronically check fault codes.
B. Enter / Confirm key: Use this key to confirm se-
lections: After selections have been highlighted,
use the enter / confirm key to choose selections.
C. Up arrow key: Use this key to scroll up to selec-
tions.
D. Down arrow key: Use this key to scroll down to
selections.
NOTE: Arrows on the screen will indicate if selections are
up or down from the current selection.
3-16
Viewing Screens
Info 1 is the first information screen displayed when using Press the down key again and the Trip 2 screen will dis-
the down arrow from the driving screen. It displays engine play. The LCD provides two trip computers. These will dis-
RPM’s, speed, fuel level, and the voltage level. play since last reset the total time in hours, the total fuel,
and the average fuel consumption per hour.
Info 2 is will be displayed next. The Info 2 screen will display

coolant temperature, turbocharger air temperature, engine By continuing to scroll down, the fifth screen will display
oil temperature in either Farenheit or Celsius, as well as oil the Trip 1 screen. Trip 1 and Trip 2 screens can be reset
pressure PSI. independently.
Push the down key again to display the Info 3 screen. The previous screen can be accessed by using the up
This screen displays the temperature in Farenheit or Cel- arrow key.
sius of the transmission oil, hydraulic oil, sump oil, and
radiator coolant temperature.
3-17
Setting Trip Screens
Highlight the trip screen you wish to set. (Capacity can be The trip screen will indicate a reset message. At this scre-
set in U.S. gallons, Imperial gallons, or metric liters when en, press the confirm key to clear the numbers and reset
setting measurement preferences). the trip information. The current date and time will display
automatically. The hours, fuel consumption, and fuel used
per hour will reset and revert to zero.
Press the confirm key to reset to the desired trip screen.
Press the escape key to return to the main driving screen

and lock settings into memory. The screen will begin to
record time and fuel usage immediately.
3-18
Entering the Service Screens
After the machine has been started or the key switch has 4. Clock Menu
been turned to “IGN”, the operator or service technician •• Hour
may use this service menu to adjust machine configu- •• Minute
rations to working conditions, to test components, view
•• Day
faults that may have occurred, or to select preferences.
•• Month
•• Year
5. Cluster Hardware Menu
•• Hardware Part Number
•• Hardware Serial Number
•• Hardware ID
•• Hardware Version
6. Cluster Software Menu
•• Software Part Number
•• Software Serial Number
•• Software ID
•• Software Version
7. Configuration Menu
Press and hold the confirm key for two seconds to arrive
•• Change Model Number
at the Select service screen. The arrow keys can be used
(indicates cluster serial number,
to scroll through menu selections.
not machine serial number)*
Items and selections in this menu are: •• Slct Tires
1. Preferences Menu (Select tire size, etc.)
•• Language: English, Italian, French, Spanish, Por- •• Special
tuguese, German (Reset error / Factory set)*
•• Units: Metric, English, Imperial •• Access Code
•• Clock: 24 or 12 hour increments * The tests in the configuration menu should be per-
•• Customized Idle, Idle Speed: Allows choosing the formed only by a qualified operator or technician, as
idle rotation between 800 and 1100 rpm, through some tests require the engine to be running at high
50 rpm increases. RPM’s.
2. Options Menu NOTE: Pressing the escape key will return the LCD back
•• Show RPM to the normal driving screen.
•• Show MPH or KPH
•• Auto Idle: When driven, normal change betwe-
en NORMAL IDLE SPEED and ACCELERATOR
IDLE SPEED (very cold weathers).
3. Display Menu
•• Day Display
•• Day LED
•• Night Display
•• Night LED
3-19
Select Screen Options and Preference Screens
The select screen will allow you to make time settings as Language Screen,
well as give access to machine information. Navigate this Measurement Units and Clock
screen also by highlighting your selection and pressing
The LCD screen can be set with language, measurements,
confirm. This will allow you to change clock settings or view
and/or clock preferences. Use the arrow keys to scroll to
the hardware and software screens. No operator changes
the preferences menu. Press the confirm key on the cor-
can be made to the hardware or software screens.
rect selection. Press the escape key to return to the main
NOTE: Pressing the escape key will return the LCD back driving screen and lock the selection into memory.
to the normal driving screen. In order to lock the changes
Choose the preferences desired:
into memory, the operator must press the confirm key,
then use the escape key to page back to the main scre- •• LANGUAGE: English, Spanish, Portuguese, Italian,
en. Turning the machine off will also lock the settings into German, French;
memory. •• MEASUREMENT UNITS: Metric, English, Imperial;
•• CLOCK UNITS: 12 or 24 hour cycles;
•• CUSTOMIZED IDLE: 0, +50, +100, +150, +200, +250,
+300 RPM.
Highlight the preference you wish to change and press
the confirm key. The preference will flash and allow you to
scroll through the choices. When the correct preference
is chosen, press the confirm key, then use the escape key
to return to the main driving screen in order to lock the
preference into memory.
Clock
Setting The Hour and Date – From the select screen,
choose the clock designation and press the confirm key.
Use the arrow keys to show field for time and date by
pressing the arrow key. When the correct time and date
have been entered by using the up and down arrow keys
(up increases the numbers – down decreases the num-
bers), press the confirm key to lock in correct time. Press
the escape key to return to the main driving screen and
lock selections into memory.
Display Menu
The display menu can be used to change the background
and brightness of the screen. Use the arrow keys to make
your selection from the display menu and press the con-
firm key until the screen reverts to the main driving scre-
en to lock the selection into memory. The screen display
can be changed to suit working conditions. The screen
will change to night function illumination when the head
lamps are turned on.
3-20
Options Menu
RPMS / SPEEDOMETER
These settings allow the operator to show either speed or
RPM’s on the main menu when operating the machine. If
travel speed is the desired setting, the operator can choo-
se between MPH or km/h for the display. Highlight the
desired choice, press the confirm key, then escape back
to the main screen to lock the selections into memory.
Hardware / Software Screens
The hardware and software screens cannot be changed
by the operator.
Use the arrow keys to choose the options menu. Press

the confirm key, and the options sub-menu will appear.
The options menu will allow the operator to choose op-
tions for the fan, grid heater, auto idle, etc.
Fan auto – Only 885B Models
with ZF Transmission
The fan can be set to run in automatic or manual mode. In
the manual mode the fan will run at maximum speed. The
Automatic is the more common or preferred setting. It will
switch between high speed and low speed as conditions
require, depending on coolant temperature, turbocharger
air, transmission fluid, and hydraulic oil. The hardware selection will display the part number, serial
number, ID number and version of the hardware cluster.
The software selection will display the part number, serial
number, ID number and version of the software cluster.
Press the escape key to exit from this field or use the up
arrow key to scroll backwards for another selection from
the select sub-menu.
3-21
Calibrating the transmission (845B / 865B / 885B models with ZF transmission)
1. Keep all unauthorized personnel clear of the area.

Park the machine on a firm, level surface.
2. Run the machine to warm the transmission oil from
160° to 175° F (70° to 80° C).
3. Place the transmission control lever in NEUTRAL.
4. Set the parking brake.
5. To exit the “Deseng.Park”, accelerate the engine abo-
ve 1500 rpm for a few seconds, and then return acce-
leration back to idle, the panel will be unlocked.
6. With the engine running, at idle, enter the service
screen menu and scroll to “Config” screen. Press the
confirm key.
9. If machine conditions are incorrect, an error message
will appear. The calibration procedure will not comple-
te. Follow the prompts to aid in correcting any machi-
ne conditions. The screen may display the following
prompts to guide the user to correct machine condi-
tions:
•• Not in neutral
•• Park brake OFF
•• Machine moving
•• Oil temp too low
•• Oil temp too high
•• Engine RPM low
•• Engine RPM high
7. Use down arrow button to scroll to “Clutch Calib.”. 10. If conditions are correct the operator or technican will
Highlight “Clutch Calib.”, and press the confirm key see six calibration screens pass. They will display in
“Confirm”. Always follow the prompts on the screen. this order:
Should an error occur, use the escape key “Esc” to •• Adjust K1
start over again. •• Adjust K2
•• Adjust K3
•• Adjust K4
•• Adjust KV
•• Adjust KR
•• Adjust WK (Lock-up)
11. Once the process is completed this screen will direct
the operator or technican to shut the engine OFF and
then re-start.
12. If the process is not completed the operator or techni-
can will be prompted to escape.
8. The screen will show a confirm prompt. If you doubt

your ability to perform this operation, press the esca-
pe key and call your CASE dealer.
3-22
7. Inching Pedal 8. console Tilt Pedal

(Only 845B / 865B / 885B Models
with FUNK transmission)
Serves to provide the operator the ability to move a loa-
ded machine with smooth and exact speed control (the
inching pedal must not be used continuously more than
25 meters for speed and traction control).
Pressing totally the inching control pedal activates the
switch that puts the transmission in neutral position. As
soon as the inching pedal is smoothly released to the
totally released position (upwards), the clutch assembly
pressure (for the gear in use), is gradually increased. Allo-
wing this way the machine to start moving.
CONSOLE TILT PEDAL
The console may be adjusted to improve operator comfort.

Push the pedal to free the console. Position the console
in the desired position and then release the pedal to lock
the console again.
9. Brake Pedal
This pedal actuates the service brakes. To stop the motor-
grader press down on brake pedal.
4
1
2 3 NOTE: Do not descend steep slope using only the service
brake. Reduce the speed and apply the brakes. Select
1. inching Pedal an appropriate speed, allowing total machine control. This
(Only 845B / 865B / 885B Models will avoid brake heating, and will increase the life of the
with FUNK transmission) components.
2. Console tilt pedal
3. Brake pedal
10. Accelerator / Decelerator Pedal
4. Accelerator / decelerator pedal
The accelerator / decelerator pedal is connected to the
engine throttle controls. To accelerate the engine, press
down on the front part of the pedal and to decelerate
press down on the rear of the pedal. When the pedal is
released, the engine speed will return to the hand throttle
setting.
3-23
11. fuse AND RELAYS Box 12. Ignition Switch
front console Fuse box and relays (ECE)
OFF
IGN
ACC
START
The ignition switch is located on the steering column side.

It is a rotary switch which can only be actuated by the
ignition switch.
NOTE: When the machine is turned off, make sure the
ignition switch is in the “OFF”. Be careful not to let the
front console Fuse box and relays, ignition switch in the “ACC” (Accessory) position. In this
steering column (ECE) position the accessory electric circuits will be energized
and after a long period can discharge the batteries.
It has four positions, as show below.
ACC – Acessories
In this position some circuits such as the wipers and li-
ghts, are energized for use.
OFF
In this position all key activated electrical circuits are off.
The key can be removed.
IGN
In this position all key activated electrical circuits are “ON”.
CAUTION: Never leave the key in the ACC position when
the engine is not running.
START
In this position, the starting circuits are energized.
3-24
GROUP 3
Control lever of manual accelerator, transmission control lever, side
console fuse box, switchboard and power takeoff
3A 3B
4A 4B
2A 2B
1 6 1 6
5 5
side console side console

(845B / 865B / 885B Models with ZF transmission) (845B / 865B / 885B Models with FUNK transmission)
1. side console fuse box 1. side console fuse box

2A. switchboard 2B. switchboard
3A. Control lever of manual accelerator 3B. Control lever of manual accelerator
4A. Transmission Control Lever 4B. Transmission Control Lever
5. power takeoff 24V 5. power takeoff 24V
6. power takeoff 12V 6. power takeoff 12V
3-25
1. Fuse Box and Relays
Lateral console Fuse Box and Relays
To identify the position of each fuse refer to “Fuses and Relays Box” on page 8-8.
3-26
2A. Switchboard (845B / 865B / 885B Models with ZF transmission)
1 2
4
3 5
10
11
7
15
8
14
9
12 20
13
16 17 18 19
Side Console 4. Rear Window Wiper Switch (Optional)

The side console allows the operator to adjust the machi- Press the upper part of the switch to turn-on the wiper.
ne operations and functions. The side console contains
5. Rear Window Washer Switch (Optional)
also the air conditioning system controls.
Press the upper part of the switch to activate the washer.
1. Saddle Lock Switch
6. Front Windshield Wiper / Washer Switch
This switch applies and releases the saddle lock and is
With Timer
equipped with a safety lock. To release the saddle lock,
slide the safety lock backwards and press the lower part Off: The switch is on OFF position.
of the switch. The saddle will be released. To lock again
Intermittent: Press the switch to the first position.
the saddle, press the upper part of the switch. The safe-
There are six-speed positions for the intermittent win-
ty lock of the switch will be applied automatically in this
dshield wiper.
position.
Low Speed: Move the switch control to the front posi-
2. Ripper or Scarifier Switch (Optional)
tion so that the wiper runs continuously at low speed.
This switch selects the use of the ripper or the scarifier
High Speed: Move the switch control forward to obtain
and is equipped with a safety lock. This switch activa-
high speed for the wiper.
tes the solenoid valve that supplies hydraulic fluid to the
ripper or scarifier cylinders. To activate the ripper, slide Wash: Press the front end of the switch to activate the
the safety lock backwards and press the lower part of the washer.
switch. To release the ripper, press the upper part of the
7. Cab Front Headlights Switch
switch. The safety lock of the switch will be applied auto-
matically in this position. Press the upper part of the switch to turn-on the cab front
headlights. Press the lower part of the switch to turn-off
3. Lower Front Windshield Wiper / Washer
the cab front headlights.
Switch (Optional)
Press the upper part of the switch and position it on the
center position to turn-on the windshield wiper. Press one
more time the upper part of the switch to activate the wa-
sher.
3-27
8. Moldboard Working Lights Switch 14. Rear Window and Lateral Rearview
(Optional) Mirrors Defroster Switch (Optional)
This switch turns on the moldboard working lights. Press Press on the upper part of the switch to activate the rear
the upper part of the switch to turn-on the moldboard window and the lateral rearview mirrors defrosters. As
working lights (front / rear). Press the lower part of the soon as the windows have been defrosted, press again
switch to turn-off the moldboard working lights. on the upper part of the switch to turn-off the defrosters.
The running time of the defrosters is 20 minutes.
9. Cab Tail Lights Switch
15. 12V Power Takeoff (PTO) (Optional)
In the center position, the tail lights are off. Press the swi-
tch control backwards if continuous lighting of the tail li- The machine has a power takeoff for 12V accessories, lo-
ghts is desired. Press the switch control forward if lighting cated on the side console, on the switchboard. The power
of the tail lights is desired, only when the backup drive is takeoff supplies electric power (direct current) when the
activated. ignition switch is on “ACC” or “IGN” positions.
10. Dozer Blade Light Switch (Optional) The maximum rated power for the equipment that can be
connected varies as shown below. Do not use equipment
Press the upper part of the switch to turn-on the dozer
that exceeds the power indicated for the power takeoff.
blade working lights. Press the lower part of the switch to
turn-off the dozer blade working lights. •• Power takeoff on the switchboard: 12V, 10A (120W).
•• Avoid the use of this power takeoff and the cigarette
11. Rotary Light Switch (Optional) lighter at the same time.
Press the upper part of the switch to turn-on the rotary
lights. Press the lower part of the switch to turn-off the CAUTION: Don’t try to connect a cigarette li-
rotary lights. ghter to the accessory power takeoff.
12. Declutch Switch Do not place foreign material on the power
takeoff, especially metal objects such as coins
This switch activates the transmission declutch function. or pieces of aluminum paper. These objects
The declutch function is used to permit the engine to in- may cause a short circuit and can damage
crease its revolution and supply additional hydraulic fluid the power takeoff or the power supply circuit.
to the implements in order to obtain a higher operation Install always the power takeoff protection co-
speed. Press the upper part of the declutch switch and ver when out of use.
the brake pedal, to disengage the transmission. Release Overloading the accessories power takeoff
the brake pedal to engage again the transmission. can cause a short circuit. Do not use adap-
13. Autoshift Switch (Power-shift) tors or more than one equipment at the same
time, on the power takeoff.
The “autoshift” switch is used to select the transmission If the supply connector of the equipment is
automatic or manual operation mode. Press the upper too loose or too tight on the power takeoff, a
part of the “autoshift” switch in order to shift, automati- bad contact may occur or the power takeoff
cally, to an ASCENDING or DESCENDING gear between may stick. Use accessories that they adapt
the 1st or 2nd gear and the higher gear selected at the perfectly to the power takeoff only.
transmission gearshift lever (refer to transmission opera- Using an electric equipment too long while the
tion section for information on functions). engine is shut-off can discharge the battery.
3-28
16. Parking Brake Switch 18. Cooling Fan On / Off Switch

FOR 845B / 865B MODELS (OPTIONAL),
This switch activates the parking brake.
FOR 885B MODELS (NOT AVAILABLE)
NOTE: Make sure that the machine is completely stopped
Press on the upper part of the switch to activate the au-
before applying the parking brake.
tomatic control system for the cooling fan rotation. Press
on the lower part of the switch to turn-off the automatic
IMPORTANT: The parking brake is a spring control system for the cooling fan rotation. This system
applied and hydraulically released device, modules the fan rotation according to the temperature of
mounted on the output shaft of the transmis- the cooling system coolant, by reducing the working nor-
sion. Designed to maintain the machine mo- mal rotation.
tionless when correctly used.
19. Windshield and Right Hand-Side Door
17. Cooling Fan Rotation Reversing Switch Window Defroster Fan Switch (Optional)
FOR 845B / 865B MODELS (OPTIONAL), This switch activates the defroster fans of the windshield
FOR 885B MODELS (STANDARD) and the right hand-side door window. Press on the upper
This is a three-position switch: part of the switch to activate the fans of the cab. Press on
1. Press the upper part of the switch for auto fan re- the lower part of the switch to turn-off the fans.
versal. (The reversal will occur automatically in 20. 12V Cigarette Lighter (Optional)
preset intervals).
The cigarette lighter functions only when the ignition swi-
2. Keep the switch at the center position to turn off
tch is in the “ACC” or “IGN” position. To use the cigarette
the auto fan reversal.
lighter, press the button totally and wait for a few secon-
3. To use the manual fan reverser let the machine ds. The cigarette lighter will snap out automatically when
idle in neutral. Depress and hold the botton of the ready to be used.
fan reverser switch and depress the throttle to high
idle for a minimun of 10 seconds or until debris
stops blowing out of the coolers. Return the ma- CAUTION: In order to avoid burning, do not
chine to idle and then release the bottom of the fan hold the cigarette lighter next to the glowing
reverser switch. resistance. This will avoid personal injuries
and damages to the resistance.
3-29
3a. ACCELERATOR CONTROL LEVER 4a. Gearshift Lever
ACCELERATOR CONTROL LEVER Gearshift Lever

(845B / 865B / 885B MODELS WITH ZF TRANSMISSION) (845B / 865B / 885B MODELS WITH ZF TRANSMISSION)
The engine will remain at low rotation with the accele-

rator lever totally in the forward position, and its rotation
will increase when the accelerator lever is pulled totally
backwards.
3-30
2b. Switchboard (845B / 865B / 885B Models With FUNK Transmission)
1 2
4
3 5
10
11
7
13
8
12
9
18
14 15 16 17
Side Console 4. Rear Window Wiper Switch (Optional)

The side console allows the operator to adjust the machi- Press the upper part of the switch to turn-on the wiper.
ne operations and functions. The side console contains
5. Rear Window Washer Switch (Optional)
also the air conditioning system controls.
Press the upper part of the switch to activate the washer.
1. Saddle Lock Switch
6. Front Windshield Wiper / Washer Switch
This switch applies and releases the saddle lock and is
With Timer
equipped with a safety lock. To release the saddle lock,
slide the safety lock backwards and press the lower part Off: The switch is on OFF position.
of the switch. The saddle will be released. To lock again
Intermittent: Press the switch to the first position.
the saddle, press the upper part of the switch. The safe-
There are six-speed positions for the intermittent win-
ty lock of the switch will be applied automatically in this
dshield wiper.
position.
Low Speed: Move the switch control to the front posi-
2. Ripper or Scarifier Switch (Optional)
tion so that the wiper runs continuously at low speed.
This switch selects the use of the ripper or the scarifier
High Speed: Move the switch control forward to obtain
and is equipped with a safety lock. This switch activates
high speed for the wiper.
the solenoid valve that supplies hydraulic fluid to the ri-
pper or scarifier cylinders. To activate the ripper, slide Wash: Press the front end of the switch to activate the
the safety lock backwards and press the lower part of the washer.
switch. To release the ripper, press the upper part of the
7. Cab Front Headlights Switch
switch. The safety lock of the switch will be applied auto-
matically in this position. Press the upper part of the switch to turn-on the cab front
headlights. Press the lower part of the switch to turn-off
3. Lower Front Windshield Wiper / Washer
the cab front headlights.
Switch (Optional)
Press the upper part of the switch and position it on the
center position to turn-on the windshield wiper. Press one
more time the upper part of the switch to activate the wa-
sher.
3-31
8. Moldboard Working Lights Switch 13. 12V Power Takeoff (PTO) (Optional)
(Optional)
The machine has a power takeoff for 12V accessories, lo-
This switch turns on the moldboard working lights. Press cated on the side console, on the switchboard. The power
the upper part of the switch to turn-on the moldboard takeoff supplies electric power (direct current) when the
working lights (front / rear). Press the lower part of the ignition switch is on “ACC” or “IGN” positions.
switch to turn-off the moldboard working lights.
The maximum rated power for the equipment that can be
9. Cab Tail Lights Switch connected varies as shown below. Do not use equipment
In the center position, the tail lights are off. Press the swi-
tch control backwards if continuous lighting of the tail li- •• Power takeoff on the switchboard: 12V, 10A (120W).
ghts is desired. Press the switch control forward if lighting •• Avoid the use of this power takeoff and the cigarette
of the tail lights is desired, only when the backup drive is lighter at the same time.
activated.
CAUTION: Don’t try to connect a cigarette li-
10. Dozer Blade Light Switch (Optional)
ghter to the accessory power takeoff.
Press the upper part of the switch to turn-on the dozer Do not place foreign material on the power
blade working lights. Press the lower part of the switch to takeoff, especially metal objects such as coins
turn-off the dozer blade working lights. or pieces of aluminum paper. These objects
11. Rotary Light Switch (Optional) may cause a short circuit and can damage
the power takeoff or the power supply circuit.
Press the upper part of the switch to turn-on the rotary Install always the power takeoff protection co-
lights. Press the lower part of the switch to turn-off the ver when out of use.
rotary lights. Overloading the accessories power takeoff
12. Rear Window and Lateral Rearview can cause a short circuit. Do not use adap-
Mirrors Defroster Switch (Optional) tors or more than one equipment at the same
Press on the upper part of the switch to activate the rear If the supply connector of the equipment is
window and the lateral rearview mirrors defrosters. As too loose or too tight on the power takeoff, a
soon as the windows have been defrosted, press again bad contact may occur or the power takeoff
on the upper part of the switch to turn-off the defrosters. may stick. Use accessories that they adapt
The running time of the defrosters is 20 minutes. perfectly to the power takeoff only.
Using an electric equipment too long while the
engine is shut-off can discharge the battery.
14. COME-HOME
This switch is used if failure occurs in the transmission
control unit (ECU), in order to take the machine to the
nearest workshop, in case an immediate replacement of
the unit is not possible.
The action of this switch must be performed together with
the connection of the X23 e X23A connectors. For additio-
nal information, refer to “Come-Home” on page 8-5.
This is a three-position switch: Forward, Neutral and Re-
verse, being necessary to put the switch in the neutral
position and apply the parking brake, in order to start the
engine. Press on the front end of the switch with the en-
gine running, to drive the machine in forward gear, and
press on the rear end of the switch to drive the machine in
reverse gear. The intermediate position is the neutral.
3-32
15. Cooling Fan Rotation Reversing Switch 17. Windshield and Right Hand-Side Door
(OptionaL) Window Defroster Fan Switch (Optional)
This is a three-position switch: This switch activates the defroster fans of the windshield
1. Press the upper part of the switch for auto fan re- and the right hand-side door window. Press on the upper
versal. (The reversal will occur automatically in part of the switch to activate the fans of the cab. Press on
preset intervals). the lower part of the switch to turn-off the fans.
2. Keep the switch at the center position to turn off 18. 12V Cigarette Lighter (Optional)
the auto fan reversal.
The cigarette lighter functions only when the ignition swi-
3. To use the manual fan reverser let the machine
tch is in the “ACC” or “IGN” position. To use the cigarette
idle in neutral. Depress and hold the botton of the
lighter, press the button totally and wait for a few secon-
fan reverser switch and depress the throttle to high
ds. The cigarette lighter will snap out automatically when
idle for a minimun of 10 seconds or until debris
ready to be used.
stops blowing out of the coolers. Return the ma-
chine to idle and then release the bottom of the fan
reverser switch. CAUTION: In order to avoid burning, do not
hold the cigarette lighter next to the glowing
16. Cooling Fan On / Off Switch resistance. This will avoid personal injuries
(Optional) and damages to the resistance.
Press on the upper part of the switch to activate the au-
tomatic control system for the cooling fan rotation. Press
on the lower part of the switch to turn-off the automatic
control system for the cooling fan rotation. This system
modules the fan rotation according to the temperature of
the cooling system coolant, by reducing the working nor-
mal rotation.
3-33
3b. ACCELERATOR CONTROL LEVER 4b. Gearshift Lever
ACCELERATOR CONTROL LEVER Gearshift Lever

(845B / 865B / 885B MODELS WITH Funk TRANSMISSION) (845B / 865B / 885B MODELS WITH Funk TRANSMISSION)
The engine will remain at low rotation with the accele-
rator lever totally in the forward position, and its rotation
will increase when the accelerator lever is pulled totally
backwards.
3-34
5. 24V Auxiliary Power Takeoff
CAUTION: Don’t try to connect a cigarette li-

ghter to the accessory power takeoff.
Do not place foreign material on the power
takeoff, especially metal objects such as coins
or pieces of aluminum paper. These objects
may cause a short circuit and can damage
the power takeoff or the power supply circuit.
Install always the power takeoff protection co-
ver when out of use.
Overloading the accessories power takeoff
can cause a short circuit. Do not use adap-
tors or more than one equipment at the same
If the supply connector of the equipment is
24V Auxiliary Power Takeoff
too loose or too tight on the power takeoff, a
The machine is equipped with an accessory power takeoff bad contact may occur or the power takeoff
located on the side of the console, under the air conditio- may stick. Use accessories that they adapt
ning controls. The power takeoff supplies electric power perfectly to the power takeoff only.
(direct current) from the batteries, when the ignition swi- Using an electric equipment too long while the
tch is on “ACC” or “IGN” position. engine is shut-off can discharge the battery.
The maximum rated power for the equipment that can be
connected varies as shown below. Do not use equipment
•• Power Takeoff on the side of the console, under
the air conditioning controls: 24V, 10A (120W).
3-35
Graders Operations
With ZF Power-Shift Transmission
845B / 865B / 885B models with ZF Transmission
This machine is equipped with a 6-speed forward and 3-speed reverse power-shift transmission, with torque converter
and “lock-up”.
Caution During Start-Up of the Engine

A safety devise permits to start the engine with the transmission in Neutral position only, and with the parking brake
applied. For additional information on engine starting, refer to “Engine Starting”.
CAUTION: Make sure the parking brake is applied by pressing on the lower part of the switch on the side
panel. An indicator light glows on the front panel, indicating that the parking brake is applied.
Releasing of the Parking Brak
CAUTION: Make sure that the parking brake is released before operating the machine. Due to the conver-
ter high multiplication torque, many times it is not possible to notice that the parking brake of the machine
is applied. Should this happen, the transmission fluid and brake discs will overheat, as well as premature
wear of the brake caliper pads will occur.
A machine equipped with a torque converter will not present any engine brake when is parked. Make sure that
parking brake is properly applied, if necessary install wheel blocks.
With transmission in neutral position and the parking brake released, activate the service brakes to avoid
the machine from moving.
Release the parking brake following the steps below:

1. The engine should be running and the service brake
pressure at operational pressure.
2. The transmission control lever must be in neutral po-
sition.
3. Pull the lock backwards and press on the upper part
of the parking brake switch, located on the lateral con-
sole panel.
4. Operate the machine by positioning the transmission
control lever into forward (F) or reverse (R) position.
NOTES:
•• If the engine is not running, the machine will re-
main braked, as the brake releasing is performed parking brake switch
by the hydraulic pressure.
•• If the engine is stopped, without actuating the pa-
rking brake switch, the brake will be actuated au-
tomatically.
3-36
Operation Instructions – ZF Power-Shift Transmission
CAUTION: If the parking brake or the servi-

ce brakes are not activated the machine will
start moving as soon as the selector lever is
placed in the F or R position.
IMPORTANT: The transmission is equipped with a safety

system that avoids, when the machine is stopped, a gear
to be engaged with the engine speed over 1500 rpm. The
purpose of this function is to protect the clutches against
1 2 premature wear.
Selection of upshifts
Shift gear normally, according to the machine’s speed,
1. declutch Switch terrain inclination, and the ground traction conditions.
2. Transmission Mode Switch
Downshifting
The transmission control system permits the operation
of the transmission in the following two ways described Downshift one gear at a time. Do not force the engine
below. under 1700 rpm. Pay attention always to the tachome-
ter and keep engine running at an appropriate range of
MANUAL Mode rotations.
For manual mode selection press the bottom part of the Gear shifting when going down a steep slope
mode switch (2) of the transmission, on the side panel.
During transportation, going down on very steep and short
On the front panel will appear the indication “M” within the inclinations, the engine can be guided by the wheels of
gear symbol. the grader. In order to maintain a high speed, it might be
On manual mode, the gear shifting will be performed necessary to shift the gear and by using at the same time
through the selector lever. The transmission electronic the service brakes, so that to avoid the engine overspeed.
control lever will prevent an improper gear shifting. Normally, the most safe and recommended way is to go
down a slope using a low gear, together with the service
The desired gear (1st , 2nd, etc) as well as the travel di- brakes application, especially for long distances.
rection (forward or reverse) can be chosen through this
selector lever. Shifting from forward to reverse gear and vice versa
With the machine stopped, when the selector lever is mo- The travel direction shifting must be performed with the
ved (to forward or to rear position), the transmission au- machine stopped or at a very low speed, lower than the
tomatically selects the 1st gear according to the chosen scheduled reverse limit. Over than the 4,0 km/h (2.5 mph)
travel direction (1st forward or 1st reverse). reverse limit and with the engine speed higher than 1600
rpm, the transmission control module will select automa-
The remaining gears selection can be performed by a tically the neutral position and the machine will continue
simple touch to the right (speed increase) or to the left moving towards the same direction. On the other hand,
(speed decrease), on the selector lever. The digital dis- when the speed is reduced below the scheduled limite,
play on the front panel will always indicate the direction the new desired direction will be engaged.
and the gear in which the machine is operating.
The selector lever can also select a gear for starting with
the machine stopped. Move the selector lever 2 or 3 times
to the right to select the second or third gear, and move
it to forward (F) or to rear (R) and the transmission will
engage the corresponding gear.
3-37
AUTOMATIC Mode “Kickdown”

For automatic mode selection press the lower part of the
mode switch (2) of the transmission, on the side panel.
A blue LED will turn on and the indication “A” will appear
on the front panel within the gear symbol.
The automatic mode can be used for transport as well as
for operation.
On automatic mode the transmission shifts gears auto-
matically according to the speed and load in which the
machine is submitted, not being necessary the operator’s
interference for the appropriate gear selection.
The transmission has an electronic control system that
engages the selected gear only after the parking brake
has been released. When releasing the parking brake Kickdown switch
maintain the service brakes pedal pressed down.
The operator can cause the speed decrease in automatic
Move the selector lever forward (F) or reverse (R) position, mode, any moment he notices an unexpected increase of
to select the desired travel direction. Release the service leveling load on, by just pressing the “kickdown” switch
brake pedal, accelerate the engine and start work. on the upper part of the gear shift lever. As soon as the
leveling load is reduced, the transmission will shift auto-
matically, selecting the appropriate gear for the work.
Declutch function
The declutch function is used to permit the engine to in-
crease its rpm and supply additional hydraulic fluid to the
implements in order to obtain a higher operation speed.
Press the lower part of the declutch switch (1) and the
brake pedal, to disengage the transmission. Release the
brake pedal to engage again the transmission.
NOTE: The declutch function is limited to gears 1, 2, 3
forward and 1, 2 reverse. Clutch gear reengagement is
only possible with engine speed below 1500 rpm.
3-38
Graders Operations
With FUNK Transmission
845B / 865B / 885B models with FUNK Transmission
The transmission control lever is used to select the desi- The front panel is equipped with a digital indicator that
red forward or rearward speeds. shows in which gear the transmission is engaged. If the
display shows an “error code” it means that some fault
These machines are equipped with a 8 speed forward
has occurred in the transmission system. Therefore it is
and 4 speed reverse transmission.
necessary to contact a CASE dealer.
The gear shifting is performed through an electronic se-
With the machine stopped, when the selector lever is mo-
lector which function is also to avoid an improper gear
ved (to forward or to reverse position), the transmission
shifting.
automatically selects the 1st gear according to the cho-
The desired gear (1st, 2nd, etc) as well as the travel di- sen travel direction (1st forward or 1st reverse).
rection (forward or reverse) can be chosen through this
The remaining gears selection can be performed by a
selector.
simple touch to the right (speed increase) or to the left
(speed decrease), on the selector lever. The digital dis-
play will always indicate the travel direction and in which
gear the transmission is engaged.
When the machine is stopped, any gear lower than F3 or
R2 can be selected to move again.
The command positions for the gearshift lever are the

following: Lock Ring
F – Forward
N – Neutral
R – Reverse
The neutral lock is a device that holds the lever blocked
DS – Down shift (transmission in neutral) avoiding this way its undesired
movement.
US – Up shift
To select the forward or reverse gears the lock-ring must
be pulled upwards, hold it in this position and move the
gearshift lever to the desired position.
3-39
Operation Instructions – FUNK Transmission

Starting engine. Transmission must be in neutral on before engine can be started.
Parking brake. Transmission will not engage a gear with park brake on.
Starting machine. Move the selector lever to the desired gear, by pulling the safety ring under the
knob (the display will indicate the selected gear). The inching pedal can be used
the same way as the clutch pedal. Most operators use this procedure as normal
operation for a smother starting.
Inching pedal. Use when starting or stopping. Use for grader finishing work requiring “ Creeper
gear” or very slow speeds. Use for very slow ground speed work to increase en-
gine speed for hydraulic performance (This should rarely be necessary because
of the wide range performance of the hydraulic system).
WARNING: Do not abruptly depress and release inching pedal to start a heavy
load or free a stuck machine.
Upshifting. Upshift normally as speed, grade, and traction conditions permit.Power shift, do
not use inching pedal.
Downshifting. Downshift one range at a time. Do not lug down the engine below 1700 RPM.
Watch tachometer. Power shift, do not use inching pedal.
Shifting while descending steep During transport while descending short, steep grades, the engine may be dri-
grades. ven from the ground by the wheels. In order to maintain a higher speed it could
be necessary to upshift to protect the engine while using brakes for retardation.
Normally the safe and recommended procedure is to descend slowly using a
lower gear together with the brakes, particularly for longer distances.
Shifting forward to reverse and Operator can make these shifts as required by normal working conditions. The
reverse to forward. transmission will automatically select the appropriate gear in the opposite direc-
tion and has built in shock protection.
Lugging engine down under hea- Do not repeatedly depress and release inching pedal to force movement of ma-
vy blade or ripper load. chine.
Stopping and starting with dis- When moving and then stopping with the inching pedal depressed, the machine
play indicating a gear higher will always select 4th gear to start. On level terrain or moderate grades start in
than 3. 4th and upshift as conditions permit. On steep grades or when under load shift
to lower gear and drive away.
Study SAFETY RULES and Before Operating, in the front of this manual thoroughly for the protection of machine
and safety of personnel.
3-40
Parking Brake
(845B / 865B / 885B models with ZF Transmission)
Stopping and parking
A machine equipped with a torque converter has no rigid
coupling between the engine and the wheels. To stop a
machine on a ramp, make sure the parking brake is ap-
plied and install wheel blocks, specially, if operator pre-
tends to leave the machine unattended.
Parking brake switch
The parking brake is a spring applied and hydraulically

released device, mounted on the output shaft of the trans-
mission. Designed to maintain the machine motionless,
when correctly used.
Push downwards the lower part of the parking brake swi-
tch, located on the side panel of the machine, to apply
the parking brake. The parking brake will also be applied
whenever the ignition switch is turned to OFF position.
NOTE: To move the machine, the service brake should
be in operation pressure before the parking brake is re-
leased.
The brake pressure indicator light should not glow when the
parking brake is released.
CAUTION: To attempt moving the machine

before the service brake pressure is at opera-
tional range, might result in parking brake ca-
liper pads overheating and premature wear.
3-41
Air Conditioning, Heating and Air

Circulating System
Air Conditioning Control 3. Recirculation / Fresh Air Selector
(Optional):
Turn the selector to position “ ” to recircu-
late the air inside the cabin. Turn the selector
to position “ ” to allow the fresh air entrance
inside the cabin
2 4. Temperature Control Selector
3
4 (Optional):
1 Turn the temperature control selector counter-
clockwise to obtain cold air inside the cabin.
Turn the temperature control selector clock-
wise to obtain hot air inside the cabin. Adjust
the temperature control selector and the ven-
tilation selector to the desired positions, to ob-
tain maximum thermal comfort.
Make sure the heater water input is totally open
when desiring to obtain hot air in the cabin.
Maintenance
The air conditioning and heating system maintenance is
1. On / Off Switch (Optional) limited to three components:
2. Ventilation Selector (Optional) a. Evaporation case air filter.
3. Recirculation / Fresh Air Selector (Optional) b. Air compressor
4. Temperature Control Selector (Optional) c. Condenser
1. On / Off Switch (Optional)

Press this switch and select one of the 3 ven-
tilation speeds in order to activate the air con-
ditioning system. Press again this switch to
turn off the air conditioning system. When the
system is running, a blue light on the switch
will turn on.
2. Ventilation Selector (Optional):
The ventilation selector has 4 positions: OFF
and speeds 1, 2 and 3. Turn the selector to
positiono “ ” to obtain maximum speed ven-
tilation and to position “ ” to obtain minimum
speed ventilation. When the selector is turned
to OFF position, the air conditioning system is EVAPORATION CASE AIR FILTER
turned off automatically The evaporation case air filter cleaning must be perfor-
med whenever necessary or every 250 hours.
3-42
Air conditioning compressor RECOMMENDATIONS

1. Turn on A/C only when ventilation is turned on.
2. Make sure the evaporator inlet is not blocked.
3. Should the system performance fall below specifica-
tion, inspect:
•• System refrigerant pressure;
•• Coolant leaks checking;
•• Operation of fan unit.
•• Evaporator for obstructions.
4. Operate A/C at least 10 minutes per week.
5. When engine is at high speed operate fan at maxi-
mum speed.
A/C REFRIGERANT CHARGE (OPTIONAL)
6. Periodically check external cleaning of condenser (ne-
For leak test and/or gas charging use air compressor taps ver operate condenser if it is 20% blocked or more).
A and B only.
7. Close all doors and windows when operating the A/C.
1. Add 50 grams R134a and allow system to build up 10
bar pressure (145 psi) by applying gaseous nitrogen. 8. For fast cooling, use cabin internal air recirculation
control.
2. Proceed with a gas leak test. Should a leak be CON-
FIRMED, evacuate the system and repair the leak.
Repeat the test.
SYSTEM MAINTENANCE
3. Esvaziar o sistema.
1. Perform the check for leaks every 6 months of ope-
4. Connect he manifold hoses.
ration.
5. Connect vacuum pump to manifold center fitting.
6. Open the manifold valves and turn pump on. 2. At every component replacement or R134a refrigerant
leak, complete the oil level through the compressor with
7. Allow 20 minutes for pressure gages to indicate 26 approximately 50 ml of PAG oil (Polyalkylene Glycol). If
inHg vacuum. Close valves and disconnect vacuum. the component replaced is the compressor there is no
8. Connect charging cylinder hose, open the manifold need to complete the oil level, as the new compressor
valve high side and apply 1700 grams of gas R134a. is already supplied with oil.
9. Close the manifold valve, remove gas hose and repe- 3. Clean condenser monthly or whenever the condenser
at the test. air inlet shows 20% obstruction.
10. Disconnect manifold and install service valve covers.
4. Check screw torque and belt tensioning yearly.
NOTE: A qualified technician is required to perform A/C
system service. 5. Clean air conditioning filter monthly or whenever air
flow reduction is noticed.
6. In case of undesirable odors in the air conditioning sys-
tem, operate the system for a few minutes, by putting
the ventilation speed selector at maximum position and
turning the temperature control selector totally clockwi-
se (HOT).
3-43
GROUP 4
OPERATORS SEAT
Standard Seat
1
4
2
3
2
6
5
1. LUMBAR ADJUSTMENT KNOB 3. RECLINER ADJUSTMENT HANDLE

Turn the knob clockwise to increase the lumbar support, Lift up on the handle, move the backrest to the desired po-
turn the knob counterclockwise to decrease the lumbar sition, release the handle to lock the backrest in position.
support.
4. SLIDE ADJUSTMENT LEVER
2. ARMREST HEIGHT CONTROL ADJUSTMENT
Pull this lever up and adjust the seat forward or rearward
Turn the knob to raise or lower the armrest to the desired as required. Release the lever to lock the seat in position.
position.
5. WEIGHT ADJUSTMENT KNOB
NOTE: Each armrest will pivot to the up position.
To adjust the seat for your weight you must pull the release
lever out of the knob, Use the release lever to turn the knob
clockwise to increase the weight resistance. Turn the knob
counterclockwise to decrease the weight resistance.
6. HEIGHT ADJUSTMENT
Lift the seat all the way up, drop the seat to the lowest
position. Lift the seat to the desired position. The seat will
lock into accepted positions.
3-44
Optional Air Ride Seat
8
1
2
1. LUMBAR ADJUSTMENT KNOB 5. AJUSTE DE ALTURA DO BANCO

Turn the knob clockwise to increase the lumbar support, a. (Automatic Adjustment): With the operator sitting
turn the knob counterclockwise to decrease the lumbar in the seat. Lift the handle UP and release. The
support. seat will automatically adjust UP and then bleed
off air pressure to the optimum air pressure for the
2. ARMREST HEIGHT CONTROL ADJUSTMENT weight of the operator.
Turn the knob to raise or lower the armrest to the desired b. (Manual Adjustment): The seat can be raised or
position. lowered by increasing or decreasing the air pres-
sure in the seat. Lift the handle UP to increase the
NOTE: Each armrest will pivot to the up position. air pressure. Push the handle DOWN to decrease
the air pressure and lower the seat.
6. SEAT DEPTH HANDLE
Lift handle up and move the cushion to the desired posi-
tion. Release the handle to lock the cushion in position.
7. SEAT CUSHION ANGLE ADJUSTMENT HANDLE
6 Lift up on the handle. Move the seat to the desired angle.
7
Release the handle to lock the cushion angle.
3
8. DAMPENING ADJUSTMENT LEVER
4 The dampening adjustment lever has four positions from
5 soft to hard. The first adjustment is with the small end
of the adjustment lever pointing toward the front of the
seat, as shown. The other three adjustments can be ob-
3. RECLINER ADJUSTMENT HANDLE tained by rotating the small end of the adjustment lever
out away from the seat. Each of the adjustments has a
Lift up on the handle, move the backrest to the desired po-
slight detent. The suspension can be adjusted to various
sition, release the handle to lock the backrest in position.
operating conditions
4. SLIDE ADJUSTMENT LEVER
Push this lever back and adjust the seat forward or rea-
rward as required. Release the lever to lock the seat in
position.
3-45
Seat Belt
1. Pull belt from holder. Fasten the belt end into the right- 2. To release the seat belt, push the red button on the
hand buckle. buckle.
NOTE: Make sure the belt end and buckle are securely Due to specific laws, in some places the machines are
fastened. Do not pull out the right-hand buckle. equipped with 3” (76 mm) seat belts.
Warning: Securely fasten your seat belt. Your machine is equipped with a ROPS cab, ROPS canopy
or ROPS frame for your protection. The seat belt can help insure your safety if it is used and maintained.
Never wear a seat belt loosely or with slack in the belt system. Never wear the belt in a twisted condition or
pinched between the seat structural members.
Parking Brake
(845B / 865B / 885B Models with FUNK Transmission)
The parking brake is applied manually.
When the lever is pulled upwards, the mechanism system
allows partial or complete braking (the brake lever system
permits different braking positions).
To release the parking brake, pull the lever slightly upwar-
ds, press the release button (1) and push the lever do-
wnwards.
Parking brake lever

(845B / 865B / 885B models with Funk transmission)
3-46
GROUP 5
Cab
Under any environment condition, the cabin provides maximum comfort to the operator.
Locking and Unlocking Handles and Levers
1
3 3
1. EXTERNAL DOOR HANDLE 3. Door unlocking lever
2. INTERNAL DOOR HANDLE 4. LOWER WINDOW TILTING LOCK LEVER (OPTIONAL)
Use the handle to open the door. To keep the door open
while operating the machine, or during any maintenance
work on the cabin, open the door until it reaches the au-
tomatic locking device. To unlock, actuate the door unlo-
cking lever.
3-47
Air Ducts
1 4
1
4
4
1. CENTER LOWER DUCTS 4. UPPER DUCTS
The lower air output ducts perform a 360° turn and have The upper air output ducts have adjustable opening for
adjustable opening in order to direct the air and increase the air direction.
the comfort for the operator.
3 5
5
5
2
5. LATERAL PILLAR DUCTS
2. Windshield lateral ducts

3. Windshield upper ducts
3-48
Windshield Wipers Sunshade
1 6
2
5
1. Upper front wiper 5. Front sunshade

2. LOWER FRONT WIPER (OPTIONAL) 6. Front sunshade release lever
3
7
3. Lower front wiper (optional) 7. Rear sunshade

8. Rear sunshade release lever
Dome Light
4 9
4. REAR WIPER (OPTIONAL)
To replace the blades of the front and rear wipers, lift the
blade support arm, separate and remove the blade from 9. Dome Light
the lock pin. To install, invert the removal procedure.
The dome light is located on the cab roof. To turn on the
light, press upwards on the front end or rear end of the
lens.
To turn off the light, press again on the lens, returning it to
the center position.
3-49
Mirrors Adjustment WARNING: Always check work area to avoid

accidents. The following are examples of
ATTENTION: Always check mirrors positio- dangerous work areas: slopes, overhangs,
ning before start the machine engine. The timber, demolitions, fire, high walls, drop offs,
internal mirror in your machine is a convex backfills, rough terrain, ditches, ridges, exca-
type. Vehicles and other objects seen through vation, crowded parking lots, heavy traffic and
a convex mirror look smaller and farther away closed areas. Use extreme care when in are-
then they really are. Take this into conside- as such as these.
ration and observe the same objects throu- Be on the look out for edges, slides or falling
gh the external mirrors to better evaluate the objects. Beware of brush and undergrowth or
situation. Do not use the convex mirror to other obstacles that conceal dangerous con-
determine the distance of vehicles or objects ditions.
behind the machine. For night operation keep all the machine
mounted lights on. Replace burned out lights
immediately.
Internal mirror Always shut-off engine when leaving
The internal mirror can be moved in all directions. Use operator’s seat.
your hands to adjust it to the desired position. Before moving machine or attachments, be
sure people in the area are clear of the unit.
External mirrors Walk completely around the machine before
mounting and sound horn.
Be sure exhaust system is free from leaks
under the hood. (When operating inside a
closed cab, always keep a vent to outside air
open at all times)
Avoid applying brakes continuously on long
grades. Select the proper gear entering the
grade.
Keep engine exhaust manifolds clear of com-
bustible trash. Shut engine off before clea-
ning it.
Keep people clear of the attachments and to-
ols while they are in a raised position to pre-
vent injury.
The external mirrors can be moved in all directions. Use
your hands to adjust it to the desired position.
You can also extend, retract, and articulate the external
mirror rod inside or outside.
For extending or retracting the external mirrors rod, turn
the adjustment handler anticlockwise to release and ad-
just it to the desired position. After adjusted, turn the han-
dler clockwise to lock. Make sure the mirrors are tight in
the desired position.
3-50
Chapter 4
OPERATING INSTRUCTIONS
BEFORE STARTING THE ENGINE
Check the machine each morning before beginning work.
For general maintenance of the machine, follow the Lubri-
cation and Maintenance Chart, on page 6-6.
1. Check if the tires are worn, cut or not properly inflated.
1
2. Check if the blade, cutting edges and bits are worn or
damaged.
3. Check circle adjustment.
4. Check for damaged or failed instruments and other
operator’s compartment components.
3
5. Check leakage on tandem case.
2 6. Check any leakage or damage to cooling system hoses.
7. Check engine oil and hydraulic lines and hoses for
leaks.
It’s also recommended to check

4 Electrical system Check insulation parts, worn
cables and terminals loose
Bolts Check for loose or missing parts
Hydraulic system Check leakages, twisted hoses,
hoses rubbing against other
components
5
Lubrication Check all grease points related
on periodic maintenance table
8. Fill the fuel tank only with the specified fuel. Take
care to avoid entrance of dirt or foreign matter while
7 filling tank.
6 WARNING: Extinguish all smoking materials

or open flames before checking and/or filling
the fuel tank.
9. C
heck the fluid levels of the following:
a. Engine crankcase
b. Engine cooling system
c. Transmission system
d. Hydraulic system
e. Axle housing and rear tandem housings.
4-1
CHAPTER 4 – OPERATING INSTRUCTIONS
10. Lubricate all points where lube fittings are rovided. 13. Start engine. Check all instruments and gauges for
Refer to lubrication and service guide for instructions normal indication. Operate controls and check for nor-
and location. mal operation. Stop the engine and check the hoses,
piping and gaskets for possible oil leaks.
11. Check tire inflation pressure.
NOTE: To start the engine the parking brake must be ap-
WARNING: Do not inflate tires with flamma- plied and the gearshift selector lever in “NEUTRAL” po-
ble gases or air from systems utilizing alcohol sition.
injectors. Explosion and personal injury may IMPORTANT: Remove the articulation lock-pin before
be resulted. operating the machine.
12. The cooling system of the unit is filled at the factory
with a 50/50 mixture of water and AKCELA PREMIUM
ANTI FREEZE (1060077) for protection to -34ºF
(-37ºC). It is not necessary to drain this solution before
placing the machine in service.
IMPORTANT: Do not use hands to search for pressure
leaks. Fluid escaping under high pressure can penetrate
skin causing serious injury.
ARTICULATION LOCK PIN (STORAGE POSITION)

SHALL BE USED ONLY FOR MACHINE TRANSPORT
IMPORTANT: Do not run the engine in closed areas wi-

thout proper ventilation to remove poison exhaust gases.
Warn all people who may be working around your machi-
ne before starting the engine.
Sound horn before starting or operating the machine.
Never leave the machine unattended with the engine run-
ning.
4-2
FIRST SERVICE INTERVALS

The following items are to be done during the Run-In Period and are in addition to the items in the Lubrications / Main-
tenance Charts in this manual.
AFTER FIRST 100 HOURS OF OPERATION

Change the transmission oil and filter when the transmission is new or repaired
(only models 845B / 865B / 885B with ZF transmission) . ......................................... See “Transmission” in this manual
Check all hose clamps, tighten as required.
SEAT BELT
Always securely fasten your seat belt before operating the machine. From time to time, carefully inspect the seat belts
for worn areas and replace belts when needed.
WARNING: Securely fasten your seat belt. Your machine is equipped with a ROPS cab or canopy for your
protection. The seat belt can help insure your safety if it is used correctly and maintained. Never wear a seat
belt loosely or with slack in the belt system. Never wear the seat belt in a twisted condition.
DIFFERENTIAL LOCK
(Optional for 845B models and standard for 865B and 885B models)
The differential block must be used only for 1st and 2nd gears (ZP and FUNK transmissions) straight, in operations
requiring higher traction (level curves, very hard soil, or when there is a need for moving large amounts of material).
NOTE: For maneuvers in traffic, in urban ways or roads, in performing curves or at higher gears (3rd gear and above),
NEVER use the differential lock, since it could cause damages to the rear shaft and also excessive wear of rear tires.
4-3
RUN-IN
1. O
perate the machine with a light load for the first 50
hours. Efficient engine operation is obtained with the WARNING: The protection offered by the
engine coolant temperature held in the GREEN area of ROPS structure may be impaired if it has been
the gauge. Operating engine with coolant temperature subjected to any modification or damage.
below this range will result in incomplete combustion of
fuel, higher fuel consumption with less power and will
cause harmful gummy deposits within the engine. The tightening torque of the 20 mounting capscrews is
587 Nm (60 kgf.m; 435 lb.ft.).
WARNING: Never lubricate, service or adjust If cab enclosures are installed, be sure all cab accesso-
the machine with the engine running, except ries, such as windshields wipers, latches, glass, hinges,
as called for in the Operation and Maintenan- seat belts, etc. are in good condition. Always keep win-
ce Instruction Manual to prevent accidents. dows clean
2. Inspect entire unit after the first 10 hours of opera-

tion. Tighten all loose bolts and check all brake and WARNING: If replacement of glass is necessa-
control adjustments. Check the hydraulic and electri- ry, be sure to use safety glass or equivalent.
cal systems.
After the first 50 hours of operation on a new unit or d. Check tandem wheel nuts.
after major repairs perform the following services: e. Check wheel lock nuts.
a. Change transmission oil filter element.
WARNING: Fluid under pressure. Turn cap or

cover slowly to relieve pressure before remo-
ving it.
b. C
hange hydraulic oil filter element.
c. Check the ROPS mounting capscrews after the
first 50 hours of operation and periodically there-
after.
4-4
BOOSTER BATTERY CONNECTIONS

WARNING: Batteries contain acid and explosive gas. Explosion can result from sparks, flames or wrong ca-
ble connections. To connect the jumper cables correctly to the battery of this machine, see the correct method
shown on this page. Failure to follow these instructions can cause serious injury or death.
WARNING: Battery explosion and/or damage to electrical components can result from improper connec-
tion of booster batteries or charger. Connect positive to positive and negative to negative. Externally, bat-
tery acid can cause burns and blindness, and taken internally it is poison.
Two persons are required for this procedure. Make sure the person making the connections is wearing face protection.
1. Open the engine hood. Sit in the operators seat and have the other person make the connections.
2. Make sure the jumper batteries are 24 volts.
3. If using another machine for power, make sure the two machines DO NOT touch.
4. Connect the positive (+) jumper cable to the positive (+) battery terminals first. On this terminal the voltage is 24
volts.
5. Connect the negative (-) jumper cable to the negative (-) terminal on the jumper batteries on the other machine.
Connect the other end of the negative (-) jumper cable to a good frame ground away from the batteries.
6. Start the engine according to the instructions in this manual. See Starting the Engine Using Booster Batteries, in
this manual.
7. Have the other person disconnect the jumper cables in the reverse order that they were connected in. Close the
engine hood.
4-5
Jump Start
Functioning the Engine Starting the Engine
Pull throttle lever back to full speed position if engine is 1. S
tart the engine and keep it running at one half speed
cold (1/4 speed position, if engine is warm). for 3 to 4 minutes, before machine operation.
Turn master switch key to the “START” position. 2. D
o not accelerate the engine just after starting, be-
cause the turbocharger shaft bearings will be dama-
Turn ignition key to the start position. When the engine
ged due to poor lubrication.
starts, release the key. Immediately pull throttle lever into
low idle. Then set at one half speed. Maintain one half
maximum speed until coolant temperature gauge needle
moves from its minimum position. Stopping the Engine
NOTE: Do not use the starter for more than 15 seconds Before shutting down the engine, keep it running a few
without a pause of 30 seconds to allow it to cool down. minutes at low idle speed to permit turbo charger decele-
Observe all instruments for proper reading. ration and stabilization at a low speed.
It is extremely important to allow the engine to run for Avoid shutting off the engine at a high speed, because
three to five minutes at 1/4 to 1/2 throttle to permit the the turbocharger shaft bearings will be damaged due to
lubrication oil to warm and circulate freely through the poor lubrication. If the engine is abruptly stopped when at
bearings. This procedure is mandatory for cold weather high rotation, the turbo-charger will continue running after
operation. the engine oil pressure drops to ZERO. Operating at high
rotations with lack of oil, may damage the turbo-charger
Check engine lubricating oil pressure. With engine run- bearings.
ning at high speed and the coolant at normal operating
temperature, oil pressure must be within normal operating
range. When the oil is cold no pressure may be indicated
on the gauge for several seconds after the engine starts. Changing Engine Speeds
If the pressure does not rise to normal or above, after a Prolonged engine idling causes engine coolant operating
few seconds, the engine must be stopped immediately temperature to fall below operating range.
and the cause determined and corrected.
Since engines are readily started, there should be no rea-
Check the transmission fluid pressure. Within a few se- son for prolonged engine idling. Turn off the engine when
conds after the engine starts the transmission oil pressure this occurs. However, if it is necessary to keep the engine
gauge must register in or near the green range. running, run at a speed fast enough to maintain normal
oil pressure and engine coolant temperature. Place the
transmission control lever in the neutral position and ap-
ply the parking brake. Lower the moldboard to the ground.
Do not leave the machine unattended.
4-6
Operation
This machine and its attachments are to be operated only
by a qualified operator stationed at the operator’s controls WARNING: Do not coast the machine at any
either seated or standing as conditions require. time with the transmission in neutral. Do not at-
tempt to decelerate on grades by shifting. De-
The use of the seat belt is recommended always, even on
celerate the engine and apply the foot brakes.
the machines equipped with ROPS.
Anticipate grades before starting down.
Before starting the machine, check, adjust and lock the
operator’s seat assembly for maximum comfort and con-
trol of the machine. CAUTION: Select the proper gear range to
maintain the control. Engage transmission to
This machine is equipped with power steering which is
start up only when the engine is at low idle.
effective only when the engine is running. If engine fails,
Down or up shift only one range at a time and
stop the machine immediately.
only when the speed of the machine approxi-
For emergency stops, apply foot brakes as required or mates the speed of the next range.
pull parking / emergency brake lever.
The transmission range and engine speed should be set
Check the torque of the wheel bolts after every 20 hours
before beginning the grading operation. Never overload
of operation until the wheel bolts stay tight, if the machine
the moldboard, so that the rear wheels begin to slip. This
is new or if a wheel has been removed and installed. Ti-
not only alters the grade but causes unnecessary wear
ghten according to procedure and specifications manual
to rear tires.
instructions.
Increasing the blade angle (putting one blade tip farther
Always travel with the scarifier in the full raised position
forward than the other tip) will reduce the load. The blade
and lower to the ground when parked.
should be set to cast the dirt either inside or outside of the
Use extra care when using down pressure on the blade rear wheels, not under the wheels unless it is for compac-
when working on hills, banks and slopes. tion purposes.
NOTE: When the Grader wheels have been turned to the The moldboard pitch can be changed to suit various ope-
maximum (in either direction), do not continue to turn the rations. When the top of the moldboard is tilted forward
steering wheel in the same direction. This causes unne- the cutting edge will not slice the material, but push it.
cessary wear on pump and valve components of steering This is advantageous when pushing dirt from one location
system. to another. Tilting the top of the moldboard to the rear will
angle the cutting edge so that it will slice and create a bite
To start machine motion, raise moldboard, release parking
into the material. This can be advantageous in heavy ma-
brake, shift into the desired range and direction and move
terial because the material will roll against the moldboard,
the throttle lever to meet the operational requirements.
breaking it up and making it easier to move.
Select a transmission range that will maintain engine spe-
Using the moldboard to back drag material should be
ed appropriate for the load required. Low engine speed
avoided if possible. This can cause heavy wear on the
can be corrected by downshifting or lightening the load.
moldboard guides and possibly damage the side shift
Over revving the engine should be avoided. cylinder piston rod. If back dragging cannot be avoided,
make certain material does not contact the positioning
Slow the machine by applying the brakes.
piston rod.
Incorrect gearshift can result in an accident for the ope-
Worn or poorly adjusted moldboard guides will cause an
rator as well as damages to the machine and the trans-
unstable moldboard for fine grading.
mission.
When making heavy cuts or moving heavy loads that tend
Observe the following instructions:
to side shift the Grader, lean the front wheels toward the
1. Down shift only when the ground speed for the se- load to counteract side shift.
lected range has been achieved.
2. Down shift only one range at a time.
4-7
NOTE: Remove the scarifier teeth before trying to open If a “V” ditch is required, each side of the ditch must be cut
or clean a trench. alternately to permit the front and rear wheels to travel in
the center of the ditch.
When starting a ditch, position moldboard so that one cut-
ting edge (right or left) is directly behind and 3” (76 mm) When it is necessary to cast material over the edge of
below the front wheel, with the other end of the blade as a fill, side shift the moldboard to its extreme, so that the
high as possible. grader wheels are not on edge of fill. The weight of the
machine could cause the edge to give way endangering
Cast the material between the rear wheels. The first cut the operator. Articulation also helps in this situation.
should be light enough to maintain control of the grader When grading a road shoulder, it may be necessary to
and cut a straight ditch line. When the material accumu- grade around objects, such as mailboxes abutments or
lates under the machine, it should be cast aside before utility poles. The moldboard can be side shifted around
taking another cut in ditch line. the object without changing the grade level.
Deeper ditch requires more side casting of material.
4-8
Bank or Back Sloping

To position the moldboard (in this case to the right side) 4. Raise the blade slightly from the ground, then raise
proceed as follows: the right end of the blade while turning the circle so
that right end of the blade moves toward the right front
1. Turn the circle until blade is at a right angle (90°) to
of the grader (this will keep the left end of the blade
the grader.
from hitting the ground) Move simultaneously the cir-
cle upwards using the lateral movement lever (in this
case, pull backwards the circle side shift lever).
NOTE: As the left end of the blade is raised from the
ground, it is necessary to lower the left end of the blade
and raise the right end of it at the same time.
Blade positioned at right angle (90°) to grader
2. Side shift blade to the extreme right, then side shift the
circle until cylinder rod shows about 5” (127 mm) exten-
sion. Lower moldboard to the ground.
Blade at 90° bank slope intermediate position
5. C
ontinue the operation (as in item 4) until the mold-
board is positioned as in the illustration. Then turn the
blade (using the circle turn) to the desired position.
IMPORTANT: When cutting a bank an excellent blade
Blade positioned at right side to grader control can be obtained using the wheel lean to push the
blade toward or away from the bank.
3. Disengage the saddle lock pins. Using the blade lift
levers, extend the right blade lift cylinder rod and re-
tract the left blade lift cylinder rod (moldboard on the
ground). After the saddle has been rotated to the desi-
red position (fully for 90° position), align the saddle pin
holes (by sight) and reengage the saddle lock pins.
Circle positioning
Rotating saddle
4-9
Scarifing
To scarify a surface it is advised to use all the teeth with
less penetration than to use less teeth with deeper pene-
tration. It is advantageous to break the surface material
into smaller bits.
When the scarifier is used in crowded areas, pay attention
to the shallow sewers, galleries, and other utilities.
Use the lowest speed (1st or 2nd gear) with high engine
speed to maintain better control of the grader and to pro-
vide good breaking of surface material.
The scarifier teeth must be in good condition for best re- 2
sults. Never back drag the scarifier teeth. This can seriou-
sly damage the tool bar.
2. Front scarifier
When driving or operating the grader in traffic always set

the hand throttle at low idle. Select the gear range desi-
red, then use the accelerator / decelerator pedal to chan-
1
ge the machine’s road speed.
The disengagement device must be in off position so that
the engine runs as a retarder.
Be sure that the engine speed control system is func-
tioning properly, so that the engine speed returns to idle
when the operator takes his foot from the accelerator /
decelerator pedal.
When roading the grader, obey all traffic regulations and
1. Rear scarifier be aware of other traffic.
When operating a grader and a sharp non articulated turn Be prepared for any emergency.
is to be made, reduce speed and lean the front wheels in
the direction of the turn. After completing the turn, strai- If the grader is used in congested areas or roads, put ade-
ghten the front wheels to the normal position and resume quate warning signs to prevent accidents. Always be awa-
normal speed. re of other traffic, especially before change of direction or
working across traffic flow.
When roading a grader from one location to another, carry
the moldboard within the wheel width and raised as high
as possible to prevent accidents.
4-10
Stopping and Parking the Grader Cold Weather

Position the grader in the desired parking area. The machine’s cooling system is filled at the factory with
a 50/50 mixture of water and AKCELA PREMIUM ANTI
Position the moldboard with the ends of the blade within
the wheel width and lower the moldboard to the ground. FREEZE.
Place the transmission forward / reverse lever in neutral The AKCELA PREMIUM ANTI FREEZE solution protects
and apply the parking brake. the engine to -37°C (-34°F). It is not necessary to drain
this solution before placing the unit in service.
Before stopping engine, allow engine to run at 1/4 throttle
for 3 to 4 minutes to gradually cool the engine. Then move
the throttle lever to idle position and put the ignition key on
the OFF position. Remove the key and apply the parking Hot Weather
/ emergency brake. To prevent damage to the machine:
Check the ROPS mounting bolts after the first 50 hours of 1. Keep the cooling coolant correct level in the reservoir
operation, and thereafter periodically. and in the radiator.
2. Test the expansion tank cap before the climate beco-
mes too hot. Replace the radiator cap, if necessary.
3. Clean all dirt and debris from the cooling system and
engine area.
4. Use lubricants of the correct viscosity.
5. Use the correct solution of AKCELA PREMIUM ANTI
FREEZE and water in the cooling system.
6. Use lubricants with recommended viscosity..
4-11
Operating Tips
Articulated graders can be operated with the frame ARTI- Although the grader permits the circle turn 360°, most of
CULATED OR OFF SET (CRAB). the grading operations are done with the blade between
15° and 45° in relation to the work direction.
Increasing the angle of the blade reduces the side move-
ment of the material cut by the blade. However this per-
mits deeper cuts and more “severe” grading.
The change of the attack angle, blade pitch is also very
important for productivity.
Tilting the moldboard towards the front, eases the rolling
of the cutting material and allows still better spreading
and compaction of the material.
ARTICULATED
Tilting the moldboard towards the rear, permits higher
cutting action of the moldboard, but reduces the material
rolling along the moldboard.
The blade with the involute “ROLL-AWAY” profile main-
tains the capacity to roll material, with the top of the blade
inclined to the rear.
Changing blade angle while cutting, generates side forces
OFF-SET on the machine. These forces should be compensated by
leaning the front wheels and/or articulating the frame in
NON ARTICULATED frame is normally used for grading the direction of the blade cutting forces.
large areas and for road maintenance and conservation.
With the frame ARTICULATED, the turning radius is re-
duced, making machine control easier in restricted areas.
In addition, a more precise control of material spreading
is permitted.
1. Leaned front wheels

2. Articulated chassis
The OFFSET position permits the operator to maintain The angle change is only recommended during the cut-
the machine on firm ground when working in ditches, and ting, for machines equipped with phenolic resin plates
reduce the number of passes necessary to spread ma- on the circle supports, in order to reduce the friction and
terial. This permits a better weight concentration, behind wear of the circle table.
the blade in severe operation conditions.
4-12
Typical Operation
Cutting a “V” Ditch Make a cleaning pass to remove material from the ditch,
pushing it on the road and spreading it out when neces-
Keep the frame straight if the ditch is being cut in solid sary.
material.
If the dirt is loose, articulate the machine so that the rear
frame and tandems are maintained on the most firm
ground.
With the circle directly under the frame, position the blade
end bit slightly outside the front wheel. Incline the blade
forward so that the top edge of it is in line with the center
of the front tire.
Position the blade in such a way that the discharge of the
material is in the center of the machine, between the tan-
dems, lean the front wheels in the direction of discharge.
Terracing – Level Curves

One of the most important applications for motor graders
in agriculture is terracing level curves that provide for the
retention and distribution of water in the fields, permitting
an increase in productivity and preventing soil erosion on
hill sides.
This work consists of “V” ditches following the level curves
of the ground with a distance between them of 10 to 100
meters (34 – 338 ft), with the greater distance for small
From the first pass, in 1st or 2nd gear, cut only the mate- slopes and the smaller distance for steeper slopes.
rial necessary to maintain the ditch line. For the second
pass, position the wheels inside the ditch and with a spe-
ed slightly higher than first pass maintain 3:1 ratio betwe- Ditch Cutting on Flat Plain
en the ditch walls and depth.
The opening of a ditch on a flat plain is a continuation of
The material discharge should be maintained between “V” ditching.
the tandems. A cleaning pass is necessary.
With the circle centered on the frame in a straight posi-
Move the circle and the blade in the direction of the ditch tion, position the blade end bit behind the outside edge of
with the blade extended well behind the column of mate- the front tire. Angle the blade in such a way that the other
rial, in such a way that the dirt cannot fall into the ditch. end reaches the width and depth of the ditch desired (with
The blade end bits should be positioned between the rear front scarifiers it is possible to position the blade at 90° if
wheels with the blade tilted slightly forward, to make ma- necessary).
terial rolling easier. All the ditches should be cut with the
Tilt the blade slightly toward the front, so that material is
differential locked, in 2nd or 3rd gear.
spread along the sides of ditch.
To cut ditches with walls with a 1,5:1 and 2:1 slope, shift
This pass should be done in 1st or 2nd gear (with the
the circle and blade against the bank.
differential locked if available on the machine).
Align the top of the moldboard with the center of the rear
On the following pass, push the material outside the ditch
tire. Position the end of the blade outside of the front tire
and on the road side. For this, move the circle and blade
and pitch the blade slightly toward the front. Turn the whe-
outside the pile and angle the blade in such a way that the
els toward the “U” ditch in such a way that material from
material does not return into the ditch.
the bank is deposited inside the ditch.
Maintain the edge of the blade near the front tire, to keep
small mounds of material from returning into the ditch. For
the next pass, spread the material lightly from the road
shoulder toward the center of the road.
4-13
Cleaning a Moist Bed Channel

The articulated grader makes the cleaning of wet ditches
a relatively simple operation.
Articulate the frame in the OFFSET position, in such a
way that the rear wheels are on firm ground, while the
front wheels are on the side of the bank.
Move the circle and blade toward the ditch, with the blade
angled in such a way to bring the material toward the road
bed.
If tilt of channel is excessive, to the point that contact of
the wheel with the ground is impossible, try to drive more
inwards or outwards the channel in order to keep both
wheels touching the ground. If the rear wheels should
not touch the channel slope, position the wheels partially
towards the channel, so that the machine is beveled
sufficiently to keep the front wheels in contact with the
ground.
4-14
Road Bed
After preparing the drainage, the next step is to prepare
and level the road bed.
Maintain the frame straight, circle centered and blade al-
most perpendicular to the machine, in such a way that the
material leaves from both sides and cuts the crest of the
road rather high to permit drainage on both sides.
In subsequent passes, angle the blade between 10° and
25° tilting it a little toward the front to permit the material
to roll toward the road shoulders.
Make these passes at relatively high speeds, so that the
loose material passes under the blade before touching
the ends.
On the final pass, for each road shoulder position the bla-
de end bit in line with tandem, so that the rear tires can
compact the material that may slide off the sides of the
blade.
4-15
Transporting an out of service machine

Towing
WARNING: Personal injury or death can result when you tow a disabled machine incorrectly. Read the
following recommendations.
IMPORTANT: Towing the Grader is not recommended.

If your machine is disabled, you must make a judgement if the machine can be moved without more damage. If possi-
ble, repair the machine at the job site.
WARNING:
Models Equipped with ZF Transmission (845B / 865B / 885B)
The towing vehicle must have a steering capacity and a braking power to retain its own weight and of the
grader. The speed in which the out of service machine can be moved during the towing operation must not
exceed 10 km/h (6 mph). The towing distance must not exceed 10 km.
Models Equipped with Funk Transmission (845B / 865B / 885B)
The towing vehicle must have a steering capacity and a braking power to retain its own weight and of the
grader. The speed in which the out of service machine can be moved during the towing operation must not
exceed 2,4 km/h (1,5 miles per hour).
The machines must be attached as closely as possible.

The disabled machine must be moved only far enough to reach a safe repair location.
Before moving a disabled machine you must be able to answer these questions:
•• Does the towing machine have braking and steering capacity for both machines?
•• Does the towing hardware, chains, cables, have the proper capacity to move the machine safely?
•• Will the disabled machine have steering and braking capability?
•• Will moving the machine cause damage to drivetrain or moving parts that lack lubrication?
Additional considerations:
•• Be certain that all personnel involved are shielded in the event that towing apparatus might break.
•• An operator may only be allowed on the towed machine if it has steering and braking capability.
•• Always block the disabled machines wheels before releasing the brakes or drivetrain component.
IMPORTANT: The grader engine may not be started by towing the machine. The drivetrain components will be damaged.
CAUTION:
•• Do not start abruptly when pulling the towing chain or cable. Move slowly until chain or cable is stre-
tched. For this purpose, only the towing and pulling devices should be used. Extreme care must be
taken when using the towing devices.
•• Use the drawbar and/or the approved towing points when the machine is used in towing. If a cable or
a chain is used, keep personnel far away from the towing line. Injuries caused by towing cable or chain
may be fatal.
•• When absolutely necessary to tow a machine, do not exceed the recommended towing speed. Make
sure the machine being towed has sufficient braking capacity to stop the towed load. If the machine
being towed cannot be braked, a tow bar or two towing machines must be used one in front and the
other at the rear to act as a brake. Avoid long distance towing.
4-16
Chapter 5
WHEELS AND TIRES WHEELS AND TIRES
WARNING: DO NOT weld to wheel or rim when a tire is installed. Welding will cause an explosive air / gas
mixture that will be ignited with high temperatures. This can happen to tires inflated or deflated. Removing
air or breaking bead is not adequate. Tire MUST be completely removed from the rim prior to welding.
WARNING: Explosive separation of the tire and/or rim parts can cause injury or death. When tire service is
necessary, have a qualified tire mechanic service the tire.
WARNING: Exploding tires and/or rim parts can cause injury or death. Keep yourself and others out of the
DANGER AREA. Stand on the tread side of the tire. Always use the correct air pressure and follow the
instructions in this manual for adding air or servicing the tires.
The above illustration show danger areas caused by exploding tires and/or rim parts.
WARNING: Keep yourself and others out of these danger areas.
The next page shows the correct methods that you MUST use when adding air or servicing a tire.
5-1
CHAPTER 5 – WHEELS AND TIRES
Adding Air to the Tires Tire or Rim Service

1. Before you add air, have the wheel correctly installed Always have a qualified tire mechanic service the tires
on the machine or put the wheel in a restraining devi- and rims for this machine. It is recommended that you
ce (tire inflation cage). have this mechanic inflate the tires. To prevent accidents,
use a restraining device (tire inflation cage), correct equi-
pment, and correct procedure.
WARNING: Explosive separation of the tire

(single piece rim) or the tire and/or rim parts
(multi-piece rim) can cause serious injury or
death.
Tire Tread Direction

2. Use an air hose with remote shut off valve and a self- When the tire is installed on the wheel make sure the tire
locking air chuck. tread is in the direction shown.
3. Stand BEHIND the tread of the tire and make sure

ALL persons are away from the side of the tire before REAR
you start to add air.
for traction
FRONT
for steering
4. Inflate the tire to the recommended air pressure. DO

NOT inflate the tire more than the recommended pres-
sure given on the following page.
5-2
Wheel Lug Nuts

The wheel lug nuts should be periodically checked for tightness. Torque the nuts to 625Nm (63,7kgf.m; 460lb.ft) in the
sequence given below.
845B / 865B Models 885B Models
wheel lug nuts wheel lug nuts
1 1
10 8 10 8
6 12
3 6
4 3
5 4
11 5
7 9
7 9
2 2
Wheel Nuts tightening sequence Wheel Nuts tightening sequence
5-3
Tire Pressure Check

Do not stand directly in front of tire while performing main-
WARNING: Do not inflate the tires with flam- tenance. Always stand to one side and extend your arm
mable gases or with air from systems that use to filler valve.
alcohol injectors. This could cause explosion
and/or accidents. Be sure tires are properly inflated to the specified pressu-
re. Inspect for damage periodically.
Check tires only when the wheels and tires are cool to
avoid under inflation. Do not use reworked wheel parts.
Improper welding, heating or brazing, weakens them and
can cause failure.
Always use an inflation cage, safety cables or chains
when removing tire lock rings or inflating tires. Always
deflate tires before removing lock rings or objects from
tread, according to local or national requirements.
Never begin to inflate a tapered bead tire unless bead
seat band is securely in place over the lock ring. Impro-
per inflation is a large contributor to tire failures. Under
inflation will cause damage to the cord body of the tire.
The repeated excessive flexing of the sidewall area may
Tire valve eventually cause a series of breaks and separation in the
cord fabric.
Check the pressure with a tire pressure gauge. The nor-
mal pressure is: Over inflation must also be avoided. For maximum flota-
tion in very soft footing, inflation may be decreased.
If 24 hour operation does not permit checking inflation
845B / 865B Models
pressure on completely cooled tires, a correction factor
Tires Type Pressure can be determined by experiment.
14,0 x 24-10 PR G2 33 psi (225 kPa) Check as many times as possible when “cold” and again
13,0 x 24-12 PR G2 40 psi (275 kPa) after two hours of operation. The average difference must
be added to the recommended pressure when checking
14,0 x 24-12 PR G2 36 psi (250 kPa)
the tires during constant operation.
14,0 x 24-16 PR G2 40 psi (275 kPa)
14,0 x 24 Snow plus L2 44 psi (300 kPa)
Continuous operation of equipment builds up heat and
accompanying higher pressure in the tire. These normal
16,0 x 24-12 PR G2 33 psi (225 kPa)
increases are allowed for in the design of the tires.
17,5 x 25-12 PR L2 33 psi (225 kPa)
17,5 x 25-16 PR L3 51 psi (350 kPa) WARNING: Travel pressures are recommen-
17,5 x 25 XTLA 35 psi (240 kPa) ded to optimize the performance of the ma-
17,5 x 25 Snow plus L2 35 psi (240 kPa) chine during long transfer trips on open roads
with no load. Before putting the machine back
14,00 R24 XGLA 45 psi (310 kPa)
to work, it is imperative to reinflate the tires to
working pressure to avoid damaging the tire
885B Models sidewalls.
Tires Type Pressure NotE: Never exceed the maximum pressure stamped
14,0 x 24-12 PR G2 36 psi (250 kPa) onto tire sidewalls.
14,0 x 24-16 PR G2 40 psi (275 kPa)
16,0 x 24-12 PR G2 33 psi (225 kPa)
17,5 x 25-12 PR L2 33 psi (225 kPa)
17,5 x 25 XTLA 35 psi (240 kPa)
14,00 R24 XGLA 45 psi (310 kPa)
5-4
Chapter 6
LUBRICATION / FILTERS / FLUIDS
GENERAL SAFETY BEFORE YOU SERVICE
WARNING: Improper service or repair can cause injury or death. If you do not understand the service pro-
cedures for this machine, see your dealer CASE or the service manual for this machine.
WARNING: Raised equipment on the machine without an operator can cause injury or death. Before you
leave the operators compartment, always support or lower the equipment (blade, scarifier, ripper, etc.) to
the ground and stop the engine.
Read the safety decals and information decals on the ma- Use the correct safety clothing and safety equipment. Un-
chine. Read and understand the operators manual and derstand how to use a fire extinguisher and first aid kit.
safety manual. Understand the operation of the machine
before you start servicing.
DO NOT REMOVE DO NOT

THIS TAG! OPERATE
REASON:
SEE OTHER SIDE
CASE CORPORATION
Código CASE:
321-4614 SIGNED BY:
Before you service the machine, put a DO NOT OPERA-

TE tag on the instrument panel. One Do Not Operate tag
is included with your machine. Additional tags CASE (part
number 321-4614) are available from your dealer CASE.
6-1
CHAPTER 6 – LUBRICATION / FILTERS / FLUIDS
ENGINE HOURMETER
Service your machine at the intervals and locations given
in the Lubrication / Maintenance Chart. When you service
your machine, use only high quality lubricants recommen-
ded by CASE.
The hourmeter on the front panel digital display, indicates
the real operation time of the machine in hours and hun-
dredths of an hour. The working hours of the machine are
always displayed briefly at the moment the engine is star-
ted. After the engine starts running, the display changes
to show the engine rotation or the speed of the machine.
Use the engine hourmeter in conjunction with Tables Lu-
brication and Maintenance to perform maintenance ope-
rations in the time recommended
6-2
TRANSPORT AND MAINTENANCE Service Pin

WARNING: Keep clear of this area when engine is running. Machine could pivot unless the transport and
service pin is in its LOCKED position. After servicing is completed, unlock the transport and service pin and
secure in place on the rear frame pivot.
Before you transport or service this machine, always put the Transport / Service pin in the LOCKED position.
STRAIGHT AHEAD LOCKED POSITION OPERATING POSITION
After servicing and before you move the machine, return the Transport / Service pin in the OPERATING position.
ENGINE HOOD
1. Push lock button and raise hood to open. Open hood
until support strut locks full open.
1
2. To close hood, pull down the strap (2) while pushing
strut release tab.
1. Handle
2. STRAP
6-3
MAINTENANCE
General
Always check oil level and drain or fill all the reservoirs with the engine off and machine on a flat ground.
The intervals specified here refer to normal operating conditions. During the initial period of use (run-in) and under
severe working conditions, the servicing intervals need to be shortened.
Drain the engine oil immediately after shutting off the engine while the oil is warm and flows more easily. This will also
assist the discharge of impurities.
After refilling system the oil should be checked only after engine has been run at low idle for a few minutes. This proce-
dure insures that the oil cooler, filters, lines, etc., are completely full before the oil level check is made.
Maintenance and lubrication chart decal
Peças Plásticas e em Resina

Evite utilizar gasolina, querosene, thinner, etc. para limpar janelas plásticas de inspeção, console, painel de instrumen-
tos, mostradores, indicadores etc. Use SOMENTE água e sabão neutro e um pano macio para limpar estas peças.
A utilização de gasolina, querosene, thinner etc. irá causar descoloração, rachaduras ou deformação da peça que for
submetida a tais produtos.
SYSTEMGARD LUBRICATION ANALYSIS PROGRAM

Ask your dealer about our lubricant analysis program,
Systemgard. Through this service, your lubricants are
tested in an independent laboratory. You simply remove
a sample of lubricant from your machine and send the
sample to the independent Systemgard laboratory.
After the sample is processed, the laboratory will report
back to you and guide you with maintenance require-
ments.
Systemgard can help support your equipment up time and
provide you with a service that can pay back dividends
when you trade for another piece of Case equipment.
6-4
FLUIDS AND LUBRICANTS

CAPACITY
COMPONENTS SPECIFICATIONS
Liters US Gal.
Fuel tank
Total capacity 341,0 90.0 Nº 2 DIESEL
Engine oil
Engine Tier 3 (845B / 865B / 885B Models)
With filter change 16,0 4.2
Nº1 ENGINE OIL SAE 15W40 (1030190)
Without filter change 15,0 4.0
Engine Cooling System
50% Water + 50% AKCELA PREMIUM
Total capacity 32,0 8,4
ANTI FREEZE (1060077)
Hydraulic System
Total capacity 180,0 47.5 AKCELA HY-TRAN ULTRA

(For cold climate)
AKCELA AW HYDRAULIC FLUID 68
Hydrauic tank with filter 90,0 23.8
(For tropical climate)
Transmission
845B / 865B Models with ZF transmission
Refill capacity (with filter change) 26,0 6.9
Nº1 ENGINE OIL (1030190)
Refill capacity (without filter change) 25,0 6.6
885B Models with ZF transmission
Refill capacity (with filter change) 36,0 9.5
Nº1 ENGINE OIL (1030190)
Refill capacity (without filter change) 34,1 9.0
845B / 865B Models with FUNK transmission
Refill capacity (with filter change) 25,0 6.6 AKCELA HY-TRAN ULTRA (1040184)
Refill capacity (without filter change) 23,0 6.0 MAT 3505 (MS 1209)
885B Models with FUNK transmission
Refill capacity (with filter change) 28,5 7.5 AKCELA HY-TRAN ULTRA (1040184)
Refill capacity (without filter change) 26,0 6.9 MAT 3505 (MS 1209)
Rear Axle
845B Models
AKCELA AXLEPOWER
Center compartment 40,0 10.5
SAE 80W-90 API GL5 Limited Slip
865B / 885B Models
AKCELA AXLEPOWER
Center compartment 44,0 11.6
SAE 80W-90 API GL5 Limited Slip
Tandem and Brakes
AKCELA TRANSAXLE FLUID
Refill capacity (each) 69,0 18.2
SAE 20W-40
Circle Turn Gear Reducer
AKCELA GEAR 135HEP
Refill capacity 2,80 0.75
SAE 80W90 (1050135)
Grease Fittings
AKCELA MOLYGREASE (1070173)
Rear Ripper, Scarifier or Dozer Blade – –
CASE molydisulfide grease
AKCELA MOLYGREASE (1070173)
Front Axle Wheel Hub and Bearings – –
CASE molydisulfide grease
Environment
Before you service this machine and before you dispose of the old fluids and lubricants, always remember the environ-
ment. DO NOT put oil or fluids into the ground or into containers that can leak.
Check with your local environmental or recycling center or your dealer for correct disposal information.
6-5
Lubrication & Maintenance Chart
CLEAN / DRAIN
LUBRICATE
SERVICE POINTS
REPLACE
ADJUST
POINTS
VERIFY
Air cleaner (Note 1) 1 *
Hydraulic filter (Note 2) 1 *
As needed
Cab Air Filter (if equipped) 1 *
Batteries (See Electrical System) 2 *
Engine oil level (including filters) 1 10
Radiator (coolant level) (Note 3) 1 10
10 hours or
daily Transmission oil level (warm, engine running)
1 10
(ZF and FUNK Transmission)
Differential Lock Oil Filter (if equipped) 1 10
Fuel Reservoir Filter (wash screen) 1 50
50 hours or
Fuel Water Separator (drain water) 2 50
weekly
Hydraulic tank (complete system) 1 50
Moldboard Lift Cylinder Pivots 4 100
Moldboard Lift Cylinders Balls 2 100
Moldboard Side Shift Cylinders Balls 2 100
100 hours Articulation of Tilt Cylinders 2 100
or each 15
days Moldboard Tilt Pivots 2 100
Articulation Cylinders Pivots 4 100
Articulation Bearings 2 100
Drawbar Ball and Socket 1 100
Alternator and Air Conditioner Belt 2 250
Universal Joints and Drive Shaft 2 250
Circle Turn Gearbox Oil Level 1 250
Differential Lock Oil Filter (if equipped) 1 250
Front Axle Pivot 2 250
Front Wheel Lean Bar Pivots 2 250
Front Wheel Lean Cylinder Pivots 2 250
250 hours Front Wheel Knuckle Lean Pivots 4 250
or monthly Knucle King Pin Bearings 4 250
Moldboard Lift Cylinder Articulation Bearings 2 250
Tandem Swing Bearing 2 250
Tires Condition and Pressure 6 250
Cab Air Filter (if equipped) 1 250
Steering Bar Ball Joints 4 250
Moldboard Articulation Pivots 4 250
Moldboard Side Shift Pivots 2 250
6-6
CLEAN / DRAIN
LUBRICATE
SERVICE POINTS
REPLACE
ADJUST
POINTS
VERIFY
Fuel Filters and Water Separator 2 500
Fuel Tank Drain Plug (drain sediment) 1 500
Engine Oil and Oil Filter 2 500
Hydraulic System Oil Filter 1 500
Transmission Oil and Oil Filter (Note 4)
1 500
(ZF Transmission – 845B / 865B / 885B models)
500 hours Transmission Oil and Oil Filter
or each 3 1 500
(FUNK Transmission – 845B / 865B / 885B models)
months
Front Wheel Bearing Grease 2 500
Tandem Wheel Shafts Bearings (Graziano) 8 500
Tandem Case Oil Level 2 500
Rear Axle Differential and Planetary Gear Oil Level (Graziano) 1 500
ROPS Fixing Bolts Torque 16 500
Seat Belts Fixing Bolts Torque 2 500
Transmission Screen (FUNK Transmission – 845B / 865B / 885B models) 1 1000
Transmission Oil (Note 4) (ZF Transmission – 845B / 865B / 885B models) 1 1000
Transmission Oil (FUNK Transmission – 845B / 865B / 885B models) 1 1000
1000 hours Engine Valves Clearance 12 1000
or each 6
months Circle Turn Gear Housing Oil 1 1000
Alternator and Ar Conditioning Belts 2 1000
Air Cleaner Elements (See Air Cleaner System) 2 1000
Tandem Case Oil 2 1000
Rear Axle Differential and Planetary Gear Oil (Graziano) 1 2000
2000 hours Hydraulic System Oil (Note 5) 1 2000
or yearly Engine Coolant 2 2000
Turbocharger Fixing Bolts Torque 4 2000
NOTE: See “FLUIDS AND LUBRICANTS” table on previous pages for lubricants and fluids detailed specifications and capacities.
NOTE 1: Service the air filter elements if air filter restriction indicator (Non-Critical Warnings – YELLOW) show “air filter”.
NOTE 2: Service the hydraulic filters if hydraulic filter indicator lamp (Non-Critical Warnings – YELLOW) show “hydraulic filter”.
NOTE 3: Check the radiator coolant level if the coolant level warning lamp (Critical Warnings – RED) show “coolant level”.
NOTE 4: Change the transmission fluid and replace the filter after the first 100 hours of operation
NOTE 5: Change every 2.000 hours or once a year, whichever comes first.
*: As needed.
6-7
ACCESS DOORS
1. ENGINE ACCESS HOOD 4. ZF Transmission control module access

door
2 5
2. CAB FILTER 5. Fuses and relays box on lateral console
3 6
3. F
illing neck of the 6. Front console fuses and relays box,
windshield washer reservoir on steering column
6-8
FLUID LEVELS
Each 10 hours or daily services
Engine Crankcase Radiator

Check oil level shortly after engine is warm and has been
stopped. Remove the engine oil dipstick (2), and check oil WARNING: Fluid under pressure. Turn the
level. If the oil level is below the minimum mark or above expansion tank cap slowly to relieve pressu-
the maximum mark, do not operate the engine. Add oil if re before removing or until the pressure has
necessary through the filler neck (1). been relieved. The coolant may boil over and
cause personal injury.
WARNING
ENGINE STOPPED HOT COLD
HOT LIQUID UNDER
PRESSURE HAZARD
Service when cool.
329044A1
Engine Coolant Level

Check coolant when engine is cold. Make sure coolant is
visible in sight glass on the expansion tank. If necessary,
add coolant to the expansion tank. Turn the expansion
tank cap slowly to remove pressure. For additional infor-
mation, refer to “Engine Cooling System” on page 6-22.
NOTE: Never add only anti freeze to cooling system wi-
thout checking existing level of protection. Add coolant as
necessary to bring it to the proper level. Tighten expan-
1 sion tank cap.
1. Engine oil filler

2. Engine oil dipstick
6-9
Transmission Fluid Level

Check the transmission fluid level while still warm. Put transmission in Neutral position, keep engine running at low
idle with parking brake applied. Turn rod of cover upper part clockwise to release it. Push out the cover and check the
dipstick. Add fluid until the maximum mark of dipstick, as necessary. After the level has been checked, make sure that
the dipstick cover is properly tightened.
ZF TRANSMISSION Fluid Dipstick FUNK TRANSMISSION Fluid Dipstick
Correct level with fluid at operation temperature
ENGINE RUNNING WARM
Minimum with cold fluid
ZF TRANSMISSION Fluid Dipstick FUNK TRANSMISSION Fluid Dipstick

(845B / 865B / 885B models) (845B / 865B / 885B models)
For additional information, refer to “Checking of Transmission Fluid Level” in the page 6-33 and 6-34.
6-10
Hydraulic Tank and Engine Fuel Filter

Each 50 hours services
Hydraulic Tank Fuel Filter Draining

Drain the water from the separator filter, proceeding as
WARNING: Fluid under pressure. Turn the follows.
cap (2) slowly to relieve the pressure, before
removing. 1. Remove the electric connector from the lower part of
the water separator filter.
Be sure the machine is on level ground with the engine 2. Open the drain valve (2) by turning it completely clo-
off. Lower the moldboard to the ground. Check the oil le- ckwise. The drain valve is part of the water presence
vel through sight gauge (1). The oil level should be at the sensor connector.
center of the gauge. If necessary, remove the hydraulic
tank filler cap (2) and add oil. 3. Drain the accumulated water until clean fuel drains
out.
4. Close the drain valve and tighten it firmly.
5. Close the drain valve and reinstall the electric con-
nector.
6. Using the filter head manual pump handle (3), pump
until the system is filled again with fuel. A higher resis-
tance will be sensed on the handle.
Important: The drain valve is plastic. Do not tighten
1
excessively when closing.
1. Oil level gauge
1
2
2
1. Water separator filter

2. Separator filter drain valve
3. Manual pump
2. Hydraulic tank filler cap
6-11
GREASE FITTINGS
Litium based Grease with Molydissulfide (NLGI-2)
Moldboard Lift Cylinders Balls Articulation, Hydraulic Cylinders

There are 2 lube points. Lubricate with 6 to 12 shots each. and Pivot Joints
There are 4 lube points, 2 on each side. Lube with 6 to
10 shots on cylinders ends. Lube, with 6 to 14 shots on
pivot bearings.
Lift cylinders ball joint

1
2
Drawbar Ball and Socket
1. Articulation cylinders joints
There is 1 lube point. Lubricate with 6 to 14 shots. 2. Lower articulation joint
3. Upper articulation joint
Moldboard Tilt Cylinders Balls

There are 2 lube points. Lubricate with 6 to 12 shots each.
Drawbar ball and socket
TILT cylinder ball joint
6-12
Moldboard Tilt Cylinder Pivot Lift Cylinder Pivots

There are 2 lube points. Lubricate with 4 to 6 shots each. There are 4 lube points for the pivots. Lubricate the pivots
with 1 to 2 shots each.
Tilt cylinder pivot

Lift cylinder pivots
Moldboard Tilt Pivot

There are 2 lube points. Lubricate with 4 to 6 shots each.
Tilt pivot
6-13
Grease Fittings
Litium based Grease with Molydissulfide (NLGI-2)
Front Wheel Knuckle Wheel Lean Link

There are 2 lube points. Lubricate with 4 to 6 shots on There are 2 lube points. Lubricate with 4 to 6 shots on
each side. each side.
Front wheel knuckle Wheel lean link
Steering Arm Pivot Front Wheel Lean Cylinder

There are 4 lube points. Lubricate with 4 to 6 shots on There are 2 lube points. Lubricate with 4 to 6 shots on
each side. each side.
Steering arm pivot Front wheel lean cylinder
6-14
Front Axle Spindle Pivot Tandem Swing Bearing

There are 2 lube points. Lubricate with 6 to 12 shots each. There are 4 lube points. Lubricate with 14 to 20 shots each.
Front axle spindle pivot Tandem swing bearing
Universal Joint and Drive Shaft Lift Cylinder Bearings

There are 3 lube points. Lubricate with 4 to 6 shots each. There are 2 lube points for the bearings. Lubricate the
bearings with 4 to 6 shots each.
1
Lift cylinder bearings
1. Universal joint
2. Drive shaft
6-15
Grease Fittings
Use Litium based Grease with Molydissulfide (NLGI-2)
Front Wheel Bearings Rear Ripper Pivots and Cylinder

Loosen fixing bolts and remove cover. There are 8 lube points for ripper linkage and 2 for the
cylinder. Lubricate wit 4 to 6 grease shots.
Remove grease, clean bearing housing and fill it with 0.9
kg (each) of the specified grease. For more information
see Fluids and Lubricants. 2
1
1
1
1. Ripper pivots
2. Ripper cylinder
Front wheels bearings
6-16
Engine
Oil Viscosity and Temperature Ranges
TEMPERATURE FAHRENHEIT
-40º -22º -4º 14º 32º 50º 68º 86º 104º 122º
SAE 20W-50 TROPIC
SAE 15W-40 ALL SEASONS

CASE AKCELA Nº 1 15W-40 ALL SEASONS
SAE 10W-30 WINTER

CASE AKCELA Nº 1 10W-30 WINTER
SAE 5W-30 ARCTIC
SAE 0W-30 ARCTIC
-40º -30º -20º -10º 0º 10º 20º 30º 40º 50º

TEMPERATURE CELSIUS
NOTE: Use of an engine oil pan heater or an engine coolant heater may be required when operating temperatures are in Winter or Arctic
conditions
Engine Lubrication
Case No. 1 Engine Oil is recommended for use in your
Case Engine. Case Engine Oil will lubricate your engine
correctly under all operating conditions.
If Case Multi-Viscosity Engine Oil is not available, use
only oil meeting API engine oil service category CH-4
(preferred) or CG-4.
See the chart on following page for recommended visco-
sity at ambient air temperature ranges.
NOTE: Do not put Performance Additives or other oil
additive products in the engine crankcase. The oil change
intervals given in this manual are according to tests with
CASE lubricants.
6-17
Engine Service Specifications

Oil Capacity (with filter change) . ................................................................................................. 16,0 liters (4.2 US gal)
Oil Level check interval .................................................................................... Every 10 hours of operation or each day
Oil change and Oil filter change interval . .................................................. Every 500 hours of operation or once a year
Oil type ................................................................................................................................. See “Fluids and Lubricants”
Engine Oil Level

To check the engine oil level put the machine on a level
surface and stop the engine. Remove engine oil dipstick
and wipe clean with a cloth. Replace dipstick in tube and
push the engine oil dipstick completely DOWN and then
remove.
If the oil level is below the ADD mark, add oil to raise the
oil level to the FULL mark.
1. Engine Oil filler

2. ENGINE OIL LEVEL DIPSTICK
6-18
Engine Oil Change

Make sure engine is at operating temperature. Shut-off
the engine. Remove the drain plug (A) located on the lo-
wer right side of the engine crankcase and allow all the
oil to drain. Make sure the seal is in good condition and
install the drain plug.
Engine oil filter
Engine Drain Plug Add specified oil, through the filler neck. Start the engine
and keep it running for 15 minutes to fill the filters and
Remove the oil filter. Carefully clean the gasket seat on lubricate the engine. Check the oil level and top off as
the filter. necessary. Check if there is any leakage from the filters.
NOTE: The seal ring usually sticks on the mating surface
of the filter head. Make sure to remove it.
Lubrication Analysis
The normal engine oil change interval is every 500 hours
of operation or once a year whichever occurs first. Ope-
rating conditions, quality of the engine oil and sulphur
content of the fuel can change this interval. It is recom-
mended to use the Systemgard. Lubrication Analysis Pro-
gram. See your dealer Case.
Important: Never drain oil or remove oil filter while en-
gine is running.
WARNING: Replace all covers or guards af-

ter servicing or cleaning the machine. NEVER
operate the machine with covers or guards
removed.
IMPORTANT: Before installing, fill the oil filter with new

and clean oil. Before installing the filter, apply also a light
film of oil in the area of the filter gasket seal.
IMPORTANT: Tightening the filter with a wrench can da-
mage it, therefore tighten it by hand. Then check if there
are leaks around the base when the engine is running.
Tighten it more if necessary. The proper torque is comple-
ted with 3/4” of a turn after contact by grasping the base
with both hands.
6-19
AIR FILTER SYSTEM

Service Specifications
Air filter element (Primary) . ............................. Service the element if the air filter restriction indicator is in the red area.
Replace the element after three washings. Also, replace the element
after 1000 hours of operation or each year, whichever occurs first.
Air filter element (Secondary) . ........................ Replace the element after the primary (outer) element has been cle-
aned three times, or after the primary element has been cleaned or
replaced and the air filter restriction indicator is still in the red area with
the engine running. Also, replace the element every 1000 hours or each
year, whichever occurs first.
The validity of the filtering element of a new air cleaner is (5) years. Do not install a new filter that had been stored
(without use) for more than (4) years. The date of manufacture is indicated on the end cover of the element
Cleaning the Air Filter Element

The outer element of the air cleaner should be disassembled only when the air restriction indicator is in the red area.
For correct maintenance of the air filter proceed as following:
1. Clean dirt and oil from air cleaner assembly.
2. Loosen the clamp (5) fixing bolt (3) that couples the air cleaner housing on the cover. Remove the cover (7) and
seal ring (6).
3. Remove outer element (10) by loosening wing nut (8) and gasket.
NOTE: Visually check inner element each time outer element is cleaned or replaced. Do not attempt to clean the inner
element.
4. The filter may be cleaned with compressed air.
3 2
9 5 1
6
11
8
7
10
1. Outer element 5. Clamp 9. Filter housing

2. Nut 6. O-RING 10. Inner element
3. T-bolt 7. Cup 11. Valve dust
4. Nut 8. Nut
6-20
7. Inspect inner element retaining nut (2). Change nut if

WARNING: Wear safety glasses with side it is damaged.
shield or goggles when using compressed
air for cleaning. This reduces the danger of 8. Clean inside of the air cleaner body (9) and cup (7)
accidents caused by flying particles. Limit the before reinstalling element (10). Insert element in air
pressure to 30 PSI (2 bar) according to local cleaner body and tighten wing nut (8).
or national requirements 9. Install the cover (7), the drain valve (11) and tighten
firmly the clamp fixing bolt (3). Check if its in the cor-
If required clean fins inside air cleaner with a stiff fiber rect position.
brush.
10. Check dust valve lips (11). The lips must be free of
5. T
o clean element with compressed air, direct dry clean debris. Dirt and mud can lodge in the lips and hold
air up and down plates on clean air side of element them open during operation. The valve lips must be
until all dust is removed. open when the engine is at low idle or is stopped. The
IMPORTANT: The inner element of the air cleaner is ex- lips must point down to function.
tremely important. It is suggest to change it after 3 outer 11. Check the air cleaner tube cover. If dirty, remove the
elements have been changed. tube cover and blow the dust from the cover. Remove
6. After the filter has been cleaned and dried, it must be the debris, if necessary.
inspected for ruptures or holes. Place a bright light 12. Start engine. Observe air cleaner restriction indicator
inside the element and inspect it from the outside. The with engine running at high idle. If restriction is indi-
light will shine through any holes or tears. If any holes cated, air cleaner inner element must be replaced. As
are evident, install a new element. the inner element is not cleanable, always replace it
after one year of service or if a restriction is still indica-
ted after the outer element has been cleaned.
6-21
ENGINE COOLING SYSTEM

Cooling System Capacity ............................................................................................................. 32,0 liters (8.4 US gal)
Radiator coolant fluid level check . ...................................................................................... Every 10 hours of operation
Cooling system drain, flush, and refill interval ............................................ Every 2000 hours of operation or each year
Thermostat
Starts to open .............................................................................................................................................. 82°C (180°F)
Completely open ......................................................................................................................................... 95°C (202°F)
Expansion tank cap .................................................................................................................. 103,4 kPa, 1 bar (15 psi)
Coolant Mixture
A mixture of 50% AKCELA PREMIUM ANTI FREEZE and
50% water must be used in this machine. This mixture is
used if the lowest ambient temperature is above -37°C
3
(-34°F). If the ambient temperature is lower, adjust the
mixture to 60% AKCELA PREMIUM ANTI FREEZE and
40% water. It is recommended that AKCELA PREMIUM
ANTI FREEZE and water be used in your machine all
year.
1
NOTE: After you fill the cooling system, mix the AKCELA
PREMIUM ANTI FREEZE and water completely by run-
ning the engine at operating temperature for approxima-
tely five minutes. This procedure must be done when the 2
machine is in temperatures below 0°C (32°F).
WARNING: Hot coolant can spray out if ex- 1. Expansion tank cap
pansion tank cap is removed. To remove ex- 2. Cooling water level gauge
pansion tank cap: Let system cool, turn to first 3. REGISTER FOR AIR BLEED
notch, then wait until all pressure is released.
Scalding can result from fast removal of ex-
pansion tank cap. Check and service engine
cooling system according to maintenance ins-
tructions.
6-22
Replacement of the Liquid and Cleaning of the system

WARNING: The radiator coolant is under pressure. Follow the Operation and Maintenance Manuals indica-
tion in order to relief the pressure, before removing the cover from the expansion reservoir.
NOTE: For filling or replacing coolant in the cooling sys- NOTE: The AKCELA PREMIUM ANTI FREEZE is a pro-
tem, the machine must be parked on a level surface. After tector for water cooling systems. When added in the ra-
filling the cooling system, start the engine and allow it to diator it assures a perfect thermal exchange, diluted in
operate at operating temperature for around 5 minutes to clean common water, at 50% percentage. The AKCELA
mix the AKCELA PREMIUM ANTI FREEZE and the water. PREMIUM ANTI FREEZE is a compound of special addi-
This procedure must be performed when the machine is in tives that avoids the formation of foam, rust, fouling, cal-
an environment with temperature below 0°C (32º F). careous, and protecting all the components of the cooling
system.
Turn the expansion tank cap slowly to relieve pressure.
Open radiator drain cock located under the radiator and the
drain cock located on the oil cooler. Let the coolant drain.
Check to see that all hoses are in good condition and the
clamps are not damaged or loose. Replace if necessary.
After draining, flush the radiator with clean water. Be sure
that the water does not contain large amounts of calcium.
Fill the cooling system with a mixture of 50% of AKCE-
LA PREMIUM ANTI FREEZE and 50% of clean water to
about 1 1/4”(30 mm) below the filler neck.
For complete replacement of coolant open the draincock,
located in the expansion tank piping, before start feeding
the system. This procedure is for removing the air from
installation, ensuring the cooling system performance.
Radiator drain cock
3 WARNING
HOT LIQUID UNDER

PRESSURE HAZARD
1
Service when cool.
329044A1
1. Expansion tank cap

2. Cooling water level gauge
3. REGISTER FOR AIR BLEED
Install expansion tank cap. Start and run engine until coo-
lant reaches normal operating temperature.
Stop engine. Check level of coolant and add if necessary.
6-23
Radiator Cleaning
WARNING: Wear safety glasses with side shield or goggles when using compressed air for cleaning. This
reduce the danger of accidents caused by flying particles. Limit the pressure to 30 PSI (2 kgf/cm2).
3
2
1. Air nozzle
2. Radiator tubes
3. Radiator fins
4. Debris
Air flow direction when working
Use an air compressor and a suitable nozzle to direct a

stream of air over and through radiator core in the op-
posite direction of normal air flow to remove all dirt and
debris.
NOTE: It may be necessary to spray the exterior of radia-
tor core with water and detergent to remove caked dirt.
6-24
FUEL SYSTEM
Fuel Tank Capacity ......................................................................................................................... 341 liters (90 US gal)
Interval for draining water from the fuel filter .................................................................................. 50 hours of operation
Fuel filter replacement interval ....................................................................... 500 hours of operation or once each year
Fuel Conditioner Fuel Filler Cap

Diesel fuel conditioner is available from your dealer
CASE. Follow the instructions on the can.
The conditioner will:
1. Clean the fuel injectors, valves and manifold for incre-
ased service life.
2. Disperse insoluble gummy deposits that can form in
the fuel system.
3. Separate moisture from the fuel.
4. Stabilize the fuel in storage.
WARNING: Engine fuel is flammable and can

cause a fire or an explosion. Do not fill the
fuel tank or service the fuel system near an
open flame, welding, burning cigars, cigaret-
tes, etc.
6-25
Diesel Fuel Fuel Storage

Use No. 2 Diesel fuel in the engine of this machine. The If you keep fuel in storage for a period of time, you can get
use of other fuels can cause the loss of engine power and foreign material or water in the fuel storage tank. Many
high fuel consumption. engine problems are caused by water in the fuel.
In very cold temperatures, a mixture of No. 1 and No. 2 Die- Keep the fuel storage tank outside and keep the fuel as
sel fuels is temporarily permitted. See the following note. cool as possible. Remove water from the storage contai-
ner at regular periods of time.
NOTE: See your fuel dealer for winter fuel requirements in
your area. If the temperature of the fuel lowers below the Fill the fuel tank at the end of the daily operating period to
cloud point (wax appearance point), wax crystals in the prevent condensation in the fuel tank.
fuel will cause the engine to lose power or not to start.
The Diesel fuel used in this machine must meet the spe-
cifications in the chart below or Specification D975-81 of
the American Society for Testing and Materials.
Specifications for Acceptable No. 2 Diesel Fuel

API gravity, minimum . .................................................................................................................................................. 34
Flash point, minimum .................................................................................................................................. 60°C (140°F)
Cloud point (wax appearance point), maximum ...................................................................................... -20°C (-5°F) (*)
Pour point, maximum ............................................................................................................................ -26°C (-15°F) (*)
Distillation temperature, 90% point . ................................................................................... 282 to 338°C (540 to 640°F)
Viscosity, at 38° C (100° F)
Centistokes .................................................................................................................................................. 2,0 to 4,3
Saybolt Seconds Universal . .......................................................................................................................... 32 to 40
Cetane number, minimum ................................................................................. 43 (45 to 55 for winter or high altitudes)
Water and sediment, by volume, maximum ......................................................................................................... 0,05 %
* see note “Diesel Fuel” on this page.
6-26
Fuel Tank Drain Cock Clean Fuel Filter Replacement

Open the drain cock, before engine start and allow wa- Clean the area around the fuel filter (1) and fuel water
ter or sediment to drain. Close the drain cock when fuel separator filter (2) to avoid contamination.
runs out.
2
1
1. Fuel filter
2. Water separator filter
Remove the filters and clean carefully the area around the
filter head gasket. Change the fuel filters and sealing rin-
gs. Fill the filters with clean fuel and lubricate the sealing
rings with new engine oil. Assemble the filters and tight
them manually. After the assembly, make the fuel system
air bleed procedure.
ATTENTION: Dispose used filters in speciali-

zed recycling stations.
WARNING: Extinguish all smoking materials
or open flames before opening the sediment
drain due to presence of flammable fluids.
6-27
Fuel System Air Bleed Adjusting Engine Valves

Verify each 1000 hours
1. B leeder screw
2. Drain bolt valve clearance
3. Pumping knob
Adjust the clearance between the rockers and valves
1. Clean the area around the separator filter head to using a Allen tools kit (1), a wrench tool (3) and a feeler
avoid contamination. gauge (2).
2. Completely loose the aluminum bleeder screw (1) lo- Always adjust the valve clearance with engine cold, that
cated on the filter head. is, with engine coolant temperature below 140ºF (60°C).
First determine the top dead center (TDC) on engine nº 1
3. Be sure that the drain bolt (2) on the lower part of the
cylinder. To perform so, rotate the crankshaft slowly, using
filter is completely tight.
the adapter and gear of the manual rotating tool. Install
4. Prime the knob (3) until the Diesel fuel comes out the synchronizing pin and adjust the following valves: 1A,
through the bleeder screw (1). 1E, 2A, 3E, 4A, 5E. Remove the synchronizing pin, rotate
the crankshaft 360° and install again the synchronizing
5. Tight the bleeding bolt (1).
pin. Perform the adjustment of the following valves: 2E,
3A, 4E, 5A, 6A, 6E. Clearance of valves must meet the
specifications of table below
Valve clearance with engine cold:

Intake . ....................... 0.20 – 0.30 mm (0.008 – 0.012 in)
Exhaust ..................... 0.46 – 0.56 mm (0.018 – 0.022 in)
NOTE: The clearance will be correct when the feeler gau-

ge is passed between the valve rod and the rocker, with
a little resistance.
6-28
HYDRAULIC / BRAKE SYSTEM

Hydraulic Reservoir Refill Capacity with filter change ................................................................... 90 liters (23.8 US gal)
Total system capacity .................................................................................................................. 180 liters (47.5 US gal)
Type of Fluid . ...................................................................................................................... Ver “Fluidos e Lubrificantes”
Hydraulic Reservoir Fluid Level Check Interval . .................................................................................... A cada 50 horas
Filter Replacement Interval ..... Every 2000 Hours of Operation or when the Hydraulic Filter Warning Lamp Illuminates
Hydraulic Fluid Change Interval .......................................................................................................... Every 2000 Hours
WARNING: Pressurized hydraulic system. Before you replace the hydraulic filter or service the hydraulic
system, wear face protection and slowly loosen the hydraulic reservoir fill cap to relieve the air pressure. If
you do not follow these instructions, you can be injured.
Hydraulic / Brake / Transmission System – Temperature Ranges
TEMPERATURE FAHRENHEIT
-40º -22º -4º 14º 32º 50º 68º 86º 104º 122º
AKCELA AW HYDRAULIC FLUID 68 HV
CASE AKCELA Hy-Tran Ultra
CASE AKCELA Hy-Tran Ultra SSL
-40º -30º -20º -10º 0º 10º 20º 30º 40º 50º

TEMPERATURE CELSIUS
6-29
Hydraulic System Oil Filter

Check each 500 hours Loosen filler cap (1) to relieve pressure. Remove cover
(2) from top of the tank. Remove spring (3), cap (4) and o-
ring (5 and 11), from top of element (6). Remove element
from tank and discard.
Remove the element of the reservoir. Make sure the o-
ring (8) is in good condition, if necessary, replace it and
then install a new filter over the discharge tube. Make
sure the o-ring (5 e 11) is in good condition, if necessary,
replace it. Position o-ring (5 e 11). install the cap (4) and
spring (3) on top of the element.
Install cover (2) on tank and secure with capscrews (7).
Torque capscrews to 47,5 to 54,2 Nm (4,9 to 5,5 kgf.m)
(35 to 40 lb.ft).
Cleaning the Suction Line Filter

WARNING: Fluid under pressure. Turn cap Loose the filler neck cap (1) to relieve the pressure. Re-
slowly to relieve pressure before removing it. move the filler neck capscrews (9), the tube and the filter.
Remove the filler neck cover, the tube (10) and filter (14)
from the hydraulic. Remove and replace the rubber ring
(11) from filter, if necessary.
IMPORTANT: Do not use gasoline, solvent or another
flammable fluids to wash the components. Use recom-
mended commercial, non toxic solvent. Wear safety glas-
ses with side shields when using compressed air for cle-
aning to reduce the danger of personal injury from flying
particles. Limit the air pressure to 30 PSI (2 bar).
Wash the strainer with a commercial solvent. Use com-
pressed air to clean the element (14). Blow it from inside
to outside.
Install a new o-ring in the groove and then install the tube
assembly (pre cleaner) (10).
Install the capscrews (9) and torque them with 47,5 to
54,2 Nm (4,9 to 5,5 kgf.m) (35 to 40 lb.ft).
Make sure that valve assembly and strainer are properly
positioned in the tube assembly. Fill the tank to the proper
level indicated on the sight gauge (13). Install a new o-ring
(12) on the filler cap and install it.
6-30
Hydraulic / Brake Oil Change

Change the hydraulic / brake oil every 2000 hours of ope-
ration or one time each year, or when ambient operating
temperatures require, whichever occurs first. When chan-
ging the hydraulic oil also replace the hydraulic oil filter.
Have a container available that is capable of holding 180
liters (47.5 Gal).
1. Make sure the hydraulic oil is at operating tempera-
ture.
2. Park the machine on a level surface. Lower imple-
ments to the ground and apply the parking brake.
3. Stop the engine. Put a DO NOT OPERATE tag on the
steering wheel.
WARNING: Fluid under pressure. Lower im- Hydraulic oil level gauge
plements to ground, shut off engine and move
control levers several times. Loosen filler cap
to relieve pressure, before loose fittings.
4. Remove the drain plugs, and drain oil in a container

of 180 liters.
5. Remove the filler cap to vent the tank while it is being
drained. Change the filter and clean the metal screen
6. Instale o bujão de drenagem e encha o reservatório
com óleo novo até o nível recomendado.
7. Install the drain plug and fill the tank with new oil until
the recommended level.
8. Install filler cap.
Hydraulic oil level filler
9. Start the engine and operate controls so that all lines
are filled.
10. Stop the engine. Check oil level. Add oil as necessary
to bring to proper level.
6-31
TRANSMISSION
Total system filling capacity
ZF Transmission (845B / 865B models) ................................................................................ 26,0 liters (6.9 US gal)
ZF Transmission (885B models) ........................................................................................... 36,0 liters (9.5 US gal)
FUNK Transmission (845B / 865B models) . ......................................................................... 25,0 liters (6.6 US gal)
FUNK Transmission (885B models) ...................................................................................... 28,5 liters (7.5 US gal)
Type of fluid .......................................................................................................................... See “Fluids and Lubricants”
Check and change interval for ZF Transmission (845B / 865B / 885B models)
Fluid level check interval . ............................................................................................................................. 10 hours
Filter replacement interval ..................... After the first 100 hours of operation and then every 500 hours there after
Oil change interval ............................... After the first 100 hours of operation and then every 1000 hours there after
Check and change interval for FUNK Transmission (845B / 865B / 885B models)
Fluid level check interval . ............................................................................................................................. 10 hours
Filter replacement interval .......................................................................................................................... 500 hours
Oil change interval .................................................................................................................................... 1000 hours
Breather screen cleaning interval ............................................................................................................. 1000 hours
IMPORTANT: Change the transmission fluid and replace the filter after the first 100 hours of operation (845B / 865B /
885B modelos with ZF transmission).
IMPORTANT: If the machine is new or the transmission has been replaced or rebuilt, change the transmission fluid and
replace the filter after the first 100 hours of operation (845B / 865B / 885B modelos with ZF transmission).
WARNING: Never drain fluid or remove oil filter while engine is running.
6-32
Checking of ZF Transmission Fluid Level

845B / 865B / 885B models
with ZF transmission CAUTION: The correct level is on “HOT”
mark interval.
If the level is below the “HOT” interval the level
The transmission fluid level must be checked with the ma- must be completed. Refer to “Fluids and Lubri-
chine parked on a leveled surface, with the engine run- cants” chart for the correct type of fluid, in this
ning at low idle and at normal operation temperature (80° manual. If fluid level is above the “HOT” mark,
to 90°C). With the engine stopped the fluid level will be overheating of fluid might occur.
above the normal level as the fluid from the torque con-
verter and from the cooler will return to the transmission
sump.
Correct level with fluid at operation temperature
For the cold fluid level checking, run the engine at low idle
for 2 to 3 minutes and make sure that the level is above
the “COLD MIN” mark.
Check the transmission fluid level weekly according to the
following procedure:
1. Park the machine on e level surface, apply the parking
brake and start the engine, Minimum with cold fluid
2. With transmission in manual mode, move the shifting

lever through all positions F-N-R, 1, 2, 3…,
3. Put the selector lever in Neutral and keep engine run-
ning at low idle.
4. If fluid is cold, run the engine at low idle for 2 to 3
minutes and make sure that the level is above the
“COLD MIN” mark.
5. Checking should be performed, preferably, with the
fluid temperature at operation normal range (80° a
90°C),
6. Loosen the dipstick, on the right side of the engine by
turning it counterclockwise, removing it from its tube
and clean it,
7. Insert the dipstick back in its tube until contacts on the
Transmission fluid dipstick
tube opening and pull it out again to perform the level
reading.
8. Insert the dipstick again and tighten it by turning clo-
ckwise.
6-33
Checking of FUNK Transmission Fluid Level

845B / 865B / 885B models
Check the transmission oil level when the oil is hot and
the system is charged. Place transmission in NEUTRAL, ENGINE RUNNING WARM
keep the engine idling and apply parking brake.

Turn the handle counterclockwise to loosen the cap. Re-
move the cap and check oil level with the dipstick. Add oil
as necessary to bring it to the proper level. Make sure the
cap is tight in the filler neck after checking oil.
Transmission Fluid level Dipstick
6-34
Transmission Fluid Filter Change

Each 500 hours
WARNING: Never use gasoline, solvent or

other flammable fluids to clean parts. Use au-
thorized commercial, nonflammable, nontoxic
solvents.
Clean filter and surrounding area. Then remove the filter

housing, change the elements and gaskets. Clean the
inside of the filter housing and contact surface. Install
the new filter.
Lubricate the filter seal with a thin coat of clean fluid and
tighten the new filter until it contacts with the sealing sur-
face. Tighten the filter 1/3 to 1/2 a turn more.
ZF Transmission Fluid filter
(845B / 865B / 885B with ZF Transmission)
ATTENTION: Dispose used filters in speciali-
zed recycling stations.
FUNK Transmission Fluid filter

(845B / 865B / 885B with FUNK Transmission)
6-35
ZF Transmission Fluid Change

845B / 865B / 885B Models
with ZF transmission
Each 1000 hours
Run engine until transmission fluid reaches operating
temperature. Park grader on a level surface, apply parking
brake, lower moldboard to ground and shut-off engine.
Remove the drain plug and drain the fluid in a container of
at least 25 liters (6.6 U.S. Gallons) capacity.
Reinstall the plug. At this time, the transmission fluid filter
must be replaced too.
Fill the system with the specified fluid, until the specified
level. Run the engine to heat the fluid and complete the
fluid level, if necessary.

solvents.
1
1. Drain plug
FUNK Transmission Fluid Change and Screen Cleaning

845B / 865B / 885B Models
Each 1000 hours
Run engine until transmission fluid reaches operating
temperature. Park grader on a level surface, apply parking
brake, lower moldboard to ground and shut-off engine.
Remove the drain plug and drain the fluid in a container of
at least 25 liters (6.6 U.S. Gallons) capacity.
Clean the screen thoroughly. Reinstall the screen and the
drain plug. At this time, the transmission fluid filter must
be replaced too.
Fill the system with the specified fluid, until the specified
level. Run the engine to heat the fluid and complete the
fluid level, if necessary.

solvents.
2 1
1. Drain plug
2. Screen
6-36
REAR AXLE
Rear Axle “Housing Center” (Graziano)
845B Models . ....................................................................................................................... 40,0 liters (10.5 US gal)
865B / 885B Models ............................................................................................................ 44,0 liters (11.6 US gal)
Type of oil ............................................................................................................................. See “Fluids and Lubricants”
Oil change interval . ............................................................................................................................. Every 2000 hours
NOTE: DO NOT use an alternate oil in the axles. The brake components in the axles could be damaged as a result of
using an alternate oil.
845B Models 865B / 885B Models
2 2
1 1
3
3
1. Drain plug 1. Drain plug

2. Filler and level plug 2. Filler and level plug
3. Breather 3. Breather
6-37
Rear Axle Oil Level Rear Axle Oil Change

Park the machine on a level surface. Remove level / filler Housing compartment
plug (2). Add oil as necessary. The fluid level must be at
the lower part of the plug hole. Install the plug and make Replace the rear axle oil every 2000 hours of operation.
sure it is tightened correctly. 1. Park the machine on a level surface. Apply the pa-
rking brake and stop the engine.
2. Clean the oil level and drain plugs.
3. Make sure the oil in the rear axle is near normal ope-
rating temperature.
4. Remove drain plug (1) and filler plug (2) to help oil
drain more rapidly.
5. After draining, reinstall the drain plug and fill the hou-
sing to the level of the filler hole with the specified oil.
Allow sufficient time for oil to fill all axle compartments.
Await approximately 15 minutes so that the oil occupies
all the inner cavities of the axle. Complete the oil level
and install the filling plug.
ATTENTION: Dispose used oil in specialized

recycling stations.
6-38
Tandem
Tandem Drive Case Refill Capacity (each side) ......................................................................... 69,0 liters (18.2 US gal)
Oil check interval ..................................................................................................................................... each 500 hours
Oil change interval . ............................................................................................................................... each 1000 hours
Tandem Drive Case Oil Level Check

Park grader on a level surface. Remove level plug (3) from each tandem case. The oil must be level with the oil level
plug hole. Add oil until it is brought to the proper level. Install all plugs.
Tandem Drive Case Oil Change

Change oil each 1000 hours
Remove the drain plug (2) from each case and drain the oil. Remove the level (3) and filler plugs (1) from each case.
Install the drain plugs. Add specified oil through the filler holes until oil runs out of the oil level hole.
Install and tighten level plugs and filler plugs in each case.
ATTENTION: Dispose used oil in specialized recycling stations.
845B Models 865B / 885B Models
4 4
1 1
2 2
1 1
2 2
3 3
1. Filler plug 1. Filler plug

2. Drain plug 2. Drain plug
3. Level plug 3. Level plug
4. Breather 4. Breather
6-39
Swing / Circle turn gear box

Circle Turn Gear Housing Refill Capacity . ................................................................................... 2,8 liters (0.75 US gal)
Oil check interval ..................................................................................................................................... each 250 hours
Oil change interval . ............................................................................................................................... each 1000 hours
Checking Circle Turn Gear Box Oil

Check each 250 hours
Remove oil level plug “2”. If the oil does not drain from the hole, remove the filler plug “1” and add oil until it comes out
of the level plug hole “2”. Then install level plug and filler plug.
1 3
1. Filler plug 3. Circle turn gear box

2. Level plug
WINDSHIELD WASHER RESERVOIR (OPTIONAL)

The windshield washer reservoir is located on the right
side of the cab, as shown above.
To add washer fluid, pull the cap up.
IMPORTANT: When the ambient temperature decreases
to 0°C (32°F) and below, always use an antifreeze type
washer solution, mixture of 50% water and 50% solution.
Filling Neck of the

Windshield Washer Liquid Reservoir
6-40
Chapter 7
MAINTENANCE AND ADJUSTMENT
Checking of the parking brake
845B / 865B / 885B models with ZF Transmission
1. Park the machine on a firm and level surface and lo- NOTE: The hydraulic pressure will not be applied to the
wer the blade to the ground. Install blocks on all whe- parking brake unless the parking brake switch is turned
els to avoid machine from moving. off, the service brakes activated and the transmission en-
gaged.
5. Put the parking brake switch in “OFF” position.
6. Activate the service brakes and select a gear on the
transmission.
7. At this moment, the parking brake indicator light on
the instrument panel will turn off. Before proceeding,
put transmission back to neutral.
2. Loosen and remove the parking brake cover.

3. Start and run the engine at low idle with the blade on
the ground.
IMPORTANT: For this procedure, it is necessary the help
of another person. The operator must remain all the time
in the cab to operate the service brakes and to turn off the
machine, in case of a mechanical failure.
4. Release the parking brake. 8. Turn the adjusting screw clockwise until the brake
pads touch the brake disc. Then, turn the adjusting
screw counterclockwise one turn. Tighten the jam nut
to lock the adjusting screw. Install the parking brake
cover.
7-1
CHAPTER 7 – MAINTENANCE AND ADJUSTMENT
845B / 865B / 885B with FUNK Transmission

Park the machine on a leveled surface. Wedge the whe-
els and lower the blade to the ground to avoid the machi-
ne from moving. Keep engine stopped.
Apply the parking brake lever to check its operation. The
effort to move the lever must increase, starting from the
center position of its stroke.
The parking brake lever stroke adjustment is done by ad-
justing the cable and the position of the caliper lever (4)
on the transmission. The access is possible through the 1
rear of the machine by removing the lower protection of
the fan (1), or if desired, by remove the engine crankcase
protection.
With the parking brake released, loosen the cable cap fi-
xing nuts (2). Loosen the nut lock-pin (3) and adjust the 1. Fan lower plastic protection
position of the pads, on the brake disc, by turning clockwi-
se the nut (3) in order to reduce the pads gap. 2
NotE: A gap must always exist between the disc and the
pads. If no gap exists, the disc will overheat and the pads
will worn prematurely.
Install the lock-pin on nut (3). Position the cable cap and
eliminate its gap, so that it remains in a position of appro-
2
ximately 90° regarding the caliper lever (4). Retighten the
nuts (2). Check if the increase of effort necessary to apply 3
4
the parking brake lever occurs after the half of its stroke.
2. Cable fixing nuts

3. Caliper drive lever nut
4. Caliper drive lever
7-2
ROLL-OVER PROTECTIVE STRUCTURE (ROPS)

AYour machine is equipped with an operator Protecti- DO NOT attach any device to the Protective Structure
ve Structure, such as: a Rollover Protective Structure for pulling purposes. DO NOT drill holes to the Protective
(ROPS) or Falling Object Protective Structure (FOPS) or Structure.
Cab with ROPS. A ROPS may be a cab frame or a two-
The Protective Structure and interconnecting compo-
posted or four-posted structure used for the protection of
nents are a certified system. Any damage, fire, corrosion
the operator to minimize the possibility of serious injury.
or modification will weaken the structure and reduce your
The mounting structure and fasteners forming the moun-
protection. If this occurs, the Protective Structure MUST
ting connection with the machine are part of the ROPS. A
be replaced so that it will provide the same protection as
ROPS label shows the serial number of the ROPS, gross
a new Protective Structure. Contact your dealer for Pro-
weight, approval, regulation, and model numbers of the
tective Structure inspection and replacement.
machine. See Identification Numbers in this manual.
After an accident, fire, tip or roll over, the following MUST
be performed by a qualified technician before returning
the machine to field or job site operation:
•• The Protective Structure MUST be replaced.
•• The mounting or suspension for the Protective Struc-
ture, operator seat and suspension, seat belts and
mounting components and wiring within the operator’s
protective system MUST be carefully inspected for da-
mage.
•• All damaged parts MUST be replaced.
WARNING: Do not weld, drill holes, attempt

to straighten or repair the protective structure.
ROPS CANOPY LABEL Modification in any way can reduce the struc-
tural integrity of the structure which could
The Protective Structure is a special safety component of
cause death or serious injury in the event of
your machine. Before you operate this machine, always
fire, tip, rollover, collision or accident.
make sure that the ROPS and operator’s seat belts are
correctly installed.
7-3
Seat Belt Damage to the ROPS

The seat belt is an important part of your ROPS. You must If the machine has rolled over or the ROPS has been in
wear the seat belt at all times when you operate the ma- some other type of accident (such as hitting an overhead
chine. object during transport), you must replace the damaged
ROPS components to get as much protection as you had
1. Keep the seat belts away from objects that can da-
originally.
mage them.
After an accident, check the following for damage:
2. Check the seat belts for damage. Replace all parts
that are damaged. a. ROPS canopy or cab.
b. Operators seat.
3. Make sure that the mounting bolts of the seat belts
c. Seat belt mounting bolts and seat belt.
are tight. See Torque Specifications for Seat in this
manual. Before you operate the machine, replace all ROPS com-
ponents that are damaged.
4. Keep the seat belts clean. Wash the seat belts only in
soap and water. See the Parts Catalog or your dealer for components that
are replaceable.
5. Do not put the seat belts in bleach or dye.
IMPORTANT: DO NOT TRY TO WELD OR STRAIGHTEN
THE ROPS.
Maintenance and Inspection of
ROPS WARNING: Improper ROPS inspection or
maintenance can cause injury or death. Do
After the first 20 hours of operation and after every 500 the recommended ROPS inspection shown in
hours of operation, do the following: this manual. If you must replace the ROPS,
1. Check the torque of the ROPS 20 mounting bolts. If ROPS parts, or ROPS mounting hardware,
necessary, tighten the bolts to the correct torque (see use only the replacement parts shown in the
torque specification the bolts to follow). CASE parts catalog for this machine.
2. Check the operators seat and the mounting parts for
the seat belt. Tighten the bolts to the correct torque. WARNING: Do not modify ROPS in any man-
See Torque Specifications in this manual. Replace ner. Unauthorized modifications such as wel-
parts that have wear or damage. ding, drilling, cutting or adding attachments
3. Check for cracks, rust, or holes in the ROPS and ROPS can weaken the structure and reduce your pro-
parts. Age, weather, and accidents can cause damage tection. Replace ROPS if subjected to roll-over
to the ROPS and ROPS parts. If you have any doubt or damage. Do not attempt to repair.
about the ROPS system, see your CASE Dealer.
WARNING: If you operate this machine without

Torque Specifications for ROPS a ROPS and the machine rolls over, you can
be injured or killed. Remove the ROPS only
Cab and ROPS for service or replacement. Do not operate this
machine with the ROPS removed.
WARNING: Adding additional weight (attach-

ments, etc.) to the machine can cause injury
or death. Do not exceed the gross weight
printed on the ROPS label.
WARNING: Always fasten the seat belt secu-

rely before starting the Engine.
Torque of 20 bolts
ROPS CAB AND ROPS : 587 N.m (60 kgf.m; 435 lb.ft.).
7-4
TORQUE SPECIFICATIONS FOR

SEAT AND SEAT BELTS
1. 73-87 NM (54-64 FT LB) 2. 54-61 NM (40-45 FT LB)
Operators Seat
Remove dust and dirt from the seat with a vacuum clea- When the stain is removed from the material, immediate-
ner or soft brush. Clean stains with the correct use of a ly use a cloth dry the area and to prevent a cleaner cir-
material cleaner. cle pattern. If a circle pattern occurs, clean the complete
area.
Before removing stains, try to find what type and how old
the stains are. Some stains can be removed with water or NOTE: A difficult stain may need a second application
soap solution. of cleaner fluid followed immediately by the use of a soft
brush to completely remove the stain.
CLEANER FLUID – This type of cleaner can be used for
grease or oil stains. Carefully remove the item that cau-
sed the stain with a scraper or a knife that is not sharp. WARNING: Never use gasoline, naphta or
any other volatile material for any cleaning
Use very little cleaner, no pressure, and clean cloths. purposes. These materials may be toxic and
Move the cloth from the outside of the stain toward the / or flammable.
center of the stain and constantly change to a clean sec-
tion of cloth.
7-5
Cab Headliner
The foam headliner in your cab decreases noise. To keep the headliner in good operating condition, remove dust with
a vacuum cleaner.
IMPORTANT: DO NOT wash the headliner with water. Water can cause damage to the headliner and lower the noise
control capacity of the headliner.
Doors Hinges
Use graphite to lubricate all hinges.
Hoses and Wiring

Check all hoses and wiring for damage. If damage occurred, see your dealer for repair or replacement.
FIRE EXTINGUISHER MOUNTING (IF EQUIPPED)

Type of Fire Extinguisher Inspection and Care
It is recommended that you have a fire extinguisher on EVERY MONTH – It is recommended that you inspect
your machine. The fire extinguisher shown is available the fire extinguisher once each month for damage and to
from your dealer and can be installed on the machine. insure that the gauge is working correctly.
This dry chemical fire extinguisher has a 5 pound capacity EVERY 6 MONTHS – Have the dry chemical removed
and is approved for Class A, B and C type fires. The ope- and refilled by a fire equipment technician.
rating temperature is from -65°F a 120°F (-54°C a 49°C).
ONCE EACH YEAR – Have the fire equipment technician
inspect the fire extinguisher.
IMPORTANT: DO NOT mount the Fire Extinguisher on
any part of the ROPS / FOPS structure. DO NOT make
any modifications to the ROPS / FOPS structure.
7-6
ALTERNATOR BELT AND AIR CONDITIONING

COMPRESSOR BELT
Service Interval
Alternator belt service interval ...................................................................... Check daily and replace every 1000 hours
Air conditioning compressor belt service interval ........................................................................ Check every 250 hours
Alternator Belt Check Drive Belt and Tensioner

1. Park the machine on a level surface and apply the Inspection
parking brake.
2. Put the ignition key on the OFF position.
3. Remove the panel located behind the operator’s seat
to inspect the drive belts. Measure the drive belt de-
flection between the pulleys. The maximum deflection
permissible must be of 9,5 to 12,7 mm (3/8 to 1/2”).
4. Remove the drive belt using a 1/2” square socket
wrench handle, to release belt tension.
Nota: The panels behind the operator’s seat must be
removed in order to access the drive belts.
After removing, examine the belt for damage.

2
1
Drive Belt Tensioner
The drive belt tensioner pulley must rotate freely with no
point showing resistance, locking up, etc., when turned
by hand.
Check belt tensioner bearing carefully also.
1. Alternator belt
Reinstalling the Drive Belt
2. Air conditioning compressor belt
5
6
7 4
3
3. Water pump pulley

4. Crankshaft pulley
Using a 1/2” socket wrench handle and the tensioner, ins-
5. Square hole of 1/2” (12,7 mm)
tall the belt carefully, observing that the multi-V’s ribs fit
6. Belt tensioner
perfectly with the existing channels of the alternator pulley
7. Alternator
and vibration damper.
7-7
Circle Guides
Check and Adjust Wear Plate Adjustment
The circle and circle guides must be kept clean to prevent The first adjustment is to eliminate play between the
caking. If the circle guides are excessively loose, the gear upper wear plates and the upper circle guides (vertical
teeth will wear, causing the circle turn to function errati- clearance).
cally.
To make this adjustment, shims between wear plates and
the upper circle surface must be removed.
Guide nuts
NOTE: Do not throwaway the shims that were removed.
Tightening torque: 110 kgf.m
They can be used again in other new adjustment.
Make sure that the maximum clearance does not exceed
1.52 mm. This adjustment must be completed on each
of the four (4) guides, one at a time, beginning with one
Radial
closest to the circle turn motor pinion gear.
clearancel
max. 0,76 mm Blade After vertical adjustment rotate the circle 360° to be sure
that the circle turns freely.
Shims
Next, adjust the clearance between the wear plates and
Lock nut the inner circle guides (radial clearance), proceeding as
follows:
With the vertical clearance already adjusted, loosen the
circle guide nuts and the jam nuts of radial clearance ad-
justing screws.
Shims
Circle upper surface
Vertical clearance
max. 1,52 mm
Guide Circle
Radial clearance
Circle guides min. 0,76 mm
max. 1,52 mm
Position the circle turn motor pinion in such a way that the
tooth engagement is as shown below.
Make sure that the center of the circle turn motor pinion,
center line of the engaged tooth and the front guide center
locknut are aligned.
Put one flank of the pinion tooth in contact with one circle
tooth. Turn adjusting screws of front guide as necessary
to provide 0,76 mm between the opposite flanks of the
circle and pinion tooth. Notice that during the adjustment
of the teeth backlash, the wear plate of the front guide
must rest on the inner race of the circle.
7-8
Drawbar
Guide
Teeth clearance
min. 0,76 mm
max. 1,52 mm
Guide
Drawbar ball nut torque check
Check drawbar ball nut.

Torque should be 732 to 895 N.m (540 to 660 lb.ft).
Circle guide pinion
After adjustment of the front guide radial play, tighten lock

nuts and perform rear guides radial adjustment to a maxi-
mum clearance 0,76 mm between the inner circle guides
and the curved circle guide wear plates using the adjus-
ting screws.
Tighten the adjusting screw jam nuts and circle guide lock
nuts. Rotate the circle 360° to be sure it turns freely.
Should the circle not turn freely, perform the adjustment
again, increasing clearance between tooth flanks. Do not
exceed the upper limit.
7-9
Hydraulic Diagnostic Panel

When hydraulic system pressure failures occurs, pressu-
re specifications are as follow:
1. Hydraulic System
(193±3,4 bar; 2800±50 PSI) *1
2. Steering Hydraulic System

(151 bar; 2200PSI) *2
3. Brake Accumulators LH
845B / 865B / 885B models
(115-121 bar; 1668-1755 PSI) *1,3
Diagnostic test panel (150-156 bar; 2175-2262 PSI) *1,4
845B / 865B / 885B models
4 with FUNK transmission
1 2 3
(81-87 bar; 1175-1262 PSI) *1,3
(120-126 bar; 1740-1827 PSI) *1,4
4. Brake Accumulators RH
845B / 865B / 885B models
(115-121 bar; 1668-1755 PSI) *1,3
(150-156 bar; 2175-2262 PSI) *1,4
845B / 865B / 885B models
(81-87 bar; 1175-1262 PSI) *1,3
(120-126 bar; 1740-1827 PSI) *1,4
7 8
5 6 5. Brake System LH
40-45 bar (580-653 PSI) *1
Centralized pressure takeoffs
6. Brake System RH
40-45 bar (580-653 PSI) *1
7. Blade Lift Cylinder RH

(98-113 bar; 1420-1640 PSI) *1
8. Blade Lift Cylinder LH

(98-113 bar; 1420-1640 PSI) *1
NotE: *1 Engine speed 2200 rpm

*2 Engine speed 900 rpm
*3 Minimum accumulator pressure
*4 Maximum accumulator pressure
7-10
Chapter 8
ELECTRICAL SYSTEM
Battery Safety
WARNING: Before you service a battery, always wear face protection, protective gloves and protective
clothing. Battery acid or battery explosion can cause serious injuries.
WARNING: Battery acid causes severe burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes
or clothing. Antidote – EXTERNAL: flush with water. INTERNAL: drink large quantities of water or milk.
Follow with milk of magnesia, beaten egg or vegetable oil. Call physician immediately. EYES: flush with
water for 15 minutes and get prompt medical attention.
WARNING: When the battery electrolyte is frozen, the battery can explode if, (1) you try to charge the
battery, or (2) you try to jump start and run the engine. To prevent the battery electrolyte from freezing, try
to keep the battery at full charge. If you do not follow these instructions, you or others in the area can be
injured.
WARNING: Sparks or flame can cause hydrogen gas in a battery to explode. To prevent an explosion, do
the following:
1. When you disconnect the battery cables, always disconnect the negative (-) battery cable first.
2. When you connect the battery cables, always connect the negative (-) cable last.
3. Do not short circuit the battery posts with metal items.
4. Do not weld, grind, or smoke near a battery.
WARNING: Avoid water jets directly on electric / electronic components – alternator, starter motor, electro-
nic center, electric connectors and their wiring harnesses, fuses, relays, etc.
8-1
CHAPTER 8 – ELECTRICAL SYSTEM
BATTERY SERVICE
NOTE: The electrical system in this machine is 24 volts. Each battery is 12 volts.
Before you service components of the electrical system, always disconnect the NEGATIVE (-) battery cable.
Do not run the engine with the battery cables disconnected or with the alternator wires disconnected.
Before using an electric welder, put the ignition key on the OFF position, disconnect alternator wires, from instruments
cluster and from transmission control unit.
Do not use a steam cleaner or cleaning solvent to clean the alternator.
Battery Fluid Level Battery Vents

The batteries are “Maintenance Free” type and electrolyte Keep the battery vents clean, make sure the vents are
level check is not required. not restricted.
Do not leave lamps switched on for long intervals of time
with the engine stopped or idling. Keep batteries clean, Cleaning the Batteries
specially on its top surface.
Check the batteries and battery compartment regularly for
Make sure of that cable terminals are correctly fixed on dirt, corrosion and damage. Dirt mixed with electrolyte or
the battery poles. Always disconnect master switch befo- moisture on the top of the batteries can cause a dischar-
re servicing batteries. ged condition in the batteries. Use one of the following
IMPORTANT: If the temperature is equal or lower than methods to clean the batteries.
0°C and water has been added to a battery, proceed as Clean the exterior of the batteries with bicarbonate of soda
follows: connect a battery charging equipment or run the or ammonia and wash with water. Use a special product
engine for approximately two (2) hours. This procedure is for battery cleaning to avoid corrosion of the terminals.
necessary in order to mix the added water with the elec-
trolyte inside the battery.
1. Battery (Right side)
2. Battery (Left side)
8-2
Starting the Engine Using Booster Batteries

WARNING: Explosive gas is produced while batteries are in use or being charged. Keep open flames and
/ or sparks away from the battery charging area. Charge the batteries in a well ventilated place. Park the
machine on a dry firm, surface. Do not park on metal surfaces. Take care to make correct connections.
Never connect a positive terminal (+) to a negative terminal (-).
IMPORTANT: The machine electrical system is 24 V with negative (-) ground. Use only booster batteries with same
voltage.
Connecting Booster Batteries Disconnecting Booster Batteries

Proceed in the following order: •• Disconnect the black cable (2) terminal from ground
(machine frame), then disconnect the other terminal
•• Connect one terminal of the red cable (1) to the posi-
of same cable from the negative (-) pole of booster
tive (+) pole of machine batteries and the other termi-
batteries (loaded).
nal of same cable to the positive (+) pole of booster
batteries (loaded). •• Disconnect the red cable (1) terminal from the positive
(+) pole of booster batteries, then disconnect the other
•• Connect one terminal of the black cable (2) to the nega-
terminal of same cable from the positive (+) pole of
tive (-) pole of booster batteries and the other terminal
machine batteries (unloaded).
of same cable to ground (machine frame).
•• Start the engine.
IMPORTANT: The connection of booster batteries should
not be accomplished by non-authorized personnel.
B A
batteries batteries
(loaded) (unloaded)
D
Cable connection order:

A B C D
Cable disconnection order:

D C B A
8-3
TRANSMISSION AUXILIARY SYSTEM

Limp-Home (LF and LR)
845B / 865B / 885B Models with ZF transmission
The Limp-Home is a safety operation mode that permits
the operator to move the machine in case of a failure on
the transmission control system.
If a failure occurs, the transmission can operate on one
forward or reverse gear only. In some cases, depending
on the density of the failure, operation will be possible on
one direction only.
2
If a failure occurs, the Transmission Control Unit (TCU)
will select automatically the Neutral position. The operator
should maintain the engine running at low idle (or below
1600 rpm), put the selector lever in Neutral position, de-
crease the speed of the machine to a value lower than the 1
gears engagement limit 4,0 km/h (2.5 mph) and select “F”
or “R”, depending on the operation requirement. After the
1. Access Lateral Door
speed decrease, when forward or reverse is selected, the
Limp-Home gear will be engaged. 2. ZF Transmission Control Module
If the operator desires to alter the travel direction of the

machine to the Limp-Home condition, he can just change
the selector lever from “F” to “R” or vice versa, since the
speed is lower than the limit of the gears engagement. If
the speed is higher than this limit, the operator must de-
crease the speed, put the selector lever again in Neutral
and select the desired direction.
8-4
Come-home
845B / 865B / 885B with Funk transmission
The Come-home is an emergency function, used in event
of failure of the transmission control module. If the im-
mediate replacement of the module is not possible, this
function allows the driving of the machine to the nearest
repair shop.
The switch (14) on the instrument panel is a three-posi-
tion switch: forward, neutral and reverse. To enable the
system, turn off the machine, apply the parking brake and
put the switch in the neutral position.
Open the cover on the right hand side of the operator’s
cab. This allows the access to two gray connectors and
one black connector.
COME-HOME ACTIVATED
Close the side-cover, be sure the parking brake is applied,

then start the engine.
NOTE: After releasing the parking brake, select the de-
X23 sired driving direction (forward–reverse) through the CO-
ME-HOME switch on the instrument panel.
Moving the COME-HOME switch to the “forward” position
the system will select the second forward gear. Moving
X23A the COME-HOME switch to the “reverse” position, the
X24 system will select the first backup gear.
After repairs, reconnect the connectors to their former po-
Transmission Funk sitions.
Control Module Connectors –
Come-home not activated
Disconnect the gray connectors, X23 and X23A. Connect
the upper part of the X23 connector to the lower part of
the X23A connector.
8-5
Precautions To Be Taken Before Performing

Any Welding Procedure on the Machine
845B / 865B / 885B with ZF Transmission
Before performing any welding work on the machine, turn Front panel – Disconnect the 70-pin X6 connector (4)
off the ignition switch, making sure to place it to the “OFF” from the front panel, located on the right hand-side of the
position. Connect the ground cable of the welding equip- rear chassis, between the cabin mounting brackets. To
ment to a maximum distance of 0,6 m (2 ft) from the part disconnect, loosen the center screw on the connector
being welded. using a 4 mm Allen wrench.
For a safe welding procedure performance, some electro-
nic component connectors must be disconnected. Make
sure to disconnect the connectors listed below.
X7a
X7b
3 2
ZF Transmission Gearshift Lever Connectors

1 4 X7a – Selector lever connector
X7b – Selector lever connector
1. Access Lateral Door

Transmission selector lever – Disconnect the 4 pin X7a
2. ZF Transmission Control Module
and X7b connectors from the transmission selector lever,
3. ZF Transmission Module Connector
located on the right lateral console, under the transmis-
4. Front Panel Connector
sion control module.
Transmission control unit (TCU) – Open the access CAUTION: If a welding work is performed
lateral door (1) and remove the connector (3) from the without disconnecting the above described
transmission control module (2) (TCU), located on the connectors, irreparable damages may occur
switch lateral panel structure, on the right lateral console to the control module, to the transmission and
to the front panel of the machine.
8-6
845B / 865B / 885B with FUNK Transmission

Before performing any welding work on the machine, turn
off the ignition switch, making sure to place it to the “OFF”
position. Connect the ground cable of the welding equip-
ment to a maximum distance of 0,6 m (2 ft) from the part
being welded.
For a safe welding procedure performance, some electro-
nic component connectors must be disconnected. Make
sure to disconnect the connectors listed below:
J4
J4 – FUNK Transmission Selector Lever Connector

X23
Transmission selector lever – Disconnect the J4 con-

nector from the selector lever, located on the right side
console, above the fuse boxes and below the transmis-
X24 sion gearshift selector lever itself.
X23 – TCU Gray connector

X24 – TCU Black connector
Transmission control module (TCU) – On the right

side of the operator cabin, 3 transmission control module
connectors are located. Make sure to disconnect the X24
black connector and the X23 gray connector.
J6
Transmission – Disconnect the J6 connector , located

on the left hand-side of the machine, next to the trans-
mission.
CAUTION: If a welding work is performed wi-

thout disconnecting the above described con-
X6
nectors, irreparable damages may occur to the
control module, to the transmission and to the
front panel of the machine.
X6 – Lateral Panel Connector
Front panel – Disconnect the 70-pin X6 connector from

the front panel, located on the right hand-side of the rear
chassis, between the cabin mounting brackets. To discon-
nect, loosen the center screw on the connector using a 4
mm Allen wrench.
8-7
Fuse Box
Machines with ZF Transmission
845B / 865B / 885B models
Fuses Box – Steering Column Fuses Box – Lateral Console
ZF transmission Diagnostic connector
The fuses of this machine are blade type. To replace them, remove each burned fuse and install a new fuse. The
operation maximum current is marked on each fuse. Refer to the fuses box cover decal to know the correct location of
each fuse.
8-8
Fuse and Relay List

for 845B / 865B / 885B models with ZF Transmission
ECA Fuse and Relay Box
11F 7,5 A Alternator and master switch 1F 7,5 A Work light after moldboard and before moldboard light control
12F 5A Engine cut-off 2F 7,5 A Cab front lights
13F 7,5 A Parking brake solenoid 3F 7,5 A Front dozer working lights
14F 7,5 A Transmission and transmission controls 4F 3 A Cooling fan reverse
15F 7,5 A Reserve 5F 15 A Saddle, dozer, moldboard, ripper, and scarifier hydraulic sistems and
cooling fan ON-OFF
16F 3 A Telematics 6F 10 A Front upper wipers and washer pump
17F 5 A Reserve 7F 10 A Rear wipers and washer pump
18F 15 A Reserve 8F 10 A Front lower wipers and washer pump
19F 5 A Reserve 9F 7,5 A Front, rear and right hand door defroster
20F 5 A Reserve 10F 10 A Air suspension seat
ECB Fuse and Relay Box
K1 Work light before mold board relay 1F 7,5 A Work light before moldboard
K2 Rear work light relay 2F 7,5 A Rear work light
K3 Telematics 3F 20 A Rear and side mirrors defroster
K4 Parking brake relay 4F 5 A Reserve
K5 A/C compressor relay 5F 7,5 A A/C compressor and controls
6F 3 A Cab air recirculation
7F 20 A 24 volts to 12 volts converter after ignition key ACC (radio, cigarette
lighter and 12 volts power take off)
8F 7,5 A Snow work lights
9F 20 A Reserve
10F 20 A Reserve
ECC Fuse and Relay Box
K1 Front upper windshield wiper relay – High speed 1F 10 A Reserve
K2 Front upper windshield wiper relay – Low speed 2F 3 A Reserve
K3 Front wiper speed control relay 3F 20 A Cigarette lighter and 12 volts power take off
K4 Not used 4F 7,5 A Radio 12 volts
K5 Back-up alarm relay 5F 3 A Reserve
6F 3 A Reserve
7F 15 A 24 volts power take off
8F 10 A Strobe light and cab lights
9F 3 A Brake light
10F 3 A Back-up alarm
ECD Fuse and Relay Box
K1 Start relay (Transmission Neutral and ingnition key START signal) 1F 10 A
Reserva
K2 Start relay (Starter motor control) 2F 10 A
Reserva
K3 Start relay (Not used) 3F 3 AReserva
K4 Timer relay for master switch 4F 7,5 A
Alimentação principal da transmissão ZF
K5 Cooling fan ON-OFF relay 5F 5 AReserva
6F 20 A
Conversor 24 volts para 12 volts BAT
(rádio, acendedor de cigarro e tomada 12 volts)
7F 5 A Temporizador da chave geral e conector de diagnóstico EST
8F 10 A Partida a frio com éter
K6 Relé da partida a frio com éter
PRM A – ACC (Accessory)
FA1 40 A ECA (L1) main power FA2 20 A A/C fan main power
Right side fuses, “ACC” circuits (Accessories) 3 speedes “BAT” (Battery)
PRM B – IGN (Ignition)
FB1 20 A ECA (L2) main power FB2 30 A Not used “BAT” (Battery)
Left side fuses, “IGN” circuits (Ignition)
PRM C – ACC (Accessory)
FC1 40 A ECB (L2) main power FC2 20 A Reserve “BAT” (Battery)
Right side fuses, “ACC” circuits (Accessories)
ECE Fuse and Relay Box
K1 Horn relay 1F 15 A Horn
K2 Differential lock relay (Not used) 2F 5 A Front left hand and rear right hand position lights
K3 High beam light relay 3F 7,5 A Front right hand and rear left hand position lights, license plate,
instrument panel and switches
K4 Low beam light relay 4F 5 A Differential lock
K5 Voltmeter relay (Electronic panel AIC) 5F 7,5 A Turn signal and warning lights
6F 7,5 A Low beam light
7F 7,5 A High beam light
8F 7,5 A Voltmeter (AIC)
9F 7,5 A Panel (AIC) main power “IGN” (Ignition)
10F 10 A Panel (AIC) main power “BAT” (Battery)
8-9
Machines with FUNK Transmission

845B / 865B / 885B MODELS
Fuses Box – Steering Column Fuses Box – Lateral Console
FUNK transmission Diagnostic connector
The fuses of this machine are blade type. To replace them, remove each burned fuse and install a new fuse. The
operation maximum current is marked on each fuse. Refer to the fuses box cover decal to know the correct location of
each fuse.
8-10
Fuse and Relay List

for 845B / 865B / 885B models with FUNK Transmission
ECA Fuse and Relay Box
11F 7,5 A Alternator and master switch 1F 7,5 A Work light after moldboard and before moldboard light control
12F 5A Engine cut-off 2F 7,5 A Cab front lights
13F 7,5 A Reserve 3F 7,5 A Front dozer working lights
14F 7,5 A Reserve 4F 3 A Cooling fan reverse
15F 7,5 A Transmission controls 5F 15 A Saddle, dozer, moldboard, ripper, and scarifier hydraulic sistems and
cooling fan ON-OFF
16F 3 A Telematics 6F 10 A Front upper wipers and washer pump
17F 5 A Reserve 7F 10 A Rear wipers and washer pump
18F 15 A Reserve 8F 10 A Front lower wipers and washer pump
19F 5 A Front wheel drive 9F 7,5 A Front, rear and right hand door defroster
20F 5 A Front wheel drive 10F 10 A Air suspension seat
ECB Fuse and Relay Box
K1 Work light before mold board relay 1F 7,5 A Work light before moldboard
K2 Rear work light relay 2F 7,5 A Rear work light
K3 Front wheel drive 3F 20 A Rear and side mirrors defroster
K4 Telematics 4F 5 A Reserve
K5 A/C compressor relay 5F 7,5 A A/C compressor and controls
6F 3 A Cab air recirculation
7F 20 A 24 volts to 12 volts converter after ignition key ACC
(radio, cigarette lighter and 12 volts power take off)
8F 7,5 A Snow work lights
9F 20 A Reserve
10F 20 A Reserve
ECC Fuse and Relay Box
K1 Front upper windshield wiper relay – High speed 1F 10 A Front wheel drive
K2 Front upper windshield wiper relay – Low speed 2F 3 A Front wheel drive
K3 Front wiper speed control relay 3F 20 A Cigarette lighter and 12 volts power take off
K4 Not used 4F 7,5 A Radio 12 volts
K5 Back-up alarm relay 5F 3 A Front wheel drive
6F 3 A Front wheel drive
7F 15 A 24 volts power take off
8F 10 A Strobe light and cab lights
9F 3 A Brake light
10F 3 A Back-up alarm
ECD Fuse and Relay Box
K1 Start relay (Transmission Neutral and ingnition key START signal) 1F 10 A
Funk transmission main power
K2 Start relay (Starter motor control) 2F 10 A
Funk transmission main power
K3 Start relay (Not used) 3F 3 ABack-up alarm control
K4 Timer relay for master switch 4F 10 A
Reserve
K5 Cooling fan ON-OFF relay 5F 5 AReserve
6F 20 A
24 volts to 12 volts converter after batteries BAT
(radio, cigarette lighter and 12 volts power take off)
7F 5 A Timer relay for master switch and troubleshootng EST connector
8F 10 A Ether cold start
K6 Cold start relay with ether system
PRM A – ACC (Accessory)
FA1 40 A ECA (L1) main power FA2 20 A A/C fan main power
Right side fuses, “ACC” circuits (Accessories) 3 speedes “BAT” (Battery)
PRM B – IGN (Ignition)
FB1 20 A ECA (L2) main power FB2 30 A Not used “BAT” (Battery)
Left side fuses, “IGN” circuits (Ignition)
PRM C – ACC (Accessory)
FC1 40 A ECB (L1) main power FC2 20 A Reserve “BAT” (Battery)
Right side fuses, “ACC” circuits (Accessories)
ECE Fuse and Relay Box
K1 Horn relay 1F 15 A Horn
K2 Differential lock relay 2F 5 A Front left hand and rear right hand position lights
K3 High beam light relay 3F 7,5 A Front right hand and rear left hand position lights, license plate,
instrument panel and switches
K4 Low beam light relay 4F 5 A Differential lock
K5 Voltmeter relay (Electronic panel AIC) 5F 7,5 A Turn signal and warning lights
6F 7,5 A Low beam light
7F 7,5 A High beam light
8F 7,5 A Voltmeter (AIC)
9F 7,5 A Panel (AIC) main power "IGN" (Ignition)
10F 10 A Panel (AIC) main power "BAT" (Battery)
8-11
Fuses Replacement
The fuses were designed to be burned if an overcharge
occurs in any electric circuit of the machine, avoiding thus
major damages to the wiring harnesses and to the electric
components of the electric circuits.
To replace the fuses, perform the procedure below:
1. Turn the ignition switch to the “OFF” position and dis-
connect all the electric accessorie.
2. Remove the fuse box cover, by pressing it with the
fingers laterally.
3. Determine which fuse is burned. A decal on the fuse
boxes door and the “Fuses Box” section show the cir-
cuits for each fuse.
4. Remove the o fuse.
5. Inspect the o fuse. If burned, replace it with one of the
same capacity.
6. If the same fuse burns again, a malfunction may exist
in the circuit in question. Contact your Case dealer.
7. Reinstall the fuse box cover, by pressing it with the
hand until is firmly locked.
IMPORTANT: Never replace a fuse with one of higher ca-
pacity than the specified. Never improvise a substitute for
a fuse.
8-12
Radio
The radio supply power is 12V, obtained through a converter that transforms the 24V electric system of the machine.
24V to 12V
+ 24 volts Radio
IGN
BAT
+ 12 volts
Ground (Optional) Ground
AT ANTENNA RADIO
G1 BATTERY 12V
G2 BATTERY 12V
K C1 CONVERTER VOLTAGE TO RADIO AND CIGARETTE LIGHTER 24/12 VOLTS
KR RADIO 12 VOLTS
S1 MASTER SWITCH
SP1 SPEAKER LH
SP2 SPEAKER RH
8-13
Notes
8-14
Chapter 9
MACHINE STORAGE MACHINE STORAGE
Storage Preparation Removal from Storage

If the machine is to be in storage for more than 30 days, NOTE: DO NOT START the engine until all steps have
park the machine inside a building. If a building is not been done:
available, park the machine in a dry area on planks and
1. Change the fuel filter.
cover the machine with a waterproof covering:
2. Put coolant in the engine cooling system.
1. Wash the machine.
3. Check the condition of the drive belts. Replace if re-
2. Lubricate the machine at all grease fittings.
quired.
3. Paint any areas where the paint has been damaged.
4. Check the engine oil level.
4. Move all hydraulic controls to relieve any pressure in
5. Check the hydraulic oil level.
the hydraulic circuits.
6. Check the transmission oil level.
5. Drain the fuel tank.
7. Check the oil level of both axles.
6. Put approximately 8 liters (2 U.S. Gallons) of diesel
flushing oil in the fuel tank. Run the engine until the 8. Lubricate the machine at all grease fittings.
exhaust smoke is blue-white.
9. Use petroleum base solvent and remove the Case
7. Drain the flushing oil from the fuel tank. Rust and Corrosion Preventive from the hydraulic
cylinder rods.
8. Put 15 ml (one tablespoon) of Shell Oil Company VPI
crystals in the fuel tank. 10. See Battery Service in this manual and install the bat-
teries.
9. Change the engine oil and replace the oil filter.
11. Fill the fuel tank.
10. Drain the cooling system. Leave the drain open and
do not tighten the expansion tank cap. Put a Do Not 12. Bleed the air from the fuel system.
Operate tag in the cab.
13. Prime the turbocharger with clean engine oil. Start the
11. Clean or replace the primary air filter element. engine. It is important that you use the Starting the
Engine procedure in this manual for priming the turbo-
12. Cover the exposed steering cylinder rods and equi-
charger lines with oil.
pment valve spools with Case Rust and Corrosion
Preventative.
13. Charge the batteries. Remove the batteries from the
machine and put the batteries on a wooden pallet in
a cool dry area. If possible, keep the batteries in a
building where the temperature is above freezing (0°C
[32°F]). Make sure the batteries are clean.
9-1
CHAPTER 9 – MACHINE STORAGE
NotEs
9-2
Chapter 10
SPECIFICATIONS
Engine
845B Models Tier 3 – FPT 6.7
Model . ............................................................................... Electronic Common Rail Fuel System, Water Cooled,
4 Cycle, Direct Injection, Open Combustion Chamber,
Turbocharged and Charge Air Cooled.
Number of Cylinders . ..................................................................................................................................................... 6

Displacement . ...................................................................................................................................... 6,7 liters (409 in3)
Bore and Stroke ......................................................................................................... 104,0 x 132,0 mm (4.09 x 5.17 in)
Fuel Pump .............................................................................................................................................................. Bosch
Low Idle RPM ............................................................................................................................................... 850±50 rpm
High Idle RPM ............................................................................................................................................ 2420±50 rpm
Governed Speed .............................................................................................................................................. 2200 rpm
Compression Ratio . ............................................................................................................................................... 17,5:1
Flywheel Housing ....................................................................................................................................... SAE 3 (DRY)
Power (SAE J1995, Gross)
Low Curve . ............................................................................................................. 150 HP (112 kW) @ 2200 rpm *1
High Curve . ............................................................................................................ 173 HP (129 kW) @ 2200 rpm *2
Power (SAE J1349, Net at Flywheel)
Torque (SAE J1995, Maximum)
Low Curve . .......................................................................................................... 486 ft.lb (659 N.m) @ 1500 rpm *1
High Curve . ......................................................................................................... 560 ft.lb (758 N.m) @ 1500 rpm *2
Torque (SAE J1349, Net)
Weight .................................................................................................................................................. 550 kg (1212 lbs)
Firing Order .................................................................................................................................................... 1-5-3-6-2-4
Water Pump Flow ......................................................................................................... 52 GPM (197 LPM) @ 2200 rpm
Full Load Heat Rejection to Coolant . .................................................................. 3805 BTU/min (66,9 kW) @ 2200 rpm
Engine Oil Pressure
Low Idle ............................................................................................................................................. 10 psi (69 kPa)
High Idle . ...................................................................................................................................... 55.1 psi (380 kPa)
NOTES: For models with ZF transmission NOTES: For models with FUNK transmission
* Gears 1 , 2 F and 1 , 2 R
1 st nd st nd
*1 Gears 1st, 2nd, 3rd F and 1st, 2nd R
*2 Gears 3rd, 4th, 5th, 6th F and 3rd R *2 Gears 4th, 5th, 6th, 7th, 8th F and 3rd, 4th R
10-1
CHAPTER 10 – SPECIFICATIONS

Model . ............................................................................... Electronic common rail fuel system, water cooled, 4 cycle,
direct injection, open combustion chamber, turbocharged
and charge air cooled.

Fuel Pump .............................................................................................................................................................. Bosch
Low Idle RPM ............................................................................................................................................... 850±50 rpm
High Idle RPM ............................................................................................................................................ 2420±50 rpm
Flywheel Housing ...................................................................................................................... SAE 3 (DRY) 125 teeth
Mid Curve ............................................................................................................... 205 HP (153 kW) @ 2200 rpm *2
Power (SAE J1349, Net at Flywheel)
Mid Curve ............................................................................................................... 190 HP (142 kW) @ 2200 rpm *2
Mid Curve ............................................................................................................ 649 ft.lb (880 N.m) @ 1500 rpm *2
Mid Curve ............................................................................................................ 581 ft.lb (788 N.m) @ 1500 rpm *2
Weight .................................................................................................................................................. 550 kg (1212 lbs)
Firing Order .................................................................................................................................................... 1-5-3-6-2-4
Engine Oil Pressure
Low Idle ............................................................................................................................................. 10 psi (69 kPa)
High Idle . ...................................................................................................................................... 55.1 psi (380 kPa)
*1 Gears 1st, 2nd F and 1st, 2nd R *1 Gears 1st, 2nd, 3rd F and 1st, 2ndR
*2 Gears 3rd, 4th F and 3rd R *2 Gears 4th, 5th, 6th F and 3rd, 4th R
*3 Gears 5th, 6th F *3 Gears 7th, 8th F
10-2

Model . ............................................................................... Electronic common rail fuel system, water cooled, 4 cycle,
direct injection, open combustion chamber, turbocharged
and charge air cooled.

Fuel Pump .............................................................................................................................................................. Bosch
Low Idle RPM ............................................................................................................................................... 850±50 rpm
High Idle RPM ............................................................................................................................................ 2420±50 rpm
Flywheel Housing ....................................................................................................................................... SAE 3 (DRY)
Power (SAE J1349, Net at flywheel)
Weight .................................................................................................................................................. 550 kg (1212 lbs)
Firing Order .................................................................................................................................................... 1-5-3-6-2-4
Engine oil Pressure
Low Idle ............................................................................................................................................. 10 psi (69 kPa)
High Idle . ...................................................................................................................................... 55.1 psi (380 kPa)
*1 Gears 1st, 2nd F and 1st, 2nd R *1 Gears 1st, 2nd, 3rd F and 1st, 2nd R
*2 Gears 3rd, 4th, 5th, 6th F and 3rd R *2 Gears 4th, 5th, 6th, 7th, 8th F and 3rd, 4th R
10-3
Transmission
ZF Transmission
FULL POWER SHIFT Type with Torque Converter, 6 (six) speed forward and 3 (three) speed reverse. Modulated gear
shifts, reduction and reverse protection, gearshift electronic control mounted on the right hand-side console.
FUNK Transmission
FULL POWER SHIFT Type with 8 (eight) Forward and 4 (four) Reverse speeds. Shift modulation (forward and reverse)
and clutch release. Gear selection by means of electronic command.
Maximum speed – 845B Models

ZF FUNK
Gear Forward Reverse Forward Reverse
Ratio km/h (mph) Ratio km/h (mph) Ratio km/h (mph) Ratio km/h (mph)
1 5,202 5,0 (3,1) 4,933 5,3 (3,3) 6,54 4,2 (2,6) 6,54 4,2 (2,6)
2 3,367 7,7 (4,8) 2,078 12,5 (7,8) 4,68 5,8 (3,6) 3,31 8,3 (5,2)
3 2,191 11,8 (7,3) 0,895 28,6 (17,8) 3,31 8,3 (5,2) 1,66 16,4 (10,2)
4 1,418 18,2 (11,3) – – 2,37 11,5 (7,1) 0,84 31,9 (19,8)
5 0,944 27,2 (16,9) – – 1,66 16,4 (10,2) – –
6 0,611 41,5 (25,8) – – 1,19 22,7 (14,1) – –
7 – – – – 0,84 31,9 (19,8) – –
8 – – – – 0,603 43,9 (27,3) – –

ZF FUNK
1 5,202 5,4 (3,4) 4,933 5,5 (3,4) 6,54 4,3 (2,7) 6,54 4,3 (2,7)
2 3,367 8,1 (5) 2,078 13,1 (8,1) 4,68 6,0 (3,7) 3,31 8,4 (5,2)
3 2,191 12,4 (7,7) 0,895 30,3 (18,8) 3,31 8,4 (5,2) 1,66 16,7 (10,4)
4 1,418 19,2 (11,9) – – 2,37 11,8 (7,3) 0,84 32,5 (20,2)
5 0,944 28,7 (17,8) – – 1,66 16,7 (10,4) – –
6 0,611 44,1 (27,4) – – 1,19 23,1 (14,4) – –
7 – – – – 0,84 32,5 (20,2) – –
8 – – – – 0,603 44,8 (27,8) – –

ZF FUNK
1 5,562 4,5 (2,8) 5,274 – 6,01 4,3 (2,7) 6,01 4,3 (2,7)
2 3,615 6,9 (4,3) 2,138 – 4,28 6,0 (3,7) 3,07 8,4 (5,2)
3 2,255 11,1 (6,9) 0,894 – 3,07 8,4 (5,2) 1,51 16,9 (10,5)
4 1,466 16,9 (10,5) – – 2,19 11,7 (7,3) 0,777 32,4 (20,1)
5 0,942 25,9 (16,1) – – 1,51 16,9 (10,5) – –
6 0,613 38,8 (24,1) – – 1,08 23,4 (14,5) – –
7 – – – – 0,777 32,4 (20,1) – –
8 – – – – 0,552 44,7 (27,8) – –
10-4
Tires
845B MODELS 865B MODELS 885B MODELS
14,0 x 24-10 PR STANDARD STANDARD –
13,0 x 24-12 PR OPTIONAL OPTIONAL –
14,0 x 24-12 PR OPTIONAL OPTIONAL OPTIONAL
14,0 x 24 Snow plus OPTIONAL OPTIONAL OPTIONAL
17,5 x 25-12 PR OPTIONAL OPTIONAL STANDARD
17,5 x 25-16 PR OPTIONAL OPTIONAL –
17,5 x 25 OPTIONAL OPTIONAL OPTIONAL
17,5 x 25 Snow plus OPTIONAL OPTIONAL OPTIONAL
14,00 R24 OPTIONAL OPTIONAL OPTIONAL
Brakes
Service: Multiple wet disc, self-adjusting, hydraulically engaged, 2 independent circuits for each side.
Safety: Service brake supply by two nitrogene accumulators, one for each circuit, automatically engaged in the event
of a system pressure drop.
Parking (models with ZF transmission): Hydraulic, disc type, integrated to the transmission output shaft.
Parking (models with FUNK transmission): Mechanical, caliper disk mounted on transmission output.
Tandem
Rectangular section, welded, using 19 mm (0.75 in) thick plates. Interchangeable shafts and gears, assembled on taper
bearings.
Tandem oscillation either way .................................................................................................................................... 20°
Front Axle
Housing built from high strength steel weldment, with 15,3° oscillation up or down. Lateral wheel angle of 20° to the
right or to the left, hydraulically actuated.
Rear Axle
Cast iron housing for severe applications. Axle built from heat treated steel, mounted on taper bearings.
Oil bath brake, limited slipping differential (Super Max Trac) with planetary reduction gears coupled.
10-5
Steering
Front wheels . .......................................................................... Servo assisted with 42º steering angle to the left or right
Steering cylinders . ................................................................................................................................................ 2 (two)
Bore x stroke x rod . ........................................................................ 50,8 x 301,0 x 25,4 mm (2.00 x 11.85 x 1.00 in)
Tilt cylinders . ........................................................................................................................................................ 1 (one)
Bore x stroke x rod . .......................................................................... 80,0 x 203,0 x 45,0 mm (3.15 x 8.00 x 1.77 in)
Frame Articulation Angle ................................................................................................... 25° to the left, 25° to the right
Articulation cylinders ............................................................................................................................................. 2 (two)
Bore x stroke x rod . ........................................................................ 80,0 x 377,0 x 45,0 mm (3.15 x 14.84 x 1.77 in)
Pump capacity . ........................................................................................................ 41,8 LPM (11.1 GPM) @ 2200 rpm
Volante da direção (batente a batente) ............................................................................................................ 4,75 turns
Relief Pressure . ....................................................................................... 2200 psi (151 bar), integral with priority valve
Electrical System
Voltage ................................................................................................................................................................ 24 Volts
Battery capacity . .................................................................................................................................................. 100 Ah
Alternator (With Canopy) . ......................................................................................................................................... 50 A
Alternator (With Cab) . ............................................................................................................................................... 90 A
Number of batteries . ................................................................................. 2 (two 12 volt batteries in series, 1010 CCA)
10-6
Operating Weights
845B Models
Models with ZF transmission Models with FUNK transmission
kg lb % kg lb %
Basic machine with STD equipment and cab (*)
Operating weight 13600 29983 100 13814 30455 100
Weight on front axle 3690 8135 27 3690 8135 27
Weight on rear axle 9910 21848 73 10124 22320 73
Blade pressure 7645 16854 – 7645 16854 –
Machine as above (*) with scarifier only
Blade pressure 8995 19831 – 8995 19831 –
Machine as above (*) with ripper and front push plate
Blade pressure 7432 16385 – 7432 16385 –
Machine as above (*) with ripper and front dozer blade
Blade pressure 8255 18199 – 8255 18199 –
Component weights
Cab 850 1874 – 850 1874 –
ROPS 600 1323 – 600 1323 –
Front counterweight 492 1085 – 492 1085 –
10-7
865B Models
kg lb % kg lb %
Blade pressure 8341 18389 – 8341 18389 –
Blade pressure 8865 19544 – 8865 19544 –
Blade pressure 9081 20020 – 9081 20020 –
Blade pressure 9355 20624 – 9355 20624 –
Component weights
Cab 850 1874 – 850 1874 –
ROPS 600 1323 – 600 1323 –
10-8
885B Models
kg lb % kg lb %
Blade pressure 8262 18215 – 8362 18435 –
Blade pressure 9631 21233 – 9743 21480 –
Blade pressure 8488 18713 – 8583 18922 –
Blade pressure 9306 20516 – 9406 20737 –
Component weights
Cab 850 1874 – 850 1874 –
ROPS 600 1323 – 600 1323 –
10-9
Circle
Built from one-piece steel forging, “T” cross section ............................ 177,8 x 168,3 x 38,1 mm (7.00 x 6.62 x 1.50 in)
Outside diameter ............................................................................................................................. 1752,6 mm (69.0 in)
Turning angle . ................................................................... 360° continuous supported by 4 (four) phenolic resin guides
Total wear plate area ................................................................................................................... 2845,0 cm2 (441.0 in2 )
Rotation speed ....................................................................................................................................................... 7.2°/s
Circle turn motor . ....................................................................................................................................... Roller gerotor
Rated hydraulic oil flow ................................................................................................................. 75,0 LPM (19.8 GPM)
Motor speed at rated flow . ................................................................................................................................. 300 rpm
Draw Bar
Built from welded “A” shaped box section, with circle swing hydraulic motor mounted at the center. Connection by me-
ans of a ball joint adjusted with spacers.
Frame
Front Section
All welded box . ................................................................................................. 254,0 x 298,0 mm (10.00 x 11.73 in)
Weight (845B Models) ........................................................................................................... 153,3 kg/m (103.1 lb/ft)
Rear Section
All welded box . ................................................................................................... 121,0 x 299,0 mm (4.75 x 11.75 in)
Weight (845B Models) ............................................................................................................... 78,3 kg/m (52.7 lb/ft)
Weight (865B Models) ............................................................................................................... 84,0 kg/m (56.5 lb/ft)
Weight (885B Models) ............................................................................................................. 114,2 kg/m (76.8 lb/ft)
10-10
Blade (Moldboard)
Build from one-piece hot stamped carbon steel. Unique “Roll Away” surround profile. Replaceable bits and cutting edge.
Hydraulic controls for side shift and blade tilt.
Available sizes
12 ft – 3658 x 622 x 22 mm (12 x 24.5 x 0.875 in)
13 ft – 3962 x 671 x 22 mm (13 x 26.4 x 0.875 in)
14 ft – 4267 x 671 x 22 mm (14 x 26.4 x 0.875 in)
Lift above ground . ............................................................................................................................. 444.5 mm (17.1 in)
Bank cutting angle max .............................................................................................................................................. 90º
Blade pitch angle
forward (normal) ................................................................................................................................................... 47º
forward (minimum) . .............................................................................................................................................. 42º
forward (maximum) . ............................................................................................................................................. 87º
845B / 865B Models

Blade Reach (Measured Outside Tires), Non-Articulated Frame)
With circle displacement only:
Right side . ..................................................................................................................................................... 847 mm
Left side ......................................................................................................................................................... 834 mm
With blade displacement only:
Right side . ................................................................................................................................................... 1221 mm
Left side ....................................................................................................................................................... 1145 mm
With circle and blade displacement:
Right side . ................................................................................................................................................... 1494 mm
Left side ....................................................................................................................................................... 1405 mm
With circle, blade displacement and saddle rotated in hole number one:
Right side . ................................................................................................................................................... 1817 mm
Left side ....................................................................................................................................................... 1536 mm
Blade Reach (Measured Outside Tires), Articulated Frame)
With machine articulated a full 25º to the right and to the left, add 684 mm for all above dimensions.
885B Models
Blade Reach (Measured Outside Tires), Non-Articulated Frame)
With circle displacement only:
Right side . ..................................................................................................................................................... 999 mm
Left side ....................................................................................................................................................... 1112 mm
With blade displacement only:
Right side . ................................................................................................................................................... 1500 mm
Left side ....................................................................................................................................................... 1355 mm
With circle and blade displacement:
Right side . ................................................................................................................................................... 1945 mm
Left side ....................................................................................................................................................... 1784 mm
With circle, blade displacement and saddle rotated in hole number one:
Right side . ................................................................................................................................................... 2158 mm
Left side ....................................................................................................................................................... 1961 mm
10-11
Hydraulic System
Full hydraulic control, supplied by a “Load Sensing” type gear pump. Closed center circuits. Blade raise cylinders
mounted over the saddle. Saddle lock system by a hydraulic cylinder controlled by a solenoid valve activated by a
switch located on the side console. Relief and check valves for all controls.
Flow – max
Implements ............................................................................................................................ 186,0 LPM (49.0 GPM)
Steering & Brake . .................................................................................................................... 41,8 LPM (11.1 GPM)
Cooling fan . ............................................................................................................................. 55,0 LPM (14.5 GPM)
Pressão máxima
Implements ............................................................................................................................ 193 kgf/cm2 (2800 PSI)
Steering & Brake . ........................................................................................................................ 151 bar (2200 PSI)
Cooling fan . ................................................................................................................................. 260 bar (3780 PSI)
10-12
Accessories
Scarifier
Parallelogram type, front assembly.
Weight (5 teeth) .................................................................................................................................... 570 kg (1256 lbs)
Weight (11 teeth) .................................................................................................................................. 690 kg (1521 lbs)
Width ...................................................................................................................................................... 1168 mm (46 in)
Tooth spacing (5 teeth) . ............................................................................................................................ 229 mm (9 in)
Tooth spacing (11 teeth) ........................................................................................................................ 114 mm (4.48 in)
Lift above ground . .............................................................................................................................. 527 mm (20.75 in)
Maximum penetration . .......................................................................................................................... 318 mm (12.5 in)
Total machine length with ripper and scarifier ........................................................................................ 9449 mm (31 ft)
Dozer Blade
Weight ................................................................................................................................................ 1165 kg (2568 lbs)
Dimensions . .................................................................................................................... 2762 x 953 mm (109 x 37.5 in)
Lift above ground (865B / 885B models) . ............................................................................................ 622 mm (24.5 in)
Maximum digging depth ......................................................................................................................... 165 mm (6.5 in)
Total machine length with front blade ............................................................................................. 9423 mm (30 ft 11 in)
Rear Ripper
Parallelogram type, rear mounting
Penetration (Ripper teeth) .................................................................................................................. 437 mm (17.22 in)
Penetration (Scarifier teeth) ................................................................................................................. 252 mm (9.93 in)
Weight .................................................................................................................................................... 985 kg (2167 lb)
Number of teeth (Ripper) . .............................................................................................................................................. 5
Number of teeth (Scarifier) ............................................................................................................................................. 3
Total machine length with rear ripper .............................................................................................. 9550 mm (31 ft 4 in)
The information contained here is general in and is not intended for any specific application. CASE reserves the right to
make changes in specifications shown here or add improvements at any time without notice or obligation.
10-13
OPERATING DATA AND DIMENSIONS
A
B
C
N M
J K
I
H O
E
F
G
R P Q
10-14
845B Models
A. Wheel tread
Rim 9 x 24 (one piece) . .......................................................................................................... 2106 mm (6 ft 10.9 in)
B. Outside edges of tires . ............................................................................................................. 2499 mm (8 ft 2.4 in)
C. Blade width ...................................................................................................................... 3658 mm (12 ft) (standard)
3962 mm (13 ft) (opcional)
D. ROPS overall height
(High profile cab) ................................................................................................................... 3340 mm (10 ft 11.5 in)
(Low profile cab) ....................................................................................................................... 3140 mm (10 ft 4 in)
E. Tandem center to rear end of machine ........................................................................................ 1650 mm (5 ft 5 in)
F. Distance from front axle and rear end of machine . ................................................................... 7856 mm (25 ft 9 in)
G. Overall length . .................................................................................................................................. 8534 mm (28 ft)
H. Rear axle to rear wheels . ........................................................................................................ 785,9 mm (2 ft 6.9 in)
I. Tandem wheelbase . .............................................................................................................. 1571,8 mm (5 ft 1.9 in)
J. Center articulation to rear axle .................................................................................................... 1958 mm (6 ft 5 in)
K. Front axle to moldboard blade (blade base) ................................................................................ 2562 mm (8 ft 5 in)
L. Tire radius ............................................................................................................................................. 610 mm (2 ft)
M. Lift cylinder height . ........................................................................................................................... 3047 mm (10 ft)
N. Height to top of exhaust pipe ................................................................................................ 3323 mm (10 ft 10.8 in)
O. Wheel base . .............................................................................................................................. 6219 mm (20 ft 5 in)
P. Distance between rear tires and rear ripper ............................................................................. 2028 mm (6 ft 7.8 in)
Q. Distance between front tires and front scarifier ........................................................................... 1520 mm (5 ft 0 in)
R. Distance between front tires and front dozer blade ..................................................................... 1626 mm (5 ft 4 in)
* Outside tire turning radius . ........................................................................................................... 7250 mm (23 ft 9 in)
* Ground clearance (rear axle) ............................................................................................................. 380 mm (14.9 in)
* Ground clearance (front axle) ............................................................................................................ 622 mm (24.5 in)
10-15
865B Models
A. Wheel tread
Rim 10 x 24 (three piece) ......................................................................................................... 2156 mm (7 ft 0.9 in)
C. Blade width ...................................................................................................................... 3658 mm (12 ft) (opcional)
3962 mm (13 ft) (standard)
E. Tandem center to rear end of machine ........................................................................................ 1650 mm (5 ft 5 in)
F. Distance from front axle and rear end of machine . ................................................................... 7856 mm (25 ft 9 in)
H. Rear axle to rear wheels . ........................................................................................................ 785,9 mm (2 ft 6.9 in)
I. Tandem wheelbase . .............................................................................................................. 1571,8 mm (5 ft 1.9 in)
* Outside tire turning radius . ........................................................................................................... 7250 mm (23 ft 9 in)
10-16
885B Models
A. Wheel tread
C. Blade width ...................................................................................................................... 3658 mm (12 ft) (opcional)
4267 mm (14 ft) (standard)
E. Tandem center to rear end of machine ..................................................................................... 1661 mm (5 ft 5.4 in)
F. Distance from front axle and rear end of machine . ................................................................. 7869 mm (25 ft 10 in)
H. Rear axle to rear wheels . ........................................................................................................... 812,1 mm (2 ft 8 in)
I. Tandem wheelbase . ............................................................................................................ 1624,2 mm (5 ft 3.94 in)
* Outside tire turning radius . .......................................................................................................... 7289 mm (23 ft 11 in)
10-17
NotEs
10-18
Chapter 11
ALPHABETICAL INDEX
A C
Accessories Cab
Specifications ............................................................................ 10-13 Controls . ....................................................................................... 3-2
Acess Doors ...................................................................................... 6-8 Changing Engine Speeds . ................................................................ 4-6
Adjustment for Machine . ................................................................... 7-1 Chart
Air Circulating System ..................................................................... 3-42 Lubrication & Maintenance . .......................................................... 6-6
Air Conditioning ............................................................................... 3-42 Cigarette Lighter 12V ............................................................. 3-29, 3-33
Compressor . ............................................................................... 3-43 Circle
Refrigerant Charge . .................................................................... 3-43 Guide Pinion . ................................................................................ 7-9
Air Filter ........................................................................................... 6-20 Guides . ......................................................................................... 7-8
Evaporation Case . ...................................................................... 3-42 Specifications ............................................................................ 10-10
Autoshift (power-shift) Turn Gear Box . ........................................................................... 6-40
Switch . ............................................................................... 3-28, 3-37 Come-Home ...................................................................................... 8-5
Switch . ........................................................................................ 3-32
B Compartment for Operator Manual ............................................ 1-3, 2-1
Console (front) . .......................................................................... 3-4, 3-6
Batteries
Booster . ........................................................................................ 8-3 Coolant Mixture Engine ................................................................... 6-22
Fluid Level . ................................................................................... 8-2 Cooling Fan
Safety ............................................................................................ 8-1 On / Off Switch ................................................................... 3-29, 3-33
Service .......................................................................................... 8-2 Rotation Reversing Switch ................................................. 3-29, 3-33
Vents ............................................................................................. 8-2 Cooling System (engine)
Before Starting the Engine ................................................................ 4-1 Cleaning ...................................................................................... 6-23
Belts Replacement of the Liquid .......................................................... 6-23
Air Conditioner Compressor . ........................................................ 7-7 Critical Warning
Alternator . ..................................................................................... 7-7 Indicator Light on the Panel .......................................................... 3-9
Blade (Moldboard) Cylinder Accumulator (switch) ........................................................... 3-7
Specifications ............................................................................ 10-11
Booster Battery Connections . ........................................................... 4-5
Brake Pressure Gauge
Indicator Light on the Panel .......................................................... 3-8
Brakes ............................................................................................. 6-29
Specifications .............................................................................. 10-5
Breather
Rear Axle (845B models) ............................................................ 6-37
Rear Axle (865B and 885B models) . .......................................... 6-37
Tandem (845B models) ............................................................... 6-39
Tandem (865B and 885B models) .............................................. 6-39
Burn Prevention . ............................................................................... 2-6
11-1
CHAPTER 11 – ALPHABETICAL INDEX
D F
Decals ............................................................................................. 2-16 Filler
Declutch Fuel ............................................................................................. 6-25
Switch . ..................................................................... 3-28, 3-37, 3-38 Hydraulic Oil . .............................................................................. 6-31
Defroster Fan (windshield and right hand-side door window) Windshield Washer Reservoir .............................................. 6-8, 6-40
Switch . ............................................................................... 3-29, 3-33 Filler Plug
Defroster (rear window and lateral rearview mirrors) Tandem (845B models) ............................................................... 6-39
Switch . ............................................................................... 3-28, 3-32 Tandem (865B and 885B models) .............................................. 6-39
Diagnostic Teste Panel Filters
Hydraulic ..................................................................................... 7-10 Air . .............................................................................................. 6-20
Differential Lock . ............................................................................... 4-3 Drain (fuel) .................................................................................. 6-11
Switch . .......................................................................................... 3-6 Fuel (replacement) ...................................................................... 6-27
Doors (acess) .................................................................................... 6-8 Hydraulic Oil . .............................................................................. 6-30
Screen (FUNK transmission) ...................................................... 6-36
Dozer
Transmission Oil (FUNK) ............................................................ 6-35
Floating Switch Front .................................................................... 3-6
Transmission Oil (ZF) . ................................................................ 6-35
Floating Switch of Main / Left Side . .............................................. 3-6
Floating Switch of Main / Right Side ............................................. 3-6 Fire Extinguisher ........................................................................ 2-6, 7-6
Drain Fire or Explosion (prevention) ........................................................... 2-7
Fuel Tank . ................................................................................... 6-27 Fluid Level ......................................................................................... 6-9
Drain Cock FUNK Transmission .................................................................... 6-34
Radiator . ..................................................................................... 6-23 ZF Transmission . ........................................................................ 6-33
Drain Plug Fluids and Lubricants ........................................................................ 6-5
FUNK Transmission Oil . ............................................................. 6-36 Frame
Rear Axle (845B models) ............................................................ 6-37 Specifications ............................................................................ 10-10
Rear Axle (865B and 885B models) . .......................................... 6-37 Front Axle
Tandem (845B models) ............................................................... 6-39 Specifications .............................................................................. 10-5
Tandem (865B and 885B models) .............................................. 6-39 Front Wheel Lean
ZF Transmission Oil .................................................................... 6-36 Control Lever . ............................................................................... 3-3
Draw Bar ........................................................................................... 7-9 Front Windshield Wiper / Washer with Timer
Specifications ............................................................................ 10-10 Switch . ............................................................................... 3-27, 3-31
Drive Belt Fuel ................................................................................................. 6-25
Tensioner . ..................................................................................... 7-7 Diesel .......................................................................................... 6-26
Filter (drain) . ............................................................................... 6-11
E Filter (replacement) ..................................................................... 6-27
Level Indicator Light .................................................................... 3-13
Electrical System . ............................................................................. 8-1
Specifications for Accetable No. Diesel . ..................................... 6-26
Maintenance . .............................................................................. 2-12
Storage . ...................................................................................... 6-26
Specifications .............................................................................. 10-6
Tank Drain ................................................................................... 6-27
Engine ............................................................................................. 6-17
Fuse and Relay Box
Before Starting .............................................................................. 4-1
Front Console . ............................................................................ 3-24
Cleaning of the Cooling System . ................................................ 6-23
Lateral Console .......................................................... 3-26, 8-8, 8-10
Cooling System ........................................................................... 6-22
Steering Column .................................................................. 8-8, 8-10
Crankcase ..................................................................................... 6-9
Fuse Replacement .......................................................................... 8-12
Hood . ............................................................................................ 6-3
Hourmeter ..................................................................................... 6-2 G
Lubrication . ................................................................................. 6-17
Maintenance . .............................................................................. 2-12 General Information . ......................................................................... 1-1
Oil Change .................................................................................. 6-19 Grease Fittings ............................................................. 6-12, 6-14, 6-16
Oil Level ...................................................................................... 6-18
Service Specifications ................................................................. 6-18
Specifications (845B Models) . .................................................... 10-1
Speeds .......................................................................................... 4-6
Stopping ........................................................................................ 2-6
Valves . ........................................................................................ 6-28
Engine Coolant
Temperature Indicator Light ........................................................ 3-14
Engine Grid Heater
11-2
H L
Hand Signals ................................................................................... 2-22 LCD Multi-Function Display . ........................................................... 3-15
Headlights Level Plug
Cab Front (switch) . ............................................................ 3-27, 3-31 Rear Axle (845B models) ............................................................ 6-37
Heating ............................................................................................ 3-42 Rear Axle (865B and 885B models) . .......................................... 6-37
Horn . ................................................................................................. 3-5 Tandem (845B models) ............................................................... 6-39
Hourmeter (engine) ........................................................................... 6-2 Tandem (865B and 885B models) .............................................. 6-39
Hydraulic Fluid Levers
Temperature Indicator Light ........................................................ 3-12 Floodlights . ................................................................................... 3-5
Hydraulic System ............................................................................ 6-29 Gearshift (models with FUNK transmission) ............................... 3-34
Diagnostic Panel ......................................................................... 7-10 Gearshift (models with ZF transmission) . ................................... 3-30
Maintenance . .............................................................................. 2-12 Headlights ..................................................................................... 3-5
Oil Change .................................................................................. 6-31 Horn .............................................................................................. 3-5
Oil Filter . ..................................................................................... 6-30 Low and High Beam . .................................................................... 3-5
Oil Level Filler ............................................................................. 6-31 Parking Brake (models with transmission FUNK) ....................... 3-46
Oil Level Gauge .......................................................................... 6-31 Steering Wheel Tilting Lever ......................................................... 3-5
Pressure . .................................................................................... 7-10 Turning Signals ............................................................................. 3-5
Specifications ............................................................................ 10-12 Levers (control)
Accelerator (models with FUNK transmission) . .......................... 3-34
I Accelerator (models with ZF transmission) ................................. 3-30
Articulation .................................................................................... 3-3
Identification Numbers . ..................................................................... 1-4 Blade Lift ....................................................................................... 3-3
Implements (maintenance) . ............................................................ 2-12 Blade Lift (Left End) ...................................................................... 3-2
Indicator Light on the Panel Blade Pitch .................................................................................... 3-2
Brake Pressure Gauge . ................................................................ 3-8 Blade Side Shift . ........................................................................... 3-2
Critical Warning ............................................................................. 3-9 Circle Side Shift . ........................................................................... 3-3
Engine Coolant Temperature ...................................................... 3-14 Circle Turn . ................................................................................... 3-2
Engine Grid Heater ....................................................................... 3-8 Front Scarifier / Ripper or Blade . .................................................. 3-2
Fuel Level . .................................................................................. 3-13 Front Wheel Lean Levers . ............................................................ 3-3
Hydraulic Fluid Temperature ....................................................... 3-12 Lift Cylinders Balls . ......................................................................... 6-12
Low Fuel Level Warning . .............................................................. 3-8 Lights
Non-Critical Warning ................................................................... 3-10 Cab Tail (switch) . ............................................................... 3-28, 3-32
Parking Brake . .............................................................................. 3-8 Dozer Blade (switch) .......................................................... 3-28, 3-32
Steering Auxiliary .......................................................................... 3-8 Rotary (switch) ................................................................... 3-28, 3-32
Steering Direction . ........................................................................ 3-8 Limp-Home (LF and LR) . .................................................................. 8-4
Transmission Fluid Temperature ................................................. 3-11
Lower Front Windshild Wiper / Washer
Warning Lights .............................................................................. 3-8
Switch . ............................................................................... 3-27, 3-31
Instrument Panel ............................................................................... 3-8
Low Fuel Level Warning
Instruments and Controls .................................................................. 3-1 Indicator Light on the Panel .......................................................... 3-8
Lubrication
J
Analysis . .............................................................................. 6-4, 6-19
Jump Start ......................................................................................... 4-6 Articulation, Hydraulic Cylinders and Pivot Joints ....................... 6-12
Drawbar Ball and Socket . ........................................................... 6-12
K Front Axle Spindle Pivot .............................................................. 6-15
Front Wheel Bearings ................................................................. 6-16
Kickdown ......................................................................................... 3-38
Front Wheel Knuckle . ................................................................. 6-14
Front Wheel Lean Cylinder ......................................................... 6-14
Lift Cylinder Bearings .................................................................. 6-15
Lift Cylinder Pivots ...................................................................... 6-13
Moldboard Lift Cylinders Balls . ................................................... 6-12
Moldboard Tilt Pivot . ................................................................... 6-13
Rear Ripper Pivots and Cylinders ............................................... 6-16
Steering Arm Pivot ...................................................................... 6-14
Tandem Swing Bearing ............................................................... 6-15
Universal Joint and Drive Shaft . ................................................. 6-15
Wheel Lean Link ......................................................................... 6-14
Lubrication & Maintenance . .............................................................. 6-6
11-3
M O
Machine Components ....................................................................... 1-7 Oil
Machine Operation Circle Turn Gear Box (level) . ...................................................... 6-40
Transmission FUNK .................................................................... 3-39 Engine (level) .............................................................................. 6-18
Transmission ZF ......................................................................... 3-36 Engine (temperature) .................................................................. 6-17
Main Symbols used in this Manual . ................................................ 2-14 Engine (viscosity) ........................................................................ 6-17
Maintenance Hydraulic (change) ...................................................................... 6-31
Electrical System . ....................................................................... 2-12 Hydraulic (filler) ........................................................................... 6-31
Engine ......................................................................................... 2-12 Hydraulic (level) .......................................................................... 6-31
General Safety Before you Service . ............................................. 6-1 Rear Axle (change) ..................................................................... 6-38
Hydraulic System ........................................................................ 2-12 Rear Axle (level) . ........................................................................ 6-38
Implements . ................................................................................ 2-12 Tandem (change) ........................................................................ 6-39
Machine . ............................................................... 2-8, 2-10, 6-4, 7-1 Tandem (level) . ........................................................................... 6-39
Tire or Rim .................................................................................... 5-2 Transmission FUNK (change) ..................................................... 6-36
Wheel and Tires ............................................................................ 2-9 Transmission FUNK (level) ......................................................... 6-10
Mirrors ............................................................................................. 3-50 Transmission ZF (change) .......................................................... 6-36
Transmission ZF (level) . ............................................................. 6-10
Moldboard
Working Lights Switch . ...................................................... 3-28, 3-32 Operating Data and Dimensions
845B Models ............................................................................. 10-15
Moldboard Tilt Cylinder Balls
865B Models ............................................................................. 10-16
Lubrication . ................................................................................. 6-12
885B Models ............................................................................. 10-17
N Operating Instructions ....................................................................... 4-1
Operating Weights
Non-Critical Warning 845B Models ............................................................................... 10-7
Indicator Light on the Panel ........................................................ 3-10 865B Models ............................................................................... 10-8
885B Models ............................................................................... 10-9
Operation of the Machine .................................................................. 4-7
Cold Weather .............................................................................. 4-11
Hot Weather ................................................................................ 4-11
Typical ......................................................................................... 4-13
Operators Manual . .......................................................................... 2-13
Compartment for Storage . ............................................................ 2-1
Main Symbols used in this Manual . ............................................ 2-14
Storage Compartment . ................................................................. 1-3
Operators Seat
Air Ride Seat ............................................................................... 3-45
Standard Seat ............................................................................. 3-44
Torque the Bolts ............................................................................ 7-5
P
Parking Brake
Checking (models with FUNK transmission) . ............................... 7-2
Checking (models with ZF transmission) ...................................... 7-1
Lever (models with transmission FUNK) . ................................... 3-46
Models with Transmission FUNK ................................................ 3-46
Models with Transmission ZF . .................................................... 3-41
Releasing (models with transmission ZF) ................................... 3-36
Switch (models with ZF transmission) . .............................. 3-29, 3-41
Parking the Machine . ........................................................................ 2-6
Pedals ............................................................................................... 3-4
Accelerator / Decelerator ............................................................ 3-23
Brake . ......................................................................................... 3-23
Console Tilt ................................................................................. 3-23
Inching . ....................................................................................... 3-23
Pin (service)
Transport and Maintenance .......................................................... 6-3
Power Takeoff
12V . ................................................................................... 3-28, 3-32
24V (auxiliary) ............................................................................. 3-35
11-4
R Specifications
General ....................................................................................... 10-1
Radiator Starting the Engine Using Booster Batteries ..................................... 8-3
Cleaning ...................................................................................... 6-24 Start-up of the Engine
Drain Cock .................................................................................. 6-23 Caution (models with transmission ZF) . ..................................... 3-36
Fluid Level . ................................................................................... 6-9
Steering
Radio ............................................................................................... 8-13 Specifications .............................................................................. 10-6
Rear Axle . ....................................................................................... 6-37 Steering Auxiliary
Oil Level ...................................................................................... 6-38 Indicator Light on the Panel .......................................................... 3-8
Specifications .............................................................................. 10-5
Steering Direction Indicator Lights .................................................... 3-8
Rear Window Washer
Steering Wheel . ................................................................................ 3-5
Switch . ............................................................................... 3-27, 3-31
Tilting Lever . ................................................................................. 3-5
Rear Window Wiper
Stopping and Parking the Grader . .................................................. 4-11
Switch . ............................................................................... 3-27, 3-31
Stopping the Engine .......................................................................... 2-6
Ripper or Scarifier
Storage
Switch . ............................................................................... 3-27, 3-31
Fuel ............................................................................................. 6-26
ROPS ......................................................................................... 2-9, 7-3
Machine . ....................................................................................... 9-1
Damage . ....................................................................................... 7-4
Switchboard
Inpection . ...................................................................................... 7-4
Models with FUNK Transmission ................................................ 3-31
Maintenance . ................................................................................ 7-4
Models with ZF Transmission . .................................................... 3-27
Seat Belt . ...................................................................................... 7-4
Switchpad for LCD Display . .............................................................. 3-7
Torque the Bolts ............................................................................ 7-4
Switchs
Rotary Light
Air Conditioning (on / off) ............................................................ 3-42
Switch . ............................................................................... 3-28, 3-32
Autoshift (power-shift) ........................................................ 3-28, 3-37
Run-in . .............................................................................................. 4-4
Cab Front Headlights ......................................................... 3-27, 3-31
S Cab Tail Lights . .................................................................. 3-28, 3-32
Come-home ................................................................................ 3-32
Saddle Lock Cooling Fan . ...................................................................... 3-29, 3-33
Switch . ............................................................................... 3-27, 3-31 Cooling Fan Rotation Reversing ........................................ 3-29, 3-33
Safety Cylinder Accumulator .................................................................... 3-7
Additional Rules ............................................................................ 2-5 Declutch ............................................................................. 3-28, 3-37
Batteries ........................................................................................ 8-1 Defroster Fan (windshield and right hand-side door window) .........
Before Operation . ......................................................................... 2-2 3-29, 3-33
Burn Prevention ............................................................................ 2-6 Defroster (rear window and lateral rearview mirrors) ......... 3-28, 3-32
Decals ......................................................................................... 2-16 Differential Lock ............................................................................ 3-6
Fire or Explosion Prevention ......................................................... 2-7 Dozer Blade Light . ............................................................. 3-28, 3-32
Machine Operation . ...................................................................... 2-3 Floating Front Dozer ..................................................................... 3-6
Operating Machine . ...................................................................... 2-4 Floating of Main / Left Side Dozer . ............................................... 3-6
Rules .................................................................................... 2-1, 2-13 Floating of Main / Right Side Dozer .............................................. 3-6
Seat Belt . .................................................................................... 3-46 Front Windshield Wiper / Washer with Timer ..................... 3-27, 3-31
Shut Down Machine ...................................................................... 2-4 Ignition . ....................................................................................... 3-24
Start Up Machine .......................................................................... 2-4 Kickdown . ................................................................................... 3-38
Scarifing .......................................................................................... 4-10 Lower Front Windshild Wiper / Washer . ............................ 3-27, 3-31
Seat Belt . ......................................................................... 3-46, 4-3, 7-4 Moldboard Working Lights ................................................. 3-28, 3-32
Torque the Bolts ............................................................................ 7-5 Parking Brake . ................................................................... 3-29, 3-41
Rear Window Washer ........................................................ 3-27, 3-31
Security
Rear Window Wiper ........................................................... 3-27, 3-31
General Safety Before you Service . ............................................. 6-1
Ripper or Scarifier .............................................................. 3-27, 3-31
Seat Belt . ...................................................................................... 4-3
Rotary Light . ...................................................................... 3-28, 3-32
Saddle Lock ....................................................................... 3-27, 3-31
Air Conditioning Compressor Belt ................................................. 7-7
Warning Lights ....................................................................... 3-3, 3-7
Air Filter System . ........................................................................ 6-20
Systemgard Lubrication Analysis Program . ...................................... 6-4
Alternator Belt ............................................................................... 7-7
Brake . ......................................................................................... 6-29
Circle Turn Gear Box . ................................................................. 6-40
Engine ......................................................................................... 6-18
Engine Cooling System . ............................................................. 6-22
Fuel System ................................................................................ 6-25
Hydraulic System ........................................................................ 6-29
Rear Axle . ................................................................................... 6-37
Tandem ....................................................................................... 6-39
11-5
T V
Tandem . .......................................................................................... 6-39 Valves (engine) . .............................................................................. 6-28
Specifications .............................................................................. 10-5
Tanks W
Coolant Mixture Engine . .................................................... 6-22, 6-23
Warning Lights
Fuel ............................................................................................. 6-27
Indicator Light of the Panel ........................................................... 3-8
Hydraulic ..................................................................................... 6-11
Switch . ................................................................................... 3-3, 3-7
Windshield Washer ..................................................................... 6-40
Water Level
Tensioner
Engine Cooling System . .................................................... 6-22, 6-23
Drive Belt . ..................................................................................... 7-7
Welding Procedure on The Machine ................................................. 8-6
Terracing . ........................................................................................ 4-13
Wheel and Tires
Thermostat ...................................................................................... 6-22
Front Wheel Lean Lever . .............................................................. 3-3
Tires Maintenance . ................................................................................ 2-9
Adding Air . .................................................................................... 5-2
Wheels and Tires . ............................................................................. 5-1
Maintenance . ................................................................................ 5-2
Wheel Lug Nuts . ........................................................................... 5-3
Pressure . ...................................................................................... 5-4
Specifications .............................................................................. 10-5
Tread Direction . ............................................................................ 5-2
Valve ............................................................................................. 5-4
Torque
Bolts (operators seat) . .................................................................. 7-5
Bolts (ROPS) . ............................................................................... 7-4
Bolts (seat belts) ........................................................................... 7-5
Capscrews (hydraulic tank) . ....................................................... 6-30
Nuts (drawbar ball) . ...................................................................... 7-9
Nuts (whell lug) ............................................................................. 5-3
Towing the Machine . ....................................................................... 4-16
Transmission FUNK ........................................................................ 6-32
Control Module . ..................................................................... 8-5, 8-7
Emergency Function (Come-Home) ............................................. 8-5
Fluid Change . ............................................................................. 6-36
Fluid Level . ........................................................................ 6-10, 6-34
Fluid Temperature Indicator Light . .............................................. 3-11
Graders Operations . ................................................................... 3-39
Operation Instructions ................................................................. 3-40
Parking Brake . ............................................................................ 3-46
Screen Cleaning . ........................................................................ 6-36
Specifications .............................................................................. 10-4
Transmission ZF . ............................................................................ 6-32
Control Module . ............................................................................ 8-6
Emergency Function (Limp-Home) ............................................... 8-4
Fluid Change . ............................................................................. 6-36
Fluid Level . ........................................................................ 6-10, 6-33
Fluid Temperature Indicator Light . .............................................. 3-11
Graders Operations . ................................................................... 3-36
Operation Instructions ................................................................. 3-37
Parking Brake . ............................................................................ 3-41
Specifications .............................................................................. 10-4
Transport and Maintenance
Service Pin .................................................................................... 6-3
Transporting an out of Service Machine . ........................................ 4-16
11-6
Chapter 12
WARRANTY
TERM OF WARRANTY
CASE Products – Construction Line
CNH – LATIN AMERICA LTDA., manufacturer of CASE equipments warrants all its new products against any defects of
workmanship or material through its new work of authorized dealership.
The authorized dealer will repair in his own installation the equipment or any part of the equipment; which accor-
ding to the technical analysis presents a failure or material defect, at not cost for the end user, including the labor for the
installation of the part in reference for a period of 12 (twelve) months unlimited hours beginning from the date of delivery.
This warranty does not include, expenses such as transport of this equipment or its components to the installations
of the Distributor, as well expenses such as stay and travel if the end users decides to get the work done outside the
Dealer’s installation. In this case the Authorized Dealer must present by writing to the customer an estimated
cost for his previous approval.
The contractual warranty of the equipment is subject to the execution of all scheduled service, as defined in the manual of
operation and maintenance performed by authorized service personnel of CASE, including the delivery of technical.
Parts installed as replacement will be covered under the remaining warranty period.
Original parts purchased through a CASE Dearlership will also have a warranty of 90 (ninety) days from the invoiced date
of purchase, under the same parameters of CASE warranty policy. If applied by authorized dealer, original parts, will have
a warranty of (180) days. This warranty is subject to the realization of the technical delivery.
THIS IS THE ONLY WARRANTY OFFERED AND REPLACES ANY OTHER EXPRESSED OR IMPLIED. THERE ARE
NOT OTHER WARRANTY OF CNH WHICH WILL SURPASS THE HERE STATED.
EXCLUSIONS AND LIMIT LIMITATIONS TIONS – This warranty would not apply in case of:
•• Verify through the technician analysis, THE IMPROPER USE OR MAINTENACE, NEGLET, INCAPACITY OR AC-
CIDENT, IN ADDITION TO IMPLEMENTS AND/OR PARTS NOT CERTIFIED BY CNH, AND/ OR USE OF NON-
RECOMMENDED LUBRICANTS AND OILS;
•• New products which are subjected to operations which exceed the recommended capacity or is used for applications
no recommended;
•• Equipments that have been altered or repaired in a way not authorized by CNH, the manufacturer of CASE pro-
ducts;
•• Equipment to which preventive maintenance or inspections have not been done according the specification establi-
shed for CASE equipment.
•• Components which are covered by their own manufacturer such as tires, electrical components, and fuel injection
components.
•• Defects caused by modification or installation of parts or components no authorized by CNH. Manufacturer or CASE
products.
•• Monetary Loss, inconvenience, commercial or consequent damaged caused by a failure or cost caused by rented
equipment.
•• Normal wear items such as: brakes discs, clutches, cutting edges, cutting knife, bolt, lubricated joints(pins, bushing),
parts wear due to ground contact, oils, lubricants, exhaust or associated parts, injectors, belts, lamps, glasses, light
bulbs and fuses.
•• THE RESPONSABILITY OF CNH OR THE AUTHORIZED DEALER, be by civil contract or imply warranty, declara-
tion, instructions or effects of any source, will be limited to the repair or delivery of the parts, new or reconditioned,
under the conditions previously stated.
CNH – LATIN AMERICA LTDA.
CNH Latín América Ltda reserves the right to revise, modify or discontinue any product at any time without implying to
do the same to products already marketed.
12-1
CHAPTER 12 – WARRANTY
AFTER DELIVERY CHECK

Dealer Copy
FIRST PAGE MAINTENANCE – CHECK AND ADJUST AS NECESSARY
Number of O.S. Number of Hours Date
Owners Name
Address
Dealers Name
Address
Machine Model Number Hourmeter Indication Machine Product Identification Number (P.I.N.)
Items to be inspected
COOLING SYSTEM HYDRAULIC SYSTEM

Check the coolant levels. Check the reservoir fluid level.
Check for leaks. Check the main relief valve pressure.
Change the hydraulic filter.
FUEL SYSTEM Check for leaks.
Check that no water and sediment from the fuel tank.
Check for leaks. GENERAL
Check for leaks and loose parts.
ELECTRICAL SYSTEM Check the wheel nut and bolt torques.
Check battery fluid level and specific gravity. Check the tire pressure.
Check operation of starter, alternator, and instruments and warning Tighten all hoses clamps.
lamps. Check the moldboard, scarifier and ripper operation.
Check operation of all lamps. Check the service brakes and parking brake operation.
Check the operator seat operation.
LUBRICATION Check the control levers for correct operation.
Lubricate all pivot points. Check the saddle operation.
Check the oil level of the rear axle (differential and side reductors). Check the steering system operation.
Check the oil level of the tandems Check the transmission operation.
Check the oil level of the transmission.
Check the oil level of the circle turn gearbox. SAFETY
Check the torque of ROPS and seat belt mounting bolts.
MOTOR Check the safety and information decals and replace if necessary.
Check condition of drive belt. Make sure the Operators Manual and Safety Manual are in the Manual
Check engine oil level. Storage Box.
Check engine speed at idle and full throttle. Check the transport and maintenance service pin.
Check the air cleaner filter elements conditions. Check the saddle lock pin.
Dealer: Make sure the new owner/operator understands all the safety and information decals, the service information, and the service procedures
in this operator’s manual.
Mechanic (signature)
Dealer (signature)
Owner (signature)
#
Dealer Copy
12-3
AFTER DELIVERY CHECK

Owner Copy
FIRST PAGE MAINTENANCE – CHECK AND ADJUST AS NECESSARY
Number of O.S. Number of Hours Date
Owners Name
Address
Dealers Name
Address
Machine Model Number Hourmeter Indication Machine Product Identification Number (P.I.N.)
Items to be inspected
COOLING SYSTEM HYDRAULIC SYSTEM

Check the coolant levels. Check the reservoir fluid level.
Check for leaks. Check the main relief valve pressure.
Change the hydraulic filter.
FUEL SYSTEM Check for leaks.
Check that no water and sediment from the fuel tank.
Check for leaks. GENERAL
Check for leaks and loose parts.
ELECTRICAL SYSTEM Check the wheel nut and bolt torques.
Check battery fluid level and specific gravity. Check the tire pressure.
Check operation of starter, alternator, and instruments and warning Tighten all hoses clamps.
lamps. Check the moldboard, scarifier and ripper operation.
Check operation of all lamps. Check the service brakes and parking brake operation.
Check the operator seat operation.
LUBRICATION Check the control levers for correct operation.
Lubricate all pivot points. Check the saddle operation.
Check the oil level of the rear axle (differential and side reductors). Check the steering system operation.
Check the oil level of the tandems Check the transmission operation.
Check the oil level of the transmission.
Check the oil level of the circle turn gearbox. SAFETY
Check the torque of ROPS and seat belt mounting bolts.
MOTOR Check the safety and information decals and replace if necessary.
Check condition of drive belt. Make sure the Operators Manual and Safety Manual are in the Manual
Check engine oil level. Storage Box.
Check engine speed at idle and full throttle. Check the transport and maintenance service pin.
Check the air cleaner filter elements conditions. Check the saddle lock pin.
Dealer: Make sure the new owner/operator understands all the safety and information decals, the service information, and the service procedures
in this operator’s manual.
Mechanic (signature)
Dealer (signature)
Owner (signature)
#
Owner Copy
12-5
NOTES
12-7
Printed in Brazil
Copyright © 2012 – CNH Latin America LTDA. – All Rights Reserved.

Motor Graders 865B 885B IM1619502112 - 1

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845B VHP

This operation manual covers the following models:

READ, UNDERSTAND, AND FOLLOW ALL PRECAUTIONS

OPERATOR MANUAL STORAGE COMPARTMENT

OPERATORS MANUAL STORAGE COMPARTMENT

RIGHT, LEFT, FRONT AND REAR SIDES

MACHINE MODEL NUMBER ______________________________________________________________________

PRODUCT IDENTIFICATION NUMBER _____________________________________________________________

ENGINE SERIAL NUMBER _______________________________________________________________________

TRANSMISSION MODEL AND SERIAL NUMBER _____________________________________________________

ROPS CAB OR CANOPY SERIAL NUMBER _ ________________________________________________________

FRONT AXLE MODEL AND SERIAL NUMBER ________________________________________________________

REAR AXLE MODEL AND SERIAL NUMBER _________________________________________________________

Product Identification Number – P.I.N.

ROPS Cab and Canopy

Rear Axle Number

1. HAND RAILS 8. Front BRADE

15. LIFT AND TIE EYES (if equipped)

ATTENTION: THIS SAFETY ALERT SYM-

Start Up Shut Down

ADDITIONAL SAFETY RULES

NEUTRAL START CIRCUIT CHECK REVERSE WARNING ALARM CHECK

PARKING THE MACHINE AND STOPPING THE ENGINE

4. Let the engine run at idle speed for two minutes or

FIRE OR EXPLOSION PREVENTION

this machine or see your Case dealer. SEE OTHER SIDE

•• Unauthorized modifications to this machine can cause

•• If you must service this machine with the engine run-

WHEEL AND TIRE MAINTENANCE

ROLL-OVER PROTECTIVE STRUCTURE (ROPS)

Starting Hydraulic System

Never attempt to check or adjust belt tensions with the

READ OPERATORS MANUAL

READ OPERATORS MANUAL READ SERVICE MANUAL

WARNING (Warning signal) DIFFERENTIAL LOCK

AIR CLEANER RESTRICTION OPERATOR’S SEAT ADJUSTMENT

PARKING BRAKE LOCKED

HYDRAULIC OIL FILTER RESTRICTION UNLOCKED

TRANSMISSION OIL FILTER RESTRICTION BLADE FLOATATION (Right Cylinder)

BATTERY BLADE FLOATATION (Left Cylinder)

BRAKE OIL LOW PRESSURE FRONT BLADE FLOATATION

ENGINE WATER TEMPERATURE RIPPER

ELECTRICAL SYSTEM SCARIFIER

HYDRAULIC OIL TEMPERATURE SADDLE LOCK

TRANSMISSION OIL TEMPERATURE HORN

HAZARD WARNING LIGHTS RIGHT TURN SIGNAL

SUPPLEMENTAL STEERING LEFT TURN SIGNAL

LIGHTS LOW ENGINE RPM

LOW TRANSMISSION HYDRAULIC OIL

LOW ENGINE OIL PRESSURE

FRONT WINDSHIELD WIPER HEADLIGHTS – HIGH BEAM

WIPER / LOWER FRONT WINDSHIELD

FRONT WINDSHIELD WASHER COLD STARTING (OPTIONAL)

FAN / HEATER (OPTIONAL) WARNING (Fluid under pressure)

WINDSHIELD DEFROSTER WARNING (Toxic gas)

REAR LIGHT WARNING (Electrical shock)

CAB LIGHT WARNING (Tire pressure)

BLADE LIGHT WARNING (Blood poisoning)

REAR WINDOW – WASHER AND WIPER

STROBE LIGHT (OPTIONAL) DANGEROUS (Your safety is involved)

POSITION LIGHTS ARTICULATION

Interior Cab View

WARNING WARNING ENGINE STARTING INSTRUCTIONS