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CONTENTS
Abstract ..................................................................................................... 2
1. Introduction .............................................................................................. 2
1.1 Methods for coke characterization ................................................... 3
1.2 Objective ............................................................................................. 5
2. Pore structure. Coking and deactivation rates ...................................... 6
2.1 n-Heptane cracking: rate and selectivity ......................................... 6
2.2 Deactivation and coking rates .......................................................... 6
2.3 Pore structure, coking and aging rates ............................................ 8
2.3.1 Pore structure and coking rate ................................................ 8
2.3.2 Pore structure and deactivating effect of coke ....................... 9
2.4 Conclusion .......................................................................................... 9
3. Coke composition. Location, mode of formation .................................. 10
3.1 Characterization techniques ............................................................. 10
3.2 Coke composition ............................................................................... 11
3.2.1 Composition of the soluble coke .............................................. 11
3.2.2 Composition of the non-soluble coke ...................................... 14
3.3 Location of coke ................................................................................ .14
3.4 Mode of coke formation .................................................................... 15
4. Mode of deactivation ............................................................................... 17
4.1 Deactivating effect of the coke molecules ........................................ 17
4.2 Limitation or blockage of the access to the pores ........................... 19
4.3 Modes of deactivation ....................................................................... .21
4.4 Conclusion .......................................................................................... 22
5. Conclusion ................................................................................................ 24
References ................................................................................................. 25
ABSTRACT
The modes of coking and of deactivation of zeolites during n-heptane cracking at 723 K were
established on the basis of (i) the composition of the carbonaceous compounds responsible for
deactivation (coke), (ii) the deactivating effect of the coke molecules and (iii) the reduction by
coke of the volume accessible to nitrogen and to n-hexane (kinetic diameter similar to n-heptane).
The zeolites [USHY, H Mordenite (HMOR), HZSMS and H Erionite (HERI) ] were chosen to
determine the effect of different parameters of the pore structure: (i) pore size, (ii) existence
(USHY, HERI) or non-existence of cavities (HMOR, HZSM5), (iii) the possibility for the reac-
tant to diffuse unidirectionally (HMOR) or tridirectionally. The retention of coke molecules is
due to trapping in the cavities (or at channel intersections). Their size is intermediate between
that of the apertures and that of the cavities (or channel intersections). The coking rate is all the
faster when the space available near the acid sites is large and when the coke precursors desorb
slowly. On all the zeolites, coke formation occurs through oligomerization of the olefinic cracking
products followed by cyclization of the oligomers, transformation through hydrogen transfer into
monoaromatics, alkylation of these monoaromatics, then cyclization and hydrogen transfer to
give bi-aromatics, t&aromatics, etc. There is no site poisoning by coke; deactivation occurs through
the three following modes: (i) limitation of the access of n-heptane to the active sites, (ii) blockage
of the access to the sites of the cavities (or channel intersections) in which the coke molecules are
situated and (iii) blockage of the access to the sites of the pores in which there are no coke
molecules.
1. INTRODUCTION
intrinsic property of the zeolite pore structure. Thus the smaller the pore size
the lower the coke yield in the cracking of a hydrocarbon mixture [ 51. While
this effect of the pore structure on the coking rate has been confirmed, it is
sometimes difficult to discriminate between this effect and that of the acidity:
for instance, the low coking rate found on HZSM5 which was first related only
to its pore structure is now attributed to a large part to the generally low den-
sity of its acid sites [ 71,
The pore structure has also a marked influence on the deactivating effect of
coke. Zeolites having a perfectly defined pore structure are ideal solids for
studying pore blockage and in particular for establishing relationships between
the characteristics of the pore structure and the deactivating effect of coke
molecules [ 81. A significant point is that the compounds responsible for zeolite
deactivation (coke) can be situated inside the micropores and/or on the outer
surface. The deactivating effect of coke depends obviously on this situat’ion.
Various techniques, including adsorption [ 7-201, X-ray photoelectron spec-
troscopy [ 211, electron microscopy [ 221 and X-ray diffraction [ 131, were used
to locate the coke inside the micropores or on the outer surface. Through ad-
sorption measurements with adsorbate molecules of different sizes it is even
possible to specify in which pores of zeolites with a double pore system, such
as offretite [ 141, the coke is located.
The major limit to our knowledge of the mode (s) of coking and of deacti-
vation is that of establishing the composition of coke. However, it is not easy
to determine the composition of coke because coke is a very complex mixture,
difficult to separate from the zeolite. This is why, generally, in situ methods of
characterizaton are used. However, these methods, while they give information
about the nature of coke (chemical identity), do not allow the distribution of
the coke components to be obtained. Before reviewing briefly the techniques
used for the characterization of coke in zeolites it is necessary to define what
we mean by the word “coke”. This term is generally used to designate the heavy
polynuclear aromatics responsible for the deactivation of most catalysts. The
by-products responsible for zeolite deactivation not being always polyaro-
matic, it is necessary either not to use the word coke or to give it a more general
definition. As the use of this word in works on deactivation is well established,
the second proposition seems to us to be the better. We shall use then in this
work the following definition of coke: carbonaceous compounds (polyaromatic
or non polyaromatic ) formed during a reaction and which are responsible for
deactivation [ 231.
Until recently the characteriiation of coke was limited often to the mea-
surement of its atomic hydrogen-to-carbon ratio. The information although
limit.ed is already significant. Thus it has been shown that the heavy by-prod-
4
ucts responsible for zeolite deactivation (coke) are not always polyaromatic
[24-281. However, the hydrogen-to-carbon value is often ambiguous in the
case of zeolitic catalysts. Indeed internal and external cokes, completely dif-
fering in compositions can coexist on the same zeolite) their relative signifi-
cance depending on the zeolite characteristics (pore structure, acidity) and on
operating conditions (temperature, reaction time).
Various spectroscopic techniques such as IR [ 24,27,29-391, generally Four-
ier transform (FT) IR, UV-VIS [ 401, lH cross polarization magic angle spin-
ning (CP/MAS) 13CNMR spectroscopy [ 41-46 1, electron paramagnetic res-
onance (EPR) [ 9,10,47-491 have been used for characterizing the chemical
nature of coke.
IR studies give information concerning the chemical identity of the coke
components (e.g. olefinic, saturated or aromatic), the amount of coke (e.g.
through the intensity of the so-called coke band around 1585 cm-l) and also
the changes in the catalyst characteristics (e.g. concentration of the Brcansted
OH sites). While most of the studies have been carried out under static con-
ditions, Karge et al. [ 29-32 ] have recently developed an on-stream technique.
UV-VIS Spectroscopy is also suitable for specifying the chemical identity of
the coke components. Thus, with this technique it was found that polyenylic
compounds were formed during ethylene oligomerization over dealuminated
H Mordenites [ 401.
CP/MAS 13C NMR spectroscopy is an efficient tool for investigating the
nature of carbonaceous deposits on zeolites. Derouane et al. [41] used this
technique to characterize the carbonaceous compounds formed during the
transformation of methanol and of ethylene on HZSM5 and on H mordenite
catalysts. Large differences were found between the two zeolites: mainly ali-
phatics and alkyl benzenics were found on HZSM5 instead of polyaromatics
on HMOR.
EPR spectroscopic studies of the radicals accompanying the formation of
coke on zeolites allow one to estimate the amount of coke and to obtain infor-
mation concerning its nature. EPR measurements can be made under static
and under on-stream conditions. Radicals observed during the formation of
coke through the reaction of ethylene or of propene on HMOR were found to
be typical of the coke species formed. Thus olefinic and allylic radicals accom-
panied the formation of low-temperature coke which was mainly composed of
olefinic oligomers or polymers while polyaromatic radicals accompanied the
formation of high-temperature coke which was mainly aromatic [ 491.
Various techniques have been used to recover the carbonaceous compounds
trapped in the zeolite pores. The direct treatment of the coked zeolite by an
organic solvent [28, 501 or under an inert gas flow at high temperature [51]
allows the recovery of a small part of the carbonaceous compounds. The zeolite
structure can be destroyed by ball-milling for a long time [ 52 ] and soluble coke
components extracted with an organic solvent. The internal coke compounds
5
1.2 Objective
The aim of this paper is to show how the coking and the deactivation rates
as well as the composition of coke depend on the pore structure of zeolites. For
this, four protonic zeolites were chosen: two large-pore size zeolites, USHY
and H Mordenite (HMOR), one with intermediate-pore size, HZSM5, and one
with small pore apertures, H Erionite (HERI). With these zeolites it was pos-
sible to determine the effect of different parameters of the pore structure: (i)
pore size (ii) existence (USHY, HERI) or non-existence (HMOR, HZSM5)
of cavities and (iii) the possibility of the reactant and/or the products diffus-
ingunidirectionally (e.g. n-heptane in HMOR) or tridirectionally (e.g. n-hep-
tane in USHY) . Naturally the zeolites had not the same acidity: the density
and the strength of their acid sites were different (Table 1) . Therefore certain
differences in the coking and deactivation phenomena could probably be due
to the differences in acidity. However, the percentages of the protonic ex-
change of the zeolites were chosen so as to have similar initial activities for n-
heptane cracking at 723 K (the reaction used here to study coking and
deactivation).
TABLE 1
HER1 Ko.sN~.2H,.,A~.2S1,7.8
. 0 6s 12.4 8.0 140
While the initial cracking activities of the zeolites (after two minutes reac-
tion) are similar (55-65. lop3 mol h-’ g-‘) the selectivities are quite different
[ 7,&X33]. While C, and C, are always the major products (70-90% ) the ratios
C,-to-&, branched-to-linear products and olefins-to-alkanes (o/s) are quite
different (Table 2). With large pore zeolites, C4-to-C3 is close to 1, isoC,-to-
nC, relatively high and o/s well below 1. These values are those which can be
expected from a cracking reaction occurring through carbenium ions:
iC;- +C;
iC,+ + CT
nC&+nC,’ --+isoC++
nC& + C;
nC,’ + C;
The deactivation rates of the zeolites are very different (Fig, 1). HZSM5
deactivates very slowly whereas, on the contrary, HMOR and above all HER1
TABLE 2
n-Heptane cracking
Initial cracking (A,) and coking activities (Ah) and initial selectivities of the various zeolites.
“Ratio of olefins-to-alkanes
Ac 110-3ml,h‘1~1~
.
I
0.5 1 6 t(h)
Fig. 1. n-Heptane cracking on USHY ( l ), HMOR (k), HZSMS (*) and HER1 ( A ). Change
in the activity (A,, 10e3 mol h-’ g-‘) as a function of time-on-stream (t, h).
,
2 4 6 ttil,
Fig. 2. Percentage of coke (% C) deposited on USHY (0 ), HMOR (*), HZSM5 ($) and HERI
(A ) versus time-on-stream (t, h).
5 10 AC (XI
Fig. 3. n-Heptane cracking on USHY (0 ), HMOR (*), HZSMS (* ic, and HERI ( A ) Change
in the residual activity AR versus dC, the difference between the coke percentage and the coke
percentage after 2 minutes’ reaction.
rapidly lose nearly all their activity. USHY has an intermediate behaviour. The
low deactivation rate of HZSM5 is mainly due to the low coking rate. Indeed
on this zeolite the coke formation is initially about 100 times slower th.an on
the other zeolites (Fig. 2 ). For the other zeolites the initial coking rates are
quite similar. The differences observed in aging rates are therefore due to dif-
ferences in the deactivating effect of coke: the‘ “toxicity” of coke expressed in
grams of zeal&e deactivated by gram of coke is about 40 times greater on HERI,
15 times on HMOR, 3 times on USHY than on HZSM5 (Fig. 3).
It has to be noted that with all the zeolites the rate of coking decreases much
.more rapidly than does the rate of n-heptane cracking: thus on WHY the
coking-to-cracking rate ratio changes from 0.13 after 2 min to 0.01 after 6 h.
(1) The space available for its formation (e.g. in the cavities or at the channel
intersections) is greater.
(2) The intermediates to coke formation diffuse more slowly into the gas phase.
2.4 Conclusion
The four zeolites adjusted to have similar initial activities for n-heptane
cracking present different selectivities. However in every case, the olefin-to-
alkane ratio is below 1 indicating that coke formation occurs through second-
ary transformation of olefinic products. The coking rate and above all the deac-
tivating effect of coke are determined by the pore structure. In particular zeo-
lites with monodimensional pore structure or having large cavities with small
apertures (trap cavities) are highly sensitive to deactivation. However acidity
also plays a significant role and it is sometimes difficult to discriminate be-
tween its effect and that of the pore structure.
Coked zeolite
HF Solution
40 %
I
Coke
Nature
The composition of coke on the various zeolites will be compared for iden-
tical coke contents rather than for identical times on stream. These two pa-
rameters are obviously interconnected but in a different way from one zeolite
to the other.
On all the zeolites the hydrogen-to-carbon ratio decreases with increasing
time on-stream, i.e. when the coke content increases. For low coke contents
coke is non-aromatic (the hydrogen-to-carbon ratio is > 1) , except on HMOR.
At high contents, it is polyaromatic. Coke is always more aromatic for large
pore zeolites than for small or intermediate size pores (Fig. 5).
The solubility of coke in methylene chloride (R) depends also on the zeolite
(Fig. 6). However, except with HMOR the insoluble coke is not a primary
product of the coking reaction. At low coke content, R is equal to 100% for
USHY and for HZSM5. For HER1 the low R value is not due to the presence
of insoluble coke but to the elimination of highly volatile compounds (e.g. iso-
butene or toluene) during dissolving of the zeolite in hydrofluoric acid. With
USHY, HZSM5 and HERI, insoluble coke is observed for higher coke content,
its formation occurring for different coke contents according to the zeolite
(about 2% on USHY and on HER1 ,4% on HZSM5).
The soluble coke was analyzed by GC, HPLC, HNMR, IR, MS and GC-MS.
The composition depends on the zeolite and for a given zeolite it changes with
the coke content. Thus with USHY, HZSM5 and HER1 the number of aro-
H/C
2-
\
1-L\ _ .
1 I I
5 10 l5 zc
Fig. 5. Atomic hydrogen-to-carbon ratio (H/C) versus the coke percentage (%C). USHY (@ ),
HMOR (*,),HZSMS ($)andHERI (A).
Fig. 6. Yield of coke recovered in methylene chloride (R) as a function of the coke content (% C 1
on USHY (a), HMOR (Jr), HZSM5 (*) andHER (A).
“AR
I
5 10 15 ‘xc
Fig. 7. Analysis of the soluble coke by H NMR: Change in the percentages of aromatic protons
WAR) versus the coke percentage (% C). USHY ( l ), HMOR (*), HZSM5 (*e) and HER1
(A).
volatile
Fig. 8. Analysis of the soluble coke by mass spectroscopy. Number of carbon atoms (n,) per mol-
ecule of the main components for low content, open bars (1-2 wt.-%); and for high content,
hatchedbars (5-9 wt.-%).
13
TABLE 3
Main components of the soluble coke for low and high coke contents; size and boiling point
/\ -,
HMOR 2 wt.-% 4.5 wt.-%
w \
(6.5x8.5 A) (613 K) (6x 12 A, (573 K-623 K)
EF
R
0
0
0
CH3
-3 0 &p
(6.5 A) (384 K) (6.5x12.5A) (723 K)
matic rings in the components estimated by HPLC increases with the coke
content; on the contrary on HMOR the soluble coke, poorly aromatic at low
coke contents, becomes essentially non-aromatic at high contents. HNMR these
changes in aromaticity with coke content (Fig, 7). The number of carbon at-
oms of the main components also depends on the zeolite and on the coke con-
tent (Fig. 8).
The main components of the soluble coke found at low and at high coke
contents as well as their size and the approximate value of their boiling point
under normal pressure are indicated in Table 3.
14
“k
Fig. 9. Change of the number of soluble coke molecules ( nk, 10”’ g-‘) as a function of the coke
percentage (% C).USHY (O), HMOR (*),HZSM5 (*) andHER (A).
The number of soluble coke molecules per gram of zeolite was estimated for
different coke contents on every zeolite. Fig. 9 shows that this number passes
through a maximum for a given coke content. The soluble coke molecules are
therefore intermediates in the formation of insoluble coke, which was what
allowed us to suppose:
(i ) that insoluble coke is not formed at low coke content and
(ii) that the aromaticity of the soluble coke increases with the coke content
(indeed insoluble coke is composed of highly polyaromatic molecules ).
Whatever the zeolite, most of the soluble coke molecules are too volatile and
too weakly basic to be located on the outer surface. This is quite obvious with
HZSM5, HER1 and HMOR since the major components of the soluble coke
15
have boiling points below the reaction temperature. In the case of I-SHY, the
boiling points of some components are slightly higher than the reaction tem-
perature (Table 3); however their vapor pressure would be high enough for
them to appear in the gas phase if they were located on the outer surface. The
soluble coke molecules are therefore necessarily located in the pores. The size
of the molecules is quite compatible with the size of the cavities (USHY and
HERI), of the channel intersections (HZSM5) or of the channels (HMOR),
However their size is greater than that of the apertures of the cavities (USHY,
HERI) or of the channels (HZSM5). With HMOR we have a special case: the
molecules of the soluble coke which are of a smaller size than the channels and
are highly volatile should diffuse easily out of the zeolite. Therefore they are
probably blocked inside the zeolite by the insoluble coke molecules. The com-
parison between soluble coke molecules and the pore structure of the various
zeolites allows us to imagine how these molecules are located (and trapped) in
the cavities (USHY, HERI), at the channel intersections (HZSM5) or in the
channels between insoluble coke molecules (HMOR).
Except with HMOR, insoluble coke molecules result from the growth of sol-
uble molecules. At least part of each insoluble coke molecule is therefore lo-
cated in the micropores of the zeolite. Here again, given the size of these mol-
ecules, part of each is also located outside the pores as can be seen by electron
microscopy [ 221.
It is possible in the light of the coke composition to discuss the mode of coke
formation. With all the zeolites coke formation occurs probably through the
same steps (Fig. 10): cracking of n-heptane, oligomerization of the olefinic
cracking products, cyclization of the oligomers, transformation through hy-
drogen transfer into monoaromatics, alkylation of these monoaromatics then
cytilization and hydrogen transfer to give biaromatics, triaromatics etc. Bi-
molecular reactions of naphthenes are improbable because their concentration
is always very low.
All these reactions can be catalyzed by acid sites. Fig. lla gives a possible
alkylation I
cyclization
Hydrogen transfer
al
L
C C-E-C c c c t;:\
c&c - c_;_c_;_c
- &c’_-‘i-c - f
c-c-C-C-E-C
1
,.i.,.,l:,
yJ _ yJ; c- +R+ I - I;;
c-c-c-c-c_c=c
b)
Fig. 11. Coking mechanisms. Modes of formation of (a) toluene from propene and isobutene and
(b) naphthalene from toluene. Hydride shifts are not shown.
4. MODE OF DEACTIVATION
The soluble coke components are too weakly basic to be retained adsorbed
on the active acid sites at the high temperature chosen for the reaction. The
deactivation therefore cannot result from a poisoning of the active acid sites
but from the limitation or the blockage of the access of the reactant to these
sites. The deactivating effect of coke depends obviously on its location, e.g. in
the cavities or at channel intersections, or on the outer surface etc., and on the
pore structure of the zeolite. To discuss the mode of deactivation of the zeolites
the following points will be considered:
(1) The deactivating effect of the coke molecules: for this the number of
coke molecules must be determined for the soluble and for the insoluble frac-
tion of coke. For the latter, the average number of aromatic rings of the com-
ponents and consequently their average molar weight M was deduced from the
hydrogen-to-carbon atomic ratio. The estimation of the number of insoluble
coke molecules (from the coke content and from M) is obviously imprecise.
(2) The limitations or the blockages of the access to the pores of various
adsorbates, caused by the coke molecules. The first adsorbate which was cho-
sen was n-hexane, a molecule with a kinetic diameter similar to that of the
reactant n-heptane. However, because of the great difference between the ad-
sorption (273 K) and reaction (723 K) temperatures the conclusions drawn
from n-hexane adsorption cannot apply directly to the reactant n-heptane. It
is why adsorption of a less bulky molecule (nitrogen) will also be considered.
The deactivating effect of the coke molecules depends very much on the
zeolite (Fig. 12 ): initially one coke molecule has a deactivating effect on USHY
4 times more pronounced than on HZSM5. On HMOR and on HER1 the deac-
tivating effect is still more pronounced: 10 to 20 times more than on HZSM5.
The mode of deactivation differs therefore with the various zeolites.
The number of coke molecules which causes the complete deactivation of
the zeolites was estimated by extrapolation of the curves of Fig. 12 to a zero
activity. This number is compared to the number of strong acid sites A2 (Table
4). While on USHY and on HZSM5 the values are similar, on HMOR and on
HER1 the number of coke molecules is about 7 times smaller than the number
18
1 2 *"k
Fig. 12. Deactivating effect of coke molecules. Change in the residual activity AR versus dnk (10”’
molecules g-i). dn,=difference between the number of coke molecules and this number after 2
minutes reaction. USHY ( l ), HMOR (* ), HZSMS (* ) and HER1 ( A ) .
TABLE 4
of strong acid sites. AZ. We can therefore conclude that for these last two zeo-
lites deactivation is mainly due to pore blockage. This is confirmed when the
relative decrease in activity l-AK (the residual activity) is compared to the
ratio nk/nAn (number of coke molecules/number of strong acid sites). In Fig.
13, giving l-AR as a function of nJn,,, the experimental values are plotted
and straight lines are drawn with different slopes. If the experimental points
were located on the straight line with the slope equal to 1, it could be concluded
that one coke molecule renders inactive one strong acid site, (with the slope
equal to 2,2 acid sites and so on), provided however that these acid sites have
the same cracking activity. Initially one coke molecule makes inactive over 20
strong acid sites of HER1 or of HMOR which is quite characteristic of pore
blockage. On the contrary on HZSM5 at low coke content 4 coke molecules are
19
l-AR
Fig. 13. Relative decrease in activity (I-A,) as a function of the ratio of the number of coke
molecules to the number of strong acid sites (n,/nA,). Experimental values: USHY (0 ), HZSM5
(I). Straight lines with slope=l, 2,5; HMOR (*), HER1 (A), slope=lO, 20.
needed to deactivat,e only one strong acid site. This low deactivating effect of
coke is characteristic of a limitation of the access to the acid sites. USHY has
an intermediate behaviour. The deactivating effect of coke changes with the
coke content: it decreases on HERI, HMOR and USHY but increases on
HZSM5.
Adsorption measurements on the coked zeolites give the value of VA, the
pore volume made inaccessible to the adsorbate. The comparison between VA
and V, the volume really occupied by coke allows to determine the eventual
blockage by coke of the access to part of the pore volume. V, is given by the
ratio of mass of coke deposited per gram of zeolite to density of coke estimated
from its composition. If V,/V, equals 1 there is no pore blockage; if V,/ VA < 1
there is pore blockage.
With HZSM5, VA does not depend on the adsorbate nitrogen (Fig. 14) or
n-hexane (Fig. 15). At low coke content, V,/V, is close to 1 (no pore block-
age). On the contrary a significant pore blockage is found for high coke con-
tent. Thus for 7 wt.-% coke, V,/ VA = 0.3 which means that coke blocks the
access of the adsorbates (and probably of the reactant n-heptane) to a volume
3.3 times greater than the volume it occupies. This pore blockage can be at-
tributed to the insoluble coke molecules which by surrounding the zeolite crys-
tallites [ 22 ] block the access of the reactant to the active sites.
With USHY at low content V, equals half the volume inaccessible to
n-hexane (Fig. 15) and the whole volume inaccessible to nitrogen (Fig. 14).
This can be explained if the size of the coke molecules is considered. Indeed
the first molecules trapped in the cavities (Table 3 for a 2 wt.-% coke content)
have a volume of about 200 A” which corresponds to about a of the volume of
C
0 5 10 15 xc
Fig. 14. Change of the ratio ( V,/V, ) of the pore volume really occupied by coke to the volume
made inaccessible to nitrogen as a function of the coke percentage (% C ) . USHY ( 0 ) , HMOR
(*), HZSMS (*),HERl!-(A).
0 5 10 l!i C
Fig. 15. Change of the ratio ( V,/V,) of the pore volume really occupied by coke to the volume
made inaccessible to n-hexane as a function of the coke percentage ( % C ) . USHY ( l ) , HMOR
(*),HZSMB ($),HERI (A).
the supercage. Consequently, certain coke molecules have no effect on the dif-
fusion of n-hexane (at 473 K) through the supercage while some limit or even
block this diffusion. Moreover the diffusion of nitrogen (kinetic diameter of
3.6 A against 4.3 A for n-hexane or n-heptane) is not inhibited by coke. It is
therefore probable, given the greater mobility of the molecules at the reaction
temperature (723 K), that coke does not block the diffusion of n-heptane
through the supercage. V,/V, decreases when the coke content increases, the
decrease being more pronounced with the adsorbate nitrogen. For coke con-
tents greater than 7 wt.-% VJV, no longer depends on the adsorbate. It is
pore blockage which causes the decrease of V,/V,. At high coke content the
size of the coke molecules (soluble or insoluble) is such that they block the
diffusion (of n-hexane, of nitrogen and also of the reactant n-heptane) through
the supercages in which they are located. It must be noted that V,/ VA remains
21
practically constant for coke contents above 7 wt.-% that is to say when the
increase in the coke is due to the formation of insoluble coke molecules only
(Fig. 9 ) . This means that these coke molecules, although bulkier than the sol-
uble molecules do not create a greater amount of pore blockage. Their shape
(quasi-linear filaments) and their location (protruding from the micropores)
make it possible to understand this observation.
With HMOR and HER1 the volume made inaccessible to the adsorbate
n-hexane is about 10 times greater than the volume really occupied by coke
(Fig. 15). This confirms that the deactivation of these zeolites occur through
pore blockage. With HERI, V,/ VA does not depend on the adsorbate. On the
contrary with HMOR, V,/V, for nitrogen (Fig. 14) is different than for
n-hexane (Fig. 15): in particular this ratio is equal to 1 at low coke contents
which means that all the volume not occupied by coke is accessible to nitrogen.
This is due to the ability nitrogen has to diffuse through the narrow channels
therefore reaching the volume of the large channels located between two plugs
of coke. However V,/V, for nitrogen decreases rapidly and at 4.5 wt.-% coke
is equal to the value found for n-hexane. This blockage of the nitrogen access
to the pore volume is probably due to insoluble coke molecules deposited on
the outer surface.
The effect the coke molecules have on the cracking activity of the various
zeolites and on their capacity for the adsorption of nitrogen and of n-hexane
can be explained by considering the three following modes of deactivation.
(1) Limitation of the access of the reactant molecules to the active sites.
(2) Blockage of the access to the sites of the cavities (or of the channel
intersections) in which the coke molecules are located.
(3) blockage of the access to the sites of the internal pore volume: (i) chan-
nel blockage or (ii) blockage of the access to the cavities (or channel intersec-
tions) in which there are no coke molecules.
The first mode was found at low coke content on HZSM5. Indeed, the access
to the volume not occupied by coke is not blocked ( VR/VA = l), 4 coke mole-
cules are necessary to deactivate one acid site. The coke molecules trapped at
channel intersections do not block the access of the reactant n-heptane to the
active sites. Actually, the first molecules trapped (C,,H,, alkylbenzenics) can
move in the channel intersection and therefore do not obstruct the access to
the active sites, and also can let the reactant and product molecules diffuse
through the channel intersection. This mode of deactivation occurs probably
with all the zeolites but often at too low coke contents to be observed. In par-
ticular this mode could be the main one responsible for the deactivation of
USHY for coke contents below 2 wt.-%, Indeed the volume inaccessible to
nitrogen (and probably to the reactant n-heptane) is close to V,, the volume
22
4.4 Conclusion
The pore structure of zeolites determines for a large part the deactivating
effect of coke.
( 1) When the pore system is constituted of non interconnecting channels
as in HMOR (Fig. 16), deactivation occurs through pore blockage (Mode 3).
The first coke molecules formed in the large channels are retained because of
their low volatility. One coke molecule is enough to inhibit the diffusion of the
reactant to the active sites of the channels. Coke has therefore a great deacti-
vating effect.
(2) When the pore system is constituted of interconnecting channels with-
out cavities like on HZSM5 (Fig. 17) deactivation occurs initially through
Fig. 16. Mode of deactivation of a zeolite with non-interconnecting channels (e.g. HMOR).
23
Fig. 17. Modes of deactivation of a zeolite with interconnecting channels and without cavities (e.g.
HZSM5).
Fig. 18. Modes of deactivation of a zeolite with interconnecting cages with large apertures (e.g.
USHY ).
Fig. 19. Modes of deactivation of a zeolite with cages with small apertures (e.g. HERI).
limitation of the access to the active sites (Mode 1 ), then blockage of the access
to the sites of the channel intersection in which the coke molecules are situated
(Mode 2). Lastly at high coke content coke molecules located on the outer
surface of the crystallites can block the access to the sites of channel intersec-
tions in which there are no coke molecules (Mode 3). It is exactly the same
situation when the pore system is constituted by interconnecting cages whose
apertures are larger than the size of the reactant and product molecules (e.g.
USHY, Fig. 18). For these zeolites coke has a moderate deactivating effect.
(3) When the pore system comprises cavities with small apertures (e.g.
HERI, Fig. 19) molecules of coke precursors limit the access to the active sites
of the cavities where these molecules are trapped and also to the active sites of
the inner cavities. They react rapidly with other compounds to give coke mol-
24
ecules which block the access to the active sites of the inner cages. This deac-
tivation, as in the non-interconnecting channel system, is therefore very rapid.
5. CONCLUSION
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