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Reference documents:
● Manual (Operation and setting) AUMATIC AC 01.1/ACExC 01.1 Parallel
Reference documents can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(refer to <Addresses>).
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Table of contents
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Table of contents AC 01.1 Non-Intrusive
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Safety instructions
1. Safety instructions
1.1 Basic information on safety
Standards/directives AUMA products are designed and manufactured in compliance with recognised
standards and directives. This is certified in a Declaration of Incorporation and an
EC Declaration of Conformity.
The end user or the contractor must ensure that all legal requirements, directives,
guidelines, national regulations and recommendations with respect to assembly,
electrical connection, commissioning and operation are met at the place of installation.
Safety instructions/war- All personnel working with this device must be familiar with the safety and warning
nings instructions in this manual and observe the instructions given. Safety instructions
and warning signs on the device must be observed to avoid personal injury or property
damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must
be carried out exclusively by suitably qualified personnel having been authorised by
the end user or contractor of the plant only.
Prior to working on this product, the staff must have thoroughly read and understood
these instructions and, furthermore, know and observe officially recognised rules
regarding occupational health and safety.
Commissioning Prior to commissioning, it is important to check that all settings meet the requirements
of the application. Incorrect settings might present a danger to the application, e.g.
cause damage to the valve or the installation. The manufacturer will not be held
liable for any consequential damage. Such risk lies entirely with the user.
Maintenance To ensure safe device operation, the maintenance instructions included in this manual
must be observed.
Any device modification requires prior consent of the manufacturer.
1.2 Range of application
AUMA multi-turn actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves, and ball valves.
Other applications require explicit (written) confirmation by the manufacturer.
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Safety instructions AC 01.1 Non-Intrusive
● Escalators
● Continuous duty
● Buried service
● Permanent submersion (observe enclosure protection)
● Potentially explosive areas, with the exception of zone 22
● Radiation exposed areas in nuclear power plants
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device's
designated use.
Information These operation instructions are only valid for the "clockwise closing" standard
version, i.e. driven shaft turns clockwise to close the valve.
1.3 Applications in Ex zone 22 (option)
Actuators of the indicated series basically meet the requirements for applications in
dust hazardous locations of ZONE 22 in compliance with the ATEX directive 94/9/EC.
The actuators are designed to meet enclosure protection IP 67 or IP 68 and fulfil the
requirements of EN 50281-1-1:1998 section 6 - Electrical apparatus for use in
presence of combustible dust, requirements for category 3 electrical equipment -
protected by enclosures.
To comply with all requirements of EN 50281-1-1:1998, it is imperative that the
following points are observed:
● In compliance with the ATEX directive 94/9/EC, the actuators must be equipped
with an additional identification – II3D IP6X T150 °C.
● The maximum surface temperature of the actuators, based on an ambient
temperature of +40 °C in accordance with EN 50281-1-1 section 10.4, is +150
°C. In accordance with section 10.4, an increased dust deposit on the equipment
was not considered for the determination of the maximum surface temperature.
● The correct connection of the thermoswitches or the PTC thermistors as well
as fulfilling the requirements of the duty type and the technical data are prere-
quisites for compliance with the maximum surface temperature of devices.
● The connection plug may only be plugged in or pulled out when device is dis-
connected from the mains.
● The cable glands used also have to meet the requirements of category II3 D
and must at least comply with enclosure protection IP 67.
● The actuators must be connected by means of an external ground connection
(accessory part) to the potential compensation or integrated into an earthed
piping system.
● The threaded plug (part no. 1.27) or the stem protection tube with protective
cap (part nos. 160.1 and 160.2) for sealing the hollow shaft must imperatively
be mounted to guarantee tightness and therefore the combustible dust hazard
protection.
● As a general rule, the requirements of EN 50281-1-1 must be respected in dust
hazardous locations. During commissioning, service, and maintenance, special
care as well as qualified and trained personnel are required for the safe opera-
tion of actuators.
1.4 Warnings and notes
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Safety instructions
Information The term Information preceding the text indicates important notes and information.
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Identification AC 01.1 Non-Intrusive
2. Identification
2.1 Name plate
Each device component (actuator, controls, motor) is equipped with a name plate.
Figure 1: Arrangement of name plates
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Identification
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Transport, storage and packaging AC 01.1 Non-Intrusive
Hovering load!
Risk of death or serious injury.
→ Do NOT stand below hovering load.
→ Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT
to handwheel.
→ Actuators mounted on valves: Attach ropes or hooks for the purpose of lifting
by hoist to valve and NOT to actuator.
→ Actuators mounted to gearboxes: Attach ropes or hooks for the purpose of lifting
by hoist only to the gearbox using eyebolts and NOT to the actuator.
→ Actuators mounted to controls: Attach ropes or hooks for the purpose of lifting
by hoist only to the actuator and NOT to the controls.
3.2 Storage
Long-term storage If the device must be stored for a long period (more than 6 months) the following
points must be observed in addition:
1. Prior to storage:
Protect uncoated surfaces, in particular the output drive parts and mounting
surface, with long-term corrosion protection agent.
2. At an interval of approx. 6 months:
Check for corrosion. If first signs of corrosion show, apply new corrosion protec-
tion.
3.3 Packaging
Our products are protected by special packaging for transport when leaving the
factory. The packaging consists of environmentally friendly materials which can easily
be separated and recycled. We use the following packaging materials: wood,
cardboard, paper, and PE foil. For the disposal of the packaging material, we
recommend recycling and collection centres.
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Assembly
4. Assembly
AUMA actuators and actuator controls can be operated without restriction in any
mounting position.
1. Manually lift the red change-over lever while slightly turning the shaft back and
forth until manual operation engages.
➥ The manual operation is correctly engaged if the change-over lever can be lifted
by approx. 85°.
2. Attach handwheel over the red change-over lever then on to the shaft.
3. Release change-over lever (should snap back into initial position by spring ac-
tion, if necessary, push it back manually).
4. Secure handwheel using the circlip supplied.
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Assembly AC 01.1 Non-Intrusive
4.3.1.1 Multi-turn actuator (with output drive types B1 – B4 or E): mount to valve/gearbox
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Assembly
✔ This working step is only required if stem nut is supplied unbored or with pilot
bore.
Figure 8: Design of output drive type A
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Assembly AC 01.1 Non-Intrusive
4.3.2.2 Multi-turn actuator (with output drive type A): mount to valve
1. If the output drive type A is already mounted to the multi-turn actuator: Loosen
screws [3] and remove output drive type A [2].
2. Check if the flange of output drive type A matches the valve flange [4].
3. Apply a small quantity of grease to the valve stem [1].
4. Place output drive type A on valve stem and turn until it is flush on the valve
flange.
5. Turn output drive type A until alignment of the fixing holes.
6. Screw in fastening screws [5], however do not completely tighten.
7. Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into
the output drive sleeve.
➥ The flanges are flush with each other if properly engaged.
8. Adjust multi-turn actuator until alignment of the fixing holes.
9. Fasten multi-turn actuator with screws [3].
10. Fasten screws [3] crosswise with a torque according to table.
11. Turn multi-turn actuator with handwheel in direction OPEN until valve flange
and output drive A are firmly placed together.
12. Tighten fastening screws [5] between valve and output drive type A crosswise
applying a torque according to table.
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Assembly
The mounting position of the local controls is selected according to the order. If, after
mounting the actuator to the valve or the gearbox on site, the local controls are in
an unfavourable position, the mounting position can be changed at a later date. Four
mounting positions are possible.
Figure 11: Mounting positions A and B
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Assembly AC 01.1 Non-Intrusive
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Electrical connection
5. Electrical connection
5.1 Basic information
Wiring diagram/terminal
The pertaining wiring diagram/terminal plan (in German and English language) is
plan attached to the device in a weather-proof bag, together with these operation
instructions. It can also be obtained from AUMA (state commission no., refer to name
plate) or downloaded directly from the Internet (www.auma.com).
Protection on site
For short-circuit protection and for disconnecting the actuator from the mains, fuses
and disconnect switches have to be provided by the customer.
The current values for respective sizing is derived from the current consumption of
the motor (refer to electrical data sheet) plus the current consumption of the controls.
If controls are mounted separately from actuator (controls on wall bracket): Consider
length and cross section of connecting cable when defining the protection required.
Power supply for the
If the controls (electronics) are supplied externally with 24 V DC and DC motors (24
controls (electronics) V DC, 48 V DC, 60 V DC, 110 V DC, 220 V DC) are used simultaneously, the 24 V
DC voltage supply for the controls should be ensured via the XK25/26 terminals,
separately from the power supply (U1, V1). In case of common supply using a single
cable (links from U1, V1 with XK25/26, for 24 V DC only !!!), short-term excess or
falling below the permissible voltage limits can be the consequence during switching
(24 V DC +10 %/–10 %). Any possibly incoming operation commands are not
executed outside the admissible limit values. The controls briefly signal a fault
condition.
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Electrical connection AC 01.1 Non-Intrusive
Potential of customer All input signals (control) must be supplied with the same potential.
connections All output signals (status signals) must be supplied with the same potential.
Safety standards All externally connected devices shall comply with the relevant safety standards.
Cable installation in ac-
Signal and bus cables are susceptible to interference.
cordance with EMC
Motor cables are interference sources.
● Lay cables being susceptible to interference or sources of interference at the
highest possible distance from each other.
● The interference immunity of signal and bus cables increases if the cables are
laid close to the earth potential.
● If possible, avoid laying long cables and make sure that they are installed in
areas being subject to low interference.
● Avoid long parallel paths with cables being either susceptible to interference or
interference sources.
● For the connection of remote position transmitters, screened cables must be
used.
Type of current, mains Type of current, mains voltage and mains frequency must match the data on the
voltage and mains fre- motor name plate.
quency
Figure 13: Motor name plate (example)
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Electrical connection
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
Motor connection is performed at motor connection compartment [2] for motors with
nominal currents exceeding 25 A. Motor connection can also be made via plug/socket
connector [1] in case of lower nominal currents.
Figure 15: Connection arrangement for sizes 25.1 – 40.1
[1] AUMA plug/socket connector for control connections and motor connections
up to 25 A
[2] Motor connection compartment for motor connections exceeding 25 A
[3] Cable entry for motor connection
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Electrical connection AC 01.1 Non-Intrusive
● Power terminals (U1, V1, W1, U2, V2, W2): max. 6 mm² flexible/10 mm² solid
●
PE connection : max. 6 mm² flexible/10 mm² solid
● Control contacts (1 to 50): max. 2.5 mm²
5.4.1 Terminal compartment: open
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entry
[7] Blanking plug
[8] Cable gland (not included in delivery)
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Electrical connection
4. Seal unused cable entries [6] with suitable blanking plugs [7].
5. Insert the cables into the cable glands [8].
5.4.2 Cable connection
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Electrical connection AC 01.1 Non-Intrusive
Information Some actuators are equipped with an additional motor heater. The motor heater
minimises condensation within the motor and improves the start-up behaviour for
extremely low temperatures.
[1] Cover
[2] Screws for cover
[3] O-ring
[4] Screws for socket carrier
[5] Socket carrier
[6] Cable entry
[7] Blanking plug
[8] Cable gland (not included in delivery)
1. Insert the socket carrier [5] into the cover [1] and fasten with screws [4].
2. Clean sealing faces of cover [1] and housing.
3. Check whether O-ring [3] is in good condition, replace if damaged.
4. Apply a thin film of non-acidic grease (e.g. petroleum jelly) to the O-ring and
insert it correctly.
5. Fit cover [1] and fasten screws [2] evenly crosswise.
6. Fasten cable glands [8] applying the specified torque to ensure the required
enclosure protection.
5.5 Accessories for electrical connection
5.5.1 Controls mounted to wall bracket
The wall bracket allows separate mounting of controls and actuator.
Application ● If the actuator cannot be accessed.
● If the actuator is subject to high temperatures.
● In case of heavy vibration of the valve.
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Electrical connection
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Electrical connection AC 01.1 Non-Intrusive
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Operation
6. Operation
Information When using brake motors, note that the motor is disengaged during manual operation.
For this reason, the brake motor cannot sustain any load during manual operation.
The load must be sustained via the handwheel.
1. Pivot change-over lever manually to approx. 85° while slightly turning the
handwheel back and forth until manual operation engages.
2. Release change-over lever (should snap back into initial position by spring ac-
tion, if necessary, push it back manually).
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Operation AC 01.1 Non-Intrusive
✔ Perform all commissioning settings and the test run prior to motor operation.
➥ The actuator can now be operated using the push buttons [1 – 3].
- Run actuator in direction OPEN: Press push button OPEN [1].
- Stop actuator: Press push button STOP [2].
- Run actuator in direction CLOSE: Press push button CLOSE [3].
Information The OPEN - CLOSE operation commands can be given either in push-to-run opera-
tion mode or in self-retaining mode. In self-retaining mode, the actuator runs to the
defined end position after pressing the button, unless another command has been
received beforehand. For further information, please refer to the Manual (Operation
and setting).
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Operation
➥ Now, it is possible to operate the actuator via remote control, via operation
commands (OPEN, STOP, CLOSE) or via analogue setpoints (e.g. 0 – 20 mA).
Information For actuators equipped with a positioner, it is possible to select between open-close
control (Remote OPEN-CLOSE) and setpoint control (remote SETPOINT). Selec-
tion is made via MODE input, e.g. based on a 24 V DC signal (refer to wiring diagram).
6.3 Menu navigation via push buttons (for settings and indications)
The push buttons of the local controls are used to view, edit, and show various
indications on the display.
Figure 30: Local controls
➥ Now, settings and indications can be performed via the push buttons [1 – 4].
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Operation AC 01.1 Non-Intrusive
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Operation
ENTER PASSWORD
0 * * *
Step by step:
Step by step:
1. Set selector switch to position 0 (OFF).
MAIN MENU M0
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
3. Press .
➥ Display indicates:
LANGUAGE/CONTRAS M00
VIEW
EDIT
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Operation AC 01.1 Non-Intrusive
4. Press .
➥ Display indicates:
LANGUAGE/CONTRAS M01
VIEW
EDIT
5. Press .
➥ Display indicates:
ENTER PASSWORD
0 * * *
6. Enter password:
→ Press 4 x = 0000 (default factory password).
➥ Display indicates:
EDIT M010
LANGUAGE
LCD CONTRAST
7. Press .
➥ Display shows the set value:
EDIT M010
LANGUAGE
ENGLISH
:EDIT C:ESC
EDIT M010
LANGUAGE
ENGLISH
:EDIT :OK C:ESC
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Indications
7. Indications
7.1 Status indications in the display
The status indications in the display locally indicate the current operation states as
well as faults and warnings.
This section describes the indications for the operation states. Faults and warnings
are described in the <Fault indications and warning indications> chapter.
7.1.1 Status indication S0/S6 - operation
Information For actuators equipped with process controllers, status indication S6 is displayed
instead of status indication S0 in selector switch position REMOTE. The description
below applies to both indications (S0 and S6).
Operation mode display Line 1 indicates the current operation mode (LOCAL MODE, OFF, REMOTE MODE,
…).
LOCAL MODE S0
OPEN
E2 100 %
RUNNING OPEN
Operation command/set-
Line 2 indicates currently incoming operation commands (OPEN, STOP, CLOSE)
point display or the setpoints E1 or E7 (for actuators equipped with positioner/process controller)
in % of the total travel.
LOCAL MODE S0
OPEN
E2 100 %
RUNNING OPEN
LOCAL MODE S0
OPEN
E2 100 %
RUNNING OPEN
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Indications AC 01.1 Non-Intrusive
TORQUE S4
TORQUE 50 %
Information It is possible to change the unit displayed (%, Nm or Lbs/ft.). For further information,
please refer to the Manual (Operation and setting).
EDIT M1317
TORQUE INDICATION
NEWTONMETER
:EDIT ↵:OK C:ESC
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Indications
Information The behaviour (blinking/illuminated) can be changed via the BLINKER (M1311)
parameter.
[1] Cover
[2] Indicator disc
[3] Mark
[4] Symbol for position OPEN
[5] Symbol for position CLOSED
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Signals AC 01.1 Non-Intrusive
8. Signals
8.1 Feedback signals via output contacts (binary)
The output contacts can be used to indicate operation modes of the actuator or the
controls as binary signals. The signals can be freely assigned. Example:
Output contact open = no thermal fault
Output contact closed = thermal fault in actuator
The output contacts are denominated in the wiring diagram as follows:
● Output contacts 1 to 5: DOUT1 to DOUT5
● Alarm contacts: NC fault/NO ready
Signal assignment is made via the parameters: OUTPUT CONTACT 1 to OUTPUT
CONTACT 5 and ALARM CONTACT.
Alarm contact default value:
FAULT GROUP 3 = fault signal (includes: torque fault, thermal fault, phase failure
and internal faults)
Default values OUTPUT CONTACT 1 to OUTPUT CONTACT 5:
OUTPUT CONTACT 1 = CLOSED POSITION
OUTPUT CONTACT 2 = OPEN POSITION
OUTPUT CONTACT 3 = REMOTE SW. POSITION
OUTPUT CONTACT 4 = TORQUE FAULT (CLOSE)
OUTPUT CONTACT 5 = TORQUE FAULT (OPEN)
8.2 Feedback signals (analogue)
Valve position Signal: E2 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram:
ANOUT1 (position)
Torque feedback Signal: E6 = 0/4 – 20 mA (galvanically isolated)
Designation in the wiring diagram:
ANOUT2 (torque)
For further information to this topic, please refer to the Manual (Operation and setting).
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Commissioning (basic settings)
Limit seating The limit switching is set in such a way that the actuator switches off at the desired
switching points. The torque switching acts as overload protection for the valve.
Torque seating The torque switching is set to the desired tripping torque. After reaching the tripping
torque the actuator is turned off.
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.1 Non-Intrusive
The limit seating is used to signal that the limit switching will trip shortly before
reaching the set tripping torque. If this is not the case, one of the following fault
signals is displayed: TSO FAULTS or TSC FAULTS (menu S1).
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
SEATING MODE (M11)
VIEW (M110)
EDIT (M111)
OPEN POSITION (M11_0)
CLOSED POSITION (M11_1)
Step by step:
1. Set selector switch to position 0 (OFF).
MAIN MENU M0
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
3. Press .
➥ Display indicates:
MAIN MENU M1
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
4. Press .
➥ Display indicates:
SETTINGS M10
SET LIMIT SWITCHES
SEATING MODE
TORQUE
5. Press .
➥ Display indicates:
SETTINGS M11
SET LIMIT SWITCHES
SEATING MODE
TORQUE
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Commissioning (basic settings)
6. Press .
➥ Display indicates:
VIEW M1100
OPEN POSITION
CLOSED POSITION
VIEW M1101
OPEN POSITION
CLOSED POSITION
VIEW
OPEN POSITION
LIMIT
C:ESC
VIEW
CLOSED POSITION
LIMIT
C:ESC
Use and to also select here between OPEN POSITION and CLOSED
POSITION.
10. Return to the VIEW/EDIT menu:
→ Press C twice.
Change seating mode: 11. Press .
➥ Display indicates:
37
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.1 Non-Intrusive
12. Press .
➥ Display indicates:
ENTER PASSWORD
0 * * *
EDIT M1111
OPEN POSITION
CLOSED POSITION
EDIT M1110
OPEN POSITION
LIMIT
↵:EDIT C:ESC
EDIT M1111
CLOSED POSITION
LIMIT
:EDIT C:ESC
EDIT M1110
OPEN POSITION
LIMIT
:EDIT :OK C:ESC
EDIT M1111
CLOSED POSITION
LIMIT
:EDIT :OK C:ESC
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Commissioning (basic settings)
EDIT M1110
OPEN POSITION
LIMIT
:EDIT C:ESC
AENDERN M1111
CLOSED POSITION
LIMIT
:EDIT C:ESC
Step by step:
1. Set selector switch to position 0 (OFF).
MAIN MENU M0
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.1 Non-Intrusive
3. Press .
➥ Display indicates:
MAIN MENU M1
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
4. Press .
➥ Display indicates:
SETTINGS M10
SET LIMIT SWITCHES
SEATING MODE
TORQUE
5. Press twice.
➥ Display indicates:
SETTINGS M12
SET LIMIT SWITCHES
SEATING MODE
TORQUE
6. Press .
➥ Display indicates:
TORQUE M120
VIEW
EDIT
VIEW M1200
OPENING
CLOSING
BY-PASS DURATION
VIEW M1201
OPENING
CLOSING
BY-PASS DURATION
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Commissioning (basic settings)
9. Press .
➥ Display indicates:
VIEW
OPENING
65%
C:ESC
VIEW
CLOSING
65%
C:ESC
TORQUE M121
VIEW
EDIT
12. Press .
➥ Display indicates:
ENTER PASSWORD
0 * * *
EDIT M2111
OPENING
CLOSING
BY-PASS DURATION
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SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.1 Non-Intrusive
14. Press .
➥ Display shows the set value:
EDIT M1210
OPENING
100%
:EDIT C:ESC
EDIT M1211
CLOSING
100%
:EDIT C:ESC
EDIT M1210
OPENING
100%
:EDIT :OK C:ESC
EDIT M1211
CLOSING
100%
:EDIT :OK C:ESC
EDIT M1210
OPENING
100%
:EDIT C:ESC
EDIT M1211
CLOSING
100%
:EDIT C:ESC
42
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Commissioning (basic settings)
Information The following fault signals are sent if the torque setting performed has been reached
in mid-travel:
Step by step:
1. Set selector switch to position 0 (OFF).
MAIN MENU M0
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
3. Press .
➥ Display indicates:
MAIN MENU M1
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
4. Press .
➥ Display indicates:
SETTINGS M10
SET LIMIT SWITCHES
SEATING MODE
TORQUE
43
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.1 Non-Intrusive
5. Press .
➥ Display indicates:
ENTER PASSWORD
0 * * *
6. Enter password:
→ Press 4 x = 0000 (default factory password).
➥ The current actuator position is displayed:
:ACCEPT C:ESC
➥
SET LIMIT SWITC M100
CLOSED POSITION
0.0 %
:EDIT C:ESC
44
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Commissioning (basic settings)
:ACCEPT C:ESC
➥
SET LIMIT SWITC M101
OPEN POSITION
100.0 %
:EDIT C:ESC
Information The end positions can be approached (via push buttons and selector switch in posi-
tion LOCAL) even during motor operation. Position the selector switch to 0 (OFF)
for setting. Direct approaching of the mechanical end stops during motor operation
may cause valve damage. Consequently, during motor operation, the travel to the
mechanical end stop of valve/gearbox must be interrupted prior to reaching the
preset position (press push button STOP).
45
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.1 Non-Intrusive
46
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Commissioning (basic settings)
The switch compartment must be opened to perform the following settings (options).
→ Loosen screws [2] and remove cover [1] from the switch compartment.
47
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.1 Non-Intrusive
4. Hold lower indicator disc in position and turn upper disc with symbol (OPEN)
until it is in alignment with the mark on the cover.
1. Pull off indicator disc. Open end spanner may be used as lever.
48
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Commissioning (basic settings)
2. Refer to table and check if turns/stroke of the actuator correspond to the setting
of the primary reduction gearing (stages 1– 9).
If the setting is not correct: continue with 3.
If the setting is correct: continue with 6.
Control unit MS5.2 (1 to 500 turns per stroke)
Turns/stroke above – to Gear stage
1.0 – 1.9 1
1.9 – 3.9 2
3.9 – 7.8 3
7.8 – 15.6 4
15.6 – 31.5 5
31.5 – 62.5 6
62.5 – 125 7
125 – 250 8
250 – 500 9
[1] Screw
[2] Crown wheel
49
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Commissioning (basic settings) AC 01.1 Non-Intrusive
50
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Corrective action
LOCAL MODE S0
OPEN
E2 100 %
FAULT IND.
51
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Corrective action AC 01.1 Non-Intrusive
FAULT IND. S1
NO FAULT
WARNING IND. S2
NO WARNINGS
52
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Corrective action
The causes for the NOT READY IND. fault signals (from status indication S0) are
displayed within status indication S3.
10.3 Fuses
Fuses F1 and F2 can be accessed after removing the cover [1] on the rear side.
Fuses F3, F4, and F5 are located on the power supply unit and can be accessed
after removing the electrical connection [2].
Hazardous voltage!
Risk of electric shock.
→ Disconnect device from the mains before opening.
53
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Corrective action AC 01.1 Non-Intrusive
F3 Internal 24 V DC supply
F4 Internal 24 V AC supply (115 V AC) for:
● Heater, switch compartment, reversing contactors control
● PTC tripping device
● for 115 V AC also control inputs OPEN - STOP - CLOSE
54
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Corrective action
Depending on the parameter setting, the fault signal is either automatically reset or
the fault signal has to be reset using the Reset push button in selector switch position
LOCAL.
For further information to this topic, please refer to the Manual (Operation and setting).
55
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Servicing and maintenance AC 01.1 Non-Intrusive
AUMA
AUMA offer extensive service such as servicing and maintenance as well as customer
Service & Support product training. For the relevant contact addresses, please refer to <Addresses>
in this document or to the Internet (www.auma.com) .
56
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Servicing and maintenance
57
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Technical data AC 01.1 Non-Intrusive
58
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Technical data
Power supply, mains frequency For mains voltage and mains frequency, refer to name plates at the controls and the motor
Permissible variation of the nominal voltage: ±10 %
Permissible variation of the mains frequency: ±5 %
Current consumption Motor current consumption: Refer to motor name plate
Current consumption of the controls depending on the mains voltage:
100 to 120 V AC = max. 650 mA
208 to 240 V AC = max. 325 mA
380 to 500 V AC = max. 190 mA
External supply of the electro- 24 V DC +20 %/–15 %
nics (option) Current consumption: Basic version approx. 200 mA, with options up to 500 mA
Rated power The controls are designed for the rated power of the motor, refer to motor name plate
Overvoltage category Category III according to IEC 60364-4–443
Switchgear1) 2) Standard:
Reversing contactors (mechanically and electrically interlocked) for motor power up to power
class A1
Options:
● Reversing contactors (mechanically and electrically interlocked) for motor power up to
power class A2
● Thyristor unit for mains voltage up to 500 V AC (recommended for modulating actuators)
for AUMA power classes B1, B2 and B3
Control Standard:
Control inputs 24 V DC, OPEN - STOP - CLOSE - EMERGENCY (via opto-isolator, one
common), current consumption: Approx. 10 mA per input, observe minimum pulse duration
for modulating actuators
Option:
Control inputs 115 V AC, OPEN – STOP - CLOSE - EMERGENCY (via opto-isolator, one
common), current consumption: Approx. 15 mA per input
Output signals Standard:
6 output contacts with gold-plated contacts:
● 5 NO contacts with one common, max. 250 V AC, 1 A (resistive load)
- Default configuration: End position OPEN, end position CLOSED, selector switch in
REMOTE, torque fault CLOSE, torque fault OPEN
● 1 potential-free change-over contact, max. 250 V AC, 5 A (resistive load) for collective
fault signal
- Default configuration: Torque fault, phase failure, motor protection tripped
Option:
5 potential-free NO/NC contacts without one common, per contact max. 250 V AC, 5 A (re-
sistive load)
Voltage output Standard:
Auxiliary voltage 24 V DC, max. 100 mA for supply of the control inputs, galvanically isolated
from internal voltage supply
Option:
Auxiliary voltage 115 V AC, max. 30 mA to supply the control inputs3), galvanically isolated
from internal voltage supply
59
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Technical data AC 01.1 Non-Intrusive
60
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Technical data
61
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Technical data AC 01.1 Non-Intrusive
12.4 Accessories
Wall bracket1) AUMATIC mounted separately from the actuator, including plug/socket connector. Connecting
cables on request. Recommended for high ambient temperatures, difficult access, or in case
of heavy vibration during service
EMERGENCY STOP button2) The control voltage of the reversing contactors is interrupted by operating the EMERGENCY
STOP button.
Programming software for PC COM-AC. An interface cable is required for the standard infra-red programming interface.
1) Cable distance between actuator and AUMATIC max. 100 m. Requires separate data cable for MWG. If actuator and AUMATIC are
separated at a later date, the max. cable length is 10 m.
2) Only in combination with reversing contactors and AUMATIC AC 01.1 in enclosure protection IP 67 or IP 68
62
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Spare parts
63
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Spare parts AC 01.1 Non-Intrusive
Information: Please state type and commission no. of the device (see name plate) when ordering spare parts.
Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation.
No. Designation Type No. Designation Type
1.026 V-Seal 54.0 Socket for motor Sub-assembly
1.038 O-ring 55.0 Socket for protective earth Sub-assembly
1.1 Housing Sub-assembly 56.0 Pin for controls Sub-assembly
1.17 Torque lever Sub-assembly 57.0 Pin for motor Sub-assembly
1.19 Crown wheel Sub-assembly 58.0 Wire for protective earth Sub-assembly
1.22 Drive pinion II for torque switching Sub-assembly 61.0 Torque switching head Sub-assembly
1.23 Output drive wheel for limit switching Sub-assembly 80.0 Output drive form A (without stem nut) Sub-assembly
1.24 Intermediate wheel for limit switching Sub-assembly 80.001 Thrust bearing set Set
1.25 Locking plate 80.3 Stem nut (without thread)
1.27 Threaded plug 85.0 Output drive B3/ B4 Sub-assembly
1.28 Bearing bush 85.001 Snap ring
2.58 Motor Sub-assembly 100 Switch for limit/ torque switching (inclu- Sub-assembly
ding pins at wires)
2.59 Planetary gear for motor drive Sub-assembly 105 Blinker transmitter including pins at Sub-assembly
wires (without impulse disc and insula-
tion plate)
3 Drive shaft kpl. Sub-assembly 106.0 Stud bolt for switches Sub-assembly
3.05 Parallel pin 107 Spacer
3.11 Pull rope Sub-assembly 151.0 Heater Sub-assembly
3.6 Worm wheel Sub-assembly 152.1 Potentiometer without slip clutch Sub-assembly
3.7 Motor coupling 152.2 Slip clutch for potentiometer Sub-assembly
3.8 Manual drive coupling Sub-assembly 153.0 RWG Sub-assembly
4.2 Bearing flange Sub-assembly 153.1 Potentiometer for RWG without slip Sub-assembly
clutch
4.3 Hollow shaft Sub-assembly 153.2 Slip clutch for potentiometer/RWG Sub-assembly
5 Planetary gear for manual drive Sub-assembly 153.3 Electronic board RWG Sub-assembly
5.1 Retaining flange 155.0 Reduction gearing Sub-assembly
5.2 Handwheel shaft Sub-assembly 156.0 Mechanical position indicator Sub-assembly
6 Swing lever Sub-assembly 160.1 Stem protection tube (without cap)
7.012 Notched pin 160.2 Cap for stem protection tube
7.14 Change-over lever assy S1 Seal kit (small) Set
7.50 Handwheel with ball handle Sub-assembly S2 Seal kit (large) Set
8.36 Control unit without torque switching Sub-assembly
heads and switches
8.37 Cover for switch compartment Sub-assembly
9.33 Terminals for motor connection Sub-assembly
9.51 Protective earth connection Sub-assembly
9.55 Cover for motor connection compart- Sub-assembly
ment assly
50.0 Plug cover assly Sub-assembly
51.0 Socket carrier (complete with sockets) Sub-assembly
52 Pin carrier (without pins) Sub-assembly
53.0 Socket for controls Sub-assembly
64
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Spare parts
65
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Spare parts AC 01.1 Non-Intrusive
Information: Please state type and commission no. of the device (see name plate) when ordering spare parts.
Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts
AUMA from any liability. Delivered spare parts may slightly vary from the representation.
No. Designation Type
001.0 Housing Sub-assembly
002.0 Local controls Sub-assembly
002.3 Local controls board
006.0 Power supply Sub-assembly
008.1 Interface board
009.0 Logic board Sub-assembly
011.1 Relay board
500.0 Cover Sub-assembly
501.0 Socket carrier (complete with sockets) Sub-assembly
502.0 Pin carrier without pins Sub-assembly
503.0 Socket for controls Sub-assembly
504.0 Socket for motor Sub-assembly
505.0 Pin for controls Sub-assembly
506.0 Pin for motor Sub-assembly
507.0 Plug cover Sub-assembly
508.0 Switchgear Sub-assembly
509.1 Padlock
510.0 Fuse kit Set
S Seal kit Set
66
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Certificates
14. Certificates
14.1 Declaration of Incorporation and EC Declaration of Conformity
67
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
Index AC 01.1 Non-Intrusive
L
Index LEDs 32
Language in the display 29
A Limit switching 43 , 47
Accessories (electrical 22 Local control 26
connection) Local controls 26
Accessories for assembly 15 Low temperature version 35
Actuator operation from remo- 27 Lubrication 56
te
Ambient temperature 62 M
Applications 5 Mains frequency 18
Assembly 11 Mains voltage 18
Maintenance 5 , 56 , 56
C Manual operation 25
Cable set 22 Mechanical position indicator 33 , 47
Commission number 9 Menu navigation via push 27
Commissioning 5 buttons
Connecting cable 22 Motor connection 19
Control 9 Motor heater 22
Control box 18 Motor operation 26
Corrective action 51
Corrosion protection 10 , 62 N
Cross sections 20 Name plate 8 , 18
Current consumption 17 Non-Intrusive 9
D O
Declaration of Incorporation 67 Operation 5 , 25
Direction of rotation 45 Operation command/setpoint 31
Directives 5 display
Display (indications) 31 Operation mode display 31
Disposal 57 Output drive type A 13
Double sealed 24 Output drive types B, B1, B2, 12
B3, B4, and E
E
EC Declaration of Conformity 67 P
EMC 18 Packaging 10
Earth connection 24 Parking frame 23
Electrical connection 17 Password entry 29
Enclosure protection 62 Position indicator 47
End position(s) reached dis- 31 Power supply 17 , 18
play Protection cover 24
End positions 35 Protection on site 17
Protective measures 5
F Push buttons 28
Fault indications and warning 51
indications Q
Feedback signals (analogue) 34 Qualification of staff 5
H R
Handwheel 11 Range of application 5
Heat-up time 35 Recycling 57
Reduction gearing 48
I Remote actuator operation 27
Identification 8 Running indication 33 , 33
Indication lights 32 Running indication (in display) 31
Indications 31
Indicator disc 33 , 47
Inspection record 9
Intermediate frame 24
Intrusive 9
68
SA 25.1 – SA 40.1/SAR 25.1 – SAR 30.1 Control unit: electronic (MWG)
AC 01.1 Non-Intrusive Index
S
S0/S6 - operation 31
S4 - torque 32
Safety instructions 5
Safety instructions/warnings 5
Service 56
Service conditions 62
Servicing 56
Short-circuit protection 17
Signals 34
Spare parts 63
Standards 5
Status indications (in the dis- 31
play)
Stem nut 13
Stem protection tube 15
Storage 10
Support 56
T
Technical data 58
Terminal plan 17
Test run 45
Torque indication 32 , 32
Torque switching 39
Transport 10
Tripping torque 35
Type and size 8
Type of current 18
Type of seating 35
V
Valve position display 31
Valve stem 15
W
Wall bracket 22
Wiring diagram 9 , 17
69
AUMA worldwide
70
AUMA worldwide
Asia Australia
AUMA Actuators (Tianjin) Co., Ltd. BARRON GJM Pty. Ltd.
CN 300457 Tianjin AU NSW 1570 Artarmon
Tel +86 22 6625 1310 Tel +61 294361088
Fax +86 22 6625 1320 Fax +61 294393413
mailbox@auma-china.com info@barron.com.au
www.auma-china.com www.barron.com.au
71
AUMA Riester GmbH & Co. KG
P.O.Box 1362
D 79373 Muellheim
Tel +49 7631 809 - 0
Fax +49 7631 809 - 1250
riester@auma.com
www.auma.com
Y005.104/003/en/4.12