Checklist for Pre-commissioning of FORM NO: TF-QAD-402

Oil Type Transformer

Sr. No :- Customer :- Rating:- Rev -02 02.04.14

Vector Group: Type of Cooling:

Sr. No. Particulars Type of check Instrument used Observation

A. Transformer Receipt Checks
1. Date of receipt of transformer at site NA NA
2. Was Transformer received at site with oil filled Yes/No NA
3. If oil filled, level of oil in tank Measure Tape scale
Whether any short / wrong shipment or transit
4. If Yes, please attach a separate sheet with Yes/No NA
details
5. Foundation of skid base Visual NA
6. Flood level of area NA NA
7. Is height of Plinth above flood level of area Measure Tape Scale
8. Check plinth level for all corners Visual Spirit Level
9. Check proper tightening of gaskets Visual NA
Check Proper mounting of all accessories on
10. Visual NA
transformer as per drawings
I.R. values of condenser bushings measured
with 2.5 / 5 kV Insulation Tester (Megger)
11. Electrical Megger
between line terminal and capacitance tap in
ohm
12. RADIATOR
12.1 No. of radiators mounted Visual NA
12.2 Tie Bar /Bracing Strap Provided Visual NA
12.3 Checking of oil leakage Visual NA
13. LV CABLE BOX
13.1 Mounting of cable box as per drawing Visual NA
13.2 Oil leakage check on bushings Visual NA
13.3 Tightness check Visual NA
13.4 LV cable box connections as per drawings Visual NA
Check the direction of Buchholz Relay / Oil
14. Surge Relay towards conservator and check Visual NA
test / service position
Check the diaphragm of explosion vent
15. Visual NA
installed properly
Check the MOG before oil filling in the
16. Electric Electrical contacts
conservator / air cell commissioning
Colour of silica gel in Dehydrating Breather
17. Visual NA
shoul be Blue
18. BDV of oil before filling it in transformer Electric BDV Tester
Ensure proper tightening of all the accessories
i.e. inspection window, pipeline, radiators,
19. Visual NA
conservator, OLTC parts & other spare of
transformer before oil filling
20. Date of oil filling in main tank & OLTC Visual NA
Is filling oil in conservator as per the
21. Yes/ No NA
instruction in O & M manual
Check all Butterfly Valve caps for proper
22. Visual NA
tightening & leakage.
23. Value of resistance of the s/s earthing grid Electrical Earth Tester
All the cable clamps and connectors tightened
24. Visual NA
properly
Sr. No. Particulars Type of check Instrument used Observation
B. Pre-Commissioning checks
1. OIL LEVEL & AIR RELEASE CHECKS
1.1 Main tank conservator Visual NA
1.2 OLTC conservator Visual NA
1.3 WTI / OTI thermometer pocket on Transformer Visual NA
Oil level in breather cup should not be more
1.4 Visual NA
than 5mm above the air slot
1.5 HV bushing air release plugs Physical NA
1.6 LV bushing air vent screws Physical NA
From all air release plugs on main tank, OLTC
head, inspection Covers, headers, PRV neck,
1.7 Physical NA
Buchholz Relay, Oil Surge Relay, and
Radiators.
2. OLTC / DM & RTCC
2.1 Make Visual NA
2.2 Type Visual NA
2.3 Serial No. Visual NA
Check OLTC Surge Relay in direction () of
2.4 Visual NA
conservator
2.5 Check relay Trip Wire Connected Visual NA
2.6 Set relay in Service condition Perform NA
Check all the inter connections of RTCC, DM &
2.7 Perform Multimeter
MB for continuity
Check interconnection of TPI & OLTC in RTCC
2.8 and RTCC wiring cable is not placed along with Perform Multimeter
high tension cables
2.9 Check for Annunciations on RTCC panel Visual NA
3. MAGNETIC OIL GAUGE
3.1 Make Visual NA
3.2 Serial No. Visual NA
3.3 Oil Level Visual NA
3.4 Test - Alarm : High / Low Perform NA
4. BUCHHOLZ RELAY
4.1 Make Visual NA
4.2 Type Visual NA
4.3 Serial No. Visual NA
Relay Trip & Alarm wire connections as per
4.4 Visual NA
drawings
4.5 Check Test / Service Perform NA
4.5 Set relay in Service condition Perform NA
5. PRESSURE RELIEF VALVE
5.1 Make Visual NA
5.2 Serial No. Visual NA
5.3 Mechanical Flag Operation Perform NA
5.4 Electrical Operation Test (Breaker Trip) Perform NA
5.5 Check Test / Reset Perform NA
6. PRV OF OLTC
6.1 Make Visual NA
6.2 Serial No. Visual NA
6.3 Mechanical Flag Operation Perform NA
Sr. No. Particulars Type of check Instrument used Observation
6.4 Electrical Operation Test (Breaker Trip) Perform NA
6.5 Check Test / Reset Perform NA
7. TEMPERATURE INDICATORS
7.1 WINDING TEMPERATURE INDICATOR
7.1.1 Make Visual NA
7.1.2 Serial No. Visual NA
7.1.3 Alarm Setting & Test Perform NA
7.1.4 Breaker Trip Setting & Test Perform NA
7.2 OIL TEMPERATURE INDICATOR
7.2.1 Make Visual NA
7.2.2 Serial No. Visual NA
7.2.3 Alarm Setting & Test Perform NA
7.2.4 Breaker Trip Setting & Test Perform NA
Check interconnection of MOG, CT & Fans in
8. Perform Multimeter
Marshalling Box
C. Checks to be performed
1. CHECK ALARM & TRIPS CIRCUIT CONNECTIONS OF THE FOLLOWING EQUIPMENT.
1.1 Buchholz Relay Alarm Perform Multimeter
1.2 Buchholz Relay Trip Perform Multimeter
1.3 Winding Temp. Indicator Alarm Perform Multimeter
1.4 Winding Temp. Indicator Trip Perform Multimeter
1.5 Oil Temp. Indicator Alarm Perform Multimeter
1.6 Oil Temp. Indicator Trip Perform Multimeter
1.7 Pressure Relief Valve Trip Perform Multimeter
1.8 Magnetic Oil Level Gauge Alarm Perform Multimeter
1.9 Oil Surge Relay Trip Perform Multimeter

Are tripping of HV & LV circuit breakers

2. checked through all the above protection Yes/No NA
devices
3. CHECKS ON OLTC OPERATIONS IN THE FOLLOWING MODES
3.1 Local manual Perform Handle
Local electrical (Min.10 operation from
3.2 maximum tap position to minimum position Perform NA
and minimum to maximum)
3.3 Remote electrical Perform NA
Auto by AVRR (AVR to be connected on the
3.4 Perform NA
secondary PT)
3.5 Mechanical / Electrical interlock Perform NA
Is TPI on RTCC matching with Tap Position
4. inside OLTC D.M.Box and diverter chamber Visual NA
OLTC ( If Provided )

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