Starting System: Section

ENGINE
STR
A
STR
SECTION
STARTING SYSTEM C
E
CONTENTS
PRECAUTION ............................................... 2 STARTING SYSTEM (WITH INTELLIGENT KEY) F
: System Description ................................................. 9
PRECAUTIONS ................................................... 2
Precaution for Supplemental Restraint System WIRING DIAGRAM ...................................... 10 G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................... 2 STARTING SYSTEM ......................................... 10
Wiring Diagram - With Intelligent Key System .........10
PREPARATION ............................................ 3 Wiring Diagram - Without Intelligent Key System ....15 H
PREPARATION ................................................... 3 BASIC INSPECTION ................................... 20

Special Service Tool ................................................. 3 I
Commercial Service Tools ........................................ 3 DIAGNOSIS AND REPAIR WORKFLOW ........ 20
Work Flow (With GR8-1200 NI) ...............................20
SYSTEM DESCRIPTION .............................. 4 Work Flow (Without GR8-1200 NI) ..........................24
J
COMPONENT PARTS ........................................ 4 DTC/CIRCUIT DIAGNOSIS ......................... 26
STARTING SYSTEM (WITHOUT INTELLIGENT B TERMINAL CIRCUIT ..................................... 26
KEY) ............................................................................. 4 Description ...............................................................26 K
STARTING SYSTEM (WITHOUT INTELLIGENT Diagnosis Procedure ...............................................26
KEY) : Component Parts Location ............................ 4
STARTING SYSTEM (WITHOUT INTELLIGENT S CONNECTOR CIRCUIT ................................. 28 L
KEY) : Component Description ................................ 5 Description ...............................................................28
Diagnosis Procedure ...............................................28
STARTING SYSTEM (WITH INTELLIGENT KEY)...... 5
STARTING SYSTEM (WITH INTELLIGENT KEY) SYMPTOM DIAGNOSIS .............................. 29 M
: Component Parts Location ...................................... 6
STARTING SYSTEM (WITH INTELLIGENT KEY) STARTING SYSTEM ......................................... 29
: Component Description .......................................... 6 Symptom Table .......................................................29 N
SYSTEM .............................................................. 8 REMOVAL AND INSTALLATION ............... 30

STARTING SYSTEM (WITHOUT INTELLIGENT STARTER MOTOR ........................................... 30 O
KEY) ............................................................................. 8 Exploded View .........................................................30
STARTING SYSTEM (WITHOUT INTELLIGENT Removal and Installation .........................................31
KEY) : System Diagram ............................................ 8 Inspection and Adjustment ......................................31 P
STARTING SYSTEM (WITHOUT INTELLIGENT
KEY) : System Description ........................................ 8 SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................ 36
STARTING SYSTEM (WITH INTELLIGENT KEY)...... 8
STARTING SYSTEM (WITH INTELLIGENT KEY) SERVICE DATA AND SPECIFICATIONS
: System Diagram ...................................................... 9 (SDS) ................................................................. 36
Starter Motor ............................................................36
Revision: April 2013 STR-1 2014 Versa Sedan

PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000009269490
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.

PREPARATION
< PREPARATION >
PREPARATION A
PREPARATION
Special Service Tool INFOID:0000000009269491
STR
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number Description
(Kent Moore No.) C
Tool name
— Tests batteries, starting and charging systems
(—) Model GR8-1200 NI and charges batteries. D
Multitasking battery and electrical di- Operating instructions, refer to diagnostic sta-
agnostic station tion instruction manual.
AWIIA1239ZZ
F
Commercial Service Tools INFOID:0000000009269492
G
Tool name Description
Power tool Loosening nuts, screws and bolts
PIIB1407E

COMPONENT PARTS
< SYSTEM DESCRIPTION >
SYSTEM DESCRIPTION
COMPONENT PARTS
STARTING SYSTEM (WITHOUT INTELLIGENT KEY)
STARTING SYSTEM (WITHOUT INTELLIGENT KEY) : Component Parts Location
INFOID:0000000009269493
ALBIA0745ZZ
:Vehicle front
1. Starter motor 2. Transmission range switch (CVT or 3. IPDM E/R
A/T Models)
4. Clutch interlock switch (M/T Models)

COMPONENT PARTS
STARTING SYSTEM (WITHOUT INTELLIGENT KEY) : Component Description
INFOID:0000000009269494 A
Component part Description

STR
The starter motor plunger closes and the motor is supplied with
Starter motor battery power, which in turn cranks the engine, when the S termi-
nal is supplied with electric power.
Supplies power to the starter control relay (inside IPDM E/R) when
C
Transmission range switch (CVT or A/T Models)
the selector lever is shifted into the P or N position.
CPU inside IPDM E/R operates the starter control relay when the
IPDM E/R D
ignition switch is in the start position.
Clutch interlock switch supplies power to the coil side of the starter
Clutch interlock switch (M/T Models) control relay when the clutch pedal is depressed to crank the en-
gine. E
STARTING SYSTEM (WITH INTELLIGENT KEY)
F

COMPONENT PARTS
STARTING SYSTEM (WITH INTELLIGENT KEY) : Component Parts Location
INFOID:0000000009269495
AWBIA1488ZZ
Vehicle front
1. Starter motor 2. Transmission range switch 3. IPDM E/R

4. BCM (view with instrument panel
removed)
STARTING SYSTEM (WITH INTELLIGENT KEY) : Component Description

INFOID:0000000009269496
Component part Description

BCM BCM controls the starter relay.
CPU inside IPDM E/R operates the starter control relay when the igni-
IPDM E/R
tion switch is in the start position.

COMPONENT PARTS
Supplies power to the starter relay and starter control relay (inside
Transmission range switch
IPDM E/R) when the selector lever is shifted into the P or N position. A
Starter relay Supplies power to starter control relay inside the IPDM E/R.
The starter motor plunger closes and the motor is supplied with battery
Starter motor power, which in turn cranks the engine, when the S terminal is supplied STR
with electric power.

SYSTEM
SYSTEM
STARTING SYSTEM (WITHOUT INTELLIGENT KEY)
STARTING SYSTEM (WITHOUT INTELLIGENT KEY) : System Diagram INFOID:0000000009269497
AWBIA1581GB
STARTING SYSTEM (WITHOUT INTELLIGENT KEY) : System Description

INFOID:0000000009269498
The starter motor plunger closes and provides a closed circuit between the battery and the starter motor. The
starter motor is grounded to the cylinder block. With power and ground supplied, the starter motor operates.
STARTING SYSTEM (WITH INTELLIGENT KEY)

SYSTEM
STARTING SYSTEM (WITH INTELLIGENT KEY) : System Diagram INFOID:0000000009269499
STR
H
ALBIA0984GB
STARTING SYSTEM (WITH INTELLIGENT KEY) : System Description INFOID:0000000009269500 I
• When the selector lever is in the P or N position, power is supplied to starter relay and starter control relay by
the transmission range switch. The BCM and IPDM E/R (CPU) will detect the selector lever position by the
input signal. J
• When the starter operating condition is meet, the IPDM E/R will turn the starter control relay ON by starter
control relay control signal.
• When engine cranking condition is meet, the BCM turns ON the starter relay by starter control relay signal. K
• Then battery power is supplied to starter motor (“S” terminal) through the starter control relay and starter
relay.
L

STARTING SYSTEM
< WIRING DIAGRAM >
WIRING DIAGRAM
STARTING SYSTEM
Wiring Diagram - With Intelligent Key System INFOID:0000000009269501
ABBWA1082GB

STARTING SYSTEM
< WIRING DIAGRAM >
STR
ABBIA1703GB

STARTING SYSTEM
< WIRING DIAGRAM >
ABBIA1373GB

STARTING SYSTEM
< WIRING DIAGRAM >
STR
ABBIA1374GB

STARTING SYSTEM
< WIRING DIAGRAM >
ABBIA1375GB

STARTING SYSTEM
< WIRING DIAGRAM >
Wiring Diagram - Without Intelligent Key System INFOID:0000000009269502
STR
ABBWA1083GB
P

STARTING SYSTEM
< WIRING DIAGRAM >
ABBIA1378GB

STARTING SYSTEM
< WIRING DIAGRAM >
STR
ABBIA1707GB

STARTING SYSTEM
< WIRING DIAGRAM >
ABBIA1708GB

STARTING SYSTEM
< WIRING DIAGRAM >
STR
ABBIA1381GB

DIAGNOSIS AND REPAIR WORKFLOW
< BASIC INSPECTION >
BASIC INSPECTION
Work Flow (With GR8-1200 NI) INFOID:0000000009269503
STARTING SYSTEM DIAGNOSIS WITH GR8-1200 NI

To test the starting system, use the following special service tool:
• GR8-1200 NI Multitasking battery and electrical diagnostic station
NOTE:
Refer to the diagnostic station Instruction Manual for proper starting system diagnosis procedures.

OVERALL SEQUENCE
A
STR
AWBIA1200GB
P
DETAILED FLOW
NOTE:
To ensure a complete and thorough diagnosis, the battery, starter motor and generator test segments must be
done as a set from start to finish.
1.DIAGNOSIS WITH MULTITASKING BATTERY AND ELECTRICAL DIAGNOSTIC STATION GR8-1200 NI

Perform the starting system test with Multitasking battery and electrical diagnostic station GR8-1200 NI. For
details and operating instructions, refer to diagnostic station Instruction Manual.
Test result
CRANKING NORMAL>>GO TO 2.
LOW VOLTAGE>>GO TO 5.
CHARGE BATTERY>>Perform the slow battery charging procedure. (Initial rate of charge is 10A for 12
hours.) Perform battery test again. Refer to diagnostic station instruction manual.
REPLACE BATTERY>>Before replacing battery, clean the battery cable clamps and battery posts. Perform
battery test again. Refer to diagnostic station instruction manual. If second test result is
“REPLACE BATTERY”, then do so. Perform battery test again to confirm repair.
2.CRANKING CHECK
Check that the starter motor operates properly.
Does the engine crank normally?
YES >> GO TO 3.
NO >> GO TO 4.
3.ENGINE START CHECK
Check that the engine starts.
Does the engine start?
YES >> Inspection End.
NO >> Perform further diagnosis of engine mechanical or engine control system. Refer to EM and EC
sections. Once resolved, perform battery test again.
4.STARTER MOTOR ACTIVATION
Check that the starter motor operates.
Does the starter motor turn?
YES >> Check ring gear and starter motor drive pinion. Once resolved, perform battery test again.
NO >> GO TO 7.
5.COMPARISON BETWEEN ENGINE COOLANT AND CRANKING VOLTAGE
Compare the engine coolant temperature and verify the cranking voltage is within specifications.
Minimum Specification of Cranking Voltage Referencing Coolant Temperature
Engine coolant temperature [°C (°F)] Voltage [V]
−30 to −20 (−22 to −4) 8.6
−19 to −10 (−2 to 14) 9.1
−9 to 0 (16 to 32) 9.5
More than 1 (More than 34) 9.9
Is the voltage less than the specified value?
YES >> GO TO 7.
NO >> GO TO 6.
6.STARTER OPERATION
Check the starter operation.
Does the starter motor turn smoothly?
YES >> Inspection End.
NO >> GO TO 7.
7.“B” TERMINAL CIRCUIT INSPECTION
Check “B” terminal circuit. Refer to STR-26, "Diagnosis Procedure".
Is “B” terminal circuit normal?
YES >> GO TO 8.
NO >> Repair as needed.
8.“S” CONNECTOR CIRCUIT INSPECTION
Check “S” connector circuit. Refer to STR-28, "Diagnosis Procedure".
Is “S” connector circuit normal?
YES >> GO TO 9. A
9.ENGINE ROTATION STATUS
STR
Check that the engine can be rotated by hand.
Does the engine turn freely by hand?
YES >> Replace starter motor. C
NO >> Perform further diagnosis of engine mechanical or powertrain mechanism. Once resolved, per-
form battery test again using Multitasking battery and electrical diagnostic station GR8-1200 NI.
Refer to the diagnostic station Instruction Manual for proper testing procedures.
D

Work Flow (Without GR8-1200 NI) INFOID:0000000009269504
OVERALL SEQUENCE
AWBIA1303GB
DETAILED FLOW
NOTE:
If any malfunction is found, immediately disconnect the battery cable from the negative terminal.
1.CHECK ENGINE START
Crank the engine and check that the engine starts.
Does the engine start?
YES >> GO TO 2.
NO >> GO TO 3.

2.CHECK THAT THE STARTER MOTOR STOPS A
Check that the starter motor stops after starting the engine.
Does the starter motor stop?
YES >> Inspection End. STR
NO >> Replace starter motor. Refer to STR-31, "Removal and Installation".
3.CHECK THAT THE ENGINE TURNS WHEN CRANKING
C
Check that the engine turns when cranking.
Does engine turn when cranking?
YES >> GO TO 4. D
NO >> GO TO 5.
4.CHECK THE ENGINE SPEED WHEN CRANKING
Check that the engine speed is not low when cranking. E
Does engine turn normally?
YES >> Check ignition/fuel system.
NO >> Check charge condition, corrosion and connection condition of the battery. F
5.CHECK STARTER MOTOR ACTIVATION
Check that the starter motor runs at cranking. G
Does starter motor turn?
YES >> Replace starter motor. Refer to STR-31, "Removal and Installation".
NO >> GO TO 6. H
6.CHECK POWER SUPPLY CIRCUIT
Check the following conditions:
• Fuse and fusible link I
• Charge condition, corrosion and connection of the battery.
Are these inspection results normal?
YES >> GO TO 7. J
7.CHECK STARTING SYSTEM WIRING K
Check the following:
• “B” terminal circuit. Refer to STR-26, "Diagnosis Procedure".
• “S” terminal circuit. Refer to STR-28, "Diagnosis Procedure".
L
Are the inspection results normal?
YES >> Replace starter motor. Refer to STR-31, "Removal and Installation".
M

B TERMINAL CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
DTC/CIRCUIT DIAGNOSIS
B TERMINAL CIRCUIT
Description INFOID:0000000009269505
Terminal “B” is constantly supplied with battery power.

Diagnosis Procedure INFOID:0000000009269506
Regarding Wiring Diagram information, refer to STR-10, "Wiring Diagram - With Intelligent Key System" or
STR-15, "Wiring Diagram - Without Intelligent Key System".
CAUTION:
Perform diagnosis under the condition that the engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
1.CHECK “B” TERMINAL CIRCUIT
1. Turn ignition switch OFF.
2. Check that starter motor B” terminal connection is clean and tight.
3. Check voltage between starter motor connector F27 and ground.
Terminals
Voltage
(+)
(-) (Approx.)
Starter motor “B” terminal Terminal
F27 B Ground Battery voltage
Is the inspection result normal?
YES >> GO TO 2.
NO >> Check harness between battery and starter motor for open circuit.
2.CHECK BATTERY CABLE CONNECTION STATUS (VOLTAGE DROP TEST)
1. Shift selector lever to P (Park) or N (Neutral) position.
2. Check voltage between battery positive terminal and starter motor B terminal.
Terminals
(-) Voltage
Condition
(+) (Approx.)
Starter motor
Terminal
“B“ terminal
Battery positive terminal F27 B When the ignition switch is in START position Less than 0.5V
YES >> GO TO 3.
NO >> Check harness between the battery and starter motor for continuity.
3.CHECK GROUND CIRCUIT STATUS (VOLTAGE DROP TEST)
1. Shift selector lever to P (Park) or N (Neutral) position.
2. Check voltage between starter motor case and battery negative terminal.
Terminals Voltage
Condition
(+) (-) (Approx.)
When the ignition switch is in

Starter motor case Battery negative terminal Less than 0.2V
START position

B TERMINAL CIRCUIT
YES >> “B” terminal circuit is OK. Further inspection is necessary. Refer to STR-20, "Work Flow (With
GR8-1200 NI)" or STR-24, "Work Flow (Without GR8-1200 NI)". A
NO >> Check the starter motor case to engine mounting for high resistance.
STR

S CONNECTOR CIRCUIT
S CONNECTOR CIRCUIT
Description INFOID:0000000009269507
The starter motor magnetic switch is supplied with power when the ignition switch is turned to the START posi-
tion while the selector lever is in the P (Park) or N (Neutral) position.
Diagnosis Procedure INFOID:0000000009269508
Regarding Wiring Diagram information, refer to STR-10, "Wiring Diagram - With Intelligent Key System" or
STR-15, "Wiring Diagram - Without Intelligent Key System".
CAUTION:
Perform diagnosis under the condition that engine cannot start by the following procedure.
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
1.CHECK “S” CONNECTOR CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect starter motor connector.
3. Shift selector lever to “P” (Park) or “N” (Neutral) position.
4. Check voltage between starter motor harness connector F28 and ground.
(+) (-) Voltage

Condition
Connector Terminal (Approx.)
F28 S Ground When the ignition switch is in START position Battery voltage
YES >> “S” circuit is OK. Further inspection is necessary. Refer to STR-20, "Work Flow (With GR8-1200
NI)" or STR-24, "Work Flow (Without GR8-1200 NI)".
NO >> GO TO 2.
2.CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
1. Disconnect IPDM E/R connector.
2. Check continuity between starter motor harness connector F28 and the IPDM E/R harness connector
E43.
Starter motor harness connector IPDM E/R harness connector

Continuity
Connector Terminal Connector Terminal
F28 S E43 6 Yes
3. Check continuity between starter motor connector F28 terminal S and ground.
Connector Terminal – Continuity

F28 S Ground No
YES >> Further inspection is necessary. Refer to STR-20, "Work Flow (With GR8-1200 NI)" or STR-24,
"Work Flow (Without GR8-1200 NI)".
NO >> Repair or replace the harness or connectors.

STARTING SYSTEM
< SYMPTOM DIAGNOSIS >
SYMPTOM DIAGNOSIS A
STARTING SYSTEM
Symptom Table INFOID:0000000009269509
STR
Symptom Reference
C
No normal cranking Refer to STR-20, "Work Flow (With GR8-1200 NI)" or STR-24,
Starter motor does not rotate "Work Flow (Without GR8-1200 NI)".

STARTER MOTOR
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION
STARTER MOTOR
Exploded View INFOID:0000000009269510
REMOVAL AND INSTALLATION
AWBIA0885GB
1. Cylinder block 2. “B” terminal harness 3. “S” terminal harness

4. Starter motor Front
DISASSEMBLY AND ASSEMBLY
PKID1494E

STARTER MOTOR
1. Magnetic switch assembly 2. Adjusting plate 3. Shift lever set A

4. Center bracket (A) 5. Yoke assembly 6. Armature assembly
7. Brush holder assembly 8. Thrust washer 9. Rear cover assembly
10. Internal gear 11. Planetary gear 12. Pinion shaft STR
13. Packing 14. Thrust washer 15. Center bracket (C)
16. E-ring 17. Pinion assembly 18. Pinion stopper
19. Pinion stopper clip 20. Rubber seal 21. Gear case assembly C
Removal and Installation INFOID:0000000009269511
D
REMOVAL
1. Disconnect the battery cable from the negative terminal. Refer to PG-63, "Removal and Installation".
2. Remove air duct (inlet). Refer to EM-25, "Removal and Installation". E
3. Remove “S” terminal nut and “S” terminal harness.
4. Remove “B” terminal nut and “B” terminal harness.
5. Remove oil filter. Refer to LU-11, "Removal and Installation". F
6. Remove starter motor bolts.
7. Remove starter motor from underneath the vehicle.
CAUTION: G
Be careful to not damage surrounding parts when removing
starter motor from the vehicle.
: Front H
JMBIA3728ZZ
J
INSTALLATION
Installation is in the reverse order of removal.
CAUTION: K
• Be careful to tighten starter bolts, "S" terminal nut and “B” terminal nut to the specified torque.
• Install oil filter. Refer to LU-11, "Removal and Installation".
• Clean battery terminals and battery cables to remove corrosion prior to connecting.
• Ensure the battery cables are tightened to the specified torque. L
NOTE:
Reset electronic systems as necessary.
Inspection and Adjustment INFOID:0000000009269512
M
INSPECTION
N
Magnetic Switch Check
1. Disconnect the battery cable from the negative terminal. Refer to PG-63, "Removal and Installation".
2. Disconnect “M” terminal of starter motor. O

STARTER MOTOR
3. Test continuity between “S” terminal (A) and switch body.
(B): "B" terminal
(C): "C" terminal
• Replace magnetic switch if continuity does not exist.
SKIB9002E
4. Test continuity between “S” terminal (A) and “M” terminal (C).
(B): "B" terminal
• Replace magnetic switch if continuity does not exist.
SKIB9003E
Pinion/Clutch Check
1. Inspect pinion teeth.
• Replace pinion if teeth are worn or damaged. (Also check con-
dition of ring gear teeth.)
2. Inspect planetary gear teeth.
• Replace planetary gear if teeth are worn or damaged. (Also
check condition of armature shaft gear teeth.)
3. Check to see if pinion locks in one direction and rotates
smoothly in the opposite direction.
• Replace pinion assembly if it is locked or rotated in both direc-
tions or unusual resistance is evident.
SEL630BA
Brush Check
• Check brushes for excessive wear.
Minimum length of brush : Refer to STR-36.

• Replace brush holder assembly if the measurement value is less
than the specified value.
SEL014Z
Brush Spring Check

STARTER MOTOR
• Check brush spring tension with brush spring detached from
brush. A
Spring tension (with new brush) : Refer to STR-36.

• Replace brush holder assembly if the measurement value is less STR
SEL015Z
D
Brush Holder Check
1. Perform insulation test between brush holder (positive side) and
its base (negative side).
• Replace brush holder assembly if continuity does not exist. E
2. Check brush to see if it moves smoothly.
• If sliding surface is dirty, clean it.
• If brush holder is bent or damaged, replace brush holder F
assembly.
SKIB0460E
Yoke Check H
Magnet is secured to yoke by bonding agent. Check magnet for
cracks and to ensure it is secured to yoke. If damaged, replace yoke
assembly.
I
CAUTION:
Do not clamp yoke in a vise or strike it with a hammer.
K
SEL305H
Armature Check
L
1. Test continuity between two segments side by side.
• Replace armature assembly if continuity does not exist (1).
2. Test insulation between each commutator bar and shaft.
• Replace armature assembly if continuity exists (2). M
O
SKIB0461E

STARTER MOTOR
3. Check commutator surface.
• Clean commutator with No. 500 - 600 emery paper.
SEL020Z
4. Check diameter of commutator.

• Replace armature assembly if the measurement value is less
Commutator minimum diameter : Refer to STR-36.
SEL021Z
5. Check depth of insulating mold from commutator surface.

• Undercut to 0.5 to 0.8 mm (0.020 to 0.031 in) if the depth is 0.2
mm (0.008 in) or less.
SEL022Z
PINION PROTRUSION LENGTH ADJUSTMENT

1. Apply battery power to the magnetic switch.

STARTER MOTOR
2. Push the pinion back to remove the slack and measure clear-
ance “L” between the front edge of the pinion and the pinion A
stopper.
Clearance “L” : Refer to STR-36. STR
SKIB0229E
D
3. If the measurement value is not within specifications, adjust
using the adjustment plate.
E
G
PKID0786E

SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
Starter Motor INFOID:0000000009269513
Manufacturer Mitsubishi
Model number* M000T32175ZC
Type Reduction gear type
System voltage 12V
Terminal voltage 11V
No-load Current Less than 95A
Revolution More than 3,000 rpm
Minimum diameter of commutator [mm (in)] 28.0 (1.102)
Minimum length of brush [mm (in)] 10.5 (0.413)
Brush spring tension [N (kg, lb)] 16.2 (1.65, 3.6)
Clearance between bearing metal and armature shaft [mm (in)] Less than 0.2 (0.008)
Clearance “L” between pinion front edge and pinion stopper [mm (in)] 0.3 - 2.5 (0.012 - 0.095)
*: Always check with the Parts Department for the latest parts information.

Starting System: Section

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Starting System: Section

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ENGINE

PREPARATION ................................................... 3 BASIC INSPECTION ................................... 20

SYSTEM .............................................................. 8 REMOVAL AND INSTALLATION ............... 30

Revision: April 2013 STR-1 2014 Versa Sedan

Revision: April 2013 STR-2 2014 Versa Sedan

Revision: April 2013 STR-3 2014 Versa Sedan

Revision: April 2013 STR-4 2014 Versa Sedan

Component part Description

Revision: April 2013 STR-5 2014 Versa Sedan

1. Starter motor 2. Transmission range switch 3. IPDM E/R

STARTING SYSTEM (WITH INTELLIGENT KEY) : Component Description

Component part Description

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Revision: April 2013 STR-7 2014 Versa Sedan

STARTING SYSTEM (WITHOUT INTELLIGENT KEY) : System Description

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STARTING SYSTEM (WITH INTELLIGENT KEY) : System Description INFOID:0000000009269500 I

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Revision: April 2013 STR-13 2014 Versa Sedan

Revision: April 2013 STR-14 2014 Versa Sedan

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Revision: April 2013 STR-19 2014 Versa Sedan

STARTING SYSTEM DIAGNOSIS WITH GR8-1200 NI

Revision: April 2013 STR-20 2014 Versa Sedan

Revision: April 2013 STR-21 2014 Versa Sedan

Revision: April 2013 STR-23 2014 Versa Sedan

Revision: April 2013 STR-24 2014 Versa Sedan

Revision: April 2013 STR-25 2014 Versa Sedan

Terminal “B” is constantly supplied with battery power.

When the ignition switch is in

Revision: April 2013 STR-26 2014 Versa Sedan

Revision: April 2013 STR-27 2014 Versa Sedan

(+) (-) Voltage

Starter motor harness connector IPDM E/R harness connector

Connector Terminal – Continuity

Revision: April 2013 STR-28 2014 Versa Sedan

Revision: April 2013 STR-29 2014 Versa Sedan

REMOVAL AND INSTALLATION

1. Cylinder block 2. “B” terminal harness 3. “S” terminal harness

DISASSEMBLY AND ASSEMBLY

Revision: April 2013 STR-30 2014 Versa Sedan

1. Magnetic switch assembly 2. Adjusting plate 3. Shift lever set A

Removal and Installation INFOID:0000000009269511

Revision: April 2013 STR-31 2014 Versa Sedan

• Check brushes for excessive wear.

Minimum length of brush : Refer to STR-36.

Brush Spring Check

Revision: April 2013 STR-32 2014 Versa Sedan

Spring tension (with new brush) : Refer to STR-36.

Revision: April 2013 STR-33 2014 Versa Sedan

4. Check diameter of commutator.

Commutator minimum diameter : Refer to STR-36.

5. Check depth of insulating mold from commutator surface.

PINION PROTRUSION LENGTH ADJUSTMENT

Revision: April 2013 STR-34 2014 Versa Sedan

Clearance “L” : Refer to STR-36. STR

Revision: April 2013 STR-35 2014 Versa Sedan