STS Concave Adjustment Tube and Sensor: John Deere Harvester Works H178221 Issue D1 (10APR01)

STS Concave
Adjustment Tube and

Sensor
INSTALLATION
INSTRUCTIONS
9650 STS (Serial No. 690000-690779), 9750

STS (Serial No. 690000-690779)
John Deere Harvester Works

H178221 Issue D1 (10APR01)
ENGLISH
COPYRIGHT  2001
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION Manual
H178221 Issue D1-19-10APR01

Installation Instructions
Remove Concave Adjusting Tube And

Sensor
1. Remove shields and separator inspection covers (A).
A—Covers
–UN–08MAY00
H63811
OUO6035,0000002 –19–18SEP00–1/5
2. Disconnect harness connector (A) from concave

position sensor assembly (B).
3. Remove and retain cap screw (C) and nut (D).
4. Remove and discard position sensor assembly.
–UN–20SEP00
5. Remove and discard shaft (E) from concave adjusting
tube.
H64881
A—Harness Connector
B—Sensor Assembly
C—Cap Screw
D—Nut
E—Shaft
OUO6035,0000002 –19–18SEP00–2/5
6. Support concave with block.
7. Remove cotter pin (A) and pin (B) from both concave
eyebolts.
A—Cotter Pin
B—Pin –UN–23FEB99
H54153
Continued on next page OUO6035,0000002 –19–18SEP00–3/5
H178221 Issue D1 (10APR01) 1 Installation Instructions

041001
PN=3
8. Remove spring pin (A) and sector gear.
A—Spring Pin
–UN–23FEB99
H54151
OUO6035,0000002 –19–18SEP00–4/5
9. Slide tube (A) toward front of machine to remove end

from adjusting motor support; then slide toward rear to
remove from machine.
10. Remove and retain eyebolts (B) and hardware.
–UN–25SEP00
A—Tube
B—Eyebolt
H64885
OUO6035,0000002 –19–18SEP00–5/5
Install Concave Adjusting Tube and Sensor
1. Install two eyebolts (B) onto new adjusting tube (A)

and retain with previously removed hardware.
2. Slide adjusting tube forward into front bulkhead; then
–UN–25SEP00
slide rearward into adjusting motor support.
A—Tube
B—Eyebolt
H64885
OUO6035,0000004 –19–20SEP00–1/4
3. Install sector gear and retain with spring pin (A).
A—Spring Pin
–UN–23FEB99
H54151

041001
PN=4
4. Retain eyebolts to concave with pin (B) and cotter pin

(A).
A—Cotter Pin
B—Pin
–UN–23FEB99
H54153
OUO6035,0000004 –19–20SEP00–3/4
5. Install new sensor assembly (A) onto front end of

adjusting tube and retain to bulkhead with cap screw
(B) and nut (C).
A—Sensor Assembly
B—Cap Screw
–UN–20SEP00
C—Nut
H64887
OUO6035,0000004 –19–20SEP00–4/4
Replace Sensor Connector
1. Cut connector (A) off of harness (B) just behind

connector body.
A—Connector
–UN–28SEP00
B—Harness
H64904
OUO6035,0000005 –19–20SEP00–1/5
2. Strip 6 mm (1/4 in.) of insulation from each wire (A).
A—Wire
–UN–16OCT00
H64932

041001
PN=5
3. Slide wires (A-C) through seal (E) and connector body

(D) according to chart and illustration.
Pin Number Circuit Code

A 801
B 802
–UN–16OCT00
C 800
H64933
A—Wire
B—Wire
C—Wire
D—Connector Body
E—Seal
–UN–23APR99
H54481
OUO6035,0000005 –19–20SEP00–3/5
4. Install and crimp terminals (A) onto wires (B).
5. Pull terminal wires into connector body (C) until seated.
A—Terminal
B—Wire
–UN–16OCT00
C—Connector Body
H64934
OUO6035,0000005 –19–20SEP00–4/5
6. Plug wiring harness connector (A) into concave

position sensor (B).
A—Connector
B—Sensor
–UN–21SEP00
H64895
OUO6035,0000005 –19–20SEP00–5/5

041001
PN=6
Adjust Concave Level
1. Back off stop bolts (A) and (B).
A—Stop Bolt
B—Stop Bolt
–UN–15MAY00
H63912
–UN–15MAY00
H63911
OUO6035,000000A –19–28SEP00–1/9
2. Loosen jam nuts (A) and back off nuts (B) five turns
each.
3. Close concave fully.
A—Jam Nut (2 used)

B—Nut (2 used)
–UN–16FEB99
H51982
Continued on next page OUO6035,000000A –19–28SEP00–2/9

041001
PN=7
4. Check to see that sector gear (A) is advanced

completely on worm gear (B).
A—Sector Gear
B—Worm Gear
–UN–21SEP00
H64883
OUO6035,000000A –19–28SEP00–3/9
5. Remove upper cap screws (A) and lower cap screws

(B) to remove one grate section.
A—Cap Screws
B—Cap Screws
–UN–25SEP00
H64911
OUO6035,000000A –19–28SEP00–4/9
6. Shift STS Rotor drive gear case shift handle (A) to

neutral position (B).
A—Shift Handle
B—Neutral Position
–UN–12APR00
H63544

041001
PN=8
7. Back off lower nut on front and rear eyebolts.
NOTE: If nut on eyebolt is tightened five turns without

contacting high element, top nut of rear eyebolt
must be tightened five turns before proceeding
with adjustment. If element contacts middle or
–UN–16FEB99
rear concave section before front, loosen top nut
of rear eyebolt and tighten bottom nut to provide
clearance.
H51983
8. Rotate STS Rotor while tightening top nut (A) on front
eyebolt until high element “ticks” front concave section.
Back nut off one turn.
A—Top Nut—Front Eyebolt
9. Rotate STS Rotor while tightening top nut of rear B—Top Nut—Rear Eyebolt
eyebolt (B) until high element “ticks” rear concave
section. Back nut off one turn.
NOTE: Top nut on eyebolt can be adjusted one full turn

for each millimeter out of level.
10. Tighten bottom nuts on front and rear eyebolts.

Tighten all jam nuts.
OUO6035,000000A –19–28SEP00–6/9
NOTE: There should be approximately 2 mm (3/32 in.) of

clearance between the tight concave bar and the
high threshing bar when the concaves are
properly set and leveled.
11. Set stop bolts (A) by lowering until they contact plate
–UN–16MAY00
(B) of concave hanger. Tighten nuts on stop bolts.
A—Stop Bolt (2 used)

B—Plate
H63920
–UN–16MAY00
H63921

041001
PN=9
12. Install grate section and retain with cap screws (A

and B).
A—Cap Screws
B—Cap Screws
–UN–25SEP00
H64911
OUO6035,000000A –19–28SEP00–8/9
13. Install separator inspection covers (A) and shields.
14. Place rotor drive gear case in desired speed range.
A—Covers
–UN–08MAY00
H63811
OUO6035,000000A –19–28SEP00–9/9
Reprogram Cornerpost
1. Turn key switch to RUN position.
2. Press the diagnostic button (Open Manual). DIA will

display on the triple display monitor.
–UN–24JUN99
H54583

041001
PN=10
3. Press the up or down arrow button until C03 is

displayed.
–UN–15DEC99
H62034
OUO6035,0000008 –19–28SEP00–2/6
4. Press the enter button.
–UN–15DEC99
H62033

041001
PN=11
5. Press up arrow until first line of bottom display reads

233.
6. Check display for software part number 174761.
–UN–29SEP00
H64943
OUO6035,0000008 –19–28SEP00–4/6
7. Press up arrow until first line of bottom display reads

234.
IMPORTANT: Concave position sensor installed in

previous steps requires software
version 2.2 in cornerpost. If Diagnostic
Address 234 indicates software version
2.2, no reprogramming of cornerpost is
necessary.
If Diagnostic Address 234 indicates

software version 2.1, reprogram
cornerpost according to following
procedure.
8. Check display for software version number 2.1.

–UN–29SEP00
H64944

041001
PN=12
–19–09APR01
H65036A
A—Software Number B—Reprogram Cornerpost
Dialogue Box
IMPORTANT: Be sure the December 2000 release 10. Enter number for software H174761 version 2.2
of the SERVICE ADVISOR DVD (A) into Reprogram Cornerpost dialogue box (B).
data disk set is installed on
SERVICE ADVISOR unit before 11. Select OK to continue or Cancel to abort
proceeding with following steps. programming.
9. Using SERVICE ADVISOR unit, reprogram 12. Continue programming according to instruction
cornerpost (see instruction SERVICE ADVISOR SERVICE ADVISOR Programming.
Programming).
SERVICE ADVISOR is a trademark of Deere & Company OUO6035,0000008 –19–28SEP00–6/6

041001
PN=13
Concave Sensor Zero Calibration
The concave position sensor is calibrated using the

concave calibration procedure. The concave calibration
procedure must be performed before initial use or when
the concave sensor is replaced.
NOTE: If the sensor has been replaced, be certain

concave and separator are clear of crop material.
1. Turn the key switch to run position or start the

combine.
2. Press the diagnostics switch. DIA will display on the

triple display tachometer.
–UN–24JUN99
H54583
OUO6035,000000B –19–28SEP00–1/6
3. Press the calibration switch. CAL and conc will appear

on the tachometer.
–UN–24JUN99
H54595
Continued on next page OUO6035,000000B –19–28SEP00–2/6

041001
PN=14
4. Press the enter switch, conc will appear on the upper

line of the display. CLOS will appear on the second
line of the display.
–UN–16JUN99
H54602
OUO6035,000000B –19–28SEP00–3/6
5. Press and hold the (-) symbol on the concave

clearance switch until the concave is completely closed
(clicking sound will be heard). As the (-) symbol is
being pressed, the numbers in middle line of the
display will decrease until the concave is completely
–UN–06MAR00
closed.
H62893
–UN–16JUN99
H54603

041001
PN=15
6. Press the calibration switch. Zero (0) will be displayed

on the tachometer for two seconds then EOC will be
displayed.
–UN–16JUN99
H54604

041001
PN=16
7. Press the ENTER switch to store the calibration value

or press the back arrow switch to abort calibration (and
not save values).
8. Press back arrow switch to return to normal operation.
–UN–27MAY99
H54605
OUO6035,000000B –19–28SEP00–6/6

041001
PN=17

041001
PN=18

STS Concave Adjustment Tube and Sensor: John Deere Harvester Works H178221 Issue D1 (10APR01)

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STS Concave Adjustment Tube and Sensor: John Deere Harvester Works H178221 Issue D1 (10APR01)

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Copyright:

Available Formats

STS Concave

Adjustment Tube and

9650 STS (Serial No. 690000-690779), 9750

John Deere Harvester Works

H178221 Issue D1-19-10APR01

Remove Concave Adjusting Tube And

1. Remove shields and separator inspection covers (A).

2. Disconnect harness connector (A) from concave

3. Remove and retain cap screw (C) and nut (D).

4. Remove and discard position sensor assembly.

6. Support concave with block.

Continued on next page OUO6035,0000002 –19–18SEP00–3/5

H178221 Issue D1 (10APR01) 1 Installation Instructions

8. Remove spring pin (A) and sector gear.

9. Slide tube (A) toward front of machine to remove end

10. Remove and retain eyebolts (B) and hardware.

Install Concave Adjusting Tube and Sensor

1. Install two eyebolts (B) onto new adjusting tube (A)

2. Slide adjusting tube forward into front bulkhead; then

3. Install sector gear and retain with spring pin (A).

Continued on next page OUO6035,0000004 –19–20SEP00–2/4

H178221 Issue D1 (10APR01) 2 Installation Instructions

4. Retain eyebolts to concave with pin (B) and cotter pin

5. Install new sensor assembly (A) onto front end of

Replace Sensor Connector

1. Cut connector (A) off of harness (B) just behind

2. Strip 6 mm (1/4 in.) of insulation from each wire (A).

Continued on next page OUO6035,0000005 –19–20SEP00–2/5

H178221 Issue D1 (10APR01) 3 Installation Instructions

3. Slide wires (A-C) through seal (E) and connector body

Pin Number Circuit Code

4. Install and crimp terminals (A) onto wires (B).

5. Pull terminal wires into connector body (C) until seated.

6. Plug wiring harness connector (A) into concave

H178221 Issue D1 (10APR01) 4 Installation Instructions

Adjust Concave Level

1. Back off stop bolts (A) and (B).

3. Close concave fully.

A—Jam Nut (2 used)

Continued on next page OUO6035,000000A –19–28SEP00–2/9

H178221 Issue D1 (10APR01) 5 Installation Instructions

4. Check to see that sector gear (A) is advanced

5. Remove upper cap screws (A) and lower cap screws

6. Shift STS Rotor drive gear case shift handle (A) to

H178221 Issue D1 (10APR01) 6 Installation Instructions

7. Back off lower nut on front and rear eyebolts.

NOTE: If nut on eyebolt is tightened five turns without

NOTE: Top nut on eyebolt can be adjusted one full turn

10. Tighten bottom nuts on front and rear eyebolts.

NOTE: There should be approximately 2 mm (3/32 in.) of

A—Stop Bolt (2 used)

Continued on next page OUO6035,000000A –19–28SEP00–7/9

H178221 Issue D1 (10APR01) 7 Installation Instructions

12. Install grate section and retain with cap screws (A

13. Install separator inspection covers (A) and shields.

14. Place rotor drive gear case in desired speed range.

1. Turn key switch to RUN position.

2. Press the diagnostic button (Open Manual). DIA will

Continued on next page OUO6035,0000008 –19–28SEP00–1/6

H178221 Issue D1 (10APR01) 8 Installation Instructions

3. Press the up or down arrow button until C03 is

4. Press the enter button.

Continued on next page OUO6035,0000008 –19–28SEP00–3/6