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CTM280

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 Introduction
Foreword
This manual is written for an experienced technician.
Essential tools required in performing certain service work
are identified in this manual and are recommended for
use.
Live with safety: Read the safety messages in the
introduction of this manual and the cautions presented
throughout the text of the manual.
This is the safety­alert symbol. When you see this
symbol on the machine or in this manual, be alert to the
potential for personal injury.
Use this component technical manual in conjunction
with the machine technical manual. See the machine
technical manual for information on component removal
and installation, and gaining access to the components.
Information is organized in groups for the various
components requiring service instruction. At the
beginning of each group are summary listings of all
applicable essential tools, service equipment and tools,
other materials needed to do the job, service parts kits,
specifications, wear tolerances, and torque values.
This Operations Test and Diagnostic manual covers the
recommended Operations Test and Diagnostic procedures
for the 18 Speed Powershift Transmission (PST).
IMPORTANT: Before beginning repair or making
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adjustments, become familiar with Transmission
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CTM280 (15JUL09)
Serial Number Plate (See Group 15, General
Information). The information from the
“Transmission Identification Plate” will be
helpful when ordering replacement parts.
Some components on this series of transmission, may
be serviced without removing the complete transmission
assembly from the machine. You may have to determine
this procedure yourself for a safe removal of such
components. See information to remove and install the
complete transmission assembly, found in your vehicle
technical manual.
Clean transmission before servicing. Always work in a
clean work area.
This manual is part of a total product support program.
• FOS MANUALS—REFERENCE
• TECHNICAL MANUALS—MACHINE SERVICE
• COMPONENT MANUALS—COMPONENT SERVICE
Fundamentals of Service (FOS) Manuals cover basic
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theory of operation, fundamentals of troubleshooting,
general maintenance, and basic type of failures and their
n
causes. FOS Manuals are for training new personnel and
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for reference by experienced technicians.
YZ07927,00000BA ­19­27APR07­1/1
18­Speed PST Operations, Test and Diagnostics
With PCU Controller
071709
PN=2
 Contents
Section 05—OPERATIONS, TEST AND
DIAGNOSTICS
Group 05—Safety
Group 10—General Information
Group 20—Theory of Operation
Group 21—Preliminary
Group 25—General References
Group 30—Standard Tests and Adjustments
Group 35—Diagnostic Mode
Group 40—Diagnostic Codes
Group 90—Electronic Troubleshooting Basics
Group 99—Special Tools

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Original Instructions. All information, illustrations and specifications in this

manual are based on the latest information available at the time of publication.
The right is reserved to make changes at any time without notice.
COPYRIGHT © 2009
DEERE & COMPANY
Moline, Illinois
All rights reserved.
A John Deere ILLUSTRUCTION ® Manual

CTM280 (15JUL09) i 18­Speed PST Operations, Test and Diagnostics

With PCU Controller
071709

PN=1
 Contents

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CTM280 (15JUL09) ii 18­Speed PST Operations, Test and Diagnostics

With PCU Controller
071709

PN=2

OPERATIONS, TEST AND DIAGNOSTICS
Page
Group 05—Safety ........................................05­05­1
Group 10—General Information
Transmission Identification Plate................... 05­10­1
DF Series Model Number Codes................... 05­10­1
PCU Identification Label ................................ 05­10­2
Group 20—Theory of Operation
Transmission Operation ................................ 05­20­1
Gear Selection............................................... 05­20­1
Clutch Actuation ............................................ 05­20­1
Gear Train Operation..................................... 05­20­2
Directional and Speed Clutch
Operation................................................... 05­20­3
Range Clutch Operation ................................ 05­20­5
Internal Park Brake Operation ....................... 05­20­7
Transmission Hydraulic Diagram................... 05­20­8
Transmission Hydraulic Diagram ­
Internal Park Brake Model ....................... 05­20­10
Transmission Pump Operation .................... 05­20­11
Oil Filter Head.............................................. 05­20­12
Main Regulator Valve .................................. 05­20­13
Main Regulator Valve Operation.................. 05­20­14
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Proportional Solenoid Valve
Operation................................................. 05­20­15
Powershift Control Unit................................ 05­20­17
Group 21—Preliminary
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Transmission Preliminary Checks.................. 05­21­1
Preliminary Checks........................................05­21­1
Group 25—General References
Glossary of Terms.......................................... 05­25­1
Front Housing Sensors and Ports.................. 05­25­3
Front Housing Sensors and Ports ­
Internal Park Brake Model ......................... 05­25­4
Rear Housing Sensors and Ports .................. 05­25­5
Rear Housing Sensors and Ports ­
Internal Park Brake Model ......................... 05­25­6
Proportional Solenoid
Identification .............................................. 05­25­7
Proportional Solenoid Identification
­ Internal Park Brake Model....................... 05­25­8
Proportional Solenoid
Identification .............................................. 05­25­9
Proportional Solenoid Identification
­ Internal Park Brake Model..................... 05­25­10
Clutch Check Port Identification
Left Side .................................................. 05­25­11
Clutch Check Port Identification
Left Side ­ Internal Park Brake
Model....................................................... 05­25­11
CTM280 (15JUL09)
Section 05
Contents
Page
Clutch Check Port Identification
Right Side ................................................ 05­25­12
Clutch Check Port Identification
Right Side ­ Internal Park Brake
Model....................................................... 05­25­12
Clutch Check Port Identification
Right Side (Track).................................... 05­25­13
Main Regulator and Cooler Port
Identification ............................................ 05­25­13
Main Regulator and Cooler Port
Identification ­ Internal Park
Brake Model ............................................ 05­25­14
The PCU...................................................... 05­25­14
PCU Communications ................................. 05­25­15
PCU System Interface ................................. 05­25­16
Speed Sensors ............................................ 05­25­16
l y Transmission Oil Pressure
Sensor ..................................................... 05­25­18
n Transmission Oil Pressure Sensor
­ Internal Park Brake Model..................... 05­25­19
O Transmission Temperature
Sensor ..................................................... 05­25­19
Transmission Temperature Sensor
­ Internal Park Brake Model..................... 05­25­19
Filter Pressure Switch.................................. 05­25­20
Proportional Solenoid Valves....................... 05­25­20
Clutch Pedal ................................................ 05­25­21
Generalized Inching Curve .......................... 05­25­22
Park Brake Pressure Sensor ....................... 05­25­22
Park Brake Pressure Sensor
Cross­Reference Table............................ 05­25­23
Park Brake Pressure Sensor
Location ................................................... 05­25­23
Park Brake Pressure Sensor and
Park Solenoid Valves ­ Internal
Park Brake Model .................................... 05­25­24
Park Brake System...................................... 05­25­25
Relay Logic.................................................. 05­25­26
PCU Harness Connectors ........................... 05­25­27
J1 Connector ............................................... 05­25­29
J1 Connector Circuit .................................... 05­25­30
J2 Connector ............................................... 05­25­31
J2 Connector Circuit .................................... 05­25­31
J1 and J2 Connector ................................... 05­25­32
J3 Connector ............................................... 05­25­32
J3 Connector Circuit .................................... 05­25­33
J4 Connector ............................................... 05­25­34
J4 Connector Circuit .................................... 05­25­35
J3 and J4 Connectors.................................. 05­25­35
Transmission Mating Connector.................. 05­25­35
Transmission Harness Connector................ 05­25­38
Continued on next page
05­1 18­Speed PST Operations, Test and Diagnostics
With PCU Controller
071709
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