İNDEX

SECTION 1 : MAIN CHARACTERISTICS AND DESCRIPTION

1.0. Introduction 3
1.1. Warranty 4
1.2. Information 5
1.3. Machine Overview 6
1.4. Areas of Use 7
1.5. Technical Characteristics 7

SECTION 2 : SAFETY INSTRUCTIONS

2.0. Safety 8
2.1. General Safety Specifications 9

SECTION 3 : ASSEMBLY
3.0. Before Assembly 10
3.1. Assembly 11-14

SECTION 4 : MACHINE USE

4.0. Certain Controls to Be Carried out Before Starting the Machine 15
4.1. Machine Settings 16-17
a) Adjusment of Vıbration Amplitude 16-17

SECTION 5 : SERVICING AND MAINTENANCE

5.0. Lubrication 18
5.1. Maintenance of Vibrating Screen 19
a) Replacement of Screen Wires 19

SECTION 6 : PARTS LISTS 20-25

SECTION 1

MAIN CHARACTERISTICS AND DESCRIPTION

1.0. INTRODUCTION

This manual contains the necessary information and details for the proper assembly,
operation and maintenance for the operators of the E04B VIBRATING SCREEN
manufactured by GURSAN INSAAT MAKINALARI SANAYI LTD. STI.
Information contained in this manual does not include all specifications for the various
parts of the machine and all drawings related to the functioning of such parts, but
include everything required for the proper assembly, safe and proper operation and
maintenance of the machine. Normal use, long life and economic operation can be
achieved if the information in this manual is adhered to.

Improper use of the machine by negligence without following the instructions in this
manual shall invalidate the warranty granted by GURSAN.

Please check the following points when receiving the machine:

• Is there any crushed or broken part on the machine due to any impact?

• Does the machine have the features you ordered?

If the machine is damaged or does not have the features you ordered, please inform a
GURSAN official in detail.

3
1.1. WARRANTY

In addition to the special conditions in the order protocol, the product shall be under the
warranty of GURSAN against design, manufacturing and material defects for 12 months as
from the date of delivery except for the wearing parts. The warranty shall include repair or
replacement of the defective parts free of charge upon examination by the authorized
employees of the company.

Apart from the routine maintenance and servicing requirements of the machine, any repair
or replacement to be performed by those other than the GURSAN technicians or the persons
approved by GURSAN within the warranty period shall result in an automatic cancellation
of the warranty. In addition, disassembly of the housings fitted in the various sections of the
machine for safety purposed shall invalidate the warranty.

Damages arising from negligence, disregard, improper use, misuse or incorrect assembly (if
the assembly is performed by the purchaser) shall not be covered by the warranty.

Furthermore, this warranty shall be invalid if the counterfeit components are used.

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1.2. INFORMATION

There is an information board on the machine body. This board contains the
following information:

1. Name of the machine

2. Order number
3. Serial number
4. Date of manufacture

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1.3. MACHINE OVERVIEW

1. Chassis

2. Side Platforms, Barrier and Stairs

3. Lower Chute

4. Vibration Sipring

5. Screen Body

6. Electric Engine and Engine Stand

7. Upper Chute

8. Discharge Chutes

9. Protective Covers

10.Closure Screen

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1.4. AREAS OF USE

E04B stationary vibrating screen is designed to split material from quarries or

gravel pits into two different groups in terms of size.

The manufacturer shall not be responsible for any damage that may arise from use
of the machine for any other purpose than its design purposes.

1.5. TECHNICAL CHARACTERISTICS

 Drive :15 KW electric motor

 Self Dimensions :1600mmx5000mm

 Operating Angle : 18 degress

 Vibrator Shaft Speed : 960 rpm

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SECTION 2

SAFETY INSTRUCTIONS

2.0. SAFETY

The users are recommended to carefully read all explanations in this manual. Especially
the sections related to the safety instructions and explanations of the demanding operations
should be thoroughly read.

The Producing Company will not accept any responsibility for the circumstances that may
arise from the negligence of the explanations related to the safety instructions and
necessary measures to be taken against the possible accidents set out in this manual.
Furthermore, the Company declines all responsibility that may arise due to the improper
use of the machine or the modifications by those other than the authorized persons.

Pay attention to the sections with danger signs in this manual. Those signs indicate the
potential accidents.

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2.1. GENERAL SAFETY SPECIFICATIONS
Prior to the machine start-up, carefully read this manual, especially the SAFETY
INSTRUCTIONS.
• Then, keep the manual in a safe place.
• Keep the work area tidy and clean. An untidy work environment will increase the accident
risk.
• Each time prior to starting the machine, check the condition of the machine. Make sure that all
equipments are in good condition. If there is any broken or defective part, make sure that such
part(s) will be repaired or replaced by competent authorized personnel.
• Maintenance or replacement by those other than authorized persons shall invalidate the
warranty granted by the manufacturer. Such maintenance or replacement will also increase the
dangerous work risk.
• The operator who will start the machine should take the necessary measures in terms of his/her
own health before starting the machine (ear protector, etc.)
• All maintenance and repairs should be performed when the machine is completely at standstill
and de-energized.
• The children, unauthorized or inexperienced persons or incompetent persons are prohibited to
use the machine.
• Do not start the machine when the housings on the machine are disassembled. If it is required
to do so due to the maintenance or for any other reason, take the necessary precautions.
• Periodically inspect whole cabling of the machine. In the case of any crushed cable, make sure
that such cable(s) will be replaced by the authorized persons.
• Check the proper grounding of the machine.
• Operation without following the safety instructions in this manual, failure to comply with the
maintenance and repair instructions will make the machine use dangerous.
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SECTION 3

ASSEMBLY

3.0. BEFORE ASSEMBLY

• Before installing the E04B stationary vibrating screen, the base and concrete
anchors for the machine should be completed in accordance with the concrete
design to be provided by GURSAN.

• Concrete pouring should be completed 15 days before the installation for

ensuring full concrete strength.

• Before starting the installation, check the measurements and balances of the
concrete and anchors.

• It should be checked if the components, bolts and nuts of the screen transported
as disassembled to the construction site are complete and if there is any damaged
component.

• A crane with a lifting capacity of 25 tons will be needed for installing the
machine to its place. However, this lifting capacity shall apply when the crane
can approach very close to the facility and lift. If the crane cannot approach very
close to the facility, another crane with a larger lifting capacity may be needed.

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3.1. ASSEMBLY
Assemble the screen by following the numbers in the assembly drawing. The main parts of the screen should be assembled in the following order.

1. Chassis

2. Side Platforms, Barrier and Stairs 4. Vibration Sipring 7. Protective Covers 10. Closure Screen

3. Lower Chute 5. Screen Body, Vibration Plate 8. Discharge Chutes

6. Electric Engine and Engine Stand 9. Upper Chute

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12
13
14
SECTION 4

MACHINE USE

4.0. CERTAIN INSPECTIONS TO BE MADE BEFORE STARTING THE MACHINE

CAUTION ! : Inspections should be made by technical staff.

CAUTION ! : De-energize the unit before making any adjustment or removing the
safety covers, or uncovering the terminal boxes.

1) Apply grease to the screen bearings until grease spills from the labyrinths. (PICTURE 1)

2) Remove the protective covers on both sides of the screen, and check the adjustment of the
weights. The weights on the both side should be adjusted in the same direction.(PICTURE 2)

3) Check the tightness of the leg mounting bolts that connect the engine to the carrier plate.

4) Check the vibration system of the machine if it rotates in the correct direction. The vibration
shaft should rotate clockwise when we look at the screen with discharge on our right side
and feeding on our left side.

To check this;

• Wear safety glasses,

• Energize the engine for a short time.

• If the direction of rotation should be changed, replace the cable terminals in the terminal
box.

5) Re-attach the weight covers, thoroughly tighten the bolts, and fasten to the lock nuts.

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6) Check if the current from each phase exceeds the label values of the engine
using a clamp meter via the power cable feeding the machine. (Picture 3)

IMPORTANT : Engine mounting should be triangulated bracing. Starting should

be done directly with the triangulated bracing.

7) The screen body may contact the joint units (such as the front chute, lower
chute, overvibration dampers, etc.) while the machine is engaged and
disengaged. But it must not hit anywhere during continuous operation.

8) Check the tightening of the screen wires. (See Chapter 5, Article 5.1/a
Replacement of screen wires)

4.1. MACHINE SETTINGS

CAUTION ! : The machine settings should be adjusted by technical staff.

CAUTION ! : De-energize the unit before making any adjustment or

removing the safety covers.

4.1.a. ADJUSTMENT OF VIBRATION AMPLITUDE

• Vibration amplitude of the screen shall be made from the eccentric weight
adjustments on the both upper sides of the screen.

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• Weight adjustments (thus, the amplitude adjustmentsı) vary according to the
specific gravity and size of material fed to the screen and the mesh size of the
screen wires. When adjusting the amplitude, it should be taken into consideration
that the adjustment should be increased in such a manner that the material will not
pile up on the screen. A weight adjustment increased more than adequate will
increase the energy consumption, and also cause the screen to be worn early.

For adjusting the weights:

1) Remove the covers of the weights..(PICTURE 4)

2) Remove the adjustment fixing bolt and re-tighten it as yor desire to increase or
decrease. (PICTURES 5, 6)

3) Pay attention to rotate the weight adjustments on both sides in the same direction
according to the screen and same amount. (PICTURE 7 )

4) Re-assemble the covers, and thoroughly tighten their bolts.

SECTION 5

SERVICE AND MAINTENANCE

• Service and maintenance for the machine should be performed exclusively by the
trained technical staff.

• Use the GURSAN spare parts only.

• De-energize the unit before any service or maintenance work.

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5.0 LUBRICATION

• Never mix various types of grease even they share similar characteristics.

• Prolonged contacted with used oils may cause dermatological diseases, there fore
use gloves in order to prevent the oil from contancting the skin.

• In lubrication of the bearings of the E04B vibrating screen, lithium-soap, ultra high
pressure greases containing ep additive (Namely, sulphide, chlorine or phosphorus
additive) should be used.

• Using a pump, apply grease to both bearings at the beginning of each shift until
some grease comes out of the labyrinths.(PICTURE 8)

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5.1. SCREEN MAINTENANCE

5.1.a. REPLACEMENT OF SCREEN WIRES

Follow the order given below to replace the screen wires.

1) Unscrew the upper chute, properly attach the upper chute to an appropriate lifting device, and take
the upper chute out of the machine using that device.

2) Loosen the tension bolts of the wire that you want to replace, which are next to the screen. Thus,
remove the tension profiles that stretch the screen wires from inside.

3) From the opened front end, two employees should enter between the shelves, one from lower side
and other from upper side of the screen that you want to desire, and remove the bolts fastening the
screen wire to the intermediate supporting girders.

4) Take the released screen wire out from behind the screen as well as all these removed pieces.

5) Before installing the new screen, the rubber seals on the intermediate supporting girders should be
inspected, and those which are crushed not to function should be replaced, and the deficients
should be completed.

6) The new screen wire should be installed by following this procedure (except for the item 5) in the
reverse order.

• The screen wires shall be tensioned by tightening the bolts, which are found outside of the screen
body, of the custom-engineered sheet metals. Tightness of the wires should be uniform all over the
screen.

• If the screen wire is not adequately tensioned, its life will shorten, and also its efficiency will
decrease.

• Whether the newly installed screen wire tends to extend or not shall be determined by inspection at
the end of the first working day. Majority of extension occurs in this first day, and this can be
prevented by tightening the tension bolts.

• Do not tension the screen wires more than necessary. Excess tension may cause fractures and
ruptures. Following the first working week, the tightness of the screen wires should be19
inspected at
least once a week.
1. Chassis

2. Side Platforms, Barrier and Stairs

3. Lower Chute

4. Vibration Sipring

5. Screen Body

6. Electric Engine and Engine Stand

7. Upper Chute

8. Discharge Chutes

9. Vibration Complete

10.Protective Covers

11.Closure Screen

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 ENGLISH

PART LIST
PART NO: (1600x5000)E04B MODULAR SHELF
PART / GROUP NAME: COMPLETE

SERIAL NO PART NAME PCS. DESIGN DIMENSIONS WEIGHT(KG)

1 CHASSİS 7 - T=2240
2 SIDE PLATFORMS, BARRIER AND STAIRS 11 - T=615
3 LOWER CHUTE 2 - T=1380
4 VIBRATION SIPRING 12 - T=36
5 SCREEN BODY 1 - 2400
6 ELECTRIC ENGINE AND ENGINE STAND 3 - T=645
7 UPPER CHUTE 1 - 360
8 DISCHARGE CHUTES 2 - T=410
9 VIBRATION COMPLETE 1 - 950
10 PROTECTIVE COVERS 3 - T=70
11 CLOSURE SCREEN 5 - T=555

TOTAL ~10.000 KG

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22
 ENGLISH

PART LIST
PART NO: (1600x5000)E04B MODULAR SHELF
PART / GROUP NAME: BODY COMPLETE

SERIAL NO PART NAME PCS. DESIGN DIMENSIONS WEIGHT(KG)

1 SIDE PANEL 2 - 620
2 SPRING COMPRESSION COMPLETE 4 - 30
3 VIBRATION PLATE 4 - 11
4 TUGHTENING NUT 8 KM 12 -
5 BLOCK RUBBER 4 - -
6 POCKET PANEL COMPLETE 1 - 130
7 RUBBER PANEL COMPLETE 1 - 30
8 TOPPING-UP PIPE 2 - 35
9 TENSION PLATE 40 6x156x500 4
10 RAISED HEAD WASHER 80 M16 -
11 NUT 80 M16 -
12 RAISED HEAD SCREW 80 M16x100 -
13 Z SHELF 4 8x231x1568 30
14 NPU CENTER SHELF 8 NPU 100x1568 20
15 NPU FRONT SHELF 4 NPU 100x1584 20
16 ANGLE BRACKET 2 L 70x1600 15
17 ELEK TELİ BASKI KÖŞEBENTİ 4 L50x2000 8
18 ELEK TELİ BASKI KÖŞEBENTİ 8 L50x1500 6
19 BOLT 112 M12x40 -
20 NUT 112 M12 -
21 BOLT 136 W 5/8'' x50 -
22 NUT 136 W 5/8'' -
23 COUNTERSUNK BOLT 8 M16x50 -
24 NUT 8 M16 -
25 FRONT-REAR SHELF OUTER ARRANGEMENT 8 SAĞ-SOL -
26 FRONT-REAR SHELF CENTER ARRANGEMENT 8 SAĞ-SOL -
27 CENTER SHELF OUTER ARRANGEMENT 8 SAĞ-SOL -
28 CENTER SHELF CENTER ARRANGEMENT 8 SAĞ-SOL -
29 SHELF U-ROD 24 - -
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TOTAL ~2400 KG
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 ENGLISH

PART LIST
PART NO: (1600x5000)E04B MODULAR SHELF
PART / GROUP NAME: VIBRATION COMPLETE

SERIAL NO PART NAME PCS. DESIGN DIMENSIONS WEIGHT(KG)

1 ENGINE 1 15KW (960 d/d) 169
2 ENGINE MOUNTING FLANGE 1 - 4.5
3 BOLT 8 -
4 ENGINE-SIDE SHAFT 1 RS,01510,05,05 -
5 BOLT 8 M12x60 -
6 PIPE 1 Ø270xØ225x1618 140
7 SHAFT 1 Ø130x2144 208
8 BEARING 2 Ø430xØ140x134 52
9 ROLL BEARING 2 22324 17
10 SEAL 4 Ø130xØ160x15 -
11 BEARING COVER 2 Ø325xØ134x53 11
12 BOLT 6 M16x60 -
13 LABYRINTH 2 Ø194xØ120x55 -
14 ADJUSMENT WEIGHT 2 60
15 WEIGHT 2 60
16 SAFETY PLATE 2 MB 22 -
17 TIGHTENING NUT 2 KM 22 -
18 BOLT 2 - -
19 NUT 2 - -

TOTAL ~950 KG
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